SWOT: July, 2017, Moulded Foam

RESULTS Len Mxico City 1 - PSW Puebla Saltillo

Jun Jul YTD Jun Jul YTD Jun Jul YTD Jun Jul YTD

Incident Rate 0.00 0.00 0.00 0.00 0.00 1.13 0.00 0.00 0.00 0.00 6.67 0.74
Turnover (Monthly) - Plant Teammates 0.0 % 0.0 % 0.0 % 2.2 % 0.0 % 0.4 % ER ER ER 0.0 % 0.0 % 0.0 %
COPQ Variance to Target -43.0 % -76.2 % -45.8 % 0.2 % 0.2 % 0.2 % NR NR ER 0.0 % 0.0 % -0.1 %
Total RPPM 0.93 0.00 0.46 ER ER 1.76 NR NR NR 0.00 0.00 0.00
OEE % - Compared to Prior Year Baseline 114.9 % 11.1 % 95.2 % 101.1 % 101.2 % 100.5 % NR 85.4 % 85.4 % 102.0 % 104.1 % 102.2 %
Schedule Completion 91.3 % 97.5 % 95.7 % 97.2 % 97.2 % 96.9 % NR 63.1 % 63.1 % 87.6 % 86.5 % 85.8 %
Availability - Compared to Prior Year 104.8 % 105.8 % 102.6 % 98.9 % 99.0 % 99.0 % NR 93.6 % 93.6 % 100.1 % 100.8 % 101.0 %
Baseline
C/T Performance - Compared to Prior 115.2 % 116.4 % 106.6 % 104.3 % 104.3 % 102.8 % NR 89.9 % 89.9 % 110.1 % 111.4 % 105.4 %
Year Baseline
Quality Yield - Compared to Prior Year 100.0 % 102.0 % 100.6 % 100.1 % 100.1 % 100.1 % NR 94.2 % 94.2 % 100.0 % 100.0 % 100.0 %
Baseline
Productivity Improvement - Compared to 112.3 % 112.7 % 105.2 % 149.8 % 129.0 % 109.8 % NR 7358.7 7358.7 114.0 % 121.4 % 113.2 %
Prior Year Baseline % %
Repair Rate - Variance to Target 39.5 % 0.0 % 16.6 % -18.6 % 8035.6 -5.9 % NR 15900.0 15900.0 0.0 % 0.0 % 0.0 %
% % %
OEE % 91.3% 97.5% 95.7% 97.2% 97.2% 97.1% NR 63.1% 63.1% 87.6% 86.5% 85.8%
Repair Rate 12.0 12.0 12.0 12.0 12.0 13.3 NR 32.0 32.0 12.0 12.0 12.0
Chemical / Material Usage 4.49 % 4.65 % 4.72 % 4.54 % 4.82 % 4.82 % -52.94 % 4.47 % -12.47 % 3.75 % 3.92 % 3.85 %
Scrap 0.5 % 0.3 % 0.4 % 7.0 % 6.8 % 3.8 % 4.7 % 12.6 % 9.8 % 0.4 % 0.4 % 0.4 %
Machine Availability 99.0 % 99.6 % 99.3 % 98.0 % 98.1 % 98.4 % NR 136.9 % 136.9 % 97.2 % 97.9 % 97.5 %
Inventory Turns to Target 20.4 % 10.2 % 14.7 % -16.0 % -11.3 % -24.9 % NR 1.1 % 1.1 % 14.4 % 13.6 % 26.0 %
Conversion Cost Management 110.7 % 110.1 % 101.7 % 99.0 % 96.0 % 103.0 % NR 105.8 % 109.7 % 103.1 % 103.1 % 101.1 %
Kaizen Participation % to Monthly Target 133.0 % 137.3 % 140.7 % 224.2 % 212.9 % 207.9 % 0.0 % 0.0 % 0.0 % 247.4 % 250.5 % 238.7 %
WPS Assessment 90.0 % 90.0 % 89.2 % 93.0 % 93.0 % 93.0 % 0.0 % 0.0 % 0.0 % 90.0 % 90.0 % 71.4 %

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 SWOT: July, 2017, Moulded Foam
RESULTS Len Mxico City 1 - PSW Puebla Saltillo

