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Technical Information

Series 45
Axial Piston Open Circuit Pumps

powersolutions.danfoss.com
Technical Information
Series 45 Pumps

Revision history Table of revisions

Date Changed Rev

July 2016 Fan Drive Control configuration-corrected G and H model code tables 0808

July 2016 Fan Drive Control configuration-included G and H model code tables 0807

June 2016 Various edits - Fan Drive Control 0806

April 2016 Various edits - Fan Drive Control 0805

March 2016 Add Fan Drive Control 0804

March 2015 Add E Frame ETL control and Angle Sensor HC

October 2014 Add ETL control and Angle Sensor HB

July 2014 Danfoss layout HA

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Technical Information
Series 45 Pumps

Contents

General information
Overview..............................................................................................................................................................................................7
Design...................................................................................................................................................................................................7
Benefits.................................................................................................................................................................................................7
Typical applications......................................................................................................................................................................... 8
The Series 45 product family........................................................................................................................................................ 8
Load sensing open circuit system.............................................................................................................................................. 9
Servo Control Orifice.....................................................................................................................................................................10
Servo Control Orifice Principle.............................................................................................................................................10
Servo Control Orifice Performance.................................................................................................................................... 11
Pacing Factor..............................................................................................................................................................................12
Hydraulic Controls......................................................................................................................................................................... 12
Pressure compensated controls..........................................................................................................................................12
Remote pressure compensated controls.........................................................................................................................13
Load sensing controls............................................................................................................................................................. 14
Electric Controls..............................................................................................................................................................................15
Electric Proportional Controls (EPC)...................................................................................................................................16
Electric On-Off Controls..........................................................................................................................................................20
Electric dump valve PC/LS controls....................................................................................................................................24
Electronic Torque Limiting Controls (ETL)....................................................................................................................... 25
Fan Drive Control (FDC)..........................................................................................................................................................28
PLUS+1 Compliance...........................................................................................................................................................28
Fan Drive Control Principle .............................................................................................................................................28
Fan Drive Control System Characteristics.................................................................................................................. 29
Unintended Applications for Fan Drive Control Systems.....................................................................................29
Fan Drive Control characteristic - Normally Closed ............................................................................................... 29
Solenoid data Normally closed................................................................................................................................... 31
Fan Drive Control configuration.................................................................................................................................... 32
NC Fan Drive Control 3D Views......................................................................................................................................32
Angle Sensor....................................................................................................................................................................................32
PLUS+1 Compliance................................................................................................................................................................ 32
Angle Sensor Principle............................................................................................................................................................33
Angle Sensor Characteristics................................................................................................................................................ 33
J & F-Frame (45-90cc) Angle Sensor Identification Convention:........................................................................34
E-Frame (100-147cc) Angle Sensor Identification Convention:..........................................................................35
Angle sensor electrical specifications............................................................................................................................... 37
Angle Sensor Calibration....................................................................................................................................................... 37
Angle Sensor Functionality................................................................................................................................................... 37
Charge Pump Circuits...................................................................................................................................................................37
Example Circuit #1....................................................................................................................................................................37
Example Circuit #2....................................................................................................................................................................38
Operating parameters..................................................................................................................................................................39
Fluids............................................................................................................................................................................................. 39
Viscosity........................................................................................................................................................................................39
Temperature...............................................................................................................................................................................39
Inlet pressure..............................................................................................................................................................................40
Case pressure............................................................................................................................................................................. 40
Pressure ratings......................................................................................................................................................................... 40
Speed ratings............................................................................................................................................................................. 40
Duty cycle and pump life.......................................................................................................................................................41
Speed, flow, and inlet pressure............................................................................................................................................41
Design parameters........................................................................................................................................................................ 41
Installation...................................................................................................................................................................................41
Filtration.......................................................................................................................................................................................42
Reservoir...................................................................................................................................................................................... 42
Fluid velocity.............................................................................................................................................................................. 42
Shaft loads...................................................................................................................................................................................43
Bearing life.................................................................................................................................................................................. 43
Mounting flange loads............................................................................................................................................................43

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Technical Information
Series 45 Pumps

Contents

Estimating overhung load moments.................................................................................................................................43


Auxiliary mounting pads........................................................................................................................................................44
Input shaft torque ratings......................................................................................................................................................45
Understanding and minimizing system noise............................................................................................................... 46
Understanding and minimizing system instability...................................................................................................... 46
Sizing equations............................................................................................................................................................................. 47
Frames L and K
Design................................................................................................................................................................................................ 48
Technical Specifications.............................................................................................................................................................. 49
Order code........................................................................................................................................................................................49
Performance L25C......................................................................................................................................................................... 54
Performance L30D......................................................................................................................................................................... 55
Performance K38C......................................................................................................................................................................... 56
Performance K45D.........................................................................................................................................................................57
Hydraulic Controls......................................................................................................................................................................... 58
Pressure Compensated Controls.........................................................................................................................................58
Remote Pressure Compensated Controls........................................................................................................................59
Load Sensing/Pressure Compensated Controls............................................................................................................60
Load Sensing Control with Bleed Orifice /Pressure Compensated........................................................................ 61
Electric Controls..............................................................................................................................................................................62
Connector....................................................................................................................................................................................62
Continuous Duty Operating Range................................................................................................................................... 62
Solenoid Data - Normally Closed........................................................................................................................................ 63
Solenoid Data - Normally Open...........................................................................................................................................63
Normally Closed Electric On/Off with Pressure Compensation Controls.............................................................63
Normally Open Electric On/Off with Pressure Compensation Controls............................................................... 64
Normally Closed Electric Proportional with Pressure Compensation Controls................................................. 65
Normally Open Electric Proportional with Pressure Compensation Controls....................................................66
Input shafts.......................................................................................................................................................................................68
Installation drawings.................................................................................................................................................................... 70
Axial Ported Endcap.................................................................................................................................................................70
Axial Ported Endcap Installation Dimensions................................................................................................................ 70
Radial Ported Endcap Split Flange Ports.......................................................................................................................... 71
Radial Ported Endcap O-ring Boss Ports...........................................................................................................................71
Radial Ported Endcap Rear View......................................................................................................................................... 72
Radial Ported Endcap Installation Dimensions..............................................................................................................73
Front Mounting Flange - SAE-B two bolt......................................................................................................................... 73
Auxiliary Mounting Pads........................................................................................................................................................ 74
SAE-A auxiliary mounting pad........................................................................................................................................74
SAE-B auxiliary mounting pad........................................................................................................................................ 74
Auxiliary Mounting Pad - Running Cover................................................................................................................... 75
Electric Solenoid, Left Side.................................................................................................................................................... 75
Electric Solenoid, Right Side................................................................................................................................................. 75
Displacement limiter.....................................................................................................................................................................75
Frame J
Design................................................................................................................................................................................................ 77
Technical Specifications.............................................................................................................................................................. 78
Order code........................................................................................................................................................................................78
Performance J45B.......................................................................................................................................................................... 87
Performance J51B.......................................................................................................................................................................... 88
Performance J60B.......................................................................................................................................................................... 89
Performance J65C..........................................................................................................................................................................90
Performance J75C..........................................................................................................................................................................91
Hydraulic Controls......................................................................................................................................................................... 92
Pressure Compensated Controls.........................................................................................................................................92
Remote Pressure Compensated Controls........................................................................................................................93
Load sensing/Pressure compensated Controls............................................................................................................. 94
Load sensing Control with Bleed Orifice/ Pressure Compensated.........................................................................95

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Technical Information
Series 45 Pumps

Contents

Electric Controls..............................................................................................................................................................................96
Connectors..................................................................................................................................................................................96
Continuous Duty Operating Range................................................................................................................................... 96
Solenoid Data - Normally Closed........................................................................................................................................ 96
Solenoid Data - Normally Open...........................................................................................................................................96
Fan Drive Control Solenoid Data - Normally Closed....................................................................................................97
Normally Closed Electric On/Off with Pressure Compensation Controls.............................................................97
Normally Open Electric On/Off with Pressure Compensation Controls............................................................... 98
Normally Closed Electric Proportional with Pressure Compensation Controls................................................. 99
Normally Open Electric Proportional with Pressure Compensation Controls................................................. 100
Normally Closed Electric Torque Limiting Control with Pressure Compensation Controls........................102
Normally Closed Fan Drive Control ................................................................................................................................ 103
Input shafts.................................................................................................................................................................................... 104
Installation drawings..................................................................................................................................................................107
Axial Ported Endcap.............................................................................................................................................................. 107
Axial Ported Endcap Installation Dimensions..............................................................................................................108
Right Fan Drive Control........................................................................................................................................................109
Radial Ported Endcap Split Flange Ports........................................................................................................................109
Radial Ported Endcap Rear View.......................................................................................................................................110
Radial Ported Endcap Installation Dimensions........................................................................................................... 111
Right Angle Sensor Position Installation Dimensions...............................................................................................112
Front Mounting Flange........................................................................................................................................................ 113
Auxiliary mounting pads..................................................................................................................................................... 114
SAE-A auxiliary mounting pad (integrated)............................................................................................................ 114
SAE-A auxiliary mounting pad (non-integral)........................................................................................................ 115
SAE-B auxiliary mounting pad......................................................................................................................................116
SAE-C auxiliary mounting pad..................................................................................................................................... 116
Running cover....................................................................................................................................................................117
Radial Endcap Clockwise..................................................................................................................................................... 117
Radial Endcap Counterclockwise..................................................................................................................................... 118
Axial Endcap Clockwise........................................................................................................................................................118
Axial Endcap Counterclockwise........................................................................................................................................118
Displacement limiter.................................................................................................................................................................. 118
Frame F
Design..............................................................................................................................................................................................120
Technical Specifications............................................................................................................................................................121
Order code..................................................................................................................................................................................... 121
Performance F74B....................................................................................................................................................................... 127
Performance F90C.......................................................................................................................................................................128
Hydraulic Controls.......................................................................................................................................................................129
Pressure Compensated Controls...................................................................................................................................... 129
Remote Pressure Compensated Controls..................................................................................................................... 129
Load Sensing/Pressure Compensated Controls..........................................................................................................130
Load Sensing Control with Bleed Orifice/Pressure Compensated.......................................................................131
Electric Controls........................................................................................................................................................................... 132
Connectors............................................................................................................................................................................... 132
Continuous Duty Operating Range................................................................................................................................. 133
Solenoid Data - Normally Closed......................................................................................................................................133
Solenoid Data - Normally Open........................................................................................................................................ 133
Fan Drive Control Solenoid Data - Normally Closed..................................................................................................133
Normally Closed Electric On/Off with Pressure Compensation Controls.......................................................... 133
Normally Open Electric On/Off with Pressure Compensation Controls.............................................................134
Normally Closed Electric Proportional with Pressure Compensation Controls...............................................135
Normally Open Electric Proportional with Pressure Compensation Controls................................................. 136
Normally Closed Electric Torque Limiting Control with Pressure Compensation Controls........................138
Normally Closed Fan Drive Control................................................................................................................................. 139
Input shafts.................................................................................................................................................................................... 140
Installation drawings..................................................................................................................................................................141
Axial Ported Endcap.............................................................................................................................................................. 141

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Technical Information
Series 45 Pumps

Contents

Axial Ported Endcap Installation Dimensions..............................................................................................................141


Right Fan Drive Control........................................................................................................................................................142
Radial Ported Endcap Split Flange Ports........................................................................................................................142
Radial Ported Endcap Rear View.......................................................................................................................................143
Radial Ported Endcap Installation Dimensions........................................................................................................... 144
Right Angle Sensor Position Installation Dimensions...............................................................................................145
Front Mounting Flange........................................................................................................................................................ 146
Auxiliary mounting pads..................................................................................................................................................... 146
SAE-A auxiliary mounting pad..................................................................................................................................... 146
SAE-B auxiliary mounting pad......................................................................................................................................147
SAE-C auxiliary mounting pad..................................................................................................................................... 147
Running Cover................................................................................................................................................................... 148
Radial Endcap Clockwise..................................................................................................................................................... 148
Radial Endcap Counterclockwise..................................................................................................................................... 149
Axial Endcap Clockwise........................................................................................................................................................149
Axial Endcap Counterclockwise........................................................................................................................................149
Displacement limiter.................................................................................................................................................................. 149
Frame E
Design..............................................................................................................................................................................................151
Technical Specifications............................................................................................................................................................152
Order code..................................................................................................................................................................................... 152
Performance E100B.....................................................................................................................................................................159
Performance E130B.....................................................................................................................................................................160
Performance E147C.................................................................................................................................................................... 161
Hydraulic Controls.......................................................................................................................................................................162
Pressure Compensated Controls...................................................................................................................................... 162
Remote Pressure Compensated Controls..................................................................................................................... 162
Load Sensing/Pressure Compensated............................................................................................................................163
Load Sensing Control with Bleed Orifice/Pressure Compensated.......................................................................164
Electric Controls........................................................................................................................................................................... 165
Connectors............................................................................................................................................................................... 165
Continuous Duty Operating Range................................................................................................................................. 166
Solenoid Data - Normally Closed......................................................................................................................................166
Solenoid Data - Normally Open........................................................................................................................................ 166
Normally Closed Electric On/Off with Pressure Compensation Controls.......................................................... 166
Normally Open Electric On/Off with Pressure Compensation Controls.............................................................167
Normally Closed Electric Proportional with Pressure Compensation Controls...............................................168
Normally Open Electric Proportional with Pressure Compensation Controls................................................. 170
Normally Closed Electric Torque Limiting Control with Pressure Compensation Controls........................171
Input shafts.................................................................................................................................................................................... 173
Installation drawings..................................................................................................................................................................174
Axial Ported Endcap.............................................................................................................................................................. 174
Axial Ported Endcap Installation Dimensions..............................................................................................................175
Radial Ported Endcap Installation Dimensions........................................................................................................... 176
Right Angle Sensor Position Installation Dimensions...............................................................................................177
Radial Ported Endcap Rear View.......................................................................................................................................178
Radial Ported Endcap Split Flange Ports........................................................................................................................178
Front Mounting Flange........................................................................................................................................................ 179
Endcap Dimensions...............................................................................................................................................................180
Auxiliary mounting pads..................................................................................................................................................... 181
Displacement Limiters............................................................................................................................................................... 183

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Technical Information
Series 45 Pumps

General information

Overview
Series 45 is a complete family of high performance variable displacement, axial piston pumps. Each frame
is designed to exceed the demanding work function requirements of the mobile equipment marketplace.
Each frame within the Series 45 family is uniquely designed to optimize performance, size, and cost.

Design

High Performance
Displacements from 25 cm - 147 cm [1.53 - 8.97 in3/rev]
Speeds up to 3600 rpm
Pressures up to 310 bar [4495 psi]
Variety of control system options including load sensing and pressure compensated

Latest Technology
Customer-driven using quality function deployment (QFD) and design for manufacturability (DFM)
techniques
Optimized design maximizes efficiency and quiet operation
Computer-modeled castings to optimize inlet conditions for maximum pump speed
Compact package size minimizing installation space requirements
Heavy-duty tapered roller bearings for long life
Single piece rigid housing to reduce noise and leak paths
Integrated controls for high speed response and system stability

Reliability
Designed to rigorous standards
Proven in both laboratory and field
Manufactured to rigid quality standards
Long service life
Significantly fewer parts
No gasket joints
Robust input shaft bearings to handle large external shaft loads
Integrated gauge ports for monitoring operating conditions

Benefits

Reduced Installation Costs


Through-drive capability for multi-circuit systems
Range of mounting flanges, shafts and porting options for ease of installation
Compact size minimizes installation space requirements
Help meet engine emission standards
Reduce engine size by managing power usage more effectively

Reduce Operating Costs


Optimize machine power usage to maximize fuel economy
Simple design reduces service requirements
Heavy duty taper roller shaft bearings provide long service life

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Technical Information
Series 45 Pumps

General information

Increased Customer Satisfaction


Reduced noise for operator comfort
High performance increases productivity

Reduced Heat Load on Cooling System


High efficiency reduces hydraulic heat generation
Allows for smaller cooling packages

Typical applications
Cranes
Telescopic handlers
Forklift trucks
Wheel loaders
Sweepers
Backhoe loaders
Forestry and agricultural machinery
Fan drives
Paving Machines
Mining Equipment
Mowers
Dozers
Drilling Machines
Mini-Excavators
Other Applications

The Series 45 product family

Basic units
The series 45 family of open circuit, variable piston pumps, offers a range of displacements from 25 to 147
cm/rev [1.53 to 8.97 in3/rev]. With maximum speeds up to 3600 rpm and continuous operating
pressures up to 310 bar [4495 psi], product selection is easily tailored to the flow and pressure
requirements of individual applications.

K/L Frame J Frame F Frame E Frame

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Technical Information
Series 45 Pumps

General information

General performance specifications for the series 45 pump family


Pump Displacement Speed Pressure Theoretical flow Mounting
(at rated speed)
Continuous Max. Min. Cont. Max.

Frame Model cm3 in3 min-1 (rpm) min-1 min-1 bar psi bar psi US gal/min l/min Flange
(rpm) (rpm)
Frame L L25C 25 1.53 3200 3600 500 260 3770 350 5075 21.0 80.0 SAE B - 2 bolt
L30D 30 1.83 3200 3600 500 210 3045 300 4350 25.4 96.0 SAE B - 2 bolt
Frame K K38C 38 2.32 2650 2800 500 260 3770 350 5075 26.6 100.7 SAE B - 2 bolt
K45D 45 2.75 2650 2800 500 210 3045 300 4350 31.5 119.3 SAE B - 2 bolt
Frame J J45B 45 2.75 2800 3360 500 310 4495 400 5800 33.3 126.0 SAE B 2-bolt
SAE C 2 and 4-bolt
J51B 51 3.11 2700 3240 500 310 4495 400 5800 36.4 137.7 SAE B 2-bolt
SAE C 2 and 4-bolt
J60B 60 3.66 2600 3120 500 310 4495 400 5800 41.2 156.0 SAE B 2-bolt
SAE C 2 and 4-bolt
J65C 65 3.97 2500 3000 500 260 3770 350 5075 42.9 162.6 SAE B 2-bolt
SAE C 2 and 4-bolt
J75C 75 4.58 2400 2880 500 260 3770 350 5075 47.5 180.0 SAE B 2-bolt
SAE C 2 and 4-bolt
Frame F F74B 74 4.52 2400 2800 500 310 4495 400 5800 46.9 177.6 SAE B 2-bolt
SAE C 4-bolt
F90C 90 5.49 2200 2600 500 260 3770 350 5075 52.3 198 SAE B 2-bolt
SAE C 4-bol
Frame E E100B 100 6.10 2450 2880 500 310 4495 400 5800 64.7 245.0 SAE C 4-bolt
E130B 130 7.93 2200 2600 500 310 4495 400 5800 75.5 286.0 SAE C 4-bolt
E147C 147 8.97 2100 2475 500 260 3770 350 5075 81.5 308.7 SAE C 4-bolt

Load sensing open circuit system


The pump receives fluid directly from the reservoir through the inlet line. A screen in the inlet line
protects the pump from large contaminants. The pump outlet feeds directional control valves such as
PVG-32s, hydraulic integrated circuits (HIC), and other types of control valves. The PVG valve directs
pump flow to cylinders, motors and other work functions. A heat exchanger cools the fluid returning
from the valve. A filter cleans the fluid before it returns to the reservoir.
Flow in the circuit determines the speed of the actuators. The position of the PVG valve determines the
flow demand. A hydraulic pressure signal (LS signal) communicates demand to the pump control. The
pump control monitors the pressure differential between pump outlet and the LS signal, and regulates
servo pressure to control the swashplate angle. Swashplate angle determines pump flow.
Actuator load determines system pressure. The pump control monitors system pressure and will decrease
the swashplate angle to reduce flow if system pressure reaches the PC setting. A secondary system relief
valve in the PVG valve acts as a back-up to control system pressure.

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Technical Information
Series 45 Pumps

General information

Pictorial circuit diagram

Double-acting cylinder
K/L Frame Series 45
open circuit axial
piston pump with
load sensing control
PVG 32
mulit-section
load
sensing
control
valve

Bi-directional
gear motor

System pressure

Servo pressure
Heat exchanger
Filter Actuator pressure
Reservoir
Load sense pressure

Actuator return

Suction / case drain /


P101 658E
system return

Servo Control Orifice

Servo Control Orifice Principle


Series 45 controls offer an optional servo control orifice (not available with Pressure Compensation only
Controls) available to aid in tuning system performance. The optional servo control orifice restricts flow
to and from the servo system in the pump, effectively pacing the motion of the servo system.

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Technical Information
Series 45 Pumps

General information

Servo Control Orifice Performance


The use of the Servo Control Orifice will provide additional pacing to the pump, while the response of the
pump to pressure spikes remains unaffected. The Pressure Compensation Function response and
recovery, as well as the Load Sense Function response and recovery are shown below, and outline the
relative impact in response and recovery of the Servo Control Orifices. Note that these graphs are meant
as a generic comparison only, and that unique effects on response and recovery behavior for each
specific frame are shown later in this section.
Relative Servo Control Orifice Performance
Generic PC Response and Recovery
Input Speed=1800rpm, Temperature=49C, PC Setting=210Bar, LS Setting=20Bar
350

300

250
System Pressure (bar)

200 Without Servo


Control Orifice

150

0.8mm Servo
100 Control Orifice

50
1.0mm Servo
Control Orifice

Time P108 664E

Relative Servo Control Orifice Performance


Generic LS Response and Recovery
Input Speed = 1800rpm, Temperature=49 C, PC Setting=310Bar, LS Setting=30Bar
250

200

Without Servo
Control Orifice
System Pressure (bar)

150
0.8mm Servo
Control Orifice

100

1.0mm Servo
Control Orifice

50

Time P108 665E

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Technical Information
Series 45 Pumps

General information

We recommend that systems experiencing instability use a Servo Control Orifice. Start with the largest
size orifice available, and work down to the smaller size until the system is satisfactorily tuned. All Fan-
Drive systems should start with a 0.8mm Servo Control Orifice if possible. Systems including motors are
more likely to require the Servo Control Orifice option.

Pacing Factor
Use of a Servo Control Orifice adds a pacing factor to each Series 45 Frame, impacting the behavior of the
pumps reactivity. This pacing factor can be multiplied by the specific Frame/Displacement/Control
selections response and recovery times, to determine the final paced response and recovery times.
Unique response and recovery times can be found in each frame-specific chapter, in the desired control
section. The paced response and recovery relationship is shown below.
Response (Damped)= Response (Specific Disp.Control) *Pacing Factor
Recovery (Damped)= Recovery (Specific Disp.Control) *Pacing Factor
Pacing Factors are unique to each orifice size, and can impact each frame differently. Below are the
Pacing Factors for each Servo Control Orifice Size by frame.

Frame Pacing Factors - Servo Control Orifice

1.0 mm Servo Control Orifice 0.8 mm Servo Control Orifice

PC Response PC Recovery LS Response LS Recovery PC Response PC Recovery LS Response LS Recovery


E-Frame* 1 2.3 2.0 2.0 1 3.2 2.6 2.6
(No Effect) (No Effect)
F-Frame* 2.3 2.0 2.0 3.2 2.6 2.6
J-Frame* 2.3 2.0 2.0 3.2 2.6 2.6
K-Frame** 2.3 2.3 2.3 3.7 3.1 3.1
L-Frame** 2.3 2.3 2.3 3.7 3.1 3.1
* PC Response from 160 bar to 210 bar, PC Recovery from 210 bar to 160 bar at 1800 rpm: LS Response from 230 bar to 30 bar, LS Recovery from 30 bar
to 230 bar at 1800 rpm.
** PC Response from 160 bar to 210 bar, PC Recovery from 210 bar to 160 bar at 1800 rpm: LS Response from 160 bar to 20 bar, LS Recovery from 20 bar
to 160 bar at 1800 rpm.

Hydraulic Controls

Pressure compensated controls

Operation
The PC control maintains constant system pressure in the hydraulic circuit by varying the output flow of
the pump. Used with a closed center control valve, the pump remains in high pressure standby mode at
the PC setting with zero flow until the function is actuated. This condition is often called a dead head
condition.

