Академический Документы
Профессиональный Документы
Культура Документы
.794121.014-021
Nov 29/11
-2-02
LIST
RECORD OF REVISIONS
Page Transmittal
Rev. Section, Sub-Section, ,g letter
rni"'711
ULI IVI ......
Signed
document reference Date
No. Subject revised added deleted
No No.and
date
1 I I
RECORD OF REVISIONS
Page 1/2
Nov 29/11
-2-02
LIST
LIST OF EFFECTIVE PAGES
LIST OF EFFECTIVE PAGES
Page 1/2
Nov 29/11
-2-02
LIST
Designation of Number
. No.
.301569.002 Bracket 1
Label
List of Folders
Folder No. 1 1
Page 1/2
Nov 29/11
-2-02
ONBOARD PARAMETRIC
AND AUDIO INFORMATION RECORDING DEVICE
MAINTENANCE MANUAL
.794121.014-021
Nov 29/11
-2-02
MAINTENANCE MANUAL
RECORD OF REVISIONS
Page Transmittal
Authorizing
Rev. Section, Sub- refer-
document Signed
No. revised deleted ence No.
No
and date
1 List of effective pages1/2 .0196 10.08
pages .-2012-- 2012
1
031.31.00 page2
031 . 3 1 . 0 0
RECORD OF REVISIONS
Page1
Nov 29/11
-2-02
MAINTENANCE MANUAL
RECORD OF REVISIONS
I Authorizing
ransmittal
Section, letter refer-
document ISigned
No. Section, Subject 1cv,,.,..;u
,.J
added deleted ence No.
No
and date
.00
REVISIONS
2
1
-2-02
MAINTENANCE MANUAL
Section, Section,
Sub-Section, Date Sub-Section, Page Date
Subiect Suect
- .31 216 Nov 29/11
Title Page Nov 1
031.31 .00 217 Nov 29/11
218 Nov 29/11
Record of 1 Nov 29/11
Revisions 2 Nov 29/11 219/220 Nov 1
221 Nov 29/11
List of Effective 1/2 Aug 10/12
Pages 222 Nov 29/11
223/224 Nov 29/11
of Contents 1/2 Nov 29/11
225 Nov 29/11
List of 1/2 Nov 29/11 Nov 29/11
226
Abbreviations
227 Nov 29/11
lntroduction 1/2 Nov 29/11 228 Nov 29/11
031.31 .00 1 Nov 29/11 229/230 Nov 29/11
2 Nov 29/11 231/232 Nov 29/11
3 Nov 29/11 233 Nov 29/11
4 Nov 29/11 234 Nov 29/11
5 Nov 29/11 235 Nov 29/11
6 Nov 29/11 236 Nov 29/11
7 Nov 29/11 237 Nov 29/11
8 Nov 29/11 238 Nov 29/11
9 Nov 29/11 239/240 Nov 29/11
10 Nov 29/11 241/242 Nov 29/11
11 Nov 29/11 901/902 Nov 29/11
12 Nov 29/11 1001/1002 Nov 29/11
101 Nov 29/11 Nov 29/11
Appendix 1/2
102 Nov 29/11
Nov 29/11
103/104 Nov 29/11 031.31.01 1
2 Nov 29/11
201/202 Nov 29/11
3 Nov 29/11
203/204 Nov 29/11
4 Nov 29/11
205 Nov 29/11
Nov 29/11
206 Nov 29/11 031.31.02 1
207 Nov 29/11 2 Nov 29/11
208 Nov 29/11 3 Nov 29/11
209 Nov 29/11 031 .03 1 Nov 29/11
210 Nov 29/11 2 Aug 10/12
211/212 Nov 29/11 3 Nov 29/11
Nov 1 4 Nov 29/11
213/214 Nov 1
031 .04 1/2
215 Nov 29/11
TABLE OF CONTENTS
Section,
Sub-Section,
Subject Subject Page
LIST OF ABBREVIATIONS
- Analog Signals
-Switch
BIST -Built-ln Self Test
BSC -Binary Serial Code
DS -Discrete Signal
SPTA -Spare Parts, Tools and Accessories
-est Equipment
GBPD -Ground-Based Processing Device
-Portale Personal Computer
rec. -recording
EVNT -event
MS -Maintenance Schedule
-Maintenance Manual
RSLVR -resolver
- ask Card
TR -echnical Requirement
INTRODUCTION
The Maintenance Manual for the -2-02 onboard parametric and audio information re
cording device (hereinafter referred to as the -2-02 item) is essentially document con
taining the technical description and operating instructions, which include all the information
required for proper operation (transportation, storage, use and maintenance) of the -2-02
item.
The contains the information the composition and functions of the -2-02 item as
whole, as well as the composition of and functions performed the -2-02 item
components, and contains the basic specifications required for operation of the -2-02
item, the list of most frequently occurring troues in the order of probabllity of their occur
rence and their detection and remedy instructions.
The Task Cards contain the sequence of operations for serviceabllity check and maintenance
of the -2-02 item.
This is followed the -2-02 item storage and transportation rules, as well as the de
scription and operation of its components.
During the -2-02 item operation, adhere to this , object MS and service documents
for the - flight data reading set and the ground-based processing device (hereinafter
referred to as the GBPD).
031.31.00
NTRODUCTION
Page 1/2
Nov 29/11
-2-02
MAINTENANCE MANUAL
-2-02 ONBOARD PARAMETRIC AND AUDIO INFORMATION RECORDING DEVICE -
DESCRIPTION AND OPERATION
1 GENERAL
031.31 .00
Page 1
Nov 29/11
1
--
5\
1 --2-02;
2--2;
--2;
4--6;
5--
1.4 The -2-02 item is operated according to its technical condition till failure with monitor
ing of its reliabllity level.
The assigned service life of the -2-02 item is at least 25000 h flown within the as
signed service time of at least 25 years.
With the -2-02 item in use, the -6 subsea acoustic beacon is subject to re
placement in 10 years of operation, and the -3 dynamic microphone device-in 12.5
years of operation.
031.31 .00
Page 2
Nov 29/11
-2-02
MAINTENANCE MANUAL
2 OESCRIPION
1 The -2-02 item ensures collection, conversion and recording of the information arriv
2. ing through the data links from the object transmitters and systems in the form of analog
and discrete signals, as well as of the service information and that arriving in the form of
r serial code.
2.1.1 The -2-02 item ensures conversion and recording of up to 89 analog signals of the
following types:
- voltage of to 6.3 V -63 parameters;
- voltage of to 5 V -four parameters;
- voltage of to 31 V through the -2-02 item power supply circuits -two parameters;
-the vo/tage of to 140 V 400 Hz -two parameters;
-the ratio of voltages supplied from the RSLVR transmitters for the turn angles within
range of to 360 -three parameters;
-the ratio of voltages supplied from the synchro transmitters -two parameters;
-the voltage supplied from thermocouples within range of to 0.05 V -four parameters;
-the active resistance of 70 to 21 ohms -three parameters;
-the sinusoidal signal (or square pulse) frequency within range of 7 to 10000 Hz - six
parameters.
The error of conversion from the top level of the measured signal makes up:
-for the signals of the voltage, voltages ratio and active resistance types, the ac
tive resistance is not in excess of 0.5 %;
-for the signals of the voltage type -not in excess of 1.0 %;
-for the signals of the frequency type, the square pulse is not in excess of 0.1 %.
2.1.2 The -2-02 item ensures conversion and recording of up to 80 discrete signals of
the following types:
-signal absence -break chassis fault; signal presence -the voltage within range of
4 to 31 V;
-signal absence -break; signal presence -chassis fault.
2.1.3 The -2-02 item ensures recording of the serial code -ten channels.
2.1.4 The -2-02 item ensures recording of the BIST character, as well as of the service
parameters of the -2 unit:
-current time;
-date of flight;
-flight number;
-registration number.
The -2-02 item is of recording the current time (from the single helicopter
time system).
2.1.5 The -2-02 item ensures recording of the audio information arriving through three
channels (channels 1, 2 and 4) from the radio communication equipment and through
031.31 .00
Page
Nov 29/11
one channek(channel 3) from the - non-directional microphone device in the flight
compartment. Audio channel specifications:
-the maximum range of the received signal amplitude for each input is 0.02 to 10.0 V.
Additionally, the range expansion from 0.02 to 100.0 V for two channels is possie;
-the operating frequency range for channels 1, 2 and 4 is from 150 to 3500 Hz; for
channel 3 -from 150 to 5000 Hz;
-the input resistance module for each input at frequency of 1000 Hz is at least
12 kilohms;
-the "(signal+noise)/noise" ratio of the "record-playback" channel during playback
the ground-based device is at least 44 dB;
-the record/playback audio channel harmonic factor at frequency of 1 Hz is not in
excess of 2 % ;
-the isolation ratio between two of four audio channels is at least 35 dB.
