3332 E Automation Technology With Siemens PLC

Table of Contents
Table of Contents 1
Automation Technology 2
Automation technology 2
Automation technology with Siemens PLC 3
CLC 30 Fundamentals of programmable logic controls using the SIMATIC S7-
300 4
CLC 12 Programmable logic controls using the SIMATIC S7-1200 10
CLC 15 Programmable logic control using the SIMATIC S7-1500 18
PLC application models and Process simulators 22
CLC 34 PLC universal application simulator 23
CLC 35 Process simulation PRO/TRAIN for Windows 28
CLC 36 Closed-loop liquid level control/ flow-rate control 37
CLC 37 PLC Touch Panel Models 44
CLC 40.2 Elevator (lift) model 51
Operating and Monitoring 56
CBS 1 Industrial bus systems 57
CID 1 - RFID 67
CLP 20 Open-loop control of drive systems 75
Lucas Nlle GmbH Page 1/88 www.lucas-nuelle.com

Automation Technology
Acquire practical and project-oriented laboratory skills and expertise:
Automation trainers, mechatronics trainers, PLC trainers
Automation technology
Automation technology
Due to the growing importance of process automation the area of automation technology is taking on an ever
greater role in industrial operations. This applies both for standard operations in production as well as for
vocational training. Today automation technology almost always involves drive technology, closed-loop control
and computer engineering. Due to the rapid developments in microcontroller and computer technology,
automation has become one of the most innovative and breathtaking of all the areas of electrical engineering and
electronics. Add to that the fact that novel industrial solutions like decentralisation and visualisation require new
vocational training systems. Furthermore, the hitherto sheer multitude of manufacturer-dependent software
products has been replaced by the international standard IEC1131-3. Contemporary programmable logic
controls will now be programmed in accordance with standardised rules. All of these demands mean that there
is a need to have the automation technician of today trained on practice-oriented training systems which convey
to the student both the latest technology but also endow him or her with the required skills and competency.

Automation technology with Siemens PLC
Automation technology with Siemens PLC

CLC 30 Fundamentals of programmable logic controls using the
SIMATIC S7-300
CLC 30 Fundamentals of programmable logic controls using the SIMATIC S7-300
Work with STEP 7 programming software
Hardware configuration and planning
Data types
Creating statement lists
Programming languages STL, LAD and SFC
Programming of binary operations and word operations
Programming of counters and time markers, comparison and arithmetic functions
Program structure, invoking subroutings
Putting into operation and testing
Diagnostic functions
Basic equipment set, consisting of:
Pos. Product name Bestell-Nr. Anz.
1 SIMATIC S7-314C-2 PN/DP 24 DI, 16 DO, 4 AI, 2 AO, 24V / 6 A power CO3713-8L 1
supply

Modular training system for PLC devices of the SIMATIC S7-300
series. The freely accessible profile rail can be equipped with
various input and output modules of the SIMATIC S7-300 series.
The system bus integrated in the training system allows
straightforward connection of the modules.
SIMATIC S7-300 with CPU 314C-2 PN/DP
Stable desktop console with non-slip feet
Integrated power supply: 24V/6A DC
Sockets for EMERGENCY-OFF loop (voltage isolation of

output components)
Main memory: 192 KByte
Loading memory: micro memory card 512 KByte
Programming language: STEP 7
Processing times: 0.1s for bit operation, 0.5s for word

operation
256 counters
256 time markers
MPI / Integrated PROFIBUS-DP master/slave interface
2 Ethernet / ProfiNet interfaces
Integrated inputs/output
24 digital inputs DC 24V on 4mm safety sockets
24 latched, pushbutton switches for the simulation of

digital inputs
4 analog inputs 0-10V on 4mm safety sockets
1 potentiometer to simulate analog inputs
16 digital outputs DC 24V on 4mm safety sockets
2 analog output 0-10V on 4mm safety sockets
Real-time clock
Operating voltage: 230V AC
Dimensions (HxWxD): 297 x 456 x 125mm
Weight: 7kg
Important note:
This item can only be ordered upon submission of a

supplementary license agreement covering schools as well as
public and commercial training centers.

2 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1
For coupling a PC to a SIMATIC S7-300 via USB port
Including MPI and USB cables

Software:
3 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- SO6002-1Q 1

Sim(D,GB,F,E,I)
The software consists of the following program elements:
1 x STEP 7 Professional V13 SP 1 (TIA-Portal)
1 x STEP 7 Professional 2010 v5.5
For designing projects with SIMATIC S7-1500/1200/300/400/WINAC

and SIMATIC Basic panels.
1 x S7-SCL (Structured Control Language); pascal-type

high-level language, optimised for the programming of
programmable logic controls
1 x S7-GRAPH; efficient tool for the description of

sequential processes (process chains) including a
methodical procedure and display offering a clear overview.
1 x S7-PLCSIM; simulation software for testing user

programs created on a PC, independent of the availability
of targeted hardware.
1 x S7 Distributed Safety v5.4
Warning: Suitable for schools and commercial training centres.
System prerequisites:
Personal computer with Windows Server 2003/Windows 7

operating system (32 Bit Ultimate, Professional and
Enterprise)
CD-ROM disk drive for software installation
USB port for programmer interface
Minimum 650 MB free hard disk memory
Minimum 1GB RAM main memory
Processor with min. 600 MHz for Windows XP, 2.4 GHz
for Windows Server 2003 and 1 GHz for Windows 7

Media:
4 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A 1
Short documentation covering the putting into operation of complex

equipment and experiment set-ups.
Terminal assignment, safety instructions, help
Circuit and assembly diagrams
Color print in DIN A3 format
Laminated: 2 x 250 m
5 QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B 1

6 CLC30, PLC fundamentals, SIMATIC documentation on DVD SO5155-1N 1

(D,GB,F,E)
Documentation package SIMATIC MANUAL COLLECTION on DVD,

all manuals for S7-200/300/400, C7, LOGO!, SIMATIC DP, PC, PG,
STEP7, ENGINEERING SW, RUNTIME SW, PCS7, SIMATIC HMI,
SIMATIC NET, SIMATIC MACHINE VISION, SIMATIC SENSORS
Accessories:

7 Mobile aluminium experiment stand, 3 levels, power strip with 6 ST7200-3A 1

sockets, 1250x700x1995mm
High-quality, mobile experiments stand from the SybaPro range

for demonstrations and experiments. Features aluminium profile
legs compatible with all add-ons and extensions for the SybaPro
system.
The mobile experiment stand is supplied in kit form and needs to
be assembled by customers themselves.
Table top:
30-mm table top made of highly compressed, multi-layer

fine chipboard conforming to DIN EN 438-1
Colour grey, RAL 7035, with 0.8-mm slightly textured

laminate coating (Resopal) on both sides, conforming to
DIN 16926
Resistant to many chemicals and reagents including

dilute acids and alkalis
Resistant to heat, e.g. molten solder or heating at specific

points such as by soldering tips or cigarette ends
Table top with solid impact-resistant protective edging

made of 3mm thick RAL 7047 coloured plastic
Coating and adhesive are PVC free

Power strip with 6 outlet sockets mounted underneath the
table top, lead and earthed plug
Frame:
2 extruded aluminium profiles with multiple grooves 1800 x

120 x 40 mm (WxHxD)
8 equally sized grooves in extruded aluminium profiles (3

on each side and 1 each on the front and back)
Grooves accommodate standard industrial mountings
4 H-shaped aluminium profiles, 1150 mm, for 3-layer

organisation of DIN A4 panels
Space for extension of power supply duct
Base made of rectangular tubing with 4 swiveling double

casters, 2 of which have brakes
Table frame made of tough combination of rectangular

tubing around the full perimeter
Acid-resistant epoxy-resin coating, 80 m thick (approx.),

colour RAL 7047
Dimensions:
Height of table top 760 mm
1250 x 1995 x 700 mm (WxHxD)

8 Protection cover for three-level experiment trolleys ST8010-9Y 1
Dust cover for three-level experiment trolleys
For protecting equipment from dust and damp
For keeping equipment out of sight (the cover must not be

transparent, so is therefore opaque)
Colour: matt dark grey with printed LN logo in orange)
Material: nylon fabric with polyurethane coating
High resistant to tearing, impregnated to be washable and

waterproof
CLC 12 Programmable logic controls using the SIMATIC S7-1200

CLC 12 Programmable logic controls using the SIMATIC S7-1200
Work with SIMATIC TIA Portal programming software
Data types
Programming languages STL, LAD and SFC
Other modules available
9 SIMATIC S7-1200 14 DI, 10 DO, 2 AI, 1 AO, 24V / 5 A power supply CO3713-8Q 1
Modular training system for PLC devices in the SIMATIC S7-1200

range. Profile rails are fully accessible and can accommodate a
PROFIBUS or an AS-i master module.
KTP700 touch panel includes an Ethernet port for communication

and programming.
S7-1200 PLC:
SIMATIC S7-1200 with 1214C DC/DC/DC CPU

Tough console housing with non-slip feet
Integrated power supply: 24 V/5 A DC
Sockets for emergency shut-down loop (to cut off voltage
to output terminals)
Working memory: 50 kilobytes
Upload memory: 2-Mbyte
Programming language: STEP 7 as of version 10.5
Processing times: 0.1 s for bit operations, 12 s for word
operations, 18 s for floating point arithmetic
Total remanent data memory (including timers, counters
and flags): 2048 bytes
1 Ethernet/ProfiNet port
Integrated inputs and outputs
14 Digital inputs, 24 V DC, via 4-mm safety sockets
14 Latching push buttons for simulating digital inputs
2 Analog inputs, 010 V, via 4-mm safety sockets
1 Potentiometer for simulating analog input
10 Digital outputs, 24 V DC, via 4-mm safety sockets
1 Analog output, 0..10V, via 4-mm safety sockets
1 x 9-pin Sub-D socket for connection to mechatronics
systems
systems
Real-time clock
KTP700 touch panel:

Fully graphical colour display (65536 colours)
MTBF backlighting
7" touch screen
Resolution: 800 x 480 W x H
Port: PROFINET
Operating voltage: 100-240V AC, 50-60Hz

Dimensions (HxWxD): 297 x 456 x 125 mm
Weight: 7 kg
Ethernet switch:
All equipment can be easily combined in a network via the

integrated four-way Ethernet switch.
Important note:
Items may only be ordered upon proof of a supplementary

licensing agreement for schools and training centres (including
commercial training facilities).
10 CM1243-5 communications module for connection of S7-1200 to CO3713-8N 1

PROFIBUS
The S7-1200 is equipped with a PROFINET port. A communications

module is required in order to connect equipment to the S7-1200 via
PROFIBUS. Add the module to the PLC hardware configuration and
connect your equipment to it via the module. The module operates as
a PROFIBUS master.

