G3 Profibus DP - Technical Manual

G3Series
PROFIBUSDP
TechnicalManual
3835063 A - TDG3PTTM1-2EN 02/09

Subject to change without notice
www.numatics.com/g3
G3SeriesPROFIBUSDPTechnical
Manual
Table of Contents
PAGE
About PROFIBUS-DP.............................................................................................................................................................3
Overview ..............................................................................................................................................................................3
G3 PROFIBUS-DP Features ..............................................................................................................................................3
Cabling and Drop Line Lengths (as defined by PROFIBUS specification) .....................................................................3
G3 Introduction........................................................................................................................................................................4
G3 Electronics Modularity ..................................................................................................................................................5
Discrete I/O.................................................................................................................................................................. 5
Pneumatic Valve Manifold ........................................................................................................................................... 6
Manifold Connectors ...........................................................................................................................................................7
Solenoid Coil Connections using Z-BoardTM Technology for 2005/2012/2035 valve series....................................... 7
Z-Board Connectors.................................................................................................................................................. 8
Z-Board and Ribbon Cable Example....................................................................................................................... 9
Z-Board with Valve Side Sub-D Example...............................................................................................................10
Communication Module (Node) ............................................................................................................................................11
PROFIBUS-DP Communication Module.........................................................................................................................11
Communication Module Description ............................................................................................................................... 12
Standard Power Connector Wiring Diagram Examples.............................................................................................14
External Fuse Sizing Chart..........................................................................................................................................16
Communication Module LED Functions...................................................................................................................17
G3 Graphic Display................................................................................................................................................................ 18
Network Address Sub-Menu............................................................................................................................................. 19
SSA LOCK Sub-Menu ...................................................................................................................................................... 19
SSA LOCK Sub-Menu ....................................................................................................................................................... 20
Factory Defaults ................................................................................................................................................................ 22
Diagnostics - Self Test Mode ............................................................................................................................................ 23
Diagnostics Continued...................................................................................................................................................... 24
Error Messages.................................................................................................................................................................. 25
MCM Manual Configuration Module (Optional) .............................................................................................................. 26
DIP Switch Settings........................................................................................................................................................... 27
ARM Auto Recovery Module (Optional)............................................................................................................................ 28
Distribution ............................................................................................................................................................................ 29
Sub-Bus Distribution Modules ......................................................................................................................................... 30
Sub-Bus Out Module .................................................................................................................................................. 30
Sub-Bus Valve Module ............................................................................................................................................... 33
Digital I/O Modules .............................................................................................................................................................. 34
Digital I/O Module Rules................................................................................................................................................. 34
I/O Module Descriptions & Menus ................................................................................................................................. 35
Digital Input Modules....................................................................................................................................................... 35
Digital Input Modules....................................................................................................................................................... 36
One Digital Input per Connector - M12 Female Modules......................................................................................... 36
Two Digital Inputs per Connector - M12 Female Modules ...................................................................................... 37
Sixteen Digital Inputs Terminal Strip Modules...................................................................................................... 38
Digital Output Modules .................................................................................................................................................... 38
Digital Output Modules .................................................................................................................................................... 39
One Digital Output per Connector - M12 Female Modules...................................................................................... 39
Two Digital Outputs per Connector - M12 Female Modules.................................................................................... 40
Sub-Bus Valve Module ................................................................................................................................................41
Digital Input/Output Modules......................................................................................................................................... 41
Digital Input/Output Modules......................................................................................................................................... 42
Two Digital I/O per Connector - M12 Female Modules........................................................................................... 42
Valve Side Digital Output Modules .................................................................................................................................. 43
Sixteen Outputs per Connector - Sub-D 25 Pin Female Module .............................................................................. 43
Analog I/O Modules.............................................................................................................................................................. 44
Analog I/O Module Rules ................................................................................................................................................ 44
4 Channel I/O - M12 Female Modules ...................................................................................................................... 44
One Analog Input per Connector - M12 Female Modules ........................................................................................ 45
One Analog I/O per Connector - M12 Female Modules........................................................................................... 46
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I/O Module(s) Wiring Diagrams .......................................................................................................................................... 47
PROFIBUS-DP Configuration and Mapping....................................................................................................................... 49
GSD File............................................................................................................................................................................. 49
User Configurable Device Parameters.............................................................................................................................. 50
Communication Fault/Idle Mode Parameter .................................................................................................................. 51
Communication Fault/Idle Mode Sequence..............................................................................................................51
PROFIBUS-DP Mapping...................................................................................................................................................... 52
I/O Sizes............................................................................................................................................................................ 52
Manifold and I/O Data Sizing Worksheet ....................................................................................................................... 53
Valve Side .................................................................................................................................................................... 54
Discrete I/O Side........................................................................................................................................................ 54
Example No. 1 ............................................................................................................................................................ 55
Example No. 2 ............................................................................................................................................................ 57
Example No. 3 ............................................................................................................................................................ 59
Example No. 4 .............................................................................................................................................................61
Example No. 5 ............................................................................................................................................................ 63
Extended Diagnostics............................................................................................................................................................ 65
Data Diagnostic Telegram................................................................................................................................................ 65
Appendix ................................................................................................................................................................................ 67
System Specifications ........................................................................................................................................................ 67
Factory Default Settings.................................................................................................................................................... 68
Troubleshooting ................................................................................................................................................................ 68
Glossary of Terms.............................................................................................................................................................. 69
Technical Support ............................................................................................................................................................. 70
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About PROFIBUS-DP
Overview
PROFIBUS-DP is a communication protocol used to network industrial devices to eliminate labor intensive
and expensive point to point wiring schemes. Siemens originally developed PROFIBUS DP, but it is now
supported by a multitude of manufacturers and the protocol standard governed by the PROFIBUS Trade
Organization (PTO).
The G3 Series PROFIBUS-DP product is designed to conform to the PROFIBUS standard EN50170, and is
certified by PROFIBUS Interface Center (PIC) according to the guidelines determined by the PROFIBUS
Trade Organization (PTO). The certification process ensures interoperability for all PROFIBUS-DP devices.
PROFIBUS-DP uses a 2-wire (plus shield) network and can have up to 126 nodes. The protocol can transfer a
maximum of 244 bytes of data per node cycle with nine selectable communication (baud) rates of 9.6 Kbps,
19.2 Kbps, 45.45 Kbps, 93.75 Kbps, 187.5 Kbps, 500 Kbps, 1.5 Mbps, 3 Mbps, 6 Mbps and 12 Mbps. Maximum
distance is depended upon baud rate and cable media type. Refer to the section below for details.
More information about PROFIBUS can be obtained from the PROFIBUS web site www.PROFIBUS.com
G3 PROFIBUS-DP Features
Features Description
Linear bus, active bus termination on both ends. Stub lines
Bus Topology
permitted only for <= 1.5Mbit/sec baud rates.
9.6 Kbps, 19.2 Kbps, 45.45 Kbps, 93.75 Kbps, 187.5 Kbps, 500 Kbps,
Baud Rates Supported
1.5Mbps, 3 Mbps, 6 Mbps and 12 Mbps
Node address must match address in Master configuration software,
Duplicate address detection
before node will enter the data exchange mode
Error Correction If error detected, sender is requested to repeat the message
Via Software (with Profibus-DP Class 2 Master) ,with standard
Address Setting options
Manual Configuration Module (MCM), or graphic display Supprim : ic
Cabling and Drop Line Lengths (as defined by PROFIBUS specification)

Maximum Cable Length
Baud
9.6Kbps 19.2Kbps 93.75Kbps 187.5Kbps 500Kbps 1.5Mbps 12Mbps
Rate
Range/
1200M 1200M 1200M 1000M 400M 200M 100M
Segment
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G3 Introduction
The G3 Series is an electronic product platform that features an integrated graphic display for simple
commissioning and displaying of diagnostic information. In addition it has an innovative distribution
capability which allows the same I/O components that make up a centralized manifold configuration to be
used as the distribution components as well, decreasing the need for duplicate components on centralized and
distributed applications. The G3 platform interfaces to a variety of valve series and fieldbus interface protocols
and is capable of addressing a total of 1200 I/O points (150 bytes). With proper assembly and termination the
G3 modules will have an IP65 / IP67 rating.
The manifold can be viewed as having two sections to it, the Valve Side and the Discrete I/O Side. The Valve
Side supports a maximum of 32 solenoid coils and the Discrete I/O Side supports a maximum of 16 modules
capable of addressing up to 1200 outputs, 1200 inputs or various combinations.
Various discrete modules with integrated graphic display are available. They include digital I/O, analog I/O,
and specialty modules which cover various application needs. Pin-outs for all connectors are labeled on the
side of the respective modules and are also detailed in the module section of this document.
This manual details specific information for configuring and commissioning the Numatics G3 Series product
line. For more information relating to pneumatic valving and valve manifold assemblies, please refer to the
Numatics In Control Catalog at www.numatics.com.
Clips Graphic Display ARM

