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CHAPTER 4
In the power industry, steel lattice towers are commonly used for
transmission of power through electrical conductors from the place of power
generation to the place of distribution. The transmission line towers support
electrical power conductors and ground-wires at suitable height above ground
to satisfy certain functional requirements. It is reported that transmission line
towers contribute to about 35-45% of the total cost of a transmission line.
Hence optimisation of tower design can therefore result in substantial economy.
Great responsibility thus rests on the design engineer who has to prepare not
only economical, but also safe and reliable design. Structurally the tower should
be adequate to resist loads such as wind load, snow load and self-weight.
The Barrel type towers are considered in this study for optimisation as
the generation and geometrical data are modular based. The functional
requirements such as minimum ground clearance, and clearance between
conductor and tower body, are governed by the electrical regulations and they
mainly depend on the voltage carried by the conductor. The number of circuits
decides the number of cross arms on the tower. Parameters such as number of
cross arms, vertical spacing between cross arms, height of ground-wire peak,
minimum ground clearance, maximum sag and other clearances decide the
overall height of the tower. The staging of transmission line tower should be
high enough to provide minimum ground clearance under maximum sag
condition. As transmission line towers have components such as a number of
cross arms and ground-wire peaks, the staging below the bottom cross arm is
more useful for optimisation than the portion above.
72
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Top Hamper Width: Top hamper width is the width of the tower at
lower cross-arm level. The top hamper width is also determined heuristically
and is generally about one third of the base width. Other parameters like
horizontal spacing between conductors and slope of the leg may also be
considered while determining the top hamper width.
77
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* 2-D VIEW 3-D VIEW
EXPLODED VIEW
same area of cross section. For example, the leg members in a panel are
considered to be of the same group. Similarly, the diagonal bracing members in
all the faces of a panel are likely to have same section and considered as a
single group entity. The members are designed for the maximum forces in the
group rather than the force in the member. These group numbers are also useful
in identifying the members for applying the design rules such as slenderness
ratio limitations.
ALL DIMENSIONS IN mm
3-D VIEW
4.5 LOADS
Transmission line towers are subjected to loads acting in all the three
mutually perpendicular directions namely vertical, normal to the direction of
line, and parallel to the direction of line.
adjacent spans of the tower, dead-ending of the tower, etc. The unbalanced pull
due to a broken conductor or ground-wire in the case of tension strings is
assumed equal to the component of the maximum working tension of the
conductor or the ground-wire, as the case may be, in the longitudinal direction
along with its component in the transverse direction.
Wind load is the major load on all freestanding lattice towers. Wind
load on transmission line tower body has to be calculated and transferred to all
panel points to get more realistic effect. As this involves a number of laborious
and complex calculations, it is the general practice to consider the equivalent
loads. These loads are applied on the conductor and ground wire supports
which are already subjected to certain other transverse, longitudinal and vertical
loads.
In one method, the wind loads on various parts of the tower or the
members are calculated first. Then the moments about the tower base for all
these loads are added and an equivalent load at selected points for that moment
is calculated. The loads applied on the bottom cross-arms are increased with
corresponding reduction in the loads applied on the upper cross-arms in another
method.
remaining part to the base. This process is repeated for various parts of the
tower.
Even though the design wind load based on the last method is more
logical than the others, it is reported that these loads are lower than the actual.
In microwave towers, which are square in plan, the wind load acting
in the diagonal direction of the tower is generally considered to be critical.
Similarly, face wind is critical in microwave towers that are triangular in plan.
In some cases the wind load on antennae may decide the critical wind direction.
An assumed configuration and bracing pattern are used in the preliminary
design. Based on the preliminary design, approximate member sizes are arrived
at for calculating wind load on towers. Recalculation of wind load, if required,
is done before arriving at the final designs. A realistic approach is to apply the
wind load at each node of the tower and this method is possible with computer
programs. A generic load generator based on the modular approach is
developed to calculate the wind load on the tower. The details are given below:
sections are assumed, the wind loads as per codal provisions are calculated.
