1) It is a thin sliced of semiconductor material, such as a crystalline
Wafer (Slice Or Substrate)
silicon, used in electronics for the fabrication of integrated circuits 2) He discovered the vacuum tubes in 1904 John Ambrose Fleming 3) Is a device that controls electric current between electrodes in an Vacuum Tubes evacuated container Electronic Numeric 4) Worlds first electronic computer, and was first demonstrated at Integrator And Calculator the Moore School of Engineering in Pennsylvania in 1947 (ENIAC) 5) He discovered the p-n junction, in the year 1940, which is the Russel Ohl foundation in making the transistor 6) Date when Russel Ohl tested a small silicon slab that yielded a February 23, 1940 surpring result 7) In the year 1947, they applied two closely-spaced gold contacts held in space by a plastic wedge to the surface of a small stab of Bardeen and Brattain high-purity germanium 8) The year Jack Kilby discovered the integrated circuit 1958 9) The date when Noyce filed his Semiconductor Device and Lead July 1959 Structure patent 10) Year when silicon wafers were being manufactured in the U.S by 1960 companies such SunEdison 11) In 1965, they filed Patent US3423629A for the first high-capacity Eric O. Ernst, Donald J. epitaxial apparatus Hurd, Gerard Seeley 12) Year when microprocessor integrates CPU function onto a single 1971 chip Polycrystalline or 13) The crystal structure of a silicon Polysilicon 14) Defined as gritty particles of worn or disintegrated rock with grains varying in size from tenths of a millimeter to several Sand millimeter 15) One of the most common elements on earth and is a gray, brittle, Silicon tetravalent chemical element 16) Is the raw material for silicon production Quartz (Silica) 17) A substance that is the end result when heating a mixture of silica Metallurgical-Grade Silicon and carbon in an electric arc furnace to a temperature Production 18) Liquid compound of silicon Trichlorosilane Electronic-Grade Silicon 19) Is the end result for a trichlorosilane mixed with other gaseous (Semiconductor-Grade chlorine compounds undergoes multiple distillation Silicon) 20) Is the raw material for silicon single crystals which are grown by Electronic-Grade Polysilicon using different processes 21) The crystals that are grown from chunks of the intrinsic material, Ingots which have a polycrystalline structure and are undoped 22) The process of converting the polycrystalline chunks to a large crystal of single-crystal structure, with the proper orientation and Crystal Growing correct amount of N- or P-type 23) The crystallization velocity of metals by pulling mono- and and polycrystals against gravity out of a melt which is held in a crucible and was named after Jan Czochralski Czochralski Method 24) More than 75% of all single crystalline wafers are grown by this method Furnace Crystal-Pulling 25) Three main components of a puller: Mechanism Ambient Control 26) It includes a fused-silica crucible, a graphite susceptor, a rotaion Furnace mechanism, a heating element, and a power supply 27) It includes a seed holder and a rotation mechanism Crystal-Pulling Mechanism 28) It includes a gas source, a flow control and an exhaust Ambient Control 29) It is selected to create either an N-type or P-type crystal Dopant 30) Surface of the liquid material Melt 31) Temperature and pulling speed are adjusted to neck the crystal Necking diameter down to several millimeters 32) Was developed at Bell Labs by Henry Theuerer in 1955 as a modification of the method zone melting which was developed by William Gardner Pfann Float-Zone Method 33) Is the go-to technique whenever a wafer requires high-purity silicon with little impurities 34) The directional solidification by translating a melt from the hot Bridgman Technique zone to the cold zone of the furnace Vertical Bridgman 35) It enables the growth of crystals in circular shape Technique Horizontal Bridgman 36) It grows D-shaped ingots Technique 37) One of the earliest melt techniques used to grow large quantity of crystals with high melting temperature Verneull Method 38) It was first introduced by the French Auguste Verneull and originally developed for producing synthetic gemstones 39) Was initially developed for growth of large alkali halide crystals by Kyropoulos Method the German scientist Spyro Kyropoulos 40) Structure arranged spatially in a regular and repetitive manner giving a completely ordered structure and considered as the most Crystalline Material stable form of solids 41) The simplest repeating unit in a crystal and is defined in terms of Unit Cell lattice points 42) The points in space about which the particles are free to vibrate in Lattice Points a crystal 43) Consisting of many crystalline parts that are randomly oriented Poly Crystalline with respect to each other 44) Crystal lattice of the entire sample is continuous and unbroken to Mono Crystalline the edges of the sample, with no grain boundaries 45) One or two flats ground into the