Sumi E A.compressed

Grades
A1 to A45 A A
Grades
A CBN
Ceramic
C Carbonitride alloy
C C
C C
Coated carbide Cermet
C
Carbide
Selection of Sumitomo Grades (Turning) A2

Selection of Sumitomo Grades (Milling) A3
Grade Comparison Chart (Coated) A4
(Cermet, Carbide, Ceramic) A5
(CBN, Polycrystalline Diamond) A6
Chipbreaker Comparison Chart A7
Chipbreaker and Grade Selection Guide

Steel Turning Inserts A8
Stainless Steel Turning Inserts A18
Cast Iron Turning Inserts A22
Exotic Alloy Inserts A26
Hardened Steel Turning Inserts A28
Non-Ferrous Metal Turning Inserts A32
Coated Carbide A34

Cermet A37
Carbide A38
CBN A40
Polycrystalline Diamond A42
Ceramic A44
Material Properties A45
A1
Selection of Sumitomo
Grades (Turning) Selection Guide by Work Material and Cutting Process
General Steel (Carbon Steel, Alloy Steel), Soft Steel Stainless Steel Cast Iron
Cutting Process High-Speed Finishing to Light Medium Rough to Heavy High-Speed Finishing to Light Medium Rough to Heavy High-Speed Finishing Medium
Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance
A ISO Classification - P01 P10 P20 P30 P40 - M01 M10 M20 M30 M40
AC610M
C
- K01 K10
C
K20 K30
AC405K
Grades
C C
AC810P AC6030M
P AC6040M
C
Coated
AC415K
C C
Carbide
AC820P AC630M C
AC830P
C
AC420K
AC830P C P
AC520U
AC820P
C
AC530U
A34 P
Coated T1500Z
P
Cermet
A37 P T3000Z
T1000A T1000A
Cermet T1000A
A37
T1500A T1500A
Carbide A38 ST10P ST20E A30 G10E
Ceramic A44 NB90S
BNS800
Uncoated CBN BN7000
Coated CBN
BN500
P
BNC500
*For Ductile Cast Iron
A40
Exotic Alloy Hardened Steel Non-Ferrous Metal Sintered Components

Cutting Process High-Speed Light Medium High-Speed Light Medium High-Speed Light Medium High-Speed Light Medium
Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance
ISO Classification - S01 S10 S20 S30 - H01 H10 H20 H30 - N01 N10 N20 N30 - 01 10 20 30
Coated AC510U
Carbide
P
P AC503U AC510U
P AC520U
P
A34
Cermet A37 T1000A

EH510
Carbide H1
A38 EH520
Ceramic A44 WX120 NB100CP
P BNC2010
P BNC2020
Coated CBN P
BNC300
P BNC100
P
BNC160
A40 P BNC200
BN1000
BN7000 BN2000 BN7500
BNX20
Uncoated CBN
BN350
BNS800 BNX10 BN7000
A40
BNX25
DA1000
PCD DA150
A42
A2 1st Recommendation 2nd Recommendation C CVD Coating PPVD CoatingBlank: Uncoated

Selection of Sumitomo
Selection Guide by Work Material and Cutting Process Grades (Milling)
General Steel (Carbon Steel, Alloy Steel), Soft Steel Stainless Steel Cast Iron
Cutting Process High-Speed Finishing to Light Medium Rough to Heavy High-Speed Finishing to Light Medium Rough to Heavy High-Speed Finishing Medium
ISO Classification - P01 P10 P20 P30 P40 - M01 M10 M20 M30 M40
ACM100
- K01 K10 K20 K30
A
P
Grades
C
ACP100 C C
ACM200 ACK200
Coated
Carbide P ACP200 P ACM300
P ACK300 P ACK300
P ACP300
P ACP300
A34
T250A T250A
Cermet
T4500A T4500A
A37
Carbide A30N A30N G10E

A38
Ceramic
A44
NB90M
BNS800
Uncoated CBN
Coated CBN
BN7000
A40
Exotic Alloy Hardened Steel Non-Ferrous Metal

Cutting Process High-Speed Finishing to Light Medium Rough to Heavy High-Speed Light Medium High-Speed Light Medium
ISO Classification - S01 S10 S20 S30 S40 - H01 H10 H20 H30 - N01 N10 N20 N30
P
ACM100
C
Coated Carbide
ACM200
P DL1000
P ACM300
P ACK300
A34
Carbide EH520 H1
A38
BN7000
Uncoated CBN
BN350
A40
PCD DA1000
A42
1st Recommendation 2nd Recommendation C CVD Coating PPVD CoatingBlank: Uncoated A3

Grade Comparison Chart
Coated
Application Classification Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal Dijet Valenite SECO Tools WALTER ISCAR
P05 AC810P UE6105 T9105 CA510 HG8010 GC4205 KCP05 JC110V VP5515 TP0500 WPP05 IC8005
CA5505 KC9105 VP1510 IC428
A P10
AC810P
AC820P UE6110 T9115 CA515 HG8010 GC4315 KCP10 JC110V SV310
CA5515 GC4215 KC9110 JC215V SV315
SV515
TP1500 WPP10S IC8150
WPP10 IC9015
Grades
PSteel
P20 AC820P MC6025 T9125
UE6020
CA525 IP2000
CA5525 HG8025
GM25
GC4325 KCP25 JC215V SV315
GC4225 KC9125 SV325 TP2500 WPP20S
VP5525
IC8250
WPP20 IC9015
VP5535
AC830P UE6035 T9135 CA530 IP3000 GC4235 KCP30 JC215V SV325 TP3500 WPP30S IC8350
P30 AC630M VP15TF CA5535 GM8035 KC9140 JC325V SV230 WPP30 IC8025
P40
AC830P UE6035 T9135 PR660 IP3000 GC4235 KC9140 JC325V SV235 TP3500 WTN53 IC8350
AC630M UH6400 GM8035 JC450V V1N
VP5535 IC8025
MC7015 CA6515
US7020 T9115 PR915 IP050S GC2015 KCM15 JC605X SV310
M10 AC610M MP9005 AH110 PR1025 IP100S GC1105 KC5510 JC5003 SV315 TP1500 WSM10 IC807
IC8025
S10 AC510U US905 AH905 PR1215 GC1115 KCU10 JC110V VC929 TS2000 IC907
VP05RT PR1225
VP10RT
CA6525
M
T6120
Turning
MC7025 T6020 PR915

M20
AC6030M US7020 T9125 PR930 IP100S GC2025 KCM25 JC110V VPS525 TP2500
JC5015 VC901 TM2000 WSM20 IC808
Stainless Steel AC610M MP9015 PR1025 HG8025 GC1125 KC5525 JC8015 SV230 TS2500 WMP20S IC8080
S20 AC520U VP20MF AH630 PR1125 KCU25 IC908
UP20M AH120 PR1215 KC5020 JC525X
AH725
S
PR1225
AC6030M MC7025 AH725
Exotic Alloy AC6040M MC7035 T6130
M30 AC630M US735 T6030 CA6525 GM8035 GC2035 KCM35 JC5015 VC901 TP3500 WSM30 IC8080
VP15TF AH630 PR1125 GX30 KC9240 JC8015
JC525X V1N TM4000 IC830
AC830P
AC530U VP20MF AH645
AC6040M MC7035 IC830

M40 AC530U US735 AH645 PR1125 GX30 GC235 V1N TM4000 IC928
VP15TF
MC5005 T5105 CA4505 HG3305 GC3205 KCK05 JC105V SV405 TK1000 WAK10 IC5005
K05 AC405K UC5105 T5115 CA4010 HX3305 JC050W SV510 TK1001 WKK10S
UC5115
MC5005 CA4505 HX3305 WAK10
K
Cast Iron
K10 AC415K MC5015 T5115
UC5105 T5125
UC5115
CA4515
CA4115
HG3305 GC3210 KCK15
HG3315
HX3315
JC105V SV410
SV515
TK1000 WAK20 IC5010
TK1001 WKK10S IC5100
WKK20S
MC5015 CA4515 HX3315
K20 AC420K UC5115 T5125 CA4120 HG3315 GC3215 KCK20 JC215V SV415 TK2000 WAK20
VP15TF T9125 CA4115 HG8010 SV515 TK2001 WAK30
WKK20S
IC8150
UE6110
T250M WKP25 IC4100
P10 ACP100 FH7020 T3130 JP4005 GC4220 KC715M JC8003 V1N T350M WKP25S IC520M
F7030 T3030 JP4020 GC4230 KC930M
KC935M JC730 MP1500 WPP20 IC4050
MP2500 WKP35S DT7150
GC1010 JC6235
VP15TF AH9030 PR1525 JS4045 GC1025 KTPK20 JC5040 MP3000 IC808
PSteel
P20 ACP200 VP20RT AH120 PR1225
AH725 PR830 GX2140 GC2040 KCPM20 JC8015
GC4240 JC5015
JC5118
VC935 F25M
F30M
WSM20 IC810
IC380
AH3035 JS4060 KCPK30 WSM30

P30 ACP300 VP30RT AH130 PR1525 JX1045 GC1030 KCMP30 JC5040 MM4500 WSM35 IC830
AH140 PR1230 CY150 GC2030 KC725
JX1060
KC730 JC8050 F40M WSP45S IC928
SH730 CY250 KC735 WSP45 IC330
M10
ACM100 PR1025 JX1020 GC1025 KC522M
ACK300 PR1225 CY9020
JP4020 GC1030
Milling
GH330
M
Stainless Steel
M20 ACM200
F7030
VP15TF
VP20RT
AH330
AH120
AH130
PR1525 JX1015
PR1025 CY150
PR1225 CY15
GC2030 KC730M
JC5015
KC525M JC5030
JC5040
F25M
F30M
WSM35 IC908
WXM35 IC928
F7030 AH130 CA6535 JX1045 JC5015 WSM35 IC328

M30 ACM300 VP30RT AH140 PR1535 JX1060 GC2040 KC994M
KC725M JC5030 VC935 F30M
F40M WXM35 IC330
MP7030 GX2160 JC5040 IC830
GC3220 KCK15 JV608X
MC5020 GC3020 KCK20 JC600 MK1500 WAK15 IC5100
K20 ACK200 F5010 T1115 PR905 JP4020 GC3040
K15W KC915M JC605W VN5 MK3000 WKK25 DT7150
F5020 K20D KC930M JC610 T150M WKP25S
KC935M JC8003
K
Cast Iron AH725 GX2140
K20W
KTPK20 JC6235 IC830

AH120 GC1010 MK2050 WKP35S IC810
K30 ACK300 VP15TF AH110 PR1510 JS4045 GC1020 KCPK30 JC5003
MK2000 WPP20 IC908
VP20RT AH330 PR1210 JX1045
CY150 GC1025 KC510M
KC520M
JC5015 VC928
JC5080 MH1000 IC910
GH110 CY250 GC1030 KC525M JC8015 IC928
GH130 IC950
A4
Cermet
Application Classification Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal Dijet Valenite SECO Tools WALTER ISCAR

TN30 KT125
P10 T1000A AP25N GT720 PV30 LN10 IC20N
TN6010 CZ25
A
NX2525 NS520 CT5015 HTX CX50 VC605 IC520N
T110A KT1120
PV7010
NS530
P T1500A AP25N GT530 TN60
TN6020 KT6215 CM
Grades
P20 T1500Z NX2525 NS730 PV60 CH550 GC1525 KT315 CX50 VC610 CMP IC30N
Turning
Steel GT730 KT175 CX75 C15M IC530N

T2000Z NX3035 NS9530 PV7020 KT5020 TP1020
GT9530 PV7025

P30 T3000Z NX3035 PV7025 CX90
MP3025 PV90 CX99
TN30
K
Cast Iron
K10 T1000A
T110A
AP25N
NX2525
GT720
NS520
PV30
TN6010
PV7005
PV7010
CT5015 KT125
HTX
LN10
CX50 VC605
P MZ1000
Milling
T250A NX4545 NS540 TC60M

VP45N NS740 TN100M MZ2000 CT530 KT530M CX90 VC630 C15M IC30N
T4500A MZ3000
Steel
Coated Cermet Inserts

Carbide
Classification Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal Dijet SECO Tools ISCAR
P10 ST10P WS10 S1P SRT

IC07
P20 ST20E UTi20T UX30 EX35 SMA K125M SR20
P
IC50M
A30 IC54
Steel P30 UTi20T UX30 PW30 EX40 SM30 DX30
A30N IC28
IC54
P40 ST40E EX45 S6 SR30
IC28
U10E KU10,K313 IC07,IC20
M10 WA10B H10A UMN 890
EH510 K68,KYSM10 IC08
M
Stainless Steel
M20 U2
EH520 UTi20T UX30 H13A
K313
K68
DX25
UMS
HX
883
IC07,IC20
IC08
A30 H10F UMS
M30 UTi20T UX30 IC28
A30N SM30 UM40
H2 WH01 KU10,K313 IB50,IB85
K01 HTi05T KG03
H1 WH05 K68,K115M IS8
KU10,K313
H1 KG10 IB50,IB85
KW10 K68,K115M
K10 EH10 HTi10 TH10 WH10 H13A KT9 890 IB55,IB90
K
Cast Iron
EH510 GW15 K110M
KY3500
CR1 IC20,IS8
G10E KMF KT9 890

IC20
K20 EH20 UTi20T UX30 GW25 WH20 H13A KY3500 CR1 883
EH520 IS8
KYHS10 KG20 HX
K30 G10E UTi20T WH30 KY3500 KG30 883
RT9005 KU10,K313
S
SW05,SW10 H10A ID5,IB85
EH510 RT9010 TH10 K68,KMF KG10 HX
EH520 SW25,KW10 WH10 H10F IC20,IC07
MT9015 KS20 K110M,KYHS10 KG20 H25
Exotic Alloy GW15 H13A IC08,IC28
TF15 K1025(KMF)
SF10,MF07 F,MD1508 FB05,FB10
F0 MF10 MD08F NM08 FZ05 IC07
F1,AFU HTi10 M,MD10 6UF,8UF FZ10,FB15
MD05F,MD07F FW30
Fine-grained XF1 MF20 NM15 890 IC07
PN90,H6FF FZ15
Carbide AF0,AF1 TF15 EM10,MD20 BRM20 12UF FB20,FZ15 890 IC08
SF2 MF30 MD15 EF20N FB15 883
N6F FZ20
A1 UM NM25 883 IC08
H10F FB20
Ceramic
Classification Sumitomo Electric Tungaloy Kyocera Sandvik Kennametal Dijet Nippon Tungsten NTK
H
A66N GC6050
WG300 KY1615 NPC-A2 HC4,HC7
NB100C A65 CC650 CA100
LX11 KY4300 WIN ZC7,WA1
Hardened Steel KT66 CC670
S
CC6060
KY4300 WA1
WX120 WG300 CF1 CC6065 CA200 WHISKAL
KY1540 SX9
Exotic Alloy CC670
K
LX11,LX21 A65,A66N CC620,CC650 KY1615,KY1310
NB90S CA010 NAICON-NXA HC1,HW2,HC2,HC6
CXC73,FX105 KA30,KS500 CC6090 KY1320,KY3500 HC7,WA1,SX1,SX2
NB90M CS100 NAICON-NX SP2,SX9,SX8
Cast Iron CX710 KS6000,KT66 GC1690 KY4300
(Note) The data on pages A4 and A5 was collected from the various published catalogues therefore the information may not be updated.
A5
CBN
Classification Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal Dijet SECO Tools
BNC500* BX930
A K01 CB7525
BN7000 MB710 BX870 KBN60M KB1340 JBN795
CB7925
BN500 BX910
BN7000 MB710 CB7525 CBN200,CBN300
K K10
Grades
BX950 KBN900 BH200 JBN330

BN500 MB730 CB7925 CBN300P,CBN400C
Cast Iron BN7000 BXC90 CBN200,CBN300
K20 MBS140 KBN900 BH250
BNS800 BX90S CBN300P,CBN400C
K30 BXC90
BNS800 KB5630 CBN500
BX90S
N
Non-Ferrous Metal
N01 BN700
BN7000
S
Exotic Alloy
S01 BN7000 MB730
BX470
BX480
BX950
KBN65M
KBN70M
KB5630
KB1340
BNC2010
BNC2020 CBN10
H01 BNC100 MBC010 BXM10 KBN05M BH100 KB5610 CBN100
BN1000 MB810 BX310 PT600M CBN060K
BN2000
BNX10
BNC2010
BNC2020 MBC020 CBN10,CBN100
H
Hardened Steel
H10 BNC160
BNC200
BC8020
MB820
BXM20
BX330 KBN25M BH150 CB7015 KB5610
KB5625 JBN300 CBN150,CBN060K
CBN160C
BN2000
BNC2020 MBC020
H20 BXC50 KBN35M BH250 CB7025 KB5625 CBN150
BNC200 BC8020 JBN245
BX360 KBN900 CB20 KB5630 CBN160C
BNX20 MB825
BNC300
H30 BN350 MB835 BX380 CB7525 KB5630
BNX25 BC8020
* For cutting ductile cast iron
Polycrystalline Diamond
Classification Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Sandvik Kennametal Dijet SECO Tools
N01 DA1000 DX180 CD05 JDA30

MD205 KPD001 KD1400
DA150 DX160 CD10 JDA735
KPD001
N10 DA1000 MD205 KD1400 PCD05
DX140 KPD010 CD1810
DA150 MD220 KD1425 PCD10
N
Non-Ferrous Metal N20 DA1000 MD220 DX120
KPD230
KPD230 KD1400 JDA10 PCD05

MD230 KD1425 JDA715 PCD20
PCD05
N30 DA1000 MD230 DX110 KD1400 PCD30
PCD30M
(Note) The above data was collected from the various published catalogues therefore the information may not be updated.
A6
Chipbreaker Comparison Chart
Negative
Classification Application Sumitomo Electric Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal SECO Tools WALTER ISCAR
FA FH TF GP QF FF FF1 SF
Fine Finishing
Finishing
FL
LU
FS,FY
SA,SY
NS,ZF
SS,NM
XP,XF
XQ,CQ
FE
BE LC FN
FP5
NF3
A
Grades
SU SH TS,TSF,11 PP,HQ CE,B,BH XF,MF MF2 NF,TF
LUW AFW WP WL,WP
Wiper Edge
SEW SW ASW WQ WF,WMX FW W-MF2 NF WF
Finishing to Light SE,SX LP AS,ZM,27 CJ,XS AB,CT PF,KF LF MF5 MP3,NS6 F3P
GUUG
P
Steel
Medium
GE,UX
MA,MV
MH,MP
TM,37
DM,CM
HS,PS AH
PQ,CS,GS,PT AE,AY
XM,QM
PM,SM,KM MN
P,MG M3
MP5,NM4,NM6
HT,M4M,GN
Wiper Edge GUW MW WM MW W-M3 NM HTW,M4MW,WG