This process is laborious if it is done manually. A computer based method is
necessary to do the process as it may be required to perform calculations
repeatedly whenever there is a change.
kl Factor : 1.08
k3 Factor : 1.00
1 5875.0 1.1122 220.52 .1380 3.6102 796.14 7652.01 182.71 609.21 .00 77.54
2 5600.0 1.1084 219.00 .1206 3.6970 809.64 8972.50 212.87 726.45 54.81 170.00
3 5300.0 1.1042 217.34 .1194 3.7030 804.82 9903.74 245.75 797.08 63.86 193.91
4 5000.0 1.1000 215.69 .1359 3.6207 780.96 12430.59 310.61 970.78 73.72 225.01
5 4700.0 1.0910 212.18 .1284 3.6582 776.18 12842.88 354.35 996.84 93.18 250.44
6 4400.0 1.0820 208.69 .1277 3.6616 764.13 13867.07 382.77 1059.63 106.30 261.75
7 4100.0 1.0730 205.23 .1272 3.6640 751.98 14900.43 411.47 1120.49 114.83 277.48
8 3800.0 1.0640 201.80 .1220 3.6898 744.62 15340.42 463.26 1142.28 123.44 288.00
9 3525.0 1.0558 198.69 .1377 3.6117 717.60 15319.53 463.48 1099.32 138.98 285.31
10 3250.0 1.0475 195.59 .1356 3.6220 708.44 19170.38 627.03 1358.11 139.04 312.78
11 2850.0 1.0340 190.59 .1135 3.7325 711.36 28900.64 877.80 2055.87 188.11 434.53
12 2350.0 1.0140 183.28 .1068 3.7660 690.25 29728.63 993.10 2052.03 263.34 522.85
13 1850.0 .9910 175.06 .1012 3.7940 664.19 30576.87 1189.19 2030.87 297.93
519.67
14 1350.0 .9580 163.60 .1060 3.7701 616.78 34536.06 1570.83 2130.13 356.76
529.61
15 550.00 .9300 154.18 .1043 3.7786 582.56 83484.92 4373.11 4863.50 471.25
890.14
The variation of k2 factor and design wind pressure along the height
of the tower is given in Figure 4.10. The variation of wind load and dead load
for panels from top to bottom of the tower is shown in Figure 4.11 Since the
height of the bottom most panel is much greater than the rest of the panels the
self weight drastically increases. Also since heavier sections are provided in the
bottom-most panel, it attracts more wind pressure and hence, there is a drastic
increase in the wind pressure in that panel.
Steel lattice towers are highly indeterminate space frames with semi
rigid joints and assumptions are made to simplify the complexities involved in
the analysis of the actual tower. It is reported in literature that the comparison
of space frame analysis with space truss analysis showed insignificant
difference (less than 10%) and also different analyses (plane/space/truss/frame)
with and without secondary bracings ultimately gave same member forces.
Hence, the members are considered as three dimensional truss elements for
modelling of the tower. Secondary members are not considered in the analytical
modelling, as these members are assumed to carry less than 2.5% of the main
leg / bracing members.
97
Height Vs k2 Height Vs Pz
Panel Number
where
[K] = Global stiffness matrix
[8] = Displacement vector
3.766
2.893
3.766
M*FOS
Area required (4.8)
W * 0.67 * Fy
Where
chosen as the initial area for all the leg members. The ratio of actual stress to
allowable stress is known as the criticality ratio. The criticality ratio is high in
Load Case - 2 and this may govern the design for the given set of load
105
conditions and initial sections chosen. Hence, the Load Case - 2 is considered
for the deflection sensitivity study.
The leg members at the panel immediately above the bottom are
grouped as 1008 and same initial area is chosen. The change in area of the leg
members in this group and the corresponding change in maximum deflection is
given in Table 4.3.