2.2 The -2-02 item ensures the possibllity of power supply to the following consumers:
-to the potentiometer transmitters through three separate lines with voltage of
(6.3000.025) V, 0.25 The short circuit in any line does not affect the serviceability of
other lines;
-to the transmitters and "dry" contacts with voltage of 27 V with current consumption
not exceeding 1
2.3 The parametric and audio information is recorded in the -2 recorder in synchro
nism.
2.4 Reading of the information recorded in the -2 recorder is effected with the aid of the
- portae flight information reading set. The read information is processed with the
aid of the ground-based processing device (GBPO).
2.5 Ouring playback of the recorded audio information, provision is made for the voice intelli
gibllity of at least 97 % through channels 1, 2 and 4 with the noise level not exceeding
85 dB; through channel 3 - at least 70 % with the noise level being not in excess of
80 d8.
2.6 ln the nonvolatile memory of the -2 unit, provision is made for saving the paramet
ric information for at least 27 last hours of operation with the recording rate being 512
twelve-t words per second or for at least 36 last hours of operation the recording rate
being 256 twelve-t words per second, as well as for saving the recorded audio infor
mation for at \east 2 last hours 15 min of operation through each of four channels. The
parametric and audio information is recorded into the nonvolatile memory in the "ring"
mode.
2.7 ln the -2-02 item, provision is made for failure search up to structurally replaceae
unit with the aid of the built-in test facilities of the units (-2-02, -2, -2).
The BIST results are displayed on the -2 panel and are generated in the form of an
external discrete signal:
-serviceae condition - voltage of +27 V;
-failure -broken circuit.
2.8 The time the -2-02 item is ready for work is not in excess of 60 s within the entire
range of operating temperatures. Additional heating is not required.
2.9 The -2-02 item ensures continuous operation for 30 h.
2.1 The -2-02 item is powered from two independent power sources with the rated
voltages of 27 V joint through diode isolation (through the "OR" circuit). The tolerae
031.31.00
Page4
Nov 29/11
-2-02
MAINTENANCE MANUAL
range of power voltage variation is 18 to 31 V. The total power consumption of the
-2-02 item is not in excess of 40 W.
2.10.1 With the power supply system operating normally or partially, the -2-02 item retains
its operability during the power supply interruption for longer than 80 ms. With the
power supply interruption exceeding 80 ms, non-operation of the -2-02 item is tolera
e for the time of power supply interruption with removal of the serviceabllity signal and
with full automatic restoration of its characteristics after restoration of power supply.
2.10.2 For the time of abnormal operation of the airborne power sources, interruption of the
-2-02 item operation is tolerae. Upon restoration of the normal, partial or emergen
cy operation of the power supply system, the -2-02 item will automatically and fully
restore its characteristics.
2.10.3 The -2-02 item retains its serviceabllity during start up of the aircraft engines and
APU from the external and airborne power sources in case of drop of voltage across the
power busbars to the value of not below 1 V for longer than 1 s and to the value of
at least 14 V for longer than 5 s with subsequent restoration of the voltage to the val
ue of at least 15 V for longer than 40 s
2.11 The mass of the -2-02 item is not in excess of 13.33 kg. The masses of the -2-02
item components are as follows:
- -2-02- 4.8 kg, maximum;
--2- 7.2 kg, maximum;
- -2-1. kg, maximum;
- -6- .25 kg, maximum;
- -3- 0.08 kg, maximum.
2.12 The -2-02 item retains its serviceabllity, when exposed to:
- sinusoidal vibration within frequency range of 5 to 2000 Hz with the vibratory displace
ment amplitude of 0.5 to 5.0 mm and with the vibrational acceleration amplitude of 19.6 to
49.0 m/s2 (from 2 to 5g);
- broad-band random vibration within frequency range of 1 to 2000 Hz with the total
root mean square value of acceleration not exceeding 110.9 m/s2 (11.09g) and spectral
density of acceleration ranging from 0.005 to 0.200g2/Hz; for the -3 - within
frequency range of 1 to 500 Hz with the total root mean square value of acceleration
of 14.2 m/s2 (1.42g) and spectral density of acceleration ranging from 0.001 to
0.050g2 /Hz;
- multiple physical shocks with the shock acceleration peak value of 150 m/s2 ( 15g) and
shock acceleration duration of 15 ms;
- single physical shock with the shock acceleration peak value of 150 m/s2 (15g) with
the shock acceleration duration of 15 ms;
- linear acceleration with the acceleration value of 98.1 m/s2 (10g);
- low atmospheric pressure of 0.67 kPa (5 mm Hg);
- fast pressure variation from 74.7 to 0.67 kPa (from 560 to 5 mm Hg) for -2 and
-3;
- low environmental temperature: operating- minus 60 , extreme- minus 65 ;
- high environmental temperature: operatingc- c,55 short-time operating - 70 , ex-
treme- 85 ;
Page5
Nov 29/11
- cyclic temperature variation from minus 65 to 85
- fast temperature variation from minus 60 to 55
3 OPERATION
The operating principle of the -2-02 item, whose functional diagram is shown in Fig
ure 2, is based on sequential cyclic interrogation of the aircraft transmitters and systems
specified the list of recordae parameters the -2-02. The -2-02 receives
the parametric information in the form of analog and discrete signals, as well as the signals
transmitted through the code exchange channels.
Page6
Nov 29/11
-2-02
MAINTENANCE MANUAL
\___,/
>
i:::;;
' '
>
!"-
N
I-
GBPD
,1,
N
f
:::
::s:
'
Ir
>,
l
i
0
'i5
<(
::,
'
+
,.
1-
>
t1
t
Auii
> N
system (18 to 31 )
,,
E
0 ,_
-o
..... ::,
!"-
35H-2M
recorder
"
I
Manual activation 2
iuewd1nbe
to 31) V
3 ,,
--.--------+-+-+---u d1 J
ro
BIST- Eicnv1
,,
BIST-Pm1
BIST- nYl/1
,_
c
;:: :
.. t5
)
:
00
(1
>
microphone
(.)
2
(.)
:
....
YM.0.-3
!'-
N cr cr
ys
'- 1euue:) 6u :)
ro ro
(/)
-
'
UO!fBWJOJ
'
(.)
1 J.
;::
t5 ':)J OScJ
;
ro
"
>,
i. ":)J OScJ
:s;
ii iiiiiii,i
\
Q. : 088
... ...
:::,
..
r
s
1 s1eu6,s u 3
ro
i
1-
(f)
.. sind e:)US!SJ-6!H I
Power supply from
"'1"
1:
t
'
:::,
"'1"
se1dno:)ow1e1
UO!JB!PB N
1enueV\I
SOJ:)US
l l l
N ro
-2-
(/)
l u, s :
::ewnv seq01d :)uenbe1:::1 )
5
(.)
U!}!}:) LO )
SJS!Wll
:),iewnv ('()
ro:
('()
cJlScJ <(
,.,.,,.,,. .... v
N
61 00
N <.D
N z OOtr '61 OV
\
( \) wss 1:)1
l t
eoqJ!B WOJJ 1ddns J6M0d N 1---- ..,._. SJS!J 1ddns JMOd
,
(')
#
Od89
Power<11-
6.3V
transmitters, 3
transmitters,
supply to
supply to
Power
27 V
Figure 2 - Functional Diagram of -2-02 ltem
031 .31 .00
Page7
Nov 29/11
The -2 generates the values of the service parameters (flight date, flight number,
registration number) d transmits this information to the -2-02. The parametric
formation collected and converted i the-2-02 is transmitted through r serial
code channel (8SC reg.) to the -2 for saving i the nonvolatile memory.
The audio information arrives through four channels (three channels from the radio com
munication equipment and channel from the -3 nondirectional microphone device)
directly to the -2, which converts d records the audio information i the nonvolatile
electronic memory.
The recording cycle lasts for 1 second. The -2-02 item s conversion d record
ing of the signals listed in 1 at least every second.
The information frame contains 1024 positions (words). The information frame is subdivid
ed into 16 sublrames. Each sublrame consists of 64 words, each of them comprising
12 ts. The analog or discrete signals recorded at frequency of 1 Hz are included into
the frame , whereas the analog or discrete signals recorded at frequency of 1 to
32 Hz included into the frame several times.
1
Contact No.