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Technical Information
Series 45 Pumps

General information

Typical operating curve Simple closed-center circuit

Q max

Flow

PC setting
0
0 Pressure P101 166E

P101 965

Once the closed center valve is opened, the PC control senses the immediate drop in system pressure
and increases pump flow by increasing the swashplate angle. The pump continues to increase flow until
system pressure reaches the PC setting. If system pressure exceeds the PC setting, the PC control reduces
the swashplate angle to maintain system pressure by reducing flow. The PC control continues to monitor
system pressure and changes swashplate angle to match the output flow with the work function
pressure requirements.
If the demand for flow exceeds the capacity of the pump, the PC control directs the pump to maximum
displacement. In this condition, actual system pressure depends on the actuator load.
Each section includes control schematic diagrams, setting ranges, and response / recovery times for each
control available. Response is the time (in milliseconds) for the pump to reach zero displacement when
commanded by the control. Recovery is the time (in milliseconds) for the pump to reach full displacement
when commanded by the control. Actual times can vary depending on application conditions.

It is recommended that a relief valve be installed in the pump outlet for additional system protection

Pressure compensated system characteristics


Constant pressure and variable flow
High pressure standby mode when flow is not needed
System flow adjusts to meet system requirements
Single pump can provide flow to multiple work functions
Quick response to system flow and pressure requirements

Typical applications for pressure compensated systems


Constant force cylinders (bailers, compactors, refuse trucks)
On/off fan drives
Drill rigs
Sweepers
Trenchers

Remote pressure compensated controls


The remote PC control is a two-stage control that allows multiple PC settings. Remote PC controls are
commonly used in applications requiring low and high pressure PC operation.

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Technical Information
Series 45 Pumps

General information

Typical operating curve Closed center circuit with remote PC

Q max

Flow

Remote PC setting

PC setting
0
0 Pressure P101 969E

P101 966

The remote PC control uses a pilot line connected to an external hydraulic valve. The external valve
changes pressure in the pilot line, causing the PC control to operate at a lower pressure. When the pilot
line is vented to reservoir, the pump maintains pressure at the load sense setting. When pilot flow is
blocked, the pump maintains pressure at the PC setting. An on-off solenoid valve can be used in the pilot
line to create a low-pressure standby mode. A proportional solenoid valve, coupled with a
microprocessor control, can produce an infinite range of operating pressures between the low pressure
standby setting and the PC setting.

It is recommended that a relief valve be installed in the pump outlet for additional system protection.

Each section includes control schematic diagrams, setting ranges, and response / recovery times for each
control available. Response is the time (in milliseconds) for the pump to reach zero displacement when
commanded by the control. Recovery is the time (in milliseconds) for the pump to reach full displacement
when commanded by the control. Actual times can vary depending on application conditions.

Size the external valve and plumbing for a pilot flow of 3.8 l/min [1 US gal/min].

Remote pressure compensated system characteristics


Constant pressure and variable flow
High or low pressure standby mode when flow is not needed
System flow adjusts to meet system requirements
Single pump can provide flow to multiple work functions
Quick response to system flow and pressure requirements

Typical applications for remote pressure compensated systems


Modulating fan drives
Anti-stall control with engine speed feedback
Front wheel assist
Road rollers
Combine harvesters
Wood chippers

Load sensing controls


Operation

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Technical Information
Series 45 Pumps

General information

The LS control matches system requirements for both pressure and flow in the circuit regardless of the
working pressure. Used with a closed center control valve, the pump remains in low-pressure standby
mode with zero flow until the valve is opened. The LS setting determines standby pressure.

Typical operating curve Load sensing circuit

Q max
Flow

PC setting
0
0 Pressure
P101 968E

P101 967

Most load sensing systems use parallel, closed center, control valves with special porting that allows the
highest work function pressure (LS signal) to feed back to the LS control. Margin pressure is the difference
between system pressure and the LS signal pressure. The LS control monitors margin pressure to read
system demand. A drop in margin pressure means the system needs more flow. A rise in margin pressure
tells the LS control to decrease flow.

LS control with bleed orifice


The load sense signal line requires a bleed orifice to prevent high-pressure lockup of the pump control.
Most load-sensing control valves include this orifice. An optional internal bleed orifice is available, for use
with control valves that do not internally bleed the LS signal to tank.

Integral PC function
The LS control also performs as a PC control, decreasing pump flow when system pressure reaches the PC
setting. The pressure compensating function has priority over the load sensing function.

It is recommended that a relief valve be installed in the pump outlet for additional system protection.

Each section includes control schematic diagrams, setting ranges, and response / recovery times for each
control available. Response is the time (in milliseconds) for the pump to reach zero displacement when
commanded by the control. Recovery is the time (in milliseconds) for the pump to reach full displacement
when commanded by the control. Actual times can vary depending on application conditions.

Load sensing system characteristics


Variable pressure and flow
Low pressure standby mode when flow is not needed
System flow adjusted to meet system requirements
Lower torque requirements during engine start-up
Single pump can supply flow and regulate pressure for multiple circuits
Quick response to system flow and pressure requirements

Electric Controls

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Technical Information
Series 45 Pumps

General information

Electric Proportional Controls (EPC)

PLUS+1 Compliance
All Series 45 Electric controls have met and passed the Danfoss PLUS+1 compliance standard testing, and
as such, this Series 45 control is PLUS+1 compliant. PLUS+1 compliance blocks are available on the
Danfoss website, within the PLUS+1 Guide section.

Electric Proportional Control Principle


The Electric Proportional Control consists of a proportional solenoid integrated into a Remote Pressure
Compensated control. This control allows the pump to be operated at any pressure limit between the
Load Sense and Pressure Compensation settings by varying the current sent to the solenoid.

Reference individual frame sections for the margin (LS) setting vs low pressure standby relationship.

Electric proportional controls have a unique relationship between margin (LS) setting and low pressure
standby. This relationship is available in the electric proportional controls section for each frame.

For fan-drive systems, and systems with motors, use a minimum 15bar LS setting to enhance system
stability. As the LS setting is reduced, the risk for system instability may be increased. A 20bar LS setting is
recommended as a starting point for all new applications.

Electric Proportional Control Response/Recovery


S45 Electric Proportional Controls require the use of a servo control orifice, and are available with two
possible servo control orifice options. The servo control orifice is used to enhance system stability, as well
as dampen the pump reactiveness. A smaller orifice diameter will add dampening to the pump
reactiveness, while a larger orifice will allow quicker pump reaction. Fan-Drive applications, as well as
systems with the pump supplying motors, are recommended to use the 0.8mm diameter orifice to
enhance system stability.

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Technical Information
Series 45 Pumps

General information

Module G Options for Electric Proportional Controls

Frame E - 0.8mm Orifice F - 1.0mm Orifice


All Frames

Specific Electric Proportional Control Response/Recovery times are shown for the available servo control
orifice options in the control section within each specific frame section. These times represent the
response from 100bar to 200bar, and recovery from 200bar to 100bar. As the upper pressure approaches
the PC setting, the PC function will begin to assist in clipping pressure overshoots during the pumps
response, and will decrease the response times of the pump to equal those of the PC response.

Electric Proportional Control Pressure vs. Flow Characteristic


The Electric Proportional Controls continuous duty operating temperature range is shown below; this
guideline should be followed as well as the maximum current limitations. Note that rated voltage refers
to either a 12V or 24V coil. Under high temperature conditions, current required to operate the solenoid
increases.
Continuous Duty Operating Temperature
120
Percent of Rated Voltage (%)

110
Operating Range
100

90

80

70

60

50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
Ambient Temperature (C)
P108 415E

Electric Proportional Control Characteristic Normally Closed


When an electric current is sent to the Normally Closed configuration control, the pump pressure
decreases proportional to an increase in current. When the load in the system changes, the pump will
adjust its displacement to maintain the pressure demanded by the controlling current. This control is
especially useful for fan-drives, due to the direct relationship between fan-speed and pump pressure.
Due to the nature of Electric Proportional Controls, the relationship between current and pump pressure
is unique for each individual PC/LS pressure setting combination. The relationship between different PC
settings and different LS settings on the Pressure vs. Current Characteristic curve are shown below. The
hydraulic schematic for the Normally Closed Electric Proportional control is shown below as well.

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 17


Technical Information
Series 45 Pumps

General information

Operating Pressure vs. Input Current (N.C. EPC)


350
310 Bar PC, 20 Bar LS
300

260 Bar PC, 20 Bar LS


250
System Pressure (Bar)

210 Bar PC, 20 Bar LS


200
310 Bar PC, 30 Bar LS

150

100

310 Bar PC, 10 Bar LS


50

0
0 0.2 0.4 0.6 0.8 1
Current proportion I/I max P108 657E

Solenoid Data Normally Closed


Voltage 12V 24V
Maximum Current 1800 mA 920 mA
Inrush Current 1700 mA 800 mA
Coil Resistance @ 20C [70F] 7.1 28.5
PWM Range 200-300 Hz
PWM Frequency (preferred) 250 Hz
IP Rating (IEC 60529 | DIN 40050-9) IP67 IP67
IP Rating (IEC 60529 | DIN 40050-9) with mating connector IP69K IP69K
Operating Temperature Consistent with Pump Limits:
-40C (-40F) to 104C (220F)

The available Normally Closed Electric Proportional Controls for the Series 45 are shown below. The
allowable Pressure Compensator (PC) and Load Sense (LS) pressure settings are provided for each frame
in their respective sections.

Electric Proportional Controls Options Normally Closed Frame


Code Description L K J F E
AH Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC)
Left
AL Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC)
Left
AV Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC)
Right
AK Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC)
Right
BH Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC)
[>280 bar] Left
BL Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC)
[>280 bar] Left

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Technical Information
Series 45 Pumps

General information

Electric Proportional Controls Options Normally Closed Frame


BM Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC)
[>280 bar] Right
BK Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC)
[>280 bar] Right
EM Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC)
EN Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC)
Notes: 1) Left = E-Frame: CW Only, F-Frame: CW Only, J-frame: CW Axial, CCW Radial
2) Right = E-Frame: CCW Only, F-Frame: CCW Only, J-frame: CCW Axial, CW Radial
3) K/L Frame Controls are not rotation dependent

Electric Proportional Control Characteristic Normally Open


When an electric current is sent to the normally open configuration control, the pump pressure increases
proportional to an increase in current. When the load in the system changes, the pump will adjust its
displacement to maintain the pressure demanded by the controlling current. This control is especially
useful for fan-drives, due to the direct relationship between fan-speed and pump pressure.
Due to the nature of Electric Proportional Controls, the relationship between current and pump pressure
is unique for each individual PC/LS pressure setting combination. The relationship between different PC
settings and different LS settings on the Pressure vs. Current Characteristic curve are shown below. The
hydraulic schematic for the Normally Open Electric Proportional control is shown below as well.
Operating Pressure vs. Input Current (N.O. EPC)
350

310 Bar PC, 20 Bar LS


300

260 Bar PC, 20 Bar LS


250
System Pressure (Bar)

210 Bar PC, 20 Bar LS


200
310 Bar PC, 30 Bar LS

150

310 Bar PC, 10 Bar LS


100

50

0
0 0.2 0.4 0.6 0.8 1
Current proportion I/I max P108 658E

Solenoid Data Normally Open


Voltage 12V 24V
Maximum Current 1500 mA 665 mA
Inrush Current 1700 mA 800 mA
Coil Resistance @ 20C [70F] 7.1 28.5
PWM Range 200-300 Hz
PWM Frequency (preferred) 250 Hz
IP Rating (IEC 60529 | DIN 40050-9) IP67 IP67

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Technical Information
Series 45 Pumps

General information

Solenoid Data Normally Open (continued)


Voltage 12V 24V
IP Rating (IEC 60529 | DIN 40050-9) with mating connector IP69K IP69K
Operating Temperature Consistent with Pump Limits:
-40C (-40F) to 104C (220F)

The available Normally Open Electric Proportional Controls for the Series 45 are shown below. The
allowable Pressure Compensator (PC) and Load Sense (LS) pressure settings are provided for each frame
in their respective sections. Note that for Electric Proportional Controls, the Load Sense setting describes
the Low Pressure Standby value, not margin.

Electric Proportional Controls Options Normally Open Frame


Code Description L K J F E
AX Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC)
Left
CL Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC)
Left
AW Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC)
Right
CK Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC)
Right
BX Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC)
[>280 bar] Left
DL Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC)
[>280 bar] Left
BW Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC)
[>280 bar] Right
DK Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC)
[>280 bar] Right
EK Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC)
EL Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC)
Notes: 1) Left = E-Frame: CW Only, F-Frame: CW Only, J-frame: CW Axial, CCW Radial
2) Right = E-Frame: CCW Only, F-Frame: CCW Only, J-frame: CCW Axial, CW Radial
3) K/L Frame Controls are not rotation dependent

Electric On-Off Controls

PLUS+1 Compliance
All Series 45 Electric controls have met and passed the Danfoss PLUS+1 compliance standard testing, and
as such, this Series 45 control is PLUS+1 compliant. PLUS+1 compliance blocks are available on the
Danfoss website, within the PLUS+1 Guide section.

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Technical Information
Series 45 Pumps

General information

Electric On-Off Control Principle


The Electric On/Off Control consists of an On/Off solenoid integrated into a Remote Pressure
Compensated control. This control allows the pump to be operated at either the Load Sense pressure
setting when On, or the Pressure Compensation pressure setting when Off.

For fan-drive systems, and systems with motors, use a minimum 15bar LS setting to enhance system
stability. As the LS setting is reduced, the risk for system instability may be increased. A 20bar LS setting is
recommended as a starting point for all new applications.

Electric On-Off Control Response/Recovery


S45 Electric On/Off Controls are available with two servo control orifice options, as well as without an
orifice. The servo control orifice is used to enhance system stability, as well as dampen the pump
reactiveness. A smaller orifice diameter will add dampening to the pump reactiveness, while a larger
orifice will allow quicker pump reaction.

Module G Options for Electric On/Off Controls

Frame E - 0.8mm Orifice F - 1.0mm Orifice N - No Orifice


All Frames

Specific Electric On/Off Control Response/Recovery times are shown for the available servo control orifice
options in the control section within each specific frame section. These times represent the response
from 75% of rated continuous pressure to 100% of rated continuous pressure, and recovery from 100% of
rated continuous pressure to 75% of rated continuous pressure for N.C. configuration per SAE J745 (vice-
versa for N.O). As the system pressure approaches the PC setting, the PC function will begin to assist in
clipping pressure overshoots during the pumps response, and will decrease the response times of the
pump to equal those of the PC response.

Electric On-Off Control Performance vs. Ambient Temperature Characteristic


The Electric On/Off Controls continuous duty operating temperature range is shown below; this guideline
should be followed as well as the maximum current limitations. Note that rated voltage refers to either a
12V or 24V coil. Under high temperature conditions, current required to operate the solenoid increases.

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Technical Information
Series 45 Pumps

General information

Continuous Duty Operating Temperature


120

Percent of Rated Voltage (%)


110
Operating Range
100

90

80

70

60

50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
Ambient Temperature (C)
P108 415E

Electric On-Off Control Characteristic Normally Closed


The normally closed configuration On/Off control directs the pump to its Pressure Compensation
pressure setting when no current is applied. When the required electric current is sent to the normally
closed configuration control the pump pressure decreases to the Low-Pressure Standby setting. This
control does not have Load Sense functionality, but rather acts as a Pressure Compensation control when
not energized, or is directed to its low-pressure standby when energized. This control is especially useful
for machine startups, as the pump can be directed to its Low-Pressure Standby setting during startup to
reduce the load on engine starters.

Solenoid Data Normally Closed


Voltage 12V 24V
Maximum Current 1500 mA 665 mA
Inrush Current 1700 mA 800 mA
Coil Resistance @ 20C [70F] 7.1 28.5
PWM Range 200-300 Hz
PWM Frequency (preferred) 250 Hz
IP Rating (IEC 60529 | DIN 40050-9) IP67 IP67
IP Rating (IEC 60529 | DIN 40050-9) with mating connector IP69K IP69K
Operating Temperature Consistent with Pump Limits:
-40C (-40F) to 104C (220F)

The available Normally Closed Electric On/Off Controls for the Series 45 are shown below. The allowable
Pressure Compensator (PC) and Load Sense (LS) pressure settings are provided for each frame in their
respective sections.

Electric On/Off Controls Options Normally Closed Frame


Code Description L K J F E
AR Electric On/Off Pressure Control w/Pressure Comp. (NC,12VDC) Left
CR Electric On/Off Pressure Control w/Pressure Comp. (NC,24VDC) Left
AG Electric On/Off Pressure Control w/Pressure Comp. (NC,12VDC) Right
AY Electric On/Off Pressure Control w/Pressure Comp. (NC,24VDC) Right
BR Electric On/Off Pressure Control w/Pressure Comp. (NC,12VDC) [>280
bar] Left
DR Electric On/Off Pressure Control w/Pressure Comp. (NC,24VDC) [>280
bar] Left

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Technical Information
Series 45 Pumps

General information

Electric On/Off Controls Options Normally Closed Frame


BE Electric On/Off Pressure Control w/Pressure Comp. (NC,12VDC) [>280
bar] Right
BG Electric On/Off Pressure Control w/Pressure Comp. (NC,24VDC) [>280
bar] Right
EB Electric On/Off Pressure Control w/Pressure Comp. (NC,12VDC)
EE Electric On/Off Pressure Control w/Pressure Comp. (NC,24VDC)
Notes: 1) Left = E-Frame: CW Only, F-Frame: CW Only, J-frame: CW Axial, CCW Radial
2) Right = E-Frame: CCW Only, F-Frame: CCW Only, J-frame: CCW Axial, CW Radial
3) K/L Frame Controls are not rotation dependent

Electric On/Off Control Characteristic Normally Open


The Normally Open configuration On/Off control directs the pump to its Low-Pressure Standby setting
when no current is applied. When the required electric current (end current) is sent to the Normally Open
configuration control, the pump pressure increases to the Pressure Compensation pressure setting. This
control does not have Load Sense functionality, but rather acts as a Pressure Compensation control when
energized, or is directed to its Low-Pressure Standby when de-energized. This control is especially useful
for machine startups, as the pump can be directed to its Low Pressure Standby setting during startup to
reduce the load on engine starters.

Solenoid Data Normally Open


Voltage 12V 24V
Maximum Current 1500 mA 665 mA
Inrush Current 1700 mA 800 mA
Coil Resistance @ 20C [70F] 7.1 28.5
PWM Range 200-300 Hz
PWM Frequency (preferred) 250 Hz
IP Rating (IEC 60529 | DIN 40050-9) IP67 IP67
IP Rating (IEC 60529 | DIN 40050-9) with mating connector IP69K IP69K
Operating Temperature Consistent with Pump Limits:
-40C (-40F) to 104C (220F)

The available Normally Open Electric On/Off Controls for the Series 45 Frame E are shown below, with the
allowable Pressure Compensator (PC) pressure range provided for each control. All Electric On/Off
Controls are available with the 10-40bar Load Sense (LS) setting range.

Electric On/Off Controls Options Normally Open Frame


Code Description L K J F E
AN Electric On/Off Pressure Control w/Pressure Comp. (NO,12VDC) Left
CN Electric On/Off Pressure Control w/Pressure Comp. (NO,24VDC) Left
AF Electric On/Off Pressure Control w/Pressure Comp. (NO,12VDC) Right
AT Electric On/Off Pressure Control w/Pressure Comp. (NO,24VDC) Right
BN Electric On/Off Pressure Control w/Pressure Comp. (NO,12VDC) [>280
bar] Left
DN Electric On/Off Pressure Control w/Pressure Comp. (NO,24VDC) [>280
bar] Left
BF Electric On/Off Pressure Control w/Pressure Comp. (NO,12VDC) [>280
bar] Right
DF Electric On/Off Pressure Control w/Pressure Comp. (NO,24VDC) [>280
bar] Right

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Technical Information
Series 45 Pumps

General information

Electric On/Off Controls Options Normally Open Frame


EA Electric On/Off Pressure Control w/Pressure Comp. (NO,12VDC)
EG Electric On/Off Pressure Control w/Pressure Comp. (NO,24VDC)
Notes: 1) Left = E-Frame: CW Only, F-Frame: CW Only, J-frame: CW Axial, CCW Radial
2) Right = E-Frame: CCW Only, F-Frame: CCW Only, J-frame: CCW Axial, CW Radial
3) K/L Frame Controls are not rotation dependent

Electric dump valve PC/LS controls


The electric dump valve pressure-compensated/load sense control allows the pump to operate as a
PC/LS type control under normal operating conditions. The solenoid dump valve overrides the LS control,
allowing the pump to operate in a Low-Pressure Standby mode. This function provides reduced
horsepower and torque loss in certain situations. It may be particularly useful to reduce loads on a system
during engine start.
When closed, the solenoid valve allows the control to act as a PC/LS control. When open, the solenoid
valve allows flow from the incoming load sense pressure to dump to case. This reduces the pressure in
the LS spring cavity, shifting the LS spool, and allows the pump to de-stroke to the Low-Pressure Standby
condition. This control is for applications needing a PC/LS control with the ability to switch to Low-
Pressure Standby electronically. The solenoid valve is only available in a normally closed configuration.
Electric Dump Control (frames E, F and J)
LS Signal Feed
System pressure
Servo pressure
Load Sense Pressure
Drain

Solenoid

LS spool LS adjustment

PC spool PC adjustment

P108 589E

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Technical Information
Series 45 Pumps

General information

Electronic Torque Limiting Controls (ETL)

PLUS+1 Compliance

All Series 45 Electric controls have met and passed the Danfoss PLUS+1 compliance standard testing, and
as such, this Series 45 control is PLUS+1 compliant. PLUS+1 compliance blocks (software) are available on
the Danfoss website, within the PLUS+1 Guide section.

Electric Torque Limiting Control Principle

The Electronic Torque Limiting control consists of a normally closed proportional relief valve (PRV)
integrated into a Pressure Compensated/Load Sensing control. This control operates as a PC/LS control,
with the additional ability to limit load sense pressure using the integrated PRV by varying the current to
the solenoid. When combined with an angle sensor, this control allows for a PC/LS control with electronic
torque limiting.
J-frame pump with integrated ETL control

P108779

Pump torque consumption is a function of pump outlet pressure, pump displacement, and pump
mechanical efficiency. When pump mechanical efficiency is considered constant, the pump torque can
be limited when pump displacement is known and pump pressure is controlled. As pump displacement

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 25


Technical Information
Series 45 Pumps

General information

increases, the pump outlet pressure can be limited using the PRV to result in a constant torque limit.
Pump outlet pressure is equal to the load sense pressure, which is limited with the PRV, plus the margin
pressure setting of the pump.

Electronic Torque Limiting Control Characteristic

The Electronic Torque Limiting control allows users to limit pump torque consumption electronically by
combining a pressure limiting PRV and angle sensor. This torque limit can be changed with varying
engine speeds (as shown in the Electronic Torque Limiting graph below), allowing the use of full engine
torque at all engine speeds and increasing machine productivity. A microcontroller is required to store
engine torque vs speed, receive the pump angle sensor signal, and then calculate and output the pump
outlet pressure limit. The basic torque limiting control logic for a single engine speed is shown below.
Danfoss offers a PLUS+1 subsystem application block for the Electronic Torque Limiting control option in
combination with keyed MC-12 microcontroller hardware.

Electronic Torque Limiting


300

250
Pump Pressure (bar)

200

150 Speed 1

100 Speed 2
Speed 3
50

0
0 50 100 150 200
Pump Displacement (cc)

P108783

Basic ETL Control Logic


350 600

300
500
Maximum System Pressure (bar)

250
Current to Valve (mA)

400

200
300
150

200
100

100
50

0 0
0 5 10 15 20 25 30 35 40 45 50
Pump Displacement (cc)
Maximum System Pressure - ETL Active (bar) Current to Valve (mA) P108785

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Technical Information
Series 45 Pumps

General information

Electronic Torque Limiting Control Configuration

The Electronic Torque Limiting control options require the use of an angle sensor, and cannot be
configured without. An angle sensor provides the pump displacement feedback which is required for
limiting pump torque consumption.

