Doc.

No QA&QC/FRM-127
DESCON ENGINEERING LTD. Rev. : 00
HYDROSTATIC/PNEUMATIC TEST
CERTIFICATE Date : August 13, 2003

Page : 1 of 1

Test Pack No.:

System: System No.:

TEST TYPE:-

Hydro Pneumatic Visual Service

TEST MEDIUM:-

TEST PRESSURE:- (Barg./Psig) DESIGN PRESS.:- (Barg./Psig)

PRESSURE GAUGE NO(s) (i) (ii)

(CALIBRATION CERTIFICATES TO BE ATTACHED)

INSPECTION DURING THE PRESSURE TEST

AMBIENT TEMPERATURE: C TEST MEDIUM TEMPERATURE: C

TIME TEST STARTED: TIME TEST ENDED : TEST DATE:

TEST RESULT:- Accepted

Not Accepted

DRAINAGE / DRYING HAS BEEN COMPLETED

NOTE:

DESCON QA/QC PDIL QA/QC PPL

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

DESCON Engineering Limited

PIPING TEST PACK FOR PPL GAMBAT SOUTH GAS
PROCESSING FACILITY TRAIN-1 (GPF-II)

HYDROSTATIC TEST PACK FOR PIPING

TEST PACKAGE TITLE

Descon Engineering Limited

PPL GAMBAT SOUTH GASFACILITY TRAIN- (GPF-II)

PDIL PROJECT NO:PC14002

DESCON PROJECT NO:1160

TEST PACKAGE NUMBER

SERVICE:-
 PIPING TEST PACK FORPPL GAMBAT SOUTH GAS
PROCESSING FACILITY TRAIN-1 (GPF-II)

HYDROSTATIC TEST PACK FOR PIPING

TEST PACK FLOW SHEET

TEST PACK NO:

Test Pack Preparation (DEL) Punch List Preparation Field (DEL)

Sing: Sing:

Date: Date:

Punch List Killing Field

Test Pack Verification (PDIL)
(DEL+PDIL)

Sing: Sing:

Date: Date:

Punch List Killing verification

Test Pack Final Verification (PPL) FIELD
(DEL+PDIL+PPL)

Sing: Sing:

Date: Date:

Release for Test (RFT) -

(PDIL+PPL)

Sing:

Date:

Hydro test Witness

(PDIL+PPL)

Sing:

Date:

Reinstatement
(FIELD)

Sing:

Date:
 PIPING TEST PACK FOR PPL GAMBAT SOUTH GAS
PROCESSING FACILITY TRAIN-1 (GPF-II)

HYDROSTATIC TEST PACK FOR PIPING

TABLE OF CONTENT

Test Pack No. System: System No. :

Hydrostatic Pneumatic Visual Service

STATUS
Sr.No CONTENTS
Yes NO N/A

1 Test Package Title

2 Test Package Flow Sheet

3 Punch List

4 Pre-Hydro / Pneumatic Test piping checklist

5 Release for Hydro / Pneumatic / Leak Test

6 Manual Log for Pressure Test

7 Piping Pressure Test Report

8 Pipe Supports list

9 Inspection Summary Report (ITS)

10 NDE Reports

11 PWHT Reports

12 Holiday test Reports

13 Gauge Calibration Certificate for hydro test

14 List of Temporary blinds

15 Water analysis report for hydro test

16 System Flushing Report

17 Test Package Drawing / Line index

18 P & I Diagram

19 Piping Isometric Drawing

20 Flange Gasket & stud bolt Inspection Report

 Doc No: PS/FRM-26
Rev: 00
Date: OCT 8, 03
PUNCH LIST Page: 1 of 1

Project Title_______________
Area / Unit ________ Date of Issue _________
Status/
Sr. Due
Equipment / Job ID Description Catego Status Remarks
No. Date
ry
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PREPARED BY DESCON QA/QC CLIENT

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

DESCON Engineering Ltd.

