Commissioning Status as on 06-Apr-17.

# Unit Rtg Ld BLU Sync CA Status

S:27-Mar-2014 S:27-Apr-2014 S:27-May-2014
1 Bellary - 3 700 0 # Unit is under SD since 7.01.17.
P:1-Sep-2014 P:31-Aug-2015 P:23-Feb-2016
A:28-Mar-2015 A:25-Dec-2015 A:1-Mar-2016 # LPBP-2 valve grinding, cutting & lapping work is completed and cleared for Box Up. Valve Box
up work is in progress.
# Diesel Generator coupling replaced in front of vendor M/s JAKSON. Cranking completed and
found ok.
# Ozonation system motors erection, Tank erection is completed and piping work is in progress.
# All equipments interlocks and protection checking is in progress for ensuring trouble free before
light up.
# HFO suction strainer PO placed. Material awaited from vendor.
# Corner burner Tilt commissioning completed. SOFA burner tilt commissioning is in progress by
M/s Rotex and M/s GE.
# MS to PRDS control valve ASV 22 issue- PO placed on 07.03.17 and forwarded to PEM for
further action and follow up with Vendor at Germany. LC has to open for further action.
# M/s GE representative suggested at different location of buck stay where tie plate got bent
additional V-clip and J rod has to be provided. Local fabricated V clip received at site.
# Due to Non-receipt of J-rod at site we are not able to proceed for V-clip erection. BHEL-TRICHY
has not given the status of J-rod. Re-start of the unit may be shifted due to J-rod issue.
S:- S:- S:-
2 CPCL Ph-IV-Unit 5 - GT 20 0 # GT Lube Oil Flushing (commenced on 17.02.2017) is in progress through AGB line, LGB
P:- P:28-Feb-2017 P:-
A:- A:- A:- coupling line and Generator rear bearing line. Centrifuge is in service.

S:27-Feb-2012 S:25-Jun-2012 S:17-Jun-2015

3 Hindalco - 5 150 120 # Unit is running at 120 MW.
P:18-Nov-2014 P:28-Aug-2015 P:26-Jan-2016
A:14-Feb-2015 A:23-Sep-2015 A:17-Feb-2016

S:29-Apr-2012 S:25-Aug-2012 S:31-Mar-2016

4 Hindalco - 6 150 135 # Unit is running at 135 MW.
P:30-Mar-2016 P:20-Dec-2016 P:27-Dec-2016
A:31-May-2016 A:14-Dec-2016 A:15-Feb-2017

S:21-Jan-2012 S:21-May-2012 S:8-Jul-2015

5 Kakatiya - 2 600 530 # Unit running at 530 MW Coal flow 340 tph. Both TDBFPs in sevice and MDBFP n auto std by
P:15-Apr-2015 P:30-Sep-2015 P:14-Oct-2015
A:31-May-2015 A:22-Oct-2015 A:31-Dec-2015 mode.
# M/s Rotork service engineer is coming today to attend defects in actuators.
# Generation in (MU): 11.6. Cumulative running Hours so far : 60 Hrs
S:10-Feb-2014 S:10-Jun-2014 S:10-Jul-2014
6 Muddanur - 6 600 0 # TG lube oil system (Commenced on 23.02.2017) : Flushing along with seal oil system is in
P:9-Feb-2017 P:10-May-2017 P:10-Jun-2017
A:29-Dec-2016 A:- A:- progress. So far 20 thermal shocks given.
# TG DMCW pump C bearing replaced and started, still some noise is observed. Pump stopped.
# GT Y phase oil filled.
# Normalization work after detergent flushing is in progress.
# HFO system(Boiler side) pneumatic valves commissioning is in progress.
# MDBFP hydraulic coupling trial run completed.
# UT 6B turret CT testing completed.
# Dry commissioning of EF elevation completed.
Constraints.
# HFO system gaskets from BHEL-Trichy. # Missing IPBD materials from BHEL Rudrapur.
# Pending Customer Inputs.
# Feeder floors, # 415 volt permanent supply for all LT drives in TG & Boiler,# 220 volt DC
supply for DC drives, # CPU, # Emergency power supply from DG set, # FOPH & CWPH control
room, # SWAS room, # Main control room, # Chimney lift,
# Fire fighting system and lighting
S:8-Sep-2013 S:8-Jan-2014 S:1-Aug-2015
7 Yermarus - 1 800 0 # COD Completed on 07-03-2017 and unit was shut down on 08-03-2017. During inspection of
P:16-Jul-2015 P:30-Oct-2015 P:29-Feb-2016
A:10-Aug-2015 A:9-Feb-2016 A:29-Mar-2016 inside furnace, it has been observed that the Furnace front side water wall F-04U tube found fish
mouth opening at elevation 67 M and 74 M. 67 M Fish mouth opening caused secondary damage
of 10 no of tubes and 74 M Fish mouth opening caused secondary damage of 16 no of tubes of
total 28 no of tubes found damaged. Rectification work in progress.
# N-pit pump and its discharge line proper erection and repair completed by BGR. Vendor called in
for jammed pump repair. HDPE line work at chemical building completed.
# CPU: U2 electronic earth pit resistance problem resolved and protocol made. UPS problem to be
resolved by BGR. Balance supplies commitment
is not being fulfilled. GE person left site. U2 balance works in very slow progress. U2
Commissioning Mechanical Engineer available at site.
# CW chemical treatment person not available.
# Service water with Potable water tank as reservoir made ready and OH tanks filling started.
S:8-Mar-2014 S:8-Jul-2014 S:17-Nov-2015
8 Yermarus - 2 800 810 # Unit is running at 810 MW with coal flow 465 TPH. 8 Nos mills are in service
P:28-Jan-2016 P:16-May-2016 P:25-Jan-2017
A:25-Feb-2016 A:21-Jul-2016 A:29-Mar-2017 # COD started at 23.00 hrs on 03.04.2017 and is in progress.