MU,ME RP,GH TH HT,GT,PH RE,AR MG-PR,XMR,KR RP M5,MR7 RP5,NM7,NM9 M3P,NR
Rough
MX HAS,MT CH RN
HG HA,HZ,HX,HBS THS,TU,57 PX,HX TE,UE MM-PR,QR RM,MR R4,R5,R6 NR6,NRF NM,HR
HP HH,HXD 65 HR,SR RH R7 NR8
Heavy
HU,HW HV,HDS H
HF HCS TUS HX,HE MR RR9 NRR R3P,T3P
Finishing SU,EF LM,SH SS MQ,GU SE,MP MF FP,FS,LF MF2 NF4
Light to Medium EX,EG GM,MS SF,SA SU,MS,MU PV 23 MS MF1,M1 TF,VL
M
Stainless Steel
Medium GU MM SM HU DE MM MP MF3,M3 NM4 M3M,PP
HM ES,1M,2M S ST NR4
Rough
EM,MU RM,GH SH TK MR M5,MR3 MR,MH
K
Light UZ LK,MA,MK,SW CM,CF Standard V,VA KF UN M5 NM5 GN
Cast Iron Medium GZUX GK,RK,GH,MW Standard,CH,33 ZS,GC Y,RE KM,KR UM MR7
N
Non-Ferrous Metal
Finishing AX P A3,AH MS,GP
Finishing EF LS,FJ SF NFT
S
Exotic Alloy
Medium EG,EX MS,MJ HMM,SA SM NMT
Rough MU RS,GJ SMR NRT
Finishing GH,FV
H
Hardened Steel
Light LV
Carburized Layer Removal SV
( ) indicates a discontinued item. Sintered body chipbreakers
Positive
Classification Application Sumitomo Electric Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal SECO Tools WALTER ISCAR
FC FJ,AM 01 CF,GF UM GT-F1 PF5
Finishing
P Steel
FB,LUFP,FK FP,FM,FV,SQ PSF,PF,23,SS,JSS GP,XP
LUW SW
JQ,MP PF,UF,MF,KF 11,UF
WF FW
FF1
W-F1
PF4
PF
PF
WF
Wiper Edge
M
Stainless Steel Finishing to Light
SDW
SI SMG JS CK
WK
SK,SFLP,LM,SV,MQ PSS,PS,24,TS,TJS HQ,XQ,GK JE

LB,SU PM,UM,MM LF F1 PS5 SM,14
K
Cast Iron
Light
SC MF,GQ
Light to Medium MU MP,MM,MK,MV PM PR,UR,MR,KR MF F2 PM5 17,19
N
Finishing AG,AW,AY AZ AL,PP AH,A3 AL HP AL PM2 AS,AF
Non-Ferrous Metal Finishing to Light LD ,GD
H
Finishing FV
Hardened Steel Light LV

( ) indicates a discontinued item. Sintered body chipbreakers
(Note) The above data was collected from the various published catalogues therefore the information may not be updated.
A7
Ma t e r i a l
Wo r k
Steel P
Steel Turning Insert Selection Guide
Main Chipbreakers
A
Negative Type Positive Type
Grades
MU
mm mm
MU
6 ME 3
MU
Steel
ME
SU SU
Depth of Cut ( p)
GE
Depth of Cut ( p)
(Crater- and Wear-Resistant) MU

4 2
LU
GU
Stainless
GU (Sharper Edge)
LB
Steel
GE
2 1 LB
SU LU
SU FB
SE
FB
Cast Iron
SE
0 0.2 0.4 0.6 0 0.2 0.4
Feed Rate mm/rev Feed Rate mm/rev
Exotic
Alloy
Sub-Chipbreakers
Non-Ferrous Hardened
Steel
Negative Type mm Chipbreakers for High-Efficiency Machining mm Strong Edge Chipbreakers
6 6
ME MX
Depth of Cut ( p)
Depth of Cut ( p)
Metal
4 4
UX
GE
2 2
SE SX
0 0.2 0.4 0.6 0.8 0 0.2 0.4 0.6

mm Chipbreakers for Small Depths mm Wiper Inserts mm Chipbreakers for Heavy Cutting
15
3 6
HF
Depth of Cut ( p)
Depth of Cut ( p)
10
Depth of Cut ( p)
2 4 HW
GUW
LU
1 2 5
SEW HU
LUW HP
FL/FA MP
0 0.2 0.4 0.6 0 0.3 0.6 0.9 0 0.4 0.8 1.2 1.6
Feed Rate mm/rev Feed Rate mm/rev Feed Rate mm/rev
Grades
Fine Finishing To Finishing Finishing to Rough Cutting
m/min m/min
400 400
High Speed Cutting High Speed to
High Speed
T1000A General Purpose Cutting
Cutting Speed (vc)
Cutting Speed (vc)
Cutting
300
T1500Z 300
AC810P
General Purpose Cutting General Purpose Cutting
200 200
T1500A AC820P Interrupted to Heavy

Continuous/ Interrupted Cutting
100 General Purpose/
Interrupted Cutting
100
AC630M
Light Cutting
AC830P
T3000Z
0 0
Finishing Finishing Finishing Roughing
Continuous Cutting General Cutting Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting
A8
Recommended Cutting Conditions/ P Steel
Ma t e r i a l
Wo r k
Representative Chipbreakers Steel
P
Steel
Recommended Cutting Conditions
(Red text indicates 1st recommendation.)
Work Material
Cutting
Process
Chipbreaker Grade
Depth of Cut mm
p
Cutting Conditions
Feed Rate mm/rev
Min. - Optimum - Max.
Cutting Speed m/min

c
A
Grades
Fine Finishing FL T1500Z 0.2-0.6-1.0 0.05-0.15-0.25 100-250-400
Finishing LU AC810P 0.5-1.0-1.5 0.1-0.25-0.4 260-340-420
Soft Steel
Medium GU AC820P 1.0-2.5-4.0 0.2-0.35-0.5 200-260-320
Rough MU AC830P 2.0-4.0-6.0 0.3-0.45-0.6 140-180-220
FL T1500Z 0.2-0.6-1.0 0.05-0.15-0.25 100-200-300
Steel
Fine Finishing
Medium Carbon Finishing LU AC810P 0.5-1.0-1.5 0.1-0.25-0.4 210-275-340
Steel Medium GU AC820P 1.0-2.5-4.0 0.2-0.35-0.5 150-190-230
Stainless
Rough MU AC830P 2.0-4.0-6.0 0.3-0.45-0.6 110-135-160
Steel
Fine Finishing FL T1500Z 0.2-0.6-1.0 0.05-0.15-0.25 50-150-250
High Carbon Finishing LU AC810P 0.5-1.0-1.5 0.1-0.25-0.4 170-225-280
Steel Medium GU AC820P 1.0-2.5-4.0 0.2-0.35-0.5 130-165-200
Cast Iron
Rough MU AC830P 2.0-4.0-6.0 0.3-0.45-0.6 90-120-150
Breaker
Exotic
Alloy
General Purpose GE Type Chipbreaker
Achieves high efficiency and longer tool life with reduced rake face wear. The center ridge provides
stable chip control.
Hardened Non-Ferrous
Delivers stable chip control from shallow cutting depths onwards.
Steel
2.4
0.3 The side ridges alleviate
4 stress concentration and
Metal
reduce rake face wear.
Cross Section of Chipbreaker
GE Type Chip Control Wear Resistance

Work MaterialSCM415Cutting Conditionsvc=200m/minDry Work MaterialSCM435Cutting Conditionsvc=250m/min =0.4mm/rev p=2.0mm
mm 5 10cm
4
p)
Depth of Cut (
2
Crater wear Chipbreaker wear
1 GE Type Chipbreaker Conventional Chipbreaker
Reduces rake face wear (crater wear and chipbreaker wear).

0.8
0.2 0.3
Feed Rate
0.4 0.5 0.6
mm/rev
Achieves longer tool life and reduces machining costs.
Shared Features of the High Efficiency Chipbreaker Series

Application Range Characteristics
Rake face profile relieves stress concentration with smooth chip evacuation
6 Rake Face of Conventional Chipbreaker Rake Face of SE/GE/ME Type Chipbreaker
Chip Chip
ME
4
Depth of Cut ( p)
Localised chip contact causes rake Wide guide face ensures smooth chip flow to
face/chipbreaker wear to progress. relieve stress concentration and reduce damage.
GE
2 SE Type Chipbreaker for Finishing ME Type Chipbreaker for Roughing
SE
0 0.2 0.4 0.6 0.8
Feed Ratemm/rev
A9
Ma t e r i a l
Wo r k
Steel PSteel
Representative Grades /
Performance
High Speed Cutting General Purpose Cutting Interrupted Cutting

Grades AC810P / AC820P / AC830P
A AC800P Series covers a wide range of machining applications from high speed to interrupted cutting.
Grades
All grades feature Super FF Coat, which has excellent wear and chipping resistance.
Versatile GE Type chipbreaker suited to high-feed applications. High efficiency, long tool life.
AC810P In addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features a tough,
Steel
thick Alumina coating enhanced by newly developed grain growth control technology, excellent wear
resistance and long tool life in high-speed, high-feed cutting.
Double the fracture
AC820P addition to FF-TiCN, which has excellent peel-off and wear resistance,
In this grade features a high-
Stainless
resistance!
Steel
density structured FF-Al2O3 layer using new smooth surface treatment technology, and also employs
coating thickness control technology to achieve excellent versatility, stability, and long tool life.
AC830PIn addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features a strengthened FF-Al2O3 layer using new stress
Cast Iron
control technology, and moreover provides excellent reliability and wear- resistance in heavy interrupted cutting to achieve long tool life.
AC810P Conventional Tool Comp. P10 Coat
AC810P Cutting Performance (AC700G) (P10)
Continuous Cutting (V-T chart) Interrupted Cutting

Exotic
Alloy
400 6,000
AC810P
Competitors Product 05
Excellent stability and long tool life.
Conventional Tool P10 5,000

Steel
Competitors Product P10

Double the fracture
No. of Impacts until Breakage
Good
Cutting Speed (m/min)
4,000

350
resistance!
Fracture Resistance
3,000
Metal
300 2,000
1,000
250 0
1 10 100 AC810P Conventional Tool Comp. P10 Coat
(P10)
Flank Wear Width ( b) = Cutting Time until 0.2 mm (min)
Work Material: SCM435 (Continuous) Insert: CNMG120408N-GU Work Material: SCM435 (Interrupted) Insert: CNMG120408N-GU
Cutting Conditions: c=270 to 370m/min =0.3mm/rev p=1.5mm Wet Cutting Conditions: c=330 to 350m/min =0.19 to 0.22mm/rev p=1.5mm Wet
AC820P Cutting Performance

Continuous Cutting Interrupted Cutting
Excellent stability and long tool life.
AC820P P20
Conv. A Competitors
AC820P
AC820P
4,572
4,572improved
Vastly
Product A (P20) Conv. A 1,425 Vastly improved
chipping resistance!
Conv. A
P20 1,425 chipping resistance!
P20
Comp. A 973
Comp. A
P20 973
P20
5,000
5,000
No. of Impacts
Excellent wear resistance! No. of Impacts
Work Material: S45C (Continuous) Insert: CNMG120408N-GE Work Material: SCM435 (Interrupted) Insert: CNMG120408N-GE
Cutting Conditions: c=270m/min =0.4mm/rev p=1.2mm Wet T=21min Cutting Conditions: c=350m/min =0.2mm/rev p=1.5mm Wet
AC830P Cutting Performance

AC830P Conv. B(P30) Competitors AC830P
AC830P
5,247
5,247improved
Product B (P30) Vastly
Conv. B 1,643 Vastly improved
chipping resistance!
Conv. B
P30 1,643 chipping resistance!
P30
Comp. B
B
592
Comp.
P30 592
P30
5,000
5,000
Excellent wear resistance! No. of Impacts
No. of Impacts
Work Material: SCM435 (Continuous) Insert: CNMG120408N-GU Work Material: SCM435 (Interrupted) Insert: CNMG120408N-GU
Cutting Conditions: c=240m/min =0.3mm/rev p=1.5mm Wet T=18min Cutting Conditions: c=250m/min =0.24mm/rev p=1.5mm Wet
A10
Steel
m/min
Ma t e r i a l
Representative Grades / Performance
T1000A
T1500Z
Wo r k
T1500A
T3000Z
Recommended Cutting Conditions Steel
Uncoated Cermet Coated Cermet

Grades T1000A / T1500A / T1500Z
T1000AA high hardness cermet that combines excellent wear resistance and toughness. Achieves high
tolerances in continuous cutting of steel and finishing of powdered metal and cast iron. A
T1500AA general purpose cermet made from hard grains with different grain sizes and functionality that
Grades
provides a good balance of wear resistance and toughness. Also achieves good surface finish.
T1500ZEmploys Brilliant Coat PVD coating with excellent lubricity to provide better wear resistance and stable finished
surfaces in low-cutting-speed applications such as those involving small workpieces or low carbon steel.
Performance
Steel
T1000A Performance
Wear Resistance Fracture Resistance
Stainless
Exhibits excellent Provides excellent fracture resistance in addition to wear resistance.
Steel
0.20 wear resistance.
Flank Wear Width (mm)
Competitors Cermet
0.15 P10 T110A T1000A
(Conventional Grade)
0.10 T1000A Competitors Cermet
Cast Iron
(P10)
0.05 T110A
(Conventional Grade)
0 5 10 15 20 25 0 1,000 2,000 3,000 4,000 5,000
Cutting Time No. of Impacts
Exotic
Alloy
Work MaterialSCM435 InsertCNMG120408N-SU Work MaterialSCM435InsertCNMG120408N-SU
Cutting Conditions: c=320m/min =0.20mm/rev p=1.5mm Dry Cutting Conditions: c=230m/min =0.20mm/rev p=1.0mm Wet
T1500A Performance
Steel
Wear Resistance Machined Surface Finish Beautiful glossy finished
mm 0.20 surfaces after facing.
T1200A (Conventional Grade)
Flank Wear Width
0.15 Competitors Cermet(P20)
Metal
0.10
T1500A
0.05 1.5 times better
wear resistance!
0 5 10 15 20 25
Cutting Time T1500A Competitors Cermet(P20)
Work MaterialSCM435InsertCNMG120408N-SU Work MaterialS45CInsertDNMG150404N-LU
Cutting Conditions: c=230m/min =0.20mm/rev p=1.0mm Wet Cutting Conditions: c=150m/min =0.12mm/rev p=0.1mm Wet
T1500Z Performance
Wear Resistance Machined Surface Finish
mm0.20
Competitor's Reduces cloudy finish Beautiful finished surfaces
Flank Wear Width
Coated Cermet T2000Z

0.15 P20 on machined surfaces. even at lower cutting speeds.
(Conventional
0.10 Grade)
0.05
T1500Z
0 10 20 30 40 50 T2000Z
T1500Z Competitors CermetP20 T1500Z Competitor's Coated
(Conventional Grade) CermetP20
Cutting Time
Work MaterialSCM435InsertCNMG120408N-SU Work MaterialSNCM220HInsertDNMG150408N-SU Work MaterialSTKM13AInsertCNMG120408N-SU
Cutting Conditions: c=230m/min =0.20mm/rev p=1.0mm Wet Cutting Conditions: c=150m/min =0.20mm/rev p=1.0mm Wet Cutting Conditions: c=100m/min =0.15mm/rev p=1.0mm Wet

Cutting Cutting Conditions Min. - Optimum - Max.
Work Material Chipbreaker Grades
Process Depth of Cut mm
p Feed Rate mm/rev Cutting Speed m/min
c
Soft Steel Fine Finishing FA/FL T1500Z 0.2-0.5-1.0 0.05-0.15-0.25 150-280-400

SS41 and others Finishing LU T3000Z 0.3-1.0-1.8 0.08-0.20-0.35 150-280-400
Alloy Steel Fine Finishing FA/FL T1500A 0.2-0.5-1.0 0.05-0.15-0.25 100-200-300
Carbon Steel Finishing SU/SE T1500A 0.5-1.0-2.0 0.08-0.20-0.35 100-200-300
S45C, SCM435, and others Medium GU T1500Z 0.8-2.2-4.0 0.15-0.25-0.50 100-200-300
High Carbon Steel Fine Finishing FA/FL T1000A 0.2-0.5-1.0 0.05-0.15-0.25 50-150-250
Carbon Steel Finishing SU/SE T1500Z 0.5-1.0-2.0 0.08-0.20-0.35 50-150-250
SCM440H and others Medium GU T1500Z 0.8-2.2-4.0 0.15-0.25-0.50 50-150-250
A11
AC820P
AC830P
AC630M
Ma t e r i a l
Wo r k
Steel P
Steel Application Examples (1)
AC810P
AC630M
AC820P
AC830P
Application Examples
A AC820P
Grades
S48C Turbine Hub SCr420H Output Shaft

Good stability and wear resistance in rough cutting of mill- Good wear resistance in high-speed conditions and 2.7x tool
scaled work with 1.6x tool life. life.
400 400
300 300
Steel
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
1.6x tool1.6lifex tool life

300 300
2.7x tool life2.7x tool life
200 200
200 200
Stainless
100 100
Steel
100 100
0 0
0 0 AC820P Conventional
AC820P Conventional
Conventional AC820P Conventional P10
AC820P P20
P20 P10
Cast Iron
Insert: CNMG120408N-GE (AC820P) Insert: CNMG120408N-SX (AC820P)

Cutting Conditions: c=210m/min =0.3mm/rev p=1.0mm Wet Cutting Conditions: c= up to 400m/min =0.25mm/rev p=0.5 to 1.2mm Wet
SCM435 Balancer SCM415 Turbine Hub

Exotic
Alloy
High reliability in interrupted cutting with 1.7x tool life. Low alloy steel and good finishing. Stable cutting with 1.8x
tool life.
6060 1,000
1,000
No. of Workpieces
No. of Workpieces
No. of Workpieces
1.7x1.7xtooltoollifelife
Steel
1.8x tool life
No. of Workpieces
1.8x tool life
3030 500
500
Metal
0 0 0
AC820PConventional
AC820P
Conventional
P20 0 AC820P Conventional
P20 P20
AC820P Conventional
P20
Insert: WNMG080408N-GU (AC820P) Insert: CNMG120408N-GU (AC820P)
Cutting Conditions: c=220m/min =0.18mm/rev p=10mm Wet Cutting Conditions: c=200m/min =0.25mm/rev p=2.0mm Wet
S48C Compact Knuckle S45C Ring

No sudden breakages and significantly improved stability with Good wear resistance in rough cutting of mill-scaled work and
2.5x tool life. 1.5x tool life.
100
100 500
500
2.5x2.5xtooltoollife life
No. of Workpieces
1.5x
No. of Workpieces
No. of Workpieces
No. of Workpieces
1.5xtooltoollifelife
250
5050 250
00
00 AC820P Conventional
AC820PConventional
AC820P Conventional
P10 AC820P Conventional
Tool
Tool
P10
Insert: WNMG080412N-LU (AC820P) Insert: DNMG150412N-SX (AC820P)

Cutting Conditions: c=192m/min =0.45mm/rev p=1.0 to 2.0mm Wet Cutting Conditions: c=200m/min =0.15-0.35mm/rev p=1.0 to 2.0mm Wet
SCM425 Gear S35C Carrier Flange

Good wear resistance in high-feed conditions with 1.8x tool Positive type with good wear resistance and 2.2x tool life.
life.
200200
300 300
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
200 200
1.8x tool1.8xlife tool life 150150 2.2x 2.2x
tool lifetool life
100100
100 100
0 0
0 0 AC820P
AC820P Conventional
Conventional
AC820P
AC820P Conventional
Conventional Tool Tool
P20 P20
Insert: CNMG120408N-MU (AC820P) Insert: DCMT11T308N-SU (AC820P)

