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Varad Kulkarni1, Sagar Gawande2 , Nandkishor Gite 3 , Amol Avhad4 , Yogesh Sonawane5
1,2,3,4 U.G. Student,
Production Department, AVCOE Sangamner, Maharashtra, India.
5 Assistant Professor, Production Department, AVCOE Sangamner, Maharashtra, India.
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Abstract - Forging is one of the most adopted processing and low material wastage, push down the cost of
manufacturing processes, in which raw material is plastically production of complex shaped parts. The application of
deformed in to desired shape and size of component. The forged parts, include most of the engineering sectors
majority of the crucial load bearing structure component as including automotive. The automotive sector is a major user
well as safety critical item are processed through forging of mass produced precision forging components. Their
process. This is mainly due to the strength and dimensional primary aims, is to manufacture reliable vehicles that can
accuracy of component can be achieved in forging process. support load carrying at relatively higher speed;
Faster production of complex shapes with the less wastages of simultaneously should be lighter in construction to support
material can be manufacture with the help of forging process. fuel economy.
This benefit cannot be achieved by any other manufacturing
process. 2. LITERATURE SURVEY
The maximum strength of component can be achieved by
forging process. Especially components used in automobile Forging Die Design and Simulation, Nilkanth Velhal; IJREAT
section are manufactured by the forging process. Components International Journal of Research in Engineering & Advanced
such as shafts, connecting rod, and planetary gear blank Technology, Volume 2, Issue 6, Dec-Jan, 2015
In this study he had designed connecting rod on CAD
software and simulated it on software. It results to determine
Key Words: Hot close die forging, Planetary gear, Auto CAD, defect in die and also failure of the die manufacturing and
3D modelling, Manufacturing. thus reduced the financial loss. [4]
Perform Design For Near Net Shape Close Die Gear Forging
Using Simulation Technique,Mohommad Haider, K.KPathak;
1. INTRODUCTION Archives of Applied Science Research, 2010, 2 (6):317-324
In this study they have made the design to perform for near
1.1 Project Idea net shape upsetting of gear forging using simulation
techniques which is based on the filling of the material during
Nowadays forged components are commonly found at points
closed die forging. They have tried various perform. Using
of shock and stress such as wheel spindles, kingpins, axle
this parametric study, best die and process parameters are
beams and shafts, planetary gear blank, etc. So it is needed to
suggested for near net shape gear forging. [3]
manufacture different forging dies for different components.
We are manufacturing forging die for planetary gear blank
Analysis Of Process Parameters Towards Improving
with the help of CAD/CAM software.
Efficiency Of Closed Die Hot Forging Process. M.Mercy Lydia
Joshua, T.L Rakesh Babu. International Journal of Engineering
1.2 Forging Research vol.3, 2015
They had studied a sample case a real life automotive
It is defined as a metal working process by which metal driveline component, a flange yoke, which is taken for
or alloy are plastically deformed to the desired shape by a investigation. A simulation-driven approach using a
compressive force applied with the pair of dies. One die commercial package (DEFORM), based on finite element
stationary and to other has in motion. method, was adopted. Trials were conducted using an
industrial press, data generated were validated against those
Finally, complete content and organizational editing
predicted. The correlation was found to be satisfactory. This
before formatting. Please take note of the following items
when proofreading spelling and grammar: would lead to an improvement in overall efficiency of the
process at a lower cost. [2]
Among all manufacturing processes, forging can be Designing a Forging Die to Improve Productivity in Forged
considered as one of the most adopted metal forming Front Axle,Amar H.Mane R.K.Kawade; IJSRD - International
process. The properties generated in the product by the Journal for Scientific Research & Development| Vol. 3, Issue
process, such as acceptable dimensional accuracy, higher 06, 2015.
strength to weight ratio, superior micro structure etc., make
the forging process attractive. Other attributes such as faster
2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1708
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072
2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1709
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072
2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1710
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072
2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1711