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Article history: A method has been developed to synthesize metal and metal oxide nanostructures in high yields on the
Received 11 August 2010 surface of SiO2 /Si substrate. In this method, starting materials in a covered alumina crucible are thermally
Received in revised form evaporated under a high vacuum or a low pressure of ambient air. Spherical gold nanoparticles with a
13 December 2010
size of 15 nm and nanowires with a diameter of 70 nm were synthesized. SnO2 rough microwires, smooth
Accepted 19 January 2011
nanowires, and nanoknives were synthesized by using Sn granules, SnO powder, and SnO2 powder as
source materials, respectively. The microwires showed a quadrangular cross section and a length of
Keywords:
several microns, while the nanowires showed a circular cross section and approximately the same length.
Metal oxide nanostructure
Nano-additives
The effects of source temperature and deposition time on nanostructure growth were studied. X-ray
Thermal evaporation method diffraction patterns suggested that the as-synthesized products consisted of crystalline nanostructure.
Gas sensing Nanocomposite gas sensors on the base of noble metal and metal oxide were fabricated. These SnO2
nanowire gas sensors showed a reversible response to dilute NO2 gas at operating temperatures ranging
between room temperature and 300 C even at high concentrations. The results demonstrated that gold
doping improved the sensor response.
2011 Elsevier B.V. All rights reserved.
1. Introduction ion battery anode materials [18,19]. Studies have proven that
the properties and performance of SnO2 -based devices can be
Miniaturization to the nanoscale has led to new functions in dramatically inuenced by structure features. Therefore, much
electronic devices such as sensors, solar cells, batteries and fuel attention has been paid to the synthesis of SnO2 nanostructure
cells. Recently, one-dimensional (1D) semiconductor nanostruc- like nanowires, nanotubes, nanoribbons, nanobelts, nanorods, etc.
tures have become the focus of intensive research because of their Surface modication is one of the most effective methods used
unique application in the fabrication of electronic, optoelectronic, to improve the gas-sensing properties of metal oxides. It has been
and sensor devices at the nanometer scale. They possess novel established that clusters of either noble metals or transition metal
properties intrinsically associated with low dimensionality and oxides can be used to create such gas sensors [2022]. The use of
size connement, making the bottom-up construction of nan- noble metal modiers such as Pd, Pt and Au have resulted in a suf-
odevices possible [13]. Integration of nanostructures into devices cient growth in sensitivity and decrease in operating temperatures
is important and requires new creative methods for nanomaterial [20,23]. A recent study has shown that nanocomposites on the base
fabrication, stabilization and processing. So far, many kinds of of noble metals could also be essential for optimization of metal
1D semiconductor nanomaterials, including single element [46] oxide properties [24]. At present, nanocomposites on the base of
and compound semiconductors [79], have been successfully syn- noble metals and metal oxides are being considered as prospective
thesized through wide variety of methods, and detailed research materials for applications in catalysis, electronics, fuel cells, and gas
information on these 1D nanostructures can be readily found in sensors [25,26].
pertinent literatures [1013]. Among these nanostructures, SnO2 In the present study, we introduce a synthesis of metal and metal
is an n-type semiconductor, which has been extensively studied oxide nanostructures under atmospheric gases (lab environment).
for various applications, including gas sensors [14,15], catalyst Gold and tin dioxide nanostructures, including nanoparticles (NPs),
support [16], transparent conducting electrodes [17] and lithium nanowires (NWs), rough micowires (MWs) and nanoknives (NKns)
were synthesized. The experiment was carried out under high vac-
uum (8 105 Pa) to fabricate metal nanostructures and under
low pressures of ambient air (60133 Pa) to fabricate metal oxide
Corresponding author.
nanostructures. The effects of source temperature and deposition
E-mail addresses: nshaalan@aun.edu.eg (N.M. Shaalan),
yamazaki@eng.u-toyama.ac.jp (T. Yamazaki). time on shape of nanostructure were studied. The inuence of
0254-0584/$ see front matter 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.matchemphys.2011.01.048
144 N.M. Shaalan et al. / Materials Chemistry and Physics 127 (2011) 143150
2. Experimental details
Table 1
Experimental conditions, morphology and size of Au and SnO2 nanostructures.