Cutting Conditions: c=220m/min =0.5mm/rev p=5mm Wet Cutting Conditions: c=180m/min =0.17mm/rev p=1mm Wet
A12
AC820P
AC830P
AC630M
P Steel
Ma t e r i a l
Wo r k
AC810P
AC630M
AC820P
AC830P Application Examples (2) Steel
AC810P
A
Grades
SCr415 Hub S45C Hub
Good tool life in rough cutting of mill-scaled work. Good tool life in rough cutting of mill-scaled work.
In rough cutting of mill-scaled work, AC810P provides In rough cutting of mill-scaled work, AC810P provides superior wear resistance
superior wear resistance and cutting edge stability compared to competitor's grade (P10 coating)
compared to competitor's grade(P10 coating) 500 and has achieved 1.5 times 150
1.5x
Steel
No. of Workpieces
tool life
No. of Workpieces
and has achieved 1.4 times longer tool life. 400 longer tool life.
1.4x tool life 100
300
200
Stainless
50
Steel
100
0 0
AC810P Comp. P10 AC810P Comp. P10
Cast Iron
Insert: DNMG150612N-GE (AC810P Insert: WNMG080412N-GUAC810P
Cutting Conditions: c=204m/min =0.35 to 0.45mm/rev p=1.5 to 3.0mm Wet Cutting Conditions: c=250m/min =0.4mm/rev p=1.5mm Wet
S45C Hub S45C CVJ Outer Race
Exotic
Long tool life and stable cutting edge. Long tool life in high speed machining applications.
Alloy
AC810P gives higher cutting edge stability than In high-speed dry machining, AC810P provides
competitor's grade (P10 coating) and achieves 150 superior wear resistance compared to 120
1.5 times longer tool life. 1.5x tool life conventional grade (AC700G) and has
1.5x tool life
No. of Workpieces
No. of Workpieces
achieved 1.5 times longer tool life.
Steel
100
60
50
Metal
0 0
AC810P Comp. P10 AC810P AC700G
Insert: VBMT160408N-SU (AC810P Insert: DNMG150612N-LUAC810P

Cutting Conditions: c=240m/min =0.25mm/rev p=0.7mm Wet Cutting Conditions: c=350m/min =0.20 to 0.45mm/rev p=0.4 to 0.5mm Dry
S53C CVJ Outer Race S45C Coupling

Long tool life in dry cutting applications. On par with P05 grade.
In dry machining, AC810P provides superior In high-feed cutting, AC810P provides superior wear
wear resistance compared to competitor's 100 resistance compared to competitor's grade 30
grade (P10 coating) and has achieved (P05 coating) and has achieved 2.4 times
No. of Workpieces
No. of Workpieces
1.5 times longer tool life. 1.5x tool life longer tool life. 2.4x tool life
50 15
0 0
AC810P Comp. P10 AC810P Comp. P05
Insert: DNMG150612N-GE (AC810P Insert: SNMG150616N-MUAC810P

Cutting Conditions: c=270m/min =0.35 to 0.38mm/rev p=1.5mm Dry Cutting Conditions: c=175m/min =0.66mm/rev p=2.6mm Wet
AC830P
S55C Hub Unit SS400 Bolt
Long tool life in both interrupted and continuous cutting! Long tool life in both interrupted and continuous cutting!
AC830P offers reduced chipping compared to AC830P offers superior chipping and wear
competitor's grade (P30) in both continuous 150 resistance compared to competitor's 800
and interrupted cutting to give 3x tool life. 3x tool life grade (P30) and has 1.6x tool life. 1.6x tool life
No. of Workpieces
No. of Workpieces
100
500
50
0 0
AC830P Comp. P30 Shaping a hexagonal bar AC830P Comp. P30
Insert: DNMG150412N-UX (AC830P Insert: CNMG120408N-GUAC830P

Cutting Conditions: c=150m/min =0.25mm/rev p=1.0mm Wet Cutting Conditions: c=170m/min =0.25mm/rev p=2.5mm Wet
A13
AC820P
AC630M
Ma t e r i a l
Wo r k
Steel P
Steel Application Examples (3)
AC810P
AC820P
AC630M AC830P
A AC830P
Grades
S50C Machine Component SCM415 Cam Shaft

Improved efficiency and long tool life. On par with P20 grade.
AC830P provides cutting speed that is 25% faster than In comparison to competitor's grade (P20 coating) which suffered
competitor's grade (P30 coating) and achieves 2.3 times 10 from sudden breakages leading to unstable tool life (30 to 70 workpieces), AC830P 150
3x tool life
Steel
longer tool life. provides stable tool life that is 3 times longer (140 to 160 workpieces).
2.3x tool life
No. of Workpieces
No. of Workpieces
100
5
60
Stainless
50
Steel
0 0
92 AC830P Comp. P30 AC830P Comp. P20
Cast Iron
InsertCNMG120412N-MU (AC830P) InsertDNMG150408N-GU (AC830P)

Cutting Conditions c=120 to 150m/min =0.25mm/rev p=1.5mmWet Cutting Conditions c=220m/min =0.25mm/rev p=1.0mmWet
SCr420 Pinion Gear SNCM420 Large Gear for Construction Equipment

Exotic
Alloy
Stable, long tool life in heavy interrupted cutting. Stable, long tool life in heavy cutting.
In heavy interrupted cutting of gears, AC830P provides less In heavy cutting with varying cut depths, AC830P achieves stable tool
abnormal damage compared to conventional grade 150 life that is 4.9 times longer compared to conventional grade (AC3000). 9
(AC3000) and has achieved stable tool life that is 3 3x tool life 4.9x tool life
No. of Workpieces
times longer.
Cutting Time (min)

Steel
100 6
435
50 3
714
Metal
0 1,664 0
AC830P AC3000 AC830P AC3000
InsertSNMG120412N-UX (AC830P) InsertSNMM190616N-HG (AC830P)

Cutting Conditions c=170m/min =0.35mm/rev p=1.5mmWet Cutting Conditions c=115m/min =0.8mm/rev p=5 to 10mmWet
AC630M
SNCM439 Shaft S53C Hub
AC630M suppresses vibration and has 2.5x tool life of AC630M has no chipping during light interrupted cutting and has
competitors P20 grade. 3x tool life of competitors P20 grade.
100 300
300
100
2.5x tool life 33xxtooltoollifelife
Workpieces
No. of Workpieces
ofWorkpieces
2.5x tool life

No. of Workpieces
200
200

50
50 100
100
No.of
No.
0 00
0 AC630M Comp. P20
AC630M
AC630M Comp.
Comp. P20
P20
InsertDNMG150404N-EXAC630M AC630M Comp. P20 InsertWNMG080412N-GUAC630M
Cutting Conditions c=180m/min =0.18mm/rev p=0.5mmWet Cutting Conditions c=180m/min =0.35mm/rev p=0.8mmWet
AC900G
Alloy Steel Forged Steel Roll Alloy Steel Axle
Reduced cutting resistance during rough cutting of mill-scaled Stable tool life on rough, mill-scaled work.
work and improved feed rate have improved efficiency by 1.5x.
InsertSNMM310924N-HWAC900G InsertSNMM310924N-MPAC900G
Cutting Conditions c=98m/min =1.2mm/rev p=15 to 20mmWet Cutting Conditions c=50m/min =1.0mm/rev p=15 to 21mmDry
A14
Steel
m/min
Ma t e r i a l
T1000A
Wo r k
T1500Z
T1500A
T3000Z
Application Examples(4) Steel
T1500A (M Class Insert)

A
Grades
SCM415 Arbour SCM435 Shaft SCM435 Gear Shaft
SCM415
SCM415
SCM415
SCM415

M
Arbor
Arbor
Arbor
IN485
Arbor M IN485
M
SCM435
SCM435
SCM435
SCM435

4
IN485
Shaft
Shaft
Shaft
Shaft 4 4
SCM435
SCM435
SCM435
SCM435

Gear Shaft
GearGear
Shaft
Gear
Shaft
Shaft
SCM415 Arbor SCM435 Shaft SCM435 Gear Shaft
1,000/C
1,000/C 800/C800/C
1,000 1,000 1,000
1,000 1,000 1,000
1,000 1,000 1,000/C
1,000/C
1,000 1,000/C
800/C
800/C

800/C
1.25x tool life 1.25x tool life
1.25 life
No. of Workpieces
No. of Workpieces
No. of Workpieces
Tolerance Tolerance
x tool
No. of Workpieces
No. of Workpieces
No. of Workpieces
3x tool life 1.6x tool life 1.6x tool life
No. of Workpieces
No. of Workpieces
No. of Workpieces
Steel
3x tool life 3x tool life 1.6x tool life Tolerance Tolerance Tolerance
SCM415
SCM415
SCM435
SCM435

500
SCM435
SCM435

Machined
Machined
Arbor
Arbor Shaft
Shaft500 GearGear
Shaft
Shaft
Machined
Machined
500 500 500 500 500
Surface
Surface
SCM415 Arbor SCM435 Shaft SCM435 Gear Shaft
Surface
Machined
Surface
Machined
500 500
Surface Machined
Machined
Surface Machined
Surface Machined
Surface
Surface
Surface
Surface
Surface
Surface
1.25 1.25
1.25
1,000/C
1,000/C
1.25x tool 1.25
life
1.25
life 800/C life
800/C
SCM415 SCM435 0 SCM435
1.25x tool
1.25x tool
SCM415
SCM415
SCM435
SCM435

SCM435
SCM435
T1500A
1,000/C 800/C

Stainless
T1500A Competitors Product Product 0 Arbor 0 T1500A Competitors Product 0 Shaft 0 0
Gear

Shaft 1.25x
1.25x
tool life
tool life
T1500AT1500A
Competitors Product
Competitors Arbor
ArborCompetitors
T1500A T1500A
0 T1500A Competitors
Competitors
T1500A ProductCompetitors
Product Shaft
Shaft 0 Conventional T1500A
0 Gear
Gear Shaft
Shaft

T1500A Competitors T1500A T1500A CompetitorsT1500A
Competitors T1500A
Conventional T1500A
Tolerance
Tolerance
T1500A
T1500A Competitors
Competitors
Product
Product T1500A
T1500AT1500A Competitors
Competitors
Competitors
Product
Product Conventional
Conventional
T1500A
Steel
Conventional Product Product Product Product Tool Tool T1500A
T1500A
Conventional
Tolerance
DNMG150408N-LU
DNMG150408N-LU DNMG150408N-SU DNMG150404N-LU
M
IN485 4 4 4
Product Product ToolConventional
Conventional
DNMG150408N-LU DNMG150408N-SU
DNMG150408N-SU DNMG150404N-LU
M
M
IN485
IN485 DNMG150404N-LU 1,000/C 800/C
InsertDNMG150408N-LU
Insert DNMG150408N-LU DNMG150408N-SU
DNMG150404N-LU1,000/C 1,000/C
Machined
Machined
Insert Insert
Machined
Machined
Insert Insert Insert 800/C

800/C

Surface
Insert Insert
v v v
Machined
Machined

v =200m/min, f =0.25mm/rev v =200m/min, f =0.18mm/rev v =90140m/min, f =0.15mm/rev
Surface
Insert
Insert Insert
Insert Insert
Insert70
Surface
v
InsertDNMG150408N-LU =200m/min,
c c =200m/min,
T1500Af f
250=0.25mm/rev
=0.25mm/rev 250
v
InsertDNMG150408N-SU c =200m/min,
=200m/min,
c 60
T1500A ff =0.18mm/rev
=0.18mm/rev
60
v
InsertDNMG150404N-LU c
c =90140m/min,70 T1500A
=90140m/min, f =0.15mm/revf =0.15mm/rev
Tolerance
Tolerance
v
v 1.25x tool life v v v
v
250 60 70 Tolerance
a
Cutting
a
Condition =200m/min,
c=200m/min,
c
f =0.25mm/rev
f =0.25mm/rev a
1.25
a
Cutting Condition
cp=200m/min,
c=200m/min,
c
fWet1.3
f x=0.18mm/rev
=0.18mm/rev
tool life 1.3x tool50life a
a
Cutting Condition 2cx tool
c=90140m/min,
c
=90140m/min,
life Wet2x tool life60 =f f1.251.25
1.25
=0.15mm/rev
=0.15mm/rev
No. of Workpieces
No. of Workpieces
No. of Workpieces
Cutting Condition Cutting
x tool Condition Cutting Condition
p=0.3mm Wet =0.15mm
1.25 Wet 1.3 =0.25mm
2x tool life
life
No. of Workpieces
No. of Workpieces
No. of Workpieces
p==0.3mm Wet =0.15mm 50 x tool60
Conditionpp=0.25mm 60 Wet
a a a
x tool= life life
Workpieces
No. of Workpieces
No. of Workpieces
Cutting Condition c Cutting Condition 50 Cutting
SCM415 Condition 1,000 SCM435 Condition SCM435 Condition
200
a
Cutting
a
Cutting
Cutting
Condition Conditions=0.3mm Wet
200m/min = 0.25mm/rev 200 Cutting
a
a
Cutting
Cutting 200
Condition Conditions =0.15mm
p 200m/min Wet = 0.18mm/rev Cutting
a
a
Cutting
Cutting Conditions
Condition =
=0.25mm
90 to Wet
140m/min 0.15mm/rev 1.25x tool
1.25x
lifetool life
SCM415 Arbor
SCM435 p Shaft40 Shaft
SCM435 1.25
Gear Shaft
c 1,000 1,000c 1,000 50 c
=0.3mm
p
=0.3mm Wet Wet =0.15mm
p
=0.15mm WetWet =0.25mm
=0.25mm
p1,000
WetWet
Cast Iron
50
Machined
Machined
1,000 40 1,00040 1,000 1,000 50 1.25x tool life

Machined
T1500A T1500A T1500A T1500A Competitors 1.25p=x tool

Machined
p p Arbor 150 p p p p Gear Shaft

Surface
Surface
Machined Machined
CompetitorsProductProduct
Machined
p=
Competitors
Competitors
ProductProduct 150 =0.15mmWet
S45C
0.3mmWet
SUS316 STKM
0.25mmWet
S45C SUS316 STKM
40life
lifeT1500A
T1500A 1.25
Surface
Surface
T1500A T1500A 40
No. of Workpieces
Surface
No. of Workpieces
No. of Workpieces
Surface
Competitors Product 150 Competitors

30 Product xT1500A
tool x tool life
ShaftShaft3x tool life 1.6x tool30life Valve
Valve STKM
40STKM Pipe
Pipe
No. of Workpieces
Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
S45C SUS316 3x tool STKM
Conventional
Conventional
3x tool100 1.6x tool30life 1.6 x tool30
life Conventional
S45C
S45C
SUS316
SUS316
STKM
STKM
1.25
100Shaft life life Valve 30 STKM Pipe
DNMG150408N-LU
DNMG150408N-LU DNMG150408N-SU
DNMG150404N-LU
DNMG150404N-LU
100
DNMG150408N-LU500 Shaft
Shaft DNMG150408N-SU
20 20 Valve
Valve 20 20 20
301,000/C
STKM
STKM
1.25
1.25
Pipe
800/C
1,000/C Pipe
M IN485 4Insert4 4
of
M
IN485
M IN485
1.25x tool life
250/C 500 60/C 2070/C
70/C 800/C
50250/C 200/C
500 60/C Insert500
1.25x tooltool
life life
Insert
Insert 200/C
50050 Insert
Insert 500 10 500 Insert 500 500 50 10 10
1.25x
T1500A
Insert Insert T1500A 45/C
No.
Competitors Product Competitors Product

10
45/C 10
Tolerance
vv T1500A
T1500A Competitors Product 0250/C 200/C
0 v v T1500AT1500A Competitors Product 60/C
v v T1500A 70/C 10
v v 0 v
Competitors
Competitors
c=200m/min,
cc=200m/min,
=200m/min, fProduct
ff =0.25mm/rev
=0.25mm/rev
=0.25mm/rev
250/C
250/C 200/C
T1500A
200/C

Dimensional
Dimensional Tolerance
Tolerance
Conventional 0 c=200m/min,
c=200m/min,
c=200m/min,
0
T1500A
ffProduct
f Competitors
=0.18mm/rev
=0.18mm/rev
=0.18mm/rev 0 60/C60/C 45/C
Dimensional Tolerance
0 c=90140m/min,
T1500A
=90140m/min,
c=90140m/min, 0
cConventional f0 =0.15mm/rev
f =0.15mm/rev fT1500A
=0.15mm/rev
T1500A
70/C 35/C
70/C

35/CConventional

Tolerance
Tolerance
Conventional
of
Conventional Competitors Conventional

T1500A T1500A 45/C
Dimensional 45/C
Tolerance
T1500A Conventional
aa
a a a a

Cutting

Cutting
DNMG150408N-LU
Condition
Condition

Cutting

Cutting
Condition
DNMG150408N-SU
ConditionT1500A

Cutting

Cutting
Condition
DNMG150404N-LU
Condition
Conventional Competitors Finished Conventional
a
Cutting

Condition =0.3mm
=0.3mm
DNMG150408N-LU
p pp=0.3mm Wet
DNMG150408N-LU Wet Wet Dimensional
Tolerancea
ToleranceCutting

Condition
=0.15mm
=0.15mm
ToolDNMG150408N-SU
pp=0.15mm
DNMG150408N-SU Wet
Wet Wet Product a
T1500A
Cutting

Condition
=0.25mm
=0.25mm
DNMG150404N-LU
p=0.25mm
DNMG150404N-LU Wet
Wet Wet T1500A surface 35/C
No.
Tool Product Tool

S45C Shaft SUS316 Valve STKM13A Machine Component
Machined
Tool
Machined
Dimensional
Dimensional
Tolerance p Tool Dimensional Tolerance
Product p p Finished
(Surface blemish) 35/C
surface

Tool 35/C
Surface
0 0 0
Surface
Machined
Machined
Machined
Dimensional
DimensionalTolerance
Tolerance (Surface blemish)
Insert Insert Insert
Exotic
1,0000 T1500A 0 1,0000 T1500A Competitors 0 1,0000 T1500A Conventional 0
Surface
Surface
1,000 T1500A Competitors 1,000 T1500A Competitors 1,000 T1500A Conventional

Surface

Surface
Alloy
Finished surface
Insert Insert1,000 T1500A Competitors
Competitors 1,000 T1500A Insert
Competitors 1,000 T1500A Conventional
v
S45C S45C
S45C
v
v c

=200m/min,
=200m/min,
c c=200m/min,
f f =0.25mm/rev
=0.25mm/rev
f Shaft
Shaft
=0.25mm/rev
Shaft Product v
SUS316 SUS316
SUS316
v
v Product c c

=200m/min,
=200m/min,
=200m/min,
Product f f=0.18mm/rev
f
Product
=0.18mm/rev Valve
=0.18mm/rev Valve
Valve Product v
STKM
STKM STKM
v
v
Product

c x
=90140m/min,
1.25 Tool
=90140m/min,
tool
life
c c=90140m/min,

1.25 x tool
STKM
Tool f
life f=0.15mm/rev
STKMf STKM
Pipe
1.25
=0.15mm/rev
Pipe
=0.15mm/rev
Finished
1.25 x
Finished
(Surface
tool life
Pipe blemish)
Tool
surface
surface
blemish)
1.25 1.3 2
(Surface
(Surface blemish)
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
a
Cutting Condition =0.3mm Wet 1.25