11 CM1243-2 communications module for connection of S7-1200 to CO3713-8P 1
AS-i bus
The S7-1200 is equipped with a PROFINET port. A communications

module is required in order to connect existing equipment to the S7-
1200 via AS-i. Add the module to the PLC hardware configuration and
connect your equipment to it via the module. The module operates as
an AS-i master.

Software:

Sim(D,GB,F,E,I)






Enterprise)

Media:
13 QuickChart Siemens SPS S7-1200 Board (D) SO6200-5J 1
Short documentation covering the putting into operation of

complex equipment and experiment set-ups.
Accessories:


system.
Table top:


DIN 16926




Frame:

120 x 40 mm (WxHxD)





colour RAL 7047
Dimensions:
1250 x 1995 x 700 mm (WxHxD)


waterproof

Additionally recommended
16 Interactive Lab Assistant: CLC 37 PLC Touch Panel Models SO2800-4M 1
Instructions are provided in the form of an Interactive Lab Assistant

course. This multimedia course goes step-by-step through the topic
of PLC programming. Students are introduced in steps to PLC
programming, from the simple operation of a conveyor belt on to
complex sequence control systems. The projects are made simple
to understand thanks to graphic illustrations and animations.
The models are shown in animated form on a touch panel and are
controlled via the digital I/O of the PLC system to which they are
connected. As for genuine models, it is possible to receive the
signals from sensors which can then be used for processing in a
step sequence. The models are already full programmed as
supplied.
Projects included:
Transport crane (step sequence programming for advanced

students)
Road works traffics lights (animated vehicles respond
automatically to the state of the traffic lights)
Container filling plant (process automation of a system with
three tanks)
Conveyor belt (introduction to step sequence programming
with plenty of exercises)
Three-storey lift (state machine and step sequence
programming)
Star-delta starting circuit (timer programming)
Dual 7-segment display (programming of data blocks)
Automatic room temperature control (use of a closed-loop
control module)
Special features:
Questions with feedback and evaluation software for

assessment of knowledge
Printable document so that the experiment instructions and
solutions can be printed out easily
4 MB memory card for programming the PLC system
CD-ROM with Labsoft browser, course software and TIA
portal project
Benefits to you:
Compact system (PLC, touch panel and models, all in a

single piece of equipment)
Programming via TIA (Totally Integrated Automation) portal
Programming and observation on one screen. Alternative
software solutions require a separate screen
Introduction to programming via TIA portal with the help of
animated models
Minimum requirements:
TIA-Portal V13 SP1

CLC 15 Programmable logic control using the SIMATIC S7-1500
CLC 15 Programmable logic control using the SIMATIC S7-1500

Work with SIMATIC TIA Portal programming software
Data types
Programming languages AWL, SCL, KOP and FUP

17 SIMATIC S7-1516-3 PN/DP 32 DE, 32 DA, 8 AE, 4 AA, 24V / 6 A power CO3713-8R 1
supply
The training system for PLC equipment from the SIMATIC S7-1500
series. The openly accessible
profile rail is equipped with the input and output modules of the
SIMATIC S7-1500 series. The PLC module can be programmed via
Ethernet. A programming adapter is not required. An up-to-date
version of the programming software is also included.
Stable console with slip-resistant bases

Freely accessible profile rail for PLC set-ups
Fully integrated power supply: 24 V/6 A DC
PROFINET IO (2-port switch) is used as the standard
interface
Additional PROFINET interface, e.g. for disconnection from
network
Extensible by means of communications modules for bus
systems and point-to-point links
1 PROFIBUS interface
Built-in web server for easy access to configuration data and
operating data relevant to the system via web browser
16 digital inputs DC 24 V on 4 mm safety sockets
16 pushbuttons/momentary contact switches for digital input
simulation
16 digital outputs DC 24 V on 4mm safety sockets
16 digital inputs DC 24 V via 9-pin, 25-pin and 37-pin system
connector plugs
16 digital outputs DC 24 V via 9-pin, 25-pin and 37-pin system
connector plugs
8 analog inputs -10 V ... +10 V and 0 ... 20 mA
4 analog outputs selectable -10 V ... +10 V or 0...20 mA
1 analog output with -10 V ... +10 V adjustable via
potentiometer
1 analog output with 0 ... 20 mA adjustable via potentiometer
9-pin and 25-pin sockets for direct control of mechatronic
systems
37-pin connector plug and 37-pin socket
Dimensions (HxWxD): (297 x 456 x 230) mm
Weight: 6.5 kg incl. PLC
1 x combined licence, transferrable
For: SIMATIC STEP 7 Professional V13 SP1* or newer

STEP 7 Professional V13 SP1* (LAD, FBL, STL), S7-GRAPH,
S7-SCL, S7-PLCSIM
Or: SIMATIC STEP 7 Professional 2010 SR4
STEP 7 V5.5 SP4 (LAD, FBL, STL), S7-GRAPH V5.3 SP7, S7-
SCL V5.3 SP6, S7-PLCSIM V5.4 SP5
* The supplied version is the one currently available from Siemens.
For more sophisticated requirements a combination of the SIMATIC

S7 SPS and the Touch Panel TP700 is available.

Media:
18 QuickChart Siemens SPS S7-1500 Board SO6200-5K 1

Accessories:


system.
Table top:


DIN 16926




Frame:

120 x 40 mm (WxHxD)





colour RAL 7047
Dimensions:
1250 x 1995 x 700 mm (WxHxD)


waterproof

PLC application models and Process simulators
PLC application models and Process simulators
The objective of PLC training is for the student to acquire practical hands-on skills. The prerequisite for this is
systematic-didactic instruction in both form and content. This allows the necessary knowledge and skills to be
conveyed in a practical, fast, effective and cost-efficient manner. The hands-on oriented experimentation and
training using the process simulators and the process simulations are designed to meet these requirements. As
such these training systems constitute the foundation for teaching not only the fundamentals but also advanced
PLC programming.

CLC 34 PLC universal application simulator
CLC 34 PLC universal application simulator
The PLC universal system simulator was designed especially for PLC basic training. It is compact and
constructed according to the motto "set up, switch on and train". It is exceptionally well-suited to graphically
demonstrate open-loop and closed-loop industrial applications. By using the masks up to 24 different technical
processes and models can be simulated.

Supplementary equipment set to the basic equipment set CLC 15/30:
21 PLC universal application simulator CO3715-1A 1
Simply combine the universal PLC application simulator with any of

the various PLC applications and circuits (analog and digital) to
implement practical exercises with very little installation. The
experiments are based on a standard syllabus. The application
simulator is equipped with switches and pushbuttons as sensors as
well as LEDs and an electronic circuit to simulate actuators. Process
feedback signals (e.g. feedback signals from the contactors) are
generated automatically. To simulate movements, levels and
positions there are 3 running lights integrated into the device. The
individual experiments are ready to perform after the overlay masks
are fitted.
8 digital inputs (actuators)
20 digital outputs (sensors)
2 analog inputs (actuators)
2 analog outputs (sensors)
3 running lights
Connections realised on 4mm safety sockets
1 37-pin sub-D male connector (input signals) for the

connection to PLC via system connector
1 37-pin sub-D socket (output signals) for connection to the

PLC via the system connector
Operating voltage: DC 24V/0.3A
Size: 456 x 297 x 125mm (WxHxD)
Weight: 1 kg

22 Set of 12 overlay masks for PLC universal application simulator I CO3715-1B 1
Basic set of overlay masks for the PLC Universal
Application Simulator. The basic set consists of 12 different overlay

masks with process and application models.
Construction caution light
Star-delta starting
Dahlander circuit
Starter control
Monitoring device
Reservoir - filling system
Gate control of a lock
Re-rooting platform
Buffer storage
Filling level controlled system
Mixer system
Compressed air network
23 Set of 12 overlay masks for PLC universal application simulator II CO3715-1C 1
The supplementary set of overlay masks for the PLC universal

application simulator. The supplementary set comprises 12 different
overlay masks with process and application models.
Cleaning bath
Oven door control
Bending tool
Stamping machine / automatic
Drilling mechanism
Selective distributor
Tube bending plant
Gate control
Pump control 1
Pump control 2
Reaction chamber
Automatic tablet packer

Media:
24 Interactive Lab Assistant: CLC 34 Universal application simulator SO2800-4J 1
The experiment instructions take the form of an Interactive Lab

Assistant course. This multimedia course guides students step by
step through the topic of PLC programming.
24 Projects are included:
Construction site traffic lights

Star-delta starter
Dahlander circuit
Starter control
Monitoring facility
Container filling plant
Control of a lock gate
Transfer platform
Buffer memory
Filling level control loop
Mixing plant
Compressed air network
Cleaning tank
Kiln door control
Bending tool
Embossing machine
Drill
Selective belt turnout
Tube bending plant
Gate control
Pump control 1
Pump control 2
Reaction vessel
Tablet bottling machine
Features:
Interactive experiment set-up

Questions with feedback and evaluation logic for progress
monitoring
Printable document for simple printing out of instructions and
solutions
Portal project
Mininimum requirements:
SIMATIC Manager version 5.5 or