edge of the wafer indicate crystal orientation, and generally applies to wafers 125mm in Wafer Flats diameter or smaller 46) The introduction of impurities into the intrinsic semiconductor crystal to deliberately change its conductivity due to deficiency or Doping excess of electrons 47) Are atoms of a different element than the atoms of the intrinsic Impurity Atoms semiconductor Intrinsic Semiconductor 48) Two types of semiconductor material: Extrinsic Semiconductor 49) Semiconductor in its pure form Intrinsic Semiconductor 50) Semiconductor that has been subjected to doping process Extrinsic Semiconductor N-type 51) Two kinds of doped semiconductor: P-type 52) Created by introducing impurity elements that has five valence of N-type electron such as antimony, arsenic and phosphorus 53) Diffused impurities with five valence of electrons Donor Atoms 54) Formed by doping a pure silicon crystal with impurity atoms having three valence of electrons such as boron, gallium and P-type indium 55) Diffused impurities with three valence of electrons Acceptor Atoms 56) Semiconductor produced via the Czochralski process and is also a Gallium Arsenide common wafer material 57) Imperfection in the regular geometrical arrangement of the Crystal Defects atoms in a crystalline solid Point Defects Line Defects 58) Defects in crystal: Area Defects Volume Defects End Cropping Diameter Grinding Crystal Orientation, Conductivity and 59) Wafer Preparation: Resistivity Check Grinding Orientation Indicators 60) Cropping off of the crystal ends with a saw End Cropping 61) Is a mechanical operation performed in a centerless grinder Diameter Grinding 62) Is determined by either X-ray diffraction or collimated light Crystal Orientation refraction 63) An important electrical check to ensure that the right dopant type Conductivity Type (N or P) was used 64) Is used to determine the amount of dopant put into the crystal Resistivity Measurement using a four-point probe 65) A flat is ground along the axis once the crystal is oriented on the Major Flat cutting block and will show up on each of the wafers Inside Diameter 66) Wafer slicing: Diamond Saw Wire Saw 67) Are used to ensure flat surfaces with little tapering and with a Wire Saw minimal amount if kerf loss 68) Its primary purpose is to remove the surface damage left over Rough Polish from the wafer-slicing process 69) The final polishing step is a combination of chemical etching and Chemical Mechanical mechanical buffing Polishing (CMP) 70) The backs may receive a special process to induce crystal damage and causes the growth of dislocations that radiate up into the Backside Damage water 71) The trapping phenomenon and is a process by which unwanted Gettering impurities are removed by providing an alternative location 72) Is a mechanical process that leaves the wafer with a round edge Edge Grinding 73) Is employed to further create an edge that minimizes edge Chemical Polishing chipping and damage during fabrication 74) Is a process which converts silicon on the wafer into silicon Oxidation dioxide Materials Preparation Crystal Growth or Wafer Preparation 75) Stages of microchip manufacturing: Wafer Fabrication and Electrical Sort Packaging or Final Test 76) Is the manufacturing process used to create semiconductor Wafer Fabrication devices and circuits in and on a wafer surface Layering Patterning 77) Basic wafer fabrication process: Doping Heat Treatments 78) Is the operation used to add thin layers to the wafer surface Layering 79) Is the series of steps that results in the removal of selected Patterning portions of the added surface layers 80) Is the process that puts specific amounts of electrically active dopants in the wafer surface through openings in the surface Doping layers 81) Are the operations in which the wafer is simply heated and cooled Heat Treatments to achieve specific results 82) Is a chemical process used to produce high quality, high- Chemical Vapor Deposition performance, solid materials (CVD) 83) Is a process used in microfabrication to transfer geometric Photolithography patterns to a film or substrate 84) Came from the Greek words lithos and graphia which directly Lithography translated would be writing on stones 85) Is transferring a pattern onto another surface 86) Is used in the manufacture of semiconductor components to chemically remove layers from the surface of a wafer during Etching manufacturing 87) Is the final stage in the semiconductor device fabrication process Packaging Chip Scribe Lines TEG (Test Element 88) Wafer parts: Group) Edge Die Flat Zone Major Flat/Notches 89) A tiny piece of silicon with electronic circuit patterns Chip 90) Thin, non-functional spaces between the functional pieces, where Scribe Lines a saw can safely cut the wafer without damaging the circuits 91) A prototype pattern that reveals the actual physical characteristics of a chip so that it can be tested to see whether it Test Element Group (TEG) works properly 92) Dies around the