Allows easy field changes of electronic Allows Easy Configuration (Auto Recovery Module)
modules. & Diagnostic reporting Automatically stores & reprograms
configuration information
Sub-Bus OUT Discrete I/O Side

Used to distribute Accepts up to 16 modules in Communication Module (Node)
centralized or distributed configuration
Valve Side
additional I/O and Available with various Drives up to 32 coils
manifolds Industrial protocols
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G3 Electronics Modularity
Discrete I/O
The G3 Series product line is a completely modular and scalable system. As shown below, all of the G3
electronic modules plug together, via mechanical clips, allowing easy assembly and field changes.
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Pneumatic Valve Manifold
The pneumatic valve manifold with internal circuit board technology is also modular. The valve solenoid coil
connections are automatically made using Z-Board technology (plug together PC boards), which allow
internal connection from solenoid coils to output drivers without the use of wires). This allows easy assembly
and field changes.
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Manifold Connectors
Solenoid Coil Connections using Z-BoardTM Technology for 2005/2012/2035 valve series
Z-Board plug together technology connects all valve solenoids to the valve coil output driver board,
located in the valve adapter. The 32 available coil outputs are divided into 2 separate connector groups.
Output group No. 1 is comprised of the first output word, bits 0-15, and output group No. 2 is comprised
of the second output word, bits 16-31. Output group No. 1 connects directly to the Z-Boards. Output
group No. 2 is connected to the Z-Boards via an internal ribbon cable or valve side Sub-D module. The
first output (bit 0) connects to the 14 (A) solenoid on the valve closest to the communication node. The
17th 32nd solenoids interconnect via the Z-Boards to output group No. 2. For the maximum capability
of 32 solenoids on the same manifold, the 16th and 17th solenoid coils must NOT be on the same sub-base.
Output Group
No. 1
Output Group
No. 2
Plug-in Manifold with

Intergral "Z-Board"
Eliminates Wiring
Earth Ground Pin No. 3 14(A) Solenoid Pin No. 1
SINGLE DOUBLE
"Z-BOARD" "Z-BOARD"
SINGLE DOUBLE
"Z-BOARD" "Z-BOARD"
Common Pin No. 4 12(B) Solenoid Pin No. 2
NOTE! A single solenoid valves coil is always on the 14 end.
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Z-Board Connectors
The 2005/2012/2035 valve series utilize 2 different Z-Board designs to achieve the single and double
solenoid output functions. This yields the possible 32 single, 16 double, or various combinations of valve
coil output capabilities.
Single Z-Board Double Z-Board
Ribbon Connection Ribbon Connection

Single Z-Board Double Z-Board
single double
The 17th solenoid (output group No. 2s first bit) must be accessed via
NOTE! either the valve side Sub-D output module or a ribbon connector type
Z-board.
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Z-Board and Ribbon Cable Example
If fourteen (14) single solenoid and one (1) double solenoid valves are connected directly to the
communication node via their Z-Boards, and one (1) single solenoid and four (4) double
solenoid valves are connected to the communication node via the ribbon cable, the following
would be the valve side bit map:
Output Word 0 1
Output Byte 0 1 2 3
Output Bit No. 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Solenoid Coil
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 n/a
Output No.
In the above example, Output Bits No. 25 thru No. 31 are allocated but
NOTE! not used. Allocation may be changed by configuration changes in the
communication module (node). Refer to page 23 in this manual.
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Z-Board with Valve Side Sub-D Example
If sixteen (16) single solenoid valves are connected directly to the communication node via their
Z-Boards, and a valve side Sub-D connector is connected to the communication node via the
output Group No. 2 connector then the following would be the valve side bit map:
Output Word 0 1
Output Byte 0 1 2 3
Output Bit No. 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Solenoid Coil
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Output No.
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Communication Module (Node)
PROFIBUS-DP Communication Module
This module is the communication interface to the manifold. It contains communication electronics and
internal short circuit protection for power. It can be configured via software, via the graphic display, or
manually via DIP switches through the optional Manual Configuration Module (MCM).
The Numatics G3 PROFIBUS-DP node is tested by the PIC to ensure compatibility and interoperability. Supprim : DeviceNet
Communication Module Part Number

PROFIBUS-DP Communication module 240-239
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Communication Module Description
Detail No. Description

1 Set Button used to navigate through user menus and to set parameters
2 Module Status LED
3 5 Pin M12 Reverse Key Male Communication Connector
4 5 Pin M12 Reverse Key Female Communication Connector
5 Mounting Hole
6 Next Button used to navigate through user menus and to set parameters
7 Graphic Display used to display parameter information
8 Network Status LED
9 Slot for text ID tags
10 Keying for preventing I/O module insertion
11 5 Pin MINI Male Power Connector
1 6
2 8
3
9
4
10
11
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Connector Pin-Outs
Industry standard connectors are used for communication and power. The PROFIBUS-DP communication
connectors are a M12 reverse key 5 pin male connector and a M12 reverse key 5 pin female connector. The
Power connector is a 7/8 MINI 5 pin male connector.
PROFIBUS Communication Connector Pin-Out
Pin No. Function Description

+5 volt output from node, used for termination of network or
1 +5 VDC
auxiliary devices.
2 Data Line A Profibus-DP Communication Line A (Green)
3 0VDC Common Common for +5V output and Data Lines A & B
4 Data Line B Profibus-DP Communication Line B (Red)
Internally connected to earth ground (case). Connect to
5 Earth Ground
shield of Profibus-DP cable.
Power Connector Pin-Out

0 VDC Common 0 VDC Voltage used to power outputs
1
(Valves and Outputs) (valve coils and discrete outputs) SW
0 VDC Common 0 VDC (-V) Voltage used to power discrete inputs and
2
(Node and Inputs) node electronics UNSW
3 Earth Ground Protective Earth
+24 VDC Voltage used to power discrete inputs and
4
0 VDC Common 0 VDC Voltage used to power outputs
5
(Valves and Outputs) (valve coils and discrete outputs) SW
Power common (0 VDC) pins 1 and 2 are isolated from each other to allow
separate (isolated) power supply connection if required. However, they can be
!
tied together if a single common, non-isolated, application is preferred.
The draw of the +24VDC Valves and Outputs and +24VDC Node and Inputs
pins cannot exceed 8 Amps, at any given moment in time.
The Node and Inputs pins supplies power to the node electronics. These pins
must be powered at all times for communication node to be functional.
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Electrical Connections
Standard Power Connector Wiring Diagram Examples

Single Power Supply Example (Non-isolated commons)
Separate Power Supply Example (Isolated commons) Supprim : (Non-i
Please see page 18 for external fuse sizing guide.