3x toollife
a
Cutting 3xCondition
Condition
tool life c 3x tool life
=0.15mm Wet 1.6 x tool life
1.31.6 x
tool life
a1.6
Cutting Condition
x tool life
=0.25mm Wet

2
1.25
a
Cutting Condition
a a
Cutting
a a
Cutting
a Condition 1.25x tool life
Cutting Condition =0.3mm Product Wet
Cutting Condition =0.15mm Product Wet
Cutting Condition p=0.25mm
p=0.25mmWet
1.25x tool life 1.3x tool life 2x tool life
p=0.3mm Wet p=0.15mm Wet Wet

p p p 1.25x tool
1.25x tool life
life
T1500A p Competitors 1.25 T1500A p Competitors 1.3 2
T1500A
T1500A 250/C
Competitors Product 250/C
250/C
250
500 T1500A
1.25
200/C
1.25
200/C
200/C
500
Conventional 500 T1500A 500 Competitors
60 Product 500 60/C
60/C T1500A
60/C
1.3
1.3
500 70
500 500 T1500A
70/C
500 70/C
70/C 2tool 2

T1500A
G
IN485 4 4 4
T1500A 1.3x tool60lifeT1500A T1500A Conventional
S45C tool life SUS316 STKM life 60

45/C Comps Conventional
GIN485
250 250 60
1.3x45/C 45/C
2x tool life70 70
1.25x tool life 1.3x tool life 2x life

tool 1.25
S45C SUS316
G
IN485
STKM
Conventional
S45C SUS316 x STKM
xTolerance Conventional
No. of Workpieces
No. of Workpieces
No. of Workpieces
DNMG150408N-LU
TNMG160404N-FL Shaft
Shaft
1.25x1.25x Conventional
life
tool life
1.25
DNMG150408N-SU
x tool 1.25
life TNMG160408N-SU
tool50life 50 Valve Valve1.3Comps
1.3x
tool

life
tool
x life
life
tool50 1.3
xDNMG150404N-LU
tool60
TNMG160404N-SU 2x tool life60 STKM
STKM 35/CPipe
Conventional
2x35/C
2x tool
2x life
Pipe
tool
tool Pipe
life
life35/C
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
Dimensional
200Shaft
T1500A
Dimensional
Dimensional
Tolerance
Tolerance
Valve
T1500A STKM
T1500A
DNMG150408N-LU DNMG150408N-SU Comps
50 DNMG150404N-LU
TNMG160404N-FL TNMG160408N-SU TNMG160404N-SU
200 200 Dimensional Tolerance
Dimensional
Dimensional
ToleranceTolerance
Insert Insert T1500A
T1500A Conventional
Conventional
Conventional Insert Insert 40
40 T1500A
T1500A CompsInsert
40
Comps Insert 50 50 T1500A
T1500A
Finished

surface

Conventional
Conventional
Conventional
Insert 150 Insert150 Insert40
Steel
Insert v =200m/min, v v
FinishedFinished
surfacesurface
v
v TNMG160404N-FL
c=200m/min, f =0.25mm/rev f0=0.12mm/rev
250/C
250/C 200/C 150 0 v
Insert
v 0 TNMG160408N-SU
c=140m/min,
=200m/min, 30 0 f f =0.12mm/rev
=0.18mm/rev 060/C60/C 0 v
Insert

v 0 TNMG160404N-SU
=150m/min,
c=90140m/min,40 0 f =0.07mm/rev
f 40 70/C
0=0.15mm/rev
(Surface blemish)
70/C (Surface(Surface
blemish)blemish)
Condition
TNMG160404N-FL
v TNMG160404N-FL 250/C 200/C

v TNMG160408N-SU
TNMG160408N-SU 60/C

v TNMG160404N-SU
TNMG160404N-SU 70/C
c
a
Cutting =200m/min,
c c=200m/min,
Condition f
f =0.25mm/rev
=0.12mm/rev
100 T1500A 200/C
Competitors T1500A Competitors
a
Cutting
c
T1500A
Condition =200m/min,
=140m/min,
Competitors T1500Af f =0.18mm/rev
30
=0.12mm/rev
Competitors T1500A 45/C
45/C
30
Competitors T1500A
a
Cutting 30
Competitors
Condition
c
T1500A =90140m/min,
=150m/min, 30 Wetf =0.07mm/rev
Conventional T1500A Conventional f
30 T1500A =0.15mm/rev
Conventional
a
Cutting Insert
a
a
Inserta
Insert
Cutting p=0.3mm
Condition
Cutting Condition =0.3mm
=0.35mm
pWet
Wet 30
Wet
100
Product
Dimensional Tolerance a
Cutting Condition
Insert
a
Insert
Insert
Cutting
Cutting
100
Product
Condition
Condition
c c
=0.15mm =0.15mm
400 Wet
=0.15mm
20
p Product Wet
Wet Product
20 Tolerancea
45/C
Product

20
Cutting Condition
Insert
a
Insert
Cutting Product
1,000
Insert
Cutting 20
ConditionCondition
c=0.1mm
c
pp=0.25mm Tool
=0.25mm Wet Wet Tool 35/C
Tool
a
a a
Tolerance a
v 30 p 35/C
v v
30Tolerance 400 1,000
=0.3mm
p=0.35mmWet
Wet
cp=200m/min,
50 1.252xtool life
ff =0.12mm/rev
Dimensional
DimensionalTolerance Dimensional400 20 1,000 20 35/C =0.15mm
p=0.15mm
cp=140m/min, Wet
Wet 1.3Dimensional
ff x=0.12mm/rev
1.6 1.6Dimensional p=0.1mm =0.25mm
=150m/min,
2cpx tool Wet 2xWet 2
fflife10=0.07mm/rev
v
v 1.25
1.25 v
v
2x tool life50 10life 1.3
tool 1.3 life Tolerancev
v 2 2
M M IN485 M 0 IN485
60 IN485 4 4 4
10 life
Cutting Condition c=200m/min, f =0.12mm/rev
c=200m/min, =0.12mm/rev
50
Cutting Condition c=140m/min,
c=140m/min,
2x tool300 f =0.12mm/rev
=0.12mm/rev x tool 1.6x tool10life
Cutting Condition c=150m/min,
c=150m/min, ftool=0.07mm/rev
=0.07mm/rev
2
life
No. of Workpieces
No. of Workpieces
No. of Workpieces
10
No. of Workpieces
No. of Workpieces
No. of Workpieces
life 10 x tool
a a a
Finished surface
of Workpieces
of Workpieces
of Workpieces
S45C p
=0.35mm Wet SUS316 p
p=0.15mm Wet STKM 70
p=0.1mm
Wet
300 1.25x tool
1.25x
lifetool life Finished surface
Finished surface 1.3x tool
1.3x
lifetool life 2x tool 2x
lifetool life
0 0 0
a
a G a
a a
a
(Surface blemish)
Cutting
Cutting
Condition
Condition Cutting
Cutting
Condition
Condition 300 Cutting
Cutting
Condition
Condition
S45C
p=0.35mm
p=0.35mm Wet
WetShaft 2500 T1500A
SUS316 =0.15mm
p=0.15mm Wet
Wet 600Valve
STKM
p=0.1mm
p=0.1mm Wet

Wet 70STKM Pipe
G Class Insert
Conventional Competitors 0 700 T1500A
Conventional 0 (Surface blemish)
T1500A
250 T1500A
Shaft 250 T1500A
Conventional Conventional T1500A T1500A Valve
T1500A 60 T1500A

Competitors Competitors T1500A T1500A
Conventional STKM
T1500A
(Surface
Pipe
Conventional
blemish)
G G Class Insert T1500A T1500A T1500A

life T1500A T1500A
T1500A
Conventional Comps Conventional
15 1.25 xTool 1.25 x Tool
tool15
life 1.25 200 1.3 xProduct 1.3 xProduct
tool life 1.3 500 2 Tool 2x tool life 2
No. of Workpieces
No. of Workpieces
No. of Workpieces
tool
15life tool x tool life
No. of Workpieces
No. of Workpieces
x Tool
tool life x tool life x tool Tool
lifeConventional No. of Workpieces
Workpieces
Workpieces
Workpieces
Conventional
Conventional
50 200
50 Comps Comps
200
50 60
Product 50060 50060
Tool Conventional
TNMG160404N-FL
SAPH400
200
1.25
200
S45C TNMG160408N-SU
200
1.3 Parts SPH440
TNMG160404N-SU 22
G Class
Metal
TNMG160404N-FL
TNMG160404N-FL 250/C 1.25 Material
TNMG160408N-SU 60/C 1.3 70/C
G 150TNMG160408N-SU 1,000 TNMG160404N-SU
TNMG160404N-SU
Insert 1,000
250/C 1.25
200/CPress 40 40
60/C 1.3
Transmission 40 Insert 50 50 50Drum Break parts

70/C 2
G
G
1,000
200/C 1,000 100
1,000 1,000 45/C1,000 1,000 1,000
SAPH400 S45C Transmission SPH440
Insert 150 Insert 100 1.25x tool life 1.3x tool life 2x tool life
GGClass
Class Insert 150 Dimensional
Insert PressTolerance
Material
Insert 100
45/C Insert 40
Parts Insert
1.25x
40
1.25x tool
tooltool
1.25x
1.25x tool40lifeDrum Break
life life
1.25xparts
1.3x1.3x
tooltool
life life 2x tool life life
2x tool
Insert
Insert
v =200m/min, f =0.12mm/rev v =140m/min,
30 Insert 30
f =0.12mm/rev 30 v =150m/min, f =0.07mm/rev life tool life 35/C
No. of WorkpiecesNo. of Workpieces
No. of Workpieces No. of Workpieces

Dimensional

No. of No.
No. of No.
No. of No.
T1500A x tool 0T1500A 1.6Comps 1.6x tool life0 c =150m/min, 30 T1500A
f1.6Competitors
35/C
vv T1500A life0 v
3Competitors v3x tool100 3x tool life200 T1500A x
v v 0 T1500A
c Dimensional Tolerance
Tolerance Tolerance
c 30 30 35/C
InsertTNMG160404N-FL
Conditionc=200m/min,
c=200m/min, f Wet T1500A
Dimensional 30/C
f =0.12mm/rev
=0.12mm/rev
0T1500A
100
100
x tool InsertTNMG160408N-SU
life 0
c=140m/min,
c=140m/min, 20 T1500A
f =0.12mm/rev life 400/C
=0.12mm/rev T1500A tool
life ToleranceInsertTNMG160404N-SU =150m/min, 0 T1500A
f 1,000/C
f =0.07mm/rev
=0.07mm/rev
T1500A
SAPH400 S45C SPH440
Dimensional
Conventional
0 Tolerance Conventional
a a a
Cutting Cutting Condition Dimensional
20 Cutting Condition20 T1500Ac cConventional
p=0.35mm p=0.15mm Wet p=0.1mm 20 Wet
Conventional Comps Conventional
T1500A T1500A 250/C
SAPH400
SAPH400
PressConventional
Material
S45CS45C
Transmission Parts
SPH440
SPH440
Drum Break
Finishedparts
T1500A Competitors T1500A Competitors
Comps
T1500A Conventional Conventional
=20
Competitors Competitors Finished surface
Conventional
T1500A T1500A T1500A
a
a
Cutting
TNMG160404N-FL
Cutting
Cutting
Condition
Condition Conditions
p=0.35mm
p=0.35mm
TNMG160404N-FL
c=200m/min =
WetWet 50050 30/C
0.12mm/rev
Press
PressMaterial
Material a

50 Cutting
a

Cutting
Cutting
Condition
TNMG160408N-SU
50 Conditions
Condition
p=0.15mm
p=0.15mm
TNMG160408N-SU
=140m/min
WetWet500 =10 400/C
0.12mm/rev >Rz3.0
Transmission
Transmission Parts a
Parts a

Cutting
CuttingCutting
Condition

Conditions
Condition
p=0.1mm
=150m/min
TNMG160404N-SU
p=0.1mm
TNMG160404N-SU Wet
Wet 1,000/C
0.07mm/rev
Drum
Drum Break
(Surface Break parts
Finished
blemish) parts
surface
surface
GIN485 4 Insert
Product c10 Product cTool
TNMG160404N-FL TNMG160408N-SU TNMG160404N-SU
50015/C Product
500 500 Product
10
500 500
10 10
500 Tool
500
G InsertG
IN485
IN485 4 4
Product 250/CSurface Product 10 500/CTool (Surface
(Surface blemish)
blemish)
Insert p=0.35mmWet Roughness > Rz3.0
0 Insert =0.15mmWet =0.1mmWet 0
0 p 0 0 >Rz3.0 0 0 p 0 0
Insert
Insert Insert
30/C Insert
Insert 400/C 1,000/C
v v v
T1500A Conventional T1500A Competitors T1500A Conventional T1500A f =0.07mm/rev 15/CWear Conventional Competitors Conventional 500/C
G T1500A Conventional T1500A T1500A Competitors T1500A T1500A Conventional Surface Breakage
v
v c=200m/min, f f=0.12mm/rev
G Class Insert
c=200m/min, 1.25
30/C
30/C
=0.12mm/rev
f =0.12mm/rev v
v c=140m/min,
c=140m/min,
f f=0.12mm/rev
=0.12mm/rev
f Product 400/C
1.3Roughness
400/C Product 250/C
> Rz3.0
v
v c=150m/min,
c=150m/min, f Tool
=0.07mm/rev
f =0.07mm/rev 2
1,000/C
1,000/C
Tool
c=200m/min, 1.25
Tool c=140m/min, =0.12mm/rev 1.3 c=150m/min, 2
G
G
250 Tool
250 Tool
80 80 250/C 250/C Product
200 Tool
200
80
a a a
Cutting Condition G Class
G Class
Insert
Insert Wear Cutting Condition
250 >Rz3.0 Cutting Condition 200 Breakage
a =0.35mm Wet 1.25 a =0.15mm Wet 1.6 a =0.1mm Wet
Cutting Condition Cutting Condition Cutting Condition
a
Cutting Condition p p=0.35mm
p=0.35mmWet Wet 0 x
15/Ctool
20 life
a
1.25
Cutting Condition
0
x tool life p p=0.15mm
1.25
=0.15mm 0 Wet
Wet x tool
0 life 1.6
>Rz3.0
1.6
>Rz3.0 0
x tool life a
Cutting
1.6 Condition
0 p p=0.1mm
=0.1mm 0 Wet
Wet 0
2 500/C
1.25x tool
tool life
life 1.3x tool
tool life
life 2x tool
tool life
life
Surface 1.25x 1.3x 2x
x tool life x tool life 1.4 150 T1500A 1.4x tool T1500A

SAPH400 S45C 30 SPH440
200 T1500A
T1500A Competitors
15/C
15/C
T1500A
200 Competitors
200 T1500A p Competitors
60 T1500A T1500ACompetitors
60 T1500A Competitors
Surface T1500A
Surface Competitors
150 T1500A p x tool life
Conventional life T1500A
Conventional Conventional
1.4x 500/C500/C

T1500A
Roughness > Rz3.0
30 Press
Material 400 Transmission Parts Drum Break parts tool life
(G Class Insert)
400 1,000 2x tool life 1.6x tool life 2x tool life
150T1500A Conventional T1500A T1500A

Conventional 60
Roughness
CompsRoughness
> Rz3.0
> Rz3.0 150 Tool
Conventional
SAPH400
SAPH400
S45C
S45C life
tool life Parts SPH440
SPH440
2
30
Product Product Product Product 400
Product Product 1,000
Tool 1,000
Tool
22
x tool life
Wear
Conventional 1.6x tool life Transmission
1.6
Comps
1.6
Comps
1.6x tool
Breakage
Conventional
x tool life
Conventional
2x toolT1500A 22

2TNMG160408N-SU
2x tool300
Press
Press
Material
T1500A 150
Material Transmission
T1500A xParts life Drum
Drum
Break Break partsparts
No. of Workpieces
No. of Workpieces
No. of Workpieces
G
TNMG160404N-FL
Wear Wear
40 TNMG160404N-SU
x tool150 life40 life x tool Breakage
life Breakage
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
40 100 100 2x tool life Comps 1.6x tool lifeComps 2xConventional
tool life
InsertG
TNMG160404N-FL Insert 100 TNMG160408N-SU TNMG160404N-SU
G Class Insert
G 30/C
100 300
400/C 300 1,000/C
G GClass
ClassInsert
100
Insert 100
Automotive
SAPH400 TNGG160402L-UM T1500A
Component
2Comps S45C Transmission
TNGG160402L-FY
Part T1500A
1.6 Insert 500 DNGG150404R-UM T1500A Conventional 2 SPH440 Drum Brake Component
Insert
G IN485 4 4
250/C
G
IN485
G IN485 4
Insert Insert250 Comps
60
v
250
50 v
60
20 v
250 20
60 50
70 70 70
Insert 30/C
5030/C
15
c=200m/min, f =0.12mm/rev 21.25
200 2xtool
400/C
20 400/C
>Rz3.0
1.25
Insert life c=140m/min,
1.25 f =0.12mm/rev
1.3 1.61.31.6
x Insert1.3x tool c=150m/min,
2x tool
50
f =0.07mm/rev
2x tool 500 501,000/C 1,000/C
22xx tool 2life 2life
v
SAPH400 S45C SPH440 v v
15 x tool15
50 x tool50 life x200 200
2x tool life
tool life life 500 life60 2x tool 1.6x tool life
2xlife
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
life tool
50life Transmission life
No. of Workpieces
No. of Workpieces
No. of Workpieces
SAPH400

c=200m/min,
S45C
TNGG160402L-UM f =0.12mm/rev
SPH440 =140m/min,
TNGG160402L-FY f =0.12mm/rev 2x 15/C
DNGG150404R-UM
60 =150m/min,
60 f =0.07mm/rev 500/C 250/C
tool 250/C
SAPH400
v S45C SPH440 v v
50 Surface
Press Material 2x tool life
Parts
tool life
Drum Break tool
parts
tool life 1.6x 1.6x life
tool life
a =180m/min, f =0.25mm/rev 0 a =300m/min, f =0.05mm/rev a =280m/min, f =0.07mm/rev

Cutting Condition 200 0 Press 200 Cutting Condition 200 c Cutting Condition c
=0.35mm c Wet T1500A Press Material

Material =0.15mm c 100 0 Wet 0 T1500A Transmission
>Rz3.0
Roughness>Rz3.0
Transmission >

Rz3.0
Parts
Parts 0 c=0.1mm 0 Wet Drum Drum
T1500A Break Break parts
parts
a a Cuttinga
Cutting Condition
p Cutting Condition
0 p 0 Cutting 50 Condition
p 50 50 0

p=0.35mm Wet 150 T1500App=0.15mm Wet100 p=0.1mm Wet Wet
15/C Conventional
15/C Conventional Competitors 500/C 500/C
a
Insert Cutting Condition T1500A Insert
a 40 T1500A
Rz3.0 a
Comps Insert Condition T1500A
T1500A
T1500A Cutting 40 T1500A T1500A Surface 40
Surface
100 CompetitorsT1500A T1500A
150Condition
Conventional Conventional
CompsT1500A T1500A 40 T1500A
Wear Breakage Conventional
p=0.25mm Wet 150 =0.1mm
Conventional Wet >T1500A Conventional p=0.25mm 40 T1500A Competitors
v
v v
Comps Comps Roughness Roughness
> Rz3.0
Comps Comps 40 Conventional
Conventional
Tool Tool Product
=180m/min, f =0.25mm/rev Tool =300m/min, f =0.05mm/rev Tool =280m/min, f =0.07mm/rev
Product
TNGG160402L-UM 1000 TNGG160402L-FY
DNGG150404R-UM
c 30/C
0 c Tool30 0 30 400/C 30 Tool0 c 1,000/C Product
30/C Wear Wear 400/C 1,000/C Breakage Breakage
TNGG160402L-UM
TNGG160402L-UM TNGG160402L-FY
TNGG160402L-FY DNGG150404R-UM
DNGG150404R-UM
100 30/C Competitors 0 400/C 30 30 30 1,000/C
a
Cutting Condition Wet 30 T1500A 300 T1500A
100
a
Cutting Condition 20 T1500A Competitors 0
a
Cutting Condition T1500A 1,0000 T1500A
Conventional 0
G Insert SCM435
G Class p=0.25mm
Insert 2Pump Parts 2xS45C
Competitors
Insert 30 T1500A
p=0.1mm
400
Competitors Wet
Sleeve 20 T1500A250/C
400
tool life 1.6 1.6 250/C400
20 T1500A
Competitors
250/C S45C 1,000
life
Competitors
Insert p=0.25mm 20 Wet
20 2 Conventional
1,000 T1500A
Conventional
life Machine Parts
G 1.6xProduct tool20
>Rz3.0 1.6xProduct 2x toolTool 2x toolTool
Insert
Insert 2x toolProduct
life Insert
Inserttool life50 2x toolProduct
life10 xProduct
>Rz3.0 tool life Insert
Insert life 2x tool life 2x toolTool life
v G Class Insert v >Rz3.0
v
50 Product
No. of Workpieces
No. of Workpieces
No. of Workpieces
50
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
c=180m/min, f =0.25mm/rev =300m/min, f =0.05mm/rev =280m/min, f 10=0.07mm/rev

15/C 500/C
2x tool life 1.6x tool life
10 Surface10 10
v
v v
v v
v
10
2 2 15/C
1.6 1.6 2 2
500/C
15/C 300 Surface 500/C
SCM435 =180m/min,
=180m/min, f f
=0.25mm/rev
=0.25mm/rev
T1500A

=300m/min,
c
=300m/min,300
f f
=0.05mm/rev
=0.05mm/rev
T1500A

Roughness

300 Surface
> Rz3.0
> Rz3.0
=280m/min,
c
=280m/min, f f
=0.07mm/rev
T1500A =0.07mm/rev
S45C

S45C
a a a
c c c c Roughness c c
Cutting Condition Pump
Parts 200/C Cutting Condition Sleeve Roughness > Rz3.0 Cutting Condition Machine Parts
SAPH400 S45C SPH440
0 250/C 0 0 0 0 80/CComps 0 0 0 180/C0
a
a
Cutting
Cutting
Condition
Condition =0.25mm =0.25mm Wet 2x tool 2x
lifetool
Wearlife
Comps
Conventional T1500Aa
a
Cutting
Cutting
Condition
Condition
Conventional T1500A =0.1mm
Conventional Wet Competitors
1.6x tool
1.6x
T1500A Parts
lifetool life
Competitors T1500A a
a
Cutting
CuttingCondition
CompetitorsCondition =0.25mm
Conventional
p 500 T1500A Wet
Conventional T1500A
130/C
2x tool
Conventional 2x
lifetool
Breakage
Conventional
life
SAPH400 Press Material Transmission Drum Break

S45C
parts
SPH440
T1500A T1500A T1500A=0.25mm
p p=0.25mmWet Wet 250 =0.1mm
=0.1mm WetWet =0.25mm Wet Wet
p 15
Wear Wear
15 p 200 80 200 200
500 Breakage
Breakage
15 200 500
TNGG160402L-UM200 250/C Press
Material

x tool life
p p Transmission
80 Parts
p p Drum Break parts
1.25xTNGG160402L-FY Comps DNGG150404R-UM
T1500A
T1500A 1.25 250
ToolBreakage 250
Tool Tool T1500A
80 T1500A
Product
1.6x tool life80/C Comps 50/C
Product Product 200
Tool 200T1500A
Tool T1500A
Finished surface Tool
No. of Workpieces
No. of Workpieces
No. of Workpieces
Comps Comps
1.25x 100 1.6 1.6x tool (SurfaceConventional
blemish) Conventional
SCM435 S45C S45C

tool life tool life x tool life life 1.4x tool life 180/C 130/C
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
200/C
Insert
SCM435
SCM435
30/C 2life
Pump 2 Parts Insert 200
200 60 Sleeve400/C
100 1.6 60 Insert
Surface100
1.6
Roughness 150 1.4x tool life
1,000/C
1.4 2
S45C
S45C
Machine 2
x tool
life Parts
S45C
S45C

vTNGG160402L-UM
TNGG160402L-UM
c=180m/min, f =0.25mm/rev150 30/C
2x
Pump Pump
tool
2x tool
2Parts
lifeBreakage
2x tool life
Parts
150
v
TNGG160402L-FY
150
TNGG160402L-FY
c=300m/min, f =0.05mm/rev
Sleeve
Sleeve 60
400/C
250/C
1.6x tool 1.6
50/C
1.6x1.6x
life
tool life life
tool

v DNGG150404R-UM
DNGG150404R-UM 150
150
1,000/C
Machine
Finished
2x Machine

tool
2x tool
(Surface 2x
surface
life 2
life life
tool
Parts
Parts
Insert Insert InsertInsert >Rz3.0 250/C Insert Insert blemish)
a a a
Cutting Condition 0 0 Cutting Condition 0 40 0 0 0 Cutting Condition 100 0 0 0
p=0.25mm Wet T1500A =0.1mm Wet =0.25mm Wet
40T1500A >Rz3.040 T1500A 100 T1500A 100 T1500A T1500A
v v
vv
Surface v v
250/C
T1500A 15/C Competitors T1500A CompetitorsT1500A Competitors T1500A Competitors 80/C
T1500A Competitors
Surface Roughness Competitors T1500A Conventional Conventional 180/C Conventional
500/C 130/C
c=180m/min,
c=180m/min, f =0.25mm/revT1500A
100
f =0.25mm/rev
T1500A
250/C
250/C Comps
200/C 1.25 100 c=300m/min,
p
f =0.05mm/rev T1500A
T1500A
Surface
1.6Product
Comps p
c=280m/min,
fTool=0.07mm/rev T1500A
T1500A
1.4 Conventional
Product80/C 80/C 180/C180/C
15/C
Comps 100 Roughness
>Comps
Rz3.0 Surface 130/C
130/C
500/C
Conventional
200/C 200/C
Product

Comps Product Product 20 Comps
Roughness > Rz3.0 Product
50 Tool Tool Conventional
a a aa a a

Condition
TNGG160402L-UM
G
G G
IN485
IN485
IN485 4
4S45C 4 Condition
TNGG160402L-FY ConditionDNGG150404R-UM
1.6x tool Roughness
CuttingCutting
Condition 50 Cutting Cutting
Condition 20 > Rz3.0 CuttingCutting
Condition
1.25x tool life life 1.4x tool life
Wear 50/C
p=0.25mm
SCM435 p=0.25mm
TNGG160402L-UMS45C
TNGG160402L-UM WetWet 50 Pump
Breakage
Parts
Breakage Wear
Wear
Breakage
50 p=0.1mm
p=0.1mm
TNGG160402L-FY
TNGG160402L-FY WetWet 20
Sleeve 50/C
50/C
p=0.25mm
p=0.25mm
DNGG150404R-UM
DNGG150404R-UM
50
WetWet50 Machine
Breakage
Parts
Finished
Finished
Finished
(Surface
surface
Breakage
surface
Breakagesurface
blemish)
T1500A T1500A T1500A
Insert 1.25 Insert 1.6 RoughnessInsert
1.4
0 Conventional 0 Surface
Conventional 0 Comps (Surface (Surface blemish)
blemish)
Insert
Insert
2500 T1500A
Insert
Insert2500 0 0 Roughness Insert
Insert 0 0
v v v
250 T1500A Conventional T1500A Conventional T1500A Competitors
SCM435
SCM435
S45C
S45C
S45C
S45C

80 Surface Surface
Roughness 200
v c =180m/min, f f=0.25mm/rev
T1500A 2Pump v c=300m/min,
80
f f=0.05mm/rev
T1500A 1.6 x tool
life 80
v
200
c=280m/min, T1500Af f=0.07mm/rev
200
2
cTNGG160404R-UM x Tooltool life TPGT110304L-SD x tool DCGT070202L-FX
Conventional Conventional 1.6x toolConventional Conventional Competitors Competitors
v v T1500A T1500A T1500A
v ProductT1500A T1500A
c=180m/min, =0.25mm/rev c=300m/min, =0.05mm/rev c=280m/min, =0.07mm/rev

InsertTNGG160402L-UM Parts InsertTNGG160402L-FY InsertDNGG150404R-UM
=180m/min, Pump
f =0.25mm/rev
250/C 1.25
2Parts
xTool
tool life 1.25 c=300m/min, tool lifeSleeve
1.25x Tool Sleeve 1.6 Tool life
f x=0.05mm/rev
80/C
tool 1.6x tool life1.6 1.6 Toollife 1.6 c=280m/min, f =0.07mm/rev
180/C
Machine
130/C Parts
Machine 2life Parts
No. of Workpieces
No. of Workpieces
No. of Workpieces
Toollife
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
2x tool life 200/C

a a T1500A a 1.4xProduct 1.4
Product
Cutting Condition T1500A Cutting Condition Cutting Condition 1.4 T1500A
a p=0.25mm Wet a Condition p=0.1mm Wet a Condition p=0.25mm Wet
2x tool life
Insert 200 200 Insert Insert
c=180m/min =0.25mm/rev =300m/min =600.05mm/rev =280m/min =0.07mm/rev
Cutting Condition Cutting 200Conditions
Condition Cutting Condition x150
ctool life tool life x2xtooltool
life
a
Cutting
Cutting Conditions
Condition =0.25mm
=0.25mm WetWet
a
Cutting
Cutting =0.1mm
=0.1mm c60
Wet
Wet 60
a
Cutting
Cutting 150 Conditions =0.25mm
=0.25mm Wet Wet 150
2x tool
tool life 1.6x tooltool life
life 2x tool life
2x Conventional
life Conventional
1.6x Comps
vpc==100m/min,
p p f250/C
T1500A
30 =0.25mm/rev

1.25
Breakage
30 v 30 p p c=200m/min,
400= f =0.15mm/rev
T1500A
400 50/C
1.6 400 vc=240m/min,
1,000 p p
1,000 = f =0.03mm/rev
1,000 T1500A
Finished
1.4
surface

Cutting TNGG160404R-UM 0.25mmWet 1.25 1.25 2Cutting
xtool life TPGT110304L-SD
0.1mmWet 1.6 1.6 DCGT070202L-FX 0.25mmWet 1.4 1.4
250/C
150 150 150 80/C 80/C 180/C 180/C
(Surface 130/C
blemish) 130/C
a Condition T1500A
200/C

Comps
2life
xtool
200/C
a Condition 2px=0.2mm p
tool life40 1.6x tool40life T1500A 1.6
Comps
xtool
tool40life
a
Cutting1.6Condition
x tool life 2x tool100
p
life 2x tool100
life T1500A 2x tool

Conventional
life
SCM435 S45C S45C

life
p=1.0mm Wet Wet p=0.05mm Wet
1.25x tool life 1.6x life 1.4x tool life
100

No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
Comps Comps Conventional

No. of Workpieces
No. of Workpieces
No. of Workpieces
Surface Roughness
SCM435 S45C S45C
Comps Comps Conventional
tool
SCM435
Insert
TNGG160402L-UM 100 Pump Parts TNGG160402L-FY 300 Sleeve DNGG150404R-UM Machine Parts S45C S45C
1.25x 1.25x
tool life 1.6x 1.6x
tool life
tool life 1.4x 1.4xtool life
tool life
100 Insert 100 Insert
T1500APump Pump Parts
Parts Sleeve300
Sleeve T1500A 50/C 300
50/C
T1500AMachine
Machine
Finished Finished
surface Parts
Parts
surface
TNGG160402L-UM TNGG160402L-FY DNGG150404R-UM
Breakage Breakage
Insert v c =100m/min, f =0.25mm/rev
T1500A
50 T1500A
Conventional
Conventional 50 Insert
Conventional
v 50 c =200m/min, 20 f =0.15mm/rev
20 T1500A
T1500A v
Conventional
SurfaceConventional
20
Conventional Insert 50 c =240m/min, 50 f =0.03mm/rev
50 T1500AT1500A
(Surface
(Surface
blemish)
Comps
blemish)
Comps
Comps
Insert 15 Insert 15 200 Surface
Roughness
200 Roughness Insert 500 500
a a a
15 200 500
v 0 v v
TNGG160404R-UM 0 TPGT110304L-SD DCGT070202L-FX
Cutting Condition =1.0mm Wet 250/C Cutting Condition =0.2mm Wet 80/C Cutting Condition =0.05mm Wet 180/C
v c=180m/min, f =0.25mm/rev 250/C 1.25 200/C
v c=300m/min, f =0.05mm/rev 0 80/C 1.6 v c=280m/min, f =0.07mm/rev 1.4
180/C 130/C
Condition
TNGG160404R-UM
TNGG160404R-UM
c =180m/min, f =0.25mm/rev
p 0 250/C1.25x tool
200/C200/C Condition
TPGT110304L-SD
TPGT110304L-SD
p
c =300m/min,
0 f 100
=0.05mm/rev
80/C 0 Condition
0DCGT070202L-FX
DCGT070202L-FX
p
=280m/min,
0
f 0=0.07mm/rev 180/C
1.4x tool life
130/C 130/C

a Tool a a
Cutting Insert T1500A life
Cutting
Conventional T1500A Conventional
Insert T1500A Conventional T1500A Conventional T1500A
1.6x tool life
Conventional
100 T1500A Cutting Insert
Conventional T1500A cCompetitors T1500A Competitors T1500A Finished Competitors
p=0.25mm Wet p=0.1mm
100 Wet 50/C
p=0.25mm Wet Wet
a a a
surface
Insert
InsertCondition
Cutting Breakage Insert
InsertTool
Cutting Condition 50/C Insert
Insert
Cutting ToolCondition
v =0.25mm Wet v =0.1mm Wet 50/C
v =0.25mm
Tool Product Finished surface
f
Breakage Tool
f Tool Product
f ProductFinished surface
v
v SCM435 Pump Part p =100m/min,
=100m/min,
c
=100m/min, f f =0.25mm/rev
T1500A
1.25
=0.25mm/rev
=0.25mm/rev
0 1.25 0
Breakage
Conventional
v
v 0
p=200m/min,
=200m/min,
c
=200m/min, 0 f f =0.15mm/rev
T1500A
=0.15mm/rev
=0.15mm/rev
0 1.6

1.6
Conventional
Surface

Roughness
0 v
v 0
p=240m/min,
=240m/min,
c
=240m/min,0
T1500A
f 0 f =0.03mm/rev
=0.03mm/rev
=0.03mm/rev
1.4
Comps
(Surface
1.4
(Surface
blemish)
(Surface blemish)
blemish) S45C Sleeve S45C Machine Component
a a a
Cutting Condition c c Cutting Condition c c Surface Roughness Cutting Condition c c
SCM435 S45C
=1.0mm
Wet =0.2mm Wet =0.05mm Wet S45C
Surface
life Roughness
1.25x tool
1.25x
Competitors
lifetool life
T1500A Competitors T1500A Competitors Competitors 1.6x tool
T1500A 1.6x
Competitors
lifetool
T1500A Competitors Conventional T1500A Conventional T1500A Conventional
1.4x tool 1.4x lifetool life
Condition
a
a
Cutting
Cutting
SCM435 TNGG160404R-UM
Condition
Conventional S45C
T1500A
Parts aCondition
a
Cutting
Cutting TPGT110304L-SD
Condition T1500A
Cutting
Cutting
a DCGT070202L-FX
a Condition T1500A
Condition =0.05mm
Insert S45C
p=1.0mm
p=1.0mmWet
p
Wet Pump Parts p=0.2mm
p=0.2mm
p Sleeve WetWetProduct p p=0.05mm
p
Wet Wet Machine Parts
Insert Conventional Insert T1500A
T1500A Pump Product Product Product Sleeve T1500A T1500A Product
Product Tool Tool
T1500A T1500A Machine
Tool Parts Conventional
Conventional Comps
Comps
v =100m/min, f =0.25mm/rev
1.25250/C 1.25 80/C 1.6 180/C 130/C 1.4 v =200m/min, f =0.15mm/rev
1.6 v =240m/min, f =0.03mm/rev
1.4

a
TNGG160404R-UM
Cutting TNGG160404R-UM
Condition
c
1.25
200/C

250 250/C

200/C
Condition
a
Cutting TPGT110304L-SD
250TPGT110304L-SD
c
80/C 1.6 Cutting
a

Condition DCGT070202L-FX
DCGT070202L-FX
c
1.25x tool life
180/C
1.4
130/C 1.6x tool life 1.4x tool life
p=1.0mm Wet p=0.2mm 80 Wet 200 p=0.05mm
250 80 80 1.25x
1.25x 200 Wet
tooltool
life life 200
1.6x1.6x
tooltool
life life 1.4x1.4x
tooltool
life life
InsertInsert 1.25

Breakage
x
InsertInsert
1.25 1.25 1.6 50/C
1.6
InsertInsert
1.6 Finished surface

T1500A tool life x tool life x tool life x tool T1500A
life x
tool50/C
life x tool life T1500A
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
vv 200 v v v v
Finished surface
c=100m/min,
T1500A
f =0.25mm/rev
200 T1500A
Breakage
Breakage
Conventional
Conventional
Conventional
200
c=200m/min,
c=200m/min,60 60 T1500A
f =0.15mm/rev
f =0.15mm/rev T1500A Conventional
60

Conventional
Surface Roughness
Conventional 150 c1.4
c=240m/min,
=240m/min,
x150
tool life 1.4fx 150
tool life T1500A
f =0.03mm/rev
=0.03mm/revT1500A 1.4x toolComps
(Surface
life
Finished
blemish)
(Surface
(Surface
Comps
surface
blemish)
blemish)
Comps
a
a
TNGG160404R-UM a
a
TPGT110304L-SD a
a
DCGT070202L-FX
Surface Roughness
Roughness
Cutting
Cutting
Condition
Condition Cutting
Cutting
Condition
Condition Surface Cutting
Cutting
Condition
Condition
p=1.0mm
p=1.0mm
TNGG160404R-UM WetWet p=0.2mm
p=0.2mm
TPGT110304L-SD WetWet 40 p=0.05mm
p=0.05mm
DCGT070202L-FX WetWet
150 150 150
Insert TNGG160404R-UM TPGT110304L-SD
40 40
100 DCGT070202L-FX
100 100
Insert Insert
Insert
Insert 100 100 Insert
Insert100 Insert
Insert
v
v
v c=100m/min,
c=100m/min,
f f=0.25mm/rev
1.25
=0.25mm/rev
f =0.25mm/rev v
v
v c=200m/min,
c=200m/min,
f f=0.15mm/rev
20 1.6
=0.15mm/rev
f =0.15mm/rev 20 v
v
v c=240m/min,
c=240m/min,
50 f 50
f=0.03mm/rev
1.4
=0.03mm/rev
f =0.03mm/rev
c=100m/min, c=200m/min, c=240m/min,
20 50
1.25 1.6 1.4
50 50 50
a
Cutting
a
Condition
Condition p=1.0mm Wet a
Cutting
a
Condition
p=0.2mm Wet a
Cutting
a
Condition
p=0.05mm Wet
1.25x tool life 1.6x tool life 1.4x tool life
Cutting Condition Cutting Condition Cutting Condition
a
Cutting p=1.0mm
p=1.0mmWet
Wet a
p=0.2mm Wet
Wet 0 a
p=0.05mmWet
Wet
1.25x tool
1.25x tool life
life 1.6x tool
1.6x tool life
life 1.4x tool
1.4x tool life
life
0 0 0 0 0 0 0 0
T1500A
T1500A T1500A Conventional
Conventional T1500A
T1500A ConventionalT1500A Conventional
T1500A
Conventional T1500A
T1500A Competitors
T1500A ConventionalT1500A Competitors T1500A Comps
Competitors
T1500A
Conventional
Conventional
Conventional T1500A
Conventional
Conventional
Conventional T1500A Comps
Comps Tool Tool Tool Tool Tool Tool Product Product Product
TNGG160404R-UM
TNGG160404R-UM TPGT110304L-SD
TPGT110304L-SD DCGT070202L-FX
DCGT070202L-FX
v c=100m/min, fT1500A
InsertTNGG160404R-UM
v =0.25mm/rev
f =0.25mm/rev v c=200m/min,
InsertTPGT110304L-SD
v f =0.15mm/rev
T1500A
f =0.15mm/rev v c=240m/min,
InsertDCGT070202L-FX
v f =0.03mm/rev
T1500A
f =0.03mm/rev
c=100m/min, c=200m/min, c=240m/min,
a
Cutting Condition
Cutting
a
Cutting p=1.0mm cWet
Conditions
Condition =100m/min =0.25mm/rev
=1.0mm Wet a
Cutting Condition
Cutting
a
Cutting p=0.2mm
Conditions
Condition Wet Wet =0.15mm/rev
c=200m/min
=0.2mm a
Cutting Condition
Cutting
a
CuttingConditions
Condition c= to 240m/min
p=0.05mm
=0.05mm Wet Wet=0.03mm/rev
p p p =0.05mmWet
p=1.0mmWet p=0.2mmWet p
A15
AC820P
AC630M
Ma t e r i a l
Wo r k
Steel P Application Examples (5)
T1000A
T1500A
T1500Z
T3000Z
A T1000A
Grades
SCM440 Shaft S45C Flange
10 10
250 250 1.3x tool life 1.3x tool life
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
200 200
Steel
150 150
5 5
100 100
50 50
Stainless
Steel
0 0 0 0
CompetitorsCompetitors
T1000A T1000A
Product Product T1000A Conventional
T1000A Conventional
Tool Tool
Cast Iron
Insert: DNMG150408N-SU (T1000A) Insert: TPGT110304L-SD (T1000A)

Cutting Conditions: c=180m/min, =0.10 to 0.25mm/rev, p=0.4mm, Wet Cutting Conditions: c=180m/min, =0.08mm/rev, p=0.15mm, Wet
S30C Automotive Component S25C Automotive Component

Exotic

Alloy
120 1,500
120 1.2x tool life
No. of Workpieces
1.5x tool life
No. of Workpieces
100 1,500
100 Surface Roughness
No. of Workpieces
Surface Roughness Surface Roughness
No. of Workpieces
80 1,000
80 Surface Roughness
60 1,000
60
Steel
40 500
40
20 500
20
0 0
0 Competitor's
T1000A T1000A Conventional
T1000A
Coated
Competitor's
Carbide 0 Tool
(P10)
Coated Carbide T1000A Conventional
Metal
(P10) Tool
Insert: DCMT070208N-SU (T1000A) Insert: TNGG160404L-FX (T1000A)
Cutting Conditions: c=230m/min, =0.05mm/rev, p=0.3 to 0.7mm, Wet Cutting Conditions: c=80 to 170m/min, =0.10mm/rev, p=0.2mm, Dry
T3000Z
S48C Shaft (Interrupted Cutting) SCr420H Cone Clutch
300 1,000
300
22xxtool life
tool life
1,000
2.3x tool life
Workpieces
No. of Workpieces
2.3x tool life

No.ofofWorkpieces
200
No. of Workpieces
200 Breakage
Breakage 500
100 500
100
No.
0 0
0 T3000Z Competitors
T3000Z Competitors
Product 0 T3000Z Competitors
Product T3000Z Competitors
Product
Product
Insert: CNMG120408N-SX (T3000Z) Insert: WNMG080408N-LU(T3000Z)
Cutting Conditions: c=220m/min, =0.25mm/rev, p=1.8mm, Wet Cutting Conditions: c=200m/min, =0.20mm/rev, p=1.0mm, Wet
SCr420H Clutch Gear (Interrupted Cutting) S45C Machine Component

2,000 500 500
2,000
2x tool life 2.5x tool life 2.5x tool life
No. of Workpieces
No. of Workpieces
No. of Workpieces
2x tool life
No. of Workpieces
400 400
Chipping 300 300
1,000 Chipping
1,000 Breakage Breakage
200 200
100 100
0 0 0
0
T3000Z Competitors
T3000ZT3000Z
Competitors
Competitors
T3000Z
Product Competitors
Product Product
Product
Insert: DNMG150408N-LU (T3000Z) Insert: CPMT090304N-SU (T3000Z)

Cutting Conditions: c=200m/min, =0.3mm/rev, p=0.3 to 0.5mm, Wet Cutting Conditions: c=100m/min, =0.20mm/rev, p=1.0mm, Wet
A16
Steel
m/min
Ma t e r i a l
T1000A
Wo r k
Application Examples (6)

T1500Z

T1500A T3000Z
T1500Z A
Grades
SCM415 Shaft SCM420H Automotive Component S48C Guide
150 10,000
1,500
7.5x tool life
No. of Workpieces
No. of Workpieces
No. of Workpieces
1.9x tool life
2x tool life
Steel
100 1,000
5,000
50 500
0 0
0
Stainless
T1500Z Conventional T1500Z Competitors T1500Z Competitors
Product
Steel
Tool Product
Insert: TNMG160408N-SU (T1500Z) Insert: TNMG160408N-LU (T1500Z) Insert: TPMT090204N-LU (T1500Z)
Cast Iron
Cutting Conditions: c=220m/min, =0.26 to 0.34mm/rev, Cutting Conditions: c=200m/min, =0.15mm/rev, Cutting Conditions: c=162m/min, =0.13mm/rev,
p=0.2 to 0.25mm, Wet p=1.0mm, Wet p=0.55mm, Wet
S45C Sleeve S43C Lower Shaft S43C Machine Component
Exotic
Alloy
2,000
15,000 2,000
No. of Workpieces
No. of Workpieces
No. of Workpieces
10,000 2.4x tool life
1,000
Steel
1,000
5,000
0
0 0 T1500Z Conventional
T1500Z Conventional T1500Z Conventional Tool
Tool Tool
Metal
Insert: DCMT11T304N-LU (T1500Z) Insert: CPGT080208N-SD (T1500Z) Insert: VNMG160408N-FL (T1500Z)
Cutting Conditions: c=230m/min, =0.10mm/rev, Cutting Conditions: c=140m/min, =0.15mm/rev, Cutting Conditions: c=180m/min, =0.2mm/rev, p=0.2
p=0.50mm, Wet p=0.5mm, Wet to 0.9mm, Wet
SAPH440 (Press Material) Piston Component SCMr420H Clutch Component S45C Hub

Roughing
ap=0.30mm
T1500Z
64
110
(400 pcs)

30
70
Finishing
ap=0.02mm T1500Z Conventional Tool
T1500Z Conventional Tool Competitors Product

CriteriaUndulation of Finished Surface CriteriaSurface Properties (Clouding and Exit Burrs) (200 pcs)
InsertDCMT11T308N-FBT1500Z InsertDCMT11T304N-FBT1500Z InsertVBMT160408N-LBT1500Z

Cutting Conditionsvc=360m/minf =0.14mm/rev Cutting Conditionsvc=220m/minf = 0.15 0.12 Cutting Conditionsvc=240m/minf =0.25 to 0.28mm/rev
p=Rough0.30mm Finishing0.02mmWet 0.18mm/rev p=0.25mm Wet p=0.6mmWet
T2000Z
S45C Flange S45C Gear (Interrupted Cutting)
500
500 2x tool life 500
of Workpieces
2x tool life 2x tool life

No. of Workpieces
of Workpieces
500
250 2x tool life
No. of Workpieces
250 250
No.No.
250
0
0 T2000Z Competitors 0
Product
T2000Z Competitors T2000Z Competitors
Product 0 Product
T2000Z Competitors
Insert: DNMG150408N-SU (T2000Z) Insert: TNGG160404R-UM (T2000Z) Product
Cutting Conditions: c=200m/min, =0.28mm/rev, p=1.5mm, Wet Cutting Conditions: c=300m/min, =0.15mm/rev, p=2.0mm, Wet
A17
Material
Work
Stainless Steel M
Stainless Steel
Turning Insert Selection Guide /
Chipbreakers
A Negative Type
mm
Positive Type
mm
EG EM MU
Grades
6.0 4.0
EM EX MU
(MU) SU
3.0 MU
Depth of Cut ( p)
Depth of Cut ( p)
4.0
Steel
GU
LU
2.0
EG EF SU
Stainless
2.0 EX LB LB
Steel
GU LU
1.0
EF
(SU) SU
Cast Iron
0 0.2 0.4 0.6 0 0.2 0.4

f mm/rev
Feed Rate f mm/rev
Feed Rate
Refer to the chapter on Small Tools (page D7) for the Chipbreaker Selection Guide for ground inserts (G Class) inserts.
Exotic
Alloy
Grades
Steel
m/min
200
High Speed/High Efficiency Cutting
AC610M
Metal
vc
150
Cutting Speed
Wide Cutting Range
100
AC6030M Heavy
Interrupted Cutting
AC6040M
50
AC630M
AC530U
Finishing Roughing
Continuous Cutting General Cutting Interrupted Cutting
M
Stainless Steel
Work Material Chipbreaker Grade
Process Depth of Cu amm
p f mm/rev Cutting Speed vm/min
Feed Rate c
SUS405, SUS410L, Finishing EFSU AC610M 0.5-1.5-2.0 0.05-0.15-0.25 170-225-300

Ferritic SUS430, SUS430F, Medium EGEXGU AC6030M 1.0-2.5-4.0 0.10-0.25-0.40 140-180-235
SUS434, SUS447FJ1 Rough EMMU AC6040M 1.5-3.5-6.0 0.20-0.35-0.60 120-150-180
Cr-based
SUS403, SUS410, Finishing EFSU AC6030M 0.5-1.5-2.0 0.05-0.15-0.25 120-175-230
Martensitic SUS420J2,SUS420F, Medium EGEXGU AC6030M 1.0-2.5-4.0 0.10-0.25-0.40 100-140-180
SUS440F Rough EMMU AC6040M 1.5-3.5-6.0 0.20-0.35-0.60 80-120-160
SSU304, SUS304L, Finishing EFSU AC6030M 0.5-1.5-2.0 0.05-0.15-0.25 90-115-140
Austenitic SUS316, SUS316L, Medium EGEXGU AC6030M 1.0-2.5-4.0 0.10-0.25-0.40 70- 90-110
SUS303, SUS321 Rough EMMU AC6040M 1.5-3.5-6.0 0.20-0.35-0.60 50- 75-100
Two-Phase SUS329J1, Finishing EFSU AC6030M 0.5-1.5-2.0 0.05-0.15-0.25 90-115-140
Cr/Ni-
Austenitic/ SUS329J3L, Medium EGEXGU AC6030M 1.0-2.5-4.0 0.10-0.25-0.40 70- 90-110
based Ferritic SSU329J4L Rough EMMU AC6040M 1.5-3.5-6.0 0.20-0.35-0.60 50- 75-100
Deposition SUS630, Finishing EFSU AC6030M 0.5-1.5-2.0 0.05-0.15-0.25 90-115-140
Hardened SUS631, Medium EGEXGU AC6030M 1.0-2.5-4.0 0.10-0.25-0.40 70- 90-110
Structures SUS632J1 Rough EMMU AC6040M 1.5-3.5-6.0 0.20-0.35-0.60 50- 75-100
A18
Stainless Steel
Material
Representative Grades / M
Work
AC610M
AC6030M
AC630M AC6040M
AC530U
Performance Stainless Steel
Grades AC6030M / AC6040M / AC610M /AC630M / AC520U / AC530U

AC6030MEmploys Absotech Platinum, a new CVD coating.The first recommended grade for general machining of stainless steel that drastically reduces the occurrence of abnormal A
damage, which is a problem in stainless steel machining, and achieves long and stable machining thanks to the improved coating strength and excellent adhesion.
Grades
AC6040MEmploys Absotech Bronze, a new PVD coating, and exclusive tough carbide substrate.The first recommended grade for interrupted machining of stainless steel that drastically improves the
reliability in unstable machining thanks to the excellent adhesion and peel-off resistance of the new PVD coating as well as the improved fracture resistance of the exclusive carbide substrate.
AC610MHigh hardness carbide substrate coupled with Super FF Coat. For high efficiency machining with superior wear resistance.
AC630MHigh toughness carbide substrate coupled with Super FF Coat. A general purpose grade with sharp cutting edges for superior stability.
Steel
AC520UTough carbide grade that utilises the high wear resistant Super ZX Coat for excellent stability
AC530UTough grade with long tool life and high efficiency for precision machining of stainless steel and From page D6
Stainless
small components.
Steel
Performance
Cast Iron
AC6030M Cutting Performance
Exotic
0.30
Alloy
Comp.A
CVD M30)
0.25 AC6030M
Flank Wear Width(mm)
Conv. A
0.20
Steel
0.15 Conv. A
0.10
AC6030M
Metal
Comp.A
0.05
CVD
M30
0
10 20 30 40 50 0 500 1,000 1,500 2,000 2,500
Cutting Time (min) No. of Impacts until Breakage
Work MaterialSUS316InsertCNMG120408N-EX Work MaterialSUS316InsertCNMG120408N-GU

Cutting Conditionsvc=200m/min =0.2mm/rev p=2.0mmWet Cutting Conditions vc=100m/min =0.1mm/rev p=1.0mmWet
AC6040M Cutting Performance

0.30
Comp.B
PVD M40)
0.25 AC6040M
Flank Wear Width(mm)
0.20
Conv. B
0.15 Conv. B
0.10
AC6040M Comp.
0.05
PVD
M40
0
10 20 30 40 50 0 1,000 2,000 3,000 4,000 5,000 6,000
Cutting Time (min) No. of Impacts until Breakage
Work MaterialSUS316InsertCNMG120408N-GU Work MaterialSUS316InsertCNMG120408N-GU

Cutting Conditionsvc=150m/min =0.2mm/rev p=2.0mmWet Cutting Conditionsvc=230m/min =0.23mm/rev p= 0.80mmDry
A19
Material
Work
Stainless Steel M
Stainless Steel Application Examples (1)
AC610M
AC6030M
AC630M AC6040M
AC530U
A AC6030M
Grades
SCS13 Valve Ball SUS304 Joint Component SUS304 Shaft

Achieves stable, 2 times longer tool life in
interrupted machining of cast steel.
M
M M
IN485
IN485 IN485 4 4
Enables roughing to finishing from hexagonal bars
4
Achieves 2 times longer tool life thanks
with one grade and achieves 3 times longer tool life. to excellent wear resistance.
2 500 500 500
2 2 6 6
Steel
6
2 x tool
No. of Workpieces
No. of Workpieces
No. of Workpieces
2 x tool life
No. of Workpieces
No. of Workpieces
No. of Workpieces
2 x tool life
No. of Workpieces
No. of Workpieces
No. of Workpieces
life 2 x tool life
400
3 x tool life
400
3 x tool life
400
3 x tool life 2 x tool life 2 x tool life
300 300 300 4 4 4
1 1 1
200 200 200
2 2 2
100 100 100
Stainless
0 0 0 0 0 0 0 0 0
Steel
AC6030M Comp. M30AC6030M Comp. M30AC6030M Comp. M30

AC6030M Comp. M30AC6030M Comp. M30 AC6030M Comp. M30
InsertCNMG120412N-EMAC6030M
Cutting Conditionsvc=100m/min1,200
1,200
=0.30 to 0.35mm/rev
MIN485
M M
IN485 IN485
InsertCNMG120412N-GUAC6030M
4 4
Cutting Conditionsv =50 to 75m/min =0.16mm/rev
4
InsertWNMG080408N-EXAC6030M
Cutting Conditionsv =60 to 70m/min =0.32mm/rev
1,200
2 2 2 80 80 80
2 x tool1,000 2 x tool lifec = 70c
No. of Workpieces
2 x tool70life 70
No. of Workpieces
2 x 1,000
No. of Workpieces
2 x tool life
No. of Workpieces
No. of Workpieces
2 x tool life
No. of Workpieces
No. of Workpieces
life
No. of Workpieces
1,000 tool life
No. of Workpieces
Cast Iron
p=2.5mmWet
800
p 2.0mmWet
60 1.4x tool 60
lifep=3.0mmWet
1.4x tool60 life 1.4x tool life
800 800 50 50 500
2 2 50 2 500 500
600 600 6 6
40 600
40
6
2 x tool life
No. of Workpieces
No. of Workpieces
No. of Workpieces
40 1
2 x tool life400 2 x 400
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
1 1
400 400 3 x tool life 3 x tool life 3 x tool30life 2 x tool life30 2 x tool life30 2 x tool life tool life 400 400
300 204 20 20
200 300 300 4 4
M
IN485 4
200
M IN485
M 4 4
IN485
200
1 1 1 10 10 10
0 0 0 2000 200 0 200 0 0 0 0
SUS430 Motorcycle Component SCS11 Pump Part SUS304 Shaft AC6030M Comp. M30AC6030M Comp. M30 AC6030M Comp. M30
100
AC6030M Comp. M30AC6030M Comp. M30 AC6030M Comp.
100 100
2 M30 AC6030M Comp. M30 2 AC6030M Comp. M30 2 AC6030M Comp. M30
Exotic
Alloy
Provides stable machined surface quality and0 achieves 2 times

2 AC6030M Comp. M30
0 Provides
2 AC6030M Comp. M30
0 2.5 times 0 efficiency (V
500 AC6030M Comp.500 M30c=60:
0 100m/min.0
AC6030M Comp.500 Achieves
0 1.4
AC6030M times 0 longer tool
0 life thanks
2 AC6030M Comp. M30 M30 AC6030M Comp. M30
6
Comp. M30AC6030M
6
Comp. M30AC6030M Comp. M30
6
longer tool life thanks to excellent adhesion resistance.2 x tool life
No. of Workpieces
No. of Workpieces
No. of Workpieces
f=0.2:
2 x tool life 0.3mm/rev) lifeand 2 times 400longer tool 400 life. to excellent wear resistance.
No. of Workpieces
No. of Workpieces
No. of Workpieces
2 x tool
No. of Workpieces
No. of Workpieces
No. of Workpieces
400
3 x tool life 2 x tool life 2 x tool life 2 x tool life 3 x tool life 3 x tool life
4 4 4 300 300 300
2 x toolG
G 2 x toolG 2 x tool life IN485
life IN485
life IN485 4 4 4
1
1,200 1
1,200 80 1
1,200
80 80 2
200 2 2
200 200
No. of Workpieces
2 x tool life 70
No. of Workpieces
No. of Workpieces
No. of Workpieces
2 x tool life 2 x tool life 70 70
No. of Workpieces
No. of Workpieces
1,000 2
No. of Workpieces
1,000 1,000 2 2
No. of Workpieces
No. of Workpieces
1.4x tool life

Steel
800 800 800

100 100 100 60 60 1.4x tool 60 life 1.4x tool life
50 50 50
0
600 0 0 0 0 0 0
40 M30 0 0
AC6030M Comp.600 M30AC6030M Comp.10
600
M30AC6030M Comp. M301 AC6030M Comp. 1
M30AC6030M Comp. 1
M30 AC6030M 150
Comp. AC6030M Comp. 40 M30AC6030M Comp. 40
M30AC6030M Comp. M30
10
400 10
400 400 50
2.7x tool 50life 2.7x tool life50 2.7x tool
30 life 150 30 15030
1.6x tool life
2.6x tool200 2.6x tool 200 2.6x tool40life 20 1.6x tool120 1.6x tool120 life
M
IN485 4 4 4
20 20
No. of Workpieces
No. of Workpieces
No. of Workpieces
life
MIN485
life8
No. of Workpieces
No. of Workpieces
No. of Workpieces
M
IN485
life8
No. of Workpieces
No. of Workpieces
No. of Workpieces
8
200 40 40 120
10 10 10
0
6 60 60 0
30 30 0 30
0 900 90 0 90 0
1,200 AC6030M Comp. M30 AC6030M Comp.
1,200 1,200 M30 AC6030M Comp. AC6030M Comp. M30 80 AC6030M Comp. M30
2 M30 2 AC6030M Comp. M30 2 AC6030M Comp. M30 80 AC6030M Comp. 80 M30 AC6030M Comp. M30
Metal
2 x 1,000 2 x tool1,000
No. of Workpieces
life 4 2 x tool20life 2 x tool life20 2 x tool life20 2 x tool70 60

No. of Workpieces
No. of Workpieces
No. of Workpieces
tool life4 60
70
No. of Workpieces
70
No. of Workpieces
4
1,000 60
No. of Workpieces
No. of Workpieces
No. of Workpieces
life
800 2 500 10
60 1.4x tool60 life 1.4x tool 30 life
60 1.4x tool life
2 800 2 800 10 500 10 500 30 30
InsertCNMG120404N-EFAC6030M 2 InsertCNMG120408N-EGAC6030M
2 InsertCNMG120408N-GUAC6030M
50 6 50 6 50 6
2
No. of Workpieces
No. of Workpieces
No. of Workpieces
2
No. of Workpieces
No. of Workpieces
No. of Workpieces
2 x toolc=life10100m/min
No. of Workpieces
No. of Workpieces
No. of Workpieces
600 x tool life
600 x tool life 40 2 x tool life 0c=160m/min
Cutting Conditionsvc=120m/min 0=0.10mm/rev 0 600
Cutting0Conditionsv 400
x tool=life0.3mm/rev
400 1
0 0 40 2 x tool life 0=0.25mm/rev
40
2 x tool life
AC6040M 3Comp.
1
400 AC6040M Comp. 400 M30AC6040M Comp.400 M30AC6040M Comp. M30 3 x tool 400
M30AC6040M Comp. M30 AC6040M3Comp.
life Cutting
x tool30
0 Conditionsv
lifeM30
AC6040M Comp.30 M30AC6040M Comp. 30 M30 AC6040M Comp. M30
p=0.8 to 1.5mmWet p=0.5mmWet300
300 300 204 20 4 p=3.0mmWet 20 4
1
200 1 1
GIN485 4 4 4
200 200
G
G
IN485
IN485
200 10 10 10
200 200
0 0 0 0 0 0 02 0
2 0
2
AC6030M Comp.50 M30AC6030M Comp.50 M30 AC6030M Comp.
100 AC6030M Comp.
M30 100 10 AC6030M Comp.100
M30 M30 AC6030M Comp. M30
10 AC6030M Comp.10 M30AC6030M Comp. 10 M30 AC6030M Comp. M30
50 10 10
1.6x tool 40
life0 1.6x tool life 1.6x tool0life
400
AC6040M
0
No. of Workpieces
400 0 8
0 0 No. of Workpieces 8
0
No. of Workpieces
No. of Workpieces
8 8
No. of Workpieces
No. of Workpieces
AC6030M Comp. M30AC6030M Comp. M30AC6030M Comp.8 M30

AC6030M Comp. M30AC6030M2Comp. M30 AC6030M Comp.8M30
2 x tool life AC6030M1.3Comp. x tool lifeM30AC6030M1.3Comp.
x tool life AC6030M1.3Comp.
M30
10 2 x tool life x tool life x tool lifeM30
506
30 10
30 30
10 2.7 50
x tool life6
2.7x tool life506 2.7x150
tool6life
1.6x tool life
150
6 6
150
2.6x tool life208 2.6x tool life 2.6x tool 1.6x tool life4 1.6x tool life
No. of Workpieces
No. of Workpieces
No. of Workpieces
SCS14 Flange SUS304 SCS14

40 life
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
8 20 4 120
20 8
Nipple
4 40
4 40 4
Valve
120
4
Joint120
GIN485
G 4 4 4
IN485
G
IN485
1,200
6
10 1,20010 6 1,200 10 6 3022 30 2 2
30 9080 2 90
80 2 90
80 2
2 2
2 x 1,000 2 x tool1,000 2 x tool life20tool 2 x tool6070
Achieves 2.6 times longer tool life thanks

40 to excellent Achieves 2.7 2 times longer life 2thanks Achieves 1.61.4xtimes 70 longer tool 0 life thanks
70
1,000 tool life0

No. of Workpieces
life 0 x 20
tool0life
No. of Workpieces
x tool life20
No. of Workpieces
0 life
4 4
M30AC6040M Comp. M30
0
AC6040M Comp. M30AC6040M Comp. M30 AC6040M Comp.
60 0 tool 60
60 0
life 1.4 x tool 60
life
60 1.4x tool life
M30 AC6040M Comp. M30
800 AC6040M Comp. 800 M30AC6040M Comp.800 50M30 AC6040M Comp.50 M30AC6040M Comp. 50
fracture resistance. 2 2 to excellent 2 adhesion
10 resistance. 10 10 to excellent
30 crater 30 wear resistance. 30
600 600 600 1 1 1 40 40 40
0 0 0 0 0 0 0
30 30 0 30 0
400
10 AC6040M Comp.400 M30 AC6040M Comp.400
10 10 50 M30 AC6040M2.7 50 50 150 AC6040M Comp.150 150
M30AC6040M Comp. Comp. life AC6040M2.7
x tool M30 Comp. M30 AC6040M2.7
x tool life Comp.
x tool
20life M30 20 AC6040M Comp. 20
M30 M30 AC6040M Comp. M30
200 2.6x tool200
life8 2.6x tool 200 2.6x tool40life 1.6x tool120life 1.6x tool120life 1.6x tool life
No. of Workpieces
No. of Workpieces
life8
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
8 40 40 12010 10 10
0 0 0 0 0 0 0 0 0
6 AC6030M Comp. 6 M30AC6030M Comp. M30 6 AC6030M Comp.30 M30 AC6030M Comp.30 M30AC6030M Comp. 30 M30 AC6030M Comp. 90M30 AC6030M Comp.90 M30AC6030M Comp. 90 M30 AC6030M Comp. M30
50 50 50 10 10 10 10 10 10
4 20 60
1.6x tool life404 1.6x tool life 4
1.6x tool8 life 20 20 60 60
No. of Workpieces
No. of Workpieces
No. of Workpieces
40 8
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
2 40 10 8 8 30 8 8
30
2 2
6
2 x tool life 10
2 x tool life
10
2 x tool 6
life 1.3 30
x tool life 1.3 30
x tool life 1.3x tool life
0 30 30 0 6 6 0 6 6
0 0 0 0 0 0
20 AC6040M Comp.20 M30AC6040M Comp.20 M30AC6040M Comp. 4 M30 AC6040M Comp. M30 4 AC6040M Comp. M30 4 AC6040M Comp. 4 M30 AC6040M Comp. M30 4 AC6040M Comp. M30 4 AC6040M Comp. M30
InsertCNMG120408N-GUAC6040M 0 0
GIN485
G
InsertCNMG120408N-GUAC6040M
0 0
10
4 4 4
IN485
G
IN485 0 0 InsertWNMG080408N-EXAC6040M
0 0
10
0
10 2 2 2 2 2 2
50 AC6040M Comp.50 M30AC6040M Comp.50 10 AC6040M Comp. M30 10 AC6040M Comp. 10 10 AC6040M Comp. M30 10 AC6040M Comp. 10
Cutting Conditionsvc=200 to 360m/min =0.12mm/rev M30AC6040M Comp. = M30 M30 AC6040MCutting
Comp. M30 M30 AC6040M Comp. M30
1.6x tool 40
life Cutting
1.6 1.6x tool8clife 150m/min =80.15mm/rev 8
x tool life Conditionsv Conditionsvc=130 to 160m/min =0.10mm/rev
No. of Workpieces
No. of Workpieces
No. of Workpieces
40 8
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
40 8 8
p=0.4mmWet10 =
50p 1.5mmWet 2 x tool life 1.3x tool lifep=0.7mmWet 1.3x tool150 1.3x tool life
30
10
30
10
30
150
6 2.7x tool 50
life6 2 x xtooltoollifelife506
2.7 2 x xtooltoollife6life
2.7 150
6
life
6
2.6x tool life8 2.6x tool life8 2.6x tool40life 1.6x tool120
life 1.6x tool120
life 1.6x tool life
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
8 40 40 120
20 20 20 4 4 4 4 4 4
6 6 6 30 30 30 90 90 90
10 10 10 2 2 2 2 2 2
4 4 4 20 20 20 60 60 60
0 0 0 0 0 0 0 0 0
SCS13 Flange Joint Component 2 AC6040M Comp. M30 2 AC6040M Comp. M30 2 AC6040M Comp. 10 M30 AC6040M Comp.10
SCS13 Coupling
M30AC6040M Comp. 10 M30 AC6040M Comp. 30M30 AC6040M Comp.30 M30AC6040M Comp. 30 M30 AC6040M Comp. M30 SUS14 Valve Flange
0 0 0 0 0 0 0 0 0
AC6040M 1.6
Provides stable machined surfaces and achieves Achieves
Comp. M30AC6040M 2 times longer
Comp. M30AC6040M AC6040M
tool lifeComp.
Comp. M30 thanks to excellent
M30AC6040M Achieves
Comp. M30 AC6040M AC6040M
Comp. M30 over 1.3
Comp. times Comp.
M30AC6040M longer stableComp.
M30 AC6040M toolM30
times longer tool life thanks to excellent wear resistance. fracture resistance. life thanks to excellent fracture resistance.
50 50 50 10 10 10 10 10 10
1.6x tool40
life 1.6x tool life40 1.6x tool8life
No. of Workpieces
No. of Workpieces
No. of Workpieces
40 8
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
8 8 8 8
30 6
2 x tool life 2 x tool life 2 x tool life6 1.3x tool life 1.3x tool life6 1.3x tool life
30 30 6 6 6
20 20 20 4 4 4 4 4 4
10 10 10 2 2 2 2 2 2
0 0 0 0 0 0 0 0 0
InsertWNMG080408N-EXAC6040M InsertCNMG120408N-EGAC6040M InsertWNMG080408N-GUAC6040M

Cutting Conditionsvc=140 to 200m/min =0.08mm/rev Cutting Conditionsvc=70 to 180m/min =0.14mm/rev Cutting Conditionsvc=180 to 340m/min =0.15mm/rev
p=0.5mmWet p=2.5mmWet p=0.4mm4passWet
A20
Stainless Steel
Material
M
Work
AC610M

AC6030M
AC630M AC6040M Stainless Steel
AC530U
AC610M A
Grades
SUS304 Arbour SUS410 Sleeve
AC610M has good wear resistance 100 AC610M features superior wear resistance 2020
100
with 2x tool life of competitor's. 2x tool life compared to competitor's with 2x tool life. 2x2tool
x tool
life life
2x tool life
No. of Workpieces
No. of Workpieces
Cutting Time (min)
Cutting Time (min)
Steel
50 10
50 10
0 0
AC610M Comp. M10 AC610M Comp. M10
Stainless
0 0
Steel
InsertDNMG150408N-EXAC610M InsertDNMG150408N-GUAC610M
Cutting Conditionsvc=210m/min =0.3mm/rev p=2.0mmWet Cutting Conditionsvc=215m/min =0.35mm/rev p=0.85mmWet
Cast Iron
AC630M
SUS304 Machine Component SUS316L Automotive Component
Exotic
Alloy
AC630M enables stable cutting without breakages with 1.5x AC630M enables stable cutting even in light interrupted cutting with
the tool life of competitor's grade. 3 3 2x the tool life of competitor's grade. 20 20
1.5
1.5xxtool
toollifelife 2x tool life 2x tool life
No. of Workpieces
No. of Workpieces
No. of Workpieces
No. of Workpieces
Steel
2
2
10
1 10
1
0 0
AC630M Comp. M10
Metal
AC630M Comp. M30
0 0
InsertDNMG150408N-EXAC630M InsertDNMG150408N-GUAC630M
Cutting Conditionsvc=130m/min =0.4mm/rev p=0.5mmWet Cutting Conditionsvc=150m/min =0.15mm/rev p=1.6mmWet
AC520U
SUS304 Machine Component Grooving SUS304 Measuring Component
8
2.7x tool life Enables stable machining without chattering thanks to
No. of Workpieces
8
2.7x tool life excellent chip control performance and a high rigidity holder.
No. of Workpieces
30
4
4
2
00
AC520U Comp. M30
AC520U Comp. M30
InsertCNMG120408N-EXAC520U InsertGCM N3002-GGAC520U ToolholderGNDL R2525M-320

Cutting Conditionsvc=150m/min =0.2mm/rev p=2.0mmWet Cutting Conditionsvc=60m/min =0.025mm/rev p=2.0mmWetCutting edge3mm
AC530U
SUS416 Pulley Shaft Cutting Off Round Hollow SUS303 Pipe
3,000 Enables stable machining thanks to superior cutting
No. of Workpieces
3,000 2,500 1.8xperformance

tool life
and excellent chip control.
No. of Workpieces
2,500 2,000 1.8x tool life

2,000
1,500
35
40
1,500
1,000
1,000
500 500
0 0
AC530UAC530U
Conventional Tool Conventional Tool
InsertBTR3515AC530U InsertGCMR2002-CG-05AC530U ToolholderGNDL R2020K-220

Cutting Conditions c=60 to 90m/min =0.04mm/rev p=1.5 to 2.5mmWet Cutting Conditionsvc=140m/min(n=1,000rpm)f =0.03mm/revWetCutting edge2mm
A21
Material
Work
Cast Iron K
Cast Iron
Chipbreakers
A Negative Type Positive Type

Grades
mm mm
Roughing
Roughing
Breakers No
6.0 6.0
Depth of Cut (ap)
Large
Large
Breakers
Depth of Cut (ap)

GZ No MU
GZ Breakers No Breakers
4.0 4.0
Finishing Medium Cutting
Finishing Medium Cutting

GZ No
Steel
UZ UX
Depth of Cut
Depth of Cut
2.0 2.0 MU MU
UZ
Stainless
UZ (Sharper Edge and Low Cutting Force)

Steel
0 0.2 0.4 0.6 Sharp Edge Strong Edge 0 0.2 0.4 0.6 Sharp Edge Strong Edge

Cast Iron
Grades
Coated SUMIBORON SUMIBORON SUMIBORON SUMIBORON SUMIBORON
BNC500 BN500 BN7000 BN700 BNS800 Page L18
Exotic
Alloy
FC (Grey Cast Iron) FCD (Ductile Cast Iron)

m/min m/min
2,000
Steel
500
1,000 High Speed

Continuous Cutting
BN7000
AC405K
Cutting Speed (vc)
Cutting Speed (vc)

Metal
High Speed BNS800 300 Continuous Cutting
500 Continuous Cutting

BNC500 AC415K
AC405K
200
300
Continuous Cutting
Mill-Scaled
AC415K
Mill-Scaled
200 Work/Interrupted Cutting
Work/Interrupted Cutting
AC420K BN7000 AC420K

BN500
100
AC820P
100
AC820P
Finishing Roughing Finishing Roughing
K
Cast Iron
Cutting FC (Grey Cast Iron)Min. - Optimum - Max. FCD (Ductile Cast Iron)Min. - Optimum - Max.
Application Chipbreakers Grades
Process Feed Rate mm/rev Cutting Speed m/min
c Feed Rate mm/rev Cutting Speed m/min
c
High Speed Continuous to General No BN7000 0.1-0.2-0.5 500-1,500-2,000 0.1-0.20-0.4 80-150-200
Cutting Continuous No BNC500 0.1-0.20-0.4 200-350-500
Continuous UZ AC405K 0.1-0.25-0.4 230-400-570 0.1-0.25-0.4 170-350-500
Finishing General UZ AC415K 0.1-0.25-0.4 200-350-500 0.1-0.25-0.4 150-300-450
Interrupted GZ AC415K 0.1-0.30-0.5 150-275-400 0.1-0.30-0.5 150-250-350
Light Continuous GZ AC405K 0.1-0.30-0.5 170-315-460 0.1-0.30-0.5 170-285-400
Interrupted General GZ AC415K 0.1-0.30-0.5 150-275-400 0.1-0.30-0.5 150-250-350
Medium Interrupted GZ AC420K 0.1-0.30-0.5 100-200-300 0.1-0.30-0.5 80-150-220
Roughing Continuous GZ AC415K 0.1-0.30-0.5 150-275-400 0.1-0.30-0.5 150-250-350
(Mill-Scaled General GZ AC420K 0.1-0.30-0.5 100-200-300 0.1-0.30-0.5 80-150-220
Work) Interrupted No AC420K 0.2-0.35-0.6 100-175-250 0.2-0.35-0.6 80-130-180
A22
Cast Iron
Material
K
Work
BN7000
(BN700)
BNS800
AC405K
AC415K Cast Iron