edge of a wafer considered production loss Edge Die 93) One edge of a wafer that is cut off flat to help identify the wafers Flat Zone orientation and type 94) Indicates the doping material and the orientation of the wafer Major Flat/Notches 95) The flat of longest length located in the circumference of the Primary Flat wafer 96) Indicates the crystal orientation and doping of the wafer Secondary Flat 97) No secondary flat P type <111> 98) 905 clockwise from primary flat P type <100> 99) 455 clockwise from primary flat N type <111> 100) 1805 clockwise from primary flat N type <100> 101) Are defined by the diameter of wafers that they are tooled to Semiconductor Fabrication produce Plants (Fabs) 102) 2 wafer 1969 103) 3 wafer 1972 104) 4 wafer 1976 105) 6 wafer 1983 106) 8 wafer 1992 107) Is determined by the mechanical strength of the material used Wafer Thickness IBM Intel 108) The semiconductor manufacturers that teamed to manufacture Samsung the 450 mm wafer size production TMSC Global Foundries 109) Is used to estimate the count of dies in a single wafer Die Per Wafer (DPW) 110) International Technology Roadmap for Semiconductors ITRS 1) Process used to create the integrated circuits that are present in Semiconductor Devices everyday electrical and electronic devices Fabrication 2) Was an American semiconductor company based in San Jose, Fairchild Semiconductor California and was founded in 1947, it became a pioneer in the International Inc. manufacturing of transistors and of integrated circuits 3) Small Scale Integration (SSI) 1964 4) Medium Scale Integration (MSI) 1968 5) Large Scale Integration (LSI) 1971 6) Very Large Scale Integration (VLSI) 1980 7) Ultra Large Scale Integration (ULSI) 1984 TECHNOLOGICAL MILESTON IN SEMICONDUCTOR INDUSTRY NAME YEAR Transistors Logic gates SSI 1964 1-10 1-12 MSI 1968 10-500 13-99 LSI 1971 500-20k 100-9,999 VLSI 1980 20k-1M 10k-99,999 ULSI 1984 >1M >100k 8) Is a designation in microprocessor designs where integrated Giga Scale Integration (GSI) circuits contain more than 1 billion transistor gates 9) Refers to a specific semiconductor manufacturing process and its Technology Node design rules 10) IBM produced a 6 nm transistor 2002 11) NEC produced a 5 nm transistor 2003 12) KAIST and National Nano Fab Center codeveloped a 3 nm 2006 transistor called FinFET 13) An Australian team fabricated a single transistor out of 7 atom 2010 that measured 4 nm in length 14) Scientists in Chungbuk National University in South Korea created 2012 2 nm transistor 15) IMEC and Cadence fabricated 5nm test chips 2015 Incoming Wafer Deposition Lithography 16) Semiconductor fabrication process: Etch Strip Clean Deposition Deposition Removal 17) Four general categories of various processing steps in Patterning semiconductor device fabrication: Modification of Electrical Properties 18) Any process that grows, coats, or otherwise transfers a material Deposition onto the wafer 19) Is any process that removes material from the wafer Removal 20) Is the shaping or altering of deposited materials and is generally Patterning referred to as lithography 21) A chemical that coats the wafer in conventional lithography Photoresist 22) Focuses, aligns, and moves a mask, exposing select portions of Stepper the wafer below to short wavelength light 23) Wash away exposed region Developer Solution Modification of Electrical 24) Has historically entailed doping transistor sources and drains Properties 25) Serves to activate the implanted dopants Annealing 26) It is the process of fabricating miniature structures of micrometer Semiconductor Fabrication scales and smaller (Microfabrication) Semiconductor 24)27) Earliest microfabrication processes were used for integrated Manufacturing circuit fabrication, also known as (Semiconductor Device Fabrication) 28) Is a miniature machine that has both mechanical and electronic Microelectromechanical components Systems 25)29) MEMs is commonly known as ____ in Japan Micromachines 26)30) In European countries, MEMs are more commonly referred to Microsystems Technology as Deposition Processes 31) Basic processes of MEMs: Patterning Etching Die Preparation Bulk Micromachining Surface 32) MEMs manufacturing technologies: Micromachining High Aspect Ratio Silicon Machining 33) Is the oldest paradigm of silicon based MEMs; Whole thickness of a silicon wafer is used for building the micro-mechanical Bulk Micromachining structures. 