Serial No. of
(OS, code signal) I
Analog Signals
Recorded parameter
I Remarks
Page 8
Nov 29/11
-2-02
MAINTENANCE MANUAL
1 , c o n t i n u e d
Serial No. of
Contact No. Recorded parameter Remarks
(DS, code signal)
'
-4:47, -4:48, 1SYN-A, 1SYN-B, Ratio of voltages
-4:49; 1SYN-C; from synchros
-5:47, -5:48, 2SYN-A, 2SYN-B,
-5:49 2SYN-C
-1 :21, -1:22, 1RSL\/Rp"+, 1RSLVRsin, Ratio of voltages -1:21-
-1 :23, -1:24, 1RSLVRca:;, 1RSLVRcmn, from RSLVR xmtrs for -1:25;
-1:25; 1RSLVRpwr-; turn angles of to -2:21-
-2:21, -2:22, 2RSL\/Rp"+, 2RSLVRsin, 360 -2:25;
I -2:23, -2:24, 2RSLVRca:;, 2RSLVRcmn, -:21-
I -2:25; 2RSLVRpwr-; I -:25-
I -:21, -3:22, RSL\/Rp"+, RSLVRsin, reference
I
-3:24, -3:23, RSLVRca:;, RSLVRcmn,
-3:25 RSLVRpwr-
-1:27, -1:28, 1Tpwr, 1+, Active resistance of
voltage
measuremen1
-1:27,
I
-1:29; 1-; 70 to 21 ohms -2:27,
-2:27, -2:28, 2Tpwr, -:27-
-2:29; 2+, 2-, resistance
-3:27, -3:28, 3Tpwr, 3+, transducers
-:29 3- power supply
Discrete Signals
-4:1 - -4:40, EVNT01 - EVNT 40, +27 V or BREAK (sig-
-5:1 - -5:40 EVNT 41 - EVNT80 nal presence or signal
absence) or GND or
BREAK (signal pres-
ence or signal -
sence)
Code lnformation
-8:1, -8:2, 1RZ-a, 1RZ-b, Serial code
-8:3, -8:4, 2RZ-a, 2RZ-b,
-8:5, -8:6, 3RZ-a, RZ-b,
-8:7, -8:8, 4RZ-a, 4RZ-b,
-8:9, -8:10, 5RZ-a, 5RZ-b,
-8:11, -8:12, 6RZ-a, 6RZ-b,
-8:13, -8:14, 7RZ-a, 7RZ-b,
-8:15, -8:16, 8RZ-a, 8RZ-b,
-7:5, -7:6, 9RZ-a, 9RZ-b,
-7:7, -7:8 10RZ-a, 10RZ-b
Page9
Nov 29/11
1 , c o n t i n u e d
Serial No. of
Contact No. Recorded parameter
DS, si
Audio lnformation
-2:, -2:4 1, 1, Audio information
( -2:15, -2:16), through channel 1
-2:17, -2:18, 2, 2, Audio information
through channel 2
-2:23, -2:24, 4, 4, Audio information
through channel 4
-2: 1, -2:2 MICa, MICb Audio information from
-3
The -2-02 item ensures change of the list and frequency of the recorded parameters
(recording cyclogram) from those given in 1 changing the data in the -2-02
configuration memory. Change of the list and frequency of the recorded parameters is ef
fected the -2-02 item developer the user's request, including board the aircraft
with the aid of the , respective wire bundle for coupling to the aircraft connector de
signed for reading the information recorded in the -2 unit and special software. ln so
doing, correctness of the recording cyc\ogram is checked.
The -2-02, -2, -2 items perform continuous self-monitoring with the aid
of the built-in test facilities with shaping of the "BIST" signals indicating serviceability of the
respective unit according to the test results. The self-test signals supplied from the
-2 and -2 to the -2-02 for shaping the "IS-" integral signal. The
-2-02 shapes two "IS-" integral signals - one for delivery to the external cir
cuit (the signal level of +27 V), the other is transmitted to the -2. ln addition, the
-2 receives the -2 and -2-02 units serviceabllity signals. The -2
ensures indication of serviceabllity of the -2-02 item as whole and of each of the
-2-02, -2, -2 units with the aid of unit indicators.
ln the -2-02 item, provision is made for shaping and delivering to the external circuit
separately the parametric information recording channel serviceabllity signal and the audio
information recording channel serviceabllity signal (provided optionally).
ln the -2-02 item, provision is made for two self-test modes with the aid of the BIST:
- extended self-test initiated depression of the TEST () button the
-2 panel and in the absence of the recording mode activation signal;
- continuous self-test for correctness of the data recording the information carrier car
ried out continuously from the moment of item energizing.
The -2 also ensures display the vacuum-fluorescent screen (hereinafter referred
to as the screen) of the parameter values in case of entry of the service parameters (flight
date, flight number, aircraft registration number), display of the values of the signals sup
plied from the aircraft transmitters during the calibration operations, activation of the
-2-02 item self-test during the preparation for flight, indication of the recording mode
activation.
Page 10
Nov 29/11
-2-02
MAINTENANCE MANUAL
ln the -2-02 item, software of two types is used:
- programs specifying mutual interaction of the units;
- programs specifying interaction with the aircraft transmitters d systems.
The -2-02 item is provided with an additional output for connection of the operating re
corder with the use of the standard channel of exchange through the ARINC 717 interface.
The -2-02 item provides the possibility of connection of additional -2-02 unit for
extension of the recording cyclogram and additional -2 unit for improving reliability of
storage of the recorded information in case of flight accident.
ln increase of the -2-02 item components, the -2 unit should modified for
providing indication of the results of the additional unit BIST Modification of the -2 unit
is optional.
The -2-02 item conversion mode is activated on beginning of the power voltage supply.
The recording mode is switched on in the presence of () of four activation signals:
- "Automatic activation 1" - +27-V signal presence (contact "-8:49");
- "Automatic activation 2" - +27-V signal absence (contact "-8:50");
- "Manual activation 1" - +27-V signal presence (contact "-8:48");
- "Manual activation 2" - with the RECORD () toggle switch on the -2 panel
set to the ON () position.
The -2-02 item recording mode is deactivated in the absence of all four activation sig
nals.
The -2-02 item is supplied with DC power voltage of 18 to 31 V through two independ
ent inputs interconnected employing the OR function. The power voltage is supplied to the
-2-02, wherefrom it is distributed among the -2 and -2. The -2-02
protects the aircraft electrical system from short circuits inside the -2-02 item with the aid
of two fuses, one for each power input separately, the fuse actuation rated current is 4 .
The 6.3-V transmitters power channels ensure protection from short circuits in the transmitter
circuits with the aid of the current limitation circuits in the -2-02. The 27-V transmitters
power supply channel is protected from short circuits with the aid of the fuse; the fuse actua
tion rated current is 2 .
Reading of the recorded information is effected with the aid of the - portae reading
set through the object on-board connector. The reading set ensures reading of the infor
mation through the standard serial interface EIA RS 485 in the IBM compatie
through the USB-port.
The - reading set includes:
- the USB/RS 485 converter;
- the GBPD wire bundle;
- the installation disc with the system software.
The length of the wire bundle running from the -2 to the connector intended for cou
pling the - reading set board the object should not exceed 8 m and the wiring
should employ sheathed twisted pair. Processing of the parametric and audio information
recorded in the -2 recorder is effected with the aid of the ground-based processing
device (GBPD).
031.31.00
Page 11
Nov 29/11
Reading and processing of the information from the protected memory module exposed to
external factors as result of flight accident is effected in compliance with the instructions
.467600.0144, which discusses different reading variants with the -2 structure
destroyed:
- saving of the protected memory module;
- saving of the memory boards in case of destruction of the memory module;
- saving of the flash-memory microcircuits i case of destruction of the protected memory
module d memory boards.
--- ----- I
sis-contactor" contacts of the power activation device are wetted thus rendering this cir
cuit conductive and the power source becomes connected to the pulse shaper and to the
capacity storage (Fig. 3).
DD
,- --- --- --- - --
1 1
1
Pulse period , - 1
-
__...,
-r
1 , 1
and duration Radio pulse Power Radiator
1
shaper amplifier
1
1
shaper +- !
1
1
1
" 1
1
1 1
1 1
1
__...,
1 Pulse-modulated
1 1
frequency 1
1
1
generator , 1
Capacity
1
storage
!---------+---- 1
1
--=j
1
1 1
1 1
1 1
1 1
1 1
Electronic unit Power activation 1
1
1 device 1
1 1
1 1
L - - - --- - 1
Power source
As s as power is supplied, the pulse period and duration shaper, as well as the pulse
modulated frequency generator begin to operate. Both signals get onto the radio pulse
shaper, where the radio pulse with the assigned parameters is shaped.