TIA Portal version 13 SP1
For Allen Bradley programming: RSLogix 5000

Accessories:
25 Set of connection cables for PLC system connector SO5145-5B 1

For the connection of PLC process models or simulations to the PLC
system connector, consisting of: 2 x connection cable Sub-D 37 pole
2 x safety protected connection plug, red 1 x safety protected
connection plug, blue
26 Safety measurement cable (4mm), 25cm/10", red SO5126-8A 1
Safety measurement lead with stackable, contact-proof 4mm

plugs
colour: red
length: 25 cm
cable cross-section 2,5 mm2
ratings deliver: 600V CAT II, 32A
27 System connector module for PLC CO3713-7G 1
System connector module to extend the basic unit for SIMATIC S7-
300 controls for the simple connection of process models without
having to carry out extensive wiring of the individual lines.
1 37-pin sub-D male connector (input signals)
1 37 pin sub-D socket (output signals)
Dimensions: 125 x 65 x 25mm (HxWxD)

CLC 35 Process simulation PRO/TRAIN for Windows
CLC 35 Process simulation PRO/TRAIN for Windows
Effecient and didactically sensible training on the highly complex production systems found in industry is only
feasible to some extent in automation technology. Thus training systems must be used which graphically
demonstrate system interdependencies and that can be explored by the student without directly affecting the
production process. PRO/TRAIN for Windows is a training system which allows various automated processes to
be depicted and simulated at a work station for practical hands-on experimentation.
The training system consists of software, hardware and teachware. The software simulates and graphically
depicts typical, technological processes, machines and drives on a PC. The software models are graphically
detailed and realistically depicted both in terms of design as well as operating response. For each model there
is the possibility of performing process analysis in demonstration mode. Malfunctions are realistically simulated
in the process simulations for practical experience and can be initiated randomly or simulated by the user using
the keyboard. Control errors are identified and logged by the software. The switches and pushbuttons needed to
operate the models are already integrated into the respective simulations. The use of real hardware for operation
and monitoring, e.g. an Operator Panel, is easily integratable. The I/O interface connects the PC via the serial
interface using the signal inputs and outputs of a PLC control unit. As such process models with digital
actuators and sensors as well as analog final control elements and signal generators can be connected and
controlled. The actuators incorporated in the model can be controlled directly by the PLC and the switching
states of the signal generators are transmitted to the PLC. The signal level for connection to the PLC has been
selected so that any given industrial-type PLC can be connected to the interface. The input and output signals of
the process are accessible on the interface and can be checked by means of electronic measurement. Each
model package has an in-depth, state-of-the-art online help using browser technology. These contain general
descriptions of the simulation models, control exercises as well as sample PLC programs. The control programs
are generally applicable system function charts documented in accordance with the IEC-1131 standard. The
input and output signals are outlined in the statement lists and IQF reference lists. This guarantees simple
translation into the respective programming language.

28 I/O-Interface for PRO/TRAIN for Windows CO3715-1H 1
PC interface to couple process simulation software and any given

type of PLC with industrial-type signal levels. All inputs and outputs
are arranged on 4mm safety sockets and are parallel to two 37-pin
system connectors. The status of the digital inputs and outputs is
indicated via LEDs. Connected to PC via the serial interface.
16 digital inputs, 24V DC
16 digital outputs, 24V DC
2 analog inputs, 0-10V resolution 11Bit
4 analog outputs, 0-10V resolution 11Bit
Voltage supply: 24V, 1A
Weight: 1kg

Software:
Software for creating your own process models:
29 Software PRO/TRAIN fr Windows Pneumatik (D) SO6001-6C 1
In diesem Trainingspaket werden technologische Prozesse aus

dem Bereich der Elektropneumatik modelliert. Mit den Modellen
knnen steuerungstechnische Aufgabenstellungen zur Steuerung
von pneumatischen Anlagen und Antrieben, zur
Strungsberwachung und -meldung realisiert werden. Alle
Sensoren und Aktoren, die zur Steuerung des Prozesses bentigt
werden, sind im Prozessmodell integriert. In den Modellen werden in
den unterschiedlichen Bewegungssituationen die jeweiligen
Druckverhltnisse sichtbar gemacht. Das Paket umfasst zwei
Prozessmodelle:
Grundschaltungen:
Das Prozessmodell umfasst alle notwendigen Elemente einer

Pneumatikanlage von der Druckerzeugerstation bis zu den
verschiedenen Pneumatikzylindern. Die Steuerung der
verschiedenen pneumatischen Antriebe erfolgt ber
elektromagnetische Wegeventile. Zum Betrieb werden folgende
Signale auf der SPS bentigt:
15 digitale Eingnge
11 digitale Ausgnge
Bohrvorrichtung:
Mit der Bohrvorrichtung sollen Werkstcke automatisch gebohrt

werden. Dazu werden die Werkstcke aus einem Magazin vereinzelt
und auf einen Bohrtisch transportiert, automatisch gebohrt und
wieder ausgeworfen. Die Steuerung der elektropneumatischen
Antriebe erfolgt in diesem Prozessmodell ber elektromagnetische
Wegeventile. Zum Betrieb werden folgende Signale auf der SPS
bentigt:
13 digitale Eingnge
10 digitale Ausgnge
In den beiden Prozessmodellen ist jeweils ein Bedienpanel mit allen

zur Bedienung der Anlage erforderlichen Taster, Schalter und
Meldeleuchten integriert. Zur Fehlersuche knnen verschiedene
Strungen wie defekte Sensoren und blockierte Zylinder simuliert
werden. Zu jedem Modell wird eine Auflagemaske zum I/O-Interface
mit Kennzeichnung der Ein- und Ausgangssignale mitgeliefert.

30 Software PRO/TRAIN fr Windows Hydraulik (D) SO6001-6E 1

dem Bereich der Elektrohydraulik modelliert. Mit diesen Modellen
knnen steuerungstechnische Aufgabenstellungen zur Steuerung
von hydraulischen Antrieben, zur Strungsberwachung und -
meldung realisiert werden. Alle Sensoren und Aktoren, die zur
Steuerung des Prozesses bentigt werden, sind im Prozessmodell
integriert. Das Paket umfasst zwei Prozessmodelle:
Hydraulikantriebe:
Das Prozessmodell umfasst verschiedene Hydraulikantriebe, die

ber elektromagnetische Wegeventile gesteuert werden. Zum
Betrieb werden folgende Signale auf der SPS folgende bentigt:
13 digitale Eingnge
9 digitale Ausgnge
Stellantrieb:
Das Prozessmodell umfasst alle notwendigen Elemente einer

Hydraulikanlage zur Realisierung eines hydraulischen
Stellantriebes. Die Steuerung des Antriebes erfolgt ber ein
elektromagnetisches Wegeventil. Zum Betrieb werden folgende
Signale auf der SPS folgende bentigt:
10 digitale Eingnge
8 digitale Ausgnge

Strungen wie zum Beispiel defekte Sensoren, blockierte Zylinder
sowie das Auslsen des Temperaturkontaktes simuliert werden. Zu
jedem Modell wird eine Auflagemaske zum I/O-Interface mit
Kennzeichnung der Ein- und Ausgangssignale mitgeliefert.

31 Software PRO/TRAIN fr Windows Elektrische Maschinen (D) SO6001-6G 1

dem Bereich der Elektrischen Maschinen modelliert. Mit diesen
Modellen knnen steuerungstechnische Aufgabenstellungen zum
Schalten, Schtzen und berwachen der Antriebe realisiert werden.
Alle Sensoren und Aktoren, die zur Steuerung des Prozesses
bentigt werden, sind im Prozessmodell integriert. . Die Schaltgerte
sind mit Hilfskontakten ausgestattet, ber die der SPS, die aktuelle
Schaltstellung mitgeteilt wird. Zur Anzeige der aktuellen Drehzahl der
Maschine ist eine Digitalanzeige vorhanden. Das Paket umfasst drei
Prozessmodelle:
Wendeschtzschaltung:
Das Prozessmodell umfasst die Elektroanlage zum Schalten einer

Drehstrom-Asynchronmaschine mit zwei Drehrichtungen. Zum
Betrieb werden folgende Signale auf der SPS bentigt:
6 digitale Eingnge
5 digitale Ausgnge
Stern-Dreieck Anlasserschaltung:
Das Prozessmodell umfasst die Elektroanlage zum Schalten einer

Drehstrom-Asynchronmaschine mit Stern-Dreieck
Anlasserschaltung fr eine Drehrichtung. Zum Betrieb werden
folgende Signale auf der SPS bentigt:
6 digitale Eingnge
5 digitale Ausgnge
Frequenzumrichter:
Das Prozessmodell umfasst die Elektroanlage zum Betrieb einer

Drehstrom-Asynchronmaschine an einem Frequenzumrichter. Der
Frequenzumrichter verfgt dazu ber industrietypische Steuerein-
und ausgnge. Zum Betrieb werden folgende Signale auf der SPS
bentigt:
7 digitale Eingnge
7 digitale Ausgnge
2 analoge Eingnge 0 - 10V
1 analoger Ausgang 0 - 10V
In allen drei Prozessmodellen ist jeweils ein Bedienpanel mit allen

Strungen wie zum Beispiel: Auslsen des Leitungsschutzschalters,
Kontakte eines Schtzes sind festgeklebt, Leistungsschtz zieht
nicht mehr an, Strung Frequenzumrichter sowie Auslsen eines
Motorschutzschalters simuliert werden. Zu jedem Modell wird eine
Auflagemaske zum I/O-Interface mit Kennzeichnung der Ein- und
Ausgangssignale mitgeliefert.

