HEAT EXCHANGER RATING DATA SHEET Page 1

SI Units

Service of Unit Item No.

Type BEM Orientation Vertical Connected In 1 Parallel 1 Series
Surf/Unit (Gross/Eff) 236.83 / 229.61 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 236.83 / 229.61 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name cooling water PGU vapour
Fluid Quantity, Total kg/s 29.0769 1.0464
Vapor (In/Out) wt% 0.0 0.0 100.0 2.3
Liquid wt% 100.0 100.0 0.0 97.7
Temperature (In/Out) C 32.00 45.00 99.67 37.00
Density kg/m3 993.54 988.52 0.0559 0.0312 V/L 1069
Viscosity mN-s/m2 0.7747 0.6055 0.0092 0.0109 V/L 2.2627
Specific Heat kJ/kg-C 4.1818 4.1752 1.7958 1.6988 V/L 2.9476
Thermal Conductivity W/m-C 0.6300 0.6369 0.0196 0.0245 V/L 0.3393
Critical Pressure kPa
Inlet Pressure kPa 196.503 4.699
Velocity m/s 0.15 45.95
Pressure Drop, Allow/Calc kPa 5.621 0.627
Average Film Coefficient W/m2-K 3032.99 302.56
Fouling Resistance (min) m2-K/W
Heat Exchanged 1.5797 MegaWatts MTD (Corrected) 18.1 C Overdesign -37.98 %
Transfer Rate, Service 380.50 W/m2-K Calculated 235.99 W/m2-K Clean 235.99 W/m2-K
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design Pressure kPaG 1034.21 1034.21
Design Temperature C 99.67 99.67
No Passes per Shell 1 1 1250
mm

Flow Direction Upward Downward

Connections In mm 1 @ 152.400 1 @ 1125.00
Size & Out mm 1 @ 152.400 1 @ 539.751 4
m

Rating Liq. Out mm @ @

Tube No. 742 OD 25.400 mm Thk(Avg) 1.650 mm Length 4.000 m Pitch 31.750 mm Layout 30
Tube Type Plain Material 316 STAINLESS STEEL (17 CR, 12 NI) Pairs seal strips 0
Shell ID 1250.00 mm Kettle ID mm Passlane Seal Rod No. 0
Cross Baffle Type PERPEND. NTIW-SEG. %Cut (Diam) 14.00 Impingement Plate Circular plate
Spacing(c/c) 350.000 mm Inlet 363.966 mm No. of Crosspasses 11
Rho-V2-Inlet Nozzle 2557.32 kg/m-s2 Shell Entrance 124.64 Shell Exit 114.90 kg/m-s2
Bundle Entrance 215.55 Bundle Exit 189.14 kg/m-s2
Weight/Shell 9716.77 Filled with Water 18927.8 Bundle 4210.97 kg
Notes: Thermal Resistance, % Velocities, m/s Flow Fractions
Shell 7.78 Shellside 0.15 A 0.337
Tube 89.65 Tubeside 45.95 B 0.394
Fouling 0.00 Crossflow 0.33 C 0.030
Metal 2.57 Window 0.28 E 0.239
F 0.000

C:\Users\danieloh.yong\Documents\HTRI xchanger\E-6222 design spec with properties modified conductivity and added liq surface tension .htri
 HEAT EXCHANGER SPECIFICATION SHEET Page 2
SI Units

Job No.
Customer Reference No.
Address Proposal No.
Plant Location Date 14/7/2015 Rev
Service of Unit Item No.
Size 1250.00 x 3999.95 mm Type BEM Vert. Connected In 1 Parallel 1 Series
Surf/Unit (Gross/Eff) 236.83 / 229.61 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 236.83 / 229.61 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name cooling water PGU vapour
Fluid Quantity, Total kg/hr 104677 3767.13
Vapor (In/Out) 3767.13 85.3063
Liquid 104677 104677 3681.82
Steam
Water 104677 104677
Noncondensables
Temperature (In/Out) C 32.00 45.00 99.67 37.00
Specific Gravity 0.9940 0.9890 1.0694
Viscosity mN-s/m2 0.7747 0.6055 0.0092 0.0109 V/L 2.2627
Molecular Weight, Vapor
Molecular Weight, Noncondensables
Specific Heat kJ/kg-C 4.1818 4.1752 1.7958 1.6988 V/L 2.948
Thermal Conductivity W/m-C 0.6300 0.6369 0.0196 0.0245 V/L 0.339
Latent Heat kJ/kg 1641.11 1187.77
Inlet Pressure kPa 196.503 4.699
Velocity m/s 0.15 45.95
Pressure Drop, Allow/Calc kPa 5.621 0.627
Fouling Resistance (min) m2-K/W
Heat Exchanged W 1579748 MTD (Corrected) 18.1 C
Transfer Rate, Service 380.50 W/m2-K Clean 235.99 W/m2-K Actual 235.99 W/m2-K
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design/Test Pressure kPaG 1034.21 / 1034.21 /
Design Temperature C 99.67 99.67
No Passes per Shell 1 1 1250
mm