106
Deflection Variation
Leg members in fourth panel from the bottom are grouped as 1006
and the change in area and corresponding change in deflection for these leg
members are given in Table 4.5.
ax2+ bx + c =a (4.9)
a + b + c =1.0 (4.11)
4a + 2 b + c =0.9115 (4.12)
8 = Revised Deflection
80 = Initial Deflection
A = Revised Area
A0 = Initial Area
109
Leg
Member Equation
Group
1009 0.17567 x2 - 0.61550 x + 1.43983
The validation of the above study can be carried out by finding the
deflection of the tower for an area revision using the above formulation and
compared with the actual deflection by complete analysis with revised area. For
example, the maximum criticality ratio is 1.65 for the bottom panel leg
members. If the area is revised as per this stress ratio, (i.e.) 1.65 times the initial
area, the deflection due to the change in area is calculated without doing a
reanalysis. The new area for this leg member shall be revised as
1.65* A0 = 1.65 * 1167 = 1926 mm2
8 = 0.90251 * 60 = 54.15045 mm
no
The actual deflection calculated by a separate analysis is 55.82 noun.
The sensitivity equation underestimated the actual value of deflection by 3 %.
The estimated value and actual value of deflection for revision of leg
member areas as per stress ratio or criticality ratio are tabulated in Table 4.7. In
all cases the sensitivity equation underestimated the actual value of deflection.
The bracing members in the panels are grouped from top to bottom
with code numbers. An initial area of 52.7 mm2 is chosen for the member
groups. The analysis is carried out for three typical load cases, viz. Normal
condition, Ground wire broken and Top conductor broken condition. The
criticality ratio is high in the top conductor broken for the given set of load
conditions and the initial sections chosen. Hence this load case is considered
throughout for sensitivity on bracing. Table 4.8 gives the change in deflection
for corresponding change in area of the bottom panel bracing member group.
The deflection and area values are tabulated with variation ratios, which are
normalised with initial section.
Ill
Where
E - Youngs modulus
1 - Length of the member
r - Minimum radius of gyration
r = 0.197 h (4.15)
Where
h - size of the angle leg in mm
For equal angle mild steel sections, the approximate area of the angle
(A) is given by
A = 2 t h (4.16)
h = A / 2t (4.17)
where
A - Area of the angle section in mm2
h = 0.1A
and hence,
r = 0.0197 A (4.18)
aall = 7T2 E/ (1/r)2 = tc2E/( 1/0.0197A)2 (4.19)
113
(4.23)
V 766.059
Where
aac, - Actual stress in N/mm2
A - Area of the member in mm2
The forces obtained in the analysis with assumed initial areas can be
used in this expression to arrive at a set of minimum theoretical values of areas.
Using the relationship in equation (4.23), the area required for all the leg
member groups are calculated and given in Table 4.9.
Leg
Force in Member Area
Member
(kN) (mm2)
Group
1009 102.70 1245
1008 97.42 1223
1007 107.60 1265
1006 884.50 1185
114
The forces in the leg members are mostly governed by the base width
as it resists the moment due to load. Hence, the variations of forces in the leg
members are studied by varying the base width. The same tower configuration
and loadings are assumed. The base width is increased by 10% and then by
20%. Similarly the base width is reduced by 10% and then by 20%. The
comparison of maximum force in compression and tension on top leg member
group for different load cases are tabulated in Table 4.10. (a) and (b)
respectively. Similarly for other leg member groups, the values are tabulated in
Tables 4.11. to 4.13.