32 Software PRO/TRAIN fr Windows Fertigungstechnik (D) SO6001-6J 1

dem Bereich der Fertigungstechnik modelliert. Mit diesen Modellen
knnen steuerungstechnische Aufgabenstellungen fr Ablauf- und
Folgesteuerungen, zur Strungsberwachung und -meldung
realisiert werden. Das Paket umfat zwei Prozemodelle:
Abfllanlage:
In dieser Abfllanlage soll eine einstellbare Anzahl von Produkten in

die auf dem Laufband ankommenden Behlter abgefllt werden. Mit
Hilfe von Sensoren werden die leeren Behlter auf Beschdigung
berprft und gegebenenfalls entfernt. Die unbeschdigten Behlter
laufen weiter zur Abfllanlage und werden dort mit einer vorgegeben
Anzahl von Produkten befllt und danach mit einem Deckel
verschlossen. Alle Sensoren und Aktoren, die zur Steuerung des
Prozesses bentigt werden, sind im Prozessmodell integriert. Dazu
werden auf der SPS folgende Signale bentigt:
16 digitale Eingnge
9 digitale Ausgnge
Sortieranlage:
Mit der Sortieranlage sollen ankommende Pakete mit Hilfe von

Sensoren ihrer Gre entsprechend auf drei Laufbnder verteilt
werden. Alle Sensoren und Aktoren, die zur Steuerung des
Prozesses bentigt werden, sind im Prozessmodell integriert. Dazu
werden auf der SPS folgende Signale bentigt:
14 digitale Eingnge
16 digitale Ausgnge

Strungen wie zum Beispiel defekte Sensoren sowie das Auslsen
von Motorschutzschaltern simuliert werden. Zu jedem Modell wird
eine Auflagemaske zum I/O-Interface mit Kennzeichnung der Ein-
und Ausgangssignale mitgeliefert.

33 Software PRO/TRAIN fr Windows Verfahrenstechnik (D) SO6001-6L 1

dem Bereich der Verfahrenstechnik modelliert. Mit diesen Modellen
knnen steuerungstechnische Aufgabenstellungen fr
Ablaufsteuerungen und Folgesteuerungen, zur
Strungsberwachung und -meldung realisiert werden. Alle
Sensoren und Aktoren, die zur Steuerung des Prozesses bentigt
werden, sind im Prozessmodell integriert. Das Paket umfat zwei
Prozemodelle:
Pumpenanlage:
Ein Wasserbehlter wird als Speicherbecken fr Schmutzwasser mit

diskontinuierlichem Zulauf genutzt. Mittels zweier Pumpen wird das
Schmutzwasser aus dem Speicherbecken abgepumpt. Die
Steuerungsaufgabe liegt darin, das Flssigkeitsniveau im
Speicherbecken in gewissen Grenzen zu halten. Dazu werden auf
der SPS folgende Signale bentigt:
14 digitale Eingnge
7 digitale Ausgnge
Mischanlage:
In einer Mischanlage sollen zwei verschiedene Flssigkeiten nach

einem einstellbaren Mischungsverhltnis in einem Tankbehlter
gemischt werden. Zur besseren Reaktion der beiden Stoffe wird das
Flssigkeitsgemisch mit einem Rhrer vermischt und ber eine
Heizung auf eine bestimmte Temperatur aufgeheizt. Dazu werden
auf der SPS folgende Signale bentigt:
16 digitale Eingnge
13 digitale Ausgnge
3 analoge Eingnge 0 - 10V
2 analoge Ausgnge 0 - 10V

Strungen wie zum Beispiel defekte Sensoren und Antriebe sowie
das Ansprechen der Motorschutzschalter simuliert werden.
34 Software PRO/TRAIN fr Windows Entwicklungssoftware (D) SO6001-6S 1
Entwicklungssoftware zur Erstellung eigener Prozesssimulationen

zum Ausbildungssystem PRO/TRAIN fr Windows. Die
Entwicklungssoftware erlaubt die komfortable Erstellung einfacher
bis komplexer Prozessvisualisierungen, Animationen ohne jegliche
Programmierung.
Einfach zu handhabende, grafische WINDOWS-

Benutzeroberflche
Umfangreiche Bibliothek von Systemblcken aus den

Bereichen Signalgeneratoren, lineare und nichtlineare
bertragunsglieder, zeitdiskrete Systeme, Statistik,
Digitaltechnik, virtuelle Instrumente
Zusammenfassen von Teilsystemen zu wiederverwendbaren
Modulen
Systemblcke zur Anbindung des I/O-Interface
Folgende Elemente stehen zur Visualisierung und Animation zur

Verfgung:
Linien und Polylinien
Kreise, Ellipsen, Rechtecke, Dreiecke und Parallelogramme
y-t- und x-y-Grafiken
Mehrspaltige Tabellen
Bitmaps und Windows-Metafiles
Bitmap-Statusanzeigen und Bitmap-Sequenzen (animierte

Bitmaps)
Video fr Windows-Dateien (AVI-Dateien)
Sound-Untersttzung (WAV-Dateien)
Statische Texte und Textmeldungen
Zeit- und Datumsfelder
Numerische Ausgabefelder
Horizontale und vertikale Balkenanzeigen, Ablaufanzeigen,

Thermometer
LED-Anzeigen und LCD-Panels
Analoginstrumente (skalierbar)
Schalter und Taster sowie Bitmap-Schaltflchen und

Schaltergruppen
Schaltflchen mit Sonderfunktionen (z. B. zur

Simulationssteuerung)
Editierfelder
Schaltfelder (Checkboxen)
Horizontale und vertikale Schieberegler
Horizontale und vertikale Leitungen (animiert)
Tanksysteme (animiert)
Ventile, Hydraulikzylinder, Pumpen und Motoren (animiert)
Betriebssystem:
PRO/TRAIN ist unter allen Windowsversionen lauffhig

Accessories:
35 Serial interface cable 9/9 pole LM9040 1
9-pin SUB-D cable
Length: 2m
Connector: 9-pin plug/9-pin socket
Pin assignment: 1:1
36 Set of connection cables for PLC system connector SO5145-5B 1

For the connection of PLC process models or simulations to the PLC
system connector, consisting of: 2 x connection cable Sub-D 37 pole
2 x safety protected connection plug, red 1 x safety protected
connection plug, blue
37 System connector module for PLC CO3713-7G 1
System connector module to extend the basic unit for SIMATIC S7-
300 controls for the simple connection of process models without
having to carry out extensive wiring of the individual lines.
1 37-pin sub-D male connector (input signals)
1 37 pin sub-D socket (output signals)

38 USB-RS232 interface adapter with 9-pin SUB-D plug LM9062 1
USB-RS232 interfaceadapter with 9-pin SUB-D plug
CLC 36 Closed-loop liquid level control/ flow-rate control

CLC 36 Closed-loop liquid level control/ flow-rate control
"Closed-loop liquid level control" is a practice-oriented experiment set in applied control technology designed
especially for didactic purposes. Due to immediate, visible nature of the controlled variable, i.e. "the level of the
liquid", liquid level control is an extremely graphic experiment and is thus particularly well suited for an
introduction into automatic control technology. The controlled system or liquid level basin is characterised by
the fact that it has a medium response time. Thus experiments can be performed rapidly and the student can
simultaneously monitor how the experiment is proceeding. The experiments focus on determining the most
important parameters of controlled systems with compensation and the set-up and optimisation of control loops
with continuous and discontinuous controllers. The liquid level basin has a plain form on which the foils can be
attached to facilitate the marking of the liquid level as a function of time. The character of the controlled system
can be modified by using various sliding partitions (delays of the 1st and 2nd order). 4 different outlet drains can
be set on the filling basin and the inlet can be set as desired either using an ascending pipe or versus the filling
pressure. Because of its modular design, the training system can, with the corresponding supplements, also be
used for automatic flow-rate control and to explore measuring techniques.
Automatic liquid-level control
Set-up, putting into operation and optimising an automatic liquid-level control with variable controlled
system characteristics
Two-position controller in an integral-action controlled system of a higher order
Two-position controller with delayed feedback in a closed-loop liquid level control system
Two-position controller with float switch
PI and PID controller in a closed-loop control system of the first and higher orders
Automatic liquid level control with disturbance variable forward feed and precontrol
Automatic flow-rate control
Set-up, putting into operation and optimising an automatic flow-rate control with variable controlled
system characteristics
Operating principle, response and application of flow-rate measurement
Investigating automatic flow-rate control with PI or PID controller and system response to disturbance and
reference variable step changes
Operating principle and use of step controllers and closed-loop flow-rate control with step controllers

39 Compact level control kit including vessel, tank, pump and sensors CO3620-1H 1
The filling level measurement training system is for experiments in

automatic control technology that are both educational and based on
practice. Liquid level and flow can both be measured with one
instrument.
Since the controlled variable, the height of liquid in the vessel is

clearly visible, it makes the experiment easy to observe and makes
for a good introduction to automatic control technology. The compact
educational apparatus includes the vessel to be filled, a pressure
transducer to determine the current filling height and a separate
reservoir and pump.
So that the pump achieves constant pumping power, a secondary

control loop with a flow rate meter which can shut off the system as
necessary is integrated into the set-up. Disturbance variables can be
simulated by means of adjustable throttle valves that alter the flow
rate to and from the vessel. Quick-release plugs are available for
connecting an optional second vessel in order to create a second
order controlled system.
Secondary flow-rate control loop
Integrated power amplifier
Transparent vessel for observing the height of liquid
A second vessel can be connected via quick-release plugs to

make a second order control system.
Disturbance variables can be simulated by means of

adjustable throttle valves
Measurement site for pressure sensor in the vessel
Pressure sensor to measure height of liquid complete with

immersible tube
Output voltage: 0 - 10V
Calibration of zero point and gain
Additional emergency overflow outlet
Reservoir for liquid
Operating voltage: +/-15VDC
Nominal current: 1.2A
Weight: 3.0kg