! When using molded connector power cables, Do Not rely on wire
colors for Pin-Out. Always use pin number references.
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Power Consumption
Power Connection

0 VDC Common 0 VDC Voltage used to power outputs (valve coils and
1
(Valves and Outputs) discrete outputs) SW
0 VDC Common 0 VDC (-V) Voltage used to power discrete inputs and
2
3 Earth Ground Protective Earth
+24 VDC Voltage used to power discrete inputs and node electronics
4
(Node and Inputs) UNSW
0 VDC Common 0 VDC Voltage used to power outputs (valve coils and
5
(Valves and Outputs) discrete outputs) SW
Power Rating
The maximum system current capability is 8 Amps. Care should be taken not to exceed 8 Amp draw
through the Aux. power connector pins.
Discrete I/O current draw is dependent on the device(s) connected. It is critical to know what these
values are in order to remain safely within the 8 Amp limitations (4 Amps if using distribution).
Loads should not draw more than 0.5 Amps of current from any one individual discrete output point
(Contact factory for higher current capability requirements).
+24VDC +24VDC
(Valves and Outputs) (Node and Inputs)
Component Voltage Tolerance Pins 1 and 5 Pins 2 and 4
Current Power Current Power
Solenoid Valve Coil 2002 (Each) 24 VDC +10%/-15% 0.021 A 0.5 W 0A 0W
Solenoid Valve Coil ISO - SPA 24 VDC +10%/-15% 0.167 A 4.0 W 0A 0W
Valve Adapter (Driver) 24 VDC +/- 10% .134 A 3.22 W 0A 0W
Discrete Digital Input Module 24 VDC +/- 10% .012 A .29 W .085 A* 2.04 W*
Discrete Digital Output Module 24 VDC +/- 10% .051 A 1.2 W .060 A* 1.44 W*
Discrete Digital I/O Module 24 VDC +/- 10% .035 A 0.84 W .076 A* 1.82 W*
Discrete Analog Input Module (V & C) 24 VDC +/- 10% .012 A 0.288 W .077 A* 1.85 W*
Discrete Analog I/O Module (V & C) 24 VDC +/- 10% .018 A 0.432 W .087 A* 2.08 W*
Communication Module (Node) 24 VDC +/- 10% .006 A 0.144 W .094 A* 2.26 W*
Sub-Bus Valve Module 24 VDC +/- 10% .012 A 0.288 W .066 A* 1.58 W*
Auto Recovery Module (ARM) 24 VDC +/- 10% 0A 0W .022 A .53 W
Manual Configuration Module (MCM) 24 VDC +/- 10% 0A 0W .022 A .53 W
* Current depends on graphic display brightness setting. Max. value shown with high brightness.
Values decrease by approx. 12% for Medium and 25% for Low brightness settings.
Total power consumption for each Discrete I/O point is dependent on

NOTE!
the specific current draw of input sensor devices and output loads.
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Recommended External Fuses
External fuses should be chosen based upon the physical manifold configuration. Please refer to table
below for the fuse sizing chart.
External Fuse Sizing Chart
Power Consumption - Power Connector Pin for Valves and Outputs

Description Current
Number of Solenoid Valve Coils Energized Simultaneously
___ X 0.167 A (ISO - SPA Series) = __________Amps
___ X 0.105 A (2012 and 2035 Series) = __________Amps
___ X 0.056 A (2005 Series) = __________Amps
___ X 0.021 A (2002 Series) = __________Amps
+
__________Amps
Total load current drawn by simultaneously energized Discrete Outputs =
+
__________Amps
Number of I/O modules installed ___ X 0.87* A =
+
Valve Adapter = .134 Amps

+
Communication Node Power Consumption = .006* Amps Supprim : 094

+
Total: __________Amps
Surge Compensation: X 1.25
Suggested External +24 VDC (Valves and Outputs) Fuse Value: __________Amps
Power Consumption Power Connector Pin for Node and Inputs

Description Current
Communication Node Power Consumption = .094 Amps Supprim : 070
+
__________Amps
Total load current drawn by Sensor Devices from Discrete Inputs source =
+
Number of I/O modules installed ___ X 0.080 A = __________Amps

+
Total: __________Amps
Surge Compensation: X 1.25
Suggested External Pin +24 VDC (Node and Inputs) Fuse Value: __________Amps
The Node and Inputs Aux Power pins supply power to the node electronics. These pins must
be powered at all times for communication node and Inputs to be functional.
NOTE! The internal electronic fuses exist to protect against damage due to catastrophic failure of
internal components. External fuses are always recommended for protection against power
supply failure, over-current conditions, etc
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Diagnostics
Communication Module LED Functions

Upon power up, the Module and Network Status LEDs indicate the state of the unit. There are two LEDs on
the G3 PROFIBUS-DP node. The LEDs functions are described in the table below. Supprim : DeviceNet
LED Name Color Status Description

Bus Error. Bus connection failed or off-line; Invalid
Red ON
parameterization, configuration, or bus address.
Normal operation. The bus link is OK. Baud rate, detected
NETWORK Green ON parameterization and configuration OK. Unit is in data exchange
STATUS mode.
The module configuration (I/O and valves) in the user
Green Red FLASHING application is different than the physical configuration of the
manifold.
Red ON Critical hardware fault. The microprocessor is not running.
MODULE
Green ON Normal operation. Node hardware is OK.
STATUS
Green Red FLASHING Module is in self-test mode. Cycle power to end self-test mode.
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G3 Graphic Display
The G3 Communication and I/O modules have an integrated graphic display that may be used to configure
the parameters of the modules as well as showing diagnostic information.
The following graphic displays represent the main menu selections of the DeviceNet communication module
(node). Use the NEXT button to scroll through the Main menu headings shown below. At this level pressing
the SET button allows access the Sub-Menus. Please see the appropriate pages referenced below for further
details and descriptions of the Sub-Menus. NOTE: WHEN A NETWORK I/O CONNECTION IS
ESTABLISHED MANUAL CHANGES TO NODE PARAMETERS ARE NOT ALLOWED!
Home Screen
ADDRESS SSALOCK PROFIBUSDP ADVANCED FACTORY
126 SETTINGS DEFAULTS DIAGNOSTICS
DISABLED
Seepage19 Seepage20 Seepage21 Seepage22 Seepage23

forSubMenu forSubMenu forSubMenu forSubMenu forSubMenu
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Network Address Sub-Menu
Steps to Set Address

1. Press the SET button to enter the ADDRESS sub-menu.
ADDRESS
111
2. Press the NEXT button to scroll through the choices for the hundreds digit of
the node address.
SET ADDRESS
111 Press the SET button to select the hundreds digit and move into the tens digit
selection.
3. Press the NEXT button to scroll through the choices for the tens digit of the
node address.
SET ADDRESS
111
Press the SET button to select the tens digit.
Change the ones digit using the same procedure.
4. Press the NEXT button to select Yes or No to accept the address shown on the
ACCEPT display,
111 Y N
a. Selecting No will bring you back to the main Address menu.
b. Selecting Yes will take you to the following SAVE SETTINGS menu.
Press the SET button to confirm your choice.

ACCEPT
111 Y N
5. Press the NEXT button to select either NOW or LATER.

a. Selecting NOW will cause the node to reset and apply the new
SAVE SETTINGS
NOW LATER setting.
b. Selecting LATER will cause the new Address to be saved in
temporary memory to allow you to make additional parameter
changes before the node is reset. However, you must ACCEPT the
saved changes before your next power cycle otherwise they will be
lost.
Only addresses 0- 126 are valid.

NOTE!
Address 126 is the Factory Default node address.
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SSA LOCK Sub-Menu
Steps to Set SSA (Set Slave Address) LOCK

1. Press the SET button to enter the SSA Lock sub-menu.
SSA LOCK
DISABLED
2. Press the NEXT button to enable / disable the SSA Lock

SSA LOCK
ENABLE a. ENABLE
- allows the address to be set only through the G3 graphic
display
b. DISABLE
SSA LOCK - allows the address to be set through either the G3 graphic
DISABLE display or software
c. RETURN (this will return you to the top of SSA LOCK menu)

SSA LOCK
RETURN
3. Press the NEXT button to select Yes or No to accept the setting

a. Selecting No will bring you back to the main SSA LOCK menu.
ACCEPT
ENABLED Y N
b. Selecting Yes will take you to the following SAVE SETTINGS menu.
Press the SET button to confirm your choice
ACCEPT
ENABLED Y N Saved Setting Steps
4. Press the NEXT button to select either NOW or LATER.
a. Selecting NOW will cause the node to reset and apply the new setting.
SAVE SETTINGS b. Selecting LATER will cause the setting to be saved in temporary
NOW LATER
memory to allow you to make additional parameter changes before the
node is reset. However, you must ACCEPT the saved changes before
your next power cycle otherwise they will be lost.
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Advanced Settings - Brightness
Brightness Settings
1. Press the SET button to enter the ADVANCED SETTINGS menu.
ADVANCED
SETTINGS
2. Press the NEXT button to scroll to the CONFIG MENU / SET

BRIGHTNESS.
ADVANCED MENU
SET BRIGHTNESS Press the SET button to enter the CONFIG MENU / SET BRIGHTNESS.
3. Press the NEXT button to scroll the choices for the desired brightness of the
LCD display for all modules on the G3 system.
SET BRIGHTNESS
LOW
a. LOW
b. MEDIUM
c. HIGH (Factory Default)
SET BRIGHTNESS
d. RETURN (this will return you to the SET FAULT/IDLE menu)
MEDIUM
The changes will take effect immediately.
SET BRIGHTNESS
HIGH
SET BRIGHTNESS
RETURN
This a global setting that affects all modules

NOTE! Each module, however, has its own setting if different settings
are required.
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Factory Defaults
Factory Default Settings Supprim : FACTORY
DEFAULT SETTINGS ... [1]
1. Press the SET button to enter the FACTORY DEFAULTS sub-menu.
FACTORY
DEFAULTS
2. Press the NEXT button to select Yes or No.