Electronic Torque Limiting Control Options Frame


Code Description L K J F E
TA Electronic Torque Limiting Control w/Pressure Compensation/Load Sensing (NC, 12VDC), Left1
TB Electronic Torque Limiting Control w/Pressure Compensation/Load Sensing (NC, 24VDC), Left 1
TC Electronic Torque Limiting Control w/Pressure Compensation/Load Sensing (NC, 12VDC), (>280bar)
Left 1
TD Electronic Torque Limiting Control w/Pressure Compensation/Load Sensing (NC, 24VDC), (>280bar)
Left 1
TE Electronic Torque Limiting Control w/Pressure Compensation/Load Sensing (NC, 12VDC), Right2
TF Electronic Torque Limiting Control w/Pressure Compensation/Load Sensing (NC, 24VDC), Right 2
TG Electronic Torque Limiting Control w/Pressure Compensation/Load Sensing (NC, 12VDC), (>280bar)
Right 2
TH Electronic Torque Limiting Control w/Pressure Compensation/Load Sensing (NC, 24VDC), (>280bar)
Right 2
1 Left = E-Frame CW Only, F-Frame: CW Only, J-frame: CW Axial, CCW Radial

2 Right = E-Frame CCW Only, F-Frame: CCW Only, J-frame: CCW Axial, CW Radial

H Gain Orifice
J Frame F Frame E Frame
S45B S51B S60B S65C S75C 074B 090C 100B 130B 147C
C 0.8 mm diameter Electronic
Torque Limiting Control Orifice
(with standard orifice)

S45 Electronic Torque Limiting Controls require the use of an LS Signal Line Orifice. The LS Signal Line
Orifice is used to enhance system stability, as well as allow the limiting of torque throughout the full
range of pump pressure and flow. The standard 0.8 mm orifice is best suited for use in a wide variety of
applications. Please contact your Danfoss representative for further information on the availability of
additional LS Signal Line Orifice sizes.

The angle sensor option requires a housing which is modified for installation of the sensor (K-module),
and swashplate which is modified for the magnet carrier to be mounted to (M-module). These options
are as follows.

Code Description Frame


K Module - Housing L K J F E
A1R SAE-C Flange 4-bolt, SAE O-ring boss ports, Single seal, Angle Sensor
A2R SAE-C Flange 4-bolt, SAE O-ring boss ports, Single seal, Angle Sensor
AFR SAE-C Flange 2-bolt @45, SAE O-ring boss ports, Single Seal, Angle Sensor
M Module Special Hardware
ANS Angle Sensor Hardware

Solenoid Data - Normally Closed


Voltage 12 Vdc 24 Vdc
Maximum Current 1500 mA 665 mA
Inrush Current 1700 mA 800 mA

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Technical Information
Series 45 Pumps

General information

Solenoid Data - Normally Closed (continued)


Voltage 12 Vdc 24 Vdc
Coil Resistance @ 20 Deg C [70 Deg F] 7.1 Ohms 28.5 Ohms
PWM Range 200 - 300 Hz
PWM Frequency (preferred) 250 Hz
IP Rating (IEC 60529 | DIN 40050-9) IP67 IP67
IP Rating (IEC 60529 | DIN 40050-9) with mating connector IP69K IP69K
Operating Temperature Consistent with pump limits: -40 Deg C
[-40 Deg F] to 104 Deg C [220 Deg F]

For angle sensor electrical data see Angle Sensor Functionality on page 37

Fan Drive Control (FDC)

PLUS+1 Compliance
All Series 45 Electric controls have met and passed the Danfoss PLUS+1 compliance standard testing, and
as such, this Series 45 control is PLUS+1 compliant. PLUS+1 compliance blocks (software) are available on
the Danfoss website, within the PLUS+1 Guide section.

Fan Drive Control Principle


The Fan Drive Control is a unique electrically actuated pressure control solution that consists of a
normally closed proportional solenoid and one dual diameter spool sliding in the control housing.
System pressure acts on an area between the two spool diameters of the spool lands. This hydraulic force
is balanced with forces of springs and the solenoid when the spool is in the metering position. When no
current is sent to the solenoid it operates the pump at or below the PC setting which is adjusted
mechanically with the adjustor screw and lock nut. Increasing the control current proportionally reduces
the pump's outlet pressure until a minimum standby pressure is reached.
Control Block 12V and 24V

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Technical Information
Series 45 Pumps

General information

The minimum system pressure is given by swashplate moments of the pump and by servo system
leakages which produce a pressure drop across the control. In addition, fan motor type and fan inertia
impact minimum system pressure.
The Normally Closed Fan Drive Control coupled with a microprocessor allows the pump to operate at an
infinite range of operating pressures between a minimum system pressure and PC setting.
We recommend that a relief valve be installed in the pump outlet for additional system protection.

W Warning
The Fan Drive Control is intended for fan drive systems only! Use in other systems could result in system
component damage or unintended machine movement. The Fan Drive Control is not intended to serve
at the primary system pressure relief. Loss of the input signal to this control will cause the pump to
produce maximum flow.

Fan Drive Control System Characteristics


Constant pressure and variable flow
High or low system pressure mode based on fan cooling demand
System flow adjusts to meet system requirements

Unintended Applications for Fan Drive Control Systems


Applications with frequent PC events (system pressure overshoots)
Adjustable Load Sensing systems
Fan Drive Control Cross Section

Fan Drive Control characteristic - Normally Closed


When an electric current is sent to the Normally Fan Drive Control, pump outlet pressure decreases
proportionally to the increase in currentt. When the load in the system changes, the pump will adjust its
displacement to maintain the pressure demanded by the controlling current. This predictable control is
especially useful for fan-drive systems, due to the direct relationship between fan-speed and pump
pressure. Due to the nature of the Fan Drive Control, the relationship between current and pump
pressure is unique for each individual PC pressure setting combination. The relationship between pump
outlet pressure and control input current (for a 24V coil) is shown for various PC settings below. The
hydraulic schematic for the Normally Closed Fan Drive Control is shown below as well.

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Technical Information
Series 45 Pumps

General information

Pump Outlet Pressure vs. control input current 24V Normally closed FDC (at 100Hz PWM)

350
PC310bar PC260bar PC210bar PC140bar PC100bar

300

250
Pump Outlet Pressure (bar)

200

150

100

50

0
0 100 200 300 400 500 600 700 800
Solenoid Input Current (mA)
P109029

Pump Outlet Pressure vs. control input current 12V Normally closed FDC (at 100Hz PWM)

350

PC310bar PC260bar PC210bar PC140bar PC100bar


300

250
Pump Outlet Pressure (bar)

200

150

100

50

0
0 200 400 600 800 1000 1200 1400 1600

Solenoid Input Current (mA) P109028

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Technical Information
Series 45 Pumps

General information

Attaining remarkably low system pressures is possible with the Fan Drive Control. The minimum system
pressure is greatly dependent on individual system parameters such as fan motor type and fan size. This
feature is highly desirable in low cooling demand conditions to keep fan speed as slow as possible.
Virtually eliminated control deadband increases controllability and reduces power loss. Control current
resolution is greatly improved.
S45 pump with integrated FDC control Schematic

Legend
B = Outlet
Gain
Orifice
S = Inlet
L1, L2 = Case drain
B
M2 = System pressure

M2 Choke gauge port


Orifice

L2

S L1 P109019

Solenoid data Normally closed

Solenoid Data Normally Closed


12V 24V
Connector on solenoid Deutsch DT04-2P
Mating Connector (not included) Deutsch DT06-2S
Identification by color of nut Black Blue
Nominal current 1650 mA 840 mA
Maximum Control Current 1800 mA 920 mA
Environmental rating IP67 without mating connector,
IP69K with mating connector
Maximum output driver current 2.0 Amps
PLUS+1 dither frequency Not recommended
Useable PWM Frequency Range 50-200 Hz
Recommended PWM Frequency 200 Hz
Nominal Resistance at 20C 3.66 14.2
Inductivity (pin at stroke end) 33 mH 140 mH
Minimum voltage 9.5 Vdc 19.0 Vdc
Maximum power 17.9 Watts 18.1 Watts

The Fan Drive Control is designed as a current driven control. It requires a PWM- input signal.

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Technical Information
Series 45 Pumps

General information

Fan Drive Control configuration


The available Normally Closed Fan Drive Controls for Series 45 are shown below. The allowable Pressure
Compensator (PC) pressure settings are provided for each frame.

C moduleControl
Fan Drive Control Options Frame
Code Description L K J F E
SA Pressure Compensation (12Vdc), 100-210 Bar, Left
SB Pressure Compensation (24Vdc), 100-210 Bar, Left
SC Pressure Compensation (12Vdc), 220-310 Bar, Left
SD Pressure Compensation (24Vdc), 220-310 Bar, Left
SE Pressure Compensation (12Vdc), 100-210 Bar, Right
SF Pressure Compensation (24Vdc), 100-210 Bar, Right
SG Pressure Compensation (12Vdc), 220-310 Bar, Right
SH Pressure Compensation (24Vdc), 220-310 Bar, Right

G module optionsChoke Orifice


Fan Drive Control options Choke Orifice size
G 0.8 mm (0.031 in)
F 1.0 mm (0.039 in

H module optionsGain Orifice


Fan Drive Control options Gain Orifice Size
E 1.2 mm (0.047 in)

NC Fan Drive Control 3D Views

Left Right

Angle Sensor

PLUS+1 Compliance

The Electric Angle Sensor has met and passed the Danfoss PLUS+1 compliance standard testing, and as
such, this Angle Sensor is PLUS+1 compliant. PLUS+1 compliance blocks are available on the Danfoss
website, within the PLUS+1 Guide section.

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Technical Information
Series 45 Pumps

General information

Angle Sensor Principle

The Series 45 Angle Sensor option allows users to measure the angle of pump displacement. The angle
sensor is an electronic sensor mounted to the housing of the pump, which reads the pump stroke angle
based on the swashplate position. Interfacing with the angle sensor is achieved through a 4-pin Deutsch
DTM04-4P receptacle attached to a flexible connection cable (for a mating connector, use Deutsch plug
DTM06-4S). The sensor is mounted to the pump within an aluminum housing to prevent magnetic
interference.

AMR Sensor
Swashplate

Magnet Carrier

Deutsch Plug

P108788

Angle Sensor Characteristics

The angle sensor package incorporates two sensor signals (primary & secondary), within a single sensor
housing. This allows for improved accuracy and troubleshooting. For the Angle Sensor Right order
code in the K module, the sensor is positioned according to the following conventions:

Code Description Frame


K Module - Housing L K J F E
A1R SAE-C Flange 4-bolt, SAE O-ring boss ports, Single seal, Angle Sensor
A2R SAE-C Flange 4-bolt, SAE O-ring boss ports, Single seal, Angle Sensor
AFR SAE-C Flange 2-bolt @45, SAE O-ring boss ports, Single Seal, Angle Sensor
M Module Special Hardware
ANS Angle Sensor Hardware

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Technical Information
Series 45 Pumps

General information

J & F-Frame (45-90cc) Angle Sensor Identification Convention:

When looking at the input shaft with the control on the top side, the angle sensor will be viewed on the
right hand side. This convention is true for both Clockwise and Counter-clockwise rotation J & F-Frames.

86.8
[3.417]
94.1
[3.704]

37.1 36
[1.462] [1.417]
43.5 42.5
[1.71] [1.67]

30.5
[1.2] 29.5
[1.16]
37.1 36
[1.462] [1.417]

87.3 93.6
[3.44] [3.68]

J Frame Angle Sensor Position F Frame Angle Sensor Position


P108816

This sensor location yields a unique voltage versus swashplate angle characteristic curve which is the
same for both Clockwise and Counter-clockwise rotation J & F-frames. Although each pair of curves will
be unique for individual pumps, a general example of what to expect is provided below for J & F units
with the Right angle sensor position.

Sensor Output Voltage vs. Swashplate Angle


CW & CCW J & F-Frames (45-90cc)
Primary Output Voltage Secondary Output Voltage
5
4.5
4
Sensor Output (Volts)

3.5
3
2.5
2
1.5
1
0.5
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Swashplate Angle (Degrees)
P108817

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Technical Information
Series 45 Pumps

General information

E-Frame (100-147cc) Angle Sensor Identification Convention:

The location convention for the E-Frame angle sensor is different from that of the J & F-Frame due to a
difference in design of the endcap and servo systems. When looking at the input shaft, the angle sensor
will be positioned on the same side as the outlet port of the endcap. The outlet port of the endcap is
always the smaller of the inlet and outlet ports, indicated below. This is the right side order code
location, even though it appears on the left hand side from a frontal view.

36
[1.42]

36
[1.42]
Outlet Port 120
[4.72]
Approximate
59.4 Wire Length
[2.34] 131.5
[5.18]
126.9
[5.0]

E Frame Angle Sensor Position P108821

Clockwise rotation E-frames appear with the control on the top side in this view. Counter-clockwise
rotation E-Frames appear with the control on the bottom side in this view.
This sensor location yields a unique voltage versus swashplate angle characteristic curve which is
different for Clockwise and Counter-clockwise rotation E-frames. Although each pair of curves will be
unique for individual pumps, a general example of what to expect is provided below for both Clockwise
and Counter-clockwise rotation units with the Right angle sensor position.

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Technical Information
Series 45 Pumps

General information

Sensor Output Voltage vs. Swashplate Angle


CW E-Frames (100-147cc)
Primary Output Voltage Secondary Output Voltage
5
4.5
4
Sensor Output (Volts)

3.5
3
2.5
2
1.5
1
0.5
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Swashplate Angle (Degrees)
P108823

Sensor Output Voltage vs. Swashplate Angle


CCW E-Frames (100-147cc)
Primary Output Voltage Secondary Output Voltage
5
4.5
4
Sensor Output (Volts)

3.5
3
2.5
2
1.5
1
0.5
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Swashplate Angle (Degrees)
P108822

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Technical Information
Series 45 Pumps

General information

Angle sensor electrical specifications

Electrical specifications
Description Minimum Typical Maximum Unit Note
Supply (V+) 4.75 5 5.25 Vdc Sensor is ratiometric in the voltage range
Supply protection 28 Vdc Sensor will switch off above 5.5 V
Supply current drawn 22 25 mA Sensor supply at 5 V
Output short circuit current 7.5 mA Additional 7.5 mA for each sensor signal,
(VDD to SIG 1/2 and GND to total sensor 7.5x2+22=37 mA typical for
SIG 1/2) FSO
Sensitivity in sensing range at 70.02 78 85.8 mV
calibration temperature for
primary and secondary sensor
Resolution 0.03 degree 11 bit output channel
Hysteresis Design of sensor eliminates any
mechanical hysteresis
Environment temperature -40 (-40) 80 (176) 104 (220) C (F) If temperature limits are exceeded, the
range sensor will function at a reduced level of
performance
Operating temperature range 20 (68) 50 (122) 95 (203) C (F) Temperature of oil
Storage temperature -40 (-40) 125 (257) C (F)
Accuracy for primary and Primary: 0.65 degree Includes linearity, temperature drift, and
secondary signals throughout Secondary: 0.85 repeatability. Does not include the error
operating temperature range due to offsets and different ferrous
when calibrated at 50 deg. C environment
Refresh rate of the sensor 100 s Internal ADC refresh rate

Angle Sensor Calibration

A 2-point calibration of the sensor is recommended, with points measured at pump standby, and
maximum pump stroke. Maximum pump stroke can be achieved when the pump input shaft is not being
turned, as Series 45 pumps are biased to maximum displacement. In some cases the pump may need to
be turned momentarily to ensure the pump is in the maximum displacement position; this can be
achieved through a momentary switching of the engine starter on/off.

Angle Sensor Functionality

The Series 45 angle sensor option is intended for functionality such as electronic torque limiting, duty
cycle measurement, troubleshooting, etc. The angle sensor is PLUS+1 compliant with an available
hardware compliance block.
Angle Sensor Intended Functionality:
Electronic Torque Limiting
Duty Cycle Recording
Troubleshooting

Angle Sensor Unsupported Functionality:


Displacement/Flow Control

Charge Pump Circuits


This section includes two general circuits for providing charge pressure to Series 45 pumps.

Example Circuit #1
Example Circuit #1 shows a generic open circuit charging layout.

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Technical Information
Series 45 Pumps

General information

In applications where the Series 45 pump does not have the required inlet pressure available, an external
charge pump may be used to increase the inlet pressure to an acceptable level. Scenarios in which this
may occur include a layout with the pump above the reservoir, high altitude conditions, etc.
For circuit type #1, follow these recommendations:
Size the charge pump so that its flow is 10 to 20% greater than the Series 45 flow rate at worst case
conditions
Include a relief valve or check valve, as shown, between the charge pump and S45 pump with an
initial pressure setting of up to 10 bar; if aeration at the inlet of the S45 pump is still present, increase
the relief/cracking pressure up to 20 bar (maximum).
Generic open circuit
Charge Pump Series 45 Pump
Flow = Qp*110% to 120% Flow = Qp

To work
Function

Relief Valve or
Check Valve
Set to 10 bar
P108 641E

Example Circuit #2
Example Circuit #2 shows a semi-closed circuit charging layout.
In applications where the Series 45 pump does not have the required inlet pressure available, an external
charge pump may be used to increase the inlet pressure to an acceptable level. Scenarios in which this
may occur include a layout with the pump above the reservoir, high altitude conditions, etc.
For circuit type #2, follow these recommendations:
Determine if the work function ever consumes more flow than it expels (for example: double acting
or single acting cylinders). If so, determine the maximum flow differential in/out of the work function.
Size the charge pump so that its flow is 10-20% of the Series 45 pump flow at worst case conditions,
and increase this size by any work function flow differential which may occur.
An inline oil cooler may be required for this type of circuit.
Include an oil filter after the oil cooler; this ensures that any sediment in the oil cooler that may be
dislodged due to vibration or any other reason is caught in the filter.
Include a relief valve or check valve between the charge pump and S45 pump with an initial pressure
setting of up to 10 bar; if aeration at the inlet of the S45 pump is still present, increase the relief/
cracking pressure up to 20 bar (maximum).

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Technical Information
Series 45 Pumps

General information

Semi-closed circuit
Series 45 Pump
Flow = Qp

Work Function
If the work function ever
consumes more flow than it
Charge Pump To Work Function
expels under certain
Flow = Qp*10% to 20% conditions, this flow must be
+ work function flow differential added to the charge pump size

Relief Valve or
Check Valve
Set to 10 bar Oil Filter Oil Cooler
P108 642E

Operating parameters

Fluids
Ratings and performance data for Series 45 products are based on operating with premium hydraulic
fluids containing oxidation, rust, and foam inhibitors. These include premium turbine oils, API CD engine
oils per SAE J183, M2C33F or G automatic transmission fluids (ATF), Dexron II (ATF) meeting Allison C-3 or
Caterpillar T02 requirements, and certain specialty agricultural tractor fluids. For more information on
hydraulic fluid selection, see Danfoss publication 520L0463 Hydraulic Fluids and Lubricants, Technical
Information, and 520L0465 Experience with Biodegradable Hydraulic Fluids, Technical Information.

Viscosity

Fluid viscosity limits


Condition mm2/s (cSt) SUS
min. continuous 9 58
intermittent 6.4 47
max. continuous 110 500
intermittent (cold start) 1000 4700

Maintain fluid viscosity within the recommended range for maximum efficiency and pump life.
Minimum Viscosity This should only occur during brief occasions of maximum ambient temperature and
severe duty cycle operation.
Maximum Viscosity This should only occur at cold start. Pump performance will be reduced. Limit
speeds until the system warms up.

Temperature

Temperature limits
Minimum - 40 C [- 40 F]
(intermittent, cold start)
Continuous 82 C [180 F]
Maximum 104 C [220 F]

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Technical Information
Series 45 Pumps

General information

Maintain fluid temperature within the limits shown in the table. Minimum temperature relates to the
physical properties of the component materials. Cold oil will not affect the durability of the pump
components. However, it may affect the ability of the pump to provide flow and transmit power.
Maximum temperature is based on material properties. Dont exceed it. Measure maximum temperature
at the hottest point in the system. This is usually the case drain.

Ensure fluid temperature and viscosity limits are concurrently satisfied.

Inlet pressure

Inlet pressure limits


Minimum 0.8 bar absolute [6.7 in. Hg vac.]
(continuous) (at reduced maximum speed)
Minimum 0.5 bar absolute [15.1 in. Hg vac.]
(cold start)

Maintain inlet pressure within the limits shown in the table. Refer to Inlet pressure vs. speed charts for
each displacement.

Case pressure

Case pressure limits


Maximum 0.5 bar [7 psi] above inlet
(continuous)
Intermittent 2 bar [29 psi] above inlet
(cold start)

Maintain case pressure within the limits shown in the table. The housing must always be filled with
hydraulic fluid.

C Caution

Operating outside of inlet and case pressure limits will damage the pump. To minimize this risk, use full
size inlet and case drain plumbing, and limit line lengths.

Pressure ratings
The specification tables in each section give maximum pressure ratings for each displacement. Not all
displacements within a given frame operate under the same pressure limits. Definitions of the operating
pressure limits appear below.
Continuous working pressure is the average, regularly occurring operating pressure. Operating at or below
this pressure should yield satisfactory product life. For all applications, the load should move below this
pressure. This corresponds to the maximum allowable PC setting.
Maximum (peak) working pressure is the highest intermittent pressure allowed. Maximum machine load
should never exceed this pressure, and pressure overshoots should not exceed this pressure. *See Duty
cycle and pump life.

Speed ratings
The specification tables in each section give minimum, maximum, and rated speeds for each
displacement. Not all displacements within a given frame operate under the same speed limits.
Definitions of these speed limits appear below.
Rated speed is the fastest recommended operating speed at full displacement and 1 bar abs. [0 in Hg vac]
inlet pressure. Operating at or below this speed should yield satisfactory product life.

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Technical Information
Series 45 Pumps

General information

Maximum speed is the highest recommended operating speed at full power conditions. Operating at or
beyond maximum speed requires positive inlet pressure and/or a reduction of pump outlet flow. Refer to
Inlet pressure vs. speed charts for each displacement.
Minimum speed is the lowest operating speed allowed. Operating below this speed will not yield
satisfactory performance.

Duty cycle and pump life


Knowing the operating conditions of your application is the best way to ensure proper pump selection.
With accurate duty cycle information, your Danfoss representative can assist in calculating expected
pump life.

Speed, flow, and inlet pressure

Inlet pressure vs. speed charts in each section show the relationship between speed, flow, and inlet
pressure for each displacement. Use these charts to ensure your application operates within the
prescribed range.
The charts define the area of inlet pressures and speeds allowed for a given displacement. Operating at
lower displacements allows greater speed or lower inlet pressure.
Sample inlet pressure vs. speed chart

Exa
100% 90% 80%
1.6
8
1.5

mp
(psi gauge)
Inlet Pressure (bar abs)

1.4 6

le
1.3 4
1.2
2
1.1
1.0 0 (in Hg vac)
0.9 3
0.8 6
0.7 9
0.6
2800 3000 3200 3400 3600 3800 4000
-1
Shaft Speed min (rpm) P108 486E

Operating limit at 80% displacement


Operating limit at 90% displacement
Operating limit at 100% displacement

Design parameters

Installation
Series 45 pumps may be installed in any position. To optimize inlet conditions, install the pump at an
elevation below the minimum reservoir fluid level. Design inlet plumbing to maintain inlet pressure
within prescribed limits (see Inlet pressure limits)
Fill the pump housing and inlet line with clean fluid during installation. Connect the case drain line to the
uppermost drain port (L1 or L2) to keep the housing full during operation.
To allow unrestricted flow to the reservoir, use a dedicated drain line. Connect it below the minimum
reservoir fluid level and as far away from the reservoir outlet as possible. Use plumbing adequate to
maintain case pressure within prescribed limits (see Case pressure limits, ).

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Technical Information
Series 45 Pumps

General information

Filtration
To prevent damage to the pump, including premature wear, fluid entering the pump inlet must be free of
contaminants. Series 45 pumps require system filtration capable of maintaining fluid cleanliness at ISO
4406-1999 class 22/18/13 or better.
Danfoss does not recommend suction line filtration. Suction line filtration can cause high inlet vacuum,
which limits pump operating speed. Instead we recommend a 125 m (150 mesh) screen in the reservoir
covering the pump inlet. This protects the pump from coarse particle ingestion.
Return line filtration is the preferred method for open circuit systems. Consider these factors when
selecting a system filter:
Cleanliness specifications
Contaminant ingression rates
Flow capacity
Desired maintenance interval

Typically, a filter with a beta ratio of 10 = 10 is adequate. However, because each system is unique, only
a thorough testing and evaluation program can fully validate the filtration system. For more information,
see Danfoss publication 520L0467 Design Guidelines for Hydraulic Fluid Cleanliness.

Reservoir
The reservoir provides clean fluid, dissipates heat, and removes entrained air from the hydraulic fluid. It
allows for fluid volume changes associated with fluid expansion and cylinder differential volumes.
Minimum reservoir capacity depends on the volume needed to perform these functions. Typically, a
capacity of one to three times the pump flow (per minute) is satisfactory.
Locate the reservoir outlet (suction line) near the bottom, allowing clearance for settling foreign particles.
Place the reservoir inlet (return lines) below the lowest expected fluid level, as far away from the outlet as
possible.

