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Abstract
Supercritical CO, was used to fractionate a mixture of monoacylglycerols (MAGs), diacylgylcerols (DAGs) and
triacylglycerols (TAGS) using an eight-foot packed column which was kept under thermal gradient conditions and
operated semi-continuously. Fractionation of the glyceride mixtures was affected by both their solubility in COZ and
respective vapor pressure enhancement. The feed material used, approximating a feed stream used in the industrial
enrichment of MAGs, was composed of 48.7 wt.% MAG, 46.3 wt.% DAG and 5 wt.% TAG, having main acyl chain
compositions of 6 wt.% C16:0, 23 wt.% C18:O and 59 wt.% C18:l. The resultant top product from the fractionation
column had MAG concentrations as high as 90 wt.% and no TAG, which is comparable to that produced by
molecular distillation.
The effects of pressure, temperature gradient, CO2 flow rate and feed composition on the separation efficiency and
yields were investigated. Increasing the column pressure from 172 to 344 bar or the density of CO2 from 420 to
720 kg mm3 increased the yield of the top product. However, with those increases, the supercritical fluid became less
selective, with the MAG concentration decreasing from 84 to 56 wt.%. At 207 bar, a linear temperature gradient
varying from 65 to 95C gave the best selectivity when compared to other temperature gradient schemes. Increasing
the CO2 flux from 1.8 to 10.3 g min- cm- resulted in little change in the MAG concentration, but the top-product
yield decreased from 14.4 to 2.3 g kg- CO,. As the MAG concentration in the feed mixture increased from 48.7 to
63 wt.%, the MAG concentration in the top product (at 207 bar and 65-95C) increased from 79.4 to 86 wt.%. 0 1997
Elsevier Science B.V.
MAG products in the food industry has increased modified supercritical carbon dioixde (SC-CO,)
steadily due to the desire to use purer and better- may be used for separation of nonpolar lipid
defined products with superior performance prop- components from polar moieties, or for the frac-
erties. For example, in cakes and icings (frostings), tionation of lipid materials having significant
the textural profile of the product in the mouth is differences in molecular weight or vapor pressure.
critical, and depends on the composition of the Fractionation in a packed column amplifies these
emulsifier which is added. molecular differences by varying the solvent
Monoglycerides are partial esters of glycerol strength of the fluid through sequential pressure
containing higher molecular-weight fatty acids. changes or via a longitudinal temperature gradient.
They are commonly produced by esterifying There are many reports describing the potential
glycerol with fatty acids, by transesterification of of SCF solvents to fractionate polymers with
triacylglycerols (TAGS) with glycerols, or by enzy- respect to molecular weight, chemical composition
matic cleavage of TAGS. The objective of these and backbone structure, and to purify speciality
reactions is to obtain a product of defined glyceride monomers which cannot be processed by other
composition, and frequently with maximum separation techniques [4-71. There has been lim-
monoacylglycerol and minimum triacylglycerol ited research on fractionation of the lipid constitu-
content. However, these reactions often produce a ents of natural oils, but studies have demonstrated
mixture of MAGs, DAGs and TAGS. For many the potential of thermal gradient [ 8-101 or pressure
purposes, the equilibrium mixtures obtained from gradient [ 111, and packed-column fractionation
gycerolysis or transesterification reactions may be [ 121 methods toward this end. The motivation for
used directly following the separation of the unre- these studies has been to alter the chemical com-
acted glycerol. When this mixture is used as a food position of the feedstock, such as fractionation
emulsifier, DAGs and TAGS are essentially inert and concentration of fatty acid ethyl esters or
and merely dilute the MAGs composition. removal of terpenes from citrus oil. Fractionation
Therefore, separation of glycerides to produce a studies to isolate ethyl esters of codfish oil have
high-value product which is rich in MAG is shown that it is possible to isolate 90% or more
desirable. of the C20 esters in the retrograde region ( 150 bar)
The commercial emulsifier product mixtures are using an internal hot finger [ 131. Isolation of
called 40% monos, 60% monos or 90% monos, cis-5,8,11,14,17-eicosapentaenoic acid (EPA) and
depending on the percentage of MAGs. Separation cis-4,7,10,13,16,19-docosahexaenoic (DHA) from
of these glyceride mixtures is based on the vapor fish-oil derivatives [8], from herring oil [9], and
pressure and molecular weight of their respective anchovy oil [2] has also been demonstrated to be
constituents. The commonly used separation meth- amenable to supercritical fluid fractionation
ods for glycerides are molecular distillation, (SFF). Fractionation using hydrocarbon solvents
adsorption, and chromatography. High monoacyl- such as ethane, propane, butane, pentane, ethene,
glycerol-containing emulsifiers are commonly man- propene and butene at high pressures has been
ufactured using molecular distillation. However, used to recover high-grade monoglyceride from a
the use of high vacuums and temperatures (usually mixture of glycerides and glycerol [ 141.