SET DEFAULTS a. Selecting No will bring you back to the main FACTORY
YES NO DEFAULTS menu.
b. Selecting Yes will cause the node to reset and return all
parameters to the factory default conditions.
FACTORY DEFAULT SETTINGS

Description Default
Node Address 126
SSA Lock Disabled
Brightness High
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Diagnostics - Self Test Mode
An internal diagnostic tool can be enabled on the communication module (node) using the graphic display.
This tool allows the user to confirm that all of the inputs and outputs on the manifold and any of the
distributed modules are fully functional without needing a network connection or controller. There are two test
modes that the user can choose. The CYCLE OUTPUTS test mode tests all the outputs by sequentially
turning them ON and OFF for approximately .5 seconds. The INPUTS test mode tests the inputs by
causing all of the outputs to toggle between even and odd values when any input is made. The Self Test mode
on the communication module (node) is a global setting and will test all devices connected on the main
manifold as well as any distributed modules and/or manifolds.
Similar local self tests are available on all output modules types. This local self test function allows any
output module to be tested without affecting any other output module.
NOTE: The number of Valve outputs that are tested are affected by the I/O size settings.
To use the Self Test Mode, the user must first set some initial conditions. Follow these steps to initiate the
self-test mode.
1) Disconnect Air and Communication from the manifold!

2) Select the desired test mode using the graphic display. (See example below)
3) Starting at the Home Screen, navigate the menus by selecting the NEXT button until the
DIAGNOSTICS menu is shown.
4) Select the SET button to access the DIAGNOSTICS menu and then again to access the
SELF-TEST menu
5) Push NEXT to navigate to the desired test mode: CYCLE OUTPUTS or INPUTS
6) Push SET to select the desired test mode.
7) A message will appear: DISCONNECT AIR HOLD SET BUTTON
8) Hold the SET button down for approximately 10 seconds to enable the test. The Display will flash
the above message while the button is pushed.
9) When the display stops flashing, the self-test mode will run and the Module Status LED will flash
Red/Green while the display shows SELF TEST RUNNING.
10) The global self-test mode can only be disabled by disconnecting the power to the manifold.
ADDRESS DIAGNOSTICS
45
DIAGNOSTICS
SETSELFTEST

SETSELFTEST SETSELFTEST DISCONNECTAIR
CYCLEOUTPUTS INPUTS HOLDSET
BUTTON
HOLDFOR10SECONDSTO
INITIATE
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Manual
Diagnostics Continued
DIAGNOSTICS 1. All diagnostic information is read only
2. Press the SET button to enter DIAGNOSTICS sub-menu.
USNW POWER
24 VOLTS 3. Press the NEXT button to scroll through the main diagnostic menu choices.
a. UNSW POWER
. - Displays voltage level of unswitched power (Node & Inputs)
NETWORK ERRORS
b. NETWORK ERRORS - ERROR CODE
ERROR CODE - # . - Displays fieldbus network errors
c. CURRENT COMM. EVENT NUMBER
. - Displays
d. SHOW LOGGED COMM. EVENTS
CURRENT COMM.
EVENT - # . - Displays log of network errors
e. CURRENT SUBBUS ERROR
. - Displays sub bus errors
f. SHOW LOGGED SUBBUS ERRORS
SHOW LOGGED
COMM. EVENTS . - Displays log of sub bus errors
g. FIRMWARE REV.
. - For service personnel
h. BOOTCODE REV.
CURRENT SUBBUS
ERR - # . -For service personnel
i. PART NUMBER
. - Displays replacement part number of module
SHOW LOGGED
SUBBUS ERRORS
FIRMWARE REV.
2.10
BOOTCODE REV.
1.0
PART NUMBER
240-239
The UNSW POWER screen indicates the voltage level present on the UNSW
(Node & Input) power pins (Pin No. 2 and 3) of the main power connector.
NOTE!
A voltage level less than 19 volts will generate an error screen and an
associated diagnostic bit (see Diagnostic section for more details).
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Manual
Error Messages
The following are automatic error messages that are displayed when specific faults occur during operation:
Displayed when a short circuit condition is

SUB-BUS SHORT
detected on the Sub-Bus power lines.
SHORTED COIL
Displayed when a short circuit condition is
NO. X detected on a valve coil
Displayed when a Sub-Bus module that had

MISSING MODULE been previously installed becomes absent from
NUMBER X
the configuration
Displayed when +24 VDC on

VALVE/ OUTPUT Pin No. 1 and 5 (Valves and Outputs) is not
POWER OFF
present or below 22 VDC
Displayed when +24 VDC on

UNSWITCHED
POWER LOW Pin No. 2 and 4 (Node and Inputs) is below
19 VDC
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Manual
MCM Manual Configuration Module (Optional)
The MCM is an optional module that is installed between the node and the valve adapter module and allows
the user to manually set, via DIP switches, the node address without the need for software configuration or the
use of the integrated graphic display in the node. If software configuration or configuration via the integrated
graphic display in the node is preferred, this module is not necessary.
Description Replacement Part Number

Complete Module 240-186
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Manual
DIP Switch Settings
Shown: Network address = 66
Network Address:
26=64 25=32 24=16 23=8 22=4 21=2 20=1 Address Value

SW-7 SW-6 SW-5 SW-4 SW-3 SW-2 SW-1 (Decimal)
OFF OFF OFF OFF OFF OFF OFF 0
OFF OFF OFF OFF OFF OFF ON 1
OFF OFF OFF OFF OFF ON OFF 2
OFF OFF OFF OFF OFF ON ON 3
OFF OFF OFF OFF ON OFF OFF 4
OFF ON ON ON OFF OFF OFF 56
ON OFF ON OFF ON OFF ON 85

ON ON OFF OFF ON OFF OFF 100
ON ON ON ON ON ON OFF 126
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Manual
ARM Auto Recovery Module (Optional)
The Auto Recovery Module (ARM) is an optional memory module that is installed between the node and
the valve adapter module and is used to preserve the manifold configuration settings even during
catastrophic failure. During the power-up process it reads the configuration of the manifold, including
any user settable parameters of I/O modules, and stores the information in its non volatile memory. Once
the information is stored, it automatically disconnects itself from the power circuits while still
mechanically attached to the manifold. Upon power-up it reconnects itself and compares the stored
configuration settings to the actual manifold configuration. If these settings are different it gives the user
the option of:
1. Updating the manifold setting with the stored values

2. Updating the ARM module with the current settings
3. Continue operation with present configuration without updating ARM

Complete ARM Module 240-182
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Manual
Distribution
Distribution of I/O capability can be easily achieved with the G3 platform by means of Sub-Bus modules.
I/O modules, valve manifolds and/or a combination of both can be simply separated from the main manifold
and distributed via a sub-bus communication cable. The G3 platform uses the same I/O modules on the
main manifold as on the distribution chain. The main communication module can control up to 16 I/O
modules either on the main manifold or as part of the sub-bus connections. To utilize the sub-bus
distribution capabilities the Sub-Bus OUT module must be located on the end of the main communication
manifold and a Terminator Module must be located at the last sub-bus component.
Example 1
Fieldbus network
5 7 1
2
Main Fieldbus
Valve
Manifold with
I/O
Power
Supply
10 5 3
Distributed
Sub-Bus
Valve
6 Manifold
7 8
5 7 4 7
4
Distributed
9 Sub-Bus
I/O
9 Modules

1 Main Communication Module (Node)
2 Sub-Bus Power Cable (Can be connected to separate power supply for isolated power control)
3 Distributed Sub-Bus Valve Module
4 Sub-Bus IN module
5 Sub-Bus OUT module
6 Sub-Bus Communication Cable
7 I/O Modules
8 Terminator Module (Used to terminate sub-bus)
9 Aux. Power IN (Used to augment Input power and/or supply power to Output modules)
10 Aux. Power OUT (Can be used to supply power to distributed modules)
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Manual
Sub-Bus Distribution Modules
Sub-Bus Out Module
Used only when distributing the Sub-Bus to another assembly is required.
Sub-Bus Out - 5 pin M12 female communication connector.

o Used to distribute the Sub-Bus to the next Sub-Bus assembly.
o Carries 24 VDC power for electronics of the next module.
Aux. Power Out - 4 pin M12 female aux. power connector.

o Optional connection.
o Used as a convenience way to distribute the power connection to the next
Sub-Bus assembly.