Fluid velocity
Choose piping sizes and configurations sufficient to maintain optimum fluid velocity, and minimize
pressure drops. This reduces noise, pressure drops, and overheating. It maximizes system life and
performance.

Recommended fluid velocities


System lines 6 to 9 m/sec [20 to 30 ft/sec]
Suction line 1 to 2 m/sec [4 to 6 ft/sec]
Case drain 3 to 5 m/sec [10 to 15 ft/sec]

Typical guidelines; obey all pressure ratings.

Velocity equations
SI units
Q = flow (l/min)
A = area (mm)
Velocity = (16.67Q)/A (m/sec)
US units
Q = flow (US gal/min)
A = area (in)
Velocity = (0.321Q)/A (ft/sec)

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Technical Information
Series 45 Pumps

General information

Shaft loads
Series 45 pumps have tapered roller bearings capable of accepting external radial and thrust (axial) loads.
The external radial shaft load limits are a function of the load position, orientation, and the operating
conditions of the pump.
The maximum allowable radial load (Re) is based on the maximum external moment (Me) and the
distance (L) from the mounting flange to the load. Compute radial loads using the formula below. Tables
in each section give maximum external moment (Me) and thrust (axial) load (Tin , Tout) limits for each
pump frame size and displacement.
Radial load formula
Me = ReL
L = Distance from mounting flange to point of load
Me = Maximum external moment
Re = Maximum radial side load
Shaft load orientation

30 330
0 Re

90 Re 270 Re Tout Tin

Re

Axis of swashplate
rotation L

180 Re Mounting flange


P101 080E

Bearing life
All shaft loads affect bearing life. In applications where external shaft loads can not be avoided, maximize
bearing life by orientating the load between the 30 and 330 positions, as shown. Tapered input shafts or
clamp-type couplings are recommended for applications with radial shaft loads.

Mounting flange loads


Adding auxiliary pumps and/or subjecting pumps to high shock loads may overload the pump mounting
flange. Tables in each section give allowable continuous and shock load moments for each frame size.
Applications with loads outside allowable limits require additional pump support.
Shock load moment (MS) is the result of an instantaneous jolt to the system.
Continuous load moments (Mc) are generated by the typical vibratory movement of the application.

Estimating overhung load moments


Use the equations below to estimate the overhung load moments for multiple pump mounting. See
installation drawings in each section to find the distance from the mounting flange to the center of
gravity for each frame size. Refer to the technical specifications in each section to find pump weight.

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Technical Information
Series 45 Pumps

General information

Overhung load example


Center ofGravity (CG) Center ofGravity (CG)
pump 1 pump 2

mounting flange

L1
L2

P101 081E

Shock load formula


Ms = GsK(W1L1+W2L2+...WnLn)
Continuous load formula
Mc = GcK(W1L1+W2L2+...WnLn)
SI units
Ms = Shock load moment (Nm)
Mc = Continuous (vibratory) load moment (Nm)
Gs = Acceleration due to external shock (Gs)
Gc = Acceleration due to continuous vibration (Gs)
K = Conversion factor = 0.00981
Wn = Mass of nth pump (kg)
Ln = Distance from mounting flange to nth pump CG (mm)
US units
Ms = Shock load moment (lbfin)
Mc = Continuous (vibratory) load moment (lbfin)
Gs = Acceleration due to external shock (Gs)
Gc = Acceleration due to continuous vibration (Gs)
K = Conversion factor = 1
Wn = Weight of nth pump (lb)
Ln = Distance from mounting flange to nth pump CG (in)

Auxiliary mounting pads


Auxiliary mounting pads are available for all radial ported Series 45 pumps. Since the auxiliary pad
operates under case pressure, use an O-ring to seal the auxiliary pump mounting flange to the pad. Oil
from the main pump case lubricates the drive coupling.
All mounting pads meet SAE J744 Specifications.
The combination of auxiliary shaft torque and main pump torque must not exceed the maximum
pump input shaft rating. Tables in each section give input shaft torque ratings for each frame size.

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Technical Information
Series 45 Pumps

General information

Applications subject to severe vibratory or shock loading may require additional support to prevent
mounting flange damage. Tables in each section give allowable continuous and shock load moments
for each frame size.
The drawing and table below give mating pump dimensions for each size mount. Refer to installation
drawings in each section for auxiliary mounting pad dimensions.
Mating pump specifications

Dimensions
SAE A SAE B SAE C
P 82.55 101.60 127.00
[3.250] [4.000] [5.000]
B 6.35 9.65 12.70
[0.250] [0.380] [0.500]
C 12.70 15.20 23.37
[0.500] [0.600] [0.920]
D 58.20 53.10 55.60
[2.290] [2.090] [2.190]
E 15.00 17.50 30.50
[0.590] [0.690] [1.200]
F 13.50 14.20 18.30
[0.530] [0.560] [0.720]

Input shaft torque ratings


Input shaft tables in each section give maximum torque ratings for available input shafts. Ensure that
your application respects these limits.
Maximum torque ratings are based on shaft strength. Do not exceed them.
Coupling arrangements that are not oil-flooded provide a reduced torque rating. Contact your Danfoss
representative for proper torque ratings if your application involves non oil-flooded couplings.
Danfoss recommends mating splines adhere to ANSI B92.1-Class 5. Danfoss external splines are modified
class 5 fillet root side fit. The external major diameter and circular tooth thickness dimensions are reduced
to ensure a good clearance fit with the mating spline. Tables in each section give full spline dimensions
and data.

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 45


Technical Information
Series 45 Pumps

General information

Understanding and minimizing system noise


Charts in each section give sound levels for each frame size and displacement. Sound level data are
collected at various operating speeds and pressures in a semi-anechoic chamber. Many factors contribute
to the overall noise level of any application. Below is some information to help understand the nature of
noise in fluid power systems, and some suggestions to help minimize it.
Noise is transmitted in fluid power systems in two ways: as fluid borne noise, and structure borne noise.
Fluid-borne noise (pressure ripple or pulsation) is created as pumping elements discharge oil into the
pump outlet. It is affected by the compressibility of the oil, and the pumps ability to transition pumping
elements from high to low pressure. Pulsations travel through the hydraulic lines at the speed of sound
(about 1400 m/s [4600 ft/sec] in oil) until there is a change (such as an elbow) in the line. Thus, amplitude
varies with overall line length and position.
Structure-borne noise is transmitted wherever the pump casing connects to the rest of the system. The
way system components respond to excitation depends on their size, form, material, and mounting.
System lines and pump mounting can amplify pump noise. Follow these suggestions to help minimize
noise in your application:
Use flexible hoses.
Limit system line length.
If possible, optimize system line position to minimize noise.
If you must use steel plumbing, clamp the lines.
If you add additional support, use rubber mounts.
Test for resonants in the operating range, if possible avoid them.

Understanding and minimizing system instability


Knowing the operating conditions and system setup of your application is the best way to ensure a stable
system. All fan-drive circuits should use a choke orifice to ensure system stability. With accurate system
information, your Danfoss representative can assist you in the selection of a servo control orifice.

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Technical Information
Series 45 Pumps

General information

Sizing equations
Use these equations to help select the right pump size, displacement and power requirements for your
application:

Variables
SI units [US units]
Vg = Displacement per revolution cm3/rev [in3/rev]
pO = Outlet pressure bar [psi]
pi = Inlet pressure bar [psi]
p = pO - pi (system pressure) bar [psi]
n = Speed min3 (rpm)
v = Volumetric efficiency
m = Mechanical efficiency
t = Overall efficiency (v m)

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Technical Information
Series 45 Pumps

Frames L and K

Design
Series 45 Frame L and K pumps have a single servo piston design with a cradle-type swashplate set in
polymer-coated journal bearings. A bias spring and internal forces increase swashplate angle. The servo
piston decreases swashplate angle. Nine reciprocating pistons displace fluid from the pump inlet to the
pump outlet as the cylinder block rotates on the pump input shaft. The block spring holds the piston
slippers to the swashplate via the slipper retainer. The cylinder block rides on a bi-metal valve plate
optimized for high volumetric efficiency and low noise. Tapered roller bearings support the input shaft
and a viton lip-seal protects against shaft leaks.
An adjustable one spool (PC only, not shown) or two spool (LS and remote PC) control senses system
pressure and load pressure (LS controls). The control ports system pressure to the servo piston, adjusting
swashplate angle to control pump output flow.
Frame K/L cross section

LS control
(attached to endcap)

LS adjustment screw

LS spool

PC spool

PC adjustment screw
Swashplate

Endcap Bias spring


(axial ported)

Servo piston
Tapered roller
bearing

Valve plate

Block spring

Tapered roller bearing


Input shaft

Cylinder block
Shaft seal

Piston Slipper
Slipper retainer
P101 659E

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Technical Information
Series 45 Pumps

Frames L and K

Technical Specifications

L Frame K Frame

Unit L25C L30D K38C K45D


Maximum Displacement cm [in] 25 [1.53] 30 [1.83] 38 [2.32] 45 [2.75]
Working Input Minimum min -1 (rpm) 500 500 500 500
Speed
Continuous 3200 3200 2650 2650
Maximum 3600 3600 2800 2800
Working Pressure Continuous bar [psi] 260 [3770] 210 [3045] 260 [3770] 210 [3045]
Maximum 350 [5075] 300 [4350] 350 [5075] 300 [4350]
Flow at rated speed (theoretical) l/min 80 96 100.7 119.3
[US gal/min] [21] [25.4] [26.6] [31.5]
Input torque at maximum Nm/bar 0.398 0.477 0.605 0.716
displacement (theoretical) [lbfin/1000 psi] [243] [291] [369] [438]
at 49 C [120F]
Mass moment of inertia of internal kgm 0.00169 0.00161 0.00184 0.00203
rotating components [slugft] [0.00125] [0.00119] [0.00135] [0.00150]
Weight Axial ports kg [lb] 19 [42]
Radial ports 24 [53]
External Shaft External Nm [lbfin] 61 [540] 61 [540] 76 [673] 76 [673]
Loads moment (Me)
Thrust in (Tin), N [lbf] 1000 [225] 1000 [225] 1200 [270] 1200 [270
out (Tout)
Mounting flange Vibratory Nm [lbfin] 1005 [8895]
load moments (continuous)
Shock 3550 [31420]
(maximum)

Order code

Code description
Code Description
R Product Frame, Variable Open Circuit Pump
S Rotation
P Displacement
C Control Type
D Pressure Compensator Setting
E Load Sense Setting
F Not Used
G Choke Orifice
H Gain Orifice
J Input Shaft/Auxiliary Mount/Endcap
K Shaft Seal/Front Mounting Flange/Housing Ports
L Displacement Limiter
M Special Hardware
N Special Features

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 49


Technical Information
Series 45 Pumps

Frames L and K

R Frame
L Frame K Frame

025C 030D 038C 045D


KR K Frame, variable displacement open circuit pump
LR L Frame, variable displacement open circuit pump

S Rotation
L Frame K Frame
025C 030D 038C 045D
L Left Hand (counterclockwise)
R Right Hand (clockwise)

P Displacement
025C 025 cm/rev [1.53 in/rev]
030D 030 cm/rev [1.83 in/rev]
038C 038 cm/rev [2.32 in/rev]
045D 045 cm/rev [2.75 in/rev]

C Control type
L Frame K Frame
025C 030D 038C 045D
PC Pressure Compensator
RP Remote Pressure Compensator
LB Load Sensing/Pressure Comp. w/Bleed Orifice
LS Load Sensing/Pressure Compensator
EA Electric On/Off w/Pressure Comp. (NO, 12VDC)
EG Electric On/Off w/Pressure Comp. (NO, 24VDC)
EB Electric On/Off w/Pressure Comp. (NC, 12VDC)
EE Electric On/Off w/Pressure Comp. (NC, 24VDC)
EK Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC)
EL Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC)
EM Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC)
EN Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC)

D PC setting (2 digit code, 10 bar increments)


Example 25 = 250 bar (3625 psi)
1021 100 to 210 bar [1450 to 3045 psi]
22-26 220 to 260 bar [3190 to 3771 psi]

E Load sensing setting (2 digit code, 1 bar increments)


Example 20 = 20 bar (290 psi)
1236 12 to 36 bar [174 to 522 psi]
NN Not applicable (pressure compensated only controls)

50 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frames L and K

F Not used
NN Not applicable

G Servo Control Orifice


N None (standard)
E 0.8 mm diameter - Electrical proportional controls only
F 1.0 mm dismeter - Electrical proportional controls only
J 0.8 mm diameter - All other controls
K 1.0 mm dismeter - All other controls

H Gain Orifice
3 1.0 mm diameter

J Input Shaft
C2 13 tooth, 16/32 pitch
C3 15 tooth, 16/32 pitch
K1 0.875 inch straight keyed
K2 0.875 inch straight keyed (long)
T1 1.0 inch Taper

Auxiliary Mount/Endcap Style


Auxiliary Endcap Inlet Outlet Endcap Description Cod
Description Style Porting Porting e
None Axial O-Ring O-Ring Inlet - SAE O-Ring boss port (1.875 inch threads) NF
Boss Boss Outlet - SAE O-Ring boss port (1.3125 inch threads)
Control - Left Side
None Axial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (1.25 inch port NM
Flange Flange 0.4375 inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
Control - Left Side
None Axial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (1.25 inch port M10 NP
Flange Flange threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port M10
threads)
Control - Left Side
None Radial O-Ring O-Ring Inlet - SAE O-Ring boss port (1.875 inch threads) NG
Boss Boss Outlet - SAE O-Ring boss port (1.3125 inch threads)
Control - Right Side
None Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (1.5 inch port 0.5 NK
Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
Control - Right Side
None Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (1.5 inch port M12 NR
Flange Flange threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port M10
threads)
Control - Right Side

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 51


Technical Information
Series 45 Pumps

Frames L and K

Auxiliary Mount/Endcap Style (continued)


Running Radial O-Ring O-Ring Inlet - SAE O-Ring boss port (1.875 inch threads) RG
Cover Boss Boss Outlet - SAE O-Ring boss port (1.3125 inch threads)
Control - Right Side
Running Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (1.5 inch port 0.5 RK
Cover Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
Control - Right Side
SAE-A, 11 Radial O-Ring O-Ring Inlet - SAE O-Ring boss port (1.875 inch threads) TG
teeth Boss Boss Outlet - SAE O-Ring boss port (1.3125 inch threads)
Control - Right Side
SAE-A, 9 Radial O-Ring O-Ring Inlet - SAE O-Ring boss port (1.875 inch threads) AG
teeth Boss Boss Outlet - SAE O-Ring boss port (1.3125 inch threads)
Control - Right Side
SAE-A, 9 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (1.5 inch port 0.5 AK
teeth Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
Control - Right Side
SAE-B, 13 Radial O-Ring O-Ring Inlet - SAE O-Ring boss port (1.875 inch threads) BG
teeth Boss Boss Outlet - SAE O-Ring boss port (1.3125 inch threads)
Control - Right Side
SAE-B, 13 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (1.5 inch port 0.5 BK
teeth Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
Control - Right Side
SAE-B, 13 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (1.5 inch port M12 BR
teeth Flange Flange threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port M10
threads)
Control - Right Side
SAE-BB, 15 Radial O-Ring O-Ring Inlet - SAE O-Ring boss port (1.875 inch threads) VG
teeth Boss Boss Outlet - SAE O-Ring boss port (1.3125 inch threads)
Control - Right Side
SAE-BB, 15 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (1.5 inch port 0.5 VK
teeth Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
Control - Right Side

J Input Shaft/Auxiliary Mount/Endcap


Available Combinations

L Frame K Frame

025C 030D 038C 045D


C2AG*
C2BG*
C2NF*
C2NG**
C2NK**
C2NM**

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Technical Information
Series 45 Pumps

Frames L and K

L Frame K Frame

025C 030D 038C 045D


C2NP**
C2NR*
C2RG*
C2TG*
C3AG*
C3AK**
C3BG*
C3NF*
C3NG**
C3NK**
C3RG*

* PLB or AAA Displacement limiter options only

L Frame K Frame

025C 030D 038C 045D


C3TG*
C3VG*
K1AG*
K1NF*
K1NG**
K1RG*
K2AG*
K2BG*
K2NF*
K2NG**
K2NM**
K2RG*
T1BG*
T1NF*
T1NG**
T1RG*

** KNB Displacement limiter options only

K Shaft seal
L Frame K Frame

025C 030D 038C 045D


A Single (Viton)

K Mounting flange and housing port style


6 SAE-B Flange 2-
bolt/SAE O-ring
boss ports

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 53


Technical Information
Series 45 Pumps

Frames L and K

K Not used
N Not applicable

L Displacement limiter
AAA Adjustable, factory set at max angle
KNB None
PLB None (plugged)

M Special hardware
NNN None

N Special features
NNN None

Performance L25C

Flow and power data valid at 49C [120F] and viscosity of 17.8 mm/sec [88 SUS].

Flow vs. speed Input power vs. speed


100 50
24 60
psi]
70
80 40 [37
ar
20 0b 50
26
Flow (US gal/min)

psi]
45
[30
Power (kW)
Flow (l/min)

bar

Power (hp)
60 16 30 210 40
si]
30 p
12 r [20 30
14 0 ba
40 20
8 20
20 10
4 10

0 0 0 0
0 500 1000 1500 2000 2500 3000 3500 0 500 1000 1500 2000 2500 3000 3500
-1
-1
Speed min (rpm) P101 970E Speed min (rpm) P101 971E

Efficiency Noise
System Pressure: 260 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 60C
100 80

95
Volumetric Efficiency 75
90 ow
- No Fl
85 70 260 bar
Efficiency (%)

Noise (DBA)

80
Overall Efficiency ge
65 R an
75 ting ow
Opera - Full Fl
Gen
eral 140 bar
70
60
65
60 55

55
50
50 0 500 1000 1500 2000 2500 3000
0 500 1000 1500 2000 2500 3000
Input Speed (rpm) Input Speed (rpm) P108 409E
P108 408E

54 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frames L and K

Inlet pressure vs. speed


100% 90% 80%
1.6
8
1.5

(psi gauge)
Inlet Pressure (bar abs)
1.4 6
1.3 4
1.2
2
1.1
1.0 0

(in Hg vac)
0.9 3
0.8 6
0.7 9
0.6
2800 3000 3200 3400 3600 3800 4000
-1
Shaft Speed min (rpm) P101 972E

The chart above shows allowable inlet pressure and speed at various displacements. Greater speeds and
lower inlet pressures are possible at reduced displacement. Operating outside of acceptable limits
reduces pump life.

Performance L30D

Flow and power data valid at 49C [120F] and viscosity of 17.8 mm/sec [88 SUS].

Flow vs. speed Input power vs. speed


100 50
24 60
80 40 psi]
20 30 45
50
Flow (US gal/min)

bar [
210
Power (kW)
Flow (l/min)

Power (hp)
60 16 30 i]
40
0 ps
[203
bar
12 140 30
40 20
8 20
20 10
4 10

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
-1
Speed min (rpm)
-1
P101 973E Speed min (rpm) P101 974E

Efficiency
System Pressure: 210 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100
Volumetric Efficiency
95
90
85
Efficiency (%)

80
Overall Efficiency
75
70
65
60
55
50
0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 410E

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 55


Technical Information
Series 45 Pumps

Frames L and K

Noise
dB(A) 210 bar [3045 psi]

1800 min-1 (rpm) Rated Speed


L30D 66 70

Inlet pressure vs. speed


100% 90% 80%
1.6
8
1.5

(psi gauge)
Inlet Pressure (bar abs)

1.4 6
1.3 4
1.2
2
1.1
1.0 0

(in Hg vac)
0.9 3
0.8 6
0.7 9
0.6
2800 3000 3200 3400 3600 3800 4000
-1
Shaft Speed min (rpm) P101 972E

The chart above shows allowable inlet pressure and speed at various displacements. Greater speeds and
lower inlet pressures are possible at reduced displacement. Operating outside of acceptable limits
reduces pump life.

Performance K38C

Flow and power data valid at 49C [120F] and viscosity of 17.8 mm/sec [88 SUS].

Flow vs. speed Input power vs. speed


125 60 80
30
si] 70
50 0p
100 [377
25 bar 60
260
Flow (US gal/min)

40
Power (kW)
Flow (l/min)

50 Power (hp)
75 20
30 si] 40
15 030 p
140 bar [2
50 30
20
10
20
25 10
5 10

0 0 0 0
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500
-1
-1
Speed min (rpm) P101 975E Speed min (rpm) P101 976E

56 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frames L and K

Efficiency Noise
System Pressure: 260 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 60C
100 80

95
Volumetric Efficiency 75
90 Flow
Full
bar -
140
85 70
Efficiency (%)

Noise (DBA)
80
Overall Efficiency 65
w
75 260 bar - No Flo

70 60 e
ng
Ra
65 tin
g
55 ra
O pe
60 ra
l
ne
Ge
55 50
0 500 1000 1500 2000 2500 3000
50 Input Speed (rpm) P108 412E
0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 411E

Inlet pressure vs. speed


100% 90% 80%
1.6
8
1.5

(psi gauge)
Inlet Pressure (bar abs)

1.4 6
1.3 4
1.2
2
1.1
1.0 0

(in Hg vac)
0.9 3
0.8 6
0.7 9
0.6
2200 2400 2600 2800 3000
-1
Shaft Speed min (rpm) P101 977E

The chart above shows allowable inlet pressure and speed at various displacements. Greater speeds and
lower inlet pressures are possible at reduced displacement. Operating outside of acceptable limits
reduces pump life.

Performance K45D

Flow and power data valid at 49C [120F] and viscosity of 17.8 mm/sec [88 SUS].

Flow vs. speed Input power vs. speed


140 60 80
35
120 70
30 50 psi]
[3 045
bar 60
Flow (US gal/min)

100 210
25 40
Power (kW)
Flow (l/min)

Power (hp)

50
80 psi]
20 030
30 b ar [2 40
14 0
60 15 30
20
40 10 20
10
20 5 10

0 0 0 0
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500
-1
-1
Speed min (rpm) P101 978E Speed min (rpm) P101 979E

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 57


Technical Information
Series 45 Pumps

Frames L and K

Efficiency Noise
System Pressure: 210 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 60C
100 80
Volumetric Efficiency
95
75
90
Flow
85 - No
Efficiency (%)

70
bar

Noise (DBA)
80 210
Overall Efficiency w
75 65 ll Flo
- Fu
bar
140

e
70

ng
60

Ra
g
in
65

t
ra
e
Op
60 55

l
ra
ne
Ge
55
50
50 0 500 1000 1500 2000 2500 3000
0 500 1000 1500 2000 2500 3000 Input Speed (rpm) P108 414E
Input Speed (rpm) P108 413E

Inlet pressure vs. speed


100% 90% 80%
1.6
8
1.5

(psi gauge)
Inlet Pressure (bar abs)

1.4 6
1.3 4
1.2
2
1.1
1.0 0 (in Hg vac)
0.9 3
0.8 6
0.7 9
0.6
2200 2400 2600 2800 3000
-1
Shaft Speed min (rpm) P101 977E

The chart above shows allowable inlet pressure and speed at various displacements. Greater speeds and
lower inlet pressures are possible at reduced displacement. Operating outside of acceptable limits
reduces pump life.