Corrosion Allowance mm
Connections In mm 1 @ 152.400 1 @ 1125.00
Size & Out mm 1 @ 152.400 1 @ 539.751 4
m

Rating Intermediate @ @
Tube No. 742 OD 25.400 mm Thk(Avg) 1.650 mm Length 4.000 m Pitch 31.750 mm Layout 30
Tube Type Plain Material 316 STAINLESS STEEL (17 CR, 12 NI)
Shell ID 1250.00 mm OD mm Shell Cover
Channel or Bonnet Channel Cover
Tubesheet-Stationary Tubesheet-Floating
Floating Head Cover Impingement Plate Circular plate
Baffles-Cross Type NTIW-SEG. %Cut (Diam) 14.00 Spacing(c/c) 350.000 Inlet 363.966 mm
Baffles-Long Seal Type
Supports-Tube U-Bend Type
Bypass Seal Arrangement Tube-Tubesheet Joint
Expansion Joint Type
Rho-V2-Inlet Nozzle 2557.32 kg/m-s2 Bundle Entrance 215.55 Bundle Exit 189.14 kg/m-s2
Gaskets-Shell Side Tube Side
-Floating Head
Code Requirements TEMA Class
Weight/Shell 9716.77 Filled with Water 18927.8 Bundle 4210.97 kg
Remarks:

Reprinted with Permission (v6 )

C:\Users\danieloh.yong\Documents\HTRI xchanger\E-6222 design spec with properties modified conductivity and added liq surface tension .htri
 Properties Profile Monitor Page 3
Released to the following HTRI Member Company:

Xist E Ver. 6.00 14/7/2015 10:03 SN: Vals100+ SI Units

Rating - Vertical Countercurrent Flow TEMA BEM Shell With NTIW-Segmental Baffles
Physical Properties Profile: Hot Tubeside (PGU vapour)
Reference pressure, (kPa) (P1= 4.699)
(P) 1 2 3 4 5 6 7 8 9 10
Temperature, (C) 1 99.67 99.67 93.97 88.27 82.58 76.88 71.18 65.49 59.79 54.09
Heat duty/flow rate, (kJ/kg) 1 0.0000 4.654e-5 300.155 480.533 602.606 693.578 768.064 835.999 906.287 990.261
Weight fraction vapor 1 1.0000 1.0000 0.8237 0.7203 0.6521 0.6020 0.5608 0.5217 0.4784 0.4219
Vapor Properties
Density, (kg/m3) 1 0.0559 0.0559 0.0485 0.0428 0.0386 0.0354 0.0332 0.0316 0.0305 0.0298
Viscosity, (mN-s/m2) 1 0.0092 0.0092 0.0096 0.0100 0.0103 0.0104 0.0105 0.0105 0.0104 0.0103
Thermal conductivity, (W/m-C) 1 0.0196 0.0016 0.0210 0.0223 0.0234 0.0242 0.0247 0.0250 0.0251 0.0251
Enthalpy, (kJ/kg) 1 0.0000 0.0000 -10.250 -20.534 -30.863 -41.244 -51.681 -62.164 -72.692 -83.250
Specific heat, (kJ/kg-C) 1 1.7958 1.7958 1.8004 1.8075 1.8163 1.8259 1.8352 1.8434 1.8499 1.8542
Liquid Properties
Density, (kg/m3) 1 1051.85 1051.85 1055.90 1043.83 1063.64 1067.22 1070.51 1073.36 1075.56 1076.71
Viscosity, (mN-s/m2) 1 1.9608 1.9608 2.1406 2.3354 2.5412 2.7495 2.9447 3.1017 3.1828 3.1375
Thermal conductivity, (W/m-C) 1 0.2677 0.2679 0.2681 0.2688 0.2699 0.2714 0.2737 0.2769 0.2819 0.2893
Enthalpy, (kJ/kg) 1 0.0000 0.0000 -15.858 -31.593 -47.217 -62.743 -78.192 -93.586 -108.98 -124.44
Specific heat, (kJ/kg-C) 1 2.7928 2.7928 2.7707 2.7501 2.7314 2.7156 2.7038 2.6981 2.7018 2.7207
Surface tension, (mN/m) 1 41.4883 41.4883 42.0690 42.6617 43.2939 43.9576 44.6581 45.4743 46.3954 47.5128
Critical pressure, (kPa) 1 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
Latent heat, (kJ/kg) 1 1641.11 1641.11 1641.11 1633.79 1614.34 1570.01 1503.65 1411.75 1322.42 1252.18