Sub-Bus Out Module with Din Rail Mounting 240-244
Sub-Bus Out module without Din Rail Mounting 240-183
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Manual
Sub-Bus In Modules
Used to distribute I/O assemblies that do not have valves

o Must be installed to the right of the I/O modules.
Sub-Bus In - 5 pin M12 male communication connector.

o Must be connected to the Sub-Bus Out connector of the previous assembly
o Carries 24 VDC power for electronics of module
Aux. Power In - 4 pin M12 male connector.

o Aux power is required for Output modules. This connection also allows Output power to be
interrupted to all Output modules connected to this module.
o Aux. Power is optional for Inputs. Power from the Sub-Bus In connection is used to power
sensors but can be augmented, if necessary, by adding additional power to this connector.
Description Part Number

Sub-Bus In module with Din Rail Mounting 240-246
Sub-Bus In module without Din Rail Mounting 240-185
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Manual
Terminator Module
Used to terminate Sub-Bus connections.

o Must be installed on the left side of the last Sub-Bus module.

Terminator Module with Din Rail Mounting 240-245
Terminator Module without Din Rail Mounting 240-184
The terminator module is required to be installed in the G3 system for proper

NOTE! operation
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Manual
Sub-Bus Valve Module
COMM - 5 pin M12 male Sub-Bus input communication connector.

o Must be connected to the Sub-Bus Out connector of the previous assembly
o Carries 24 VDC power for electronics of module
POWER - 4 pin MINI male power connector.

o Power is required for Outputs
Used to distribute Valves on the Sub-Bus.

o Can accept discrete I/O module to allow a Sub-Bus Valve manifold with I/O

Sub-Bus Valve Module 240-241
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Manual
Digital I/O Modules
Digital I/O Module Rules
The maximum number of modules that can be used on the Discrete I/O side of the manifold is 16. These
modules can be centralized on the main fieldbus manifold, distributed or a combination of both. Modules can
be connected in any combination of inputs, outputs and specialty up to the physical limitation of 16 modules.
Input Module Types
Output Module Types
Input/Output Module Types Valve Side Output Module Types
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Manual
I/O Module Descriptions & Menus

1 Set Button used to navigate through user menus and set parameters
2 Module Function (I/O Type)
3 Alignment arrow for SPEEDCON connector
4 Bit Designation for I/O
5 Next Button used to navigate through user menus and set parameters
6 Graphic Display
7 5 Pin M12 female I/O connector
8 Connector designation
9 Metal threads for SPEEDCON connector
10 Slot for text ID tags
11 Dust Cover
12 Mounting hole
1 5
2 6
7
3
4 10
11
12
Menu
IOMAPPING IOMAPPING DESCRIPTION PARTNUMBER FIRMWARE SET

INPUTBYTEXX OUPUTBYTEXX 240XXX V2.XXX BRIGHTNESS
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Manual
Digital Input Modules
One Digital Input per Connector - M12 Female Modules

Short Circuit Protection
Module Part No. I/O Type Input Points
(SCP)
240-210 NPN (Sinking)
YES Visual 8
240-206 PNP (Sourcing)
Input Mapping
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
X Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0

Diagnostic Telegram
Conn. H Conn. G Conn. F Conn. E Conn. D Conn. C Conn. B Conn. A
X
SCP Status SCP Status SCP Status SCP Status SCP Status SCP Status SCP Status SCP Status
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Manual
Two Digital Inputs per Connector - M12 Female Modules
(SCP)
YES Visual 16
Input Mapping
X+1 Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9 Input 8

Diagnostic Telegram
Conn. H Conn. G Conn. F Conn. E Conn. D Conn. C Conn. B Conn. A
X
SCP Status SCP Status SCP Status SCP Status SCP Status SCP Status SCP Status SCP Status
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Manual
Sixteen Digital Inputs Terminal Strip Modules
Specifications
- Wire Size Range: 12 to 24 AWG
- Strip Length: 7mm
- Terminal Tightening Torque: 0.5 Nm

(SCP)
YES -Visual 16
Input Mapping
X+1 Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9 Input 8

Diagnostic Telegram
Allocated Allocated Allocated Allocated SCP Status SCP Status SCP Status SCP Status
X
and Reserved and Reserved and Reserved and Reserved + No. 4 + No. 3 + No. 2 + No. 1
+ No. 4 + No. 1
+ No. 3 + No. 2
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Manual
Digital Output Modules
One Digital Output per Connector - M12 Female Modules

Module Part No. I/O Type Output Points
(SCP)
240-208 PNP (Sourcing) YES Visual 8
Output Mapping
X Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0
Diagnostic Telegram
Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0
X
Status Status Status Status Status Status Status Status
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Manual
Two Digital Outputs per Connector - M12 Female Modules
Module Part No. I/O Type Output Points
(SCP)
240-207 PNP (Sourcing) YES Visual 16
Output Mapping
X+1 Output 15 Output 14 Output 13 Output 12 Output 11 Output 10 Output 9 Output 8
Diagnostic Telegram
X
X+1
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Manual
Sub-Bus Valve Module
Used to control a distributed valve manifold through the Sub-Bus. See page 33 for more information.
Module
I/O Type Short Circuit Protection Output Points
Part No.
240-241 NPN (Sinking) YES Visual 32
Output Mapping
Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil
X
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
X+1 Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil
(Optional) No. 15 No. 14 No. 13 No. 12 No. 11 No. 10 No. 9 No. 8
Diagnostic Telegram
Valve Coil 7 Valve Coil 6 Valve Coil 5 Valve Coil 4 Valve Coil 3 Valve Coil 2 Valve Coil 1 Valve Coil 0
X
X+1 Valve Coil 15 Valve Coil 14 Valve Coil 13 Valve Coil 12 Valve Coil 11 Valve Coil 10 Valve Coil 9 Valve Coil 8
(Optional) Status Status Status Status Status Status Status Status
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Manual
Digital Input/Output Modules
Two Digital I/O per Connector - M12 Female Modules

Short Circuit Output Input
Module Part No. I/O Type
Protection Points Points
240-211 PNP (Sourcing) YES Visual 8 8
Output Mapping

Input Mapping
Diagnostic Telegram
Allocated Allocated Allocated Allocated
X Conn. D Conn. C Conn. B Conn. A
and and and and
(Optional) SCP Status SCP Status SCP Status SCP Status
Reserved Reserved Reserved Reserved
X+1 Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0
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Manual
Valve Side Digital Output Modules
The valve side output module is used to distribute available valve side output points via a Sub-D connector
(i.e. when a Sub-D valve manifold is located away from the rest of the electronics). This module goes to the
right of the G3 valve adapter. The 16 bit output module utilizes the last 16 output bits on the valve side of the
manifold (bits 16-31)
Sixteen Outputs per Connector - Sub-D 25 Pin Female Module

Module Short Circuit
I/O Type Output Points Module Size
Part No. Protection
239-1713 NPN (Sinking) Yes 16 Narrow
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Manual
Analog I/O Modules
Analog I/O Module Rules
The analog I/O modules follow the same rules as the digital I/O modules. The maximum total number of
modules on the Sub-Bus is 16. The analog modules allow the user to control and/or read analog devices using
an analog signal. These modules are available in two analog signal types: 0-10 V and 4-20 mA, and are
available in two different I/O configurations: 2 analog input channels/ 2 analog outputs channels (2AI/2AO)
or 4 analog input channels (4AI).
4 Channel I/O - M12 Female Modules

