Machinerys Handbook

(at Brinell Hardness number of Mild steel is 134)

For SI calculation given that,
1in
V=

= 1.15 (Table found at Appendix)

= 0.88 (Table found at Appendix)

3.81
=
; = 0.548

= 1.3 (Table found at Appendix)

3
= ,( )
60
1 2.54 60 1
( )( )( ) (3.81)(0.548) ( ) 3
= 10 = 0.53032
60
= 1.15(0.88)(1.3)(0.53032) = .

For English system calculation given that,

1in
V=

= 0.42 (Table found at Appendix)

= 0.88
1.5
= ; = 0.022

= 1.3 (Table found at Appendix)

3
= 12, ( )

1 1 60
12 ( ) ( )( ) (1.5)(0.022 ) 3
12
= = 1.98
1
= 0.42(0.88)(1.3)(1.98) = .
 Process Planning: The Design/Manufacture Interface

=
=
=
=
=

Given that = 20 then,

= ( )
1.5708
==

1.5708
== = 0.07854 = 1.995
20
for ,
= ( )
+
= =
5 5
1 1.157
where is the addendum ( = ) and is the dedendum ( = ) used at 14.5 pressure angle.

The presence of 5 in denominator is used to divide the whole depth of the material to be cut to
minimize stress and machinability time during the manufacturing process. This divisible number
is decided by the proponents as the depth of cut per stroke process.
1 1.157
+ 20
= 20 = 0.02157 = 0.548
5
Using specific force for low carbon steels the force of cutting is calculated as,
=

= (1.995 )(0.548) (2200 )
2
= 2405.17
The power needed to cut the metal during the process is calculated as,
=

where = 1 = 0.0254


= 2405.17 (0.0254 )

= 61.09 = .