Page 12
Nov 29/11
-2-02
MAINTENANCE MANUAL
The signal delivered from the pulse-modulated frequency generator activates the capaci
ty storage, which ensures generation of the pulse of the desired strength by the power
amplifier. The radio pulse is amplified the power amplifier d affects the piezoelectric
radiator, which radiates ultrasonic pulses into water environment.
The - generates the ultrasonic pulses having the following parameters:
- basic frequency (37.50.5) z;
- pulse duration- from 8 to 12 ms;
- pulse repetition period- from 0.8 to 1.2 s.
4.3 The mass of the - is t i excess of 0.25 kg; its overall dimensions are:
diameter- 33 mm, length- 102 mm.
4.4 Structurally, the - is made as cylindrical titanium housing with two
threaded covers (Fig. 4). The bottom cover is designed for providing access to the bat
tery compartment, the top cover - for ti of the contactor to the electronic unit.
the top, the housing is provided with piezoelectric radiator and pulse shaper elec
tronic unit. The covers are sealed rubber rings over the housing diameter. The covers
are provided with recesses for special wrench designed for - assem
y/disassemy.
1
3
2
1- housing;
2- cover;
3- cover with
contactor
Page 13/14
Nov 29/11
-2-02
MAINTENANCE MANUAL
The most r reasons for the -2-02 item failure may the following:
- violation of the operating conditions;
- loose attachment of the units, disturbance of connector locking wire or failure of coupling
s;
- failure of single units or unit circuit components.
detection of loose unit fasteners, tighten them up.
Failures of the units are to eliminated their replacement with those from the group SPTA
set. The rejected unit should forwarded to the manufacturer with the laboratory check track
record attached mandatorily to the claim report. Prior to forwarding the claimed -2 re
corder to the manufacturer, erase the flight information recorded board the object.
WARNING. DO NOT ENERGIZE -2-02 ITEM WIH CONNECTORS
UNCOUPLED!
The most frequently occurring troues and their remedy methods given in 101.
1 0 1
u cause Remedy
1 With power voltage sup- Faulty -2-02 unit Remove the -2-02 unit
plied, the unit indi- from the object and replace it
cator under the common with the -2-02 unit tak-
SERVICEABILIY en from the group SPTA set
() title
the -2 panel is dead Discontinuity of the circuit Check the circuit providing
and the FAILURE -2 providing connection with the connection with the transmit-
( -2) unit indi- transmitter matching device ter matching device for
cator is glowing thereon; continuity
the -2 FAILURE
("-2 ") mes- Failure of the fuse link the Replace the fuse link the
sage is displayed the -2-02 unit: "FU1-4A", -2-02 unit
-2 panel screen "FU2-4A", "FU-2A
2 With power voltage sup- Faulty -2 unit Remove the -2 unit
plied the unit indicator from the object and replace
under the common it with the serviceae one
SERVICEABILIY from the group SPTA set
() title
the -2 panel is dead Discontinuity of the circuit Check the circuit providing
and the FAILURE -2 providing connection between connection between the
( -2) unit indi- the -2 and -2-02 -2 and -2-02
cator is glowing thereon; units units for continuity
the -2 FAILURE
("-2 ") mes-
sage is displayed the
-2 panel screen
031 .31.00
Page 101
Nov 29/11
1, c o n t i n u e d
Troue r cause Remedy
With power voltage sup- Faulty -2 unit Remove the -2 unit
plied and the RECORD from the object and replace
() toggle switch it with the serviceale one
turned the FAILURE from the group SPTA set
-2 ( -2)
unit indicator is glowing Discontinuity of the circuit Check the circuit providing
the -2 panel and the providing connection between connection between the
RECORD () unit the -2 and -2-02 -2 and -2-02
indicator is dead; the units units for continuity
-2 FAILURE ("-2
") message is dis-
played the screen
4 With power voltage sup- Faulty -2 panel Remove the -2 panel
plied the FAILURE -2 from the object and replace
( -2) unit indi- it with the serviceae one
cator is glowing the from the group SPTA set
-2 panel and the
unit indicator under the Discontinuity of the circuit Check the circuit providing
common SERVICEAILl1Y providing connection between connection between the
( ) placard the -2 and -2-02 -2 and -2-02
is dead; the -2 FAILURE units units for continuity
("-2 ") mes-
sage is displayed the
screen
5 With the -2-02 item , Faulty -2 panel Remove the -2 panel
nothing is displayed the from the object and replace
-2 panel screen it with the serviceale one
from the group SPT set
Page 102
Nov 29/11
-2..02
1, c o n t i n u e d
u cause Remedy
7 Fuzzy single or several - Faulty -2-02 unit Remove the -2-02 unit
rameters the charts from the object and replace
it with the serviceae one
from the group SPTA set
Page 103/104
Nov 29/11
-2-02
MAINTENANCE MANUAL
MAINTENANCE PRACTICES
1 GENERAL
Maintenance of the -2-02 item is effected with the aid of the test equipment listed in
Appendix .
031 .31.00
M.S. ltem
procedure: Unpacking (Depreservation) of -2-02 ltem
of the package containing the -2-02 item, make sure that the package is in
from damage (breakage, disturbed seals or stamps).
2 Open carefully and check the package content against the packing list arranged
inside the .
m
Open the package boxes and PVC bags, take out the -2-02, -2, -2, -6, z "tl
-3 units and make sure that the unit serial numbers correspond to those applied to those in >::::J
zs
in their certificates.
m
(')
4 the 2-02, -2, -2, -6, -3 units thoroughly; they should Replace the unit with the fl:N
from nicks, deformation of connector pins, disturbed seals. serviceae one from the >
z
group SPTA set
5Make entries in the certificates for the -2-02, -2, -2, -6,
-3
M.S. ltem
!Procedure: Check of -2-02 ltem for Serviceabllity Under Laboratory Conditions
Chec
Operations and Technical Requirements (TR) Corrective Actions ked
1 the 1 power source, set voltage of (27.00.5) V. Switch off the 1 power source.
Select the operating mode of the generator G1: signal frequency - (2001) Hz; effective voltage
value - (10.00.1) V. Check the frequency against the frequency meter F1, check the voltage us z
ing the voltmeter V1. m
z '"
Connect the -2-02 item according to Fig. 201. >::::J
z :s:
2 Set the RECORD () toggle switch the -2 panel to the off position. Switch
the 1 power source. ln so doing, the -2 TEST (-2 ) inscription should
m
(")
:N
appear the -2 panel screen. >
z
N - Should the need arise to change the language, press the buttons "" the -2 c:
panel and then press the ENTER () key
Replace the faulty unit with .....
>
ln longer than 60 s, do the following: the serviceae from
the group SPTA
- the , and unit indicators under the common title SERVICEABILITY ( set
) the -2 panel should start glowing;
- the -2 READY (-2 ) inscription should appear the -2 panel screen.
Check the time against the stopwatch, the tolerae time measuring should not exceed 2 %.
Set service parameters the -2 panel according to No. 209.
z "'
w
< Q)
(Q
........
N
/\)
...,.
(.;.)
-'
...,. (J'J
Operations and Technical Requirements (TR) Corrective Actions
-2-02
11 -2 -2
v v v
....
""'"'
1/
N
LQ
1 1 1
:s;
1 1 1 i::>z
r: r: r: r: (") (") >,
(.) (.) (.) (.) (.)
LQ LQ LQ 11.) LQ
Wire budle 1 1 1 -1
m ,::,
z ::::::i
>
z :s,
Wire bundle 4 (') N
USB/RS485 m
1 converter i:: N
1
USB RS485
>
z
:
USB >
.....
1 / 1 1 1
220 V, 50 Hz
G1 ""- 1
Figure 201
.,,
Q)
::!
N
..... )
Chec
Operations and Technical Requirements (TR) Corrective Actions
4 Change the -2-02 item over to the laboratory check mode, to this end:
-launch the "RBANT" information reading program;;
-in the system menu of the Flight Data (" ") window, execute the Settings
("") command;
-in the Settings {"") window, mark the Test mode (" ") state;
-
-click the "" button;
the program, for which purpose, click the Exit ("") button.
doing
the RECORD () toggle switch the -2 panel to the ON (.) position, in so
RECORD () unit indicator the -2 panel should start glowing. Re-
cord the parametric information during 1 min.