Media:
40 Manual IAC 10/11, Level and flow control kit with digital controller SH5003-6A 1
High-quality, bound, colour teachers manual with rigid spine,

including solutions. CD-ROM with additional students manual,
including exercises and worksheets.
Details:
Theoretical background
Colour CAD drawings for experiment set-ups and circuits
Exercises and worksheets
Printed on high-quality 100-g/m colour copy paper, book

cover on 210-g/m glossy paper
Training contents:
Automatic liquid-level control
Set-up, operation and optimisation of an automatic liquid-

level control with variable controlled system characteristics
PI and PID controller in a closed-loop control system of the

first and higher orders
Automatic flow-rate control
Set-up, operation and optimisation of an automatic flow-rate

control with variable controlled system characteristics
Operating principle, response and application of flow-rate

measurement
Investigating automatic flow-rate control with PI or PID

controller and system response to disturbance and reference
variable step changes

Power supply:
41 DC Power supply, 15V/6A CO3538-8A 1
Stabilized power supply
Output: +/-15V/6A, electrically isolated from the mains,

continuously protected against short-circuit

Measuring instruments:
42 Multi13S digital multimeter LM2330 1
Universal precision lab multimeter and temperature meter with IR

interface for high-quality, universal measurement and testing in
educational settings, power plants, process control installations
etc.
3-digit multimeter; resolution: 3,100 digits
Measurement classification CATII-1000V
Can be connected to UniTrain system via IR interface
Voltage and current measuring ranges: 30mV-1000V DC,

3V-1000V AC; 3mA-16A DC; 30mA-10A AC
Resistance ranges: 30ohm-30Mohm
Special functions: for temperature measurements using

PT100/1000 thermocouple (optional accessory)
Continuity and diode testing
Automatic range selection and battery shut-off, min./max.

and data hold function
Safety fuse for current measurement range up to 300mA
Protection against high currents in the mA range for

nominal voltage of 1000V
Display with bar chart and backlighting
Includes protective sleeve, measuring leads, 1 x spare

fuse, 9V battery, calibration certificate
Accessories:
43 Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II SO5126-3U 1
Moulded insulation
both sides with touch protection (safety plug + safety sockets),

distance 19mm
transition resistance max. 6m
rated data: 1000V/32A CAT II
colour red

44 Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V 2
Moulded insulation

distance 19mm
colour blue
45 Safety connecting plug 4mm with tap (2x), black, 1000V/32A CAT II SO5126-3R 3
Moulded insulation

distance 19mm
colour black
46 Set of safety measurement cables 4mm (30pcs) SO5148-2A 1
This set consists of:
10 safety connection leads, 4mm, 25cm, black
2 safety connection leads, 4mm, 100cm, red
2 safety connection leads, 4mm, 100cm, blue

CLC 37 PLC Touch Panel Models
CLC 37 PLC Touch Panel Models

The touch panel models provide a system with which students can swiftly master an introduction to TIA (Totally
Integrated Automation) portals. The models are designed to cover all the basic functionality of PLC
programming. All the topics are included, from programming of data blocks, state machine and sequential
programming, right up to the design of controllers.
The animated illustration of the models simplifies understanding of how the models respond to programming.
What was previously indicated by means of flashing LEDs or by additional software can now be replaced by a
compact system.
By activating the PLC systems digital outputs, the models can be manually controlled without difficulty, so that
students can investigate precisely how they function.

Equipment set comprising the following:
47 Interactive Lab Assistant: CLC 37 PLC Touch Panel Models SO2800-4M 1
Instructions are provided in the form of an Interactive Lab Assistant

course. This multimedia course goes step-by-step through the topic
of PLC programming. Students are introduced in steps to PLC
programming, from the simple operation of a conveyor belt on to
complex sequence control systems. The projects are made simple
to understand thanks to graphic illustrations and animations.
The models are shown in animated form on a touch panel and are
controlled via the digital I/O of the PLC system to which they are
connected. As for genuine models, it is possible to receive the
signals from sensors which can then be used for processing in a
step sequence. The models are already full programmed as
supplied.
Projects included:
Transport crane (step sequence programming for advanced

students)
Road works traffics lights (animated vehicles respond
automatically to the state of the traffic lights)
Container filling plant (process automation of a system with
three tanks)
Conveyor belt (introduction to step sequence programming
with plenty of exercises)
Three-storey lift (state machine and step sequence
programming)
Star-delta starting circuit (timer programming)
Dual 7-segment display (programming of data blocks)
Automatic room temperature control (use of a closed-loop
control module)
Special features:
Questions with feedback and evaluation software for

assessment of knowledge
Printable document so that the experiment instructions and
solutions can be printed out easily
4 MB memory card for programming the PLC system
portal project
Benefits to you:
Compact system (PLC, touch panel and models, all in a

single piece of equipment)
Programming via TIA (Totally Integrated Automation) portal
Programming and observation on one screen. Alternative
software solutions require a separate screen
Introduction to programming via TIA portal with the help of
animated models
Minimum requirements:
TIA-Portal V13 SP1

48 SIMATIC S7-1200 14 DI, 10 DO, 2 AI, 1 AO, 24V / 5 A power supply CO3713-8Q 1
Modular training system for PLC devices in the SIMATIC S7-1200

range. Profile rails are fully accessible and can accommodate a
PROFIBUS or an AS-i master module.
KTP700 touch panel includes an Ethernet port for communication

and programming.
S7-1200 PLC:
SIMATIC S7-1200 with 1214C DC/DC/DC CPU

Tough console housing with non-slip feet
Integrated power supply: 24 V/5 A DC
Sockets for emergency shut-down loop (to cut off voltage
to output terminals)
Working memory: 50 kilobytes
Upload memory: 2-Mbyte
Programming language: STEP 7 as of version 10.5
Processing times: 0.1 s for bit operations, 12 s for word
operations, 18 s for floating point arithmetic
Total remanent data memory (including timers, counters
and flags): 2048 bytes
1 Ethernet/ProfiNet port
Integrated inputs and outputs
14 Digital inputs, 24 V DC, via 4-mm safety sockets
14 Latching push buttons for simulating digital inputs
2 Analog inputs, 010 V, via 4-mm safety sockets
1 Potentiometer for simulating analog input
10 Digital outputs, 24 V DC, via 4-mm safety sockets
1 Analog output, 0..10V, via 4-mm safety sockets
systems
systems
Real-time clock
KTP700 touch panel:
Fully graphical colour display (65536 colours)

MTBF backlighting
7" touch screen
Resolution: 800 x 480 W x H
Port: PROFINET

Dimensions (HxWxD): 297 x 456 x 125 mm
Weight: 7 kg
Ethernet switch:
All equipment can be easily combined in a network via the

integrated four-way Ethernet switch.
Important note:
Items may only be ordered upon proof of a supplementary

licensing agreement for schools and training centres (including

commercial training facilities).
Software:

Sim(D,GB,F,E,I)






Enterprise)

Media:
50 QuickChart Siemens SPS S7-1200 Board (D) SO6200-5J 1

Accessories:


system.
Table top:


DIN 16926




Frame:

120 x 40 mm (WxHxD)





colour RAL 7047
Dimensions:
1250 x 1995 x 700 mm (WxHxD)


waterproof

CLC 40.2 Elevator (lift) model
CLC 40.2 Elevator (lift) model

53 Lift model with three stories LM9545 1
Real model of an elevator with cabin for 3 floors and integrated

PROFIBUS DP slave. Each floor can be selected from an
operating panel and from each floor. Thanks to the open design of
this model, each movement sequence can be checked visually.
The cabin and the doors on the individual floors are driven by
electric motors. Each end position is detected by initiators. All
inputs for driving the electric motors and LEDs and all outputs of
the feedback signals are connected to the IMS-Connector.
14 digital inputs
11 digital outputs
EMERGENCY OFF pushbutton
Control elements for each floor
1 x Sub-D, 25-pole
1 x Sub-D, 9-pole
Power supply: DC 24V/0.5A
Dimensions: 726 x 340 x 125 mm (HxWxD) Depth base:

262 mm
Weight: 4.2kg
Integrated PROFIBUS DP slave:
Address range:16 digital input/outputs
PROFIBUS DP connector: 9-pin DSUB socket
Rotary switch for setting address
Transmission rates of up to 6 Mbit/s
GSD file for use with control software (e.g.: STEP7)

Accessories:
54 IMS interface module for PLC CO3713-7F 1
IMS connector module for extending a SIMATIC S7-300 base system

for easy connection of IMS stations and sub-systems avoiding
complex wiring and individual cables.
Sockets for emergency shutdown loop (Voltage isolation for

output modules)
1 D-SUB 25-pin socket
1 D-SUB 9-pin socket
55 25-pin serial interface cable, Sub-D plug/socket LM9061 1
25 pin Sub-D connection cable
Length: 2m
Connection: 25-pin plug / 25-pin socket
Pin assignment: 1:1
9-pin SUB-D cable
Length: 2m
Pin assignment: 1:1

Media:
57 Manual CLC 40.2, Control techniques using authentic PLC process SH5004-6D 1
models

Details:

Training contents:
General introduction
Lift control via PLC
Introduction
System and performance specifications
Layout and wiring plan
Creating a project with the SIMATIC Manager
Assignment list
Exercise 1: Door control
Exercise 2: Cab control
Exercise 3: 2-floor elevator control
Exercise 4: 3-floor elevator control
Exercise 5: Sequence with door control
Exercise 6: Lift control requirements

58 QuickChart, Elevator model (GB) SO6200-5G 1

Optional accessories for conventional integration of PLC system models
59 IMS connector card 25-pin SO3713-7Y 1
Universal adapter for connecting experiment stations with different

connectors. With clamp for attaching to terminal rails and with the
following connectors:
25-pin D-Sub connector
25-pin terminal strip
25 x 4mm experiment sockets
60 IMS connector card 9-pin SO3713-7Z 1
Universal adapter for connecting experiment stations with different

connectors. With clamp for attaching to terminal rails and with the
following connectors:
9-pin D-Sub connector
9-pin terminal strip
9 x 4mm experiment sockets

Operating and Monitoring
Operating and Monitoring

Continuously simplifying the ever more complex is our motto. Processes are becoming multilayered, the
demands made on machine and system functionality are becoming greater. Today, what the machine operator
has to know and see is vast. For that reason the Human Machine Interface (HMI) has to provide him with the
optimum transparency. A whole new technology has emerged in the automated world of production; a
technology which is gaining in significance. Operating and monitoring are essential in mastering a process and
translate into both availability and productivity. The operating and monitoring training system gives the student
an opportunity to gain insight into HMI technology. But advanced users are also able to profit from the simple
text display provided by the Operator Panel and to train aspects of technology reaching all the way to PC-based
HMI software.

