COHUI$SIONING PROCEDURE FOR

BOILER AIR AND FLUE GAS SYSTEM e^;r z

PT, ZUG ITIDUSTRY

)OC N0:0I4ZUGMECH 2013

DATE
17106t2013
BY
INDONESIA

CHD
v
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 COTM$SONING PROCEDURE FOR
BOILER AIR AT{D FLUE GAS SYSTEM
PT, ZUG INDUSTRY INDONESIA

IOC N0 : 014ZUGMECH.2013

BY CHD
v
17tJ6t2413

APPEI{DfX 3
BOILER. AIR AND FLUE GAS SYSTEM TEST
{by using ID Fan No.2, PA Fan.No.2, and SA Fan)
SPECXFICATIOII (F I{'TOR ID FAN NO,2 PA FAN NO.2 SA FAN
!{ob. i :nH2-315L1-4 : M2-280M-4
H HM2-250M 1-2
ai;' :380 :380 :380
A', :358 :165 :99.6
Potir l<*l {*185 :90 :55
w :0.89 :0.88 :0.9
tr. :94.60/o ..93.20/o
) ::.8O :1480 '.2970
iz :50 :50 :50
IP :55 :55 :SS
Rotation :CLOO(i!'1SE :CLOCKWiSE :CLOCKWISE
SPECIFICATIOI' OF FA'I
Fan Type
Pressure (kPa | l-6 .235
4 .11 : 3.539-387 :8.1-8459
o (m'lh) :86586-109550 r41999-63998 :14000-16450

FURNACE
ro FAt{ t{o.2 PA FAll tO.2
l{o,
SPEED SPEED o*rp}F#*:ne l'":I|rti EI{PERAT
URE(OC)
Freq, Current Freq. Currerlt Percent Current

1 10 97.5 10 50.1 20 50.9 10.4 29.3

2 20 132.3a 20 54.O1 40 61.2 29 _3
3 30 215.31 30 63,25 60 -94.1 29.4
4 40 346 40 1L7.2 70 94.5 -102 31.1
5 50(40) 351 50 121.5 70 94.6 -102 31.3

NOTE:

Tested by: Witnessed bv : ADDroved bv:

Name I Ul tW. / Name : tr,Nls. ? Name : s..iiq-nto

Date : ,)- 0q "2dl5 Date : A-"r-ror3 Date : r- q- ror<
11of 12
 PT, ZUG IIIDUSIRY INDONESIA

c0HHlSsroNlNG PROCEDURE FOR

BOILER AIR A}iD FLUE GAS SYSTEM

APENDE( 4

BC\iLER ::;. :\l =-|lE GAS SYSTEi4.FROTECTION FUNCTION CHECK

\3 DESCi::-:: \ TR;P VALU E( PA) TEST VALUE

:: A- ::: -i-, -l:: r - 1120 - 120 PA

fiART UP SEQUEXCE.AXD INTERLOCK SYSTEM

sl:-i-
NO DES' OK

02 PAFRU\\:\.
03 SAF RUNN:\G
04 AUTO FAILOVER S.-T.ART

2.ALARM CONDITIO PROTECTiON

DESCRIPNONS VALUE STATUS
FURNACE PRESSURE LOW
FURNACE PRESSURE LOW
FURNACE PRESSURE HIGH
FURNACE PRESSURE HIGH HIGH

3.OPERATION PARAMETER TABLE

NO DESCRIPTIONS
FURNACE PRESSURE(KPA
INVERTER OPEMTION VALUE(OP) %
O/O
INVERTER FEEDBACK VALUE(FB)

?ested bv ! Witnessed bY : ADoroved bv :

Name: A nt)fi'tJ y' Name : <qa't1_'lo

oate : i? -D4 -20lJ Date 11-C0-2013 Date : \l-,F-10!<
s". :&*4. .,,"" , Ylk Sron ,r#'
 ?orlr..
PT. ZUG ITIDUSTRY INDOI/ESIA
)oc No. 0t+zueMEcH-2013
\02 /
c ING PROCEDURE FOR
BOII.TRAR AI{D FLUE GAS SYSTEM OATE BY cltD
17061013

TPPE Df,X 1
ErcD.d uisite boibr air and flue s m

I oK TNoroK
-t-.3- i":
-- '/

-t-r#t:Et
<.
6 i Podsrtirs d 6i',Tr * r4 ,-- !
- --
a

10 Electrical installation finished afld protection is wort . v

11
l,r'
t2 rr-" "-, -,-l^.n,es m,r.ri,l nearthe svstem //'
13

14

15

15

Tsted by : witnessed bv: I aPPfeYgllE

name : 1J HJtl . 7 Name: Fu^'rD P Name

Date : l) -09 lol} oate r tt/9 i'le Date

sisn: kf)- sE" , t/ry Sign

8of12
 coMHrsstoNtNG PROCEDURE FOR
BOILER AIR AND FLUE GAS SYSTEM
PT ZUG INDUSTRY II{DONESIA
c Nc lt+z!G)rE,ti,20j3

'rri?4.3
v REV

APPEllDT 3
BOILER AIR AND FLUE GAS SYSTEM TEST
iby using ID Fan No.2, PA Fai No.2, and SA Fan)
SPE CIFICATION OF I.IOTOR

:. !!

RotaCon
SPECIFICATIOII Of FAiI

Pressure

ID FAN I{O.2 PA FAN NO,2 FURTTACE FU R'iACE

PRESSL'IR EI{ PERAT
SPEED SPEED DAI{PER OPENIXG
E (Pa U RI (OC
Current Percent Curreni

-tO2
NOTE:

Tested b Witnessed b roved b

Name:
Date: -2at9 Date i h/q 2ot2

10 of 12
 COTXISSIONING PROCEDURE FOR
BOILEH AIR AI{D FLUE GAS SYSTEM
PT, ZUG ITiIDUSTRY INDOI{ESIA

CHD
v
APENDf,X 4

BO1LER AIR AND FLUE GAS SYSTEM,PROTECTION FUNCTION CHECK

NO DESCRIPTION TRIP VALUE TEST VALUE

01 ALL IDF TRIP ( -lrol - [+t?d) *.t ),D

START UP SEQUET{CE.{I{D II{TERLOCK SYSTEM

l,PREPAMTION TO START ,

NO DESCRIPTIONS OK NOT OK
01 IDF RUNNING
o2 PAF RUNNING V
o3 SAF RUNNING
o4 AIJTO FAILOVER START
05 NOT ANY FAULT DISPALYED ON Dt=
2.ALARM CONDITION/PROTECTION
NO DESCRIPTIONS VALUE [A STATUS
01 FURNACE PRESSURE LOW r/'-Q L.,'
o2 FURNACE PRESSURE LOW LOW l2-d L.'
-
03 FURNACE PRESSURE HIGH +to
o4 FURNACE PRESSURE HIGH HIGH +l t '''
3.OPERATION PARAMETER TABLE
NO DESCRIPTIONS VALUE
01 FURNACE PRESSURE(KPA')
o2 INVERTER OPERATION VALUE(OP) O/O
) 03 INVERTER FEEDBACK VALUE(FB) % Zn

r,rame:u*+/hd.y''.. Name : Fu,-m. P Name:

Date : lt-o A'?o 19 Dale i h/s .2"t3 Date l

11of 12