Specifications
- Input Resolution: 16 bit (65,536 Counts)
- Output Resolution: 16 bit (65,536 Counts)
- Settling Time: 3 ms Max
- Absolute Precision: 1.0% of Signal
- Voltage Input Impedance: 0-10VDC 40K Ohms
- Current Input Impedance: 250 Ohms
- Input Cutoff Frequency: 100 Hz
Module
Signal Type Input Points Output Points Short Circuit Protection
Part No.
240-212 0 - 10V 4 0
240-213 0 - 10V 2 2
Yes
240-214 4 - 20mA 4 0
240-215 4 - 20mA 2 2
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Manual
One Analog Input per Connector - M12 Female Modules
Module Short Circuit

Signal Type Input Points
Part No. Protection
240-212 0-10 VDC
YES Visual 4
240-214 4-20 mA
Input Mapping
Input No. 1
X Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1
(LSB)
Input No. 1
X+1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1
(MSB)
Input No. 2
(LSB)
Input No. 2
(MSB)
Input No. 3
(LSB)
Input No. 3
(MSB)
Input No. 4
(LSB)
Input No. 4
(MSB)
Diagnostic Telegram
Power Status Power Status Power Status Power Status
X and and and and
for Conn. D for Conn. C for Conn. B for Conn. A
High Alarm Low Alarm High Alarm Low Alarm High Alarm Low Alarm High Alarm Low Alarm
X+1
for Conn. D for Conn. D for Conn. C for Conn. C for Conn. B for Conn. B for Conn. A for Conn. A
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Manual
One Analog I/O per Connector - M12 Female Modules
Module Short Circuit Output

Signal Type Input Points
Part No. Protection Points
240-213 0-10 VDC
YES Visual 2 2
240-215 4-20 mA
Output Mapping
Output No. Output No. Output No. Output No. Output No. Output No. Output No. Output No.
X
1 1 1 1 1 1 1 1 (LSB)
X+1
1 (MSB) 1 1 1 1 1 1 1
X+2
2 2 2 2 2 2 2 2 (LSB)
X+3
2 (MSB) 2 2 2 2 2 2 2
Input Mapping
Input No. 1
X Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1
(LSB)
Input No. 1
(MSB)
Input No. 2
(LSB)
Input No. 2
(MSB)
Diagnostic Telegram
Power Status Power Status Power Status Power Status
X and and and and
for Conn. D for Conn. C for Conn. B for Conn. A
High Alarm Low Alarm High Alarm Low Alarm High Alarm Low Alarm High Alarm Low Alarm
X+1
for Conn. D for Conn. D for Conn. C for Conn. C for Conn. B for Conn. B for Conn. A for Conn. A
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Manual
I/O Module(s) Wiring Diagrams

NPN/PNP Definitions
There is confusion between NPN, PNP, Sinking and Sourcing terminologies. Basically, if one is using sensors that
provide a 24 VDC signal to the input module then a PNP input module type will be required. If one is using a sensor that
supplies a 0 VDC signal to the input module then an NPN input module type will be required.
NPN Descriptions LOAD
Sinking
Switching Negative
Positive Common
PNP Descriptions
Sourcing
Switching Positive LOAD
Negative Common
NPN (Sinking) Input Connection

Electronic Sensor Mechanical Sensor
2 3 2 3
1 4 1 4
PNP (Sourcing) Input Connection
Electronic Sensor Mechanical Sensor
2 3 2 3
1 4 1 4
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Manual
I/O Module(s) Wiring Diagrams Continued
PNP (Sourcing) Output Connection
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Manual
PROFIBUS-DP Configuration and Mapping
GSD File
The GSD file contains configuration information required to establish communication to a node on a
PROFIBUS-DP network. The GSD file is available on the Numatics, Inc., website at
www.numatics.com/fieldbus.
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Manual
User Configurable Device Parameters
The Numatics G3 PROFIBUS-DP node allows the user to set many user options which define how the
manifold behaves in certain instances. The following are descriptions of these device parameters.
Settable Via
Parameter Name Description Display Software MCM
Address Node address
Adjust brightness of graphic
Brightness
display X X
I/O Allocation Allocates how many valve output
X X
Coils points are mapped (8, 16, 24, 32)
Determines whether to use idle
Output Idle Action X X
value attribute or hold last state
Output Fault Determines whether to use idle
X X
Action value attribute or hold last state
Determines how the network
SSA Lock
address may be set X X
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Manual
Communication Fault/Idle Mode Parameter
This parameter is used to set the behaviors of output points (bits) during a communication fault or an idle
event (when a PLC is Idle mode not in RUN mode). The parameter shown below is used to determine
what state the outputs will have during an Idle event and a Fault event. It will allow control of all output
points, valves and discrete I/O, on the manifold.
The user, through the graphic display or software, can determine how the outputs behave when a
communication fault or idle actions occurs. These settings are non-volatile and thus will not change upon loss
of power.
The two behavior options are:
1. Hold Last State of Outputs

2. Turn Off All Outputs
Communication Fault/Idle Mode Sequence

The Communication Fault/Idle Mode parameter determines the output state if the device encounters a
communication fault and/or idle action. A Communication Fault is defined as an inability for the master node
to communicate with a slave node on a network. Idle Mode is a condition when the processor is in program
mode.
The process for determining the output state during a Communication Fault/Idle Mode is as follows:
1. The device receives a Communication Fault/Idle Mode event.

2. The device determines what action to take based on the Communication Fault/Idle Mode attribute
setting.
3. If the attribute is set to turn off all outputs, all of the outputs will turn off (Factory Default Setting).
4. If the attribute is set to hold last state, all of the outputs will hold their last state.
Communication
Fault Received
Device
Checks
Turn OFF Communication Hold Last State
All Outputs Fault
Attribute
Outputs Outputs
De-Energize Do Not
Change State
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Manual
PROFIBUS-DP Mapping
I/O Sizes
Outputs
Outputs are defined as any valve solenoid coil and/or any discrete output point from any output module. The
output size depends upon the physical configuration of the manifold (i.e. module type and how many are
used). Please reference the following pages for a detailed explanation for calculating the output size.
Inputs
Inputs are defined as physical input bits from input modules. Please reference the following pages for a
detailed explanation for calculating the input size.
Valve Side
The size for the valve side of the manifold consists of an output bit for each valve solenoid coil driver. This
value for the valve side size is configurable via GSD file. See the following table:
Selection Outputs Bytes Inputs Bytes

8 Solenoid Coils 1 0
Discrete Side
The discrete side of the manifold is defined as all I/O modules connected to the left of the communication
node. This includes physically attached modules as well as any distributed sub-bus modules. I/O sizes for
the discrete side are automatically configured based on the I/O module type installed. However, the user can
affect these sizes manually via settable parameters on the node. The output value consists of physical outputs
(i.e. output bit for each output point). The input value consists of physical inputs (i.e. an input bit for each
input point).
Total I/O Size
The overall size of the I/O data for the manifold will consist of the valve size plus the discrete I/O size. The
I/O size can vary greatly, due to the many physical configurations. The worksheet on page 53 will allow
accurate sizing of the I/O data.
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Manual
Manifold and I/O Data Sizing Worksheet
Step
1 : Choose corresponding Input and Output values based on the chosen Valve Side Output Options and place the values in the boxes
labeled, Valve Side Byte Requirements at the bottom of the page
2 : Choose up to sixteen modules to be included on the discrete I/O side of the manifold (including distributed modules) and place sum of
the corresponding input bytes and output bytes in the boxes labeled, Discrete Side Byte Requirements at the bottom of the page.
3 : Add the input bytes and output bytes values from the boxes labeled Discrete Side Byte Requirements and Valve Side Byte
Requirements and place total in the boxes labeled Total I/O Bytes for Manifold. This is the total input and output byte count values
required for the configured manifold.
Valve Side
Valve Side Output Options
Step Input Bytes Output Bytes
(selected via GSD file)
Up to 8 Solenoid Coils 0 1
1 Up to 24 Solenoid Coils 0 3
Digital Modules
Step Module Part Number Description Input Bytes Output Bytes
240-203/204 16 Inputs - Terminal Strip 2 0
240-205/209 16 Inputs - 8 x M12 2 0
240-206/210 8 Inputs - 8 x M12 1 0
2 240-207 16 Outputs - 8 x M12 0 2
240-208 8 Outputs - 8 x M12 0 1
240-211 8 Inputs / 8 Outputs - 8 x M12 1 1
240-241 Distributed Sub-Bus Valve Module 0 1, 2, 3 or 4
Analog Modules
Step Module Part Number Description Input Bytes Output Bytes
240-212/214 4 Inputs 4 x M12 8 0
2 240-213/215 2 Inputs/ 2 Outputs 4 x M12 4 4
Total Input/Output Size Calculation