C:\Users\danieloh.yong\Documents\HTRI xchanger\E-6222 design spec with properties modified conductivity and added liq surface tension .htri
 Properties Profile Monitor Page 4
Released to the following HTRI Member Company:

Xist E Ver. 6.00 14/7/2015 10:03 SN: Vals100+ SI Units

Rating - Vertical Countercurrent Flow TEMA BEM Shell With NTIW-Segmental Baffles
Physical Properties Profile: Hot Tubeside (PGU vapour)
Reference pressure, (kPa) (P1= 4.699)
(P) 11 12 13
Temperature, (C) 1 48.40 42.70 37.00
Heat duty/flow rate, (kJ/kg) 1 1107.80 1303.32 1510.99
Weight fraction vapor 1 0.3361 0.1841 0.0226
Vapor Properties
Density, (kg/m3) 1 0.0294 0.0292 0.0312
Viscosity, (mN-s/m2) 1 0.0102 0.0101 0.0109
Thermal conductivity, (W/m-C) 1 0.0243 0.0244 0.0245
Enthalpy, (kJ/kg) 1 -93.822 -104.38 -114.49
Specific heat, (kJ/kg-C) 1 1.8555 1.8477 1.6988
Liquid Properties
Density, (kg/m3) 1 1076.10 1072.36 1068.96
Viscosity, (mN-s/m2) 1 2.9111 2.4800 2.2627
Thermal conductivity, (W/m-C) 1 0.3011 0.3211 0.3393
Enthalpy, (kJ/kg) 1 -140.07 -156.10 -172.65
Specific heat, (kJ/kg-C) 1 2.7659 2.8584 2.9476
Surface tension, (mN/m) 1 48.9769 51.0553 53.0550
Critical pressure, (kPa) 1 0.000 0.000 0.000
Latent heat, (kJ/kg) 1 1210.15 1190.51 1187.77

C:\Users\danieloh.yong\Documents\HTRI xchanger\E-6222 design spec with properties modified conductivity and added liq surface tension .htri
 Properties Profile Monitor Page 5
Released to the following HTRI Member Company:

Xist E Ver. 6.00 14/7/2015 10:03 SN: Vals100+ SI Units

Rating - Vertical Countercurrent Flow TEMA BEM Shell With NTIW-Segmental Baffles
Physical Properties Profile: Cold Shellside (cooling water)
Reference pressure, (kPa) (P1= 196.503)
(P) 1 2 3 4 5 6 7 8 9 10
Temperature, (C) 1 45.00 44.55 44.10 43.66 43.21 42.76 42.31 41.86 41.41 40.97
Heat duty/flow rate, (kJ/kg) 1 54.3506 52.4777 50.6048 48.7319 46.8588 44.9857 43.1125 41.2391 39.3658 37.4923
Weight fraction vapor 1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Liquid Properties
Density, (kg/m3) 1 988.518 988.704 988.888 989.072 989.255 989.438 989.619 989.799 989.978 990.157
Viscosity, (mN-s/m2) 1 0.6055 0.6104 0.6153 0.6203 0.6253 0.6304 0.6356 0.6408 0.6461 0.6514
Thermal conductivity, (W/m-C) 1 0.6369 0.6367 0.6365 0.6363 0.6360 0.6358 0.6356 0.6353 0.6351 0.6349
Enthalpy, (kJ/kg) 1 0.0000 -1.8728 -3.7457 -5.6187 -7.4918 -9.3649 -11.238 -13.111 -14.985 -16.858
Specific heat, (kJ/kg-C) 1 4.1752 4.1754 4.1755 4.1757 4.1759 4.1761 4.1763 4.1764 4.1766 4.1768
Surface tension, (mN/m) 1 68.6839 68.7607 68.8373 68.9138 68.9902 69.0666 69.1427 69.2188 69.2948 69.3706
Critical temperature, (C) 1 374.17 374.17 374.17 374.17 374.17 374.17 374.17 374.17 374.17 374.17
Critical pressure, (kPa) 1 22119.7 22119.7 22119.7 22119.7 22119.7 22119.7 22119.7 22119.7 22119.7 22119.7
Latent heat, (kJ/kg) 1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

