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APX PACKAGE
Table of Contents
1. Safety precautions ............................................................................................................................. .............................. 2
2. Introduction .............................................................................................................................. ........................................ 3
3. Installation and wiring .............................................................................................................................. ....................... 3
4. Startup and control features .............................................................................................................................. .............. 4
5. Internal timers adjustments .............................................................................................................................. .............. 5
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1. SAFETY PRECAUTIONS
To prevent injury and property damage, follow these instructions. Failure to adhere to installation/operation
procedures and all applicable codes may result in hazards as indicated by warning codes below:
The meaning of each symbol in this manual, and on your equipment, is as follows.
This is the safety alert symbol. Read and follow instructions carefully to avoid a dangerous situation.
This symbol alerts the user to the presence of dangerous voltage inside the product that might cause bodily
harm or electric shock.
As with all electrical products, read manual thoroughly. Only qualified, expert personnel should
perform installation and maintenance. Do not disassemble or repair unit unless described in this manual; death or injury to
electrical shock or fire hazard may result. Specifications and manual data are subject to change. Consult factory for
additional information.
2. INTRODUCTION
The advanced pump control package is designed to meet UL-508 requirements and provide different alternating modes
and Lead-Lag control based on input signals from float switches (FSW) or pressure switches (PSW).
All float switch inputs are fed from PLC internal 24VDC power supply and they should be Form-A N.O. contacts for
Emptying application and Form-B N.C. contacts for Filling applications. See picture below for float switches
arrangements. The control panel has four main inputs and one redundant Enable input. The control system monitors status
of all float switch inputs and generates an alarm output when
abnormal sequence is detected. The common alarm light will
indicate a faulty float switch number by number of flashes.
The standard advanced pump control panel consists of an
industrial UL Type 4 enclosure (other types are optional), two
combination motor starters with electronic overload relays,
PLC based control system, two Hand-Off-Auto (HOA)
switches, two run pilot lights & one common system fault
light on the door of the enclosure.
The options for standard package include main disconnect
switch with handle lockout provision in OFF position, two
pump fault lights, two motor seal failure relays, two digital hour meters, Horn or Buzzer with silence push button, and a
Beacon light.
The float switch alarm will be deactivated when fault condition is cleared. When it is disabled, the PLC does not
monitor float switches sequencing. Default is Enabled.
Note: This feature will be automatically disabled when Feature #3 is disabled or feature #6 is enabled.
6. Feature #6- Proof of Flow. When it is enabled, the PLC input wiring configuration should be as it is shown on the
drawing to the left. The PLC monitors flow switch FLSW
input P1 after lead pump start. If flow switch FLSW is not
closed within 15 sec. non-adjustable time delay when lead
pump started or opens at any time after that, the system will
stop a lead pump, initiate an alarm and assign a lead status
to another pump and start it. The alarm can be cleared by
putting the corresponding HOA switch in OFF position.
When Feature #6 is disabled, the PLC monitors all inputs in
4-float switch configuration. Default is Disabled.
Note: Enabling Feature #6 will automatically disable features #1,
#3, #4 and #5. This feature will be automatically disabled when
Feature #7 is enabled.
7. Feature #7- High level run latched. When it is enabled and alarm level switch ASW is closed, both pumps will run
until Stop switch SSW is open even if Feature #3 is disabled. Default is Disabled.
Note: This feature will be automatically disabled when Feature #6 is enabled. When this feature is enabled, feature #6 will be disabled.
insert a screwdriver and turn the potentiometer CW to the mechanical limit then turn it 30 degrees CCW and alarm LED
flashes 4 times. For 7 days setting insert a screwdriver and turn the potentiometer CW to the mechanical limit and alarm
LED flashes 5 times. Call FCS factory if different setting for the timers are required.
7. PRINCIPLE OF OPERATION
When power is applied, both MMSs are in on position and HOA switches are in OFF position, both pumps will be in stop
mode and alarm light will indicate positions of TMR1 and TMR2 for 10 seconds. The control mode is set to 4-float switches
by default. When Stop float switch SSW on input P0 is closed and other floats on inputs P1-P3 are open, the system is
ready for operation but pumps are still in Stop mode.