Replace faulty -2
with the one
I:z
from the group SPTA -4
m
5 clearly test phrases of any content facing the -3 microphone device at z-o
distance not in excess of 1 m to it. )> ::J
z :s:
6 the RECORD () toggle switch the -2 panel to the off position, in so doing,
the RECORD () unit indicator the -2 panel should go out.
mo
(')
l:N
-the voltage values of the thermocouples 1TCPL -4TCPL should (51.51.0) mV;
-the of service parameters (FL NUMBER, REG NUMBER, DA) should comply
m>
(J)
(l)
with those on the -2 panel;
(l)
-
!I)
-the values of the TIME service parameters at the record start should correspond to the rec
ord start moment; at the end of record, they should correspond to the record stop moment. ln
so doing, the value of seconds should vary from to 59; the value of minutes should increase
1 the value of hours should remain constant increase 1, if the value of minutes at
the record start exceeded 50;
-the EVNT values should converse with period of 55 to 65 s.
to the audio information record made through four audio channels with the aid of the GBPD
in compliance with the GBPD Maintenance Manual. Make sure that the played back in
MAINTENANCE MANUAL
formation is correct.
Pnl,1-2-02
Test Equipment Tools and Fixtures Materials
Q)
< ( G1 -signal generator with parameters:
e
29/1
N
a.
...... )
ToM.S. Page(s)
TASK CARD No. 203
No. _____ (209 - 211)
M.S. ltem
Procedure: lnstallation of P-2-02 ltem on Object
Chec
Operations and Technical Requirements (TR) Corrective Actions ked
1 Check availabllity of the -2-02 item units and service documents according to the set indicated
in the general certificate for the -2-02 item.
MAINTENANCE MANUAL
2 Check appearance of the -2-02 item units according to No. 201. Remove transportation
anking caps from the unit connectors.
lnstallation of -2-02
Pnlll-2-02
.1 Remove dust from the -2-02 item location seat. Dress the location seat (it should free
from traces of oxidation).
lnstall the -2-02 item and secure it four screws 5, connect the bonding jumper.
4 lnstallation of -2
4.1 Remove dust from the -2 location seat. Dress the location seat (it should free from
traces of oxidation).
lnstall the base and secure it four screws 5.
4. lnstall the -2 unit the base and secure it two hinged bolts with nuts.
4.4 lock the nuts with wire -0.5.
5 lnstallation of -2
z" 5.1 Remove dust from the -2 panel location seat. Dress the location seat (it should free
031 .31 .00
lnstall the -2 panel and secure it four screws 4, connect the bonding jumper.
6 lnstallation of -6
6.1 Remove dust from the -6 location seat. Dress the location seat (it should free from trac
es of oxidation).
lnstall the -6 on the base of bracket .301569.002 from the -6 delivery set ac-
cordinQ to 202.
z "
>::::1
z ::s:
n
mN
N
-"
Test Equipment Tools and Fixtures Materials
z
-1
m
z -
> ::::J
zs
m
()
:N
>
z
:
>
r-
Page 21 1 /21 2
Nov 29/1 1
M.S. ltem
Procedure: External lnspection of -2-02, -2, -2 Units for Condition
031 .31 .a
1 Check external condition of the -2-02 item units. The units should free from physical Replace the units with the
damage (cracks, dents and etc.), disturbed paint-and-varnish coating and should clean. serviceae ones from the
group SPTA
2 Check attachment of the -2-02 item units, bonding jumpers. AII elements should reliay Tighten up
mating of connectors. The connector coupling nuts should reliay secured. Secure connector coupling
nuts
M.S. ltem Procedure: Serviceabllity Check of -2-02 ltem Built-ln Test System
031 .31 .
IChec
Operations and Technical Requirements (TR) Corrective Actions
1 Set the RECORD () toggle switch the -2 panel to the off position. Supply vol
tage of 27 V from the aircraft electrical system to the -2-02 item, in so doing the -2
panel screen should display the -2 TEST (-2 ) inscription.
Notes:
1 Should the need arise to change the message language, press the buttons ".6." the
-2 panel and then press the ENTER () key. m
z "'D
2 lf the -2-02 item is already energized, press the TEST () button the >
z :::1
s:
-2 panel to change over to the extended self-test mode.
(") .:..:.
As soon as the manual automatic record start commands delivered, depression of the mo
i:N
TEST () button the -2 panel does not result in change of the -2-02
item state.
>
z
2 expiration of the -2-02 item readiness time: >
Check serviceabllity of the
- the , , unit indicators under the common title SERVICEABILITY ( -2-02, -2 and
) the -2 panel should glow, the FAILURE -2 ( -2) unit indicator -2 item under labora
the -2 panel should dead; tory conditions according to
- the -2 READY (-2 ) inscription should displayed the -2 screen. No. 202
z -
< (Q
1:1.) .....
(,.)
N w
.....
..... .....
1\.)
..... (]'1
Operations and Technical Requirements (TR) Actions
No t e s:
1 Should failure revealed during the test or operation of the -2-02 item, the -2
FAILURE -2 ( -2) unit indicator should light up and the unit indicator
corresponding to the faulty unit under the common title SERVICEABILIY ()
should go out. The FAILURE -2 ( -2) inscription should appear the -2
screen.
2 Should the aircraft electrical system voltage drop below 18 V and or interrupted for longer than
80 ms, the FAILURE -2 ( -2) unit indicator the -2 may light up and the
, , unit indicators under the common title SERVICEABILIY ()
may go out for the time of power interruption.
m
z.,,
> :s:
z ::J
()
m
:N
>
z
>
M.S. ltem
031 .31 . Procedure: Check of -6
-
IChec
Operations and Technical Requirements (TR) Corrective Actions
(I)
1 Examine externally the -6 beacon. The -6 beacon housing should free from dents, Replace the -6 bea
cracks, disturbed coating, the housing should clean. con with the serviceae
MAINTENANCE MANUAL
one from the group SPTA
2 Clean the -6 housing including the surface of the cover with the contactor using coarse
calico cloth moistened with alcohol. Dry it for 1 min at normal temperature. set.
PnVl-2-02
Secure the "Tester " device on the -6 beacon housing near the electronic module -
this is 1/3 part of the housing behind the cover with contactor.
4 Place the feeler gauge of the "ester " device on the central contact on the cover with the Replace the -6
.0
(I)
ro
I
contactor and hold the feeler gauge in this position during the entire check. On the "Tester " con with the serviceae
device, an amber unit indicator testifying to serviceabllity of the -6 beacon built-in power one from the group SPTA
battery and to power supply to the -6 beacon electronic module should start glowing. set.
5 ln 1 to 2 s audio signals should appear with period of one per second, concurrently, green Replace the -6
.0
ro
I
unit indicator on the "Tester " device housing should start flickering at the same rate testify con with the serviceae
ing to serviceability of the -6 beacon electronic module. one from the group SPTA
set.
6 After passage of 5 to 7 pulses, remove the "Tester " device feeler gauge from the cover.
Remove the "Tester " device from the -6 beacon housing.
z 1)
<(
!.\) ......
(.,.)
.
N ('!)
N
......
(.,.)
...... ......
. 00
...... '-1
est Equipment ools and Fixtures Materials
1:z
-1
m
z "'
>s:::]
z
,
m
J:N
>
z
:
>
......
Nov 29/1 1
M.S. ltem
Procedure: Replacement of -6 and -3
ehec
Operations and Technical Requirements (TR) Corrective Actions ked
1 Replacement of -6
1.1 Remove the - from the object according to No. 212. :
1.2 lnstall the new -6 the object according to No. 203. z
TE
1 eheck serviceabllity of the - according to No. 206.
z "tJ
(Yj
1.4 Make entry in the General eertificate of the -2-02 item. )>::::::J
2. :s:
1
2 Replacement of -3
mo
(") N
>
U L
serviceabty of the -3 according to item 3 "eheck of Audio lnformation Recording"
N
(Yj
of No. 210.
2.4 Make entry in the General eertificate of the -2-02 item
Page
M.S. ltem
031.31.00d Procedure: lnstallation of Service lnformation
Chec
Operations and Technical Requirements (TR) Corrective Actions
1 Set the RECORD () toggle switch the -2 panel to the off position. Feed vol
tage of 27 V from the aircraft electrical system to the -2-02 item. ln so doing, the -2
TEST (-2 ) inscription should appear the -2 panel screen.
z
N o t e - Should the need arise to change the language, press the buttons "." the -2 -I
m
z .,,
panel and then press the ENTER () key.