more than 200C) associated with molecular distil- In recent years, particular emphasis has been
lation are problematic, leading to the possibility placed on the production of fractions of anhydrous
of alteration of some of the components and the milk fat using SFF [ 15-171. Fractions obtained by
formation of undesired products [2,3]. the supercritical fluid process melt more homoge-
A possible new refining technology for manufac- neously than those obtained by fractional crystalli-
turing high-MAG emulsifiers is supercritical fluid zation. Other studies employing SFF have been
fractionation. A supercritical-fluid based process made on olive oil [ 181, citrus oil [ 19,201, butter
is a viable alternative to the conventional process fat [ 211 and menhaden oil [ 8,221. Most column
for separating these high-value feedstocks from fractionation studies to date have been semi-con-
reaction mixtures or by-product streams. Pure or tinuous operations, although a few large-scale con-
J. W. King et al. /Journal ojSupercritica1 Fluids 10 (I997) 127-137 129
tinuous operations have been reported [23,24]. A solubility data for all the common mono-, di- and
mathematical model [ 151 has been applied to the triglyceride species in SC-CO2 is not available, and
fractionation of milk fat, and a process study and there has not been a systematic study performed
economic analysis have been provided [ 171. to date to measure the distribution coefficients or
The thermodynamic basis and the process interaction coefficients of glycerides in SC-CO, at
dynamics for the column fractionation of glycer- various conditions.
ides has not been completely understood. When a In this paper, we describe the fractionation of
mixture of glycerides is allowed to equilibrate with glycerides with respect to their vapor pressure and
SC-CO,, some of the glycerides dissolve in the molecular weight. Glyceride mixtures of mono-,
CO, phase while some CO2 dissolves in the glycer- di- and triglyceride were selected for this study
ide phase. Such a system, consisting of a glyceride- since they are readily available and can be used to
rich phase and a CO,-rich phase, may be consid- study the influence of molecular weight, polarity
ered as a pseudo-binary system. The distribution and fatty-acid composition on the fractionation of
of glyceride species between the two phases is the glycerides. This study identifies the important pro-
basis of separation and fractionation. This distri- cess variables, and optimizes conditions which
bution depends on the glycerides vapor pressure allow the attainment of high separation efficiency.
and the CO,-glyceride and glyceride-glyceride
interactions. These interactions are influenced by
differences in molecular weight, polarity and chem- 2. Experimental
ical structure of the glyceride species. Distribution
of the glyceride species between the two phases 2. I. Materials
can be approximated by determining their
interphase distribution coefficient. For a given mix- The feed material used for this study was a
ture, the distribution coefficient is a function of mixture of mono-, di-, and triglycerides called
solvent strength (i.e. density of CO*) and temper- Myvatex Mighty Soft@ Softener, obtained from
ature. A theoretical treatment of the equilibrium Eastman Chemical Company (Kingsport, TN).l
relationships of a multicomponent two-phase This material was approximately 40% monoglycer-
system is complicated. The principles involved are ide, produced by glycerolysis of partially hydro-
essentially the same as a binary system, except that genated fat. It is a solid at room temperature. The
we have to account for solute-solute interactions. composition of the feedstock, analyzed by super-
Solubilities of triglycerides found in fats and oils critical fluid chromatography (SFC), is shown
have been reported by many researchers [25-291. in Table 1.
The solubility of monolaurin in SC-CO2 was found
to be 30 times lower than those for di- and Table 1
trilaurin. Although trilaurin has a molecular Feed material composition
weight 2.3 times higher and a vapor pressure 150 Parameter Weight percent
times smaller than monolaurin, the high polarity
of monolaurin was found to limit its solubility MAG DAG TAG
in SC-CO2 [28]. Increasing the fatty-acid chain
Mean 48.7 46.3 5.0
length results in a greater solubility of MAG Standard deviation 2.9 2.5 0.4
compared to TAG of an equivalent fatty-acid Coefficient of variation 5.8 5.4 9.3
chain length, as demonstrated for the case
of a monooleylglycerol/trioleylglycerol pair [ 301. Average of 13 determinations.
Engineers Inc., Erie, PA), allowing the fractionated the supercritical fluid chromatograph, which was
product to be collected in a flask. Finally the gas equipped with a timed injector (200 nl injection
stream passed through a dry test meter (Singer loop; Valco Inc., Houston, TX) which was held
Model DTM- 115, American Metering Division, open for 1.8 s, a Dionex SB-Octyl-50 capillary
Philadelphia, PA) to measure the total gas volume, column (10 m x 50 nnr i.d., 0.5 urn film thickness),
and was then vented to the atmosphere. a flame ionization detector operating at 350C
Most runs took approximately 2 h and the total and an integrator (Data Jet-CH2, Spectra-Physics,
amount of top product collected was about 1 g. San Jose, CA). The column temperature was held
Short run-times and product collection times were at 100C for 5 min and then increased to 190C at
chosen to ensure that the feed material composi- a rate of 8C min- . The carrier gas was COZ
tion would not be altered significantly during the (SEC/SFE grade, Air Products, Allentown, PA).
