REVISED

By JULIO at 3:06 pm, 5/4/06

Technical Service Data

Volume 420, June 2003

Sets 4733, 4734, 4735, 4736, 4737, 4738, 4739,
4740, 4741, 4742, 4743, 4744 & Photofact Gold 24
This technical service data is available for you to consult but NOT TO PHOTOCOPY .
PHOTOCOPYING THIS MATERIAL IN PAPER OR DIGITAL FORM IS A
VIOLATION OF THE LAW. If you would like your own a paper or electronic copy of a
specific manual, you can order it from Sams Technical Publishing at
www.samswebsite.com or 1.800.428.SAMS. We appreciate your cooperation.

Reproduction or use of editorial or pictorial content, in any manner, electronically or

otherwise, without express permission is prohibited. No responsibility is assumed with
respect to application or patent liability of the included material.

Sams Technical Publishing LLC

9850 E. 30th St.
Indianapolis IN 46229 U.S.A
www.samswebsite.com
2003, Sams Technical Publishing. All rights reserved.
ISBN 0-7906-5420-2
 SAFETY PRECAUTIONS
PRECAUTIONS
4733
Technical Service Data
SERVICE WARNING
SERVICE SAFETY CHECKS FIRE AND SHOCK HAZARD
Only qualified service technicians who are familiar with safety checks Cold Leakage Chec
Leakag ks ffor
Checks or Receiver
Receiverss with Isolated Ground
Ground RCA

and guidelines should perform service work. Before replacing parts,
disconnect power source to protect electrostatically sensitive parts. Do
not attempt to modify any circuit unless so recommended by the
manufacturer. When servicing the receiver, use an isolation transformer
SET 4733
INDEX
Unplug the AC cord, connect a jumper across the plug prongs, and turn
the power switch on (if applicable). Use an ohmmeter to measure the Model G27648YX1 (Chassis CTC203AA)
resistance between the jumped AC plug and any exposed metal cabinet Error Codes Chart .................................. 1

4733

between the line cord and power receptacle.
SERVICING THE HIGH VOL
SERVICING TAGE AND CR
OLT T
CRT
Use EXTREME CAUTION when servicing the high voltage circuits. To
discharge static high voltage, connect a 10K ohms resistor in series with a
test lead between the receiver ground and CRT anode lead. DO NOT lift
the CRT by the neck. Always wear shatterproof goggles when handling
the CRT to protect eyes in case of implosion.
X-RAY RADIA
X-RAY TION AND HIGH VOL
RADIATION TAGE LIMITS
OLT
Be aware of the instructions and procedures covering X-ray radiation. In
solid-state receivers and monitors, the CRT is the only potential source of
X-rays. Keep an accurate high voltage meter available at all times. Check
meter calibration periodically. Whenever servicing a receiver, check the
high voltage at various brightness levels to be sure it is regulating
properly. Keep high voltage at rated value, NO HIGHER. Excessive high
voltage may cause X-ray radiation or failure of associated components.
DO NOT depend on protection circuits to keep voltage at rated value.
When troubleshooting a receiver with excessive high voltage, avoid close
4733
parts such as antenna screw heads, control shafts, or handle brackets. GridTrace Location
Exposed metal parts with a return path should measure between 1M Main Board ..................................... 4
ohms and 5.2M ohms. Parts without a return path must measure infinity.
High Voltage Shutdown Test .................. 1
Hot Leakage Current Chec
Leakag Checkk IC Functions ........................................... 2
Plug the AC cord directly into an AC outlet. DO NOT use an isolation Important Parts Information ................... 4
transformer. Use a 1500 ohms, 10W resistor in parallel with a .15F Miscellaneous Adjustments .................... 1
capacitor to connect between any exposed metal parts on the receiver and
a good earth ground. (See figure below.) Use an AC voltmeter with at
Parts List ................................................. 4
least 5000 ohms per volt sensitivity to measure the voltage across the Placement Chart ..................................... 1
resistor. Check all exposed metal parts and measure voltage at each point. Safety Precautions .................................. 1
Voltage measurements should not exceed .75VAC, 500A. Any value Schematic Component Location ............ 3
exceeding this limit constitutes a potential shock hazard and must be Schematic Notes ..................................... 2
corrected. If the AC plug is not polarized, reverse the AC plug and repeat
exposed metal part voltage measurement at each point. Schematics
Audio ............................................... 3
Comb Filter ..................................... 3
Gemstar 4 ........................................ 3
Power Supply .................................. 2

MODEL G27648YX1 (CHASSIS CTC203AA)

contact with the CRT. DO NOT operate the receiver longer than
necessary. To locate the cause of excessive high voltage, use a variable
Television ........................................ 2
AC transformer to regulate voltage. In present receivers, many electrical Test Equipment ....................................... 1
and mechanical components have safety related characteristics which are Tuner Information .................................. 1
not detectable by visual inspection. Such components are identified by a
# on both the schematic and the parts list. For SAFETY, use only
equivalent replacement parts when replacing these components. Representative Model
GENERAL GUIDELINES
Perform a final SAFETY CHECK before returning receiver to customer. Essential co vera
covera
veragge
Check repaired area for poorly soldered connections, and check entire
circuit board for solder splashes. Check board wiring for pinched wires or for ser vicing a tele
servicing vision receiver
television ...
receiver...
wires contacting any high wattage resistors. Check that all control knobs,
shields, covers, grounds, and mounting hardware have been replaced. Be
sure to replace all insulators and restore proper lead dress. Schematics
Schematics
Component locations
Par ts list
arts
HIGH VOLTAGE SHUTDO
OLT WN TEST
SHUTDOWN Coverage includes these additional models and chassis:
Momentarily short BC14901 (see Q14901 base) to ground. The receiver should lose raster and sound. If
Models Chassis
receiver does not lose raster and sound, the shutdown circuit should be repaired. To resume normal
operation, remove AC power for approximately 30 seconds and then turn the receiver on. G27648YX51 CTC203AA5
G27648YX51 CTC203AA9
G27648YX52 CTC203AA5
G27648YX52 CTC203AA9
The listing of any available replacement part herein in no case constitutes a recommendation, warranty, or guarantee by
SAMS Technical Publishing as to the quality and suitability of such replacement part. The numbers of the listed parts have
been compiled from information furnished to SAMS Technical Publishing by the manufacturers of the specific type of
replacement part listed.

Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. No patent
liability is assumed with respect to the use of the information contained herein.

2003 SAMS Technical Publishing LLC

9850 East 30th Street UPC

Indianapolis, IN 46229 HERE
For Supplier Address,
Address,
Printed in the United States of America 5 4 3 2 1 03PF02123 See PHO
PHOTTOFACT Ann
OFA ual Inde
Annual Indexx
RCA

JUNE 2003 SET 4733

Page 1 SET 4733
Page1 SET 4733
TUNER INFORMATION MISCELLANEOUS ADJUSTMENTS
TUNER VOLTAGE CHAR
OLT T
CHART TUNER TERMINAL GUIDE NOTE: All procedures require an antenna connected and power applied COLOR TEMPERATURE
TEMPERATURE
to the set.
NOTE: See Service Adjustment Parameters to change drive and bias
Pin VHF Low Band
Low VHF High Band UHF Band HIGH VOLTAGE CHECK
OLT values.
(1) AGC 2.5V 2.5V 3.0V Tune in a picture. Set brightness, contrast, and color to minium. Connect Press menu button for collapsed raster service line. Disconnect the
(2) NC 1.3V 4.3V 5.7V a high voltage probe to the CRT anode. High voltage should measure antenna. Preset the red, green, and blue drive values to 32. Adjust
(3) +5V 5.2V 5.2V 5.2V t (1) between 26kV and 28kV. screen control for a service line that is just visible. Adjust red,
(4) CLOCK 5.1V 5.1V 5.1V
t
(2) green, and blue drives to obtain a white raster. Check the low light
(5) DATA 5.1V 5.1V 5.1V to high light gray scale tracking. Repeat the procedure, if neces-
(6) +5V 5.2V 5.2V 5.2V t (3) sary, to obtain the best performance.
(7) +5V 5.2V 5.2V 5.2V t
(4)
(9) +32V 34.5V 34.5V 34.5V SERVICE MENU
SERVICE
(11) IF 0V 0V 0V t (5)
The following adjustment procedures are accessed thru a service menu. To access the service menu, turn the receiver on, press the menu button
t
NOTE: VHF Low Band voltages taken on channel 2. (6) and hold it down while pressing the power button. While holding down the menu button, release the power button and press the volume +
VHF High Band voltages taken on channel 7. button. The screen will display a one line menu, on the left the parameter P0, and on the right the value of that parameter V0. Release buttons.
UHF Band voltages taken on channel 14. t (7) Adjustments are made by selecting the proper parameter and changing the value of that parameter. To change the parameter number use channel
up and down buttons. To adjust the current value of that parameter use volume + and - buttons. To access and change any of the adjustments, the
proper parameter pass number must be entered. This information is listed at the beginning of the alignment. When these parameters are
t (9) modified, the T-Chip and the corresponding EEPROM are updated. All service adjustments are bus controlled, except focus and screen.
NOTE: In order to adjust the RF AGC, audio or video levels, tuner, PIP, or stereo circuits, the ChipperCheck hardware and software must be
used. This can be purchased from Thomson Electronics. Before making any changes to any of the values, record the On Set values.
t (11)
SERVICE ADJUSTMENT PARAMETERS
SERVICE
Parameter On Set Value
No. Parameter Name Value Rang
Rangee Comment

