DESIGN CALCULATION

This document is designed to be used as the basis for the calculation of Date Aug-17
stanchion pipe. Doc. No.

Area of Project : TANK REPAIR SERVICE FOR HEAVY OIL OPERATION - CHEVRON PACIFIC INDONESIA

ASME BTH-1
BOTTOM LUG 2.00 Design SWL (ton)
Description,
4,409.25 W (lb) Weight of the load
3.00 Nd Design factor
Material Properties,
ASTM A36
36,300.00 Fy (psi) Min. yield strength
58,000.00 Fu (psi) Min. ultimate tensile strength
29,000,000.00 E (psi) Modulus of elasticity
Dimensional,
1.97 Dh (in) Hole diameter (50mm)
7.87 w (in) Width of lug (Min. = 2*R'out)
0.24 t (in) Thickness of lug
3.94 R (in) Outer radius (70mm)
0.24 Leg (in) Weld leg height
Tensile stress,
Ft = Fy/Nd
= 12,100.00 psi Allowable tensile stress 12,100.00
A = t*(w-Dh)
= 1.39 In. Area in tension 1.39
St = W/A
= 3,160.76 psi Tensile stress 3,160.76
Check. St = St < Ft 3,160.76 < 12,100.00
= Acceptable
Shear strength trough pinhole,
Av = 2*(R-(Dh/2)*cos(radians(45)))*t
= 1.53 In. Total area of two shear planes 1.53
Pv = 0.7*Fu/(1.2*Nd)*Av
= 17,268.41 lb Double plane shear strength 17,268.41
Check. Pv = W < Pv 4,409.25 < 17,268.41
= Acceptable
Shear stress in weld,
Exx = Fu Tensile strength of weld filler metal
= 58,000.00 psi 58,000.00
Fv = 0.6*Exx/(1.2*Nd) Allowable weld shear stress
= 9,666.67 psi 9,666.67

ASME BTH-1
 Aw = (2*w+2*t)*(0.707*Leg)
= 2.71 In. Area of weld 2.71
Fw = Fv*Aw
= 26,186.33 lb Alloable weld load 26,186.33
Check. Fw = W < Fw 4,409.25 < 26,186.33
= Acceptable
page 1 of 2
Note : 1. Shear strength trough pin hole (67% to 75% of the ultimate tensile strength),
Pv = ((0.70*Fu)/(1.20*Nd))*Av
= ###
= 29.77 % of Fu Acceptable
2. Spread2. Spreader-Bar SWL 5 Ton (Used Design), ASME BTH-1-2005
3. Design 3. Design Category B
- Design Category B should be designated when the magnitude and variation of loads applied to the
lifter are not predictable, where the loading and environmental conditions are severe, or not accurately
defined.
- Nd = 3.00 for Design Category B lifters (Design factors for Design Category B lifting devices shall be not
less than 3.00 for limit states of yielding or buckling and 3.60 for limit states of fracture and for
connection design.)
- The ultimate shear strength of steel is often given in textbooks as 67% to 75% of the ultimate tensile
strength. Tests have shown values commonly in the range of 80% to 95% for mild steels (Lyse and
Godfrey, 1933; Tolbert, 1970) and about 70% for T-1 steel (Bibber, et al, 1952). The ultimate shear
strength is taken as 70% of the ultimate tensile strength in Eq. (3-49).

ASME BTH-1 page 2 of 2

 DESIGN CALCULATION LIFTING-LUG

Date : 04/04/2016
This document is designed to be used as the basis for the calculation of lifting-lug.
Doc. No. : CEP-MW-001-CAL-015

Area of Project : TANK REPAIR SERVICE FOR HEAVY OIL OPERATION - CHEVRON PACIFIC INDONESIA

ASME BTH-1
BOTTOM LUG 2.00 Design SWL (ton)
Description,
4,409.25 W (lb) Weight of the load
3.00 Nd Design factor
Material Properties,
ASTM A36
36,000.00 Fy (psi) Min. yield strength
58,000.00 Fu (psi) Min. ultimate tensile strength
29,000,000.00 E (psi) Modulus of elasticity
Dimensional,
1.97 Dh (in) Hole diameter (50 mm)
4.72 w (in) Width of lug (Min. = 2*R'out)
0.39 t (in) Thickness of lug (10 mm)
2.36 R (in) Outer radius (60 mm)
0.31 Leg (in) Weld leg height (8 mm)
Tensile stress,
Ft (psi) = Fy/Nd
= 12,000.00 psi Allowable tensile stress (eq 3-1), 12,000.00
A (in.^2) = t*(w-Dh)
= 1.08 in.^2 Area in tension, 1.08
St (psi) = W/A
= 4,063.84 psi Tensile stress, 4,063.84
Check. St = St < Ft 4,063.84 < 12,000.00
= Acceptable
Shear strength trough pinhole,
Av (in.^2) = 2*(R-(Dh/2)*cos(radians(45)))*t
= 1.31 in.^2 Total area of two shear planes (eq 3-50), 1.31
Pv (lb) = 0.7*Fu/(1.2*Nd)*Av
= 14,796.30 lb Double plane shear strength (eq 3-49), 14,796.30
Check. Pv = W < Pv 4,409.25 < 14,796.30
= Acceptable
Shear stress in weld,
Exx (psi) = Fu Tensile strength of weld filler metal,
= 58,000.00 psi 58,000.00
Fv (psi) = 0.6*Exx/(1.2*Nd) Allowable weld shear stress (eq 3-53),
= 9,666.67 psi 9,666.67

ASME BTH-1 page 1 of 2

 Aw (in.^2) = (2*w+2*t)*(0.707*Leg)
= 2.28 in.^2 Area of weld, 2.28
Fw (lb) = Fv*Aw
= 22,033.80 lb Alloable weld load, 22,033.80
Check. Fw = W < Fw 4,409.25 < 22,033.80
= Acceptable
= 9.99 ton

Note : 1. Shear strength trough pin hole (67% to 75% of the ultimate tensile strength),

Pv = ((0.70*Fu)/(1.20*Nd))*Av

= 14,796.30

= 25.51 % of Fu Acceptable

= 14,796.30 lb

= 6.71 ton

Safety Factor 60 %

= 4.03 ton

= 2.68 ton strength of lug

ASME BTH-1 page 2 of 2