27)34) The most common etch in silicon Anisotropic Wet Etch 35) Builds microstructures by deposition and etching of different Surface Micromachining structural layers on top of the substrate 36) Is simply the multitude of layers of different materials have to be Deposition deposited during the IC fabrication process Physical Vapor Deposition (PVD) 37) Two most important deposition methods: Chemical Vapor Deposition (CVD) 38) Layer of material ranging from fractions of a nanometer to several Thin Films micrometers in layers Evaporative 39) Classification of thin film deposition technologies: Technologies Glow-discharge Technologies Gas-phase Chemical Processes Liquid-phase Chemical Formation 40) The source material is evaporated in a vacuum Evaporative Technologies 41) The electrode and gas-phase phenomena in various kinds of glow Glow-discharge discharges represents a rich source of processes used to deposit Technologies and etch thin films 42) Methods of film formation by purely chemical processes in the Gas-phase Chemical gas or vapor phases include chemical vapor deposition and Processes thermal oxidation 43) The growth of inorganic thin films from liquid phases by chemical Liquid-phase Chemical reactions is accomplished primarily by electrochemical processes Formation and by chemical deposition processes Physical Vapor 44) Depositions that happen because of a physical reaction: Deposition Casting Chemical Vapor Deposition 45) Depositions that happen because of a chemical reaction: Electrodeposition Epitaxy Thermal Oxidation 46) Process when oxygen combines with an element or substance, Oxidation changing the appearance of the element 47) Procedure used to deposit uniform thin films to flat substrates Spin Coating 48) A machine used for spin coating Spin Coater (Spinner) 49) Surface covering in which a metal is deposited on a conductive Plating surface Physical Vapor Deposition 50) Deposition of a in the vapor phase onto a solid vacuum (PVD) Sputter Deposition Evaporative Deposition Electron Beam Deposition Cathodic Arc 51) Physical vapor deposition techniques: Deposition Pulsed Laser Deposition Electrohydrodynam ic Deposition Plasma Spray PVD 52) Is the process whereby atoms are ejected from a target or source Sputtering material that is to be deposited on a substrate 53) Came from the Latin word Sputare meaning to emit saliva with To Sputter noise 54) He developed the first sputter gun in 1970 Peter J. Clarke A local plasma 55) The source of ions might either be: Separate ion beam source 56) If a high negative potential difference is applied between the Diode Sputtering target and the substrate in a rarefied argon environment 57) Uses magnets behind the negative cathode to trap electrons over the negatively charged target material so they are not free to Magnetron Sputtering bombard the substrate, allowing for faster deposition rates 58) Ions are extracted from a separate ion source to which the argon Ion Beam Deposition is fed directly 59) Is a common method of thin-film deposition Evaporative Deposition 60) Protruding features block the evaporated material from some areas because the evaporated material attacks the substrate Shadowing (Step Coverage) mostly from a single direction 61) Is a form of physical vapor deposition in which a target anode is Electron Beam Physical bombarded with an electron beam given off by a charged Vapor Deposition (EBPVD) tungsten filament under high vacuum 62) Is a physical vapor deposition technique in which an electric arc is Cathodic Arc Deposition used to vaporize material from cathode target 63) Begins with the striking of a high current, low voltage arc on the surface of a cathode that gives rise to a small, highly energetic Arc Evaporation Process emitting area known as a cathode spot 64) Is a physical vapor deposition technique where a high-power pulsed laser beam is focused inside a vacuum chamber to strike a Pulsed Laser Deposition target of the material that is to be deposited Electrohydrodynamic 65) New process of thin film deposition Deposition 66) Is a low pressure plasma spray technology recently developed by Plasma Spray PVD Sulzer Metco AG (Switzerland) 67) Is a chemical process used to produce high quality, high- Chemical Vapor Deposition performance, solid materials Gas Delivery System Reactor Chamber Substrate Loading Mechanism Energy Source 68) A CVD apparatus will consist of several basic components: Vacuum System Exhaust System Exhaust Treatment System Process Control Equipment 69) For the supply of precursors to the reactor chamber Gas Delivery System 70) Chamber within which deposition takes place Reactor Chamber Substrate Loading 71) A system for introducing and removing substrates Mechanism 72) Provide the energy/heat that is required to get the precursors to Energy Source react/decompose 73) A system for removal of all other gaseous species other that those Vacuum System required for the reaction/deposition 74) A system for removal of volatile by-products form the reaction Exhaust System chamber 75) In some instances, exhaust gases may not be suitable for release into the atmosphere and may require treatment or conversion to Exhaust Treatment System safe/harmless compounds 76) Gauges, control etc., to monitor process parameters such as Process Control Equipment pressure, temperature and time Resistive Heating Radiant Heating 77) Several suitable sources of heat for CVD processes: Radio Frequency Heating Lasers 78) Is a compound that participates in a chemical reaction that Precursors produces another compound