0 Pass number for service Must set to 76 - May not advance until value is set to 76.
adjustment parameters.
1 Error Code 1 0 0 - 255 Displays the first error detected. Set to 0 before exiting.
See Error Codes Chart.
2 Error Code 2 0 0 - 255 Displays the second error detected. Set to 0 before exiting.
See Error Codes Chart.
3 Error Code 3 0 0 - 255 Displays the last error detected. Set to 0 before exiting.
See Error Codes Chart.
4 Horizontal Phase 10 0 - 15 Tune in a crosshatch pattern, adjust to center the pattern on
the screen.
5 EW DC (Width) 16 0 - 31 Tune in a crosshatch pattern, adjust for slight horizontal
overscan.
6 EW Amplitude 8 0 - 15 Set value to 8.
7 EW Tilt 8 0 - 15 Set value to 8.
8 Top Corner Pin Correction 2 0-7 Set value to 2.
9 Bottom Corner Pin Correction 2 0-7 Set value to 2.
10 Vertical DC 33 0 - 63 Tune in a crosshatch pattern, adjust to center vertically.
11 Vertical Size 84 0 - 127 Tune in a crosshatch pattern, adjust for slight vertical
overscan.
12 Vertical Countdown Mode 0 0-3 Set value to 0. ( 0 = Standard, 1 = Non-Standard, 2 = 50Hz,
3 = 48Hz )
13 Red Bias 30 0 - 127 Press menu button on the TV set for setup line.
14 Green Bias 15 0 - 127 Press menu button on the TV set for setup line.
15 Blue Bias 34 0 - 127 Press menu button on the TV set for setup line.
16 Red Drive 41 0 - 63 -
17 Green Drive 33 0 - 63 -
18 Blue Drive 32 0 - 63 -
19 Gemstar Horizontal OSD Position 166 0 - 255 Set value to 166.
20 Gemstar Vertical OSD Position 68 0 - 255 Set value to 68.
21 Gemstar PIP Horizontal Position 40 0 - 255 Set value to 40.
22 Gemstar PIP Vertical Position 43 0 - 255 Set value to 43.
23 Gemstar PIP Window Vertical Size 3 0 - 13 Set value to 3.
 SET 4733 Page1
Pa
ERROR CODES CHART TEST EQUIPMENT
Error Code
ror
DEC HEX or Location
ro
Err Condition Indicated Test equipment listed by participating manufacturer illustrates
typical or equivalent equipment used by Sams engineers to obtain
0 00 No error code - measurements. This equipment is compatible with most types used
1 01 16.0V fault 16.0V STBY source is failing. by field service technicians.
3 03 12.0V run fault 12.0V source is failing.
4 04 T4 Chip Run supply failed.
Equipment Sencore No.
8 08 T4 Chip X-ray protection caused high voltage shutdown.
9 09 T4 Chip (POR) Power supply problem at (POR) power on reset. Oscilloscope SC3100
10 0A F2 PIP module error (POR) Power supply problem at (POR) power on reset/PIP. Generators
11 0B Stereo decoder (POR) Power supply problem at reset/Stereo decoder. RGB CM2125
16 10 Run IIC Bus held low Run IIC clock or data held low. Multiburst Signal VG91
18 12 Standby IIC Bus held low Standby IIC clock or data held low. Color Bar VG91
23 17 Gemstar 4 Board Guide fatal error on set using Gemstar 4 Board. TV Stereo VG91
24 18 Gemstar 4 Board Watchdog error on set using Gemstar 4 Board. Digital VOM SC3100
25 19 Gemstar 4 Board Task monitor error on set using Gemstar 4 Board. Frequency Meter SC3100
26 1A Gemstar 4 Board Task monitor error on set using Gemstar 4 Board. Hi-Voltage Probe HP200
32 20 Gemstar 4 Board CPU error on set using Gemstar 4 Board. Accessory Probes TP212
34 22 Gemstar 4 Board Gemstar fails to acknowledge. Isolation Transformer PR570
44 2C F2 PIP module error F2PIP fails to acknowledge. Capacitance Analyzer LC102
102 66 Octal DAC Octal DAC fails to acknowledge. CRT Analyzer CR7000
128 80 Stereo decoder Stereo decoder fails to acknowledge. AC Leakage Tester PR570
160 A0 Main or PIP tuner EEPROM Main or PIP tuner EEPROM fails to acknowledge. Inductance Analyzer LC102
186 BA T4 Chip T4 Chip fails to acknowledge. Flyback Yoke Tester TVA92
196 C4 Main tuner PLL/DAC Main tuner PLL IC fails to acknowledge. Field Strength Meter SL753
198 C6 Main tuner PLL/DAC Main tuner DAC IC fails to acknowledge. Transistor Tester TF46
Horizontal Analyzer HA-2500
Video Analyzer VG91, TVA92
ERROR CODES
ERROR
If certain failures occur, the matching error codes will be stored in the EEPROM. These error codes will be displayed in parameters 1, 2, and 3. The first
failure error code will be stored at parameter 1 and the second failure error code will be stored at parameter 2. Parameter 3 will be updated to display the
most recent failure occurred in the chassis. If a failure of a bus IC occurred, the normal acknowledgment checking of that bus will be disabled in the
service mode and the address of that IC which failed will be stored in one of the error code parameters. After every repair is done to the chassis it is
recommended to check the error code parameters, and reset them back to value 0.
 age1

RCA MODEL G27648YX1 (CHASSIS CTC203AA)

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SET 4733
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RCA MODEL G27648YX1 (CHASSIS CTC203AA)

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SCHEMATIC COMPONENT LOCA
SCHEMATIC TION GUIDE
LOCATION
C3401 A45 C12304 A4 C14125 B20 C26906 E33 FB14401 E8 Q26904 C30 R11629 A38 R12726 C10 R13504 D46 R14402 E7 RN14501 D5
C11401 E31 C12305 A5 C14126 C19 C26907 B33 FB14501 D5 Q26905 C31 R11630 A38 R12727 B13 R13505 C46 R14403 E10 RT14201 A18
C11402 D31 C12306 C2 C14127 C20 C26908 B33 FL12601 B32 R3401 A45 R11631 A38 R12731 D3 R13508 C45 R14501 D8 SF12301 B1
C11403 B29 C12307 C3 C14150 C27 C26910 C28 IR3401I A45 R3402 A46 R11701 D37 R12801 C7 R13510 C46 R14503 D5 SP1 A44
C11450 B38 C12308 C3 C14151 C26 C26911 D28 J11401 B37 R3404 A46 R11702 E37 R12802 C7 R13511 C45 R14504 D6 SP2 B44
C11451 B38 C12310 B4 C14152 B24 C26915 B29 J11401 B37 R5050 D12 R11703 D37 R12803 C9 R13512 C45 R14506 D6 SW3410I B45
C11453 C43 C12312 C28 C14153 B24 C26916 C30 J11401 C29 R11401 B37 R11704 D38 R12804 C8 R14101 B18 R14507 D8 SW3412I B45
C11454 C43 C12313 C3 C14154 B27 C26917 D27 J11402 C44 R11402 B38 R11705 D38 R12805 B7 R14102 B18 R14508 E20 SW3420I B45
C11455 C43 C12314 C28 C14155 B28 CF12201 A3 J11402 C44 R11403 B37 R11706 E38 R12806 C8 R14103 B19 R14509 E21 SW3421I B45
C11456 C43 C12601 B32 C14158 B24 CF12301 C4 J11403 D30 R11404 B38 R11707 E39 R12807 C8 R14104 B19 R14520 D5 SW3430I B45
C11501 D40 C12602 B32 C14159 B23 CF12351 B4 J13201 B51 R11405 C29 R11708 D37 R12808 C8 R14105 C20 R14701 D19 SW3431I B45
C11502 D40 C12701 A7 C14160 B27 CR11401 B29 K14201 A18 R11406 B29 R11709 E37 R13101 A7 R14106 B19 R14702 D20 T14101 A21
C11503 D43 C12702 C10 C14201 A17 CR11402 E32 K14201 B18 R11407 C44 R11909 C43 R13102 A8 R14107 B19 R14703 A16 T14201 A17
C11504 D43 C12703 C10 C14203 A19 CR11403 D32 L12301 C4 R11408 C44 R11910 A42 R13103 A8 R14108 C20 R14704 E3 T14301 E7
C11506 D38 C12704 C9 C14204 A19 CR11501 D41 L12302 B3 R11409 C44 R11911 A42 R13108 A7 R14109 C19 R14705 E3 T14401 D11
C11507 E38 C12706 D4 C14205 A20 CR11502 D41 L12303 B4 R11410 D44 R11912 B42 R13109 D46 R14110 C19 R14706 D3 T14401 E18
C11601 A5 C12707 C28 C14206 A20 CR11503 D43 L12305 C27 R11411 E31 R11913 B42 R13110 D45 R14111 C19 R14851 D4 U11501 D37
C11602 C38 C12708 C28 C14206 A20 CR11504 D23 L12352 B4 R11412 E31 R11915 B41 R13111 D46 R14112 C19 R14901 E3 U11501 D41
C11603 C38 C12709 B8 C14207 C17 CR11505 D24 L12705 C27 R11413 D31 R11917 C41 R13112 D46 R14113 C20 R14902 E2 U11501 D42

RCA
C11604 C40 C12710 B9 C14208 A17 CR11601 B41 L14101 B28 R11414 D31 R11918 C41 R13113 C46 R14114 D20 R14903 E2 U11501 E37
C11605 D40 C12711 B11 C14209 A18 CR11602 C37 L14102 B22 R11460 B38 R11919 C41 R13118 B47 R14115 D20 R14904 D3 U11601 A39
C11606 C40 C12712 A28 C14210 A18 CR11603 C37 L14103 A24 R11461 B38 R11920 A44 R13119 B47 R14116 D20 R14906 E3 U11602 A41
C11607 C40 C12713 C10 C14211 B18 CR12301 B5 L14105 A23 R11462 C43 R11921 B44 R13121 D46 R14117 A20 R14909 D3 U11602 B41
C11608 B38 C12714 C13 C14212 C17 CR12702 E4 L14200 A18 R11463 C43 R12201 A3 R13122 A46 R14118 A24 R14910 D2 U11900 A43
C11609 B38 C12715 B13 C14213 C17 CR13501 D46 L14401 E7 R11501 D40 R12302 B2 R13123 D46 R14119 A23 R15101 A15 U11901 B43
C11610 C38 C12716 B13 C14302 E5 CR14101 B18 L14402 D9 R11502 D40 R12303 B1 R13124 C45 R14120 D23 R15102 C15 U12101 A4
C11611 B38 C12717 C9 C14303 E5 CR14102 B18 L15101 D21 R11503 D40 R12304 B4 R13125 C45 R14121 E52 R15103 B15 U12101 B2
C11612 D38 C12718 C10 C14304 E6 CR14103 C19 L26901 C26 R11504 D40 R12305 D45 R13126 B47 R14122 A25 R15104 A15 U12101 B7
C11613 D38 C12801 C8 C14305 E6 CR14104 C19 PW14201 A17 R11505 D41 R12306 E24 R13128 B51 R14123 A25 R15105 C15 U12101 D2

MODEL G27648YX1 (CHASSIS CTC203AA)