Module Position
Step Module Part Number Input Bytes Output Bytes
(includes distributed modules)
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
2 10th
11th
12th
13th
14th
15th
16th
Discrete Side Byte Requirements:
1 Valve Side Byte Requirements:
3 Total I/O Bytes for Manifold
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Manual
Bit Mapping Rules
The bit mapping for a G3 manifold varies with the physical configuration of the manifold. The following is a
breakdown of the bit mapping rules associated with the Numatics valve manifold.
Valve Side
1) Solenoid coil outputs are connected to the valve coils using the Z-Boards.
2) The valve solenoid coil output portion of the total output size is adjustable from 0 to 4 bytes.
3) Solenoid coil output addressing begins at the 1st manifold station nearest the node using 14 coil 1st and
then, if applicable, the 12 coil, and continues in ascending order away from the communication node.
4) Each manifold station allocates 1 or 2 output bits. This is dependent on the Z-Board type installed.
A single Z-Board allocates 1 output bit. A double Z-Board allocates 2 output bits.
5) Z-Boards can be used in any arrangement (all singles, all doubles, or any combination) as long as output
group No. 1 and output group No. 2 bits do not overlap (i.e. combinations of Z-Boards could exist where
the physical configuration of the manifold could exceed the output capacity.
NOTE!
Single solenoid valves can be used with double Z-BoardsTM. However,
one of the two available outputs will remain unused.
Discrete I/O Side

Outputs
1) The Sub-Bus output byte size portion is self-configuring in byte increments, after an output module is
installed on the Sub-Bus and power is applied.
2) Outputs are mapped consecutively by module. The output bits from the 1st module will be mapped
directly after the bits from the valve coils. The output bits from the second module will be mapped
directly after the output bits from the 1st module and so on.
Inputs
1) The Sub-Bus input byte size portion is self-configuring in byte increments, after an input module is
plugged into back plane and power is applied.
2) Inputs are mapped consecutively by module. The input bits from the 1st module will be mapped at byte 0.
The input bits from the second module will be mapped directly after the input bits from the 1st module
and so on.
TDG3PTTM1-2EN 02/09
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Manual
I/O Mapping Examples
Example No. 1
Assumed Settings
- Double Z-BoardsTM used with all valves

- I/O Modules and mapping schemes are identified
by their corresponding color.
- 32 coils are allocated
Manifold I/O Configuration
Pos In Out
Module Type Part No.
No. Bytes
1 16IPNP 240205 2 0
2 4AIAnalog 240212 8 0
LocalValveSize 0 4
Total: 10 4
ValveCoil
How to Order Number
Qty Part Number

1 AK3EF00003NDRM
3 051BA4Z2MN00061
3 051BB4Z2MN00061 1 0
1 G3PT102R0G32
1 240205 3 2
1 240212 5 4
ASSEMBLED
7 6
9 8
11 10
Whenthe12End Whenthe14End
Solenoidis Solenoidis
energized,the2port energized,the4port
ispressurized ispressurized
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Manual
Example No. 1 Table
Output Table
0
Allocated and Allocated and Allocated and Allocated and Valve Coil Valve Coil Valve Coil Valve Coil
1
Reserved Reserved Reserved Reserved No. 11 No. 10 No. 9 No. 8
2 Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and
(Optional) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved
Input Table
Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input
0
1
Analog Analog Analog Analog Analog Analog Analog Analog Input
2
Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 No. 1 (LSB)
Analog Input Analog Analog Analog Analog Analog Analog Analog
3
No. 1 (MSB) Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1
4
5
6
7
8
9
No.4 (MSB) Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4
The number of Outputs Bytes Allocated for valve coils may be optimized and
NOTE! set to 8, 16, 24 or 32 coils.
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Manual
Example No. 2
Assumed Settings

- I/O Modules and mapping schemes are
identified by their corresponding color.
- 32 coils are allocated.
Pos. In Out
No. Bytes ValveCoil
LocalValveSize: 0 4 Number
Total: 0 4
How to Order
1 0
Qty Part Number
1 AK3EF00003NDRM 3 2
3 051BA4Z2MN00061
3 051BB4Z2MN00061 5 4
1 G3PT100R0G32 7 6
ASSEMBLED
9 8
11 10
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Manual
Example No. 2 Table
Output Table
0
1
Input Table
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Manual
Example No. 3
Assumed Settings

Pos In Out
No. Bytes
1 16IPNP 240205 2 0
2 4AIAnalog 240212 8 0
3 16IPNP 240203 2 0
LocalValves: 0 4
Total: 12 4
How to Order ValveCoil

Number
Qty Part Number
1 AK3EF00003NDRM
3 051BA4Z2MN00061
3 051BB4Z2MN00061
1 G3PT103D0G32 1 0
1 240205 3 2
1 240212
1 240203 5 4
ASSEMBLED 7 6
9 8
11 10
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Manual
Example No. 3 Table
Output Table
0
1
Input Table
0
1
2
3
4
5
6
7
8
9
10
11
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Manual
Example No. 4
Assumed Settings

Pos In Out
No. Bytes
1 16IPNP 240205 2 0
2 4IAnalog 240212 8 0
3 16IPNP 240205 2 0
4 16IPNP 240205 2 0
ValveCoil
LocalValves: 0 4 Number
Total: 14 4
How to Order
1 0
Qty Part Number
1 AK3EF00003NDRM 3 2
3 051BA4Z2MN00061 5 4
3 051BB4Z2MN00061 7 6
1 G3DN102R0G32
1 240205 9 8
1 240212 11 10
ASSEMBLED

1 G3DS302R0DRM
1 240205
1 240205
ASSEMBLED
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Manual
Example No. 4 Table
Output Table
0
1
Input Table
0
1
2
3
4
5
6
7
8
9
10
11
12
13
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Manual
Example No. 5
Assumed Settings

Manifold I/O Configuration 1 0

3 2
Pos In Out
Module Type Part No. 5 4
No. Bytes
1 16IPNP 240205 2 0 7 6
2 4IAnalog 240212 8 0 9 8
LocalValves(DeviceNet) 0 4
LocalValves(SubBus) 0 4
11 10
Total: 10 8
How to Order
Qty Part Number

1 AK3EF00003NDRM
1 0
3 051BA4Z2MN00061 3 2
3 051BB4Z2MN00061 5 4
1 G3DN102D0G32
1 240205
7 6
1 240212 9 8
ASSEMBLED 11 10

ValveCoil
1 AK3EF00003NDRM Number
3 051BA4Z2MN00061
3 051BB4Z2MN00061
1 G3DS202R0DRM
ASSEMBLED
TDG3PTTM1-2EN 02/09
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Manual
Example No. 5 Table
Output Table
0
1
4
5
Input Table
0
1
2
3
4
5
6
7
8
9
TDG3PTTM1-2EN 02/09
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Manual
Extended Diagnostics
Data Diagnostic Telegram
Example data structure (Hexadecimal):

Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9
07 00 00 07 00 FF FF XX XX XX
Byte 0 07 Total number of bytes in telegram determined by physical configuration

Byte 1 00 Diagnostic Word, byte 0 (see below)
Byte 2 00 Diagnostic Word, byte 1 (see below)
1st diagnostic byte of valve driver module. Diagnostic for Output byte 0
Byte 3 07
(00000111) Diagnostic bit high for coils 0, 1, 2
Byte 4 00 2nd diagnostic byte of valve driver module. Diagnostics for output byte 1
Byte 5 FF 3rd diagnostic byte of valve driver module. Diagnostics for output byte 2
Byte 6 FF 4th diagnostic byte of valve driver module. Diagnostics for output byte 3
X Diagnostics for next I/O module in system if applicable
Byte 7
X
Diagnostic bits for outputs are as follows:
Output Status
Output Type Fault Condition
State Bit
No Fault 0
ON
Fault - Short Circuit, Over Temp/Over Current 1
Valve Solenoid Coil Driver
No Fault 0
OFF
Fault - Open Load 1
No Fault 0
Discrete Outputs ON
Fault - Short Circuit, Over Temp/Over Current 1
Diagnostic bits for inputs are as follows:
Input Status
Input Type Fault Condition
State Bit
No Fault 0
Input N/A
Fault - Short Circuit on connector 1
Diagnostic Word Format