>z :s:::J
2 expiration of the -2-02 item readiness time:
Check serviceaility of the
n
mN
- the , , unit indicators under the common title SERVICEABILITY (
) the -2 panel should glow, the FAILURE -2 ( -2) unit indicator -2-02, -2 and
:N
-2 Under laboratory >
z
c:
the -2 panel should deade;
conditions according to
- the -2 READY (-2 ) inscription should appear the -2 panel screen. No.202 >'
3 Press the ENTER () button the -2 panel, the FL NUMBER (N ) inscrip
tion should appear the -2 panel screen.
4 For viewing the next service information, press the button "" the -2 panel.
N o t e - The sequential depression of the button "", the -2 panel screen will display the
values of the service parameters in the following order: REG NUMBER (N ) (helicopter
number), TIME () (hours, minutes, seconds), DATE () (day, month, ). return
to viewing the preceding service parameter, press the button "." the -2 panel. exit
z '1J
the viewing mode, press the CANCEL () button the -2 panel.
<
!.))
(.Q
.....
<...)
(.!)
N
!:eN
.....
-'-N
..........
!Chee
Operations and Technical Requirements (TR) Corrective Actions ked
by
5 the required value of the service parameter, for which purpose, press the ENTER () Check serviceabty the
button the -2 panel, ln so doing, the value of the parameter to changed should start -2 according to
flickering the -2 screen. Select the required value of the service parameter using the No.205
buttons "", "" the -2 panel.
N o t - Setting of the DATE () service parameter should effected in the following order:
day, month, The TIME () service parameter sequence should as follows: hours,
------1 After selection of each parameter, press the ENTER () button. cancel
minutes, ;:::,cvVIII.I
parameter change, press the CANCEL () button.
1:
m
z "tJ
>:::::1
zs
n
m
:N
>
z
>
r-
M.S. ltem
031.31. Procedure: Check of -2-02 ltem for Automatic Activation of Record Mode
IChec
Operations and Technical Requirements (TR) Corrective Actions
1 Switch the -2-02 item and perform the operations according to Task Card No. 205.
2 Feed the -2-02 item activation signal to the -2-02 input as specified the object de
veloper's instructions, in so doing:
z
- the RECORD () unit indicator the -2 panel should glow; -1
m
- the -2 panel screen, the ON () inscription should light up, as well as the digits cor- z "tJ
responding to the numbers of the transmitted activation signals; >::::J
zs
-- the -2 panel screen, the time should displayed (hours, minutes, seconds) counted
from the moment of engagement of the -2-02 item record mode. m
(")
S::N
>
z
:
>
.....
1::J
DJ Test Equipment Tools and Fixtures Materials
z (\)
(.Q
w
ON
<N .....
NW
<D .......
,N
-"N
.....
ToM.S. Page(s)
TASK CARD No. 21
No. -----
M.S. ltem
Procedure: Calibration of Measurement Circuits Board the Helicopter, Check of Events and Audio
031 .31 .OOf lnformation for Passage
IChec
Operations and Technical Requirements (TR) Corrective Actions ked
z '"
w
) .....
< (
tv
N
.....
...>.f\J
..... u,
Operations and Technical Requirements (TR)) Corrective Actions ked
1.3 On the -2 panel, press the button "", on the -2 panel screen, the PARAMETERS
() and (analog signals) inscriptions should .
N te - Sequential depression of the button "" on the -2 panel should result in appe-
arance of the inscriptions corresponding to the certain groups of parameters on the -2
\ screen together with the PARAMETERS () inscription: PWR TEST (
) voltages shaped -2-02); EVNT () (events), BSC () (in serial
return to the previous group of parameters, press the button ".".
1 group of parameters and press the ENTER () button on the -2 panel;
the -2 panel screen, the 01 - 21 inscription should appear (DC voltage of 6.3 V).
Sequential depression of the button "" should result in display of the following sequence of in
scriptions on the -2 panel screen: 22 - 42, 43 - 63 (DC voltage of 6.3 V), THERM
(thermistors), TCPL () (thermocouples), RSLVR () (sine-cosine resolvers),
SYN () (synchros), 115 V (115 ) ( voltage of 115 V 400 Hz), 27 V (27 ) (aircraft elec-
z "tJ
trical system voltage), IN ( ) (megohmic inputs -DC voltage of 5.0 V), FNC () (fre
quency measurement inputs). > ::J
zs:
1 selection of the analog transmitter type, press the ENTER () button on the -2
panel. screen should display the flickering initial value of the transmitter number. Use the
m
(')
:N
1
buttons ".", "" on the -2 panel to select the required value of the transmitter number >
z
c:
and the ENTER () button on the -2 panel, the -2 panel screen shou\d
display the specified value of the selected analog signal in hexadecimal code and its physical
value at the -2-02 input (voltage, resistance, frequency and etc.) in the respective units of
,..r-
measurement for each input. The example of information display on the -2 \ screen
during calibration of the 05 measurement channel is given in Fig. 203.
Chee
Operations and Technical Requirements (TR)) Corrective Actions ked
I I
lnput No. under 1 Code value
s s
Physical value 4, 85 8
Figure 203
z
N t - The numerical values are given for clarity.
exit the respective analog signal viewing mode, press the CANCEL () button
the -2 panel. m
Z"'tl
1.6 Perform calibration of the analog signal transmitters according to the object Maintenance Ma )> ::J
z :s:
nual. Using signal simulator customize the value of the parameter selected the -2 n
mN
panel and enter the value of the hexadecimal code displayed the -2 panel into the cali
S:N
z:>
bration t or plot chart according to the object Maintenance Manual.
2 Check of EVNT Passage
)>
2.1 the -2 panel, press the button "" till the PARAMETERS () and r-
EVNT () (events) inscriptions appear the -2 panel screen, press the ENTER
() button the -2 panel. The EVNT 01 - 20 ( 01 - 20) inscription should ap
pear the -2 panel screen. Sequential depression of the button "" the -2
panel should result in display of the inscriptions in the following order: EVNT 21 - 40 ( 21 -
40), EVNT 41 - 60 ( 41 - 60), EVNT 61 - 80 ( 61 - 80). Select the required EVNT trans
mitter number range and press the ENTER () button the -2 panel. The -2
panel screen should display the flickering initial value of the EVNT number from the selected
EVNT range. Use the buttons ".&.", "" the -2 panel to select the required value of
1::J the transmitter number and press the ENTER () button the -2 panel.
Q)
<.
N
N
'""'
rv
Chec
Operations and Technical Requirements (TR)) Corrective Actions ked
After this, the -2 panel screen should display the certain value of the respective EVN: +27 V
(+27 BREAK+ (+) (for the EVNT of the "Break" type - +27 V); CHASSIS (),
BREAK ( ) (for the EVNT of the "Break" type - CHASSIS ()). exit the
EVNT viewing mode, press the CANCEL () button on the -2 panel.
Check of Audio lnformation Recording
3.1 the -2-02 item record start signal, for which purpose set the RECORD ()
toggle switch on the -2 panel to the ON () position, in so doing:
(RECORD) unit indicator on the -2 panel should glow;
-- -2 panel screen should display the ON () inscription as well as the digit "4",
corresponds to the number of the delivered activation signal;
-2 panel screen should display the time (hours, minutes, seconds) counted from the
moment of the -2-02 item record start.
clearly check phrases of any content using the pilot's headset; repeat the phrases us- z> :::J"'
ing alternately the headsets of all crew members. z :s:
(")
information recording, for which purpose set the RECORD () toggle switch the
-2 to the off position, in so doing:
ma
\:N
(RECORD) unit indicator the -2 panel should go out; >z
-2 panel screen should display the -2 READY (-2 ) inscription.
3.4 Connect and the USB/RS 485 converter to the object according to Fig. 204.
the latest record of the audio information from the -2 recorder using the -
according to the instructions set forth in the - Operator's Manual.
to the record of the audio information made through the audio channels with the aid of
facilities. Make sure that the played back information is correct.
,,
N (!)
$0 N
--'N
..... )
Chec
Operations and Technical Requirements (TR)) Corrective Actions ked
USB/RS485 1 RS485 -
Object
converter
RS485 -
GBPD wire bundle
Figure 204
z-1
m
z,:,
)>::::J
z :s:
(') 1
m
il: N
>
z
:
>
r-
USB/RS 485 converter, GBPD wire
lJ bundle from - set
Q)
Z
Orv
< N
N
-rv
-
........ (.,)
....>.
To M.S.
Page{s)
TASK CARD No. 211
No. ____ (229)
M.S. ltem
Procedure: Reading and Processing of Parametric and Audio lnformation
031.31.
IC 1ec
Operations and Technical Requirements (TR) Corrective Actions
mi
:N
z
)>
'1)
!1)
<.
Z USB/RS 485 converter, GBPD wire
(.;.)