C11614 C38 C12802 B7 C14306 E6 CR14105 C18 Q11501 D23 R11506 D40 R12307 C5 R13130 C50 R14124 B22 R15106 B15 U13102 A52
C11615 C38 C12803 C9 C14309 E5 CR14106 A22 Q11603 C38 R11507 D41 R12308 A5 R13131 B50 R14126 D20 R15107 A14 U14101 C19
C11616 C37 C12805 B6 C14310 E5 CR14107 B23 Q11901 C41 R11508 D42 R12309 B4 R13134 A51 R14127 D21 R15108 C14 U14102 D19
C11617 A38 C12806 C8 C14320 D2 CR14108 B21 Q12301 B5 R11509 D42 R12310 B3 R13135 A51 R14128 D22 R15109 B14 U14103 C23
C11618 D38 C12807 C8 C14321 D2 CR14109 B21 Q12701 C13 R11510 D42 R12311 B4 R13136 B51 R14129 C20 R15118 D16 U14104 A26
C11619 E38 C13102 A7 C14322 E4 CR14110 B23 Q12702 A13 R11511 D38 R12314 C2 R13139 A52 R14130 D23 R17130 C1 U14150 C27
C11620 C40 C13114 D46 C14401 E7 CR14111 D21 Q12703 B13 R11512 E38 R12315 C2 R13142 A51 R14132 D22 R17402 B51 U14501 D7
C11621 B40 C13119 B52 C14402 E8 CR14113 E24 Q12704 B13 R11513 D23 R12316 C3 R13143 C50 R14135 D20 R17403 C51 U26901 C34
C11622 B40 C13141 C46 C14403 D9 CR14114 E24 Q13101 A8 R11514 D23 R12317 B3 R13144 D50 R14151 C26 R17409 C51 U26902 A34
C11623 D40 C13163 C24 C14404 D9 CR14115 C27 Q13103 D46 R11601 A5 R12318 C4 R13165 E51 R14153 B23 R17411 C51 U26903 A31
C11624 A5 C13205 B50 C14405 D10 CR14117 C19 Q13104 B51 R11602 D39 R12351 B4 R13166 B51 R14155 B27 R26901 D27 V101 C16
C11625 D40 C13501 D46 C14406 E8 CR14201 A19 Q13105 B51 R11603 C39 R12601 B32 R13169 C50 R14157 B27 R26902 D31 Y12801 B9
C11626 A39 C13502 D46 C14502 D6 CR14202 A19 Q13301 E46 R11604 C39 R12701 C10 R13176 B51 R14158 B27 R26903 E33 Y14101 D2
C11627 A39 C13503 C45 C14504 D8 CR14203 A19 Q13302 E46 R11605 B38 R12702 E4 R13180 B51 R14159 B27 R26904 E32
C11628 A41 C13504 C45 C14505 D7 CR14204 A19 Q13501 D46 R11606 D38 R12703 C10 R13181 B50 R14201 A17 R26905 D31
C11629 B39 C14101 B19 C14506 E21 CR14205 B18 Q13503 C46 R11607 D38 R12704 A7 R13182 B50 R14202 A18 R26906 D32
C11630 A41 C14102 B20 C14507 E21 CR14210 A19 Q14101 B20 R11608 D38 R12705 C9 R13183 D43 R14204 A20 R26907 D32
C11631 A41 C14103 C19 C14521 D5 CR14301 E5 Q14102 B19 R11609 D38 R12706 C12 R13185 D44 R14205 A17 R26908 D33
C11632 A38 C14104 C19 C14701 E20 CR14401 D10 Q14103 C19 R11611 A40 R12707 A12 R13188 C46 R14206 B17 R26910 D32
C11633 A38 C14105 C19 C14702 D19 CR14501 D7 Q14104 A25 R11612 A40 R12708 B12 R13189 B46 R14303 D1 R26910A D27
C11701 E37 C14106 C20 C14703 D19 CR14701 E19 Q14105 A25 R11613 B40 R12710 B2 R13190 B46 R14304 E5 R26911 D33
C11702 D38 C14107 C20 C14704 D19 CR14702 D19 Q14106 D21 R11614 A41 R12711 B2 R13191 B46 R14305 E6 R26912 B33
C11703 D38 C14108 A20 C14706 E20 CR14704 E20 Q14107 D21 R11615 C38 R12712 B12 R13192 D51 R14306 E6 R26913 B33
C11704 E38 C14109 A22 C14710 E3 CR14901 E3 Q14108 B19 R11616 C38 R12713 B12 R13198 E51 R14309 E5 R26915 B30
C11705 E38 C14110 A24 C14711 E21 CR14902 E3 Q14115 B27 R11617 B38 R12714 B10 R13203 B50 R14310 E4 R26916 D35
C11906 A42 C14111 B23 C14901 E3 CR26901 D27 Q14201 B17 R11618 A5 R12715 C13 R13314 E46 R14318 E1 R26917 D36
C11907 B42 C14112 B23 C14902 E2 CR26902 D27 Q14301 E6 R11619 C37 R12716 C13 R13315 E45 R14319 E1 R26921 B30
C11908 C43 C14113 B21 C14903 D3 DY1 D9 Q14302 E5 R11620 C37 R12717 C13 R13316 E46 R14320 D2 R26922 B30
C11909 B43 C14114 B24 C14904 D3 F14201 A17 Q14401 E7 R11621 B40 R12718 C13 R13317 E46 R14321 D4 R26923 B29
C11910 A42 C14115 C21 C15101 D15 FB13201 B50 Q14901 D3 R11622 B40 R12719 A13 R13318 E46 R14322 E4 R26924 B30
C11912 B42 C14116 D23 C17416 C51 FB14106 B22 Q15101 A14 R11623 B41 R12720 A13 R13319 E45 R14323 D4 R26925 B29
C11913 A44 C14118 A28 C17417 C51 FB14107 A22 Q15102 C14 R11624 B41 R12721 A13 R13320 E45 R14324 D1 R26926 C30
C11914 B44 C14119 B24 C26901 D28 FB14108 A22 Q15103 B14 R11625 A41 R12722 A13 R13321 E46 R14326 D1 R26927 B30
C12301 C1 C14121 B24 C26902 D27 FB14109 B20 Q26901 D35 R11626 A41 R12723 B13 R13322 E46 R14327 D1 R26928 C30
C12302 B1 C14122 A24 C26905 C32 FB14110 A24 Q26902 D31 R11627 C38 R12724 B13 R13501 D45 R14328 D4 R26929 C31
C12303 D45 C14124 A22 C26905A D27 FB14114 B21 Q26903 B29 R11628 A38 R12725 B13 R13503 D46 R14401 D10 R26930 C31

SET 4733 Page3

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Page4 SET 4733
MAIN BOARD
BOA

MAIN BOARD
BOARD, GRIDTRA
ARD, CE LOCA
GRIDTRACE TION GUIDE
LOCATION
BC14901 O7 C12706 F6 C14306 H8 FB13201 O1 R11508* K1 R12705* J5 R13203 O1 R14327* H6
C11450 O3 C12707 H5 C14309* G8 FB14106 F10 R11509* K1 R12706* I4 R13314* E4 R14401 G8
C11451 O3 C12708* H5 C14310 G8 FB14107 F10 R11510* K1 R12707* I4 R13315* D4 R14402 I7
C11453* O3 C12709* I4 C14320 I6 FB14108 F10 R11511 J1 R12708* I4 R13316* E4 R14403 G9
C11454* O3 C12710* I4 C14321* I5 FB14109 I11 R11512 J2 R12710 K4 R13317* E4 R14501 C6
C11455* O3 C12711* I4 C14322* I6 FB14110 L5 R11513* G2 R12711 K4 R13318* E4 R14503 B6
C11456* N3 C12712* G3 C14401* J8 FB14114 F10 R11514* G2 R12712* G4 R13319* D5 R14504 D7
C11501* K2 C12713 H4 C14402 K8 FB14401 J8 R11601* N2 R12713* G4 R13320 D5 R14506 D6
C11502* K2 C12714* G4 C14403 F8 FB14501 I6 R11602* M3 R12714* I4 R13321* F5 R14507 B6
C11503* K1 C12715* G4 C14404 F7 J11403 L9 R11603* M3 R12715* H4 R13322 F4 R14508 D6
C11504 K1 C12716* H4 C14405 F9 J11450 N3 R11604* M3 R12716* G4 R13501* B4 R14509 D7
C11506 K1 C12717* J5 C14406 J8 J11901 H1 R11605* M2 R12717 G4 R13503* B4 R14520* I5
C11507 J2 C12718* I5 C14502 B7 J13103 E3 R11606* M2 R12718* G3 R13504* B3 R14701 N7
C11601 N2 C12801* I5 C14504 B6 J13104 C3 R11607* M2 R12719* G4 R13505* B3 R14702 E9
C11602 N2 C12802* J4 C14505 C7 J13201 O1 R11608* M1 R12720* G4 R13508* B3 R14703 E7
C11603 N2 C12803* J5 C14506 C7 J13202 C1 R11609* M2 R12721 G4 R13510* C4 R14704 O9
C11604 M3 C12805* J4 C14507* C7 J14405 M9 R11611* M1 R12722* H3 R13511* B3 R14705 L9
C11605* M3 C12806 J6 C14521 H5 K14201 K11 R11612* L2 R12723* I4 R13512* B3 R14706 G5
C11606* M3 C12807* J5 C14701 M7 L12301* J4 R11613* L1 R12724* I4 R14101 J10 R14851* I5
C11607* M3 C13102* E1 C14702* M8 L12302 K4 R11614* L2 R12725 G4 R14102 J10 R14901 E7
C11608* M2 C13114* D2 C14703 E9 L12303 K5 R11615* N2 R12726* H4 R14103 K10 R14902 K7
C11609* M2 C13119* E3 C14704 E8 L12352 J6 R11616* N2 R12727* G3 R14104 K11 R14903 N7
C11610* M2 C13141* C4 C14706* M8 L12705 H5 R11617* M2 R12731 H4 R14105 H11 R14904 G6
C11611 M2 C13163* F5 C14710 N10 L14101 M6 R11618* N2 R12801* I5 R14106 K11 R14906* J6
C11612* M1 C13205* O1 C14711 L8 L14102 D6 R11619* O2 R12802* I5 R14107 J11 R14909* I6
C11613* M2 C13501* B4 C14901 E8 L14103 G9 R11620* O2 R12803* J6 R14108 J11 R14910* N3
C11614 N2 C13502* B3 C14902 E8 L14105 D11 R11621* M1 R12804* I4 R14109 J11 R17130* O6
C11615* N2 C13503* B3 C14903* I5 L14401 I8 R11622* L1 R12805* J4 R14110 I11 R17402* L4
C11616 N2 C13504* B4 C14904* K6 L14402 F9 R11623* L1 R12806* J6 R14111 I12 R17403* L4
C11617 N3 C14101 K11 C17416* L4 P12701 G3 R11624* L1 R12807* J6 R14112* H11 R17409* M4
C11618 M2 C14102 H10 C17417* L4 P14401 D8 R11625* L1 R12808* J6 R14113 F11 R17411* M4
C11619 N3 C14103* K11 CF12201 J4 P14501 D6 R11626* K2 R13101 D1 R14114* E12 RN14501 C7
C11620 M3 C14104 J12 CF12351 J4 Q11501* G2 R11627 F2 R13102 D2 R14115 E11 RT14201 L11
C11621* L2 C14105 J12 CR11501* J1 Q11603 O2 R11701* K2 R13103 D2 R14116 E12 SF12301 J6
C11622* L2 C14106* H11 CR11502* K1 Q11901* J1 R11702* K2 R13108 F3 R14117 I10 T14101 G11
C11623 M3 C14107* F12 CR11503 K1 Q12301* J4 R11703* K2 R13109* E2 R14118 E11 T14201 M11
C11624 N1 C14108 I11 CR11504 G2 Q12701* H4 R11704* K2 R13110* C2 R14119 D12 T14301 H8
C11625* L2 C14109 F10 CR11505* J2 Q12702* G4 R11705 K2 R13111* E2 R14120 D9 T14401 N9
C11626* L2 C14110 E10 CR11601* L1 Q12703* H4 R11706* J3 R13112* D2 R14121 E9 TU17101 N4
C11627* M2 C14111 D12 CR11602 N2 Q12704* G4 R11707 K2 R13113* B2 R14122 D10 U11501 J2
C11628 L1 C14112 D11 CR11603* O2 Q13101* E2 R11708* K2 R13118 C2 R14123 D10 U11601 L2
C11629* L2 C14113 F11 CR12301* K5 Q13103* D2 R11709* K2 R13119 C2 R14124 D9 U11602* L1
C11630 K2 C14114 F11 CR12702 G6 Q13104* D2 R11909 G2 R13121* D4 R14126* E12 U11900 I2
C11631* L1 C14115 F11 CR13501 B3 Q13105* D2 R11910* I2 R13122* E4 R14127* D10 U11901 H2
C11701* J2 C14116 E11 CR14101 K10 Q13301* D4 R11911* I2 R13123 D4 R14128 E9 U12101 J5
C11702* K2 C14118 E9 CR14102 K11 Q13302* D4 R11912* H2 R13124* C4 R14129* H1 U13102 E3
C11703 K2 C14119 F5 CR14103 H12 Q13501* B3 R11913* H2 R13125 D4 R14130 F12 U14101 H12
C11704* J3 C14121 F12 CR14104 H12 Q13503* B4 R11915* J1 R13126* C2 R14132* D11 U14102 E12
C11705 J2 C14122 H9 CR14105 J11 Q14101 J11 R11917 F2 R13128* D2 R14151 G5 U14103 E5
C11906* I2 C14124 F10 CR14106 F10 Q14102 J11 R11918* J1 R13130* B2 R14153 E6 U14104 C8
C11907* H2 C14125 I11 CR14107 D12 Q14103 J11 R11919* J1 R13131* B2 R14155 E6 U14150 G5
C11908 I2 C14126* I12 CR14108 F10 Q14104 D10 R11920* I1 R13134* E2 R14157 E6 U14501 C7
C11909 H2 C14127* I12 CR14109 F11 Q14105* D10 R11921* G1 R13135* D2 R14158 F6 Y12801 I6
C11910* H2 C14150 H5 CR14110 D5 Q14106* E12 R12201* J4 R13136* E3 R14159 F6 Y14101 I6
C11912* G2 C14151 H5 CR14111 E11 Q14107* D11 R12302* J6 R13139* E2 R14201 N12
C11913 I1 C14152 H6 CR14113* P3 Q14108* K11 R12303* J5 R13142* E2 R14202 O11 * Component
C11914 G1 C14153* I5 CR14114* P3 Q14115 E6 R12304* J4 R13143 C4 R14204 M10 located on
C12301* J5 C14154* F6 CR14115 F6 Q14201* D7 R12305* J4 R13144 C4 R14205 N12 bottom of
C12302* J5 C14155 O5 CR14117 I12 Q14301 H9 R12306* J5 R13165* D2 R14206* D7 board.
C12303* J4 C14158 L6 CR14201 O10 Q14302* G8 R12307* J3 R13166* B2 R14303 H6
C12304* K5 C14159* L6 CR14202 O11 Q14401 J8 R12308* K5 R13169* B2 R14304* G8
C12305 K5 C14160* M6 CR14203 N10 Q14901 K7 R12309* K5 R13176* E3 R14305 I8
C12306 N6 C14201 M12 CR14204 N11 R11460* O3 R12311* J4 R13180* D2 R14306 H8
C12307* J5 C14203 O10 CR14205 D11 R11461* O3 R12314* K5 R13181* D2 R14309 G8
C12308* J5 C14204 O11 CR14301 G8 R11462* O3 R12315* K5 R13182* D2 R14310 H7
C12310 K5 C14205 L10 CR14401 F8 R11463* O3 R12316* J5 R13183* D4 R14318 D6
C12312* K5 C14206 M10 CR14501 C7 R11501* K3 R12317* K4 R13185* E4 R14319 D6
C12313* J5 C14207 O11 CR14701 M8 R11502* K3 R12318* K4 R13188 B2 R14320* I6
C12314 K6 C14208 N12 CR14702 F8 R11503* K1 R12351* K4 R13189 B2 R14321* G6
C12701 I4 C14302* G8 CR14704 M8 R11504* K3 R12701* I4 R13190 B2 R14322* I6
C12702 I4 C14303* G8 CR14901 E7 R11505* K1 R12702 G5 R13191 B2 R14323* I6
C12703 H5 C14304 H8 CR14902 J7 R11506* K3 R12703* I4 R13192* C4 R14324* H6
C12704 H3 C14305 H8 F14201 L11 R11507* K1 R12704 I3 R13198* D3 R14326* I6
 SET 4733 Page4
Pa
PARTS LIST

