INSPECTION TEST PLAN

PV Nozzle Modification/Alteration
CONTRACT NO.: PAGES : 1 OF 2 JOB NO.:
DOC. NO.: REV NO.: 0
DATE .: ISSUE NO.: 0

H = HOLD W = WITNESS M = MONITER PROCESS / RANDOM CHECK R = REVIEW REPORT / DOCUMENT

AR = APPROVAL REQUIRED N/A = NOT APPLICABLE T/C = TEST CERTIFICATE / REPORT REQUIRED

STATUS
NO INSPECTION ACCEPTANCE CRITERIA CHARACTERISTIC TO BE VERIFIED REPORT FORMAT REMARKS
SUBCON MAINCON CLIENT

Documentation Review
a) Welding Procedure Specification (WPS) ASME IX Welding Parameter, Material & WPS H H AR Approved WPS/PQR and WQT
1
b) Procedure Qualification Record (PQR) ASME IX Mechanical Test PQR H H AR
c) Welder Qualification Certificate and Test ASME IX Visual, Radiography Examination / Welder Certificate H H AR
(Witness by Third Party Inspectors) Mechanical Test

Material Verification Dimensional, appearance & heat no

a) Material Receiving Inspection (MRI) Mechanical & Chemical properties Mill Certificates & N/A R R Test Cert: Receiving Inspection
2
b) Mechanical & Chemical Test As Per Material Specified Type of certification Delivery Dockets N/A R R & Mill Certificate (if required)
c) Visual Inspection Flange Rating and finish N/A H M

Pre-fabrication (Onshore)
3 a) Fit-up WPS & PQR, Construction Spec & Welding Specification Fit-up Report N/A H M/R Test Report; Fit-up Report
b) Visual Inspection ASME B31.3 Weld Defect & Appearance Visual Report N/A H M/R Test Report; Visual Report
* Note: Pre-fabrication by Petra

Non Destructive Test (Onshore)

Butt Weld; Flange to pipe (nozzle)
4
- DPI/MPI (After Weld Completed) ASME B31.3 MPI/DPI Report N/A H M/R Test Report; DPI/MPI and RT Report
Weld Defect
- RT 100% ASME V RT Report N/A H M/R * Note: Pre-fabrication by Petra

Field Erection - Installation (Offshore)

5 a) Fit-up WPS & PQR, Construction Spec & Welding Specification Fit-up Report H N/A M/R Test Report; Fit-up Report
b) Visual Inspection ASME VIII Div. 1 Weld Defect & Appearance Visual Report H N/A M/R Test Report; Visual Report

Non Destructive Test(Offshore)

Butt Weld; Dish head to Nozzle (Including Repad)
6 Test Report; DPI/MPI
- DPI/MPI (After Weld Completed) ASME VIII DIV 1 MPI / DPI Report H N/A M/R
Weld defect
- UTFD 100% ASME V UT Report H N/A M/R Test Report; UTFD

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 INSPECTION TEST PLAN
PV Nozzle Modification/Alteration
CONTRACT NO.: PAGES : 1 OF 2 JOB NO.:
DOC. NO.: REV NO.: 0
DATE .: ISSUE NO.: 0

H = HOLD W = WITNESS M = MONITER PROCESS / RANDOM CHECK R = REVIEW REPORT / DOCUMENT

AR = APPROVAL REQUIRED N/A = NOT APPLICABLE T/C = TEST CERTIFICATE / REPORT REQUIRED

STATUS
NO INSPECTION ACCEPTANCE CRITERIA CHARACTERISTIC TO BE VERIFIED REPORT FORMAT REMARKS
SUBCON MAINCON CLIENT

Pressure Test
7
Hydrotest ASME VIII DIV 1 Sign of leak, weldment and flange HT Report H N/A W/R Test Report; HT Report
connection

8 Overall Dimension and Visual Check As Per Specified Drawing Dimension & Appearance Punchlist H N/A M

9 Touch-up Painting As Per Specified Drawing Appearance - H N/A M

1) Clearing all items in punch list

2) Certification & Records
3) Acceptability and completion of
10 Final Inspection Before Commissioning As Per Standard requirement H N/A W/R
document
4) Mill Certificates, NDE Reports etc all
signed off

11 Handover with full Documentation PCSB H N/A R

Client comment if any

Rev Date Revision Description Prepared By Check By Approve By PCSB

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