Hydraulic Controls

Pressure Compensated Controls

Response/Recovery Times
(ms) Response Recovery
L25C 30 90
L30D 30 100
K38C 30 105
K45D 30 110

58 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frames L and K

PC Setting Range
Model bar psi
L25C 100260 14503770
L30D 100210 14503045
K38C 100260 14503770
K45D 100210 14503045

Schematic

M2

L2

S L1 P101 980

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port

Remote Pressure Compensated Controls

Response/Recovery Times
(ms) Response Recovery
L25C 30 90
L30D 30 100
K38C 30 105
K45D 30 110

PC Setting Range
Model bar psi
L25C 100260 14503770
L30D 100210 14503045
K38C 100260 14503770
K45D 100210 14503045

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 59


Technical Information
Series 45 Pumps

Frames L and K

Schematic
X

M2

L2

S P101 981
L1

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = Remote PC port

Load Sensing/Pressure Compensated Controls

Response/Recovery Times
(ms) Response Recovery
L25C 30 70
L30D 30 70
K38C 30 80
K45D 30 80

PC Setting Range
Model bar psi
L25C 100260 14503770
L30D 100210 14503045
K38C 100260 14503770
K45D 100210 14503045

LS setting range
Model bar psi
All 12-40 174-580

60 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frames L and K

Schematic
X

B
M2

L2

S L1 P101 982

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = LS signal port

Load Sensing Control with Bleed Orifice /Pressure Compensated

Response/Recovery Times
(ms) Response Recovery
L25C 30 70
L30D 30 70
K38C 30 80
K45D 30 80

PC Setting Range
Model bar psi
L25C 100260 14503770
L30D 100210 14503045
K38C 100260 14503770
K45D 100210 14503045

LS setting range
Model bar psi
All 12-40 174-580

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 61


Technical Information
Series 45 Pumps

Frames L and K

LB Schematic
X

M2

L2

S L1 P101 983

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = LS signal port

Electric Controls

Connector

Description Quantity Ordering Number


Mating Connector 1 Deutsch DT06-2S
Wedge Lock 1 Deutsch W25
Socket Contact (16 and 18 AWG) 2 Deutsch 0462-201-16141
Danfoss mating connector kit 1 K29657

1 2

P003480

Continuous Duty Operating Range

62 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frames L and K

Solenoid Data - Normally Closed

Voltage 12V 24V


Threshold Control [mA] (260/210 bar PC setting, oil temp X) 400/600 200/300
End Current [mA] (20 bar LS setting, oil temp X) 1200 600

Solenoid Data - Normally Open

Voltage 12V 24V


Threshold Control [mA] (20 bar LS setting, oil temp X) 0 0
End Current [mA] (260/210 bar PC setting, oil temp X) 1000/1100 500/550

Hysteresis
Frame Hysteresis
L25C, K38C Input hysteresis <4% (control current):
Output hysteresis <4.5% (system pressure)
L30D, K45D Input hysteresis <4% (control current):
Output hysteresis <4.5% (system pressure)

Normally Closed Electric On/Off with Pressure Compensation Controls

Response/Recovery times*
(msec) Response Recovery
L25C 50 140
L30D 50 130
K38C 50 140
K45D 50 130

* Without servo control orifice: response/recovery from solenoid energized/de-energized.

PC setting range
Frame EB (12V) EE (24V)
L25C 100-260 bar 100-260 bar
[1450-3370] psi [1450-3370] psi
K38C
L30D 100-210 bar 100-210 bar
[1450-3045] psi [1450-3045] psi
K45D

LS setting range
Model bar psi
All 12 - 40 [174 - 580]

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 63


Technical Information
Series 45 Pumps

Frames L and K

Schematic
X

M2

L2

S L1 P106 044

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = Load Sense Port

For fan-drive systems, and systems with motors, select an LS setting no less than15 bar to enhance
system stability. As the LS setting is reduced, the risk for system instability may be increased. A 20 bar LS
setting is recommended as a starting point for all new applications.

Normally Open Electric On/Off with Pressure Compensation Controls

Response/Recovery times*
(msec) Response Recovery
L25C 50 140
L30D 50 130
K38C 50 140
K45D 50 130

* Without servo control orifice: response/recovery from solenoid energized/de-energized.

PC setting range
Frame EA (12V) EG (24V)
L25C 100-260 bar 100-260 bar
[1450-3370] psi [1450-3370] psi
K38C
L30D 100-210 bar 100-210 bar
[1450-3045] psi [1450-3045] psi
K45D

LS setting range
Model bar psi
All 12 - 40 [174 - 580]

64 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frames L and K

Schematic
X

M2

L2

S L1 P106 049

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = Load Sense Port

For fan-drive systems, and systems with motors, select an LS setting no less than15 bar to enhance
system stability. As the LS setting is reduced, the risk for system instability may be increased. A 20 bar LS
setting is recommended as a starting point for all new applications.

Normally Closed Electric Proportional with Pressure Compensation Controls

Response/Recovery times
0.8mm Orifice 1.0mm Orifice

(msec) Response Recovery Response Recovery


L25C 80 610 70 380
L30D 60 610 55 380
K38C 80 550 70 380
K45D 60 550 55 380

PC setting range
Frame EM (12V) EN (24V)
L25C 100-260 bar 100-260 bar
[1450-3370] psi [1450-3370] psi
K38C
L30D 100-210 bar 100-210 bar
[1450-3045] psi [1450-3045] psi
K45D

LS setting range
Model bar psi
All 12 - 40 [174 - 580]

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 65


Technical Information
Series 45 Pumps

Frames L and K

Schematic

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = Load Sense Port

For fan-drive systems, and systems with motors, select an LS setting no less than15 bar to enhance
system stability. As the LS setting is reduced, the risk for system instability may be increased. A 20 bar LS
setting is recommended as a starting point for all new applications.

Electric proportional controls have a unique relationship between margin (LS) setting and low pressure
standby. See the graph below for this relationship.

Frames K, L Electric Proportional Control


Low Pressure Standby
80
Low Pressure Standby [Bar]

70

60

50

40

30

20

10

0
0 10 20 30 40 50
Margin (LS) Setting [Bar] P108 676E

Normally Open Electric Proportional with Pressure Compensation Controls

Response/Recovery times
0.8mm Orifice 1.0mm Orifice

(msec) Response Recovery Response Recovery


L25C 80 610 70 380
L30D 60 610 55 380
K38C 80 550 70 380
K45D 60 550 55 380

66 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frames L and K

PC setting range
Frame EK (12V) EL (24V)
L25C 100-260 bar 100-260 bar
[1450-3370] psi [1450-3370] psi
K38C
L30D 100-210 bar 100-210 bar
[1450-3045] psi [1450-3045] psi
K45D

LS setting range
Model bar psi
All 12 - 40 [174 - 580]

Schematic
X

B
M2

L2
S L1 P108 661E

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = Load Sense Port

For fan-drive systems, and systems with motors, select an LS setting no less than15 bar to enhance
system stability. As the LS setting is reduced, the risk for system instability may be increased. A 20 bar LS
setting is recommended as a starting point for all new applications.

Electric proportional controls have a unique relationship between margin (LS) setting and low pressure
standby. See the graph below for this relationship.

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 67


Technical Information
Series 45 Pumps

Frames L and K

Frames K, L Electric Proportional Control


Low Pressure Standby
80

Low Pressure Standby [Bar] 70

60

50

40

30

20

10

0
0 10 20 30 40 50
Margin (LS) Setting [Bar] P108 676E

Input shafts

Code Description Maximum torque rating Drawing


Nm [lbfin]
C2 13 tooth spline 288 [2546] 13 TOOTH
16/32 PITCH
16/32 pitch 30 PRESSURE ANGLE
(ANSI A92.1 1970 - Class 5) 20.638 [0.813] PITCH DIA
FILLET ROOT SIDE FIT
COMPATIBLE WITH ANSI B92.1-1970
CLASS 5 ALSO MATES WITH
FLAT ROOT SIDE FIT
18.82
[0.74] MAX 21.72 0.09
[0.855 0.004]

8 0.475
[0.31 0.02] 15.2 0.5
[0.6 0.02]

COUPLING MUST NOT 33


PROTRUDE BEYOND [1.3] P101 993E
THIS POINT

C3 15 tooth spline 404 [3575] 15 TOOTH


16/32 PITCH
16/32 pitch 30 PRESSURE ANGLE
(ANSI A92.1 1970 - Class 5) 23.813 [0.938] PITCH DIA
FILLET ROOT SIDE FIT

CLASS 5 ALSO MATES WITH


FLAT ROOT SIDE FIT

21.92 25.27 0.12


MAX [0.863] [0.995 0.005]

8 0.475
[0.31 0.02]
23.35 0.5
[0.92 0.02]
COUPLING MUST NOT
38
PROTRUDE BEYOND
THIS POINT [1.5] P101 994E

68 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frames L and K

Code Description Maximum torque rating Drawing


Nm [lbfin]
T1 25.4 mm [1 in] 362 [3200] 69.89 REF
6.299 +0.025
-0.000
[2.75]
1:8 taper (SAE J501) [0.248 +0.001
-0.000 ]
-0.000
26.97 22.225 +0.254
[1.06] [0.875 +0.000
-0.010 ]

25.4 WOODRUFF KEY


[1] 22.22 GAUGE
[0.87]

3/4-16UNF-2A THD
125 TAPER PER METER
COMPATIBLE WITH SAE J501
8 0.8 25.4 [1] NOMINAL SHAFT DIAMETER
[0.31 0.03]
9.42 0.3 GAUGE
[0.37 0.01]
34.92 0.63
[1.375 0.025]

COUPLING MUST NOT


PROTRUDE BEYOND P101 996E
THIS POINT

K1 22.23 mm [0.875 in] 305 [2700] 6.35 [0.25]


x 12.7 [0.50] LONG
33 mm [1.3 in] SQUARE KEY

+0
24.89 -0.25
+0
[0.98 -0.01 ]
22.2 0.025
[0.874 0.001]
8 0.8
[0.31 0.03]

33 [1.3]
COUPLING MUST NOT
PROTRUDE BEYOND
THIS POINT P101 997E

K2 22.23 mm [0.875 in] 305 [2700] 6.35 [0.25]


x 38.1 [1.5] LONG
63 mm [2.48 in] long SQUARE KEY

+0
24.89 -0.25
+0
[0.98 -0.01 ]
22.2 0.025
[0.874 0.001]
8 0.3
[0.315 0.035]
63
COUPLING MUST NOT [2.48]
PROTRUDE BEYOND
THIS POINT P101 998E

1. See Input shaft torque ratings for an explanation of maximum torque.

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 69


Technical Information
Series 45 Pumps

Frames L and K

Installation drawings

Axial Ported Endcap


31.8
25.4 [1.25]
[1] INLET
OUTLET SERVO PRESSURE
SYSTEM PORT S GAGE PORT
SYSTEM PORT B 276 BAR [4000] PSI] ISO 11926-1
345 BAR [5000] PSI] SPLIT FLANGE BOSS SAE J1926/1
SPLIT FLANGE BOSS PER ISO 6162 3/4-16
PER ISO 6162 SAE J518
SAE J518 CODE 61
CODE 61 with 7/16 - 14 UNC
with 3/8 - 16 UNC X 17 [0.669] MIN THD
X 20 [0.787] MIN THD

52.37 58.72
[2.062] [2.312]

SYSTEM SYSTEM
PORT B PORT S
(OUTLET) (INLET)
ISO 11926-1 ISO 11926-1
26.19 30.18 SAE J1926/1 SAE J1926/1
[1.031] [1.188] 1 5/16-12 33 33 1 7/8-12
33 33 [1.3] [1.3]
[1.30] [1.30]
Split Flange Ports O-Ring Boss Ports
P108 416E

Axial Ported Endcap Installation Dimensions


182.4
99
[7.18]
[3.9]
181.9 6.7
[7.16] [0.26]

132
70.4 67.7 CASE DRAIN [5.2]
[2.77] PORT L2
[2.67] SPOTFACE DEPTH 121.9
[4.8]
APPROXIMATE
CENTER OF
GRAVITY
67.7 CASE DRAIN
SYSTEM PRESSURE M2 PORT L1
GAGE PORT M2 [2.67] SPOTFACE DEPTH
ISO 11926-1 CW CCW
SAE J1926/1
9/16-18 14.3
or [0.563]
M14x1.5-6H 2X
15
[0.59] 73
[2.87]
105.8 146
[4.16]
[5.75]
223.2
[8.79]
LS SIGNAL
PORT X 167.7
ISO 11926-1 [6.6] 97.4
SAE J1926/1
7/16-20 80 [3.83]
CASE DRAIN
[3.15] PORT L1
ISO 11926-1
SAE J1926/1
7/8-14
155.2
[6.11]
R1 MAX
[0.04] APPROXIMATE
134.3 CENTER OF
GRAVITY
[5.29]
37
[1.46]
101.57 0.025 32
[3.999 0.001] 25.8
[1.26]
[1.02]
62
[2.44]

80 CASE DRAIN
172.6 PORT L2
[3.15] ISO 11926-1
[6.8] SAE J1926/1
SYSTEM PORTS S & B 7/8-14
SPOTFACE DEPTH 9.4
[0.37]
175.1
P106170E
[6.89]

70 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frames L and K

Radial Ported Endcap Split Flange Ports

25.4 38.1
[1] [1.5]
OUTLET INLET
SYSTEM PORT B SYSTEM PORT S
345 BAR [5000] PSI] 207 BAR [3000] PSI]
SPLIT FLANGE BOSS SPLIT FLANGE BOSS
PER ISO 6162 PER ISO 6162
SAE J518 SAE J518
CODE 61 CODE 61
with 3/8 - 16 UNC with 1/2 - 13 UNC
X 20 [0.787] MIN THD X 27 [1.063] MIN THD

52.37 69.92
[2.062] [2.753]

29.19 35.85
[1.031] [1.411] 166
166
[6.54] [6.54]
P106171

Radial Ported Endcap O-ring Boss Ports


146
[5.75]
80 112.8
[3.15] CASE DRAIN [4.44]
PORT L1
ISO 11926-1
SAE J1926/1 155.2
7/8 -14 [6.11]
R1 MAX 134.3
[0.04] [5.29]
APPROXIMATE
CENTER OF
GRAVITY

37
[1.46]

101.57 0.025 20.7


B [3.999 0.001] [0.81]
62
[2.44] 32
[1.26]
SYSTEM
PORT S
80 (INLET)
166 [3.15]
[6.54] ISO 11926-1
SAE J1926/1
9.4 166 1 7/8 -12
SYSTEM PORT B [0.37] [6.54] CASE DRAIN
(OUTLET) PORT L2
ISO 11926-1 ISO 11926-1
SAE J1926/1 SAE J1926/1
1 5/16 -12 7/8 -14
P108 418E

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 71


Technical Information
Series 45 Pumps

Frames L and K

Radial Ported Endcap Rear View


95 95
[3.74] [3.74] 95 95
[3.74] [3.74]

SYSTEM SYSTEM SYSTEM SYSTEM


PORT S PORT B PORT B PORT S
INLET OUTLET OUTLET INLET

94.5 94.5 94.5 94.5


[3.72] [3.72] [3.72] [3.72]
SYSTEM PORT S SYSTEM PORT B SYSTEM PORT B SYSTEM PORT S
SPOTFACE DEPTH SPOTFACE DEPTH SPOTFACE DEPTH SPOTFACE DEPTH

Right Hand Rotation (CW) Left Hand Rotation (CCW) P108 419E

72 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frames L and K

Radial Ported Endcap Installation Dimensions


99
207.9 [3.9]
[8.19]
90.5 4.4
[3.56] [0.17]
67.7
[2.67]
CASE DRAIN LS STANDBY
PORT L2 PRESSURE
SPOTFACE DEPTH ADJUSTMENT
119.4
[4.5] PC
PRESSURE
132 ADJUSTMENT
[5.2]

CW CCW
SYSTEM PRESSURE APPROXIMATE
GAGE PORT M2 67.7
[2.67] 14.3 CENTER OF
ISO 11926-1 GRAVITY
SAE J1926/1 [0.563]
9/16 -18 15 CASE DRAIN 2X
[0.59] PORT L1 73
SPOTFACE DEPTH [2.87]

146
207 [5.75]
[8.15]
146
[5.75]
112.8
80 [4.44]
[3.15] CASE DRAIN
PORT L1
ISO 11926-1 155.2
SAE J1926/1 [6.11]
7/8 -14
134.3
R1 MAX [5.29]
[0.04] APPROXIMATE
CENTER OF
GRAVITY

37
[1.46]
20.7
101.57 0.025 [0.81]
62 B [3.999 0.001] 32
[2.44] [1.26]
SYSTEM
PORT S
80 (INLET)
[3.15] ISO 11926-1
166
[6.54] SAE J1926/1
166 1 7/8 -12
9.4 [6.54]
[0.37] CASE DRAIN
SYSTEM PORT B PORT L2
(OUTLET) ISO 11926-1
ISO 11926-1 SAE J1926/1
SAE J1926/1 P108 420E 7/8 -14
1 5/16 -12

Front Mounting Flange - SAE-B two bolt


99
[3.9]
6.7
[0.26]

132
[5.2]
121.9
[4.8]
APPROXIMATE
CENTER OF
GRAVITY

CW CCW

14.3
[0.563]
2X
73
[2.87]
146
[5.75]

P108 421E

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 73


Technical Information
Series 45 Pumps

Frames L and K

Auxiliary Mounting Pads

SAE-A auxiliary mounting pad


228.53
[8.997]
8.8 MOUNTING
[0.35] Min.
FLANGE
PER SAE J744

3/8-16UNC-2BTHD
17.8 [0.70] MIN
THD DEPTH
R 0.51 MAX
[0.020]

82.6 +0.08
-0
88.62
[3.49] [3.252 +0.003
-0 ]

O-RING SEAL REQUIRED


REF 82.22 [3.237] I.D.X COUPLING-SAE A:
53.2 [2.09] 2.62 [0.103] CROSS SECTION SPLINE:
P/N 5000373 11 TOOTH
1.95 16/32 PITCH
106.4 [0.08] 30 PRESSURE ANGLE
[4.19] 17.463 [0.6875] PITCH DIA
8.1 0.7 FILLET ROOT SIDE FIT
[0.319 0.028] PER SAE B92.1-1970, CLASS 6
COUPLING-SAE A:
59.65 SPLINE:
[2.35] 9T OOTH
16/32 PITCH
MIN SHAFT 30PRESSURE ANGLE
CLEARANCE 14.288 [0.5625] PITCH DIA
FILLET ROOT SIDE FIT
P101999E PER ANSI B92.1-1970, CLASS 6

Specifications
Coupling 9-tooth 11-tooth
Spline minimum engagement 12.6 mm [0.50 in] 13.5 mm [0.53 in]
Maximum torque 107 Nm [950 lbfin] 147 Nm [1300 lbfin]

SAE-B auxiliary mounting pad


224.15
8.8 [8.82]
[0.35] Min.
PER SAE J744
MOUNTING
FLANGE

1/2-13UNC-2BTHD
19.7 [0.76] MIN
THD DEPTH
R2 MAX
[0.08]

105.64 101.65 +0.08


-0
[4.159] [4.002 +0.003 ]
-0

O-RING SEAL REQUIRED


REF 101.32 [3.989] I.D.X COUPLING-SAE B
73 SPLINE:
[2.87] 1.78 [0.070] CROSS SECTION
P/N 726935 13 TOOTH
1.3 16/32 PITCH
146 [0.05]
[5.75] 30 PRESSURE ANGLE
20.638 [0.8125] PITCH DIA
11 0.13 FILLET ROOT SIDE FIT
[0.430.01] PER ANSI B92.1-1970 CLASS 6
COUPLING-SAE B-B
MIN SHAFT 55.27 SPLINE:
CLEARANCE [2.18] 15 TOOTH P104000E
16/32 PITCH
30 PRESSURE ANGLE
23.813 [0.9375] PITCH DIA
FILLET ROOT SIDE FIT
PER ANSI B92.1-1970 CLASS 6

74 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frames L and K

Specifications
Coupling 13-tooth 15-tooth
Spline minimum engagement 13.2 mm [0.52 in] 16.1 mm [0.63 in]
Maximum torque 171 Nm [1512 lbfin] 171 Nm [1512 lbfin]

Auxiliary Mounting Pad - Running Cover

212.7
[8.37]

P106 077E

Electric Solenoid, Left Side

101.1 6.3
Deutsch type
122.8 [3.98] [0.25]
(2) pin connector
[4.83]

167.8
[6.61]
144.5
[5.69]

4.7
[0.18]
9.5 P108 425E
[0.37] 16.9
[0.67]

Electric Solenoid, Right Side


16.9
[0.67]
9.5 Deutsch type
[0.37] (2) pin connector

167.8
191.1 [6.61]
[7.52] 144.5
[5.69]
212.8
[8.38]

4.7
[0.18]
6.3
[0.25] P108 426E

Displacement limiter
L and K Frame open circuit pumps are available with an optional adjustable displacement limiter. This
adjustable stop limits the pumps maximum displacement.

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 75


Technical Information
Series 45 Pumps

Frames L and K

Cross-Section

P104 084

Setting range
L25C 0 to 25 cm [0 to 1.53 in]
L30D 0 to 30 cm [0 to 1.83 in]
K38C 0 to 38 cm [0 to 2.32 in]
K45D 0 to 45 cm [0 to 2.75 in]

Displacement per turn


L25C 1.20 cm/rev [0.07 in/rev]
L30D 1.43 cm/rev [0.09 in/rev]
K38C 1.81 cm/rev [0.11 in/rev]
K45D 2.15 cm/rev [0.13 in/rev]

Installation Dimensions
222
[8.74]

83.3
[3.28]

P104 065E

76 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

Design
Series 45 Frame J pumps have a single servo piston design with a cradle-type swashplate set in polymer-
coated journal bearings. A bias spring and internal forces increase swashplate angle. The servo piston
decreases swashplate angle. Nine reciprocating pistons displace fluid from the pump inlet to the pump
outlet as the cylinder block rotates on the pump input shaft. The block spring holds the piston slippers to
the swashplate via the slipper retainer. The cylinder block rides on a bi-metal valve plate optimized for
high volumetric efficiency and low noise. Tapered roller bearings support the input shaft and a viton lip-
seal protects against shaft leaks.
An adjustable one spool (PC only, not shown) or two spool (LS and PC) control senses system pressure
and load pressure (LS controls). The control ports system pressure to the servo piston to control pump
output flow.
Frame J cross section

LS control
(attached to endcap)

LS spool LS adjustment

PC spool PC adjustment

LS control Servo piston


Bias spring
Piston
Slipper
Tapered roller
bearing

Valve
plate
Shaft seal
Cylinder
block
spring

Tapered Input shaft


roller
bearing

Swashplate P104204

Cylinder
block Slipper retainer

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 77


Technical Information
Series 45 Pumps

Frame J

Technical Specifications

J Frame

Unit S45B S51B S60B S65C S75C


Maximum Displacement cm [in] 45 [2.75] 51 [3.11] 60 [3.66] 65 [3.97] 75 [4.58]
Working Input Minimum min -1 (rpm) 500 500 500 500 500
Speed
Continuous 2800 2700 2600 2500 2400
Maximum 3360 3240 3120 3000 2880
Working Continuous bar [psi] 310 [4500] 310 [4500] 310 [4500] 260 [3770] 260 [3770]
Pressure
Maximum 400 [5800] 400 [5800] 400 [5800] 350 [5075] 350 [5075]
Flow at rated speed l/min 126 138 156 162 180 [47.5]
(theoretical) [US gal/min] [33.3] [36.4] [41.2] [42.9]
Input torque at maximum Nm/bar 0.717 0.812 0.955 1.035 1.194 [729]
displacement (theoretical) [lbfin/1000 psi] [437.4] [495.7] [583.2] [631.8]
at 49 C [120F]
Mass moment of inertia of kgm 0.00455 0.00455 0.00455 0.00433 0.00433
internal rotating components [slugft] [0.00336] [0.00336] [0.00336] [0.00319] [0.00319]
Weight Axial ports kg [lb] 23.1 [51.0]
Radial ports 27.3 [60.2]
External Shaft External Nm [lbfin] 226 [2000] 226 [2000] 226 [2000] 226 [2000] 226 [2000]
Loads moment (Me)
Thrust in (Tin), N [lbf] 2200 [495] 2200 [495] 2200 [495] 2200 [495] 2200 [495]
out (Tout)
Mounting Vibratory Nm [lbfin] SAE-C: 1500 [13300], SAE-B: 735 [6600]
flange load (continuous)
moments
Shock SAE-C: 5600 [49600], SAE-B: 2600 [23100]
(maximum)

Order code

Code description
Code Description
R Product Frame, Variable Open Circuit Pump
S Rotation
P Displacement
C Control Type
D Pressure Compensator Setting
E Load Sense Setting
F Not Used
G Choke Orifice
H Gain Orifice
J Input Shaft/Auxiliary Mount/Endcap
K Shaft Seal/Front Mounting Flange/Housing Ports
L Displacement Limiter
M Special Hardware
N Special Features

78 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

R Product
J Frame

S45B S51B S60B S65C S75C


JR J Frame, variable displacement open circuit pump

S Rotation
L Left Hand (counterclockwise)
R Right Hand (clockwise)

P Displacement
S45B 045 cm/rev [2.75 in/rev]
S51B 051 cm/rev [3.11 in/rev]
S60B 060 cm/rev [3.66 in/rev]
S65C 065 cm/rev [3.97 in/rev]
S75C 075 cm/rev [4.58 in/rev]

