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Eggert
Material Properties
Material = Steel
S= 7.9
U= 330 MN/m^2 Ultimate Tensile Stress
E= 207 GN/m^2 Ealstic Modulus
Cost = 0.8 $/kg
Scrap Value = 0.09 $/kg
Thickness = 0.91 mm Table 9.1
Material Costs
As = 236 cm^2 Area of the Sheet Surrounding part Cm = 13.57 cent / Part Cost of Materials
Apt = 163.4 cm^2 Area of The Actual Part Rs = 0.47 cent / Part Value of Manufactured srcap
As = 72.6 cm^3
Vg = 21.48 cm^3 Gross Volume of Sheet
Vs = 6.61 cm^3 Volume of Scrap
Processing Costs
Shearing Press
Lsh = 58.4 cm Length of sheared surface L= 18 cm
fs = 87.69 KN Required Blanking force W= 13 cm
M= 55 $ Operating Costs Table 9.3 tshear = 4.83 sec.
Lst = 15 cm Maximum Press Stroke
spm = 100 Strokes per Minute
Nst = 1 Number of Different Press Srokes
Peircing Press
Lsh = 12.6 cm Length of pierced surface tpierce = 4.83 sec.
fs = 18.87 KN Required Peircing force
M= 55 $ Operating Costs Table 9.3
Lst = 15 cm Maximum Press Stroke
spm = 100 Strokes per Minute t= 9.66 sec. Total Cycle Time
Nst = 1 Number of Different Press Srokes Cp = 14.76 cent / Part Total Processing Cost
Part : Legs
PRESS BRAKE
PIERCING
PROCESSING COSTS
MATERIAL COSTS
Vg = 0.0001 m^3 Gross Volume of Sheet Cm = 79.33 cent / Part Cost of Materials
SCRAP VALUE
As = 825.8048 cm^2 Area of the Sheet Surrounding part Rs = 7.02 cent / Part Value of Scrapped Material
Apt = 176.7 cm^2 Area of The Actual Part
Vs = 9.866E-05 m^3 Volume of Scrap
PRESS COSTS
Shearing Press
fs = 63.70 KN Required Blanking force scrap extracting (y/n) Y
Cycle Time for Manual
(Following values are from Tabel 9.3 page 385)
tm = 9.29 sec. Loading and Unloading
Cop = 105 $ Operating Costs ts = 0.58 sec. Cycle Time for Press Strokes
Sp = 36 cm Maximum Press Stroke tc = 9.87 sec. Total Cycle Time
St = 35 Strokes per Minute
Nst = 1 Number of Different Press Srokes Cp = 28.78 cent / Part Press Cost
Bending Press
fb = 326.16 KN Required Blanking force scrap extracting (y/n) n
Cycle Time for Manual
(Following values are from Tabel 9.3 page 385)
tm = 13.86 sec. Loading and Unloading
Cop = 76 $ Operating Costs ts = 3.00 sec. Cycle Time for Press Strokes
Sp = 25 cm Maximum Press Stroke tc = 16.86 sec. Total Cycle Time
St = 90 Strokes per Minute
Nst = 2 Number of Different Press Srokes Cp = 35.59 cent / Part Press Cost
Peircing Press
fs = 55.00 KN Required Peircing force scrap extracting (y/n) Y
Cycle Time for Manual
(Following values are from Tabel 9.3 page 385)
tm = 3.45 sec. Loading and Unloading
Cop = 55 $ Operating Costs ts = 1.67 sec. Cycle Time for Press Strokes
Sp = 15 cm Maximum Press Stroke tc = 5.11 sec. Total Cycle Time
St = 100 Strokes per Minute
Nst = 1 Number of Different Press Srokes Cp = 7.81 cent / Part Press Cost
Total Cost
PRESS BRAKE
PIERCING
PROCESSING COSTS
MATERIAL COSTS
Vg = 0.0001 m^3 Gross Volume of Sheet Cm = 34.71 cent / Part Cost of Materials
SCRAP VALUE
As = 361.2896 cm^2 Area of the Sheet Surrounding part Rs = 1.99 cent / Part Value of Scrapped Material
Apt = 176.7 cm^2 Area of The Actual Part
Vs = 2.806E-05 m^3 Volume of Scrap
PRESS COSTS
Shearing Press
fs = 12.74 KN Required Blanking force scrap extracting (y/n) Y
Cycle Time for Manual
(Following values are from Tabel 9.3 page 385)
tm = 8.16 sec. Loading and Unloading
Cop = 55 $ Operating Costs ts = 1.67 sec. Cycle Time for Press Strokes
Sp = 15 cm Maximum Press Stroke tc = 9.83 sec. Total Cycle Time
St = 100 Strokes per Minute
Nst = 1 Number of Different Press Srokes Cp = 15.02 cent / Part Press Cost
Bending Press
fb = 20.39 KN Required Blanking force scrap extracting (y/n) n
Cycle Time for Manual
(Following values are from Tabel 9.3 page 385)
tm = 12.18 sec. Loading and Unloading
Cop = 55 $ Operating Costs ts = 1.67 sec. Cycle Time for Press Strokes
Sp = 15 cm Maximum Press Stroke tc = 13.85 sec. Total Cycle Time
St = 100 Strokes per Minute
Nst = 1 Number of Different Press Srokes Cp = 21.16 cent / Part Press Cost
Peircing Press
fs = 10.00 KN Required Peircing force scrap extracting (y/n) Y
Cycle Time for Manual
(Following values are from Tabel 9.3 page 385)
tm = 2.73 sec. Loading and Unloading
Cop = 55 $ Operating Costs ts = 1.67 sec. Cycle Time for Press Strokes
Sp = 15 cm Maximum Press Stroke tc = 4.40 sec. Total Cycle Time
St = 100 Strokes per Minute
Nst = 1 Number of Different Press Srokes Cp = 6.72 cent / Part Press Cost
Total Cost
Unit
Part Cost
Part Count Cost ($/part) ($/part)
Table Top 1 0.00 0.00
Shelf 1 0.00 0.00
Legs 8 1.54 12.32
Braces 2 0.81 1.62
Fasteners
w/bag 18 0.20 3.60
Paint 1 5.00 5.00
Level Pegs 4 0.50 2.00
Carton 1 3.50 3.50
Total 12 11.55 28.0441
Weight
Volume 7.84 in3 / Part Volume 67.97 in3 / Part Volume 67.44 in3 / Part Volume 6.96 in3 / Part
Total Volume 62.73 in3 Total Volume 67.97 in3 Total Volume 67.44 in3 Total Volume 13.93 in3