CBS 1 Industrial bus systems
CBS 1 Industrial bus systems

It is vital to know about the most important industrial bus systems. With this compact set, you can learn about
project planning for three different bus systems and how they are used. It is not only the extensive theoretical
background but also the detailed experiment instructions which offer a thorough exploration of these bus
systems.
You will start with direct communication via the I/O of a PLC system. A conveyor belt will then be connected to
an AS-i bus to provide an introduction to bus systems in general. The bus system which is most widely used in
industry, PROFIBUS, is dealt with second, while the concluding section is formed by a conveyor belt control
system implemented in PROFINET.
This means that a single system is controlled via four different means of communication.
61 Double conveyor belt segment, 24V motor LM9606 1
Basic mechatronics module driven by a variable speed 24-V

geared motor and complete with end-limit sensors and integrated
PROFIBUS DP slave. Designed for basic experiments on a
conveyor system or for incorporation into a complex
mechatronics system for controlling the flow of materials. The
conveyor belt conveys work pieces on carriers and can be used
to link individual sub-systems. It is designed for connection to a
PLC control system. It can be combined with other conveyor
belts, curve units or transfer junctions. IMS stations can be
connected directly to the belt and jointly controlled via
PROFIBUS.
Length = 600 mm/23,6", width = 160 mm/6,3",

belt width = 120 mm/4,7"
Geared motor, 24 V DC
Pulse width modulation system for controlling belt at

various speeds
Continuous speed adjustment via potentiometer or

analogue input, 0-10 V
Manual switches for movement to left or right
2 inductive end-limit sensors
2 x M12 interfaces for additional actuators/sensors
Sockets for emergency shut-off circuit (disconnection of

all voltage to output modules)
External power supply via 4-mm safety sockets or co-axial

power connector
9-pin SUB-D connector for contactors, LOGO! or PLC
Incremental encoder disc for detecting position and speed

via optical sensors
Visualisation as interactive 3D model in IMS-virtual

database
Control requirements: 4 x digital inputs, 3 x digital outputs
PROFIBUS DP slave module:
Address range: 16 digital input/outputs
Transmission rates of up to 6 Mbits/s
25-pin DSUB socket for connecting IMS station
Output current: 500 mA (total current: 1 A)
Variable speed control of conveyor belt via PROFIBUS

62 IMS displacement measurement module LM9677 1
Displacement measurement system for use with the IMS System

with connecting lead and attaching mount.
Optical sensor for incremental displacement

measurement
Switching function: PNP normally open switch
Connectors: M12 angled plugs, 2-m lead
Operating voltage: 24 V
63 AS-Interface Slave 4DI/4DO for IMS LM9650 1
AS-interface field bus module allowing optional reconfiguration of

IMS conveyor belts
AS-interface slave with 4 inputs and 4 outputs
4 x M12 connectors
D-SUB 9- pin connectors for connection to conveyor belts
D-SUB 25-pin connectors for connection to IMS stations
Adapter for connection to AS-i ribbon cables
64 PROFIBUS to PROFINET converter LM9188 1
The PROFIBUS to PROFINET converter integrates any given

PROFIBUS-DP-Slave into the PROFINET. The converter operates as
a standard PROFINET-IO device and maps the process data of the
PROFIBUS slaves 1 to 1 on the Ethernet. The available GSDML-file
makes the controller configuration tool integration childs play. The
24 V supply voltage is tapped from the DP-Slave power supply.
If every Profibus-Slave is equipped with a converter, the entire system

can be connected via Profinet.

S7-1500 PLC control system with accessories:

supply

interface
network
simulation
connector plugs
connector plugs
potentiometer
systems

S7-SCL, S7-PLCSIM


66 Profinet IO/AS interface link CO3715-5U 1
The Profinet IO/AS interface link provides an interface between

PROFINET and ASi buses.
Media:
67 Interactive Lab Assistant: CBS 1 Industrial bus systems SO2800-5W 1
The experiment instructions are in the form of an Interactive Lab

Assistant course. This multimedia course guides students step by
step through the topic of industrial bus systems. Interactive Lab
Assistant and its test question section combine to create an
extensive platform for experimentation.
Features:
Interactive experiment set-ups

Measurements and graphics can be saved within the
instruction pages themselves by means of drag and drop
Questions with feedback and evaluation logic for assessing
student progress
Printable document so that it is easy to print out the
experiment instructions and solutions
CD-ROM with Labsoft browser and course software
Training contents:
Fundamentals of TIA Portal

Programming of a conveyor using I/O
Fundamentals of an AS-i bus
Programming of a conveyor using AS-i
Fundamentals of PROFIBUS
Programming of a conveyor using PROFIBUS
Fundamentals of PROFINET
Programming of a conveyor using PROFINET

68 QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A 1

Accessories:
69 Workpiece transport pallet LM9620 1
Pallets for carrying and transporting workpieces on conveyor

belts. The pallet has a 4-bit identification code.
Length = 180mm/7,1", width = 119mm/4,7",

height = 15mm/0,6"
Position sensor
4-bit identification code
9-pin SUB-D cable
Length: 2m
Pin assignment: 1:1

71 Connection cable for PROFIBUS, 1.5m; 2xConnection plug LM9180 1
PROFIBUS line with two terminals for the connection of Master and
Slave units.
Length 1.5 m, not suitable for looping through.
72 PROFINET connector cable, 1.5 m; plugs 1 x 90, 1 x straight LM9192 1
Network cable, PROFINET CAT5 (100 Mbits/s), 4-pole,
Material: PVC, green RAL 6018

Plug 1: straight RJ45/IP20
Plug 2: right-angled RJ45/IP20
Length of cable: 1.5 m
Moulded insulation

distance 19mm
colour red
Moulded insulation

distance 19mm
colour blue

75 Safety measurement cable (4mm), 150cm, red SO5126-9F 1
Safety measurement cables with stackable, contact-proof 4-mm

plugs
Colour: red
Length: 150 cm
Wire cross-section, 2.5 mm2
Rating: 600V, CAT II, 32A
76 Safety measurement cable (4mm), 150cm, blue SO5126-9K 1

plugs
Colour: blue
Length: 150 cm
77 Safety measurement cable (4mm), 150cm, yellow SO5126-9H 2

plugs
Colour: yellow
Length: 150 cm

78 Safety measurement cable (4mm), 50cm/20", red SO5126-8K 1

plugs
colour: red
length: 50 cm
cable cross-section 2,5 mm2
ratings deliver: 600V CAT II, 32A
79 Safety measurement cable (4mm), 50cm/20", blue SO5126-8P 1

plugs
Colour: blue
Length: 50 cm
Wire cross section 2.5 mm2
Rating data: 600V, CAT II, 32A
IMS furniture
IMS furniture
The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be
used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys
can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A
power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be
extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC
experiment trolley.

80 SybaPro mobile IMS experiment trolley with experiment frame, ST7200-3T 1

1200mm, 2 levels
These mobile, mechatronics trolleys with aluminium rails that

can be lined up alongside one another are specially designed to
accommodate mechatronics set-ups with production lines or
pallet rotation systems. The trolleys can be cascaded and are
equipped with strong table-top connectors for this purpose.
The mobile experiment stand is delivered in kit form and

needs to be assembled by the customer
Aluminium rail with integrated grooves to accommodate a

wide variety of add-on components (e.g. PC shelf,
extension panels, C rails)
4 swivelling dual casters, including 2 with brakes
Work top 1200 x 25 x 900mm (WxHxD)
Board 1200 x 25 x 800mm (WxHxD), e.g. to

accommodate compressors or hydraulic equipment
Boards with compressed multi-layer chipboard conforming

to DIN EN 438-1; colour light grey; with slightly textured
0.8 mm coating on both sides (Resopal) conforming to
DIN 16926
Work top frame with impact resistant protective edging

made of 3mm thick coloured plastic, colour RAL 7047
Coating and adhesives are PVC-free
Power strip with 5-outlet sockets and power switch, lead

and earthed plug
Height of worktop 750 mm
Side components involving aluminium rails with integrated

grooves to accommodate a wide variety of add-on
components (e.g. monitor shelf, C rails, safety and
signalling equipment)
3 natural brushed aluminium rails to accommodate DIN A4

training panels
Inward-facing brush strips ensure protection of the training

panels and noiseless connection of plugs while
experiments are being performed.
Suitable as base for a 3 HU power supply channel
The training panel is supplied with assembly kit to

connect it to a mechatronics trolley with aluminium rails
(extending the aluminium rails at the rear)

CID 1 - RFID
CID 1 - RFID
Standing for Radio Frequency Identification, RFID involves contactless identification and localization of objects
and permits automatic detection, storage and networking of digital data.
The "RFID" training system is a practical environment for learning how pallets at an automation facility are
identified by means of system function modules. The system can also be used to provide instruction in network
configuration by means of PROFINET.