115
Initial
0 49.76 0.00 111.89 0.00 90.66 0.00
Width
0
Initial
43.19 0.00 91.98 0.00 1 88.50 0.00
Width
1 + 10% 40.54 -6.13 85.67 -6.86 85.57 -3.30
2 + 20% 38.31 -11.29 80.34 -12.66 82.33 -6.97
3 -10% 46.38 +7.38 99.54 +8.22 91.11 +2.96
4 -20% 50.27 +16.39 108.76 +18.24 93.54 +5.70
Group 1009
Table 4.13 (b) Comparison of Forces (Tension) in Leg Member Group 1009
Initial
0 3.07 0.00 6.61 0.00 23.04 0.00
Width
Initial
0 2.27 0.00 5.39 0.00 23.46 0.00
Width
LOAD CASE -1
Compression in Leg Members
Base Variation in %
2
0)
<
s ill
&<2 <2
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00
(O
LOAD CASE - 1
Tension in Leg Members
Base Variation in %
LOAD CASE -1
Compression in Bracing Members
Base Variation in %
LOAD CASE - 1
Tension in Bracing Members
Base Variation in %
Similarly for load case 2 and load case3 the variation of maximum
LOAD CASE - 2
Compression in Leg Members
------- 2P
-fx
O
LOAD CASE - 2
Tension in Leg Members
LOAD CASE - 2
Compression in Bracing Members
h.
Bracing 2008
&
-- - Bracing 2009
- - Bracing 2010
o
* Bracing 2011
4
LOAD CASE - 2
Tension in Bracing Members
Force Variation in %
Bracing 2008
CM
o
Bracing 2009
* Bracing 2010
CO
O
*Bracing 2011
O
LOAD CASE - 3
Compression in Leg Members
40 T
30 LOAD CASE - 3
Tension in Leg Members
20
LOAD CASE - 3
Compression in Bracing Members
_ i _____ _____ i_____ L
I
CM
o
Bracing 2008
- - Bracing 2009
oCO
* Bracing 2010
* Bracing 2011
o
LOAD CASE - 3
Tension in Bracing Members
Bracing 2008
Bracing 2009
- Bracing 2010
CO
O
* Bracing 2011
O
Compression Tension
SI.
Pattern
No. L.C.-1 L.C.-2 L.C.-3 L.C. -1 L.C.-2 L.C.-3
(kN) (kN) (kN) (kN) (kN) (kN)
Compression Tension
SI.
Pattern
No. L.C. -1 L.C. - 2 L.C. 3 L.C. -1 L.C. - 2 L.C. -
(kN) (kN) (kN) (kN) (kN) 3 (kN)
Compression Tension
SI.
Pattern
No. L.C.-1 L.C.-2 L.C.-3 L.C. -1 L.C. - 2 L.C.-3
(kN) (kN) (kN) (kN) (kN) (kN)
Compression Tension
SI.
Pattern
No. L.C. -1 L.C. - 2 L.C.-3 L.C. -1 L.C. - 2 L.C.-3
(kN) (kN) (kN) (kN) (kN) (kN)
Compression Tension
Pattern
No. L.C. -1 L.C.-2 L.C.-3 L.C. -1 L.C. - 2 L.C.-3
(kN) (kN) (kN) (kN) (kN) (kN)
Compression Tension
SI.
Pattern
No. L.C. -1 L.C. - 2 L.C. - 3 L.C. -1 L.C. - 2 L.C. - 3
(kN) (kN) (kN) (kN) (kN) (kN)
Compression Tension
SI.
Pattern
No. L.C. -1 L.C. - 2 L.C. - 3 L.C. -1 L.C. - 2 L.C. - 3
(kN) (kN) (kN) (kN) (kN) (kN)
Compression Tension
SI.
Pattern
No. L.C. -1 L.C. - 2 L.C.-3 L.C. -1 L.C. - 2 L.C.-3
(kN) (kN) (kN) (kN) (kN) (kN)
The weight of the towers due to the change in bracing patterns is also
compared in Table 4.27. It is observed that there is 18.9% increase in weight of
the tower if X- bracings are completely replaced by K-bracings. Figure 4.22
shows the comparison of the weight of the tower with different bracing
patterns.
WEIGHT
SI. No. PATTERN % Change
(kN)
Bracing pattern
> The expected deflection for a change in area of the leg members
can be estimated using equations formulated, without
performing analysis.
> The forces in bottom leg members are more sensitive than the
top leg members to the base width of tower. Similar trend is for
observed in the bracing members also.
> Bracing pattern affects the member forces but no decisive trend
could be obtained.