Item No. Type No. Mfr.P

r. ar
ParttNo. NTE Par
ParttNo. Item No. Type No. Mfr.P
r.Part
ar tNo. NTE P
Part
ar tNo.
CR11401 - 232710 - Q14115 - 177788 NTE31
CR11402 - 220638 NTE5014A Q14201 - 219412 -
CR11403 - 232710 - Q14301 - 146851 NTE287
CR11501, 02 - 232709 - Q14302 - 215495 -
CR11503 - 215488 NTE136A # Q14401 - 242224 -
CR11504 - 226463 - # Q14901 - 147665 NTE159
CR11505 - 232709 - Q15101, 02, 03 - 215497 NTE2501
CR11601 - 232709 - Q26901 - 215496 -
# CR11602 - 159429 NTE5019T1 Q26902 Thru
CR11603 - 232709 - Q26905 - 215495 -
CR12301 - 227051 - U11501 MC3403N 241785 NTE987
CR12702 - 198589 NTE519 U11601 CXA2074S 237930 -
CR13501 - 164874 NTE177 U11602 - 237474 -
CR14101 - 232221 - U11900, 01 TDA7267 244225 -
CR14102 - 198589 NTE519 # U12101 LA7612N 252842 -
CR14103, 04 - 139706 NTE177 LA7612A 241266 -
CR14105 - 198589 NTE519 U13102 (1) - 251160 -
CR14106 - 243636 - U13102 (2) - 251271 -
CR14107 - 217306 - # U14101 - 223653 -
CR14108 - 243636 - U14102 - 231525 -
CR14109 - 176296 NTE552 U14103 L7852CV 241752 -
CR14110 - 155276 NTE116 U14104 KA7812 162394 NTE966
CR14111 - 198589 NTE519 U14150 L78S75CV 231526 -
CR14113, 14 - 232709 - U14501 (1) - 232109 NTE1788
CR14115 - 215488 NTE136A U14501 (2) - 215531 NTE1788
# CR14117 - 244224 - U26901, 02, 03 LA7221 227354 -
CR14201 Thru
CR14204 - 147015 NTE125 Item No. Function/Rating Mfr.P
r. ar
ParttNo. Notes
CR14205 - 198589 NTE519
C11612, 13 22pF 5% 50V NPO 194903 -
# CR14210 - 214649 NTE5331
C12303 120pF 5% 50V NPO 194902 -
CR14301 - 176296 NTE552
C12714, 15, 16 470pF 5% 50V NPO 214732 -
# CR14401 - 140971 NTE558
C12718 100pF 5% 50V NPO 193340 -
CR14501 - 155276 NTE116
C12803 15pF 5% 50V NPO 200538 -
CR14701 - 241304 -
C12805 120pF 5% 50V NPO 194902 -
CR14702 - 176296 NTE552
C13102 120pF 5% 50V NPO 194902 -
CR14704 - 207878 NTE519
120pF 5% 50V NPO 174414 -
# CR14901 - 157301 NTE177
C13205 220pF 5% 50V NPO 205551 -
# CR14902 - 159429 NTE5019T1
220pF 5% 50V NPO 178188 -
CR26901 - 198602 -
# C14102 .0168 1.6kV 237355 -
CR26902 - - -
# C14108 .0011 1.6kV 244208 -
Q11501 - 215495 -
# C14111 100F 20% 63V 237425 -
Q11603 - 177788 NTE31
# C14112 .01 10% 50V 240934 -
Q11901 - 215495 -
C14113, 15 680pF 20% 1kV 190538 -
Q12301 - 215496 -
C14159, 60 100pF 5% 50V NPO 193340 -
Q12701, 02, 03 - 215495 -
# C14201 .22 20% 250VAC - -
Q12704 - 215496 -
.22 20% 125VAC 231451 -
Q13101, 03, 04 - 215496 -
# C14203, 04 680pF 20% 1kV 190538 -
Q13105 - 215495 -
# C14205 680F 20% 200V 190560 -
Q13301 - 215496 -
# C14207 .0034 20% 120V 223330 -
Q13302 - 215495 -
# C14208 470pF 250VAC 250102 -
Q13501 - 215496 -
# C14209 .1 20% 125V 229322 -
Q13503 - 215495 -
# C14210, 11 680pF 20% 1kV 190538 -
Q14101 - 244223 -
# C14212, 13 .01 20% 250VAC 252973 -
# Q14102 - 147665 NTE159
C14303 470pF 5% 50V NPO 214732 -
Q14103 - 232218 -
C14310 15pF 1% 250V NPO 223899 -
Q14104 - 243955 -
C14322 39pF 5% 50V NPO 202905 -
Q14105, 06, 07 - 215495 -
C14401 470pF 5% 50V NPO 214732 -
# Q14108 - 215496 -
470pF 5% 50V NPO 195918 -
 PARTS LIST continued

Item No. Function/Rating Mfr.P

r. ar
ParttNo. Notes Item No. Function/Rating Mfr.P
r.Part
ar tNo. Notes
# C14402 .0127 1.6kV 246497 - R12310 1800 2% 1/10W 197903 -
# C14403 .41 5% 250V 214752 - R12311 620 2% 1/10W 205339 -
# C14404 2.2F 20% 200V 247673 - R12317 240 2% 1/10W 197624 -
# C14405 .0047 10% 250V 142765 - R12318 1800 2% 1/10W 197903 -
# C14406 470pF 5% 2kV 227068 - R12351 270 2% 1/10W 197623 -
C14702 470pF 10% 500V NPO 227050 - # R12601 150 5% 1/4W 176645 -
C14704 680pF 20% 1kV 190538 - R12713 620 2% 1/10W 205339 -
C14706 470pF 10% 500V NPO 227050 - 750 2% 1/10W 202914 -
C14710 .01 20% 1kV 137583 - R12717, 21, 25 220 2% 1/4W 175324 -
# C14904 .22 25V 217298 - R12801 15K 2% 1/10W 205354 -
C15101 .001 10% 3kV 120696 - R12802 120K 2% 1/10W 207834 -
C17416, 17 43pF 5% 50V NPO 214029 - R12804 13K 2% 1/10W 205353 -
CF12201 Filter 195702 4.5MHz 13K 2% 1/8W 178285 -
CF12301 Trap 195702 4.5MHz R12805 750 2% 1/10W 202914 -
CF12351 Trap 181125 4.5MHz R13111 27K 2% 1/10W 205245 -
# DY1 (3) Yoke - Horiz 1.3mH, Vert 18mH R13503 64.9K 1% 1/10W 247691 -
# F14201 Fuse 175425 5A, 125V R13504 100K 1% 1/10W 215221 -
FB13201 Ferrite Bead 226467 - # R14101 47K 5% 3W 232213 -
FB14106, 07, 08 Ferrite Bead 237504 - # R14102 6800 5% 1/2W 179248 -
FB14109, 10 Ferrite Bead 226467 - # R14105 68 5% 1/4W 175039 -
FB14114 Ferrite Bead 237504 - # R14106 2000 5% 1/4W 175321 -
FB14401 Ferrite Bead 161237 - # R14107 43 5% 1/4W 244214 -
FB14501 Ferrite Bead 215547 - # R14108 .1 5% 3W 244215 -
FL12601 Filter 225701 Comb # R14109 750 5% 1/4W 179317 -
IR3401I Receiver 229219 IR R14112 680 2% 1/10W 195939 -
J11401 Jack 239389 Assembly R14114 270K 2% 1/10W 205375 -
J11402 Jack 245283 Assembly R14115 140K .1% 1/4W 249013 -
J11403 Socket 195705 S-Video Input R14116 2800 .1% 1/4W 244217 -
J13201 Socket 214609 Gemstar IR Output # R14117 160 5% 7W 227958 -
# K14201 (1) Relay 256573 Degaussing R14118 33K 5% 3W 243805 -
# K14201 (2) Relay 190490 Degaussing # R14124 3.3 5% 2W 223680 -
# KS15101 Socket 233120 CRT R14126 37.4K 1% 1/10W 215215 -
L12301 18H 243894 - R14128 100K 5% 1/4W 175044 -
L12302 VCO 215502 - 100K 2% 1/8W 176816 -
L12303 FM 233056 - R14135 3010 1% 1/4W 248594 -
L12305 10H 175409 - # R14151 8.2 5% 1W 235378 -
L12352 18H 195711 - # R14201 2.7M 10% 1/2W 217662 -
L12705 10H 175409 - # R14202 1.8 10% 15W 200444 -
L14101 100H 160186 - # R14205 120K 20% 1/2W 238903 -
L14102 27H 190017 - # R14305 2400 5% 3W 235380 -
L14103 22H 215504 - R14326 910 2% 1/10W 197627 -
L14105 47H 244222 - # R14401 15K 5% 1W 190557 -
# L14200 Degaussing 218764 - # R14402 91 5% 1/2W 227249 -
L14401 6.8H 191141 - # R14403 820 5% 1W 175349 -
# L14402 Horizontal Linearity 192844 - # R14506 13 5% 1W 231508 -
L15101 100H 160186 - # R14507 1.5 5% 2W 237441 -
# L26901 - 244249 - # R14508 1 5% 2W 215577 -
# PW14201 Line Cord 241251 AC, Polarized # R14701 10 20% 1/2W 241261 -
# R11401, 03 2200 5% 1/2W 246613 - # R14703 .68 5% 3W 244221 -
# R11406 56 247610 - # R14704 82K 10% 1/2W 239116 -
# R11407, 09 2200 20% 1/4W 237429 - # R14705 27K 10% 1/2W 238958 -
# R11412, 14 56 247610 - R14706 1050 1% 1/4W 231511 -
# R11511, 12 100 5% 1/4W 198667 - # R14901 100 5% 1/4W 198667 -
R11616 61.9K 1% 1/10W 225705 - # R14902 39.2K 1% 1/4W 190469 -
# R11627 10 5% 1/4W 241259 - # R14903 40.2K 1% 1/4W 219026 -
# R11909 16 5% 3W Nonflammable 244213 - R14909 15K 2% 1/10W 205354 -
R12201 680 2% 1/10W 195939 - # R15101, 02, 03 10K 5% 2W 176656 -
R12302, 03 120K 2% 1/10W 207834 - # R15104, 05, 06, 18 2200 5% 1/2W 247669 -