ON
< (.;.)
N -'- bundle from - set
<.0
,N -
w
N
M.S.
Page(s)
TASK CARD No. 212
No. ____ (231,
Item
Procedure: Air-Blowing, Cleaning and Lubrication of Connectors
031.31.
Chec
Operations and Technical Requirements (TR) Corrective Actions ked
1 Disconnect the s from the -2-02 item, -2 recorder and the -2 panel.
2 Remove remaining grease from the connector friction surfaces, using coarse calico cloth mois
tened with oil solvent Nefras.
-1
Clean the contacts of the connector unit and portions with alcohol using brush. The con- m
z ,::,
tacts should free from traces of corrosion and dirt. >::::J
z :s:
- the friction surfaces of connector bayonet locks.
4 Remove remaining alcohol and oil solvent Nefras from the contacts, using compressed air. (')
5
m
.:N
CAUTION. WHEN COUPLING CABLES -2-02 UNIT, BEAR IN MIND
CONNECTORS 1, 2 AND ; 4, 5 AND 8 ARE SIMILAR IN DESIGN.
z
ENGRAVED MARKING ON CABLES CORRESPONDS OF UNIT
CONNECTORS.
6 Couple the connectors of the s running to the units, make sure that the connector locks are
latched.
z i)
,
< <.
N
< N
:::.
..... (.;)
(.;)
est Equipment ools and Fixtures Materials
z "'
)> ::J
zs
m
(')
31=:N
1
)>
z
:
.-
)>
z "U
N
(.,.)
.......
To M.S.
Page(s)
TASK CARD No. 21
. ____ 234)
M.S. ltem
Procedure: Removal of -2-02 ltem from Object
Chec
Operations and Technical Requirements (TR) Corrective Actions ked
by
1 Uncouple the connectors of the wire bundles running to the units. Disconnect flexie bonding
jumpers from the -2-02, -2, -2 items. z "'
)> ::J
zs
2 Undo four screws 5 attaching the -2-02 unit to the object and remove the unit.
Remove the locking wire, drive off two nuts and hinge two bolts attaching the -2 recorder to
m
(')
31=:N
1
Remove the -2 recorder from the base. Undo four screws 5 attaching the base )>
and remove the base. z
:
4 Undo four screws 4 attaching the -2 panel to the object and remove the panel. )>
z
-1
m
z "'
>
::J
z :s:
(") 1
rr1
:N
>z
:
>
1""
"'\')
!:))
(
('\)
1\.)
(,.)
....,. ')
ToM.S. Page(s)
------
TASK CARD No. 214
N2 236)
M.S. ltem
Procedure: Replacement of Silica Gel During Storage or Represervation
Chec
Operations and Technical Requirements (TR) Corrective Actions ked
by
<
!).) .....
(.,,)
(.Q
1\) (D w - items.
....\.
!\.)
....\. (.,,)
....\. ---!
Equipment ools and Fixtures Materials
1:2:
-1
m
z "tJ
> ::J
zJ :s: I
("'
r1
.:N
>
z
:
>
1'""
1::J
!.U
(
('1)
N
v,)
.......
ToM.S. Page(s)
TASK CARD No. 215
----- (237)
M.S. ltem
Procedure: Packaging of -2-02 ltem
Chec
Operations and Technical Requirements (TR) Corrective Actions ked
Package the item into the manufacturer's container, for which purpose proceed as follows:
- put the -2-02, -2, -2, -6, -3 items, silica gel sacks and indicator cart
ridges into the polyethylene bags, weld the bags up, put them into the package boxes and close
them;
z
m
- place the boxes with the -2-02, -2, -2, -6, -3 items into the shipment z "tl
)> ::::J
containers; z :s:
(") 1
- fill free space with corrugated cardboar;
m:
- hammer the nails into the container top cover; N
- seal the container with lead. z
:
)>
r-
M.S. ltem
Procedure: Forwarding Faulty -2-02 ltem Units to Manufacturer
Chee
Operations and Technical Requirements (TR) eorrective Actions ked
1 Should failures of the -2-02 item unit revealed, perform the operations according to
No. 213.
2 eheck the unit as part of the -2-02 item under laboratory conditions according to No. 202. z-1
3 Should failure confirmed, attach the faulty unit check report to the claim or technical report. ln m
absence of the report, claims will rejected. z "'
>::::J
z :s:
4 Perform the operations according to No. 215. (') 1
N_.
( - .....
vJ
.._N
.... .i::,.
_.N
-2-02
MAINTENANCE MANUAL
Store the -2-02 item components in the manufacturer's package in heated and ventilat
ed enclosed space equipped with the air conditioning system and arranged in any macrocli
matic regions exposed to the following external factors:
- air temperature of 5 to 40 ;
- relative air humidity not exceeding 80 % at temperature of 25 or relative air humidity
not exceeding 90 % at temperature of 20 , or relative air humidity not exceeding 50 to
60 % at temperature of 40 .
The -2-02 item storage period is years.
For storage, put the -2-02 item components wooden racks.
The store rooms should isolated from ingress of aggressive gases (chlorine, ammonia
vapors and etc.). Storage of chemicals, acids and alkali in these store rooms is not tolerae.
The periodic external inspection of the packed -2-02 item in storage should carried
out at least once year.
The necessity of represervation before expiration of the storage period in the supplier's
package is indicated the pink color of the silica gel indicator cartridges placed inside the
polyethylene bags with the -2-02 item components.
Should the need arise of further storage expiration of the -2-02 item storage period in
the manufacturer's package, perform the operations specified in Task Cards Nos 201, 202,
213, 214 (depreservation, serviceabllity check under laboratory conditions, preservation,
packaging).
031.31 .00
Page. 901/902
Nov 29/11
-2-02
MAINTENANCE MANUAL
1 The -2-02 item should carried in sealed shipment container which should reli
ay secured the transportation means.
The container should arranged the transportation means d secured so that the
container marking d sealing points should visie.
Protect the container against impacts.
2 lt is permitted to carry the -2-02 item transportation facility to distance with
unlimited reloading cycles.
The packaged -2-02 item may carried with exposure to the following external fac
tors:
- air temperature within range of minus 60 to plus 60 ;
- abrupt temperature variations within range of minus 60 to plus 60 d back;
- relative air humidity of not in excess of 100 % at temperature of 35 ;
- low air pressure of not below 0.6 kPa (5 mm Hg);
- solar radiation;
- rain intensity not exceeding 5 mm/min;
- exposure to dust;
- exposure to mold fungi.
Page 1001/1002
Nov 29/11
-2..02
MAINTENANCE MANUAL
APPENDIXA
EQUIPMENT
. 1
Description Designation Remarks
IBM compatie
USB/RS485 converter .465644.003 From - set
GBPD wire bundle .685621.025 From - set
"RBANT" software
I .00110-01 From - set
Set of wire bundles for incoming .685600.004
inspection of -2-02 item:
- wire bundle No. 1 .685621.092
- wire bundle No. 2 .685621.093
- wire bundle No. 3 .685621.100
- wire bundle No. 4 .685626.001
- anking "-1" .685611.005
- anking "-2 .685611.005-01
"ester " .468265.001
1 DESCRIPION
1.1 The -2-02 unit is designed for collection of the signals arriving from the analog and
discrete transmitters, conversion of the signals into digital code, shaping of the emer
gency recording frame (cyclogram) and its delivery to the -2 recorder, distribution
of power supply to other -2-02 item units, power supply to the object transmitters,
control over operation of other -2-02 item units, performance of the built-in self-test
of the unit and -2-02 item as whole, shaping of the integral serviceabllity signal
and the -2-02 item serviceabllity signal.
1.2 The -2-02 unit mass is not in excess of 4.8 kg; overall dimensions -
211246155 mm.
1.3 The -2-02 unit consists of the following modules:
- central processor module;
- analog signal module (2 pcs);
- event module;
- interface module;
- transmitters power supply module;
- secondary power supply module.
1.4 Structurally the -2-02 unit is made in the form of pressurized aluminum-alloy
housing (Ref. Fig. 1). On the bottom and the top, the unit is protected with aluminum
alloy covers.
The housing face mounts output connectors of the type, three fuses, two hygro
scopic cartridges and bonding strip.
The -2-02 unit accommodates electronic boards. Coupling between the boards is
provided the - mother board.
2 OPERAION
2.1 The functional diagram of the -2-02 unit is given in Figure 2.
For information exchange between the analog signal modules, event modules and cen
tral processor modules, use is made of the internal quick-response serial code bus. The
interface module and the secondary power supply module are controlled through
standard parallel interface.