C:\Users\danieloh.yong\Documents\HTRI xchanger\E-6222 design spec with properties modified conductivity and added liq surface tension .htri
 Properties Profile Monitor Page 6
Released to the following HTRI Member Company:

Xist E Ver. 6.00 14/7/2015 10:03 SN: Vals100+ SI Units

Rating - Vertical Countercurrent Flow TEMA BEM Shell With NTIW-Segmental Baffles
Physical Properties Profile: Cold Shellside (cooling water)
Reference pressure, (kPa) (P1= 196.503)
(P) 11 12 13 14 15 16 17 18 19 20
Temperature, (C) 1 40.52 40.07 39.62 39.17 38.73 38.28 37.83 37.38 36.93 36.48
Heat duty/flow rate, (kJ/kg) 1 35.6187 33.7450 31.8713 29.9974 28.1235 26.2494 24.3753 22.5010 20.6266 18.7521
Weight fraction vapor 1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Liquid Properties
Density, (kg/m3) 1 990.335 990.511 990.687 990.862 991.036 991.209 991.382 991.553 991.723 991.893
Viscosity, (mN-s/m2) 1 0.6569 0.6624 0.6679 0.6736 0.6793 0.6851 0.6910 0.6969 0.7029 0.7090
Thermal conductivity, (W/m-C) 1 0.6346 0.6344 0.6342 0.6339 0.6337 0.6335 0.6332 0.6330 0.6327 0.6325
Enthalpy, (kJ/kg) 1 -18.732 -20.605 -22.479 -24.353 -26.227 -28.101 -29.975 -31.850 -33.724 -35.598
Specific heat, (kJ/kg-C) 1 4.1770 4.1773 4.1775 4.1777 4.1779 4.1781 4.1784 4.1786 4.1789 4.1791
Surface tension, (mN/m) 1 69.4464 69.5220 69.5975 69.6729 69.7482 69.8233 69.8984 69.9733 70.0481 70.1228
Critical temperature, (C) 1 374.17 374.17 374.17 374.17 374.17 374.17 374.17 374.17 374.17 374.17
Critical pressure, (kPa) 1 22119.7 22119.7 22119.7 22119.7 22119.7 22119.7 22119.7 22119.7 22119.7 22119.7
Latent heat, (kJ/kg) 1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

C:\Users\danieloh.yong\Documents\HTRI xchanger\E-6222 design spec with properties modified conductivity and added liq surface tension .htri
 Properties Profile Monitor Page 7
Released to the following HTRI Member Company:

Xist E Ver. 6.00 14/7/2015 10:03 SN: Vals100+ SI Units

Rating - Vertical Countercurrent Flow TEMA BEM Shell With NTIW-Segmental Baffles
Physical Properties Profile: Cold Shellside (cooling water)
Reference pressure, (kPa) (P1= 196.503)
(P) 21 22 23 24 25 26 27 28 29 30
Temperature, (C) 1 36.04 35.59 35.14 34.69 34.24 33.79 33.35 32.90 32.45 32.00
Heat duty/flow rate, (kJ/kg) 1 16.8775 15.0028 13.1280 11.2531 9.3780 7.5028 5.6275 3.7521 1.8765 0.0000
Weight fraction vapor 1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Liquid Properties
Density, (kg/m3) 1 992.062 992.230 992.396 992.562 992.728 992.892 993.055 993.218 993.379 993.540
Viscosity, (mN-s/m2) 1 0.7152 0.7215 0.7278 0.7343 0.7408 0.7474 0.7541 0.7609 0.7677 0.7747
Thermal conductivity, (W/m-C) 1 0.6322 0.6320 0.6318 0.6315 0.6313 0.6310 0.6308 0.6305 0.6303 0.6300
Enthalpy, (kJ/kg) 1 -37.473 -39.348 -41.223 -43.097 -44.973 -46.848 -48.723 -50.599 -52.474 -54.351
Specific heat, (kJ/kg-C) 1 4.1794 4.1796 4.1799 4.1801 4.1804 4.1807 4.1810 4.1812 4.1815 4.1818
Surface tension, (mN/m) 1 70.1974 70.2719 70.3462 70.4205 70.4946 70.5686 70.6424 70.7162 70.7899 70.8634
Critical temperature, (C) 1 374.17 374.17 374.17 374.17 374.17 374.17 374.17 374.17 374.17 374.17
Critical pressure, (kPa) 1 22119.7 22119.7 22119.7 22119.7 22119.7 22119.7 22119.7 22119.7 22119.7 22119.7
Latent heat, (kJ/kg) 1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

C:\Users\danieloh.yong\Documents\HTRI xchanger\E-6222 design spec with properties modified conductivity and added liq surface tension .htri