run. At the end of each run, the column was The pressure programming used was 120 bar for
depressurized by venting out the CO* and draining 5 min, followed by an increase to 304 bar at a rate
the lipid phase. The column was then cleaned in of 8 barmin- and a final hold of 3 min. Internal
flowing CO, at 275 bar for more than 4 h. standard calculations were performed to calculate
the weight percentages of FFA, MAG, DAG and
2.3. Experimental design TAG fractions in the top and bottom products.
Table 3
Molecular weight, solubility parameter and vapor pressure [32] of mono-, di- and triacylglycerols
product than in the feed material. The maximum an increase in solvent strength makes the process
deviation between two runs was less than 8.9% for less selective. A similar effect has been observed
the total concentration of MAGs, and less than by other researchers [13,23,30]. The increase
21.3% for the total yield collected. These recorded in pressure also resulted in a higher top-product
differences between the two runs are probably due yield. The top product yield decreased from
to non-attainment of the final equilibrium solubil- 15 g kg- COZ to 2 g kg-l CO, as the pressure
ity of the solutes in the SC-C02. The mono- decreased from 345 to 172 bar (Fig. 4). A further
glyceride mixtures made from oils containing decrease in pressure lowered the yield significantly,
unsaturated fatty acids using conventional tech- to the extent that at pressures below 152 bar there
niques are frequently exceedingly dark. The top was no measurable yield collected. At pressures
product from the fractionation column was much equal to or below 155 bar, the solubilities of glycer-
lighter in color (white). The removal of the color ides are very low.
bodies by SCF fractionation is highly desirable if
the top product is to be used as a food additive, 3.2. Eflect of the temperature gradient
since lighter color is a valuable attribute.
Determining the most effective temperature gra-
3.1. Eflect of pressure dient along the column was done at a pressure of
207 bar and a CO2 flow rate of 2 1 min-. A
The effect of pressure was examined by keeping pressure of 207 bar gave high selectivity and a
the column temperature gradient constant for the sufficient amount of yield for analysis. The low
four zones at 65, 75, 85 and 95C respectively, flow rate allows retention times for the solvent of
and a COZ flow rate of 2 1min-l (measured at more than 5 min in each zone, and ensures that
23C and 1 atm). It has long been known that adequate thermal equilibration is maintained
higher pressure results in an increase in the solvent within the column. Five different types of temper-
power and in the solubility of glycerides. -As the ature profiles were selected for this study. Fig. 5
pressure increased the MAGs concentration in the shows the various temperature gradient profiles
top product dropped from 89% MAGs at 180 bar which were established along the column so that
to 58% MAGs at 345 bar (Fig. 3). As the pressure T4 2 T3 2 T2 2 T 1. Two constant-temperature pro-
increases at constant temperature, the solubility of files were used, one at 65C (TG-1) and the other
components having lower volatilities (i.e. di- and at 90C (TG-5). Two linear temperature gradients
triglycerides) increases more than the solubility of were tested, one using a temperature range of
the more volatile compounds [ 291. Therefore, such 65-95C (TG-3) and the other from 50 to 100C.
J, W. King et al. /Journal of Supercritical Fluids 10 (1997) 127-137 133
c
nnnn
Feed
g 40 u
-P 20
3
0
Pressure, Bar
Fig. 3. Influence of pressure on the top-product composition
for a column kept at a CO, flow rate of 3 1mini and a linear
temperature gradient of 65-95C.
t
h
$
s 20
1
8
2
i? Top Product
Pressure, bar
Fig. 4. Influence of pressure on the top-product yield at a
CO2 flow rate of 3 1mm and a linear temperature gradient
of 65-95C.
100
95
Preheater
I I//
65
60
0 1 2 3 4 5
Column Zone
TG-1 TG-2 TG-3 TG-4 TG-5
Fig. 5. Types of temperature gradient profiles tested (zone 0 is Temperature Gradient Profile
the preheater).
Fig. 7. Effects of temperature profile on top-product yield at a
CO, flow rate of 3 1min- and a pressure of 207 bar.
I MAG
czza DAG
ssss TAG
better top-product yield than the other column
temperature profiles.
Table 4
Mean and standard deviation of feed and top-product composi-
tions obtained at 240 bar and a temperature gradient of
80 65-95C
E Material MAC (wt.%) DAG (wt.%) TAG (wt.%)
$ 60 0 MAG
b Feed A 48.7 +2.9 46.3k2.5 5.OkO.4
#Z
Product A 73.9k5.3 28.9k7.1 0.4kO.2
g 40
Feed B 63.OkO.3 3.3 * 0.2 3.6kO.l
Product B 82.4_+1.8 17.0* 1.8 0.0
5 20
3
0 cl rl
u
re
4. Conclusion
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