9 Hindalco - 1 150 136 # Unit 1 is running at 136 MW.

10 Hindalco - 2 150 139 # Unit is running at 139 MW.

11 Hindalco - 3 150 0 # Unit 3 is under shutdown for unit overhauling. Duct modification work is planned.

12 Hindalco - 4 150 128 # Unit is running at 128 MW.

13 Krishnapatnam - 1 800 690 # Unit is running at 690 MW with A,B,C,D & E Mills in service with coal flow 390 TPH. Unit is operating with blending coal. Generation in
MU- 12.623 on 05-04-17. Cumulative running hrs so far: 16853 hrs.

14 Krishnapatnam - 2 800 0 # Unit hand tripped at 19:18 Hrs on 01-04-17. Tube leak at Finish SH front assembly from boiler LHS 58 assembly tube no 12 Fish mouth
opening & secondary damages in tube nos 11,10,13 & 14.Boiler LHS 57 assembly secondary damage in tube nos 10,11 & 12. Tube
repair works in progress. Bhel Trichy AGM/ FES & SR DGM/Product Engg FB available at site.
# Generation in MU- 12.999 on 01-04-2017. Cumulative running Hrs so far: 11766 Hrs.

15 MRPL - BOP 0 # GBC1&2is in S/d as Fuel gas availability not there due to disturbance in the refinery(Cumulative running hrs so far: 8720 Hrs).

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16 MRPL - GT1 HRSG1 22 19 # GT1 is running at 19 MW. HRSG 1 was running at 74 TPH with 10 burners in supplementary firing.
# GT 1 & HRSG 1 Cumulative running Hrs so far: 25372 hrs and 17190 hrs respectively

17 MRPL - GT2 HRSG2 37 28 # GT2 is running at 28 MW.

# HRSG 2 taken s/d on 03.04.17 due to GT 2 load reduction.Reduction of HRSG 2 supplementary firing due to high exit gas temperature
of 275 deg C while running with five burners in supplementary firing. As per BHEL TRICHY, Heavy soot deposition suspected in the
Economizer and WPH coils. Also GT 2 is running with IGV mode OFF. This will reduce the temperature of Flue gas output of GT and this
could be another attributing factor of high exit gas temperature of HRSG. Communicated the same to MRPL. MRPL planning to clean the
WPH coils soot depositions during S/d.
# GT 2 & HRSG 2 Cumulative running Hrs: 23240 hrs and 17190 hrs respectively.

18 MRPL - STG1 31.5 0 # STG 1 kept stand by on 04.04.2017 .Cumulative running Hrs :10942 Hrs.

19 MRPL - STG2 31.5 20 # STG 2 is restarted on 03/04/17 and running on 20 MW . Cumulative running Hrs :21347 Hrs.

20 MRPL - UB1 270 145 # UB1 is is running at 145 TPH. Cumulative running Hours so far: 24219 Hrs.

21 MRPL - UB2 270 150 # UB 2 is running at 150 TPH with 100 % Fuel gas firing.Cumulative running Hrs so far: 23252 Hrs.

22 MRPL - UB3 270 150 # UB3 is presently running at 150 TPH.Cumulative running Hrs so far: 24404 Hrs.

23 MRPL - UB4 270 0 # UB4 is S/d on 11/03/17 for Annual Maintenance.

# Cumulative running Hrs so far : 19968 Hrs

24 Malwa - 1 600 0 # Unit 1 is in under shutdown. U#1 boiler tube leakage is attended.

25 Malwa - 2 600 0 # Unit is under SD since 19:30 Hrs on 11.03.2017.

26 NTPL Tuticorin - 1 500 363 # Unit is running at 363 MW with Mills A,C,D,E,F,H in service. MS pressure 126 ksc. Total coal flow 207.3T/hr. Both TDBFPs in service.
Condenser pressure 0.1498. Energy meter reading 5498.59
# TDBFP Acoustic enclosure work in progress.
# FOPH hoist erected. Electrical supply / commng in progress.
# ACW hoist erected. During electrical checking VFD drive found faulty, replacement in progress.

27 NTPL Tuticorin - 2 500 367 # Unit is running at 367 MW with mills A,B,C,E,F,G in service. Condensor vacuum 0.1264. Total coal flow 215 T/hr. Both TDBFPs in
service. Energy meter reading 5491.51
# TG-DMCW, SG-DMCW hoist erection completed. Cable termination completed.

28 Neyveli CFBC - 1 250 229 # Unit-1 is running at 229 MW. Generation : 5.341 MU.

29 Neyveli CFBC - 2 250 216 # Unit-2 is running at 216 MW. Generation : 4.721 MU.

30 North Chennai St-II - 1 600 540 # Unit is running at 540 MW.Generation in ( MU ) : 12.721

31 North Chennai St-II - 2 600 570 # Unit is running at 570 MW .Generation in (MU) : 12.713

32 Vallur - 1 500 0 # Unit is under SD at 04:20 hrs on 06.04.2017 due to PA fan problem. .

33 Vallur - 2 500 457 # Unit is running at 457 MW. Generation in (MU) : 10.54
# Pumps PG test in progress. CEPs test completed and BFPs test is planned today.

34 Vallur - 3 500 430 # Unit is running at 430 MW. Generation in (MU): 9.54

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