C Control type
J Frame

S45B S51B S60B S65C S75C


PC Pressure Compensator
BC* Pressure Compensator [>280 bar]
RP Remote Pressure Compensator
BP* Remote Pressure Compensator [>280 bar]
LS Load Sensing/Pressure Comp.
BS* Load Sensing/Pressure Comp. [>280 bar]
LB Load Sensing/Pressure Comp. with internal bleed orifice
BB* Load Sensing/Pressure Comp. with internal bleed orifice [>280 bar]
AN Electric On/Off w/Pressure Comp. (NO, 12VDC) Left
CN Electric On/Off w/Pressure Comp. (NO, 24VDC) Left
AR Electric On/Off w/Pressure Comp. (NC, 12VDC) Left
CR Electric On/Off w/Pressure Comp. (NC, 24VDC) Left
AF Electric On/Off w/Pressure Comp. (NO, 12VDC) Right
AT Electric On/Off w/Pressure Comp. (NO, 24VDC) Right
AG Electric On/Off w/Pressure Comp. (NC, 12VDC) Right
AY Electric On/Off w/Pressure Comp. (NC, 24VDC) Right
BN* Electric On/Off w/Pressure Comp. (NO, 12VDC) [>280 bar] Left
DN* Electric On/Off w/Pressure Comp. (NO, 24VDC) [>280 bar] Left
BR* Electric On/Off w/Pressure Comp. (NC, 12VDC) [>280 bar] Left
DR* Electric On/Off w/Pressure Comp. (NC, 24VDC) [>280 bar] Left
BF* Electric On/Off w/Pressure Comp. (NO, 12VDC) [>280 bar] Right
DF* Electric On/Off w/Pressure Comp. (NO, 24VDC) [>280 bar] Right
BE* Electric On/Off w/Pressure Comp. (NC, 12VDC) [>280 bar] Right
BG* Electric On/Off w/Pressure Comp. (NC, 24VDC) [>280 bar] Right

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 79


Technical Information
Series 45 Pumps

Frame J

C Control type (continued)


J Frame

S45B S51B S60B S65C S75C


AX Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) Left
CL Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) Left
AH Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) Left
AL Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) Left
AW Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) Right
CK Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) Right
AV Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) Right
AK Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) Right
BX* Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC)
[>280 bar] Left
DL* Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC)
[>280 bar] Left
BH* Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC)
[>280 bar] Left
BL* Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC)
[>280 bar] Left
BW* Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC)
[>280 bar] Right
DK* Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC)
[>280 bar] Right
BM* Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC)
[>280 bar] Right
BK* Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC)
[>280 bar] Right
FA* Electric On/Off Dump valve w/Pressure Comp. + Load Sense (NC, 12VDC)
Right
FB* Electric On/Off Dump valve w/Pressure Comp. + Load Sense (NC, 12VDC)
Left
FE* Electric On/Off Dump valve w/Pressure Comp. + Load Sense (NC, 24VDC),
Left
TA Electric Torque Limiting w/Pressure Comp. (NC,12VDC) Left
TB Electric Torque Limiting w/Pressure Comp. (NC,24VDC) Left
TC Electric Torque Limiting w/Pressure Comp. (NC,12VDC) Left
TD Electric Torque Limiting w/Pressure Comp. (NC,24VDC) Left
TE Electric Torque Limiting w/Pressure Comp. (NC,12VDC) Right
TF Electric Torque Limiting w/Pressure Comp. (NC,24VDC) Right
TG Electric Torque Limiting w/Pressure Comp. (NC,12VDC) Right
TH Electric Torque Limiting w/Pressure Comp. (NC,24VDC) Right
SA Pressure Comp (12 Vdc), 100-210 Bar - Left
SB Pressure Comp (24 Vdc), 100-210 Bar - Left
SC Pressure Comp (12 Vdc), 220-310 Bar - Left
SD Pressure Comp (24 Vdc), 220-310 Bar - Left
SE Pressure Comp (12 Vdc), 100-210 Bar - Right
SF Pressure Comp (24 Vdc), 100-210 Bar - Right

80 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

C Control type (continued)


J Frame

S45B S51B S60B S65C S75C


SG Pressure Comp (12 Vdc), 220-310 Bar - Right
SH Pressure Comp (24 Vdc), 220-310 Bar - Right

Left - E-Frame: CW Only, F-Frame: CW Only, J-frame: CW Axial, CCW Radial


Right - E-Frame: CCW Only, F-Frame: CCW Only, J-frame: CCW Axial, CW Radial
* Not available on 65cc and 75cc pumps

D PC setting (2 digit code, 10 bar increments)


J Frame

S45B S51B S60B S65C S75C


Example 25 = 250 bar (3625 psi)
1026 100 to 260 bar [1450 to 3771 psi]
27-28 270 to 280 bar [3916 to 4061 psi]
29-31 290-310 bar [4206 to 4496 psi]

E Load sensing setting (2 digit code, 1 bar increments)


Example 20 = 20 bar (290 psi)
10-40 10 to 40 bar [175 to 580 psi]
NN Not applicable (pressure compensated only controls)

F Not used
NN Not applicable

G Servo Control Orifice


N None (standard)
E 0.8 mm diameter
F 1.0 mm diameter

H Gain Orifice
3 1.0 mm diameter (standard orifice)
C 0.8 mm diameter LS signal line orifice for ETL use (with
standard orifice)

Additional LS signal line orifice size options are available for necessary system tuning requirements.
Contact your Danfoss representative for further information.

J Input Shaft
C2 13 tooth, 16/32 pitch
C3 15 tooth, 16/32 pitch

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 81


Technical Information
Series 45 Pumps

Frame J

Auxiliary Mount/Endcap Style


Auxiliary Endcap Inlet Outlet Endcap Description Cod
Description Style Porting Porting e
None Axial O-Ring O-Ring Inlet - SAE O-Ring boss port (1.875 inch threads) NH
Boss Boss Outlet - SAE O-Ring boss port (1.3125 inch threads)
None Axial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 N9
Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
None Axial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 NZ
Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads), w/ Disp. Limiter
None Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 NE
Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
None Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port M12 NX
Flange Flange metric threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port M10
metric threads)
None Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 NV
Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads), w/ Disp. Limiter,
Large servo bore
Running Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 RE
Cover Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
Running Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 RF
Cover Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads), w/ Disp. Limiter
SAE-A, 11 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 TE
teeth Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
SAE-A, 11 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 TY
teeth Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
with integral SAE A Aux. pad (0.375 inch threads)
SAE-A, 11 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 TF
teeth Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
SAE-A, 11 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port M12 TZ
teeth Flange Flange threads)
Outlet - Code 62 Split Flange Port 4 Bolt (1 inch port M10
threads)
with integral SAE A Aux. pad (0.375 inch threads)
SAE-A, 9 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 AE
teeth Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)

82 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

Auxiliary Mount/Endcap Style (continued)


SAE-A, 9 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 AF
teeth Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
with displacement limiter
SAE-A, 9 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 AY
teeth Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
with integral SAE A Aux. pad (0.375 inch threads)
SAE-A, 9 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port M12 AX
teeth Flange Flange threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port M10
threads)
SAE-B, 13 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 BE
teeth Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
SAE-B, 13 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 BV
teeth Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads), w/ Disp. Limiter
SAE-B, 13 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port M12 BX
teeth Flange Flange threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port M10
threads)
SAE-BB, 15 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 VE
teeth Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
SAE-BB, 15 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 VF
teeth Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads), w/ Disp. Limiter
SAE-BB, 15 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port M12 VX
teeth Flange Flange threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port M10
threads)
SAE-BB, 15 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port M12 DX
teeth Flange Flange threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port M10
threads), Large servo bore
SAE-C, 14 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 CE
teeth Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads)
SAE-C, 14 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 CF
teeth Flange Flange inch threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375
inch threads), w/ Disp. Limiter
SAE-C, 14 Radial Split Split Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port M12 CX
teeth Flange Flange threads)
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port M10
threads)

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 83


Technical Information
Series 45 Pumps

Frame J

J Input Shaft/Auxiliary Mount/Endcap


Available Combinations

J Frame

S45B S51B S60B S65C S75C


JC2AE*
JC2AY*
JC2BE*
JC2BF**
JC2CE*
JC2N9*
JC2NE*
JC2NH*
JC2NV**
JC2NZ*
JC2RE*
JC2RF**
JC2TE*
JC2TF**
JC2TY*
JC2VE*
JC3AE*
JC3AF**
JC3AY*
JC3BE*
JC3BF**
JC3CE*
JC3N9*
JC3NE*
JC3NH*
JC3NV**
JC3NX*
JC3NZ*
JC3RE*
JC3RF**
JC3TE*
JC3TZ*
JC3VE*
JK4AE*
JK4AF**
JK4BE*
JK4BF**
JK4CE*
JK4CF**

84 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

J Frame

S45B S51B S60B S65C S75C


JK4N9*
JK4NE*
JK4NH*
JK4NV**
JK4NZ*
JK4RE*

* NNN Displacement limiter options only

J Frame

S45B S51B S60B S65C S75C


JK4RF**
JK4TE*
JK4VE*
JS1AE*
JS1AF**
JS1AY*
JS1BE*
JS1BF**
JS1CE*
JS1CF**
JS1DX*
JS1N9*
JS1NE*
JS1NH*
JS1NV**
JS1NX*
JS1NZ*
JS1RE*
JS1RF**
JS1TE*
JS1TF**
JS1VE*
JS1VF*
JT0AE*
JT0BE*
JT0BF*
JT0CE*
JT0N9*
JT0NE*
JT0NH*
JT0NV**
JT0NZ*

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 85


Technical Information
Series 45 Pumps

Frame J

J Frame

S45B S51B S60B S65C S75C


JT0RE*
JT0TE*
JT0VE*
JT0VF**

** FFF Displacement limiter options only

K Shaft seal
J Frame

S45B S51B S60B S65C S75C


A Single (Viton)

K Mounting flange and housing port style


2 SAE-C Flange 4-bolt/SAE O-ring boss port
8 SAE-B Flange 2-bolt/SAE O-ring boss ports
9 SAE-C Flange 2-bolt/SAE O-ring boss ports
F SAE-C Flange 2-bolt rotated 90 SAE O-ring boss ports

K Angle Sensor Housing


N Not applicable
R Angle Sensor Housing, Right Hand Side

L Displacement limiter
NNN None
FFF Adjustable, factory set at max angle

M Special hardware
JJJ None
ANS Angle Sensor Swashplate

N Special features
NNN None

86 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

Performance J45B

Flow and power data valid at 49C [120F] and viscosity of 17.8 mm/sec [88 SUS].

Flow vs. speed Input power vs. speed


150 100
35 120
125
80

Flow (US gal/min)


30 si]
9 5p 100
Flow (l/min)

100 [44
25 ar
0b psi]
31 377
0

Power (kW)
60 80

Power (hp)
b ar [
75 20 260

15 60
50 40 psi]
030
10 bar [2
140 40
25
5 20
20
0 0
0 500 1000 1500 2000 2500 3000 3500 0 0
-1
Speed min (rpm) P104 206E 0 500 1000 1500 2000 2500 3000 3500
-1
Speed min (rpm) P104 205E

Efficiency Noise
System Pressure: 310 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 90
Volumetric Efficiency
95
85
90 ow
- No Fl
310 bar
85
Efficiency (%)

80
Overall Efficiency Noise (DBA) g Ran
ge
80
eratin - Full Flow
ral Op 140 bar
75 Gene
75
70
70
65
60 65
55
60
50 0 500 1000 1500 2000 2500 3000
0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 427E Input Speed (rpm) P108 428E

Inlet pressure vs. speed


100% 90% 80%
1.6
8
1.5
(psi gauge)
Inlet Pressure (bar abs)

1.4 6
1.3 4
1.2
2
1.1
1.0 0
(in Hg vac)

0.9 3
0.8 6
0.7 9
0.6
2400 2600 2800 3000 3200 3400 3600
-1
Shaft Speed min (rpm) P104 207E

The chart above shows allowable inlet pressure and speed at various displacements. Greater speeds and
lower inlet pressures are possible at reduced displacement. Operating outside of acceptable limits
reduces pump life.

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 87


Technical Information
Series 45 Pumps

Frame J

Performance J51B

Flow and power data valid at 49C [120F] and viscosity of 17.8 mm/sec [88 SUS].

Flow vs. speed Input power vs. speed


175
100
150 40 125
si]
5p
49
80 r [4

Flow (US gal/min)


125 0 ba psi]
31 37
70 100
30 ar [
Flow (l/min)

0b
26
100

Power (kW)
60

Power (hp)
75
75 20
30 psi]
40 ba r [20
140 50
50
10
25 20 25

0 0
0 500 1000 1500 2000 2500 3000 3500 0 0
-1 0 500 1000 1500 2000 2500 3000 3500
Speed min (rpm) P104 209E -1
Speed min (rpm) P104 208E

Efficiency Noise
System Pressure: 310 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 90
Volumetric Efficiency
95
85
90 ow
- No Fl
310 bar
85 80
Efficiency (%)

Overall Efficiency
Noise (DBA)

nge
80 ng Ra - Full Flow
ral O
perati 140 bar
75 75 Gene

70
70
65
60 65

55
60
50 0 500 1000 1500 2000 2500 3000
0 500 1000 1500 2000 2500 3000 Input Speed (rpm)
Input Speed (rpm) P108 429E

Inlet pressure vs. speed


100% 90% 80%
1.6
8
1.5
(psi gauge)
Inlet Pressure (bar abs)

1.4 6
1.3 4
1.2
2
1.1
1.0 0
(in Hg vac)

0.9 3
0.8 6
0.7 9
0.6
2200 2400 2600 2800 3000 3200 3400 3600
-1
Shaft Speed min (rpm) P104 210E

The chart above shows allowable inlet pressure and speed at various displacements. Greater speeds and
lower inlet pressures are possible at reduced displacement. Operating outside of acceptable limits
reduces pump life.

88 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

Performance J60B

Flow and power data valid at 49C [120F] and viscosity of 17.8 mm/sec [88 SUS].

Flow vs. speed Input power vs. speed


200 120 160
50
175 psi] 140
100 95
[44
bar

Flow (US gal/min)


150 40 310 70 p
si] 120
[37
bar
Flow (l/min)

80 260

Power (kW)

Power (hp)
125 100
30
100 60 80
]
30 psi
75 20 ar [20 60
40 140 b
50 40
10
25 20
20
0 0 0 0
0 500 1000 1500 2000 2500 3000 3500 0 500 1000 1500 2000 2500 3000 3500
-1
Speed min (rpm) P104 212E -1
Speed min (rpm) P104 211E

Efficiency Noise
System Pressure: 310 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 90
Volumetric Efficiency
95
85
90 ow
- No Fl
310 bar
80

Noise (DBA)
85
- Full Flow
Efficiency (%)

Overall Efficiency 140 bar


80 75 ge
R an
ing
75 rat
O pe
70 ral
ne
70 Ge

65 65
60
60
55 0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 432
50
0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 431E

Inlet pressure vs. speed


100% 90% 80%
1.6
8
1.5
(psi gauge)
Inlet Pressure (bar abs)

1.4 6
1.3 4
1.2
2
1.1
1.0 0
(in Hg vac)

0.9 3
0.8 6
0.7 9
0.6
2200 2400 2600 2800 3000 3200 3400
-1
Shaft Speed min (rpm) P104 213E

The chart above shows allowable inlet pressure and speed at various displacements. Greater speeds and
lower inlet pressures are possible at reduced displacement. Operating outside of acceptable limits
reduces pump life.

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 89


Technical Information
Series 45 Pumps

Frame J

Performance J65C

Flow and power data valid at 49C [120F] and viscosity of 17.8 mm/sec [88 SUS].

Flow vs. speed Input power vs. speed


175 45 100

40 120
150
80 psi]
35 70
[37 100
125

Flow (US gal/min)


r
0 ba
30 26 psi]
Flow (l/min)

045

Power (kW)
60 [3 80

Power (hp)
100 bar
25 210

75 20 30 psi] 60
40 ba r [20
140
15
50 40
10
20
25 20
5
0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
-1
Speed min (rpm) P104 215E Speed min (rpm)
-1
P104 214E

Efficiency Noise
System Pressure: 260 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
90
100
Volumetric Efficiency
95 85
ow
90 - No Fl
260 bar
Overall Efficiency 80
Noise (DBA)

85
Efficiency (%)

80 75
ang
e
gR - Full Flow
atin 140 bar
75 per
70 al O
ner
Ge
70
65
65
60 60
0 500 1000 1500 2000 2500 3000
55 Input Speed (rpm) P108 434E
50
0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 433E

Inlet pressure vs. speed


100% 90% 80%
1.6
8
1.5
(psi gauge)
Inlet Pressure (bar abs)

1.4 6
1.3 4
1.2
2
1.1
1.0 0
(in Hg vac)

0.9 3
0.8 6
0.7 9
0.6
2200 2400 2600 2800 3000 3200
-1
Shaft Speed min (rpm) P104 216E

The chart above shows allowable inlet pressure and speed at various displacements. Greater speeds and
lower inlet pressures are possible at reduced displacement. Operating outside of acceptable limits
reduces pump life.

90 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

Performance J75C

Flow and power data valid at 49C [120F] and viscosity of 17.8 mm/sec [88 SUS].

Flow vs. speed Input power vs. speed


200 100
50
si]
120
0p
160 80 77
a r [3
40 0b 100

Flow (US gal/min)


26
psi]
45
[30
Flow (l/min)

120 bar

Power (kW)
60

Power (hp)
30 210 80
ps i]
030 60
b ar [2
80 20 40 140

40
40 10 20
20

0 0 0 0
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500
-1
Speed min (rpm) P104 218E -1
Speed min (rpm) P104 217E

Efficiency Noise
System Pressure: 260 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 90
Volumetric Efficiency
95 85
- Full Flow
90 140 bar
80

Noise (DBA)
Overall Efficiency
85
Efficiency (%)

Flow
260 bar - No
80 75
e
ng
75 Ra
70 g
in
at
er
70 lO
p
65 ra
ne
65 Ge

60 60
500 1000 1500 2000 2500 3000
0
55 Input Speed (rpm) P108 436E

50
0 500 1000 1500 2000 2500
Input Speed (rpm) P108 435E

Inlet pressure vs. speed


100% 90% 80%
1.6
8
1.5
(psi gauge)
Inlet Pressure (bar abs)

1.4 6
1.3 4
1.2
2
1.1
1.0 0
(in Hg vac)

0.9 3
0.8 6
0.7 9
0.6
2000 2200 2400 2600 2800 3000 3200
-1
Shaft Speed min (rpm) P104 219E

The chart above shows allowable inlet pressure and speed at various displacements. Greater speeds and
lower inlet pressures are possible at reduced displacement. Operating outside of acceptable limits
reduces pump life.

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 91


Technical Information
Series 45 Pumps

Frame J

Hydraulic Controls

Pressure Compensated Controls

Response/Recovery Times*
(msec) Response Recovery
J45B 33 140
J51B 33 150
J60B 39 170
J65C 45 140
J75C 45 150

PC Setting range
Model PC BC
J45B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
J51B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
J60B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
J65C 100-260 bar N/A
[1450-3770 bar]
J75C 100-260 bar N/A
[1450-3770 bar]

Schematic

M1

L2

S L1 P104 220

B = Outlet
S = Inlet
L1, L2 = Case drain
M1* = System pressure gauge port
* M1 port is available on axially ported endcaps only

92 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

Remote Pressure Compensated Controls

Response/Recovery Times*
(msec) Response Recovery
J45B 33 140
J51B 33 150
J60B 39 170
J65C 45 140
J75C 45 150

PC Setting Range
Model RP BP
J45B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
J51B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
J60B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
J65C 100-260 bar N/A
[1450-3770 bar]
J75C 100-260 bar N/A
[1450-3770 bar]

LS Setting range
Model bar psi
All 10-40 145-580

Schematic
X

M1

L2

S L1 P104 221

B = Outlet
S = Inlet
L1, L2 = Case drain
X = Remote PC port
M1* = System pressure gauge port

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 93


Technical Information
Series 45 Pumps

Frame J

* M1 port is available on axially ported endcaps only

Load sensing/Pressure compensated Controls

Response/Recovery Times*
(msec) Response Recovery
J45B 33 140
J51B 33 150
J60B 39 170
J65B 45 140
J75B 45 150

PC control setting range


Code LS BS
J45B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
J51B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
J60B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
J65C, 100-260 bar N/A
[1450-3770 bar]
J75C 100-260 bar N/A
[1450-3770 bar]

LS setting range
Model bar psi
All 10-40 145580

Schematic
X

M1

L2

S L1 P104 223

B = Outlet
S = Inlet
L1, L2 = Case drain
X = LS signal port

94 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

M1* = System pressure gauge port


* M1 port is available on axially ported endcaps only

Load sensing Control with Bleed Orifice/ Pressure Compensated

Response/Recovery Times*
(msec) Response Recovery
J45B 33 140
J51B 33 150
J60B 39 170
J65B 45 140
J75B 45 150

PC control setting range


Code LB BB
J45B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
J51B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
J60B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
J65C, 100-260 bar N/A
[1450-3770 bar]
J75C 100-260 bar N/A
[1450-3770 bar]

LS setting range
Model bar psi
All 10-40 145580

Schematic
X

M1

L2

S L1 P104 222

B = Outlet
S = Inlet
L1, L2 = Case drain

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 95


Technical Information
Series 45 Pumps

Frame J

X = LS signal port
M1* = System pressure gauge port
* M1 port is available on axially ported endcaps only

Electric Controls

Connectors

Description Quantity Ordering Number


Mating Connector 1 Deutsch DT06-2S
Wedge Lock 1 Deutsch W25
Socket Contact (16 and 18 AWG) 2 Deutsch 0462-201-16141
Danfoss mating connector kit 1 K29657

1 2

P003 480

Continuous Duty Operating Range

Solenoid Data - Normally Closed

Voltage 12V 24V


Threshold Control [mA] (310/260 bar PC setting, oil temp X) 200/400 100/200
End Current [mA] (20 bar LS setting, oil temp X) 1200 600

Solenoid Data - Normally Open

Voltage 12V 24V


Threshold Control [mA] (20 bar LS setting, oil temp X) 0 0
End Current [mA] (260/310 bar PC setting, oil temp X) 1000/1100 500/550

96 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

Hysteresis
Frame Hysteresis
J45B, J51B, J60B Input hysteresis <4% (control current):
Output hysteresis <4.5% (system pressure)
J65C, J75C Input hysteresis <4% (control current):
Output hysteresis <4.5% (system pressure)

Fan Drive Control Solenoid Data - Normally Closed

Voltage 12V 24V


Maximum Control Current [mA] 1800 920

Normally Closed Electric On/Off with Pressure Compensation Controls

Response/Recovery times*
(msec) Response Recovery
J45B 33 140
J51B 33 150
J60B 39 170
J65C 45 140
J75C 45 150

* Without servo control orifice

For fan-drive systems, and systems with motors, select an LS setting no less than15 bar to enhance
system stability. As the LS setting is reduced, the risk for system instability may be increased. A 20 bar LS
setting is recommended as a starting point for all new applications.

Schematic

M2

L2

S L1 P108761

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = Load Sense Port

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 97


Technical Information
Series 45 Pumps

Frame J

LS setting range
Model bar psi
All 10 - 40 [145 - 580]

PC setting range
Frame AG, AR (12V) BE, BR (12V) AY, CR (24V) BG, DR (24V)
J45B 100-280 bar 290-310 bar 100-280 bar 290-310 bar
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
J51B
J60B
J65C 100-260 bar Not Available 100-260 bar Not Available
[1450-3770] psi [1450-3770] psi
J75C

Normally Open Electric On/Off with Pressure Compensation Controls

Response/Recovery times*
(msec) Response Recovery
J45B 33 140
J51B 33 150
J60B 39 170
J65C 45 140
J75C 45 150

* Without servo control orifice

For fan-drive systems, and systems with motors, select an LS setting no less than 15 bar to enhance
system stability. As the LS setting is reduced, the risk for system instability may be increased. A 20 bar LS
setting is recommended as a starting point for all new applications.