Page4 SET 4733

 PARTS LIST continued

Item No. Function/Rating Mfr.P

r. ar
ParttNo. Notes
# R26901 270 5% 1/2W 192410 - Impor
Importtant Par
ParttsInformation
formation
RN14501 Resistor Network 215499 -
# RT14201 8 Cold PTC 207768 -
n The parts listed here are those not usually available from a well-stocked supply cabinet or bin.
SF12301 Filter 217318 SAW
# SP1, 2 Speaker 243873 60 X 125 MM, 8 Ohms n Where items may be replaced with equivalent part
s,severalalternates are shown from participatingvendors.
SW3410I Switch 207842 Channel Up n On the partslists,safety items are marked with a # to remind you that only exact replacements are recommended for
SW3412I Switch 207842 Power
these items.
SW3420I Switch 207842 Channel Down
SW3421I Switch 207842 Volume Up n When ordering part
s, state the model number,partnumber, and description.
SW3430I Switch 207842 Menu
SW3431I Switch 207842 Volume Down
# T14101 SMT 244228 - Obtaining Par
Partts
# T14201 Line Filter 190507 -
# T14301 (1) Horizontal Drive 252843 - Many of these partsareavailable from your local Sams authori
zeddistri
butor or the manu
facturer of the equipment. Call
# T14301 (2) Horizontal Drive 215541 - Sams for the name of your nearest distri
butor:
# T14401 (3) Horizontal Output 244229 -

RCA
# TU17101 (1) Tuner 248782 CTF5800 800-428-7267
# TU17101 (2) Tuner 249035 CTT5050T
Or consult the Sams Annual Indexfor the address of the original equipment manu
facturer.
# V101 CRT HA68ADT195 A68ADT19X05
Y12801 Crystal 161235 3.58MHz
Y14101 Resonator 227064 507.5kHz
# Fuse Holder 176642 For F14201 (2 Used)
Par
rtticipating Vendors
endors
# Module (1) 253023 Gemstar 4
# Module (2) 249017 Gemstar 4 Information on test equipment and replacement parts is listed in these pages forthefollowing participatingvendors.
# PC Board 249053 Comb Filter Consult the Sams Annual Indexfor their current address.

MODEL G27648YX1 (CHASSIS CTC203AA)

# PC Board 244468 CRT n NTE Electronics,Inc. (NTE) n Sencore,Inc.
# PC Board 247617 FPA
PC Board (2) 251838 4.5MHz Adapter
Transmitter 242524 Remote, CRK76TE1

# For SAFETY use only equivalent replacement part.

(1) Used in chassis CTC203AA5 and CTC203AA9.
(2) Used in chassis CTC203AA.
(3) Bonded part of CRT.
(4) Screen and focus controls are part of T14401.

SET 4733 Page4

Pa
 SAFETY PRECAUTIONS
PRECAUTIONS
4737
Technical Service Data
SERVICE WARNING
SERVICE SAFETY CHECKS FIRE AND SHOCK HAZARD
Only qualified service technicians who are familiar with safety checks Cold Leakage Chec
Leakag ks ffor
Checks or Receiver
Receiverss with Isolated Ground
Ground SANYO

SET 4737
and guidelines should perform service work. Before replacing parts, INDEX
SANYO
disconnect power source to protect electrostatically sensitive parts. Do Unplug the AC cord, connect a jumper across the plug prongs, and turn
the power switch on (if applicable). Use an ohmmeter to measure the Model DS25520 (Chassis 25520-00/01)
not attempt to modify any circuit unless so recommended by the
manufacturer. When servicing the receiver, use an isolation transformer resistance between the jumped AC plug and any exposed metal cabinet GridTrace Location

4737

between the line cord and power receptacle.
SERVICING THE HIGH VOL
SERVICING TAGE AND CR
OLT T
CRT
Use EXTREME CAUTION when servicing the high voltage circuits. To
discharge static high voltage, connect a 10K ohms resistor in series with a
test lead between the receiver ground and CRT anode lead. DO NOT lift
the CRT by the neck. Always wear shatterproof goggles when handling
the CRT to protect eyes in case of implosion.
X-RAY RADIA
X-RAY TION AND HIGH VOL
RADIATION TAGE LIMITS
OLT
Be aware of the instructions and procedures covering X-ray radiation. In
solid-state receivers and monitors, the CRT is the only potential source of
X-rays. Keep an accurate high voltage meter available at all times. Check
meter calibration periodically. Whenever servicing a receiver, check the
high voltage at various brightness levels to be sure it is regulating
properly. Keep high voltage at rated value, NO HIGHER. Excessive high
voltage may cause X-ray radiation or failure of associated components.
DO NOT depend on protection circuits to keep voltage at rated value.
When troubleshooting a receiver with excessive high voltage, avoid close
4737
parts such as antenna screw heads, control shafts, or handle brackets. Main Board ..................................... 3
Exposed metal parts with a return path should measure between 1M
ohms and 5.2M ohms. Parts without a return path must measure infinity.
High Voltage Shutdown Test .................. 1
IC Functions ........................................... 4
Hot Leakage Current Chec
Leakag Checkk Important Parts Information ................... 4
Plug the AC cord directly into an AC outlet. DO NOT use an isolation Miscellaneous Adjustments .................... 1
transformer. Use a 1500 ohms, 10W resistor in parallel with a .15F Parts List ................................................. 4
capacitor to connect between any exposed metal parts on the receiver and
a good earth ground. (See figure below.) Use an AC voltmeter with at Placement Chart ..................................... 4
least 5000 ohms per volt sensitivity to measure the voltage across the Safety Precautions .................................. 1
resistor. Check all exposed metal parts and measure voltage at each point. Schematic Component Location ............ 1
Voltage measurements should not exceed .75VAC, 500A. Any value Schematic Notes ..................................... 2
exceeding this limit constitutes a potential shock hazard and must be
corrected. If the AC plug is not polarized, reverse the AC plug and repeat
Schematics
exposed metal part voltage measurement at each point. Audio ............................................... 1
Power Supply .................................. 2
System Control ................................ 2
Television ........................................ 2
Service Mode Adjustment Chart ............ 1

MODEL DS25520 (CHASSIS 25520-00/01)

contact with the CRT. DO NOT operate the receiver longer than
necessary. To locate the cause of excessive high voltage, use a variable Test Equipment ....................................... 1
AC transformer to regulate voltage. In present receivers, many electrical Tuner Information .................................. 1
and mechanical components have safety related characteristics which are
not detectable by visual inspection. Such components are identified by a
# on both the schematic and the parts list. For SAFETY, use only
equivalent replacement parts when replacing these components. Model DS25520 (Chassis 25520-01)
GENERAL GUIDELINES
Perform a final SAFETY CHECK before returning receiver to customer. Essential co vera
covera
veragge
Check repaired area for poorly soldered connections, and check entire
circuit board for solder splashes. Check board wiring for pinched wires or for ser vicing a tele
servicing vision receiver
television ...
receiver...
wires contacting any high wattage resistors. Check that all control knobs,
shields, covers, grounds, and mounting hardware have been replaced. Be
sure to replace all insulators and restore proper lead dress. Schematics
Schematics
Component locations

HIGH VOLTAGE SHUTDO

OLT WN TEST
SHUTDOWN
Par ts list
arts
Apply 120VAC, Turn receiver on, and set all customer controls to normal operation. Measure voltage
between TE7 and TP7. Voltage should be between 16.5V and 21.0V. If the voltage exceeds this range, the
shutdown circuit should be repaired. Temporarily connect a 23.0V power supply thru a 100 ohms resistor
to TP7 and ground. The receiver should lose raster and sound. If the receiver does not lose raster and
sound, the shutdown circuit should be repaired. To resume normal operation, press the power switch.

The listing of any available replacement part herein in no case constitutes a recommendation, warranty, or guarantee by
SAMS Technical Publishing as to the quality and suitability of such replacement part. The numbers of the listed parts have
been compiled from information furnished to SAMS Technical Publishing by the manufacturers of the specific type of
replacement part listed.

Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. No patent
liability is assumed with respect to the use of the information contained herein.

2003 SAMS Technical Publishing LLC

9850 East 30th Street UPC

Indianapolis, IN 46229 HERE
For Supplier Address,
Address,
Printed in the United States of America 5 4 3 2 1 03PF02128 See PHO
PHOTTOFACT Ann
OFA ual Inde
Annual Indexx
SANYO
SANYO

JUNE 2003 SET 4737

Page 1 SET 4737
Page 1 SET 4737
TUNER INFORMATION SCHEMATIC COMPONENT LOCA
SCHEMATIC TION GUIDE
LOCATION
A1901 A33 C604 A27 C3436 B2 K1011 A1 R251 C19 R612 B28 R884 E37
TUNER VOLTAGE CHAR
OLT T
CHART TUNER TERMINAL GUIDE C001 A5 C606 B26 C3437 C3 K1011 A13 R252 C19 R613 D28 R886 E37
C002 B5 C608 B29 C3439 D3 K1051 A14 R272 B19 R614 C27 R1001 B13
Pin VHF Low Band
Low VHF High Band UHF Band C003 A5 C609 A28 C3441 B1 L164 B13 R273 C19 R615 D28 R1002 A13
C004 B5 C612 C26 C3442 A1 L401 E14 R274 C19 R616 C27 R1003 A13
(1) AGC 2.3V 2.4V 2.8V C006 B7 C613 C27 C3447 C1 L404 E12 R276 C19 R617 D27 R1004 A13
(3) EN 0V 0V 0V C010 B7 C614 D26 C3448 B1 L602 C28 R281 D10 R618 C26 R1006 B13
(4) SCL
(5) SDA
4.2V
4.2V
4.2V
4.2V
4.2V
4.2V
t (1) C011 A7 C625 A30 D001 B6 L611 C28 R284 B19 R619 D26 R1007 B13
C012 C5 C626 B30 D101 B39 L612 C28 R287 B21 R627 B31 R1051 A15
(6) MB 5.0V 5.0V 5.0V C015 B6 C628 A32 D351 E10 L623 B29 R288 B21 R628 C31 R1052 B14
(7) PB 5.0V 5.0V 5.0V C101 E32 C629 B32 D408 A32 L625 A29 R289 B21 R629 C30 R1053 A15
(9) TB
(11) IF
33.6V
0V
33.6V
0V
33.6V
0V t (3) C103 B40 C631 A26 D421 D11 L801 E31 R321 A20 R630 A31 R1054 A15
t C106 C9 C632 B28 D422 E11 L811 D37 R353 E10 R631 D29 R1059 A15
(4) C131 B11 C634 D29 D428 B34 L812 C37 R400 D12 R632 D29 R1071 A17
NOTE: VHF Low Band voltages taken on channel 2.
VHF High Band voltages taken on channel 7. C133 B11 C683 C30 D429 B34 L821 E31 R401 E9 R634 D29 R1073 A16
UHF Band voltages taken on channel 14. t (5) C134 B11 C689 B31 D471 E27 L851 E31 R402 E9 R683 C30 R1081 B16
t C137 A11 C693 D30 D481 E27 L901 B26 R404 E12 R691 B30 R1082 B14
(6) C141 C9 C701 B22 D482 E11 L902 D16 R405 D9 R692 D30 R1083 B15
C142 B11 C711 C22 D483 E26 L1901 E31 R406 E13 R693 D29 R1084 B15
t (7) C143 B9 C721 A23 D486 D31 LF601 A25 R407 E13 R694 D29 R1901 B34
C146 E32 C742 D24 D487 D19 PS601 A26 R411 E14 R695 D29 R1902 B34
C147 E32 C801 E32 D490 E31 Q001 B5 R416 E14 R701 B23 R1903 B33
C151 B10 C806 E31 D501 D14 Q005 B6 R421 E11 R703 B22 R1904 B33
t (9) C153 B10 C809 C37 D502 D15 Q135 A12 R422 E11 R704 B22 R1905 B33
C161 B9 C810 D37 D503 E28 Q202 B13 R423 D11 R706 B23 R1906 B33
C211 B17 C811 A36 D601 A27 Q208 C33 R426 D11 R707 B23 R1907 B33
t (11) C212
C221
C18
A18
C822
C829
E32
C35
D602
D603
A27
A27
Q401
Q402
E12
E14
R428
R430
B34
E12
R711
R713
C23
C22
R1909
R1910
A35
B34
C252 B19 C835 B35 D604 A27 Q486 D31 R441 C18 R714 C22 R3401 C2
C253 C19 C841 A20 D611 C28 Q490 E31 R442 C18 R716 C23 R3402 C2
C256 B19 C842 A20 D612 B26 Q601 B28 R443 C10 R717 C23 R3406 D3
C257 D32 C843 A19 D613 C27 Q611 B27 R444 C11 R721 B23 R3407 D3
C258 D32 C853 C34 D614 C27 Q612 C27 R449 D9 R723 A22 R3411 E2
C272 C19 C854 C35 D624 B29 Q613 C27 R471 E26 R724 A22 R3421 D2
C274 C19 C856 E37 D625 A30 Q627 B31 R472 B6 R726 A23 R3422 E2
C284 B19 C857 E37 D627 D30 Q635 D29 R481 E27 R727 A23 R3426 E2
C285 B19 C858 C36 D629 B30 Q681 C31 R482 E11 R803 B11 R3432 C3
C401 E9 C862 C36 D680 C31 Q693 D29 R483 E26 R804 B11 R3433 D3
C402 E9 C1001 B13 D683 B32 Q695 D29 R485 D19 R806 D37 R3434 C4
TEST EQUIPMENT
EQUIPMENT C403 D9 C1002 A13 D693 D29 Q701 B23 R486 D30 R807 D35 R3435 C3
C404 E12 C1051 A15 D801 B35 Q711 C23 R487 D30 R808 D35 R3436 C4
C405 D9 C1052 B15 D834 C34 Q721 A23 R488 E31 R809 C37 R3437 D3
C406 E13 C1059 A15 D836 C34 Q831 A35 R489 D30 R810 B36 R3441 B1
Test equipment listed by participating manufacturer illustrates typical or equivalent equipment used by Sams engineers to obtain C407 E13 C1071 D31 D843 C35 Q901 B24 R491 D19 R813 A35 R3442 B1
measurements. This equipment is compatible with most types used by field service technicians. C408 E13 C1080 D32 D1001 B13 Q1071 A17 R492 D19 R814 A35 R3443 A1
C411 E15 C1081 D32 D1002 A13 R001 A4 R493 D19 R816 A34 R3444 A1
C416 E16 C1902 E31 D1051 A15 R002 B4 R494 D19 R823 E35 R3445 C1
Equipment Sencore No. Equipment Sencore No. C417 E16 C3401 D2 D1052 B15 R003 A4 R495 D31 R829 E36 R3446 C1
Oscilloscope SC3100 Isolation Transformer PR570 C421 D11 C3404 A3 D1059 A15 R004 B4 R497 A24 R831 C35 R3447 B1
Generators Capacitance Analyzer LC102 C427 D11 C3406 D4 D1901 E32 R005 C6 R499 E31 R833 C34 R3448 B1
RGB CM2125 CRT Analyzer CR7000 C441 C18 C3407 D3 D1902 B39 R006 B6 R503 D12 R835 B35 RL601 A26
Multiburst Signal VG91 AC Leakage Tester PR570 C471 E27 C3408 D2 F601 A25 R013 B5 R504 D13 R842 B38 RL601 B32
Color Bar VG91 Inductance Analyzer LC102 C473 E15 C3411 A2 IC001 A6 R106 B39 R505 D13 R843 C38 SP901 A8
TV Stereo VG91 Flyback Yoke Tester TVA92 C482 E27 C3412 D2 IC101 A11 R107 B39 R506 D13 R844 B38 SP902 B8
Digital VOM SC3100 Field Strength Meter SL753 C484 E11 C3413 D2 IC101 B11 R131 A11 R507 D13 R846 B37 SW1901 B33
Frequency Meter SC3100 Transistor Tester TF46 C487 E28 C3414 D32 IC101 B19 R133 B11 R508 D13 R847 B37 SW1902 B33
Hi-Voltage Probe HP200 Horizontal Analyzer HA-2500 C489 D31 C3416 A2 IC101 D10 R137 A12 R509 D13 R848 C37 SW1903 B33
Accessory Probes TP212 Video Analyzer VG91, TVA92 C493 D19 C3417 D2 IC501 D14 R142 C10 R511 D15 R849 B37 SW1904 B33
C497 E31 C3418 B3 IC601 D26 R143 B9 R513 D15 R851 E37 SW1905 B33
C502 D14 C3421 D2 IC681 E30 R151 C10 R517 D14 R852 B35 SW1906 C33
C503 D13 C3422 E2 IC801 B36 R161 B10 R518 D14 R853 C34 T151 A10
C504 D13 C3423 C2 IC802 D34 R162 B9 R601 A26 R854 C35 T401 E13
C505 D11 C3424 D3 IC1081 A14 R163 B12 R602 B26 R856 D38 T402 D17
C506 D13 C3426 C2 IC1081 A16 R164 B13 R603 A28 R857 C38 T402 E25
C508 C13 C3427 E2 IC1081 B16 R166 B12 R604 B29 R858 A37 T601 A29
C509 D11 C3431 E2 IC3401 A2 R167 B12 R606 B27 R862 C35 W601 A25
C511 D15 C3432 C2 K1001 B1 R201 B13 R607 C27 R864 C35 X141 B9
C516 D14 C3433 E2 K1001 B13 R208 C34 R608 C27 R881 D37 X161 B13
C601 A25 C3434 E2 K1001 C4 R209 C33 R609 C27 R882 C37 X251 B18
C603 A27 C3435 C3 K1001 C4 R212 C18 R611 C28 R883 E37 X801 B35
 SET 4737 P
Paage 1
MISCELLANEOUS ADJUSTMENTS SERVICE MODE ADJUSTMENT CHART
B+ CHECK SOUND Ser vice
Service Value Initial Ref Initial Set On-Set
No. Adjustment Rang
Rangee Value Up Value Value Notes
Connect a digital DC voltmeter to the cathode of D625. Set brightness and picture Tune in a local channel. Connect an oscilloscope to the base of Q135, and the
to minimum. With AC line set to 120VAC, B+ should read 130V 2.0V. negative lead to ground. Enter the service mode and select service number 45 FL. 01 HFR 0 - 63 29 29 29 Horizontal Frequency
Adjust for 0.693Vp-p 0.07Vp-p waveform on the oscilloscope 02 AFC 0, 1 0 0 0 AFC Gain
HIGH VOLTAGE CHECK
OLT 03 HP 0 - 31 15 14 14 H-Position (H-Centering)
INPUT LEVEL 04
05
VS
VPO
0 - 127
0 - 63
64
5
64
5
51
5
Vertical Size
Vertical Position
Tune in a picture. Set customer controls to minimum. Connect a high voltage probe
to CRT anode. High voltage should measure 26kV to 28kV. Set generator to 1kHz audio frequency and L-R modulating signal. Connect an 06 VSP 0, 1 0 0 0 Vertical Set Up
oscilloscope to pin 38 of IC3401. Enter service mode and select the service item 07 VLN 0 - 31 18 13 13 Vertical Linearity
ENTERING SERVICE MODE
SERVICE number 60 ATT. Adjust for 0.7Vp-p waveform. 08 CRS 0-3 0 0 0 Cross B/W
09 GRY 0, 1 1 1 1 Gray Mode
Disconnect the AC power cord. While pressing the menu button on the front of the SEPARA
SEPARATION
ARATION 10 VSC 0 - 31 8 8 8 Vertical S Correction
set, connect the AC power cord. Use the channel up and down buttons to select the 11 HBR 0-7 3 3 3 H BLK R
service number. Use volume up and down buttons to change the value. Press the Set generator to pilot, 300Hz audio frequency, and left modulating signal. Connect 12 HBL 0-7 4 4 4 H BLK L
menu button to exit the service mode. an oscilloscope to pin 38 of IC3401 and ground. Enter the service mode and select 13 CDM 0, 1 0 0 0 CD Mode
service number 61 WDB. Adjust for minimum amplitude of the waveform. Set 14 VC 0-7 7 7 7 Vertical Compression
HORIZONTAL WIDTH
HORIZONTAL generator to 8kHz audio frequency. Select service number 62 SPC and adjust for 15 RB 0 - 255 0 0 0 Red Bias
minimum amplitude of the waveform. 16 GB 0 - 255 0 0 0 Green Bias
Tune in a crosshatch pattern. Enter the service mode and select service item number 17 BB 0 - 255 0 0 7 Blue Bias
47 EWD. Adjust for the proper horizontal width. PURITY 18 RD 0 - 127 64 64 85 Red Drive
19 GD 0 - 15 8 8 8 Green Drive
HORIZONTAL POSITION
HORIZONTAL NOTE: Operate the receiver for 15 minutes to allow warm-up of CRT. 20 BD 0 - 127 64 64 62 Blue Drive
Use a degaussing coil to demagnetize the CRT. Tune in a green raster. Loosen the 21 SBI 0 - 127 48 48 48 Sub Bias
Tune in a crosshatch pattern. Enter the service mode and select service item number clamp screw. Slide deflection yoke back as far as possible. Adjust purity tabs to 22 OSD 0-3 3 3 3 OSD Contrast
03 HP. Adjust for the best horizontal centering. center the vertical green band. Slide the deflection yoke forward to produce a 23 POS 0, 1 0 0 0 Pre/Over/SW
uniform green screen. Tighten the clamp screw. 24 FLS 0-7 1 1 1 Filter System
RF AGC DELA
AGC Y
DELAY 25 CKO 0-7 3 3 3 Color Killer Operation
Tune in a picture. Enter the service mode and select service number 42 RAD.
CONVERGENCE 26 GYA 0, 1 0 0 0 G-Y Angle
27 CRG 0-3 2 2 2 Coring Gain
Adjust where no snow (noise) appears in picture. Tune in a dot pattern. Loosen the clamp screw. Adjust the 4 pole magnets to 28 PRE 0-3 1 3 3 Pre Shoot Adjust
converge the red and blue dots at the center of the screen. Adjust the 6 pole magnets 29 WP 0, 1 0 1 1 White Peak Limiter, 0 = On, 1 = Off
VERTICAL SIZE
VERTICAL to converge the red/blue dots over the green dots at the center of the screen. 30 FSW 0, 1 0 0 0 FBP Blanking Switch
Tune in a crosshatch pattern. Enter the service mode and select service item number 31 VBL 0, 1 0 0 0 Vertical Blanking Switch
04 VS. Adjust for proper vertical size and best vertical linearity. NOTE: Rotate the two tabs of each set of magnets equally and opposite to converge 32 BSG 0-3 2 2 2 Black Stretch Gain
vertically and rotate both tabs in the same direction to converge horizontally. The 4 33 BSS 0-3 1 1 1 Black Stretch Start
34 DCR 0-3 1 1 1 DC Reset
VERTICAL CENTERING
VERTICAL and 6 pole magnets interact, repeat adjustment until center convergence is correct. 35 YGM 0-3 1 1 1 Y Gamma
Tune in a crosshatch pattern. Check that the pattern is centered. If too low, replace Tune in a crosshatch pattern. Remove the tilt adjustment wedges between deflection 36 CBP 0, 1 0 0 0 C Bypass
resistor R513 1000 ohms 1/2W with a 470 ohms 1W. If too high, remove resistor yoke and the CRT. Loosen the clamp screw. Tilt the deflection yoke up or down to 37 AF 0, 1 0 1 1 Auto Flesh, 0 = Off, 1 = On
R513 1000 ohms 1/2W. converge the vertical lines at the top and bottom of the screen and the horizontal 38 BAT 0-7 4 4 4 Bright ABL Threshold
lines at the right and left sides of the screen. Tilt the deflection yoke to the right or 39 MSD 0, 1 0 0 0 Mid Stop Def
VCO left to converge the horizontal line at the top and bottom of the screen and the 40
41
ABL
RYA
0, 1
0 - 15
0
2
0
2
0
2
ABL Defeat, 0 = On, 1 = Off
R-Y/B-Y Angle
vertical line at the right and left sides of the screen. Repeat convergence procedure
VCO must be adjusted after IC101, IC802, or T151 is replaced. Tune in a picture. if necessary to obtain best overall convergence. Replace the tilt adjustment wedges. 42 RAD 0 - 63 15 15 37 RF AGC Delay
Connect positive lead of a digital voltmeter to pin 58 of IC101 and the negative lead Tighten the clamp screw. 43 IAS 0, 1 0 0 0 IF AGC Switch, 0 = TV (Normal), 1 = AV (IF Gain Minimum)
to TE7. Adjust T151 to obtain a reading of 3.6V 0.2V. 44 FMM 0, 1 0 0 0 FM Mute
CRT NECK ASSEMBL
CRT Y
ASSEMBLY 45 FL 0 - 31 15 15 10 FM Level
VIDEO LEVEL 46
47
VL
EWD
0-7
0 - 63
4
39
4
39
5
39
Video Level
EW DC
Tune in a color bar pattern. Set picture and brightness to normal. Connect an 48 EWA 0 - 63 30 30 30 EW Amp
oscilloscope to the emitter of Q202, and the negative lead to ground. Enter the 49 EWT 0 - 63 34 34 34 EW Tilt
service mode and select service number 46 VL. Adjust for 1.0Vp-p 0.1Vp-p 50 EWP 0-7 7 7 7 EW Corner Top
waveform on the oscilloscope. 51 EWB - 8 8 8 EW Corner Bottom
52 HSC - 7 7 7 Horiz Size Comp
GRAY SCALE
GRAY 53 SB 0 - 63 32 32 31 Sub Brightness
54 SCO 0 - 31 7 7 7 Sub Color
Tune in an active channel. Enter the service mode. Set the value of service numbers 55 STI 0 - 31 20 20 20 Sub Tint
15 RB, 16 GB, and 17 BB to 0. Set the value of service numbers 18 RD and 20 BD 56 SSH 0 - 15 12 12 12 Sub Sharpness
to 55. Set screen control, color, brightness, and picture to minimum. Adjust screen 57 OPT 0 - 255 0 100 100 Option, data 1 should be set to 100, in binary 8 bit 01100100
control, if necessary, to obtain a barely visible horizontal line. Select service 58 OP2 0 - 255 0 32 32 Option, data 2 should be set to 32, in binary 8 bit 0 0100000
number 73. Adjust the bias levels for a white line. Select service number 72 DRV 59 HR 0 - 63 27 27 27 OSD Horizontal Position
and adjust the drive values for normal black and white picture at all brightness 60 ATT 0 - 15 10 7 8 Attenuation
levels. 61 WDB 0 - 63 32 32 34 Wide Band
62 SPC 0 - 63 32 32 11 Spectral
SUB BRIGHTNESS 63 SBO 0 - 255 5 5 5 Sub Bright Offset
64 PCO 0 - 63 40 40 40 PIP Color
Tune in a color bar pattern. Set picture and brightness to normal. Connect positive 65 PTI 0 - 63 40 40 40 PIP Tint
lead of a digital voltmeter to TP51 and the negative lead to TP50. Enter the service IC802 REPLACEMENT
REPLACEMENT 66 PUV 0 - 63 24 24 24 PIP Top Position
mode and select service number 53 SB. Adjust for 820mV 10mV. 67 PDV 0 - 255 147 147 147 PIP Bottom Position
Perform the following adjustments after replacing IC802. Enter the service mode, 68 PLH 0 - 63 10 10 10 PIP Left Position
SUB COLOR, SUB TINT
TINT,, SUB SHARPNESS select service number 03 HP and set value to 14. Select service number 07 VLN and 69 PRH 0 - 255 101 101 101 PIP Right Position
set value to 13. Select service number 28 PRE and set value to 3. Select service 70 PCN 0 - 63 42 42 52 PIP Y Level
Tune in a picture. Enter the service mode. Select service number 54 SCO. Adjust for number 37 AF and set value to 1. Select service number 57 OPT and set value to 71 PBS 0 - 63 15 15 15 PIP BGP Phase
normal color level. Select service number 55 STI. Adjust for normal flesh tones. 100. Select service number 58 OP2 and set value to 32. Press the menu button to 72 DRV 0 - 127 64 64 R 85 Red Drive, press 1 to decrease value and 3 to increase value.
Select service number 56 SSH. Adjust for contrast range. exit service mode. DRV 0 - 127 64 64 B 62 Blue Drive, press 7 to decrease value and 9 to increase value.
73 - 0 - 255 0 0 0 Red Bias, press 1 to decrease value and 3 to increase value.
OSD HORIZONTAL POSITION
HORIZONTAL - 0 - 255 0 0 0 Green Bias, press 4 to decrease value and 6 to increase value.
- 0 - 255 0 0 0 Blue Bias, press 7 to decrease value and 9 to increase value.
Tune in a local channel. Enter the service mode and select service item number 59 74 R00
HR. Adjust for centered on screen menu. Thru Thru
146 R72 0 - 255 - 0 0 -
 Paage 1

SANYO
SANYO MODEL DS25520 (CHASSIS 25520-00/01)
P
SET 4737
Page 2 SET 4737
SET 4737 P
Paage 2
Page 2 SET 4737
 Paage 2

SANYO
SANYO MODEL DS25520 (CHASSIS 25520-00/01)
P
SET 4737
Page 3 SET 4737 SET 4737 P
Paage 3
MAIN BOARD - TOP VIEW
BOARD

MAIN BOARD - TOP VIEW

BOARD VIEW,, GRIDTRACE LOCA
GRIDTRACE TION GUIDE
LOCATION
A101 I12 C613 E2 D487 H2 L851 D7 R491 H2 SW1901 A5
A1901 A4 C614 E1 D490 G7 L1901 A4 R492 H2 SW1902 A5
C001 C11 C625 E5 D501 I7 LF601 A2 R493 H2 SW1903 A6
C002 C11 C626 F5 D502 I8 PS601 C3 R494 H2 SW1904 A7
C010 B12 C628 G6 D503 H4 Q001 F7 R495 G7 SW1905 A7
C011 B11 C629 D5 D601 D3 Q005 F7 R497 K7 SW1906 A8
C012 F7 C631 A3 D602 D3 Q135 F11 R499 G8 T151 E11
C015 C12 C632 D4 D603 D2 Q202 E12 R503 H9 T401 H5
C101 J11 C634 C4 D604 D2 Q208 D11 R504 I9 T402 J3
C106 J11 C683 C5 D611 F2 Q401 I4 R505 J8 T601 E4
C131 G10 C693 C5 D612 D4 Q402 J6 R506 I9 TE7 H12
C147 G11 C806 D7 D613 E2 Q486 E6 R507 J8 TP7 H12
C151 F12 C811 E7 D614 E2 Q490 G8 R508 I8 TP50 I2
C153 F12 C822 E8 D624 F5 Q601 G2 R509 I9 TP51 H2
C211 D12 C829 E8 D625 E5 Q611 E2 R511 J6 X141 G11
C212 E11 C853 E7 D627 C4 Q612 E1 R517 H7 X161 E11
C221 E11 C856 E7 D629 B5 Q613 E1 R601 C3 X251 E11
C252 D11 C1001 J10 D680 B4 Q627 B4 R602 C1 X801 E7
C253 D11 C1002 A9 D683 A4 Q635 C4 R603 E3
C256 E11 C1051 J11 D693 C4 Q681 B5 R604 F3
C258 E11 C1059 J9 D801 G8 Q693 C4 R606 E2
C272 G10 C1081 J10 D834 D8 Q695 D4 R607 E2
C274 G10 C1902 A3 D843 E8 Q1071 I11 R611 G2
C284 G10 C3401 B9 D1001 J10 R006 F7 R612 F3
C401 D10 C3404 B9 D1002 A9 R013 F7 R613 F2
C403 E10 C3408 B10 D1051 J10 R106 H7 R614 E1
C405 E10 C3411 B11 D1052 J11 R107 H11 R615 F2
C406 I5 C3412 B10 D1901 A4 R201 E12 R617 E2
C407 H5 C3413 B10 D1902 A9 R252 D11 R618 E2
C408 H4 C3414 B11 F601 A1 R276 G9 R628 B4
C411 J4 C3416 B11 IC001 B12 R284 G9 R630 D4
C416 K4 C3417 B11 IC501 I7 R353 H2 R631 D4
C417 K4 C3418 B10 IC601 D4 R400 G9 R634 C4
C421 D11 C3424 C11 IC681 A5 R401 D10 R683 D7
C471 H2 C3427 C10 IC802 E9 R402 D9 R692 B4
C473 H6 C3432 C9 IC1081 I10 R404 H4 R694 C4
C482 H3 C3435 D9 K1001 K9 R406 H4 R803 G10
C484 K7 C3436 B9 K1011 A10 R407 H3 R804 G10
C487 H4 C3437 D10 K1051 K10 R411 I5 R823 D9
C489 F6 C3439 C9 KB K6 R416 H6 R829 D9
C493 H2 C3441 C11 KD C2 R421 H9 R833 G7
C497 G8 C3442 C10 KS F9 R422 H12 R846 F8
C502 I8 C3447 C10 KSP C12 R428 J8 R847 F8
C503 J8 C3448 C10 KTP H1 R430 I4 R848 F8
C504 J9 D001 B12 KX K4 R441 D10 R849 F8
C505 D10 D101 I11 L164 E12 R443 D10 R856 H10
C506 I8 D351 D9 L401 H6 R444 D10 R857 H10
C509 E9 D408 H3 L404 H4 R471 H1 R883 E9
C511 K5 D421 D10 L602 E3 R472 D9 R884 E9
C516 I8 D422 G12 L611 F1 R481 H3 R1053 I10
C601 B1 D428 J8 L612 E2 R482 K7 R1054 I10
C603 D3 D429 H9 L623 F5 R483 H3 R1059 J10
C604 D2 D471 H2 L625 E5 R485 H2 R1071 I10
C606 C1 D481 H3 L801 E9 R486 E6 R1073 I9
C608 F3 D482 J7 L811 F8 R487 E7 R1909 C9
C609 D1 D483 H3 L812 F8 R488 G7 R1910 C9
C612 E1 D486 E6 L821 D8 R489 E5 RL601 A3
 MAIN BOARD - BO
BOARD TT
BOTTOM VIEW
TTOM

MAIN BOARD - BO
BOARD TT
BOTTOM VIEW
TTOM VIEW,, GRIDTRACE LOCA
GRIDTRACE TION GUIDE
LOCATION
C003 C2 C862 E5 R161 G3 R632 C8 R1004 I3 R3441 A3
C004 B2 C1052 I2 R162 G3 R691 B8 R1006 I4 R3442 A3
C006 C1 C1071 H1 R163 F1 R693 C9 R1007 I4 R3443 A3
C103 I1 C1080 I3 R164 F1 R695 D9 R1051 J2 R3444 A3
C133 F2 C3406 B3 R166 F1 R806 F4 R1052 J3 R3445 J3
C134 F2 C3407 B3 R167 E2 R807 F4 R1081 I3 R3446 J3
C137 F2 C3421 C2 R208 D2 R808 E4 R1082 I3 R3447 J3
C141 G2 C3422 C2 R209 E2 R809 F4 R1083 I3 R3448 J3
C142 F2 C3423 C2 R212 E2 R810 F5 R1084 I3
C143 G2 C3426 C2 R251 E2 R813 E5 R1901 A5
C146 G2 C3431 C4 R272 G3 R814 E5 R1902 A8
C161 G3 C3433 C4 R273 G3 R816 E5 R1903 A8
C257 E2 C3434 C4 R274 G3 R831 E4 R1904 A7
C285 G4 D836 E5 R281 E3 R835 F6 R1905 A6

SANY
SANYO
C402 E3 D1059 J3 R287 F3 R842 F5 R1906 A6
C404 G5 IC101 F3 R288 F3 R843 F5 R1907 A5
C427 E3 IC801 F5 R289 F3 R844 F5 R3401 B4

O
C441 E3 IC3401 C3 R321 E3 R851 E6 R3402 B4
C508 I5 Q831 E5 R405 E3 R852 F6 R3406 B3
C689 B9 R001 C2 R423 D2 R853 E6 R3407 B3
C801 E5 R002 C2 R426 D2 R854 E6 R3411 B3
C809 F4 R003 C2 R442 E3 R858 F6 R3421 B2

MODEL DS25520 (CHASSIS 25520-00/01)

C810 F5 R004 C2 R449 E3 R862 E5 R3422 B2
C835 F5 R005 F6 R518 I5 R864 E5 R3426 C2
C841 G3 R131 F3 R608 E11 R881 E4 R3432 D3
C842 G4 R133 F1 R609 E11 R882 E4 R3433 D3
C843 G3 R137 F1 R616 E11 R886 F4 R3434 J3
C854 E6 R142 G1 R619 E12 R1001 J3 R3435 J3
C857 E6 R143 G2 R627 B9 R1002 A2 R3436 J4
C858 E6 R151 F1 R629 B8 R1003 H3 R3437 J4

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 PARTS LIST

Item No. Type No. Mfr

Mfr.. Par
artt No.
Par NTE Par
artt No.
Par Item No. Function/Rating Mfr
Mfr.. Par
artt No.
Par Notes Item No. Function/Rating Mfr
Mfr.. Par
artt No.
Par Notes
D001 MTZJ15B 408 047 4706 NTE5023A # C473 .47 5% 53V 404 084 5706 - SW1906 Switch 645 027 7382 Menu
D101 MTZJ36A 408 047 6205 - C493 2.2F 20% 100V NP 404 056 5307 - T151 Oscillator, 45.75MHz 645 049 3775 -
D351 MTZJ5.1A 408 047 6502 NTE5010T1 C503 2.2F 10% 50V 403 276 0208 - T401 Horizontal Drive 610 000 1442 -
D408 1Z150 407 222 4401 NTE5100A # C511 .15 10% 50V 403 058 5407 - # T402 (1) Horizontal Output 645 045 8521 -
# D421, 22 HZ11B2L 407 158 1307 NTE5020A # C601 .22 20% 275VAC 404 066 2204 - # T601 Power 645 051 2384 -
D428 RD15EB3 407 054 5904 NTE5024A .22 20% 250VAC 404 071 2404 - Power 645 051 4951 -
D429 1S2076A 407 013 4306 NTE519 # C603, 04 .001 10% 500V 403 075 7101 - # W601 Line Cord 645 030 5290 AC, Polarized
D471 ERB44-04 407 006 4108 NTE552 # C606 .001 20% 250VAC 404 088 2909 - X141 Filter 421 008 9008 SAW
D481 ES1 407 007 6606 NTE552 # C608 .0022 10% 1kV 403 222 1907 - X161 Trap 610 015 3059 4.5MHz
D482 TVR1G 407 011 4407 NTE552 # C609 470F 20% 200V 404 075 5005 - X251 Crystal 610 012 0655 3.58MHz
D483 ES1 407 007 6606 NTE552 # C625 .0012 10% 1kV 403 262 2308 - X801 Crystal 645 000 6692 8MHz
D486 RD10EB2 407 054 0008 NTE5019A # C631, 32 .001 20% 250VAC 404 088 2909 - Fuse Holder 645 000 5077 For F601 (2 Used)
D487 ERA15-02 407 005 8602 NTE552 # C742 .001 +80% -20% 2kV 403 077 2807 - Magnet 610 217 7794 Purity/Convergence
D490 MTZJ5.6C 407 047 7707 - C3404, 16, 18 4.7F 20% 25V NP 403 086 0108 - PC Board (1) 610 295 5965 CRT
D501 ERA15-02 407 005 8602 NTE552 C3423 3.3F 10% 10V Tantalum 403 342 9203 - PC Board (2) 610 296 1553 CRT
D502 1Z75 407 118 2207 NTE5093A C3424 4.7F 20% 25V NP 403 086 0108 - PC Board (1) 610 295 5958 Main
D503 MTZJ36A 408 047 6205 - C3426 10F 10% 10V Tantalum 403 299 1820 - PC Board (2) 610 296 1546 Main
# D601 Thru C3436, 39 4.7F 20% 25V NP 403 086 0108 - Transmitter 645 053 8698 Remote
# D604 EM2B 407 005 7605 NTE125 # F601 Fuse 423 007 1601 4Amp, 125V, Fast Acting Wedge 610 117 0154 Yoke Positioning (3 Used)

SANY
SANYO
D611 1S2076A 407 013 4306 NTE519 # K701 Socket 645 025 6103 CRT
# D612 PC817C 407 104 2402 NTE3098 K1001 Jack 645 038 1898 Assembly
D613 RD9.1EB3 407 057 9800 NTE5018A K1011 Jack 645 051 1271 Assembly # For SAFETY use only equivalent replacement part.

O
D614 ERA91-02 407 006 0100 NTE587 K1051 Jack - S Video Input (1) Used in chassis 25520-00.
# D624 RU3YX 407 106 2806 NTE588 L164 15H 645 003 9713 - (2) Used in chassis 25520-01.
# D625 RU4AMLF-L1 407 129 7000 NTE580 L401 1H 645 036 4198 - (3) Screen and focus controls are part of T402.
D627 1S2076A 407 013 4306 NTE519 L404 100H 645 003 9676 -
D629 RD16EB1 407 054 7007 NTE5025A L602 Ferrite Bead 645 005 0763 -
D680, 83 1S2076A 407 013 4306 NTE519 L611, 12 Ferrite Bead 610 078 5946 -
D693 RD6.2EB3 407 057 2801 NTE5013A L623, 25 Ferrite Bead 610 078 5946 -

MODEL DS25520 (CHASSIS 25520-00/01)

D801 1S2076A 407 013 4306 NTE519 L801 5.6H 645 008 2894 -
D831 UDZS-TE-173.6B 407 222 5903 - L811, 12 1H 645 006 2490 - Impor tant P
Important ar
Par ts Inf
arts ormation
Information
D834 MTZJ15B 408 047 4706 NTE5023A L821, 51 5.6H 645 008 2894 -
D836, 43 1S2076A 407 013 4306 NTE519 # L901 Degaussing 645 044 9147 -
D1001, 02 MTZJ10B 408 047 2306 - # L902 Yoke 610 003 4846 Horiz 1.3mH, Vert 16.5mH n The parts listed here are those not usually available from a well-stocked supply cabinet or bin.
D1051, 52 MTZJ10B 408 047 2306 - L1901 5.6H 645 008 2894 -
D1059 UDZS10B 407 206 5608 - # LF601 Line Filter 645 012 0589 - n Where items may be replaced with equivalent parts, several alternates are shown from
D1901 MTZJ6.8A 408 047 8605 - # PS601 3 Cold PTC 408 046 5209 - participating vendors.
D1902 MTZJ10B 408 047 2306 - # Q901 (1) CRT 414 009 1300 A63AHC26X
IC001 LA4525 409 275 7903 - # Q901 (2) CRT 414 007 7000 A63AFW32X n On the parts lists, safety items are marked with a # to remind you that only exact replacements
# IC101 LA76834NM-TBM 409 491 4809 - # R106 18K 5% 1/2W 401 008 2001 -
# IC501 LA78041 409 453 5905 - # R401 100 5% 1/4W 401 012 4503 -
are recommended for these items.
# IC601 SE130NH 409 172 8102 - # R402 120 5% 1/4W 401 013 4205 - n When ordering parts, state the model number, part number, and description.
IC681 UPC78L05J 409 066 7303 NTE977 # R407 5600 5% 2W 401 068 8807 -
IC801 MM37272M6-542FP 410 418 8602 - # R411 6.8 10% 7W 402 080 3702 -
IC802 24LC02B/P 409 333 3700 - # R421 2200 1% 1/6W 401 053 1202 -
IC1081 TC4053BP 409 051 3006 NTE4053B # R422 10K 1% 1/16W 401 052 6802 - Obtaining Par
Par ts
arts
IC3401 CXA2134Q-T6 409 467 1108 - # R423 3300 1% 1/10W 401 264 9301 -
Q001 2SC1740S-Q 405 011 8401 NTE85 R449 4700 1% 1/10W 401 265 1700 -
Q005 2SB764-E 405 008 4805 NTE383 # R471 1 5% 1/2W Nonflammable 401 006 7701 - Many of these parts are available from your local Sams authorized distributor or the manufacturer
Q135 2SC1740S-Q 405 011 8401 NTE85 # R472 8.2 5% 2W 401 069 5607 - of the equipment. Call Sams for the name of your nearest distributor:
Q202, 08 2SA1015-O(SAN) 405 001 7407 NTE290A # R481 47 5% 1/2W Nonflammable 401 010 2600 -
Q401 2SC2271-D-CTV 405 013 6207 NTE399 # R482 1 5% 1/4W Nonflammable 401 011 9004 - 800-428-7267
# Q402 2SD2578-YB 405 153 0202 - # R483 1 5% 1/2W Nonflammable 401 006 7701 -
Q486, 90 2SD400-E-MP 405 023 5009 NTE382 # R486 8.2 5% 2W 401 069 5607 - Or consult the Sams Annual Index for the address of the original equipment manufacturer.
# Q601 2SK2872 405 166 7601 - # R488 15 5% 1W 401 059 1602 -
Q612 2SA984E 405 006 6504 - # R489 22 5% 2W 401 066 5204 -
Q611, 13 2SC2274-E 405 013 6801 NTE289A R492 33K 1% 1/6W 401 156 8504 -
Q627 2SB985-S 405 009 6907 - # R495 33 5% 1W 401 061 1706 - Par ticipating Vendor
articipating endorss
Q635, 81, 93 2SC1740S-Q 405 011 8401 NTE85 # R497 2.2 5% 2W 401 066 3002 -
Q695 2SA1015-Y(SAN) 405 001 7605 NTE290A 4.7 5% 1W 401 061 8903 -
Q701, 11, 21 2SC2621-D-RA 405 041 6507 NTE157 # R511 120 5% 2W 401 065 2808 - Information on test equipment and replacement parts is listed in these pages for the following
Q831 2SA1037K-T-96-R 405 002 0308 NTE2409 # R601 1 10% 7W 402 083 6106 -
Q1071 2SA1015-O(SAN) 405 001 7407 NTE290A # R602 3.3M 20% 1/2W 402 000 1603 -
participating vendors. Consult the Sams Annual Index for their current address.
# R604 2.2 5% 2W 401 066 3002 -
Item No. Function/Rating Mfr
Mfr.. Par
artt No.
Par Notes # R612 10 5% 1/2W 402 001 8502 - n NTE Electronics, Inc. (NTE) n Sencore, Inc.
# R613, 15 .47 5% 2W 401 180 8402 -
# A101 Tuner 645 052 6077 1AV4F1BAM0290 # R630 22K 5% 1W 401 060 5002 -
A1901 Receiver 645 047 6228 Remote # R707, 17, 27 12K 5% 2W 401 065 4604 -
C211, 21 1F 20% 50V NP 404 084 6901 - # RL601 Relay 645 000 4155 Power
C405 1F 20% 50V NP 404 084 6901 - SP901, 02 Speaker 645 040 8618 2 X 3 1/2, 8 Ohms, 1W
# C411 .012 3% 1.5kV 403 343 7703 - SW1901 Switch 645 027 7382 Power
# C416 .33 5% 250V 403 346 7225 - SW1902 Switch 645 027 7382 Volume Up
.33 20% 200V 404 081 2807 - SW1903 Switch 645 027 7382 Volume Down
# C417 .22 5% 250V 403 346 6921 - SW1904 Switch 645 027 7382 Channel Up
.22 20% 200V 404 081 2401 - SW1905 Switch 645 027 7382 Channel Down

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