Jun Jul YTD Jun Jul YTD Jun Jul YTD Jun Jul YTD

TWI Completion 100.0 % 100.0 % 94.4 % 50.0 % 100.0 % 38.9 % 50.0 % 50.0 % 50.0 % 100.0 % 95.0 % 75.2 %
Natural Work Team Implementation 6.0 % 10.0 % 12.1 % 10.0 % 10.0 % 13.3 % 20.0 % 33.0 % 26.5 % 100.0 % 100.0 % 76.7 %
WPS Portfolio Completion 7.5 % 8.0 % 10.8 % 2.0 % 83.0 % 18.0 % 20.0 % 30.0 % 25.0 % 90.0 % 95.0 % 71.6 %
Standardization Assessment 94.0 % 92.0 % 92.4 % 96.0 % 96.0 % 95.3 % NR NR NR 98.0 % 98.0 % 96.2 %
OVERALL SCORE: 2.02 1.97 1.75 3.29 3.06 4.22 9.56 7.45 8.63 2.31 3.29 2.96

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 SWOT: July, 2017, Moulded Foam
TARGETS Len Mxico City 1 - PSW Puebla Saltillo

Performing Marginally Performing Marginally Performing Marginally Performing Marginally

Performing Performing Performing Performing
Incident Rate 0.18 0.55 0.18 0.55 0.00 0.00 0.18 0.55

Turnover (Monthly) - Plant Teammates 3.50 % 5.00 % 3.50 % 5.00 % 3.50 % 5.00 % 3.50 % 5.00 %

COPQ Variance to Target 0.00 % 0.01 % 0.00 % 0.01 % 0.00 % 0.01 % 0.00 % 0.01 %

Total RPPM 175.00 493.00 175.00 493.00 175.00 493.00 175.00 493.00

OEE % - Compared to Prior Year Baseline 101.00 % 99.00 % 101.00 % 99.00 % 101.00 % 99.00 % 101.00 % 99.00 %

Schedule Completion 97.00 % 92.00 % 97.00 % 92.00 % 97.00 % 92.00 % 97.00 % 92.00 %

Availability - Compared to Prior Year 101.00 % 99.00 % 101.00 % 99.00 % 101.00 % 99.00 % 101.00 % 99.00 %
Baseline
C/T Performance - Compared to Prior 101.00 % 99.00 % 101.00 % 99.00 % 101.00 % 99.00 % 101.00 % 99.00 %
Year Baseline
Quality Yield - Compared to Prior Year 101.00 % 99.00 % 101.00 % 99.00 % 101.00 % 99.00 % 101.00 % 99.00 %
Baseline
Productivity Improvement - Compared to 105.00 % 103.00 % 105.00 % 103.00 % 105.00 % 103.00 % 105.00 % 103.00 %
Prior Year Baseline
Repair Rate - Variance to Target -9.00 % -7.00 % -9.00 % -7.00 % -9.00 % -7.00 % -9.00 % -7.00 %

OEE % 93.00 % 85.00 % 93.00 % 85.00 % 93.00 % 85.00 % 93.00 % 85.00 %

Repair Rate 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

Chemical / Material Usage 3.72 % 3.05 % 3.72 % 3.05 % 3.00 % 2.00 % 3.72 % 3.05 %

Scrap 0.49 % 4.75 % 0.49 % 4.75 % 0.49 % 4.75 % 0.49 % 4.75 %

Machine Availability 96.00 % 94.00 % 96.00 % 94.00 % 96.00 % 94.00 % 96.00 % 94.00 %

Inventory Turns to Target -0.10 % -4.00 % -0.10 % -4.00 % -0.10 % -4.00 % -0.10 % -4.00 %

Conversion Cost Management 100.00 % 102.00 % 100.00 % 102.00 % 100.00 % 102.00 % 100.00 % 102.00 %

Kaizen Participation % to Monthly Target 99.00 % 95.00 % 99.00 % 95.00 % 99.00 % 95.00 % 99.00 % 95.00 %

WPS Assessment 90.00 % 85.00 % 90.00 % 85.00 % 90.00 % 85.00 % 90.00 % 85.00 %

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 SWOT: July, 2017, Moulded Foam
TWI Completion 100.00 % 50.00 % 100.00 % 50.00 % 100.00 % 50.00 % 100.00 % 50.00 %

Natural Work Team Implementation 10.00 % 6.00 % 10.00 % 6.00 % 10.00 % 6.00 % 10.00 % 6.00 %

WPS Portfolio Completion 10.00 % 6.00 % 10.00 % 6.00 % 10.00 % 6.00 % 10.00 % 6.00 %

Standardization Assessment 85.00 % 75.00 % 85.00 % 75.00 % 85.00 % 75.00 % 85.00 % 75.00 %

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SWOT: July, 2017, Moulded Foam