Schematic

M2

L2

S L1 P108 669E

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = Load Sense Port

98 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

LS setting range
Model bar psi
All 10 - 40 [145 - 580]

PC setting range
Frame AF, AN (12V) BF, BN (12V) AT, CN (24V) DF, DN (24V)
J45B 100-280 bar 290-310 bar 100-280 bar 290-310 bar
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
J51B
J60B
J65C 100-260 bar Not Available 100-260 bar Not Available
[1450-3770] psi [1450-3770] psi
J75C

Normally Closed Electric Proportional with Pressure Compensation Controls

Response/Recovery times
0.8mm Orifice 1.0mm Orifice
(msec) Response Recovery Response Recovery
J45B 33 425 33 325
J51B 33 455 33 325
J60B 39 515 39 395
J65C 45 425 45 325
J75C 45 455 45 350

LS setting range
Model bar psi
All 10 - 40 [145 - 580]

Schematic

M2

L2

S L1 P108 668E

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = Load Sense Port

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 99


Technical Information
Series 45 Pumps

Frame J

PC setting range
Frame AH, AV (12V) BH, BM (12V) AK, AL (24V) BK, BL (24V)
J45B 100-280 bar 290-310 bar 100-280 bar 290-310 bar
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
J51B
J60B
J65C 100-260 bar Not Available 100-260 bar Not Available
[1450-3770] psi [1450-3770] psi
J75C

For fan-drive systems, and systems with motors, select an LS setting no less than15 bar to enhance
system stability. As the LS setting is reduced, the risk for system instability may be increased. A 20 bar LS
setting is recommended as a starting point for all new applications.

Electric proportional controls have a unique relationship between margin (LS) setting and low pressure
standby. See the graph below for this relationship.

Frames E, F, J Electric Proportional Control


Low Pressure Standby
80
Low Pressure Standby [Bar]

70

60

50

40

30

20

10

0
0 10 20 30 40 50
Margin (LS) Setting [Bar] P108 677E

Normally Open Electric Proportional with Pressure Compensation Controls

Response/Recovery times
0.8mm Orifice 1.0mm Orifice
(msec) Response Recovery Response Recovery
J45B 33 425 33 325
J51B 33 455 33 325
J60B 39 515 39 395
J65C 45 425 45 325
J75C 45 455 45 350

LS setting range
Model bar psi
All 10 - 40 [145 - 580]

100 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

Schematic

M2
M2

M4
L2

S L1 P108 667E

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = Load Sense Port

PC setting range
Frame AW, AX (12V) BW, BX (12V) CK, CL (24V) DK, DL (24V)
J45B 100-280 bar 290-310 bar 100-280 bar 290-310 bar
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
J51B
J60B
J65C 100-260 bar Not Available 100-260 bar Not Available
[1450-3770] psi [1450-3770] psi
J75C

For fan-drive systems, and systems with motors, select an LS setting no less than15 bar to enhance
system stability. As the LS setting is reduced, the risk for system instability may be increased. A 20 bar LS
setting is recommended as a starting point for all new applications.

Electric proportional controls have a unique relationship between margin (LS) setting and low pressure
standby. See the graph below for this relationship.

Frames E, F, J Electric Proportional Control


Low Pressure Standby
80
Low Pressure Standby [Bar]

70

60

50

40

30

20

10

0
0 10 20 30 40 50
Margin (LS) Setting [Bar] P108 677E

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 101


Technical Information
Series 45 Pumps

Frame J

Normally Closed Electric Torque Limiting Control with Pressure Compensation Controls

Response/Recovery Times*
(msec) Response Recovery
J45B 33 140
J51B 33 150
J60B 39 170
J65C 45 140
J75C 45 150

Pin location
2 3

1 4

P200 151

Pinout
Pin Description
1 Supply -
2 Ouput signal 2 - Secondary Signal
3 Output signal 1 - Primary Signal
4 Supply +

PC setting range
Frame TA, TE (12V) TC, TG (12V) TB, TF (24V) TD, TH (24V)
J45B 100-280 bar 290-310 bar 100-280 bar 290-310 bar
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
J51B
J60B
J65C 100-260 bar Not Available 100-260 bar Not Available
[1450-3770] psi [1450-3770] psi
J75C

LS setting range
Model bar psi
All 10 - 40 [145 - 580]

For fan-drive systems, and systems with motors, select an LS setting no less than15 bar to enhance
system stability. As the LS setting is reduced, the risk for system instability may be increased. A 20 bar LS
setting is recommended as a starting point for all new applications.

102 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

J-frame pump with integrated ETL control

P108779

Normally Closed Fan Drive Control

PC setting range
Frame SA , SE (12V) SC, SG (12V) SB, SF (24V) SD, SH (24V)
J45B 100-210 bar [1450-3045] 220-310 bar [3190-4495] 100-210 bar [1450-3045] 220-310 bar [3190-4495]
psi psi psi psi
J51B
J60B
J65C 100-210 bar [1450-3045] 220-260 bar [3190-3771] 100-210 bar [1450-3045] 220-260 bar [3190-3771]
psi psii psi psii
J75C

Fan Drive Control Schematic

Legend
B = Outlet
Gain
Orifice
S = Inlet
L1, L2 = Case drain
B
M2 = System pressure

M2 Choke gauge port


Orifice

L2

S L1 P109019

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 103


Technical Information
Series 45 Pumps

Frame J

Input shafts

Code Description Maximum torque rating Drawing


Nm [lbfin]
C2 13 tooth spline 288 [2546] 13 TOOTH
16/32 pitch 16/32 PITCH
30 PRESSURE ANGLE
(ANSI A92.1B 1996 - Class 6e) 20.638 [0.813] PITCH DIA
For use with SAE-B FILLET ROOT SIDE FIT
COMPATIBLE WITH ANSI B92.1B-1996
CLASS 6e ALSO MATES WITH
FLAT ROOT SIDE FIT

18.63 MAX 21.72 0 .09


[0.733] [0.855 0.004]

15.2 0.5
[0.6 0.02]

8 0.8
[0.31 0.03]

33.3 0.38
[1.31 0.015]
COUPLING MUST NOT
PROTRUDE BEYOND
THIS POINT P104224

C3 15 tooth spline 404 [3575] 15 TOOTH


16/32 pitch 16/32 PITCH
30 PRESSURE ANGLE
(ANSI A92.1B 1996 - Class 6e) 23.813 [0.938] PITCH DIA
For use with SAE-B FILLET ROOT SIDE FIT
COMPATIBLE WITH ANSI B92.1B-1996
CLASS 6e ALSO MATES WITH
FLAT ROOT SIDE FIT

21.96 MAX 25.27 0 .13


[0.864] [0.995 0.005]

22.36 0 .5
[0.88 0.02]

8 0.8
[0.31 0.03]

38.0 0.43
[1.50 0.017]

COUPLING MUST NOT


PROTRUDE BEYOND P104225
THIS POINT

1. See Input shaft torque ratings for an explanation of maximum torque.

104 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

Code Description Maximum torque rating Drawing


Nm [lbfin]
S1 14 tooth spline 800 [7080]
12/24 pitch 47.58 0.43 14 TOOTH 12/24 PITCH
(ANSI A92.1B 1996 - Class 6e) [1.87 0.017] 30 PRESSURE ANGLE
29.634 [1.167] PITCH
FILLET ROOT SIDE FIT
COMPATIBLE WITH
ANSI B92.1B-1996 CLASS 6e
25.5 M AX
ALSO MATES WITH
[1]
FLAT ROOT SIDE FIT

31.14 0 .08
[1.226 0.003]

28 0 .5
[1.1 0.02]

COUPLING MUST NOT


PROTRUDE BETOND
THIS POINT
8 0.8
[0.31 0.03] P104226

S5 14 tooth spline 800 [7080]


12/24 pitch 14 TOOTH 12/24 PITCH
30 PRESSURE ANGLE
(ANSI A92.1B 1996 - Class 6e) 47.58 0.43 29.634 [1.167] PITCH
[1.87 0.017] FILLET ROOT SIDE FIT
COMPATIBLE WITH
19 Min. ANSI B92.1B-1996 CLASS 6e
[0.75] ALSO MATES WITH
FLAT ROOT SIDE FIT
7 0.2
[0.28 0.008]

0.3125-18 UN-2B

31.14 0 .08
[1.226 0.003]

28 0 .5
[1.1 0.02]

25.53 Max.
[1.01]

COUPLING MUST NOT


PROTRUDE BETOND
THIS POINT
8 0.8
[0.316 0.031]
P108656

1. See Input shaft torque ratings for an explanation of maximum torque.

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 105


Technical Information
Series 45 Pumps

Frame J

Code Description Maximum torque rating Drawing


Nm [lbfin]
K4 31.75 mm [1.25 in] 655 [5797]
straight key

TO 31.75 mm [1.25 in] 734 [6495] 30.960.25


1:8 taper 42.92
+0.8
-1.1
[1.219]0.01
[1.69] +.03
-0.04
7.887 +0.025
-0
[0.3105] +0.001
-0
X Dia. 31.8 +0- 0.010
[1.25] +0 -0.25
WOODRUFF KEY
1.00-20 UNF-2A THD

30.1625
22.4 0.3 [1.19]
[0.88 0.01] GAUGE
GAUGE

125 TAPER PER METER


COMPATIBLE WITH SAE J501
31.8 [1.25] NOMINAL SHAFT DIAMETER

COUPLING MUST NOT


PROTRUDE BEYOND
THIS POINT
P104 228E

8 0.8
[0.31 0.03]

1. See Input shaft torque ratings for an explanation of maximum torque.

106 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

Installation drawings

Axial Ported Endcap

Axial Ported Endcap

50.8 [2]
OUTLET
SYSTEM PORT S
SYSTEM PORTS (INLET PORT)
(INLET PORT) 207 bar
ISO 11926-1 3000 PSI
SAE J1926/1 77.77 SPLIT FLANGE BOSS
1 7/8 -12 52.37 [3.062] PER ISO 6162
[2.062] SAE J518
(CODE 61)
25.4 [1] with 1/2-13 UNC
SYSTEM PORT B OUTLET X 23 [0.906] MIN THREAD
(OUTLET PORT) SYSTEM PORT B
ISO 11926-1 (OUTLET PORT)
SAE J1926/1 345 bar
1 5/16 -12 5000 PSI
SPLIT FLANGE BOSS 26.19 42.88
PER ISO 6162 [1.031] [1.688]
44.5 36.2 44.5 36.2
SAE J518
[1.8] [1.43] [1.75] [1.43]
(CODE 61)
with 3/8-16 UNC
O-Ring Boss Ports X 18.61 [0.732] MIN THREAD Split Flange Ports P104437

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 107


Technical Information
Series 45 Pumps

Frame J

Axial Ported Endcap Installation Dimensions

APPROXIMATE
262.3 CENTER OF 0.9
[10.33] GRAVITY [0.04]
11.2
246.3 [0.4]
[9.7]
BOTH SIDES
LS SIGNAL PORT X
ISO 11926-1
SAE J1926/1
7/16 -20
28.9 83.4
[1.14] [3.28]
BOTH
SIDES

146
47 [5.75]
77.2
73.2 [1.85] 73 [3.04]
[2.88] [2.87]

82.1
SYSTEM PRESSURE [3.2]
14.4
GAUGE PORT M1 [0.567]
ISO 11926-1 CASE DRAIN PORT L1
SAE J1926/1 ISO 11926-1 2X
9/16 -18 SAE J1976/1
7/8 -14
LS STANDBY
113.6
PRESSURE 92.7
[4.5]
ADJUSTMENT [3.65]
APPROXIMATE
CENTER OF 15 PC PRESSURE LS SIGNAL
GRAVITY [0.59] ADJUSTMENT PORT X

R1 MAX
[0.04]

96.7
CASE DRAIN 82.4 [3.81]
PORT L1 [3.24]
SPOTFACE
DEPTH
101.58 0.025
[3.999 0.001]
53.3
CASE DRAIN 77.5 [2.1]
PORT L2 [3.05] LS SIGNAL
SPOTFACE PORT X
DEPTH ALTERNATE

9.4 P106 172E


[0.37]
198.8
[7.83]

108 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

Right Fan Drive Control

Deutsch Connector
DT04-2P

179.7

149.9
101.8 78.4
P109023

Radial Ported Endcap Split Flange Ports

239.8
[9.44]
LS SIGNAL PORT X

200.4
LS STANDBY [7.89]
PRESSURE
ADJUSTMENT LS SIGNAL PORT X
ALTERNATE
PC PRESSURE
ADJUSTMENT

CASE DRAIN
PORT L1 82.4
SPOTFACE [3.24]
DEPTH
52.37
[2.062]

CASE DRAIN
PORT L2 77.5
SPOTFACE [3.05]
DEPTH

50.8 [2]
INLET 25.4 [1]
SYSTEM PORT B 26.19
SYSTEM PORT S [1.031]
(INLET PORT) (OUTLET PORT)
207 BAR [3000 PSI} 345 BAR [5000 PSI] SPLIT FLANGE
194.6
SPLIT FLANGE PER ISO 6162
[7.66] SAE J518 (CODE 61)
PER ISO 6162
SAE J518 with 3/8-16 UNC X 22 [0.866]
(CODE 61) MINIMUM THREAD DEPTH
with 1/2-13 UNC 188.84
X 27 [1.063] MIN THREAD DEPTH [7.43] P108 438E

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 109


Technical Information
Series 45 Pumps

Frame J

Radial Ported Endcap Rear View

Radial Ported Endcap Rear View

* Interference with internal components will occur


if fitting depth in port X is greater than 11.8 mm [0.465 in]

99.4
[3.9]

44.9
* LS SIGNAL PORT X [1.77]
SAE J1926/1 BOTH
0.4375-20 SIDES

116.5 BOTH
[4.59] SIDES

132
[5.2]

SYSTEM SYSTEM SYSTEM SYSTEM


PORT B PORT S PORT S PORT B
OUTLET INLET INLET OUTLET

84 76.2
76.2 84 [3.31] [3]
[3] [3.31]

Left Hand Rotation (CCW) Right Hand Rotation (CW) P108438

110 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

Radial Ported Endcap Installation Dimensions

APPROXIMATE
CENTER OF
GRAVITY 3.2
[0.1]
10.4
[0.4]

47
[1.85] 146
[5.75]
77.2
73 [3.04]
[2.87]

82.1
[3.23]
CASE DRAIN PORT L1
PER ISO 11976-1
SAE J 1976/1 14.4
7/8-14 [0.567]
2X

239.8
[9.44]
LS SIGNAL PORT X
APPROXIMATE
200.4 CENTER OF
LS STANDBY [7.89] 128.8 GRAVITY
PRESSURE [5.1]
ADJUSTMENT LS SIGNAL PORT X
ALTERNATE 15
PC PRESSURE [0.59]
ADJUSTMENT

R1 MAX
[0.04]

CASE DRAIN 96.7


PORT L1 82.4 [3.8]
SPOTFACE [3.24]
DEPTH
101.58 0.025 52.37
[3.999 0.001] [2.062]

CASE DRAIN
PORT L2 77.5
SPOTFACE [3.05]
DEPTH

50.8 [2]
INLET 25.4 [1]
SYSTEM PORT B 26.19
SYSTEM PORT S 9.4 [1.031]
(INLET PORT) [0.37] (OUTLET PORT)
207 BAR [3000 PSI} 345 BAR [5000 PSI] SPLIT FLANGE
194.6 PER ISO 6162
SPLIT FLANGE [7.66] SAE J518 (CODE 61)
PER ISO 6162
with 3/8-16 UNC X 22 [0.866]
SAE J518 242.4
(CODE 61) MINIMUM THREAD DEPTH
[9.54]
with 1/2-13 UNC 188.84
[7.43] P106 173E
X 27 [1.063] MIN THREAD DEPTH

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 111


Technical Information
Series 45 Pumps

Frame J

Right Angle Sensor Position Installation Dimensions

SAE-C 4 Bolt

43.5 42.5
[1.71] [1.67]

30.5
[1.2] 29.5
[1.16]

33.2
[1.31]
87.3 93.6 100.7
[3.44] [3.68] [3.96]

32.2
[1.27]
105
[4.13]

SAE-C 2 Bolt - rotated 45

NOTE: Available only with angle sensor 17.5


2X
[0.689]

181
90.5
[7.126]
[3.563]

45

126.975 0.025

[4.999 0.001]

12.7
[0.5]

P108780

112 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

Front Mounting Flange

14.4
[0.567]
X4

57.25
[2.25]
2X 114.5
[4.51]
2X

SAE-C 4 Bolt

17.5
[0.69]
2X
90.5
[3.56]
181
[7.13]

SAE-C 2 Bolt

146
[5.75]
77.2
73 [3.04]
[2.87]

14.4
[0.567]
2X
SAE-B 2 Bolt P108 440E

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 113


Technical Information
Series 45 Pumps

Frame J

Auxiliary mounting pads

SAE-A auxiliary mounting pad (integrated)


Dimensions
O-RING SEAL REQUIRED
REF 82.22 [3.23] I.D. x
3.1 2.62 [0.103] CROSS SECTION
[0.12] P/N 5000373 240.1
88.62 [9.45]
APPROXIMATE
CENTER OF [3.49] 128.5
GRAVITY [5.1]

MOUNTING
FLANGE

APPROXIMATE
10.4 CENTER OF
[0.41] GRAVITY
R1.3 MAX

82.6 +0.08
-0

3/8 -16 UNC-2B THD. [3.25 +0.003


-0 ]
17.8 [0.70] MIN
53.2 FULL THD. DEPTH 8.1
[2.09] 2X [0.32] A COUPLING-SAE A P108 487E
106.4 SPLINE:
[4.19] M10 x 1.5-6H THD. Coupling 11.10.6 9 TOOTH
19 [0.75] MIN. 16/32 PITCH
FULL THD. DEPTH clearance [0.44]0.5
30 PRESSURE ANGLE
2X 14.288 [0.5625] PITCH DIA
FILLET ROOT SIDE FIT
Shaft 35.10.6 PER ANSI B92.1-1970 CLASS 6
clearance [1.38]0.024 T COUPLING-SAE A
SPLINE:
11 TOOTH
16/32 PITCH
30 PRESSURE ANGLE
17.463 [0.6875] PITCH DIA
FILLET ROOT SIDE FIT
PER ANSI B92.1-1970 CLASS 6

Specifications
Coupling 9-tooth 11-tooth
Spline minimum engagement 13.5 mm [0.53 in] 15 mm [0.59 in]
Maximum torque 107 Nm [950 lbfin] 147 Nm [1300 lbfin]

114 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

SAE-A auxiliary mounting pad (non-integral)


Dimensions
264.43
[10.41]
3 23 137.1
[0.12] APPROXIMATE [0.91] [5.4]
CENTER OF
GRAVITY APPROXIMATE MOUNTING
CENTER OF FLANGE
GRAVITY

3/8 -16 UNC-2B THD


17.8 [0.70] MIN
FULL THD DEPTH
2X
9.8
[0.39] R1.2 MAX
82.6 +0.08
-0

88.62 [3.25 +0.003


-0 ]
[3.49]

1.95
53.2 [0.08] P104 230E
[2.09] O-RING SEAL REQUIRED
REF 82.22 [3.23] I.D x 8.1
106.4 2.62 [0.103] CROSS SECTION [0.32] A COUPLING-SAE A
[4.19] SPLINE:
P/N 5000373
59.4 9 TOOTH
[2.34] 16/32 PITCH
30 PRESSURE ANGLE
14.288 [0.5625] PITCH DIA
FILLET ROOT SIDE FIT
PER ANSI B92.1-1970 CLASS 6
T COUPLING-SAE A
SPLINE:
11 TOOTH
16/32 PITCH
30 PRESSURE ANGLE
17.463 [0.6875] PITCH DIA
FILLET ROOT SIDE FIT
PER ANSI B92.1-1970 CLASS 6

Specifications
Coupling 9-tooth 11-tooth
Spline minimum engagement 13.5 mm [0.53 in] 15 mm [0.59 in]
Maximum torque 107 Nm [950 lbfin] 147 Nm [1300 lbfin]

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 115


Technical Information
Series 45 Pumps

Frame J

SAE-B auxiliary mounting pad


Dimensions
3.1 260.05
[0.122] [10.24]
APPROXIMATE 136.1
1/2 -13UNC-2B THD CENTER OF 22 [5.4]
19.7 [0.76] MIN GRAVITY [0.87]
THD DEPTH MOUNTING
2X APPROXIMATE FLANGE
CENTER OF
GRAVITY
105.64
[4.159]

9.8
[0.39] R2.0 MAX
[0.08]

101.65 +0.08
-0

[4.002 +.003
-0 ]

73 O-RING SEAL REQUIRED B COUPLING-SAE B P104 231E


[2.87] REF 94.97 [3.739] I.D X SPLINE:
1.78 [0.070] CROSS SECTION 13 TOOTH
146 P/N 9004104-0440 16/32 PITCH
[5.75] 1.3 30 PRESSURE ANGLE
[0.05] 20.638 [0.8125] PITCH DIA
FILLET ROOT SIDE FIT
11 0.12 PER ANSI B92.1-1970 CLASS 6
[0.433 0.005]
V COUPLING-SAE B-B
SPLINE:
55 15 TOOTH
[2.17] 16/32 PITCH
30 PRESSURE ANGLE
MIN SHAFT 23.813 [0.9375] PITCH DIA
CLEARANCE FILLET ROOT SIDE FIT
PER ANSI B92.1-1970 CLASS 6

Specifications
Coupling 13-tooth 15-tooth
Spline minimum engagement 14.2 mm [0.56 in] 18.9 mm [0.74 in]
Maximum torque 249 Nm [2200 lbfin] 339 Nm [3000 lbfin]

SAE-C auxiliary mounting pad


Dimensions
263.05
2.9 [10.36]
APPROXIMATE 11.3 138.95
[0.114] CENTER OF [0.44] [5.5]
1/2 -13 UNC-2B THD GRAVITY
22.7 [0.89] MIN
THREAD DEPTH APPROXIMATE MOUNTING
4X CENTER OF FLANGE
GRAVITY

9.7
57.3 [0.38]
[2.26]
127.03 +0.05
-0

114.6 [5.001+.002
-0 ]
[4.51]
131.57
[5.18]

1.3
O-RING SEAL REQUIRED [0.05]
57.3 REF 120.37 [4.739] I.D.x C COUPLING-SAE C P104 232E
[2.26] 1.78 [0.070] CROSS SECTION 14 SPLINE:
P/N 9004100-0480 [0.55] 14 TOOTH
114.6 12/24 PITCH
[4.51] 58.0 30 PRESSURE ANGLE
[2.28] 29.633 [1.1667] PITCH DIA
FILLET ROOT SIDE FIT
MIN SHAFT PER ANSI B92.1-1970 CLASS 6
CLEARANCE

116 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

Specifications
Coupling 14-tooth
Spline minimum engagement 18.3 mm [0.72 in]
Maximum torque 339 Nm [3000 lbfin]

Running cover
250.56
[9.86]

MOUNTING
FLANGE

P104 233E

Radial Endcap Clockwise


287.3
99.4 60.92 [11.31]
[3.91] [2.4]

139.84
[5.51]

20

P108 441E

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 117


Technical Information
Series 45 Pumps

Frame J

Radial Endcap Counterclockwise

Radial Endcap Counterclockwise 287.3


60.92 99.4 [11.31]
[2.4] [3.91]

139.84
[5.51]
20

P106191

Axial Endcap Clockwise

269.0
83.4 76.9 [10.62]
[3.28] [3.03]

20

141
141.0 [5.55]
[5.55]

P108443

Axial Endcap Counterclockwise

269.0
76.9 83.4 [10.62]
[3.03] [3.28]

20

141.0
[5.55]

P108444

Displacement limiter
J Frame open circuit pumps are available with an optional adjustable displacement limiter. This
adjustable stop limits the pumps maximum displacement.

118 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame J

Setting range
J45B 8.4 to 45 cm [0.51 to 2.75 in]
J51B 13.7 to 51 cm [0.84 to 3.11 in]
J60B 16.8 to 60 cm [1.03 to 3.66 in]
J65B 25.4 to 65 cm [1.55 to 3.97 in]
J75B 28.4 to 75 cm [1.73 to 4.58 in]

Displacement per turn


J45B 6.2 cm/rev [0.38 in/rev]
J51B 6.2 cm/rev [0.38 in/rev]
J60B 6.2 cm/rev [0.38 in/rev]
J65B 7.2 cm/rev [0.44 in/rev]
J75B 7.2 cm/rev [0.44 in/rev]

Displacement limiter cross-section

P106 727E

Displacement limiters are only available for endcap options V and W.