81 RFID Evaluation Unit CO3715-7T 1
RFID evaluation unit capable of accommodating up to three

read/write heads
Interface unit with two Ethernet ports for communication

Up to four RFID read/write heads can be connected via M12
sockets
DIP switches for setting address
Dimensions: (297 x 114 x 130) mm (HxWxD)
Weight: 0.8 kg
82 RFID read/write head with bracket and connecting lead CO3715-7U 2
RFID read/write head with bracket and fastening material for

attachment to an IMS conveyor belt. The connecting lead has a
right-angled socket at one end for connection to an RFID evaluation
unit. Two portable data chips with 128 bytes of memory are included.
Function: Reading and writing to RFID tags

Operating frequency: 13.56 MHz
Protection category: IP67
Connector: M12 plug
Connecting lead with right-angled socket at one end, length: 5
m
2 x Portable EEPROM data chips: memory 128 bytes
Operating voltage: 24 V

83 Double conveyor belt segment, 24V motor LM9606 1
Basic mechatronics module driven by a variable speed 24-V

geared motor and complete with end-limit sensors and integrated
PROFIBUS DP slave. Designed for basic experiments on a
conveyor system or for incorporation into a complex
mechatronics system for controlling the flow of materials. The
conveyor belt conveys work pieces on carriers and can be used
to link individual sub-systems. It is designed for connection to a
PLC control system. It can be combined with other conveyor
belts, curve units or transfer junctions. IMS stations can be
connected directly to the belt and jointly controlled via
PROFIBUS.
Length = 600 mm/23,6", width = 160 mm/6,3",

belt width = 120 mm/4,7"
Geared motor, 24 V DC
Pulse width modulation system for controlling belt at

various speeds
Continuous speed adjustment via potentiometer or

analogue input, 0-10 V
Manual switches for movement to left or right
2 inductive end-limit sensors
2 x M12 interfaces for additional actuators/sensors
Sockets for emergency shut-off circuit (disconnection of

all voltage to output modules)
External power supply via 4-mm safety sockets or co-axial

power connector
9-pin SUB-D connector for contactors, LOGO! or PLC
Incremental encoder disc for detecting position and speed

via optical sensors
Visualisation as interactive 3D model in IMS-virtual

database
Control requirements: 4 x digital inputs, 3 x digital outputs
PROFIBUS DP slave module:
Address range: 16 digital input/outputs
Transmission rates of up to 6 Mbits/s
25-pin DSUB socket for connecting IMS station
Output current: 500 mA (total current: 1 A)
Variable speed control of conveyor belt via PROFIBUS

84 Workpiece transport pallet LM9620 1
Pallets for carrying and transporting workpieces on conveyor

belts. The pallet has a 4-bit identification code.
Length = 180mm/7,1", width = 119mm/4,7",
height = 15mm/0,6"
Position sensor
4-bit identification code

S7-1500 PLC control system with accessories:

supply

interface
network
simulation
connector plugs
connector plugs
potentiometer
systems

S7-SCL, S7-PLCSIM


Media:
86 Interactive Lab Assistant: RFID in logistics SO2805-4A 1
This instruction manual makes up an Interactive Lab Assistant

course. The multimedia course guides you step-by-step through
the aspects of RFID. The fundamentals are conveyed using
easily understood pictures. Interactive Lab Assistant, combined
with the question section, provides a comprehensive experiment
platform.
Features:
Interactive experiment set-ups

Measurements and graphics can be saved within the
experiment instructions by means of drag and drop
Virtual instruments can be started directly from the
experiment instruction pages themselves
Questions with feedback and evaluation logic for checking
student progress
Print-compatible document for comfortable printing of
experiment instructions with solutions
CD-ROM with Labsoft-Browser and course software
Training contents:
Reading and writing RFID tags

Using various RFID modules
Fundamentals of network technology and practical
applications using experiment set-ups
Data transmission using TCP/IP
PROFINET
Diagnostics
87 QuickChart Siemens SPS S7-1500 Board SO6200-5K 1


Accessories:
88 Connection cable for PROFIBUS, 1.5m; 2xConnection plug LM9180 1
PROFIBUS line with two terminals for the connection of Master and
Slave units.
Length 1.5 m, not suitable for looping through.
Moulded insulation

distance 19mm
colour red
Moulded insulation

distance 19mm
colour blue

91 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1

plugs
Colour: blue
Length: 100 cm
Wire cross-section 2.5 mm2
92 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1
Safety measurement leads with stackable, contact-proof 4mm

plugs
Colour: red
Length: 100 cm

CLP 20 Open-loop control of drive systems
CLP 20 Open-loop control of drive systems
Today automation technology is becoming more and more tied up with drive technology. Concurrently
programmable logic controls are normally used as the overriding control system. In addition to the possibility of
controlling the drive amplifier via digital and analog inputs and outputs, the use of a fieldbus even provides the
possibility of having the process data and parameters read from or written into the drive amplifier.

93 Frequency converter 0.75kW (Lenze 8400) CO3636-5G 1
The frequency converter is a state-of-the-art industrial converter

modified for didactic purposes. In addition to the operating modes
incorporating linear and quadratic V/f characteristic control it also
permits vector control. There are various operating alternatives for the
frequency converter; conventionally using the potentiometer, analog
master reference voltage, including the LCD operating unit, using PC
and software or via a field bus interface.
Special features:
High output power, 750W (1120W for 60s)
Microprocessor-controlled
Linear and quadratic V/f-characteristic control or vector control
Integrated protective functions
Integrated brake transistor
Integrated PID controller
4 sets of parameters
LCD operating unit
Parameter setting software contained in the scope of delivery
Connectible field bus module CAN
System interface for alternative bus systems: Connectible

field bus module Profibus DP (option)
Nominal power: 750W, 1,5kVA
Input voltage: 180...264V, 50/60Hz
Output voltage: 0...3x (input voltage)
Output frequency: 0...1000Hz
Output current: 0...4A
Overload factor:150% (60s)
Dimensions: 297 x 456 x 130 mm (HxWxD)
Weight: 5.7kg

94 PROFIBUS DP interface module for frequency converter Lenze LM8932 1
8400
Interface module, Profibus-Slave

Communications profile, Profibus DP-V0 / DV-V1
Automatic baudrate identification, baudrates from 9.6 kBaud
upto 12 Mbaud
Access to all converter parameters
Optional channel for adjusting parameters
95 Brake resistor 0.2kW for frequency converters CO3636-5V 1
The brake resistor is used in conjunction with the frequency converter

to convert mechanical braking energy into thermal energy. It consists
of a high-performance high-load resistor, 200ohm, 200W.
Nominal power: 200W
Input voltage: 400V chopper voltage; 200V rms value
Weight: 1kg

96 Three-phase asynchronous motor, 0.3kW n=1400 (230V/400V) SE2673-1K 1
Nominal voltage: 400/230V, 50 Hz
Nominal current: 1.2/218A
Nominal speed: 1380rpm
Nominal power: 0.37kW
cos phi: 0.76
Weight: 9kg
97 Rubber coupling sleeve, 0.3kW SE2662-2A 1
Rubber coupling sleeve used for the coupling of two machines
Permits rapid and safe assembly
Designed with internal ring gear
Material: rubber (neoprene)
Dimensions: 40 x 45mm (length x diameter)
Weight: 0.1kg
98 Coupling guard, 0.1/0.3kW, transparent SE2662-7B 1
Plug-in plastic panel to prevent people touching the revolving

coupling between two machines
Material: clear Makrolon with plug
Dimensions: 115 x 90 x 60mm (HxBxT)
Weight: 0.1kg

99 Gear with operatingarm, 0.3kW SE2664-1A 1
For activating various sensors, a reducing gear unit with an operating
arm is mounted on a base frame. Various sensors can be plugged
into one of two locations on the base frame. Reducing gear 900 : 1
Operating arm: metal and plastic Dimensions: 160 x 300 x 170mm
(HxWxD) Weight: 1.5kg
100 Mechanical sensor SE2664-1F 1

Limit switch with feeler roller for bilateral actuation, for securing to the
gear with operating arm Contact load: 400V/6A max. Output function:
1 make contact, 1 break contact Unit type: Plug-in component Weight:
0.3kg
101 Inductive sensor SE2664-1J 1

Inductive sensor as a switch, for securing to gear with operating arm
Operating distance: 5mm Output function: 1 make contact, 1 break
contact Voltage supply: 0..30V DC/ 400mA Unit type: Plug-in
component Weight: 0.3kg
102 Capacitive sensor SE2664-1M 1

Capacitive sensor as a switch, for securing to the gear with operating
arm Operating distance: 20mm (material-dependent) Output
function: 1 make contact Voltage supply: 10..30V DC/ 250mA Status
indicator: LED Unit type: Plug-in component Weight: 0.3kg

103 Optical sensor SE2664-1Q 1
Optical sensor as a switch, for securing to the gear with operating

arm Operating distance: 100mm (material-dependent) Output
function: 1 make contact Voltage supply: 10..30V DC/ 250mA Status
indicator: LED Unit type: Plug-in component Weight: 0.3kg
104 Touch panel TP700 Comfort Trainer Package CO3713-4P 1
This training system is a touch panel for controlling and observing

machines and plant, which is designed for educational purposes.
Programming is carried out using the visualisation software

WinCC Advanced included in the package.
Fully graphical colour display (16 million colours)

7" touch screen
Resolution: 800 x 480 pixels
Ports: MPI, PROFIBUS DP, PROFINET I/O, USB
Display of fault and operational notifications
Formulation management
Large viewing angle
Dimmable LED background lighting: 0 ... 100% range
Power supply: 24 V DC
Dimensions: 297 x 228 x 125 mm (HxWxD)
Weight: 3 kg
Includes:
HMI TP700 modified for educational purposes

Ethernet cross-connect cable
Current version WinCC Advanced /WINCC FLEXIBLE
ADVANCED 2008 FOR PANELS
System requirements:
64 bit: Windows 7 Professional, Enterprise, Ultimate SP1

32 bit: Windows 7 Professional, Enterprise, Ultimate SP1,
Windows XP Professional SP3
Important notes:
- The TP 700 can only be programmed and incorporated into

projects using WinCC Comfort, Advanced, Professional (TIA
Portal).
- This item can only be ordered upon submission of a

supplementary license agreement covering schools as well as
public and commercial training centers.

