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Course outline: Summary of Information on each course

KOLEJ VOKASIONAL LIKAS


JABATAN TEKNOLOGI MEKANIKAL DAN PEMBUATAN

PERANCANGAN KURSUS
COURSE OUTLINE

MAKLUMAT KURSUS (COURSE INFORMATION)

SEMESTER/SESI (SEMESTER/SESSION) : SEMESTER 4/SESSION 2017

KOD KURSUS (COURSE CODE) : MTK8014

NAMA KURSUS (NAME OF COURSE) : WELDING INSPECTION

BEBAN AKADEMIK PELAJAR (STUDENT ACADEMIC LOAD) :


Kategori Aktiviti
Aktiviti Pembelajaran Jumlah Jam/Semester
(Category of
(Learning Activity) (Total Hours/Semester)
Activities)
Kuliah (Lecture) 25
Pembelajaran berbantu Tutorial/Amali (Tutorial/Practical) 56
(Guided learning) Aktiviti pembelajaran bertumpukan pelajar
3
(Student centered learning activities)
Persediaan untuk tugasan/projek
31
(Preparation for assignments/projects)
Pembelajaran kendiri Pembelajaran kendiri/ulangkaji
25
(Self-learning) (Independent study/revision)
Persediaan bagi penilaian
10
(Preparation for assessment)
Penilaian berterusan
6
Penilaian rasmi (Continuous assessments)
(Formal assessments) Menduduki peperiksaan akhir
4
(Final examination sitting)
JUMLAH JAM BELAJAR (JJB)
160
TOTAL STUDENT LEARNING TIME (SLT)

Kursus Pra-syarat (Pre-Requisite :


Course)

Nama Pensyarah (Name of Lecturer) : FORD KATIM , ABDUL GHANI BIN MOHD FAZAL

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Course outline: Summary of Information on each course
Disediakan oleh (Prepared by): Disahkan oleh (Approved by):
(Pensyarah yg mengajar) (Ketua program/ Ketua Jabatan)

Tandatangan (Signature): Tandatangan (Signature):

Nama (Name): Nama (Name):

Tarikh (Date): Tarikh (Date):

MATLAMAT (GOALS):

The course helps students to acquire skills, knowledge and the right attitude to determine method of inspection,
testing & scope of inspection, conduct visual inspection on materials, consumables, equipment, workshop facilities
& environment, conduct visual inspection before, during & after welding, supervise non-destructive testing (NDT),
review welding inspection report & test result, compile inspection record

SINOPSIS (SYNOPSIS):

This course identifies the competence required to determine method of inspection, testing & scope of inspection,
conduct visual inspection on materials, consumables, equipment, workshop facilities &environment, conduct visual
inspection before, during & after welding, supervise non-destructive testing (NDT), review welding inspection
report & test result and compile inspection record in compliance with the weld testing procedure.

HASIL PEMBELAJARAN (LEARNING OUTCOMES):

Upon completion of the course, students will be able to:


1. Apply method , testing and scope of inspection in welding according to BS / AWS (C3, PLO 3)
2. Conduct welding inspection procedure according to BS/AWS standard (P3, PLO 2)
3. Propose inspection record according to Quality Assurance Manual requirement (A3, PLO 8)

ISI KANDUNGAN (CONTENT):

MINGGU KANDUNGAN PENTAKSIRAN


(WEEK) (CONTENT) (ASSESSMENT)
1-2 1.0 Method of Inspection, Testing and Scope of Inspection
1.1 Scope of inspection
1.2 Methods and techniques of inspection Test 1
1.2.1 Destructive testing (DT) Practical work 1
1.2.2 Non-destructive test (NDT)
1.2.3 Laboratory inspection and testing process.
1.2.4 Interpret specification mechanical or NDT

3-4 2.0 Visual Inspection On Materials, Consumables, Equipment, Workshop


Facilities and Environment
2.1 Scope of fabrication work
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Course outline: Summary of Information on each course
2.2 Workshop facilities and environment Test 1
2.3 Consumables, materials and equipment
2.4 Material, consumable and equipment specifications
5-7 3.0 Visual Inspection Before, During and After Welding
3.1 Welding essential variables consumables, processes, current,
3.2 material specification.
3.3 Weld joints configuration Test 2
3.4 Safety requirement
3.5 Methods and techniques of visual inspection Practical work 2
3.6 Inspection kits, parameters and application
3.7 Inspection kit SOP
3.8 Acceptance or rejection for rework/repair

8-10 4.0 Supervise Non-Destructive Testing (NDT)