Sub-Bus UnSwitched Switched

1
Reserved Reserved Reserved Reserved Reserved Error Power Status Power Status
(Comm. Status)
(1=Error) (1=Error) (1=Error)
2 Error Error Error Module Module Module Module Module
(Sub-Bus Status) Code Code Code Address Address Address Address Address
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Manual
Diagnostic Telegram Example
Diagnostic Telegram Data for above manifold (Hexadecimal)

0C 00 00 2A F0 F F 00 00 00 00
F F
0C Total number of bytes in telegram
00 Diagnostic Word, byte 0 (00000000)
00 Diagnostic Word, byte 1 (00000000)
2A First diagnostic byte of valve driver module. (01010100)
F0 Second diagnostic byte of valve driver module. (11110000)
F Third diagnostic byte of valve driver module. (11111111)
F
F Fourth diagnostic byte of valve driver module. (11111111)
F
00 Diagnostic byte for 16 pt Input module (M12) (00000000)
F0 1st diagnostic byte of 4 pt Analog Input module (11110000)
00 2nd diagnostic byte of 4 pt Analog Input module (00000000)
F0 Diagnostic byte for 16 pt Input module (terminal strip) (11110000)
TDG3PTTM1-2EN 02/09
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Manual
Appendix
System Specifications
Electrical
Valves (2005, 2012, 2035): 24 VDC + 10%, -15%
Supply Voltage
Node and Discrete I/O: 24 VDC 10%
Total current on the Auxiliary Power Connector (Valves and Outputs and
Current
Node and Inputs Pins) must not exceed 8 Amps.
Internal Electronic The Power Connector pins are each internally fused with an electronically resettable
Resettable fuse. These fuses are set to the maximum current allowable through the
Fuses G3electronics.
Recommended External fuses should be chosen depending upon manifold configuration. Please
External Fuse refer to power consumption chart on page 16 for additional fuse sizing information.
Spike Suppression Output spike suppression is internally provided for both discrete and valve outputs.
Maximum 0.5 Amps per output. All outputs are short circuit protected and have
Discrete Outputs
internal spike suppression. Contact factory for higher current requirements.
Valve Solenoid Coil Maximum 0.5 Amps per output. All output points are short circuit protected and
Output Drivers have internal spike suppression.
Operating Temperature
for Electronic 23 to 114F (-5 to 46C)
Components
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Manual
Factory Default Settings
FACTORY DEFAULT SETTINGS Tableau mis en forme

Description Default
Node Address 126
SSA Lock Disabled
Brightness High
Supprim : Saut de page

Troubleshooting
Communication Node
Symptom Possible Cause Solution

Check that correct Z-BoardTM types are
Z-BoardTM type mismatch.
The wrong valve solenoid installed. Check that ribbon cable
Single Z-BoardTM present
coils are being energized. (Output group No. 2) is connected to
where double Z-BoardTM
appropriate valve station.
expected or vice versa.
See page 52 for bit mapping rules.
Check for 24VDC on the +24 VDC

Output power not present or
Valve outputs do not (Valves and Outputs) pin of the MINI
connected improperly on
energize. Auxiliary Power connector of the Comm.
Auxiliary Power connector.
module.
I/O Modules
Symptom Possible Cause Solution

Outputs remain on when
Communication Fault Check the communication fault/idle
communication is lost
parameters are set incorrectly. mode parameter setting to ensure that it
and/or PLC is in Program
See pages 51. is not set to Hold Last Output State.
mode.
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Manual
Glossary of Terms Supprim : Saut de page
The following is a list and description of common terms and symbols used throughout this document:
Term Description
A technology that enables the communication node to automatically set its own baud rate to match the DeviceNet scanners
Auto-Baud
baud rate.
Bit Smallest unit of digital information either a 0 or 1.
Bit mapping Chart showing which bit is connected to which physical input or output point.
Byte 8 bits (1/2 word).
Discrete I / O The Inputs / Outputs that are available via the Discrete I/O side of manifold.
Ground This term is used to indicate an earth ground.
Group 2 DeviceNet message group applicable to Numatics Serial/Bus products.
Manual Configuration Module. A module that allows MAC ID to be set manually via DIP switches. Not required if software
MCM
configuration is used.
NEMA National Electrical Manufacturers Association.
Sinking (NPN) Method of connecting electrical circuits in which the zero (0) volt DC side is switched and the common is positive
SCP Short Circuit Protection
Sourcing (PNP) Method of connecting electrical circuits in which the positive side is switched and the common is zero (0) volts DC.
Word 2 Bytes (16 bits)
Circuit board installed in the valve sub-base which electrically connects the valve solenoid to the electrical /electronics
Z-BoardTM
interface. Available in single or double solenoid versions.
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Manual
Technical Support
For technical support, contact your local Numatics distributor. If further information is required,
please call Numatics Inc. Technical Support Department at (248) 596-3333.
Issues relating to network setup, PLC programming, sequencing, software related functions, etc. should be
handled with the appropriate product vendor.
Information on device files, technical manuals, local distributors, and other Numatics, Inc. products
and support issues can be found on the Numatics, Incs. WEB site at www.numatics.com
TDG3PTTM1-2EN 02/09
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Page 70
Page 22: [1] Supprim Adam Gibson 16/12/2008 16:07:00
FACTORY DEFAULT SETTINGS

Description Default
Node Address 126
SSA Lock Disabled
Brightness High

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G3Series

3835063 A - TDG3PTTM1-2EN 02/09

Cabling and Drop Line Lengths (as defined by PROFIBUS specification)

Clips Graphic Display ARM

Sub-Bus OUT Discrete I/O Side

Plug-in Manifold with

Earth Ground Pin No. 3 14(A) Solenoid Pin No. 1

Common Pin No. 4 12(B) Solenoid Pin No. 2

NOTE! A single solenoid valves coil is always on the 14 end.

Single Z-Board Double Z-Board

Ribbon Connection Ribbon Connection

Communication Module Part Number

Detail No. Description

PROFIBUS Communication Connector Pin-Out

Pin No. Function Description

Power Connector Pin-Out

Pin No. Function Description

Standard Power Connector Wiring Diagram Examples

Separate Power Supply Example (Isolated commons) Supprim : (Non-i

Please see page 18 for external fuse sizing guide.

Pin No. Function Description

Total power consumption for each Discrete I/O point is dependent on

External Fuse Sizing Chart

Power Consumption - Power Connector Pin for Valves and Outputs

Valve Adapter = .134 Amps

Communication Node Power Consumption = .006* Amps Supprim : 094

Power Consumption Power Connector Pin for Node and Inputs

Number of I/O modules installed ___ X 0.080 A = __________Amps

Communication Module LED Functions

LED Name Color Status Description

Seepage19 Seepage20 Seepage21 Seepage22 Seepage23

Steps to Set Address

Press the SET button to confirm your choice.

5. Press the NEXT button to select either NOW or LATER.

Press the SET button to confirm your choice.

Only addresses 0- 126 are valid.

Steps to Set SSA (Set Slave Address) LOCK

2. Press the NEXT button to enable / disable the SSA Lock

Press the SET button to confirm your choice.

3. Press the NEXT button to select Yes or No to accept the setting

Press the SET button to confirm your choice

Press the SET button to confirm your choice.

2. Press the NEXT button to scroll to the CONFIG MENU / SET

This a global setting that affects all modules

2. Press the NEXT button to select Yes or No.

FACTORY DEFAULT SETTINGS

1) Disconnect Air and Communication from the manifold!

DIAGNOSTICS 1. All diagnostic information is read only

2. Press the SET button to enter DIAGNOSTICS sub-menu.

Displayed when a short circuit condition is

Displayed when a Sub-Bus module that had

Displayed when +24 VDC on

Displayed when +24 VDC on

MCM Manual Configuration Module (Optional)

Description Replacement Part Number

Shown: Network address = 66

26=64 25=32 24=16 23=8 22=4 21=2 20=1 Address Value

OFF ON ON ON OFF OFF OFF 56

ON OFF ON OFF ON OFF ON 85

1. Updating the manifold setting with the stored values

Description Replacement Part Number

Detail No. Description

Sub-Bus Out Module

Used only when distributing the Sub-Bus to another assembly is required.

Number of I/O modules installed _ X 0.080 A = ________Amps