Fig. 3. SEM data of SnO2 rough microwires: (a) 30, (b) 60 and (c) 90 min. (d) EDS data recorded from sample (a) indicates the existence of Sn and O.
temperature during the reaction for 90 min under a total pressure of 60133 Pa of 3. Results and discussion
ambient air. The substrate was maintained at temperature depended on the source
temperature for the reaction time. After the crucible was cooled to room tempera-
Gold nanostructures obtained at various source temperatures
ture, a thick layer of white products was obtained on the substrate. For Sn granules,
the evaporation was carried out systematically for 30, 60, and 90 min at 133 Pa. For were observed using FESEM. The high-magnication SEM images
SnO and SnO2 powders, the evaporation was carried out for 90 min at 86 and 60 Pa, shown in Fig. 2 revealed that the products were signicantly
respectively, see Table 1. affected by the source temperature. At 1140 C, spherical nanopar-
ticles with sizes averaging about 15 nm were formed (Fig. 1a).
The size of Au particles increased up to 90 nm when the source
2.3. Gas sensor fabrication temperature was increased to 1190 C (Fig. 2b). Gold formed
hetero-nanostructure at higher temperature. Fig. 2c shows a few
A pair of interdigitated Pt electrodes (15 ngers) with a thickness of 100 nm Au nanowires about 1 m long and 70 nm in diameter formed at
and a gap length of 120 m was fabricated on an SiO2 /Si substrate. A few
drops of ethanol suspended with SnO2 nanowires were deposited on the elec-
1240 C. These nanowires, mixed with nanoparticles, were found
trode. The weight of SnO2 nanowires dispersed on the substrate was 540 g to grow parallel to the substrate surface. These randomly oriented
and the area of the sensing element was 7 10 mm2 . For doped sensors, AuNPs nanowires dominated at 1340 C and showed a uniform length
or AuNWsNPs (40 g) were mixed with SnO2 nanowires (500 g) in 300 L of of about 10 m and diameters between 50 and 70 nm; note that
ethanol. Undoped (S1), 8 wt.% AuNPs (S2) and 8 wt.% AuNWsNPsdoped (S3)
nanoparticles with a diameter of about 100 nm cover the surface of
SnO2 nanowire gas sensors were fabricated. In order to investigate NO2 gas sens-
ing properties, the sensors were placed in a quartz tube, which was inserted nanowires (Fig. 2d). Table 1 summarizes the conditions of forma-
in an electric furnace. The operating temperature was varied from RT up to tion, morphology, and average size of the Au nanostructures, where
300 C. The heating rate was 2 C min1 during the change from an operating T1 , Ts , P, w, and t are the source temperature, substrate tempera-
temperature to the next one. Dry synthetic air, mixed with different concen- ture, deposition pressure, starting material weight and deposition
trations of NO2 gas, was passed at a rate of 200 ml min1 through the quartz
tube. The sensor sensitivity (S) was estimated as the ratio of electrical resis-
time, respectively.
tance, Rg /Ra , where Ra was the electrical resistance before the introduction of The X-ray diffraction (XRD) patterns for the as-synthesized Au
NO2 gas, and Rg was the maximum electrical resistance after the introduction nanostructures are shown in Fig. 2e. Three peaks with different
of NO2 gas. The morphology, crystal structure, and components of undoped and intensities were observed in every Au nanostructure. These peaks
gold-doped SnO2 nanowires were determined by X-ray diffraction (XRD) (Shi-
show that a face centered cubic of Au with a = 4.081 A, closed
madzu XRD-6100) with the Cu K radiation and eld emission scanning electron
microscopy (FESEM) (JEOL JSM-6700F) with energy dispersive X-ray spectroscopy to the standard value of a = 4.078 A indicated in JCPDS card no.
(EDS). 04-0784, is formed. It was observed from the calculation that
146 N.M. Shaalan et al. / Materials Chemistry and Physics 127 (2011) 143150
Fig. 5. (a) Illustration of the nanostructure growth mechanism. Early SEM image of gold: (b) for a low energy and (c) for a higher energy (shows condensed nanoparticles).
sors are superior to undoped one in monitoring a low concentration experimentally determined for hydrogen and oxygen [4245], as
of NO2 gas, and the usage of Au-additives enhanced the sensors schematically illustrated for molecular oxygen (as an oxidized
response to NO2 gas as was studied in Refs. [40,41] for WO3 sen- gas) in Fig. 7. Au nanostructures are active catalysts with spe-
sors. In order to investigate the dispersion of gold nanoparticles cic catalytic properties. An objective gas is rst adsorbed on
through the aggregation of SnO2 nanowires, EDS analysis was per- the surface of the metal additives to be activated or dissociated,
formed. The results revealed that gold could disperse through the followed by migration (spillover) to the semiconductor surface.
whole of the aggregation of SnO2 nanowires. The activated species thus followed to the semiconductor sur-
To explain the improvement of the nanowires sensing perfor- face react with the adsorbed or surface oxygen, resulting in a
mance upon Au-doped nanostructure, two possible sensitization decrease in the surface conductivity of the n-type semiconduc-
mechanisms chemical and electronic were proposed [20]. The tor, in case of oxidized gases. Thus in the area close to contact,
chemical sensitization is mediated by a spillover effect, and was Au acts as a catalyst able to increase activity of SnO2 gas sens-
Table 2
Gas sensing properties of doped and undoped semiconductor SnO2 sensor for NO2 gas.
