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1 :-
Find the peripheral velocity using = , if Diameter / rpm is not given then assume V
60
Where 0 = , .
3 :-
Solve Lewis equation for dynamic loading :
= 0.75 , (use lesser value of )
Where = velocity factor
i. Assume f and y and find (normal module)
Y 0.912 200 Full means :
0.154
=
Where , =
cos3
Face Width ()
12.5 (m) to 20 (m) For Assumption
4.5 20 For validation
to
tan tan
4.5 V < 5 m/s
4.5 +
6 5 < V < 10 m/s
6+
15 10 < V < 20 m/s
15 +
5.6 V > 20 m/s
5.6 +
21 cos2 + cos
=
21+ cos2 +
c= 1 1
+
4. If the above calculation satisfy the safety condition then the gear is safe.
STEP : 4 Wear strength :
=
cos2
Where = pitch circle diameter of pinion
= load stress factor
2 sin 1 1
= +
1.4
2
Q=
+
Where = number of teeth for gear
By putting all the above value in the equation, we will get the value of .
For safety purpose, we check
If the gear satisfies the above condition then the gear is safe.