4.1 Supervision on non-destructive testing (NDT)
4.1.1 Scope of inspection for non-destructive testing ( NDT
4.1.2 NDT methods and techniques UT, RT, MT, PT and Test 2
ET Practical work 3
4.1.3 Safety requirement related to work statutory body
(Lembaga Perlesenan Tenaga Atom for RT)
4.1.4 Verify permit and license and NDT personnel

11-12 5.0 Welding Inspection Report and Test Result


5.1 Review and check welding inspection report and test result.
5.1.1 Type of discontinuities and defects
5.1.2 Acceptance and rejection criteria
5.1.3 Type and extent of corrective action for weldment
5.1.4 Inspection reports and thesis results
5.1.5 Remedial work procedure

13-14 6.0 Inspection Record


6.1 Quality Documentation Procedure (QDP) control number,
indexing, symbols, control and uncontrolled document Test 2
6.2 Legislation and client requirement.

15 STUDY WEEK

16-17 FINAL EXAMINATION WEEK

AMALI (PRACTICAL):

1. Organise non-destructive testing (NDT) inspection according to BS/AWS standard.

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Course outline: Summary of Information on each course

PENILAIAN (ASSESSMENT):
1. Penilaian Berterusan (Continuous Assessment) : 60 %

CLO1 CLO2 CLO3


PENTAKSIRAN BERTERUSAN JUMLAH
C P A
1 TEST 1 10%
2 TEST 2 10%
3 PRACTICAL WORK 1 15% 5% 60%
4 PRACTICAL WORK 2 15% 5%

PENILAIAN AKHIR
1 TEORI 10%
40%
2 AMALI 30%
TOTAL 30% 60% 10% 100%

2. Peperiksaan Akhir Amali (Final Practical Examination) : 30 %


3. Peperiksaan Akhir Teori (Final Theory Examination) : 10 %
Jumlah (Total) : 100 %
ASSESSMENT SPECIFICATIONS TABLE (AST):
ASSESSMENT
CLO METHODS FOR
COURSEWORK (CA)

WORK 2PRACTICAL
WORK 1PRACTICAL
CONTEXT
TEST 1

TEST 2
CLO1

CLO2

CLO3

1) Method Of Inspection, Testing & Scope



Of Inspection
2) Visual Inspection On Materials,
Consumables, Equipment, Workshop
Facilities & Environment
3) Visual Inspection Before, During &

After Welding
4) Supervise Non-Destructive Testing

(NDT)
5) Welding Inspection Report & Test

Result
6) Inspection Record

Remark:
1. Suggested time for
Test 1 : 60 minutes
Test 1 : 60 minutes
Practical work 1 : 120 minutes

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Course outline: Summary of Information on each course
Practical work 2 : 120 minutes
*Practical work hard skills/ softkills

2. 40 Notional hours is equivalent to 1 credit.

RUJUKAN (REFERENCES):
Rujukan utama dan tambahan yang digunakan untuk kursus:
Main additional and supporting the course:references
Rujukan utama:
1. AUDEL WELDING POCKET REFERENCE 2007 Author : James E Brumbach, Rex Miller
Rujukan tambahan:
2. MODUL PEMBELAJARAN MTK8014 (2017) Local Publication

KEHADIRAN/PERATURAN SEMASA KULIAH (LECTURE ATTENDANCE/REGULATION):


1. Pelajar mesti hadir tidak kurang dari 80% masa pertemuan yang ditentukan bagi sesuatu kursus.
Students must attend lectures not less than 80% of the contact hours for every course.

2. Pelajar yang tidak memenuhi perkara (1) di atas tidak dibenarkan menghadiri kuliah dan menduduki
sebarang bentuk penilaian selanjutnya. Markah sifar (0) akan diberikan kepada pelajar yang gagal
memenuhi perkara (1).
Students who do not fulfill (1) will not be allowed to attend further lectures and sit for any further
examination. Zero mark (0) will be given to students who fail to comply with (1).

3. Pelajar perlu mengikut dan patuh kepada peraturan berpakaian yang berkuatkuasa dan menjaga disiplin diri
masing-masing untuk mengelakkan dari tindakan tatatertib diambil terhadap pelajar.
Students must obey all rules and regulations of the university and must discipline themselves in order to
avoid any disciplinary actions against them.

4. Pelajar perlu mematuhi peraturan keselamatan semasa proses pembelajaran dan pengajaran.
Student must obey safety regulations during learning and teaching process.

MATRIK HASIL PEMBELAJARAN KURSUS DAN HASIL PEMBELAJARAN PROGRAM


(MATRIX OF COURSE LEARNING OUTCOMES AND PROGRAMME LEARNING OUTCOMES )

Dilampirkan (As attached).