100
a S1
S2
S3
80
2ppm NO2
Response, Rg/Ra
60
40
20
0
0 50 100 150 200 250 300
Operating Temp. (C)
-5 Fig. 7. Scheme of the process taking place at a SnO2 nanowire surface: (1) ionosorp-
10
b tion of oxygen at defect sites on the pristine SnO2 surface, (2) molecular oxygen
dissociation on Au particles followed by spillover of the atomic species onto the
-6
10 oxide surface, (3) collection zone: making the surface of SnO2 nanowire an effective
oxygen delivery system for Au-NP or Au-NW.
-7
10
10
-8 (<200 C), the predominant oxygen species on the sensor surface is
G (S)
Fig. 6. (a) Response toward NO2 gas at different operating temperatures for S1: NO2 (g) + O NO3 (s) (2)
undoped, S2: 8 wt.% AuNPs and S3: 8 wt.% AuNWsNPs doped SnO2 NWs samples. (s)
(b) Temperature dependence of SnO2 conductance before and after gas introduction.
Upon exhaust of NO2 gas, NO2 on the oxide is desorbed
through the reverse reaction of (1). Upon exhaust of NO2 gas, is
dissociated to an NO2 gas molecule and O through the reverse
ing. The use of AuNWs on SnO2 surface might rather increase the reaction of (2). As is well known, with the temperature farther
quantity of NO2 that can be activated on SnO2 surface, resulting increasing, O2 is dissociated to two O ions, and the density of
in a greater degree of electron withdrawal from the SnO2 at the O increases. Thus, NO2 molecules easily react with O ions, gen-
lower temperatures. This process is a signicant enhancement of erating bidentate NO3 (s) [50]:
the probability of NO2 chemisorptions when SnO2 is covered with
NO2 (g) + O NO3 (s) (3)
a noble metal (such as Au), which is reected in the observed
increase in nanowire response to objective gas at the lower tem- Accordingly, the formation of NO2 (s)
accompanied with the
peratures. electron transfer from the oxide to NO2 becomes difcult, leading
It is known that the conductance (G) of semiconductor increases to a low sensitivity. Therefore, the difference between the samples
with increasing temperature, whereas the transformation of is less pronounced at the higher temperatures.
physisorbed oxygen molecules into oxygen ions , due to charge The response of the pure SnO2 sensor and that of the
exchange between adsorbed oxygen and the bulk of SnO2 [46,47], Au-doped one to different concentrations of NO2 (210 ppm)
causes a decrease in conductance with increasing temperature. The measured at 150 C are compared in Fig. 8a. The gas response
conductance of SnO2 sensors before and after the injection of NO2 of the AuNPsdoped SnO2 sensor is higher than that of the
gas is shown in Fig. 6b. The conductance of SnO2 before the injec- AuNWsNPsdoped SnO2 sensor and undoped one. The response
tion of gas increased with increasing temperature up to 200 C, of the sensors increased with an increase of the NO2 gas concentra-
and then started to decrease at 250 C. This decrease in a conduc- tion in the range of 210 ppm. Fig. 8b shows the response signals of
tance above 250 C is probably due to the transformation of oxygen undoped and Au-doped SnO2 nanowire sensors measured at var-
species on the surface of SnO2 , which causes an increase in the ious concentrations of NO2 at 150 C. Upon exposing the sensor
height of potential barriers at the SnO2 grain boundaries. to NO2 gas, the resistance of the sensor gives an increase depen-
Generally, the reaction of NO2 on SnO2 surface species depends dent on NO2 concentration, and by switching off the respective
on the surface temperature [4750]. At low operating temperature gas, the resistance of the sensor decreases approximately to the ini-
N.M. Shaalan et al. / Materials Chemistry and Physics 127 (2011) 143150 149
a tial value. From Fig. 8b, we see that the response of the Au-doped
S1 sensors is quicker than that of the undoped one. Fig. 9 shows the
300 S2 response of SnO2 NW sensor (S1) for lower concentrations of NO2
S3 gas (0.11.0 ppm) at 200 C. It appears that the sensor could respond
250 to signicantly lower concentrations of NO2 gas.
Response, Rg/Ra
200 4. Conclusions
7
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