241.65
[9.5] 207.12
[8.2]
167.72
[6.6]

162.54
[6.4]
146.5
[5.8]

P106 728E
Third-angle
projection
mm [in]

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 119


Technical Information
Series 45 Pumps

Frame F

Design
Series 45 Frame F pumps have a single servo piston design with a cradle-type swashplate set in polymer-
coated journal bearings. A bias spring and internal forces increase swashplate angle. The servo piston
decreases swashplate angle. Nine reciprocating pistons displace fluid from the pump inlet to the pump
outlet as the cylinder block rotates on the pump input shaft. The block spring holds the piston slippers to
the swashplate via the slipper retainer. The cylinder block rides on a bi-metal valve plate optimized for
high volumetric efficiency and low noise. Tapered roller bearings support the input shaft and a viton lip-
seal protects against shaft leaks.
An adjustable one spool (PC only, not shown) or two spool (LS and PC) control senses system pressure
and load pressure (LS controls). The control ports system pressure to the servo piston to control pump
output flow.
Frame F cross section

LS control
(attached to endcap)

LS spool LS adjustment

PC spool PC adjustment

Servo piston Bias spring Slipper


Piston
Tapered roller
bearing

Valve Shaft seal


plate

Cylinder
block
spring

Input shaft
Tapered
roller
bearing

Swashplate
Cylinder
block Bias piston Slipper retainer P104341

120 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame F

Technical Specifications

F Frame

Unit 074B 090C


Maximum Displacement cm [in] 74 [4.52] 90 [5.49]
Working Input Minimum min -1 (rpm) 500 500
Speed
Continuous 2400 2200
Maximum 2800 2600
Working Pressure Continuous bar [psi] 310 [4500] 260 [3770]
Maximum 400 [5800] 350 [5075]
Flow at rated speed (theoretical) l/min 178 198
[US gal/min] [46.9] [52.3]
Input torque at maximum displacement Nm/bar 1.178 1.433
(theoretical) at 49 C [120F] [lbfin/1000 psi] [719.3] [874.8]
Mass moment of inertia of internal rotating kgm 0.0063 0.0065
components [slugft] [0.00465] [0.00479]
Weight Axial ports kg [lb] 29.5 [65.0]
Radial ports 32.6 [71.9]
External Shaft External moment (Me) Nm [lbfin] 300 [2655] 300 [2655]
Loads
Thrust in (Tin), out (Tout) N [lbf] 2900 [652] 2900 [652]
Mounting flange Vibratory (continuous) Nm [lbfin] 3730 [33 100]
load moments
Shock (maximum) 13220 [117 100]

Order code

Code description
Code Description
R Product Frame, Variable Open Circuit Pump
S Rotation
P Displacement
C Control Type
D Pressure Compensator Setting
E Load Sense Setting
F Not Used
G Choke Orifice
H Gain Orifice
J Input Shaft/Auxiliary Mount/Endcap
K Shaft Seal/Front Mounting Flange/Housing Ports
L Displacement Limiter
M Special Hardware
N Special Features

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 121


Technical Information
Series 45 Pumps

Frame F

R Product
F Frame

074B 090C
FR F Frame, variable displacement open circuit pump

S Rotation
L Left Hand (counterclockwise)
R Right Hand (clockwise)

R Displacement
074B 074 cm3/rev [4.52 in3/rev]
090C 090 cm3/rev [5.49 in3/rev]

C Control type
074B 090C
PC Pressure Compensator
BC* Pressure Compensator [>280 bar]
RP Remote Pressure Compensator
BP* Remote Pressure Compensator [>280 bar]
LS Load Sensing/Pressure Comp.
BS* Load Sensing/Pressure Comp. [>280 bar]
LB Load Sensing/Pressure Comp. with internal bleed orifice
BB* Load Sensing/Pressure Comp. with internal bleed orifice [>280 bar]
AN Electric On/Off w/Pressure Comp. (NO, 12VDC) Left
CN Electric On/Off w/Pressure Comp. (NO, 24VDC) Left
AR Electric On/Off w/Pressure Comp. (NC, 12VDC) Left
CR Electric On/Off w/Pressure Comp. (NC, 24VDC) Left
AF Electric On/Off w/Pressure Comp. (NO, 12VDC) Right
AT Electric On/Off w/Pressure Comp. (NO, 24VDC) Right
AG Electric On/Off w/Pressure Comp. (NC, 12VDC) Right
AY Electric On/Off w/Pressure Comp. (NC, 24VDC) Right
BN* Electric On/Off w/Pressure Comp. (NO, 12VDC) [>280 bar] Left
DN* Electric On/Off w/Pressure Comp. (NO, 24VDC) [>280 bar] Left
BR* Electric On/Off w/Pressure Comp. (NC, 12VDC) [>280 bar] Left
DR* Electric On/Off w/Pressure Comp. (NC, 24VDC) [>280 bar] Left
BF* Electric On/Off w/Pressure Comp. (NO, 12VDC) [>280 bar] Right
DF* Electric On/Off w/Pressure Comp. (NO, 24VDC) [>280 bar] Right
BE* Electric On/Off w/Pressure Comp. (NC, 12VDC) [>280 bar] Right
BG* Electric On/Off w/Pressure Comp. (NC, 24VDC) [>280 bar] Right
AX Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) Left
CL Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) Left
AH Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) Left
AL Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) Left

122 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame F

C Control type (continued)


074B 090C
AW Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) Right
CK Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) Right
AV Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) Right
AK Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) Right
BX* Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) [>280 bar] Left
DL* Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) [>280 bar] Left
BH* Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) [>280 bar] Left
BL* Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) [>280 bar] Left
BW* Electric Proportional Pressure Control w/Pressure Comp. (NO,12VDC) [>280 bar] Right
DK* Electric Proportional Pressure Control w/Pressure Comp. (NO,24VDC) [>280 bar] Right
BM* Electric Proportional Pressure Control w/Pressure Comp. (NC,12VDC) [>280 bar] Right
BK* Electric Proportional Pressure Control w/Pressure Comp. (NC,24VDC) [>280 bar] Right
FA* Electric On/Off Dump valve w/Pressure Comp. + Load Sense (NC, 12VDC) Right
FB* Electric On/Off Dump valve w/Pressure Comp. + Load Sense (NC, 12VDC) Left
TA Electric Torque Limiting w/Pressure Comp. (NC,12VDC) Left
TB Electric Torque Limiting w/Pressure Comp. (NC,24VDC) Left
TC Electric Torque Limiting w/Pressure Comp. (NC,12VDC) Left
TD Electric Torque Limiting w/Pressure Comp. (NC,24VDC) Left
TE Electric Torque Limiting w/Pressure Comp. (NC,12VDC) Right
TF Electric Torque Limiting w/Pressure Comp. (NC,24VDC) Right
TG Electric Torque Limiting w/Pressure Comp. (NC,12VDC) Right
TH Electric Torque Limiting w/Pressure Comp. (NC,24VDC) Right
SA Pressure Comp (12 Vdc), 100-210 Bar - Left
SB Pressure Comp (24 Vdc), 100-210 Bar - Left
SC Pressure Comp (12 Vdc), 220-310 Bar - Left
SD Pressure Comp (24 Vdc), 220-310 Bar - Left
SE Pressure Comp (12 Vdc), 100-210 Bar - Right
SF Pressure Comp (24 Vdc), 100-210 Bar - Right
SG Pressure Comp (12 Vdc), 220-310 Bar - Right
SH Pressure Comp (24 Vdc), 220-310 Bar - Right

Left - E-Frame: CW Only, F-Frame: CW Only, J-frame: CW Axial, CCW Radial


Right - E-Frame: CCW Only, F-Frame: CCW Only, J-frame: CCW Axial, CW Radial
* Not available on 90cc pumps

D PC setting (2 digit code, 10 bar increments)


F Frame

074B 090C
Example 25 = 250 bar (3625 psi)
1026 100 to 260 bar [1450 to 3771 psi]
27-28 270 to 280 bar [3916 to 4061 psi]
29-31 290-310 bar [4206 to 4496 psi]

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 123


Technical Information
Series 45 Pumps

Frame F

E Load sensing setting (2 digit code, 1 bar increments)


Example 20 = 20 bar (290 psi)
10-40 10 to 34 bar [145 to 508 psi]
NN Not applicable (pressure compensated only controls)

F Not used
NN Not applicable

G Servo Control Orifice


N None (standard)
E 0.8 mm diameter
F 1.0 mm diameter

H Gain Orifice
3 1.0 mm diameter (standard orifice)
C 0.8 mm diameter LS signal line orifice for ETL use (with standard orifice)

Additional LS signal line orifice size options are available for necessary system tuning requirements.
Contact your Danfoss representative for further information.

J Input Shaft
S1 14 tooth 12/24 pitch
S2 17 tooth, 12/24 pitch
K4 1.25 inch straight keyed

Auxiliary Mount/Endcap Style


Auxiliary Endcap Style Inlet Porting Outlet Porting Endcap Description Code
Description
None Axial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) N4
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375 inch threads)
None Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) N2
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375 inch threads)
Running Cover Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) R2
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375 inch threads)
SAE-A, 9 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) A2
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375 inch threads)
SAE-A, 11 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) T2
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375 inch threads)
SAE-B, 13 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) B2
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375 inch threads)
SAE-BB, 15 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) V2
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375 inch threads)
SAE-C, 14 teeth Radial Split Flange Split Flange Inlet - Code 61 Split Flange Port 4 Bolt (2 inch port 0.5 inch threads) C2
Outlet - Code 61 Split Flange Port 4 Bolt (1 inch port 0.375 inch threads)

J Input Shaft/Auxiliary Mount/Endcap


Available Combinations

124 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame F

F Frame

074B 090C
K4A2
K4B2
K4C2
K4N2
K4N4
K4R2
K4T2
K4V2
S1A2
S1B2
S1C2
S1N2
S1N4
S1R2
S1T2
S1V2

F Frame

074B 090C
S2A2
S2B2
S2C2
S2N2
S2N4
S2R2
S2T2
S2V2

K Shaft seal
F Frame

074B 090C
A Single (Viton)

K Mounting flange and housing port style


1 SAE-C Flange 4-bolt/SAE O-ring boss ports (available with or without angle sensor)
3 SAE-B Flange 2-bolt/SAE O-ring boss ports (not available with angle sensor)

K Angle Sensor Housing


N Without angle sensor
R Angle Sensor Housing, Right Hand Side
* When viewing pump from input shaft, control oriented on top

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 125


Technical Information
Series 45 Pumps

Frame F

L Displacement limiter
NNN None (plugged)
AAA Adjustable, factory set at max angle

M Special hardware
NNN None
ANS Angle sensor hardware

N Special features
NNN None

126 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame F

Performance F74B

Flow and power data valid at 49C [120F] and viscosity of 17.8 mm/sec [88 SUS].

Flow vs. speed Input power vs. speed


200 100
50 i]
0 ps
77 120
r [3
ba
160 80 26
0
si]
40 5p 100

Flow (US gal/min)


4
[30
bar
Flow (l/min)

210

Power (kW)

Power (hp)
120 60 80
30
30 psi]
ba r [20
140 60
80 20 40
40
40 10 20
20

0 0 0 0
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500
-1
Speed min (rpm) P104 004E Speed min (rpm)
-1
P104 005E

Efficiency Noise
System Pressure: 310 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 90
Volumetric Efficiency
95
85
90 - No Fl
ow
310 bar
85 80

Noise (DBA)
Efficiency (%)

Overall Efficiency
80 75
- Full Flow
e
75 ang
140 bar
gR
70 atin
70 per
al O
ner
Ge
65 65

60
60
0 500 1000 1500 2000 2500
55
Input Speed (rpm) P108 446E
50
0 500 1000 1500 2000 2500
Input Speed (rpm) P108 445E

Inlet pressure vs. speed


100% 90% 80%
1.6
8
1.5
(psi gauge)
Inlet Pressure (bar abs)

1.4 6
1.3 4
1.2
2
1.1
1.0 0
(in Hg vac)

0.9 3
0.8 6
0.7 9
0.6
2000 2200 2400 2600 2800 3000
-1
Shaft Speed min (rpm) P104 015E

The chart above shows allowable inlet pressure and speed at various displacements. Greater speeds and
lower inlet pressures are possible at reduced displacement. Operating outside of acceptable limits
reduces pump life.

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 127


Technical Information
Series 45 Pumps

Frame F

Performance F90C

Flow and power data valid at 49C [120F] and viscosity of 17.8 mm/sec [88 SUS].

Flow vs. speed Input power vs. speed


250 120
60 150
i]
100 ps
200 698
50 a r [3 125
5b

Flow (US gal/min)


25
80
Flow (l/min)

si]

Power (kW)
100

Power (hp)
150 40 9 7p
[26
bar
60 186
30 75
psi]
100 798
bar [1
124
20 40 50
50
10 20 25

0 0 0 0
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500
-1
Speed min (rpm) P104 006E Speed min (rpm)
-1
P104 007E

Efficiency Noise
System Pressure: 260 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 90
Volumetric Efficiency
95
90 85

85
80
Efficiency (%)

Overall Efficiency
Flow
Noise (DBA)

80 260 bar - No
75 75
e
g Rang
70 eratin
ral Op w
70 Gene - Full Flo
65 140 bar

60 65
55
50 60
0 500 1000 1500 2000 0 500 1000 1500 2000
Input Speed (rpm) P108 447E Input Speed (rpm) P108 448E

Inlet pressure vs. speed


100% 90% 80%
1.6
8
1.5
(psi gauge)
Inlet Pressure (bar abs)

1.4 6
1.3 4
1.2
2
1.1
1.0 0
(in Hg vac)

0.9 3
0.8 6
0.7 9
0.6
1800 2000 2200 2400 2600 2800
-1
Shaft Speed min (rpm) P104 015E

The chart above shows allowable inlet pressure and speed at various displacements. Greater speeds and
lower inlet pressures are possible at reduced displacement. Operating outside of acceptable limits
reduces pump life.

128 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame F

Hydraulic Controls

Pressure Compensated Controls

Response/recovery times
(msec) Response Recovery
F74B 35 120
F90C 35 135

PC setting range
Model PC BC
F74B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
F90C 100-260 bar N/A
[1450-3770 psi]

Schematic

M2

M4
L2

S L1 P107 788E

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
M4 = Servo pressure gauge port

Remote Pressure Compensated Controls

Response/recovery times
(msec) Response Recovery
F74B 35 120
F90C 35 135

PC setting range
Model RP BP
F74B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
F90C 100-260 bar N/A
[1450-3770 psi]

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 129


Technical Information
Series 45 Pumps

Frame F

An LS Setting of 20 is required for this control


Remote PC schematic
X

M2

M4
L2

S L1 P107 789E

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
M4 = Servo pressure gauge port
X = Remote PC port

Load Sensing/Pressure Compensated Controls

Response/recovery times*
(msec) Response Recovery
F74B 35 135
F90C 45 135

PC setting range
Model bar psi
F74B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
F90C 100-260 bar N/A
[1450-3770 psi]

LS setting range
Model bar psi
All 1030 145435

130 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame F

Schematic
X

M2

M4
L2

S L1 P107 790E

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
M4 = Servo pressure gauge port
X = LS signal port

Load Sensing Control with Bleed Orifice/Pressure Compensated

Response/recovery times*
(msec) Response Recovery
F74B 35 135
F90C 40 135

PC setting range
Model LB BB
F74B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
F90C 100-260 bar N/A
[1450-3770 psi]

LS setting range
Model bar psi
All 1034 145508

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 131


Technical Information
Series 45 Pumps

Frame F

Schematic
X

B
M2

L2
S L1 P107 791E

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
M4 = Servo pressure gauge port
X = LS signal port

Electric Controls

Connectors

Description Quantity Ordering Number


Mating Connector 1 Deutsch DT06-2S
Wedge Lock 1 Deutsch W25
Socket Contact (16 and 18 AWG) 2 Deutsch 0462-201-16141
Danfoss mating connector kit 1 K29657

1 2

P003 480

132 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame F

Continuous Duty Operating Range

Solenoid Data - Normally Closed

Voltage 12V 24V


Threshold Control [mA] (310/260 bar PC setting, oil temp X) 200/400 100/200
End Current [mA] (20 bar LS setting, oil temp X) 1200 600

Solenoid Data - Normally Open

Voltage 12V 24V


Threshold Control [mA] (20 bar LS setting, oil temp X) 0 0
End Current [mA] (260/310 bar PC setting, oil temp X) 1000/1100 500/550

Hysteresis
Frame Hysteresis
F74B Input hysteresis <4% (control current):
Output hysteresis <4.5% (system pressure)
F90C Input hysteresis <4% (control current):
Output hysteresis <4.5% (system pressure)

Fan Drive Control Solenoid Data - Normally Closed

Voltage 12V 24V


Maximum Control Current [mA] 1800 920

Normally Closed Electric On/Off with Pressure Compensation Controls

Response/Recovery times*
(msec) Response Recovery
F74B 35 120
F90C 35 135

* Without servo control orifice

LS setting range
Model bar psi
All 10 - 40 [145 - 580]

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 133


Technical Information
Series 45 Pumps

Frame F

For fan-drive systems, and systems with motors, select an LS setting no less than15 bar to enhance
system stability. As the LS setting is reduced, the risk for system instability may be increased. A 20 bar LS
setting is recommended as a starting point for all new applications.

Schematic

M2

L2

S L1 P108 670E

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = Load Sense Port

PC setting range
Frame AG, AR (12V) BE, BR (12V) AY, CR (24V) BG, DR (24V)
F74B 100-280 bar [1450-4060] psi 290-310 bar [4205-4495] psi 100-280 bar [1450-4060] psi 290-310 bar [4205-4495] psi
F90C 100-260 bar [1450-3770] psi Not Available 100-260 bar [1450-3770] psi Not Available

Normally Open Electric On/Off with Pressure Compensation Controls

Response/Recovery times*
(msec) Response Recovery
F74B 35 120
F90C 35 135

* Without servo control orifice

LS setting range
Model bar psi
All 12 - 40 [174 - 580]

For fan-drive systems, and systems with motors, select an LS setting no less than15 bar to enhance
system stability. As the LS setting is reduced, the risk for system instability may be increased. A 20 bar LS
setting is recommended as a starting point for all new applications.

134 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame F

Schematic

M2

L2

S L1 P108 669E

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = Load Sense Port

PC setting range
Frame AF, AN (12V) BF, BN (12V) AT, CN (24V) DF, DN (24V)
F74B 100-280 bar [1450-4060] psi 290-310 bar [4205-4495] psi 100-280 bar [1450-4060] psi 290-310 bar [4205-4495] psi
F90C 100-260 bar [1450-3770] psi Not Available 100-260 bar [1450-3770] psi Not Available

Normally Closed Electric Proportional with Pressure Compensation Controls

Response/Recovery times
0.8mm Orifice 1.0mm Orifice

(msec) Response Recovery Response Recovery


F74B 35 365 35 280
F90C 35 410 35 315

LS setting range
Model bar psi
All 10 - 40 [145 - 580]

Schematic

M2

L2

S L1 P108 668E

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 135


Technical Information
Series 45 Pumps

Frame F

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = Load Sense Port

PC setting range
Frame AH, AV (12V) BH, BM (12V) AK, AL (24V) BK, BL (24V)
F74B 100-280 bar 290-310 bar 100-280 bar 290-310 bar
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
F90C 100-260 bar Not Available 100-260 bar Not Available
[1450-3770] psi [1450-3770] psi

For fan-drive systems, and systems with motors, select an LS setting no less than15 bar to enhance
system stability. As the LS setting is reduced, the risk for system instability may be increased. A 20 bar LS
setting is recommended as a starting point for all new applications.

Electric proportional controls have a unique relationship between margin (LS) setting and low pressure
standby. See the graph below for this relationship.

Frames E, F, J Electric Proportional Control


Low Pressure Standby
80
Low Pressure Standby [Bar]

70

60

50

40

30

20

10

0
0 10 20 30 40 50
Margin (LS) Setting [Bar] P108 677E

Normally Open Electric Proportional with Pressure Compensation Controls

Response/Recovery times
0.8mm Orifice 1.0mm Orifice

(msec) Response Recovery Response Recovery


F74B 35 365 35 280
F90C 35 410 35 315

LS setting range
Model bar psi
All 10 - 40 [145 - 580]

136 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame F

Schematic

M2
M2

M4
L2

S L1 P108 667E

B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = Load Sense Port

PC setting range
Frame AW, AX (12V) BW, BX (12V) CK, CL (24V) DK, DL (24V)
F74B 100-280 bar 290-310 bar 100-280 bar 290-310 bar
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
F90C 100-260 bar Not Available 100-260 bar Not Available
[1450-3770] psi [1450-3770] psi

For fan-drive systems, and systems with motors, select an LS setting no less than15 bar to enhance
system stability. As the LS setting is reduced, the risk for system instability may be increased. A 20 bar LS
setting is recommended as a starting point for all new applications.

Electric proportional controls have a unique relationship between margin (LS) setting and low pressure
standby. See the graph below for this relationship.

Frames E, F, J Electric Proportional Control


Low Pressure Standby
80
Low Pressure Standby [Bar]

70

60

50

40

30

20

10

0
0 10 20 30 40 50
Margin (LS) Setting [Bar] P108 677E

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 137


Technical Information
Series 45 Pumps

Frame F

Normally Closed Electric Torque Limiting Control with Pressure Compensation Controls

Response/recovery times
(msec) Response Recovery
F74B 35 120
F90C 35 135

Pin location
2 3

1 4

P200 151

Pinout
Pin Description
1 Supply -
2 Ouput signal 2 - Secondary Signal
3 Output signal 1 - Primary Signal
4 Supply +

PC setting range
Frame TA, TE (12V) TC, TG (12V) TB, TF (24V) TD, TH (24V)
F74B 100-280 bar 290-310 bar 100-280 bar 290-310 bar
[1450-4060] psi [4205-4495] psi [1450-4060] psi [4205-4495] psi
F90C 100-260 bar Not Available 100-260 bar Not Available
[1450-3770] ps [1450-3770] ps

LS setting range
Model bar psi
All 10 - 40 [145 - 580]

For fan-drive systems, and systems with motors, select an LS setting no less than15 bar to enhance
system stability. As the LS setting is reduced, the risk for system instability may be increased. A 20 bar LS
setting is recommended as a starting point for all new applications.

138 | Danfoss | July 2016 520L0519 | BC00000019en-US0808


Technical Information
Series 45 Pumps

Frame F

F-frame pump with integrated ETL control

P108781

Normally Closed Fan Drive Control

PC setting range
Frame SA , SE (12V) SC, SG (12V) SB, SF (24V) SD, SH (24V)
F074B 100-210 bar [1450-3045] 220-310 bar [3190-4495] 100-210 bar [1450-3045] 220-310 bar [3190-4495]
psi psi psi psi
F090C 100-210 bar [1450-3045] 220-260 bar [3190-3771] 100-210 bar [1450-3045] 220-260 bar [3190-3771]
psi psii psi psii

Fan Drive Control Schematic

Legend
B = Outlet
Gain
Orifice
S = Inlet
L1, L2 = Case drain
B
M2 = System pressure
gauge port
M2 Choke
Orifice

L2

S L1 P109027

Danfoss | July 2016 520L0519 | BC00000019en-US0808 | 139


Technical Information
Series 45 Pumps

Frame F

Input shafts

Shaft data
Code Description Maximum torque rating Drawing
Nm [lbfin]
K4 31.75 mm [1.25 in] 734 [6495] MOUNTING
FLANGE
Straight keyed
8 0.8 7.938 +0.0
-0.05
[0.31 0.03] [0.3125 +0.0
-0.0020 ]
SQ. KEY X 28.58 LG
[1.125 0.010]

35.19 0.13 27.9 max.


[1.385 0.005]
19 min.
3.8 max.
31.72 0.02
[1.249 .001]
48 0.6
[1.89 0.024]
5/16-18 thd
Dia. 11.18
COUPLING MUST NOT
PROTRUDE BEYOND
THIS POINT P104 351E

S1 14 tooth spline 800 [7080]


12/24 pitch MOUNTING
FLANGE 14 TEETH 12/24 PITCH
(ANSI B92.1B 1996 - Class 8 0.8 29.634 [1.167] PITCH
6e) [0.31 0.03] 30 PRESSURE ANGLE
FILLET ROOT SIDE FIT
COMPATIBLE WITH
ANSI B92.1B-1996
25.52 MAX CLASS 6e. ALSO MATES WITH
[1.005] FLAT ROOT SIDE FIT

31.14 0.08
[1.226 0.003]

28 0.15
[1.102 0.006]

47.6 0.06
[1.874 0.024]
COUPLING MUST NOT
PROTRUDE BEYOND
THIS POINT
P104349

S2 17 tooth spline 1150 [10178]


12/24 pitch MOUNTING
FLANGE
(ANSI B92.1B 1996 - Class 17 TEETH 12/24 PITCH