2.2 The central processor module performs the following functions:
- control over operation of peripheral boards;
- control over transmitter interrogation process;
031 .31.01
Page 1
Nov 29/11
-2-02
MAINTENANCE MANUAL
4 8
11
11
10
1- Plug 28-32/27-1-; 7- 28-10/18-1-;
2- Plug 28-32/27-1--; 8- 28-55/-1-;
- Plug 28-32/27-1--; 9- Bonding Strip;
4 - Plug 28-55/-1--; 10- Fuse;
5 - Plug 28-55/-1-- 11- Hygroscopic Cartridge.
6 - Plug 28-19/22-1-;
- shaping of the emergency record frame and its transmission through the channel of se
rial exchange with -2 (BSC .);
- reception of the emergency record frame from the -2 recorder and its transmis
sion through the serial exchange channel (BSC .) for checking recording;
- reception of the service parameter values from the -2 panel;
- control over operation of the -2 recorder through the reading channel;
- provision for performance of the self-test the -2-02 unit and -2-02 item as
whole.
Page 2
Nov 29/11
-2-02
MAINTENANCE MANUAL
2
2
BIST ______,
_I
IS-----
I
BIST -----l!'i
Record start
4
Record
Trasmitter power
Trasmitter power Transmitter power module
Thermistor power
' ---
._____ ______,-
_
Analog signals -------,l!'i , Analog signal module
1 /
lnterface module
/ ----
BSC -_,.
The analog signal module scans the object transmitters and converts the voltage (fre
quency, resistance) received from them into code. The module has 56 differential in
puts. Depending on the way of connection of the differential input, provision is made for
reception and conversion of the signals received from the transmitters of different types.
The event module ensures scanning of the object discrete signal (event) transmitters.
The module has 112 universal inputs from the transmitters of various types:
- signal absence - breakage or chassis fault; signal presence - voltage within range
of 4 to 31 V;
031 .31 .01
Page 3
Nov 29/11
-2-02
MAINTENANCE MANUAL
031 .01
Page4
Nov 29/11
-2-02
AINTENANCE MANUAL
1 DESCRIPION
1.1 The -2 recorder is intended for reception of the emergency record frame from the
-2-02 item, reception of audio signals and their conversion into digital code, re
cording of the flight information into the non-volatile memory in case of flight accident,
provision for reading of the recorded information the ground-based processing device,
performance of the built-in self-test and shaping of the serviceabllity signal.
FLIGHT RECORDER
3 VOICE RECORDER
00 NOT OPEN
Page 1
Nov 29/11
-2..02
MAINTENANCE MANUAL
2 OPERATION
The functional diagram of the -2 recorder is given in Fig. 2.
The central processor module performs the following functions:
- controls the operation of peripheral boards;
- ensures recording of the parametric and audio information;
- ensures re-recording of the flight information through the reading channel;
- ensures performance of the -2 recorder self-test.
Page 2
Nov 29/11
-2-02
MAINTENANCE MANUAL
BIST -----
Record
Record ------ ---------
4/
---------ll>l,i------
/
I
BSC rec. - -----'-------------'
Memory board
Memory board
Memory board
Memory board
Page 3/4
Nov 29/11
-2-02
MAINTENANCE MANUAL
1 DESCRIPION
1.1 The -2 is designed for display and input of the parameters (flight date,
craft registration number, flight number, time), display of the values of signals supplied
from transmitters during calibration operations, activation and monitoring of the
-2-02 item the ground during the line and periodic maintenance, the -2-02
item units and item as whole failure warning, record indication, performance of the
built-in self-test and shaping of the serviceaility signal.
1.2 The mass of the -2 panel is not in excess of 1 kg; overall dimensions
14016570 mm.
1.3 The -2 panel consists of the following modu\es and devices:
-control module;
-screen module;
-controls and indicators.
1.4 Structurally, the -2 panel is made as an aluminum alloy housing (Ref. Fig. 1 ). The
housing upper panel carries the unit indicators indicating serviceabllity of the -2-02
item units, the display, the toggle switch and push-buttons for information input.
The side panel of the -2 panel carries the type output connectors and
bonding strip.
lnside, the -2 panel accommodates control board.
2 OPERAION
The functional diagram of the -2 panel is given in Fig. 2.
The control board ensures operation of the screen and controls and indicators, shapes the
internal power voltages, transmits the values of the entered service parameters into the
-2-02 item through the informational exchange channel and performs self-test of the
-2 panel.
The -2 panel screen is essentially vacuum-fluorescent display.
The -2 panel has the following set of indicators and controls:
-the display;
-the set of buttons f controlling the operating modes - ENTER (), "", ".&",
CANCEL ();
-three unit indicators: , , under the common title SERVICEABILIY
() (from -2-02, -2, -2, respectively);
-the FAILURE -2 ( -2) unit indicator;
-the TEST () button;
-the RECORD () unit indicator;
the RECORD () toggle switch.
Page 1
Nov 29/11
-2-02
MAINTENANCE MANUAL
8 7
.,_______!
RECORD
5
TEST RECORD
4
ENTER
6
1- Plug 23-32/27-1-; 5- Unit lndicator;
2- Plug 23-19/22-1-; 6- Button;
3- Display; 7- Bonding Strip;
4- Toggle Switch; 8- Name Plate
031 .31 .
Page2
Aug 10/12
-2-02
MAINTENANCE MANUAL
FAILURE'
-2' TEST
'
' CANCEL
TY
::J
ro
'
'
A
Control board
(.)
RVI
'
(!)
v'
I
'
RECORD'
ENTER
ON
2
RECORD
s: s: I s: -
.... N
:
(.)
UJ >, : 9>
: Q.. (.) ') (.) :
ro
N.,...
ro (.) 1- UJ 1- 1-
I ")
.: ::: .: So
-
(!) 1- (!)
!:
ro
(!)
ro ro
(.)
c
!: ro )
:
(.) 00
ro
-
) UJ
: '6 Record ON
ro ro
al x h
(.)
r supply
:
....
. .
Figure 2 - Functional Diagram of -2 Panel
031.31.03
Page3
Nov 29/11
-2-02
MAINTENANCE MANUAL
The ENTER (), "", "..", CANCEL () buttons control the display of infor
mation the -2 panel screen and ensure input of the new of param
eters. The mode control buttons have the following functions:
- ENTER () - entry (storage) of the value, transition to the new operating mode (of
information display);
- "", ".." - increase/decrease of the value, selection of the operating mode (information
display) from the list;
- ".." - selection of language (Russian or English);
- CANCEL () - cancellation of the change of values, return to the previous oper-
ating mode (of information display).
The unit indicators under the common title SERVICEABILIY () and the
FAILURE -2 ( -2) indicator show serviceabllity of the -2-02 item units
and failure of the whole -2-02 item, respectively.
The RECORD () toggle switch serves for manual activation of the record mode, il
lumination of the RECORD () unit indicator testifies to activation of the recording
mode of the -2 recorder.
The TEST () button ensures performance of the forced -2-02 item ser
viceabllity test the ground. Depression of the TEST () button with the mode
of flight information recording in the -2 recorder engaged produces effect.
change the message display language, press the button ".." and then - the ENTER
() button.
Page4
Nov 29/11
-2-02
AINTENANCE ANUAL
1.4 The -3 device transition into limit tolerance state is caused the wear and ageing
processes during the -3 device operation as part of the aircraft. With the
-2-02 item operated, the -3 device is subject to replacement every 12.5 years
of operation.
Page 1/2
Nov 29/11
-2-02
ONBOARD PARAMETRIC
AND AUDIO INFORMATION RECORDING DEVICE
. 794121.014-0210031
031.31 .00
Nov 29/11
-2-02
1001
RECORD Of REVISIONS
Rev.
1 Section,
Sub-
Page
Authorizing
document
Transmittal
letter
reference
Signed
Date
No. Section, revised added deleted
No No.and
Subject
date
031.31 .00
RECORD OF REVISIONS
Page 1
Nov 29/11
-2-02
1001
LIST OF EFFECTIVE PAGES
Section, Section,
Sub-Section, Page Date Sub-
Page Date
Subject Section,
Title Page - Nov 29/11 Subject
031 .31.00
LIST OF EFFECTIVE PAGES
Page 1/2
Nov 29/11
Material capaility
Material Designation Designation of Consump-
Code Grade of grade Assort- assortment Remarks
description tion rate
(article) standard ment standard
(Specifications) (Specifications)
Wire, m 12 2100 -0,5 792-67 0,4
l)
< ,
N <
.......
(
..... .....
(.,)
.....
-"N
.......