105 Connection cable for PROFIBUS, per metre LM9181 3
Cabling for the construction of PROFIBUS networks, per metre
106 Connection plugs for PROFIBUS with PG socket and terminating LM9182 3
resistor
With integrated PG socket for connecting PC/PG without need for any
extra installations plus integrated combination of resistors with slide
switches for isolating functionality. Includes Fast-Connect connector
using crimp terminals with 90 terminal outlets.

Media:
107 Manual CLP 20, Controlling electric drive systems SH5004-6L 1

Details:

Training contents:
Required components and devices
Warnings
Introduction
Open-loop control using fixed frequencies
Open-loop control with analog set-point value generation
Open-loop control with analog set-point value, operation

performed via operator panel
Open-loop control via PROFIBUS DP

Software:
108 USB diagnostic adapter for Lenze 8400 frequency converter LM8929 1
Attachable coupling module between frequency converter und PC
Insulated USB interface with diagnosis interface
Diagnosis cable 2.5 m
USB cable
size: 110 x 60 x 30mm (BxHxT)
weight: 0.3 kg
Power supply:
109 Universal power supply for electrical machines CO3212-5U 1
Power supply for DC, AC and three-phase current and for excitation of
synchronous machines. The supply is specially designed for use
with electrical machines.
Outputs:
Three phase: L1, L2, L3, N from 4-mm safety sockets
DC: 0...240VDC variable, controlled and electronically
protected against overload and short circuits.
Output current: 3...10A (adjustable current limiting)
Second DC supply ca. 210VDC, 6A fixed
Protective systems:
Motor protection switch adjustable from 6.3...16A
Undervoltage trip
Safety cut-out
Power connection: 3x 230/400V, 50/60Hz via CEE plug with
1.8m power lead
Weight: 3kg

Measuring instruments:
110 Digital/analog multimeter, wattmeter, power-factor incl. software CO5127-1Z 1
The areas of electrical machines, power electronics and drive

technology pose particular problems for measuring instruments. In
addition to high-performance overload protection, the acquisition of
measurement values must be performed accurately independently of
the curve's shape. The universal measuring device has been
designed particularly to satisfy these requirements. It can
simultaneously replace as many as four different measuring
instruments constituting a current/voltmeter, power and phase-
angle meter all in one. The graphic display allows for both student as
well demonstration experiments. The VI Starter software included
allows for visualisation of measurements on a PC.
Simultaneous, measurement of voltage and current

independent of the curve shape (max. 600 V, 20 A)
(measurement of clocked voltages)
Calculation of active, apparent and reactive power as well as
the power factor
Measurement of the total rms (RMS-AC+DC), AC rms (RMS-
AC) and arithmetic mean (AV-AC+DC)
Impervious to electrical damage up to 20 A/600 V
Large-scale, high-contrast background-illuminated graphic
display (5.7")
Large-scale display or display of up to 4 measurement values
Digital or pseudo-analog display
USB interface
Internal resistance: current path 10 m, voltage path 10 M
Voltage ranges: 30, 300, 600 V
Current ranges: 1, 10, 20 A
Measurement accuracy: 2%
Automatic or manual measurement range selection
Demonstration test instrument for measuring properties of
the electricity supply
Operating voltage: 230V, 50/60Hz
Dimensions: 297 x 228 x 140mm (HxBxT)
Weight: 2kg
The VI Starter software allows all the measurements to be displayed

on the PC. Up to 17 different displays can be opened.
Oscilloscope display of voltage, current and power

Consumption meter to display power consumed and output
Data logger for 14 different variables
Data export for data logger
Characteristic recorder
Labview driver and supplied examples
32-bit version for Windows

Accessories:
111 Set of safety measurement cables, 4mm (30 leads) SO5148-2H 1
Set of safety measurement cables 4mm (30pcs)
4 x 50cm length, black
8 x 100cm length, black
4 x 50cm length, yellow
8 x 100cm length, yellow
2 x 100cm length, red
2 x 100cm length, blue
1 x 100cm length, green/yellow
1 x 150cm length, green/yellow
112 Safety connecting plug 4mm with tap (2x), black, 1000V/32A CAT II SO5126-3R 12
Moulded insulation

distance 19mm
colour black
Moulded insulation

distance 19mm
colour red

Moulded insulation

distance 19mm
colour blue
115 Safety connecting plug 4mm with tap (2x), green/yellow, SO5126-3W 2
1000V/32A CAT II
Moulded insulation

distance 19mm
colour green/yellow
116 Wire stripper for PROFIBUS cables LM9184 1
For quick and easy connection of PROFIBUS plugs to PROFIBUS

bus lines
117 Servo machine test stand for 0.3kW machines incl. software CO3636-6V 1
ActiveServo (D,GB,F,E)

The servo-machine test bench is a complete testing system for
examining electrical machines and drives. It consists of a digital
controller, a brake and the AktiveServo software. The system
combines state-of-the-art technology with ease of operation.
The system also allows manual and automated synchronisation to
be carried out.
The controller has the following features:
Dynamic and static four-quadrant operation
10 selectable operating modes/machine models (torque

control, speed control, flywheel, lifting drive, roller/calander,
fan, compressor, winding gear, arbitrarily defined time-
dependent load, manual and automated network
synchronisation)
Integrated galvanically isolated amplifier for voltage and

current measurement
Speed and torque displays
Four-quadrant monitor
USB interface
Thermal monitoring of the machine under test
Testing for the presence of a shaft cover.
Connection voltage: 400V, 45...65Hz
Maximum power output: 4kVA
Weight: 13.3kg
The brake is self-cooled asynchronous servo-brake with resolver.
The motor and sensor leads are connected via polarity-safe plugs.
The machine has thermal monitoring and, in conjunction with the
controller, it constitutes a driving and braking system that is free of
drift and requires no calibration.
Maximum speed: 4000rpm
Maximum torque 10Nm
Temperature monitoring: continuous temperature sensor

(KTY)
Resolver resolution: 65536 pulses/revolution
Dimensions: 275 x 210 x 210mm (WxHxD)
Weight: 6kg
ActiveServo is a program for recording characteristics of machines
and for determining dynamic and static operating points. It emulates
seven different loads (flywheel, pump, calander, lifting drive,
compressor, winding gear, arbitrarily configurable time-dependent
load) for which the parameters can be individually configured.
Features:
Measurement, calculation and display of mechanical and

electrical variables
(Speed, torque, mechanical power output, current, voltage,

active, apparent and reactive power, efficiency, power factor)
Simultaneous display of measured and calculated values

(e.g. instant display of efficiency)
Measurement of voltage and current (including RMS values

even for non-sinusoidal waveforms)
Speed or torque-controlled operation
Recording of variables over time
Programming of limiting values of speed or torque to prevent

inappropriate loading of the machine under test.
Operation in all four quadrants (display of generated torque)
Arbitrarily defined ramp functions for PC-controlled load

experiments
Display of characteristics from several experiments to better

illustrate the effect of parameter changes
Export of graphics and measurements
32-bit version for Windows

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Table of Contents

Lucas Nlle GmbH Page 1/88 www.lucas-nuelle.com

Automation trainers, mechatronics trainers, PLC trainers

Lucas Nlle GmbH Page 2/88 www.lucas-nuelle.com

Automation technology with Siemens PLC

Lucas Nlle GmbH Page 3/88 www.lucas-nuelle.com

CLC 30 Fundamentals of programmable logic controls using the SIMATIC S7-300

Work with STEP 7 programming software

Hardware configuration and planning

Creating statement lists

Programming languages STL, LAD and SFC

Programming of binary operations and word operations

Programming of counters and time markers, comparison and arithmetic functions

Program structure, invoking subroutings

Putting into operation and testing

Basic equipment set, consisting of:

Basic equipment set, consisting of:

Pos. Product name Bestell-Nr. Anz.

Lucas Nlle GmbH Page 4/88 www.lucas-nuelle.com

SIMATIC S7-300 with CPU 314C-2 PN/DP

Stable desktop console with non-slip feet

Integrated power supply: 24V/6A DC

Sockets for EMERGENCY-OFF loop (voltage isolation of

Main memory: 192 KByte

Loading memory: micro memory card 512 KByte

Programming language: STEP 7

Processing times: 0.1s for bit operation, 0.5s for word

256 time markers

MPI / Integrated PROFIBUS-DP master/slave interface

2 Ethernet / ProfiNet interfaces

24 digital inputs DC 24V on 4mm safety sockets

24 latched, pushbutton switches for the simulation of

4 analog inputs 0-10V on 4mm safety sockets

1 potentiometer to simulate analog inputs

16 digital outputs DC 24V on 4mm safety sockets

2 analog output 0-10V on 4mm safety sockets

Operating voltage: 230V AC

Dimensions (HxWxD): 297 x 456 x 125mm

This item can only be ordered upon submission of a

Lucas Nlle GmbH Page 5/88 www.lucas-nuelle.com

For coupling a PC to a SIMATIC S7-300 via USB port

Including MPI and USB cables

Lucas Nlle GmbH Page 6/88 www.lucas-nuelle.com

Pos. Product name Bestell-Nr. Anz.

3 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- SO6002-1Q 1

The software consists of the following program elements:

1 x STEP 7 Professional V13 SP 1 (TIA-Portal)

1 x STEP 7 Professional 2010 v5.5

For designing projects with SIMATIC S7-1500/1200/300/400/WINAC

1 x S7-SCL (Structured Control Language); pascal-type

1 x S7-GRAPH; efficient tool for the description of

1 x S7-PLCSIM; simulation software for testing user

1 x S7 Distributed Safety v5.4

Warning: Suitable for schools and commercial training centres.

Personal computer with Windows Server 2003/Windows 7

CD-ROM disk drive for software installation

USB port for programmer interface

Minimum 650 MB free hard disk memory

Minimum 1GB RAM main memory

Lucas Nlle GmbH Page 7/88 www.lucas-nuelle.com

Pos. Product name Bestell-Nr. Anz.

4 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A 1

Short documentation covering the putting into operation of complex

Terminal assignment, safety instructions, help