Hand Mode. Any pump will start if corresponding HOA switch is in Hand position and stop if either its HOA is in OFF
position or SSW float is open (low level protection). The low level protection for Hand mode can be disabled by
programming feature #4. The status of Lead Start and Lag Start float switches are not monitored in Hand mode. With
factory installed jumper JFA the alarm output will be activated by closed high level float switch ASW or fault relays FR1 and
FR2. In order to exclude a pump fault from alarm, remove JFA jumper. If system was power up with both HOAs in Hand
position, pumps will sequentially start with 4-second delay to decrease starting inrush.
Auto Mode with float switches. The control system assigns Lead and Lag status to pumps and alternates them based on
selected features. The default setting for alternation is at every start. When both HOA switches are in Auto position and
Stop and Lead Start float switches are closed, lead pump will start. The lead pump will run until Stop float switch is open
provided by enabled by default Feature #3 (Latched Pump Start).
Example: If Lead Start float switch is closed with closed Stop float switch, lead pump starts after 4-second time delay.
When Lead Start float is open, lead pump stops even if Stop float is still closed. If Lag Start float switch is closed with
closed Stop float switch, lead pump starts after 4-second time delay. When Lead Start float is open, lead pump stops even
if Stop float is still closed.
If Feature #3 is disabled, the control system starts and stops pumps independently by corresponding float switch. The Stop
float still disables both pumps. The alternation will occur at next start and the lag pump will become a lead pump. The lag
pump will start after adjustable by TMR1 time delay when Stop, Lead Start and Lag Start float switches are closed and
run until the Stop float switch is open. The lead pump will be replaced with the lag pump automatically with both HOA
switches in Auto position when its motor protection is tripped or lead pump HOA is set to OFF position. If both HOA
switches where in Auto position and one is put In Hand position, the corresponding to this switch pump will become a
lead pump.
Auto Mode with pressure switches. In order to change control mode to Two-Pressure switches
with Proof of Flow, change feature #6 setting to Enabled. The PSW1 Pressure switch on terminal
P0 will start and stop a Lead pump. The 2nd Pressure switch on terminal P2 will start and stop a
Lag pump. The N.O. Flow Switch contact should be wired to 24+ and P1 terminals and if it is not
closed in 15 seconds when any pump starts, the system will stop this pump and initiate an alarm. If
No Flow alarm occurs when lead pump is running, the system will initiate an alarm and stop
current Lead pump and replace it with Lag pump. If this configuration does not require a Proof of
Flow, install a jumper between 24+ and P1 terminals.
Alarm Output and Light. The alarm light works as an indicator for TMR1 and TMR2 positions, faulty float switch number
and system alarm. The control system provides three form C fault relay outputs and one common red alarm light. The FR1
fault relay contact is for Pump #1 fault activated by EOL1 or MMS1, FR2 fault relay contact is for Pump #2 fault activated
by EOL2 or MMS2 and AR is a common alarm relay contact activated by all applicable faults and alarms. With factory
installed JFA jumper, the alarm level float switch or one of the motor fault relays will activate an alarm relay and alarm pilot
light and deactivate them when level drops or fault is cleared. In order to clear a motor fault, the corresponding HOA switch
should be put in OFF position. If the horn option DPX-Q is installed, the horn will sound during alarm condition and can
be turned off by Silence pushbutton. If APX-STR seal failure option is installed, the system will monitor resistance
between pump case and internal electrode and trip when there is a moisture and resistance is less than a relay set value.
The system will stop a faulty pump and provide alarm light and relay output.
This manual is applicable to all Franklin Control Systems (former Cerus) standard APX duplex starter panels built after
September 18, 2013.
8. SPECIFICATIONS
Disconnect and lock out all power before installing or servicing equipment.
This equipment may require locking out multiple power sources prior to service.
Warranty Information
Franklin Control Systems provides 5-year warranty for all Franklin Control Systems brand electrical components excluding
thermal protection devices. All other brand name devices installed in Franklin Control Systems control panels will carry
original manufacturer warranties.
Warranty period is 60 months after date of invoice. Detailed warranty terms and conditions are available from
Franklin Control Systems Industrial or can be found at www.Franklin-Controls.com
o If the APX panel does not operate properly because of any defective component under normal and proper use within
the warranty term, contact an authorized FRANKLIN CONTROL SYSTEMS distributor or FRANKLIN CONTROL
SYSTEMS technical support.
Warranty is void if damage to the unit was caused by any of the following:
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