 Doc. No.: QA&QC/FRM-124

DESCON ENGINEERING LTD. Rev. : 01

PRE-HYDRO / PNEUMATIC TEST Date : Feb 16, 2007
PIPING CHECK LIST Page : 1 of 1
Date:
Project No.: 1160 Customer: PDIL/PPL

Line\Spool No.: LIST ATTACHED Certificate No. : Test Pack No.:

P&I.D. No.: LIST ATTACHED Location : Area :

Yes N/A No
1 Check Isometrics Against P&ID's q q q
2 Check that all NDT / Stress relieving Requirements are as specified q q q
have been met and recorded
3 Check that the correct bolts and gaskets are installed at all Mechanical Joints q q q
4 Check that All Vents and Drains are Installed (Add temporary Vents q q q
and Drains for Testing as required
5 Check Piping for Correct Schedule and Type q q q
6 Check valve Materials as per Piping Material Spec. q q q
7 Check the rating of forged Steel Fittings q q q
8 Check that branch reinforcement is Correct q q q
9 Check that all Pressure Connections are Installed Correctly as per Spec. q q q
10 Check for Correct Flow direction of arrow through Filters and q q q
Strainers, Traps, Check valves, Globe Valves and Control Valves.
11 Check that all Non Return valve Flappers are Removed q q q
12 Check all In line Instruments are Removed q q q
13 Check All Instruments Impulse Line are Disconnected q q q
14 Check orifice valve Tap Orientation q q q
15 Check that orifice Flanges have Required upstream and Down Stream Clearance q q q
16 Check that the bases of all orifices Flanges have been Ground q q q
17 Check that all Pipe Supports are Completely Installed as per Drgs and q q q
Schedules- Additional Supports may be Required Refer to Standard Drg.
18 Check that any Temporary Pipe Supports required have been Installed q q q
19 Check that Gags on Springs Supports are in Position q q q
20 Check that all Chain Wheels Required for Specified Valve have been Installed q q q
21 Check that all Pipe Seals have been Installed q q q
22 Check that all Orifice Taps have been Seal Welded and unused tapped holes
have been plugged and seal welded q q q
23 Check test Medium for conformity to requirements q q q
24 Check Pressure gauge Calibration q q q
Prepared by
DESCON QA/QC PDIL QA/QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

DESCON Engineering Limited

 Doc. No.:QA&QC/FRM-117
DESCON ENGINEERING LTD. Rev.: 01
RELEASE FOR Date: Feb 16, 2007
HYDRO / PNEUMATIC / LEAK TEST Page: 1 OF 1
Project No.: 1160 Customer: PDIL/PPL Date:

Drawing No.: LIST ATTACHED Rev:

Line / Spool No. LIST ATTACHED Test Pack No:

Area: System:

Signature
Activity Clear Not Clear
DESCON PDIL

All major Mechanical work is completed q q

All NDT Reports q q
PWHT / Hardness Reports q q
All punch items A cleared q q
Release Note:

The above item is released for Hydro / Pneumatic / Leak Test

DESCON QA&QC PDIL QA&QC PPL

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

DESCON Engineering Limited

 MANUAL LOG FOR PRESSURE TEST

TEST PACK No: System: System No. :

Test Pressure : psig

Temperature
S.No. Time Pressure (PSIG)
( C)

PDIL QA&QC PPL

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

 MANUAL LOG FOR PRESSURE TEST

TEST PACK No: System: System No. :

Test Pressure : psig

Temperature
S.No. Time Pressure (PSIG)
( C)

PDIL QA&QC PPL

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

 PIPE SUPPORT LIST

TEST PACK No: System: System No. :

S.No DRAWING NO. Sheet Rev PIPE SUPPORT NO. REMARKS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Note:

Prepared by DESCON QA&QC PDIL QA/QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

 Doc. No.:QA&QC/FRM-125

DESCON ENGINEERING LTD. Rev. : 01

SYSTEM FLUSHING REPORT Date : Feb 16, 2007

Page : 1 of 1

Test Pack No. Client: PDIL/PPL Project No. 1160 Date:

Area: Certificate No.:

Operational Flow Medium: System:

Flushing Medium : Location:

P & I.D.: Rev:

Method Used

Equipment No.
ISO No. Line No. From To

Remarks

Prepared by DESCON QA/QC PDIL QA/QC

NAME: NAME: QA&QC NAME:

QA&QC
QA&QC QA&QC
DATE: DATE: DATE:
QA&QC QA&QC
SIGNATURE: SIGNATURE: SIGNATURE:
&QC QA/ &QC QA/

DESCON Engineering Limited

 LIST OF BLINDS/SPADES

TEST PACK No:

Sr.No. Description Qty Remarks

PREPARED BY DESCON QA&QC PDIL QA/QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

 TEST PACKAGE DRAWING / LINE INDEX

TEST PACK No: System: System No. :

P&ID NO.(i) (ii)

(iii) (v) (vi)

(vii) (viii) (ix)

S.No Drawing / Sketch # Sheet Rev Line No.

Note:

PREPARED BY DESCON QA&QC PDIL QA/QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE: