E7473-01 - Pu3886la - Pu3889la - Pu3892aa Ford

Clarion Co., Ltd. Published by After Service Dept.
7-2,Shintoshin,Chuo-ku,Saitama-shi 330-0081 Japan Printed in Japan

After Service Department: Phone +81-48-601-3792 / Fax +81-48-601-3804 2013/08 No.E7473-01
Edition for Assembly Instructions

Service Manual
Ford Motor Genuine
FM/AM Radio Tuner
1CD Player (For USA)
(PU-3886/9L-A) Model PU-3886L-A

(Genuine Parts Number DT4T-19C107-EA)
Model PU-3889L-A
(Genuine Parts Number EB5T-19C107-AA)
Model PU-3892A-A
(Genuine Parts Number EL3T-19C107-AA)
(PU-3892A-A)
NOTES
* This product includes technology owned by Microsoft
This product is a lead free model. Corporation and cannot be used or distributed without a
Lead free solder is used in PWB stamped LF mark. license from MSLGP.
Please keep the following conditions when you repair. * Specifi cation and design are subject to change without
notice for further improvement.
1. Use lead free solder. * Copyright 2013 Clarion Company,Ltd. All rights reserved.
* Koki's lead free solder S3X-55M 0.6mm No portion of this manual can be reproduced in any way,
(CLARION Parts No.642-0231-01) electronically or otherwise, without the express prior
* Koki's lead free solder S3X-55M 1.0mm permission of the copyright owner.
(CLARION Parts No.642-0231-02)
2. Use a nitrogen solder system.
3. Do not use "General solder" and "Lead free solder"
together.
-1- PU-388*
PU-389*
To engineers in charge of repair or 10. Cautions in checking that the optical pickup lights up
The laser is focused on the disc reflection surface through the
inspection of our products. lens of the optical pickup. When checking that the laser opti-
cal diode lights up, keep your eyes more than 30 cms away
Before repair or inspection, make sure to follow the from the lens. Prolonged viewing of the laser within 30 cms
instructions so that customers and Engineers in may damage your eyesight.
charge of repair or inspection can avoid suffering any 11. Cautions in handling the optical pickup
The laser diode of the optical pickup can be damaged by
risk or injury.
electrostatic charge caused by your clothes and body. Make
1. Use specified parts.
sure to avoid electrostatic charges on your clothes or body, or
The system uses parts with special safety features against
discharge static electricity before handling the optical pickup.
fire and voltage. Use only parts with equivalent characteristics
11-1. Laser diode
when replacing them.
The laser diode terminals are shorted for transportation in
The use of unspecified parts shall be regarded as remodeling
order to prevent electrostatic damage. After replacement,
for which we shall not be liable. The onus of product liability
open the shorted circuit. When removing the pickup from the
(PL) shall not be our responsibility in cases where an accident
mechanism, short the terminals by soldering them to prevent
or failure is as a result of unspecified parts being used.
this damage.
2. Place the parts and wiring back in their original positions after
11-2. Actuator
replacement or re-wiring.
The actuator has a powerful magnetic circuit. If a magnetic
For proper circuit construction, use of insulation tubes, bond-
material is put close to it, its characteristics will change. En-
ing, gaps to PWB, etc, is involved. The wiring connection and
sure that no foreign substances enter through the ventilation
routing to the PWB are specially planned using clamps to
slots in the cover.
keep away from heated and high voltage parts. Ensure that
11-3. Cleaning the lens
they are placed back in their original positions after repair or
Dust on the optical lens affects performance.
inspection.
To clean the lens, apply a small amount of isopropyl alcohol to
If extended damage is caused due to negligence during repair,
lens paper and wipe the lens gently.
the legal responsibility shall be with the repairing company.
3. Check for safety after repair.
Check that the screws, parts and wires are put back securely
in their original position after repair. Ensure for safety reasons
that there is no possibility of secondary problems around the
repaired spots.
If extended damage is caused due to negligence of repair, the
legal responsibility shall be with the repairing company.
4. Cautions in removal and making wiring connection to the parts
for the automobile
Disconnect the battery terminal after turning the ignition key
off. If wrong wiring connections are made with the battery con-
nected, a short circuit and/or fire may occur. If extensive dam-
age is caused due to negligence of repair, the legal responsi-
bility shall be with the repairing company.
5. Cautions in soldering
Please do not spread liquid flux in soldering.
Please do not wash the soldering point after soldering.
6. Cautions in soldering of chip capacitors
Please solder the chip capacitors after pre-heating for re-
placement because they are very weak to heat.
Please do not heat the chip capacitors with a soldering iron
directly.
7. Cautions in handling of chip parts
Do not reuse removed chips even when no abnormality is
observed in their appearance. Always replace them with new
ones. (The chip parts include resistors, capacitors, diodes,
transistors, etc.)
Please perform an operation test after replacement.
8. Cautions in handling flexible PWB
Before working with a soldering iron, make sure that the iron
tip temperature is around 270C. Take care not to apply the
iron tip repeatedly (more than three times) to the same pat-
terns. Also take care not to apply the tip with force.
9. Turn the unit OFF during disassembly and parts replacement.
Recheck all work before you apply power to the unit.
PU-388* -2-
PU-389*
ASSEMBLY INSTRUCTIONS
PU-3886L-A 1/16
PU-3886L-A / Assembly Instructions (1)
Process drawing Procedure & Control Points No. Parts Number Qty
A 304-0516-00 1
Insert guide pin*2 into lower cover hole.
C
Place the main PWB on the lower cover. B ----------- 1
Align the groves of the lower cover rib*3 and PWB.

(3886A7-75)
Tighten screws *3. C 716-0878-50 3

0.5 0.05 Nm
Tighten in the order of the silk.
* View from top of PWB (Blue circle: Lower cover rib)
Support jig [IC holder] 1 Electric screwdriver CL4000 1 0.5 0.05 Nm

Support jig (Unit) 1 Driver bit 1 #1 L=60,80mm
Template jig (silicon grease) 1 Electric screwdriver CL7000 1 1.6 0.2 Nm
Template jig [heat sink] 1 Driver bit 1 #2 L=150,180mm
Template jig [PCB] 1 Ionizer 1
Attachment jig A 1 Jig & Tool & AUX Materials Jig No.
Support jig (rear plate) 1
Screw supply 2
Screw counter 2
Silicone grease & dispenser
Jig & Tool & AUX Materials Jig No.
Assembly-1 (1/4)
-3- PU-388*
PU-389*
PU-3886L-A 2/16
A (----------) (1)
Apply silicone grease.

Evenly apply it up to board thickness of
jig using supplied squeegee.
Be careful not to allow silicone grease

to adhere or splash on periphery.
Jig
Apply silicone grease
*Refer to PU-3886L-A-01
Assembly-1 (2/4)
PU-388* -4-
PU-389*
PU-3886L-A 3/16
Jig Place the heat sink. D 313-2149-00 1

Fit with dowels in 2 places.
Jig
D
Jig
Jig Place to fit with dowel
Tighten screws *2 ( to ). E 714-2606-8B 2

0.5 0.05 Nm
E E

Tighten screws *3 (Long black screws to ). F 780-2616-01 3
0.5 0.05 Nm
Tightening sequence is specified.

A
F
Assembly-1 (3/4)
-5- PU-388*
PU-389*
PU-3886L-A 4/16
C Place rear bolt on jig hole. A 716-3775-00 1

Pay attention to the direction.
Place upper case on it. B 303-0524-31 1
A Not OK
examples
Tighten screw *1. Not OK C 714-5006-8B 1

1.6 0.2 Nm examples
Attach rear rubber to rear bolt, and push it in completely. D 345-6054-00 1
There should be no deformation of upper case.
Assembly-1 (4/4)
PU-388* -6-
PU-389*
PU-3886L-A 5/16
A (----------) (1)
A
Insert guide pin*3 into upper case hole.
B 929-5141-80 1
Rear side Make sure that the spring is not disconnected.

B
Front side
There should be no missing parts.
Front side * 2 places, upper side * 1 place Rear side * 2 places (Check from the rear of mechanism.)
Support jig [MECH] 1 Electric screwdriver CL4000 1 0.4 0.08 Nm

FFC insert jig 1 Driver bit 1 #1 L=80,100mm
FFC insert guide jig 1 Dental mirror 1
Standard MT Base jig 1 Magic marker 1
Rotating Base [Lock type] 1 Ionizer 1
Base jig [SET] 1 Jig & Tool & AUX Materials Jig No.
Template jig [Lower-cover] 1
Screw supply 2
Screw counter 1
Assembly-2 (1/5)
-7- PU-388*
PU-389*
PU-3886L-A 6/16
B (----------) (1)
Before lock After lock
Lock condition
check (Upper
surface)
Push Push
Lock condition check (side surface)
OK Not OK
C
Install Upper Case to 1 CD mechanism.
A (----------) (1)
B (----------) (1)
Tighten screws *4 ( to ). C 714-2604-8B 4

0.4 0.08 Nm
B
Assembly-2 (2/5)
PU-388* -8-
PU-389*
PU-3886L-A 7/16
B (----------) (1)
Flat cable insertion (Use jig .)

Temporarily insert it straight by hand, and push D 816-4079-50 1
it in using a jig while paying attention to
prevent FFC from being oblique.
D Insert it straight relative to the socket (do not
insert obliquely).
Insert it securely right to the end.
OK Not OK
MECH
Jig
Temporarily insert it completely End shifting and oblique insertion

straight as shown in the figure. is not OK.
OK Not OK
Jig
Push it in straight using jig . Do not push it in obliquely.
Check flat cable insertion. (markings *2)
Socket Socket Socket

OK Not OK
Not OK
OK Marking OK Marking
OK Socket
FFC
Assembly-2 (3/5)
-9- PU-388*
PU-389*
PU-3886L-A 8/16

A (----------) (1)
Check flat cable insertion.

OK Not OK
Not OK
Install the lower cover part to the upper case part. F (----------) (1)

Places from which it can be held
G Tighten screws *4 ( to ). G 716-0878-50 4

0.4 0.08 Nm
1
2
3 4
Assembly-2 (4/5)
PU-388* - 10 -
PU-389*
PU-3886L-A 9/16
A (----------) (1)
Jig
Jig
Jig
Insert the CD flat cable into the PWB socket (jig ). D (----------) (1)
Check flat cable insertion from the bottom surface angle

hole *2 (markings )
* If it is difficult to see, use a dental mirror (or an
equivalent) to check.
OK: Black printing is not visible on both ends

of reinforcement plate.
OK Marking
Not OK: Black printing of reinforcement plate

is visible (even on just one side is not OK=>
diagonal insertion)
Assembly-2 (5/5)
- 11 - PU-388*
PU-389*
PU-3886L-A 10/16
A (----------) (1)
Insert guide pin*2 into lower case.
Install disc guide to front plate. B 309-1949-00 1

C 335-9221-01 1
Insert protrusion of disc guide into front plate, and using
B the protrusion as a supporting point, insert position
support into front plate hole.
Detailed
figure
Check the engagement of front plate and disc guide.

Check tab engagement from the rear of front
plate.
Tabs should be inserted in two places and
bosses inserted in two places.
(There should be no riding.)
Boss
Boss
B Tab Tab
Back view of front plate
Front plate part installation B (----------) (1)

Use the boss of the disc guide for positioning and
install.
Boss*2
LH RH
Support jig (Unit) 1 Electric screwdriver CL4000 1 0.4 0.08 Nm

Template jig [Front Plate] 1 Driver bit 1 #1L=60,80mm
Electric screwdriver CL7000 1 1.6 0.2 Nm
Driver bit 1 #2L=60,80mm
Ionizer 1
Screw supply 4
Screw counter 2
Assembly-3 (1/4)
PU-388* - 12 -
PU-389*
PU-3886L-A 11/16
Front plate screw tightening*2 D 714-2604-8B 2

0.4 0.08 Nm
E
1 2
Disc guide screw tightening*2 E 716-3739-00 2

D
0.4 0.08 Nm
1 2
A
A (----------) (1)
F
Main unit assy screw tightening *1 F 714-2606-8B 1

0.4 0.08 Nm
Assembly-3 (2/4)
- 13 - PU-388*
PU-389*
PU-3886L-A 12/16
A (----------) (1)
K J
Jig
Install MTG-BRKT-ASSY (R). J 300-8242-01 1
Be sure not to confuse L/R and direction
(should be according to fitting of dowel *2).
Tighten RH screws *3. K 714-5006-8B 3

1.6 0.2 Nm
Assembly-3 (3/4)
PU-388* - 14 -
PU-389*
PU-3886L-A 13/16
A (----------) (1)
L
Jig
Install MTG-BRKT-ASSY (R).

Be sure not to confuse L/R and direction L 300-8241-01 1
A
Tighten LH screws *3. M 714-5006-8B 3
1.6 0.2Nm
Assembly-3 (4/4)
- 15 - PU-388*
PU-389*
PU-3886L-A 14/16
A (----------) (1)
Bottom surface FORD LOGO
Install set plate to bottom surface. B 276-1056-47 1
Standard position
Cellophane tape
Labeling (1/2)
PU-388* - 16 -
PU-389*
PU-3886L-A 15/16
A (----------) (1)
Front surface
Apply identification label to front surface. B 276-1056-47 1
A
B Standard position
B (----------) (1)
Upper surface Apply cellophane tape.
Labeling (2/2)
- 17 - PU-388*
PU-389*
PU-3886L-A 16/16
Front surface Pay attention to outside appearance.

There should be no damage and no
impurities (disc guide).
Pay attention to BRKT direction.
Be careful not to damage connectors *2.
Be careful not to damage ANT *1 terminal.
The identification symbol of the set plate is "Q".
Check for foreign matter.

Shake the unit twice. There should be
no abnormal noises.
Rear surface
Check screws by pointing.
Front surface *4
Rear surface *1 + rear bolt (+rubber parts)
Left side *3 (BRKT*3)
Right side *3 (BRKT *3)

Upper surface *1
Bottom surface*4
Appearance Check
PU-388* - 18 -
PU-389*
PU-3889L-A 1/16
A 304-0516-00 1
C

(3889A7-75)
Place jig on main PWB.

A

0.5 0.05 Nm

Template jig (silicone grease) 1 Electric screwdriver CL7000 1 1.6 0.2 Nm
Template jig [heat sink] 1 Driver bit 1 #2 L=150,180mm
Template jig [PCB] 1 Ionizer 1
Support jig (rear plate) 1
Screw supply 2
Screw counter 2
Silicone grease & dispenser
Assembly-1 (1/4)
- 19 - PU-388*
PU-389*
PU-3889L-A 2/16
A (----------) (1)

Evenly apply it up to board thickness of jig
using supplied squeegee.
Be careful not to allow silicone grease to adhere

or splash on periphery.
Jig
Assembly-1 (2/4)
PU-388* - 20 -
PU-389*
PU-3889L-A 3/16
Jig Place the heat sink. D 313-2149-00 1

Fit with dowels in 2 places.
Jig
D
Jig
Jig Place to fit with dowel

Place jig from the top of heat sink.
0.5 0.05 Nm
E E

0.5 0.05 Nm

A
F
Assembly-1 (3/4)
- 21 - PU-388*
PU-389*
PU-3889L-A 4/16
C Place rear bolt on jig hole. A 716-3775-00 1

Place upper case on it. B 303-0524-31 1
A Not OK
Genuine
examples
Tighten screw *1. Not OK C 714-5006-8B 1

1.6 0.2 Nm examples
Install rear rubber to rear bolt. D 345-6054-00 1

Push it in completely.
There should be no deformation of upper case.
Assembly-1 (4/4)
PU-388* - 22 -
PU-389*
PU-3889L-A 5/16
A (----------) (1)
A
Insert guide pin*3 into upper case hole.
B 929-5141-80 1
Make sure that the spring is not disconnected.

Rear side
B
Front side
Front side * 2 places, upper side * 1 place Rear side * 2 places (Check from the rear of mechanism.)
Support jig [MECH] 1 Electric screwdriver CL4000 1 0.4 0.08 Nm

FFC insert guide jig 1 Dental mirror 1
Standard MT Base jig 1 Magic marker 1
Rotating Base [Lock type] 1 Ionizer 1
Screw supply 2
Screw counter 1
Assembly-2 (1/5)
- 23 - PU-388*
PU-389*
PU-3889L-A 6/16
B (----------) (1)
Lock condition
check (Upper
surface)
Push Push
Lock condition check (Side surface)
OK Not OK
C
A (----------) (1)
B (----------) (1)

0.4 0.08 Nm
B
Assembly-2 (2/5)
PU-388* - 24 -
PU-389*
PU-3889L-A 7/16
B (----------) (1)

insert obliquely).
OK Not OK
MECH
Jig

OK Not OK
Jig
OK Not OK
Not OK
OK Socket
FFC
Assembly-2 (3/5)
- 25 - PU-388*
PU-389*
PU-3889L-A 8/16

A (----------) (1)

OK Not OK
Not OK

G Tighten screws *4 ( to ). G 716-0878-50 4

0.4 0.08 Nm
1
2
3 4
Assembly-2 (4/5)
PU-388* - 26 -
PU-389*
PU-3889L-A 9/16
A (----------) (1)
Jig
Jig
Jig
Check flat cable insertion from the bottom surface angle

hole *2 (markings)
* If it is difficult to see, use a dental mirror (or
an equivalent) to check.

OK Marking

is visible (even on just one side is not
OK=> diagonal insertion)
Assembly-2 (5/5)
- 27 - PU-388*
PU-389*
PU-3889L-A 10/16
A (----------) (1)

C 335-9221-01 1
Insert protrusion of disc guide into front plate,
B and using the protrusion as a supporting point,
insert position support into front plate hole.
Detailed
figure

Check tab engagement from the rear of front plate
Boss
Boss
B Tab Tab

Use the boss of the disc guide for positioning and
install.
Boss*2
LH RH

Template jig [Front Plate] 1 Driver bit 1 #1 L=60,80mm
Electric screwdriver CL7000 1 1.6 0.2 Nm
Driver bit 1 #2 L=60,80mm
Ionizer 1
Screw supply 4
Screw counter 2
Assembly-3 (1/4)
PU-388* - 28 -
PU-389*
PU-3889L-A 11/16
Place jig on front plate.
0.4 0.08 Nm
E
1 2

D
0.4 0.08 Nm
1 2
A
A (----------) (1)
F
Main unit assy screw tightening *1 F 714-2606-8B 1

0.4 0.08 Nm
Assembly-3 (2/4)
- 29 - PU-388*
PU-389*
PU-3889L-A 12/16
Slowly turn main unit assy in the opposite direction over A (----------) (1)
K J jig (right side is facing up).
Jig
Install MTG-BRKT-ASSY (R). J 300-8242-01 1

1.6 0.2 Nm
Assembly-3 (3/4)
PU-388* - 30 -
PU-389*
PU-3889L-A 13/16
Slowly turn main unit assy in the opposite direction over jig A (----------) (1)
(left side is facing up).
L
Jig
Install MTG-BRKT-ASSY (R).

Be sure not to confuse L/R and direction L 300-8241-01 1
A
1.6 0.2 Nm
Assembly-3 (4/4)
- 31 - PU-388*
PU-389*
PU-3889L-A 14/16
A (----------) (1)
FORD LOGO
Bottom surface
T
B
Standard position
Cellophane tape
Labeling (1/2)
PU-388* - 32 -
PU-389*
PU-3889L-A 15/16
A (----------) (1)
Front surface
A
B
Standard position
B (----------) (1)
Apply cellophane tape.

Upper surface
Labeling (2/2)
- 33 - PU-388*
PU-389*
PU-3889L-A 16/16

There should be no damage and no impurities
(disc guide).
Be careful not to damage ANT *1 terminal.
The identification symbol of the set plate is "T".

Shake the unit twice. There should be no
abnormal noises.
Rear surface
Front surface *4
Rear surface *1 + rear bolt (+rubber parts)
Left side *3 (BRKT*3)
Right side *3 (BRKT *3)

Upper surface *1
Bottom surface*4
Appearance Check
PU-388* - 34 -
PU-389*
PU-3892A-A 1/18
PU-3892A-A / Assembly Instructions (1)
A 304-0516-00 1

(3892A7-75)

0.5 0.05 Nm

Template jig (silicone grease) 1 Ionizer 1
Template jig [heat sink] 1 Screw supply 3
Template jig [PCB] 1 Screw counter 1
Silicone grease
Dispenser
Assembly-1 (1/5)
- 35 - PU-388*
PU-389*
PU-3892A-A 2/18
A (----------) (1)

Evenly apply it up to board thickness of jig
using supplied squeegee.
Be careful not to allow silicone grease to adhere

or splash on periphery.
Silicone grease application condition check

IC*2 silicone grease must be applied
Jig
*Refer to PU-3892A-A-01
Assembly-1 (2/5)
PU-388* - 36 -
PU-389*
PU-3892A-A 3/18
Place the heat sink. D 313-2182-01 1

Jig Fit with dowels in 2 places.
Jig D
Jig
Place to fit with dowel

Jig
0.5 0.05 Nm
E E

0.5 0.05 Nm
Assembly-1 (3/5)
- 37 - PU-388*
PU-389*
PU-3892A-A 4/18
Z
Install U-NUT to MTG-BRKT-ASSY (R). J 948-1053-00 1
J Z MKZ0221 1
It must be fitted properly.
OK example
OK example
(enlarged view)
Not OK example
Not OK example
(enlarged view)
Not OK example
Not OK example
(enlarged view)
Check fitting status of MTG-BRKT-ASSY (R) and U-NUT.

Hold the U-NUT by hand as indicated in the figure, and
check for looseness.
The U-NUT should not come off.
Enlarged view
Assembly-1 (4/5)
PU-388* - 38 -
PU-389*
PU-3892A-A 5/18
L Install U-NUT to MTG-BRKT-ASSY (L). L 948-1052-00 1

Z Z MKZ0221 1
It must be fitted properly.
OK example
OK example
(enlarged view)
Not OK example
Not OK example
(enlarged view)
Not OK example
Not OK example
(enlarged view)
Check fitting status of MTG-BRKT-ASSY (R) and U-NUT.

Hold the U-NUT by hand as indicated in the figure, and
check for looseness.
The U-NUT should not come off.
Enlarged view
Assembly-1 (5/5)
- 39 - PU-388*
PU-389*
PU-3892A-A 6/18
A 303-0524-11 1
Rear side A
Front side Not OK

examples
Not OK
examples
B 929-5350-90 1
Make sure that the spring is not disconnected.
Rear side
B
Front side
Front side *2 places, upper side *1 place Rear side *2 places (Check from the rear of mechanism.)
Support jig (MECH) 1 Electric screwdriver CL4000 1 0.4 0.08 Nm

FFC insert guide jig 1 Ionizer 1
Standard MT Base jig 1 Dental mirror 1
Rotating Base [Lock type] 1 Magic marker 1
Screw supply 2
Screw counter 1
Assembly-2 (1/5)
PU-388* - 40 -
PU-389*
PU-3892A-A 7/18
B (----------) (1)
Lock condition
check (Upper
surface)
Push Push
Lock condition check (Side surface)
OK Not OK
C
A (----------) (1)
B (----------) (1)

0.4 0.08 Nm
B
Assembly-2 (2/5)
- 41 - PU-388*
PU-389*
PU-3892A-A 8/18
B (----------) (1)

insert obliquely).
OK Not OK
MECH
Jig

OK Not OK
Jig
OK Not OK
Not OK
OK Socket
FFC
Assembly-2 (3/5)
PU-388* - 42 -
PU-389*
PU-3892A-A 9/18
Flat cable check place

A (----------) (1)

OK Not OK
Not OK

Place jig from the top of lower cover part.
G Tighten screws *4 ( to ).
0.4 0.08 Nm
Tightening sequence is specified. G 716-0878-50 4
1
2
3 4
Assembly-2 (4/5)
- 43 - PU-388*
PU-389*
PU-3892A-A 10/18
A (----------) (1)
Jig
Jig
Jig
Check flat cable insertion from the bottom surface angle hole
*2 (markings)
* If it is difficult to see, use a dental mirror (or an
equivalent) to check.

OK Marking

is visible (even on just one side is not
OK=> diagonal insertion)
Assembly-2 (5/5)
PU-388* - 44 -
PU-389*
PU-3892A-A 11/18
A (----------) (1)

Insert protrusion of disc guide into front plate, C 335-9221-01 1
and using the protrusion as a
B supporting point, insert position support into
front plate hole.
Detailed
figure

Check tab engagement from the rear of front
plate.
Boss
Boss
Tab Tab
B
Boss*2
A
LH RH

Support jig (BRKT) 1 Driver bit 1 #1 L=60,80mm
Template jig [Front Plate] 1 Electric screwdriver CL7000 1 1.6 0.2 Nm
Driver bit 1 #2 L=60,80mm
Ionizer 1
Screw supply 4
Screw counter 2
Assembly-3 (1/5)
- 45 - PU-388*
PU-389*
PU-3892A-A 12/18

0.4 0.08 Nm
E
1 2

D
0.4 0.08 Nm
1 2
A
A (----------) (1)
Assembly-3 (2/5)
PU-388* - 46 -
PU-389*
PU-3892A-A 13/18
Place rear bolt on jig hole. H 716-3607-00 1

G Place BRKT on it. I 300-8352-00 1
Tighten screw *1. J 714-5006-8B 1

1.6 0.2 Nm
Be careful of riding.
Remove BRKT from jig .
Install rear rubber to rear bolt. G 345-6054-00 1

Push it in completely.
There should be no deformation of BRKT.
Place BRKT part to main unit assy. I (----------) (1)
K
Tighten screws *2. K 714-5006-8B 2
1.6 0.2 Nm
Be careful of riding.
I
1 2
jig (right side is facing up).
Jig
Assembly-3 (3/5)
- 47 - PU-388*
PU-389*
PU-3892A-A 14/18
K J
Install MTG-BRKT-ASSY (R) part. J (----------) (1)


1.6 0.2 Nm
jig (left side is facing up).
Jig
Assembly-3 (4/5)
PU-388* - 48 -
PU-389*
PU-3892A-A 15/18
Install MTG-BRKT-ASSY (L) part.

Be sure not to confuse L/R and direction L (----------) (1)
M

1.6 0.2 Nm
Slowly turn main unit assy toward you in the opposite direction A (----------) (1)
over jig (left side is facing up).
A Jig
Tighten back surface screw *1. N 714-5006-8B 1

1.6 0.2 Nm
Jig & Tool & AUX Materials Jig No. SYM DATE REVISION
Assembly-3 (5/5)
- 49 - PU-388*
PU-389*
PU-3892A-A 16/18
A (----------) (1)
Bottom surface FORD LOGO
1
B
Standard position
Cellophane tape
Labeling (1/2)
PU-388* - 50 -
PU-389*
PU-3892A-A 17/18
A (----------) (1)
Front surface
A B
Standard position
B (----------) (1)
Apply cellophane tape.

Upper surface
Labeling (2/2)
- 51 - PU-388*
PU-389*
PU-3892A-A 18/18

There should be no damage and no impurities
(disc guide).
Be careful not to damage ANT terminals.
The identification symbol of the set plate is "1".

Shake the unit twice. There should be no
abnormal noises.

Front side* 4+BRKT*1
Rear surface
Rear surface *1
Rear bolt (+rubber parts)
Left side *5 (one is below BRKT) +BRKT*2
* Check the five left side screws by looking
through the hole of the upper case.
RH *0 + BRKT *2
Upper surface* 1+BRKT*1
Bottom surface*4
Appearance Check
PU-388* - 52 -
PU-389*

E7473-01 - Pu3886la - Pu3889la - Pu3892aa Ford

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

E7473-01 - Pu3886la - Pu3889la - Pu3892aa Ford

Загружено:

Авторское право:

Доступные форматы

Clarion Co., Ltd. Published by After Service Dept.

7-2,Shintoshin,Chuo-ku,Saitama-shi 330-0081 Japan Printed in Japan

Edition for Assembly Instructions

(PU-3886/9L-A) Model PU-3886L-A

Place the main PWB on the lower cover. B ----------- 1

Align the groves of the lower cover rib*3 and PWB.

Tighten screws *3. C 716-0878-50 3

* View from top of PWB (Blue circle: Lower cover rib)

Support jig [IC holder] 1 Electric screwdriver CL4000 1 0.5 0.05 Nm

PU-3886L-A / Assembly Instructions (2)

Apply silicone grease.

Be careful not to allow silicone grease

Apply silicone grease

Jig & Tool & AUX Materials Jig No.

PU-3886L-A / Assembly Instructions (3)

Jig Place the heat sink. D 313-2149-00 1

Jig Place to fit with dowel

Tighten screws *2 ( to ). E 714-2606-8B 2

Jig & Tool & AUX Materials Jig No.

PU-3886L-A / Assembly Instructions (4)

C Place rear bolt on jig hole. A 716-3775-00 1

Place upper case on it. B 303-0524-31 1

Tighten screw *1. Not OK C 714-5006-8B 1

Attach rear rubber to rear bolt, and push it in completely. D 345-6054-00 1

There should be no deformation of upper case.

Jig & Tool & AUX Materials Jig No.

PU-3886L-A / Assembly Instructions (5)

Rear side Make sure that the spring is not disconnected.

There should be no missing parts.

Support jig [MECH] 1 Electric screwdriver CL4000 1 0.4 0.08 Nm

PU-3886L-A / Assembly Instructions (6)

Before lock After lock

Lock condition check (side surface)

Tighten screws *4 ( to ). C 714-2604-8B 4

Jig & Tool & AUX Materials Jig No.

PU-3886L-A / Assembly Instructions (7)

Flat cable insertion (Use jig .)

Temporarily insert it completely End shifting and oblique insertion

Push it in straight using jig . Do not push it in obliquely.

Check flat cable insertion. (markings *2)

Socket Socket Socket

Jig & Tool & AUX Materials Jig No.

PU-3886L-A / Assembly Instructions (8)

Check flat cable insertion.

G Tighten screws *4 ( to ). G 716-0878-50 4

Jig & Tool & AUX Materials Jig No.

PU-3886L-A / Assembly Instructions (9)

Check flat cable insertion from the bottom surface angle

OK: Black printing is not visible on both ends

Not OK: Black printing of reinforcement plate

Jig & Tool & AUX Materials Jig No.

PU-3886L-A / Assembly Instructions (10)

Install disc guide to front plate. B 309-1949-00 1

Check the engagement of front plate and disc guide.

Front plate part installation B (----------) (1)

Support jig (Unit) 1 Electric screwdriver CL4000 1 0.4 0.08 Nm

PU-3886L-A / Assembly Instructions (11)

Front plate screw tightening*2 D 714-2604-8B 2

Disc guide screw tightening*2 E 716-3739-00 2

Main unit assy screw tightening *1 F 714-2606-8B 1

Jig & Tool & AUX Materials Jig No.

PU-3886L-A / Assembly Instructions (12)

Tighten RH screws *3. K 714-5006-8B 3

Right side 3 (BRKT 3)