AC420K
BNC500
(BN500) AC820P
High Speed Continuous Cutting General Purpose Mill-Scaled Work/Interrupted Cutting

Grades AC405K / AC415K / AC420K
AC405KSuitable for high-speed continuous cutting. Excellent resistance to wear and plastic deformation. A
AC415KFirst recommended grade for cast iron turning. Provides stability and long tool life in a wide range of processes.
Grades
AC420KSuperior fracture resistance provides excellent stability in interrupted unstable cutting and when cutting mill-scaled work.
Improvements to super FF-TiCN coating grain and hardness provide significantly improved wear resistance.
Newly developed stress control technology enhances micro-grained Alumina (FF-Al2O3) coating for superior reliability.
Steel
Coating
Stainless
Coating stress control technology reduces abnormal
Steel
Structure
Micro-grained Alumina
Micro-grained Alumina FF-Al
FF-Al O 2O3 damage caused by chipping.
AluminaFF-Al2O3
2 3
Micro-grained
Micro-grained Alumina FF-Al2Oadhesion
Improved 3
Improved adhesion and peel-off
and peel-off
Chipping
Chipping
Chipping
Improved adhesion and peel-off
resistance.
Improved adhesion resistance.
and peel-off
resistance. Chipping
Cast Iron
resistance.
Super FF-TiCN
Ultra-fine grained, ultra-hard TiCN coating
Super FF-TiCN
Super FF-TiCN
increases wear resistance 1.5 times.
Exotic
Alloy
Super FF-TiCN increases wear resistance 1.5 times.
increases wear resistance 1.5 times.
Ultra-fine grained, ultra-hard TiCN coating AC400K Series Conventional
increases wear resistance 1.5 times. Coating Coating
Steel
AC405K/AC415K Wear Resistance AC415K Chipping Resistance
Metal
600600 10,000
10,000
Number of Impacts Until Chipping Occurs
Number of Impacts Until Chipping Occurs
AC405K
AC405K Chipping
ChippingResistance
Resistance
500500
AC415K
AC415K Improved1.5
Improved 1.5Times
Times
8,000
8,000
Competitors
Competitors
400400 Product AK05
Product AK05
Competitors
Competitors

Cutting Speed
Cutting Speed
Product BK10
Product BK10
6,000
6,000
300300

4,000
4,000
200200
2,000
2,000
100
100 00
1 1 3 3 55 1010 3030 Conventional Competitors
Competitors
AC415K Conventional
AC415K
Flank
Flank Wear
Wear Width
Width (Vb)
(Vb) = Cutting
= Cutting Time
Time Until
Until 0.3mm
0.3mm (min)
(min) Tool Product CK10
Tool Product CK10
Work MaterialFCD450(Round Bar)InsertCNMG120408N-GZ Work MaterialFCD450InsertCNMG120408N-GZ
Cutting Conditions c=200 to 400m/min =0.30mm/rev p=1.5mmWet Cutting Conditions c=300m/min =0.25mm/rev p=1.5mmWet
AC420K Fracture Resistance
FCD450 Grooved (Heavy Interrupted Acceleration Test) Edge Wear Comparison (After 150 s)
AC420K
Competitors
Product D
K15
Competitors Great Improvements AC420K Competitors Product DK15 Competitors Product EK20
Product E In Fracture Resistance
K20 Work MaterialFCD450ToolholderPCLNR2525-43InsertCNMG120408N-GZ
100 150 200 300 Cutting Conditions c=350m/min =0.25mm/rev p=1.5mmWet
Tool Life sec
A23
Material
Work
Cast Iron K
BN7000
(BN700)
BNS800

AC405K
Cast Iron AC415K

AC420K
BNC500
(BN500) AC820P
AC405K
A FC200 Compressor Component (Pulley)
AC405K achieves 1.5 times longer tool life through improved wear
FCD650 Ring
Thanks to reduced chipping and improved wear resistance,
Grades
resistance. AC405K eliminates problems with unstable tool life and

achieves 2.5 times longer stable tool life.
120 150
2
No. of Workpieces
1.5x tool life
No. of Workpieces
120 120
Steel
150
1.5x tool life
No. of Workpieces
2.5x tool life
No. of Workpieces
80
80 120
90
90
Stainless
40 60 60
Steel
40 30
0
30
0
AC405K Competitors AC405K Competitors
Product K05
0 0
Cast Iron
Product K05
AC405K Competitors AC405K Co
Insert: CNMG120412N-GZ (AC405K) Product K05
Insert: WNMG080408N-UZ (AC405K)
Pr
Cutting Conditions: vc=500m/min, f=0.25mm/rev, Up to p= to 2.0mm, Dry Cutting Conditions: vc=340m/min, f=0.3mm/rev, p=0.2mm, Wet
Exotic
Alloy
FCD700 Input Shaft FCD450 Sleeve

Steel
Thanks to reduced chipping and improved wear resistance, Excellent wear resistance achieves 1.5 times longer tool life in
AC405K achieves 1.8 times longer tool life. continuous hole finishing applications.
The number of tool compensations required has also been
halved.
350
Metal
No. of Workpieces
150 300
150 350
No. of Workpieces
250
No. of Workpieces
No. of Workpieces
300
1.8x tool120
120 1.5x tool life
90
life
1.8x tool life 250
200
200
60
90 150 150
30 60
100 100
50
0 0 50
AC405K Competitors
30 AC405K Competitors
Product K10 Product K05 0
0 AC405K
Insert: DNMG150408N-UZ (AC405K)
Cutting Conditions: vc=200m/min, f=0.45mm/rev, p=0.25 to 0.40mm, Wet
AC405K Competitors
Insert: CNMG120408N-UZ (AC405K)
Cutting Conditions: vc=300m/min, f=0.20mm/rev, p=0.5mm, Wet
Product K10
AC415K
FC200 Brake Disc FCD450 Differential Case
AC415K achieves 1.4 times longer tool life through improved wear Thanks to reduced chipping and improved wear resistance,
resistance. AC415K eliminates problems with unstable tool life and
achieves 1.6 times longer tool life.
80 40
No. of Workpieces
No. of Workpieces
80 40
60 1.4x tool life 30
No. of Workpieces
No. of Workpieces
60 1.4x tool life 30

1.6x tool life
40 40 20
20
20 10
20 10
0 0
0 K10
Product Product K10 0
AC415K Competitors AC415K
Insert: WNMA080412 (AC415K) Product K10
Insert: CNMG120408N-GZ (AC415K)
Cutting Conditions: vc=450m/min, f=0.25mm/rev, p= Up to 1.5mm, Dry Cutting Conditions: vc=240m/min, f=0.3mm/rev, p=2.0 to 3.0mm, Wet
A24
Cast Iron
Material
K
Work
BN7000
(BN700)
BNS800
AC405K
BNC500
(BN500)
AC415K
AC420K
AC820P
Application Examples (2) Cast Iron
AC415K
FCD500 Hub
AC415K delivers 2 times longer tool life in light interrupted cutting of
FC250 Pressure Plate
Reduces occurrence of sudden breakages and achieves 1.8
A
Grades
mill-scaled work thanks to improved chipping and wear resistance. times longer stable tool life in heavy interrupted cutting.
120 20
No. of Workpieces
2x tool life
No. of Workpieces
Steel
120 20
290
15
No. of Workpieces
x tool life
No. of Workpieces
90 15 1.8x tool life
60 60 10
10
Stainless
Steel
5
30
30 5
0 0
Product K100
Cast Iron
0 K10
Product
AC415K Competitors AC41
Insert: CNMA120408 (AC415K) Product K10
Insert: WNMA080412 (AC415K)
Cutting Conditions: vc=230m/min, f=0.2 to 0.3mm/rev, p=1.5 to 2.0mm, Wet Cutting Conditions: vc=230m/min, f=0.30mm/rev, p=1.5 to 2.5mm, Dry
Exotic
Alloy
AC420K
Steel
FCD700 Cam Shaft FCD450 Drive Sprocket
AC420K delivers 2 times longer tool life when cutting hardened AC420K delivers 2 times longer stable tool life in unstable
steel and mill-scaled work. machining of mill-scaled work.
Metal
30
2
of Workpieces
300 300 30
Stable tool life

2x tool life
No. of Workpieces
2x tool life 202x tool life

No. of Workpieces
No. of Workpieces
tool life
200 20
200
No. Stable
Unstable tool life

100 10 10
0 100
AC420K Competitors
0
AC420K Competitors
Product K15 0 K15
Product
AC420K Co
Insert: WNMA080408 (AC420K) 0 Insert: WNMA080412 (AC420K) Pr
Cutting Conditions: vc=100 to 250m/min, f=0.15 to 0.30mm/rev, p=1.0mm, Wet AC420K Competitors
Cutting Conditions: vc=200m/min, f=0.32mm/rev, p=3.0mm, Wet
Product K15
FCD500 Shaft FCD450 Differential Case

AC420K delivers 1.3 times longer stable tool life in heavy Reduces occurrence of sudden breakages and achieves 1.7
interrupted cutting. times longer stable tool life in heavy interrupted cutting.
200 40
No. of Workpieces
No. of Workpieces
200 40 30
1.3x tool life
No. of Workpieces
No. of Workpieces
1.3x tool life 30 1.7x tool life

100 20
100 20
10 10
0 0
0Product K15 0
AC420K Competitors
Product K20
AC420K
Insert: DNMG150412N-GZ (AC420K) Product K15
Insert: CNMA120408 (AC420K)
Cutting Conditions: vc=100 to 270m/min, f=0.15 to 0.40mm/rev, p=1.5mm, Wet Cutting Conditions: vc=250m/min, f=0.30mm/rev, p=2.0 to 3.0mm, Wet
A25
Material
Work
Exotic Alloy S
Exotic Alloy
Chipbreakers
A Negative Type
mm
6
MU
Grades
EG
Cutting Speed (ap)

4
EG UP
Steel
MU
EX
UP
EX
2
Stainless
EF
Steel
SU
SU
0 0.1 0.2 0.3 0.4

Cast Iron
Feed Rate mm/rev EF
Grades
Exotic
Alloy
SUMIBORON
BN7000 PageL21
m/min
400
Steel
Ceramic Grade for High Speed, Medium to Rough Cutting
WX120
Cutting Speed
200 CBN Grade for

High Speed Finishing
100
BN7000 Coating Grade
Coating Grade for
Medium to Rough
Metal
for Finishing to Rough Cutting Carbide Grade Cutting
(vc) 50
AC510U / EH510 AC520U
Carbide Grade
EH520
10
0
Finishing Roughing
S
Exotic Alloy

Work Material Chipbreakers Grades
Process Depth of Cut mm
c
Finishing EFSU AC510U 0.2-0.5-1.5 0.1-0.12-0.2 50-60-90

Heat-Resistant Alloy

Light EX AC510U 0.5-1.0-3.0 0.1-0.20-0.3 40-50-80
Ni-based Material
Fe-based Material
Medium EG AC510U 0.5-2.0-4.0 0.15-0.25-0.3 40-50-80
Co-based Material
Rough MU AC520U 1.0-2.0-4.0 0.2-0.25-0.35 30-45-60
Finishing EFSU
EH510 0.2-0.5-1.5 0.1-0.15-0.2 50-65-80
(AC510U)
Titanium Alloy Light EX AC510U 0.5-1.0-2.5 0.1-0.20-0.25 40-55-70
Pure Titanium99.5
+ Alloy Medium EG
EH510
(AC510U)
0.5-2.0-3.5 0.15-0.25-0.3 40-55-70
Rough MU AC520U 1.0-2.0-3.5 0.2-0.25-0.3 30-40-50
A26
Exotic Alloy
Material
Representative Grades /Performance/ S
Work
WX120
BN7000
(BN700)
AC510U/EH510
AC520U
EH520
Application Examples Exotic Alloy
Grades AC510U / AC520U / EH510 / EH520

PVD (Super ZX Coat) grade with excellent wear and thermal resistance. Carbides with excellent thermal, wear, and
fracture resistance for use with titanium alloys.
A
Grades
AC510UExcellent sharpness and reliability. A general purpose grade EH510General purpose grade for titanium machining that features excellent
suitable for a wide range of applications from roughing to finishing. wear and thermal resistance. For applications from roughing to finishing.
EH520Tough grade for titanium machining with excellent fracture and thermal
AC520UExcellent fracture resistance. A tough grade that is perfect resistance. Perfect for interrupted cutting and mill-scaled work.
for heavy interrupted cutting and mill-scaled work.
Steel
AC510U Cutting Performance AC520U Cutting Performance
Turning of Thermal Resistant (Ni-based) Alloys Turning of Thermal Resistant (Fe-based) Alloys
Stainless
0.30 Comp. A Half the wear of competitor's grade with 2x tool life! 0.25 Stable turning with no notch wear!
Steel

Comp. B
0.25
0.20
0.20
0.15
0.15
AC510U
0.10
Cast Iron
0.10 AC520U
0.05 0.05
0
0 5 10 15 20
AC510U Comp. A 0 AC520U Comp.B
0 5 10 15 20
Cutting Time (min) Cutting Time (min)
Exotic
Alloy
Work Material: Inconel 718 (45HRC) Work Material: Heat resistant ferrous alloy
Insert: CNMG120408N-EX (AC510U) Insert: CNMG120408N-MU (AC520U)
Cutting Conditions: vc=80m/min f =0.12mm/rev p=0.8mm Wet Cutting Conditions: vc=40m/min f =0.2mm/rev p=2.0mm Wet
Steel
AC510U/EH510
Inconel 718 Shaft Component Titanium Ti-6Al-4V 15
Metal
10 1.4x tool life
Cutting Time (min)

15
of Workpieces
10 1.4x tool life 2x tool life

Workpieces
Cutting Time (min)

10 2x tool life
10
55
No.of
No.
0 0
0 AC510U Competitor 0 EH510
Stable, long tool life with no breakages.EG TypeAC510U
Chipbreaker Competitor Tool life doubled with reduced crater wear. EH510
Comp. Chipbreaker
EG Type Chipbreaker forComp. Chipbreaker
Exotic Alloys
Small chips. EG Type Chipbreaker Now with drastically improved chip control. EG Type Chipbreaker for Exotic Alloys
Insert: CNMG120408N-EG(AC510U) Insert: CNMG120412N-EG EH510
Cutting Conditions: vc=45m/min f=0.23mm/rev p=2mm Wet Cutting Conditions: vc=65m/min f=0.2mm/rev p=2.5mm Wet
Inconel 718 Pin 30 Inconel 718 Shaft Component

2x tool life
No. of Workpieces
30
2x tool life
No. of Workpieces
1515 AC510U Conv

EF Type Chipbreaker Chip
0
AC510U
AC510U Conventional
Conventional
Achieving 1.3x higher efficiency and stable tool life with cutting
0 AC510U Competitor EFEFType
Type Chipbreaker Chipbreaker
Chipbreaker Chipbreaker
AC510U Competitor Drastically improved chip control.
EX Type Chipbreaker
speeds of 40m/min as compared to 30m/min for conventional grades. EX Type Chipbreaker Eliminate final polishing process without damaging work.
Insert: CNMG120408N-EX(AC510U) Insert: CNMG120408N-EF(AC510U)
Cutting Conditions: vc=40m/min f =0.25mm/rev p=2.0mm Wet Cutting Conditions: vc=45m/min f=0.1mm/rev p=0.25mm Wet
AC520U
Inconel 718 Machine Component 10 Stellite Machine Component 2
10 2x tool life 2x tool life
No. of Workpieces
No. of Workpieces
2x tool life
No. of Workpieces
2
2x tool life
No. of Workpieces
5 5 Breakage Breakage
1
1
0
AC520U
0 Competitor 0
Stable, long tool life with no breakage. MU Type Chipbreaker
AC520U Competitor Achieving 1.5x higher efficiency with cutting speeds of 0 AC520U Competitor
30m/min as compared to 20m/min for conventional grades. AC520U Competitor
MU Type Chipbreaker EXEX
TypeType Chipbreaker
Chipbreaker
Insert: CNMG120412N-MU(AC520U) Insert: CNMG120408N-EX(AC520U)
Cutting Conditions: vc=35m/min f =0.2mm/rev p=2.5mm Wet Cutting Conditions: vc=30m/min =0.1mm/rev p=1.0mm Wet
A27
Material
Work
Hardened Steel H
Hardened Steel
Chipbreakers
A LV Type/FV Type ChipbreakerFor chip control during finishing of hardened steel

SV Type ChipbreakerFor chip control during carburized layer removal
Grades
mm
0.7
0.6
SV
Steel
0.5 SV
Depth of Cut ap
0.4 LV
Stainless
0.3
Steel
LV
FV
0.2
FV
Cast Iron
0.1
0 0.1 0.2 0.3 SUMIBORON

Feed Rate mm/rev
f Break Master Page L24
Exotic
Alloy
Grades
Coated SUMIBORON Uncoated SUMIBORON
Steel
m/min m/min
300 300
BNC100
Cutting Speed (vc)
Cutting Speed (vc)
BNC160
Metal
High-Precision Machining BN1000

200
BNC2010 BNC200
200
BNX25
BNX20
General Purpose Cutting General Purpose Cutting
BNC2020
100 100
BNC300
BN2000 BN350
0 0
Finishing Roughing Finishing Roughing
SUMIBORON Page L2
H
Hardened Steel
Cutting Conditions Min. - Optimum - Max.
Cutting Process Grade
Depth of Cut mm
c
BNC2010 0.03-0.20-0.35 0.03-0.10-0.20 120-200-300

BNC100 0.03-0.20-0.30 0.03-0.10-0.20 120-200-300
Continuous Cutting
BN1000 0.03-0.15-0.20 0.03-0.10-0.15 100-150-300
BNX10 0.03-0.10-0.20 0.03-0.10-0.15 120-180-300
BNC2020 0.03-0.30-0.50 0.03-0.20-0.40 50-130-220
BNC160 0.03-0.20-0.35 0.03-0.10-0.25 120-180-220
General Turning BNC200 0.03-0.30-0.50 0.03-0.10-0.30 50-130-220
BN2000 0.03-0.20-0.30 0.03-0.10-0.20 50-100-200
BNX20 0.03-0.20-0.35 0.03-0.15-0.30 70-130-170
BNC300 0.03-0.20-0.30 0.03-0.10-0.20 50-100-150
Interrupted Cutting BN350 0.03-0.20-0.30 0.03-0.10-0.20 50-100-150
BNX25 0.03-0.20-0.50 0.03-0.15-0.30 120-160-220
A28
Hardened Steel
Material
H
BNC100
Work
BNC160
BNC2010 BNC200
BNC2020
BNC300
Application Examples Hardened Steel
Grades BNC2010 / BNC2020

BNC2010For high-precision finishing requiring good surface roughness and dimensional accuracy.
Enables stable machining and provides excellent surface roughness thanks to superior boundary wear resistant coating and CBN substrate.
A
Grades
BNC2020General purpose grade suitable for typical hardened steel machining applications.
Achieves long tool life thanks to highly-wear-resistant and highly-adhesive coating and tough CBN substrate.
BNC2010 Cutting Performance BNC2020 Cutting Performance
Steel
7 Previous Coated After Cutting 8km After Cutting 3km
CBN
Rz 6 BNC2020
(m)
Stainless
5
Surface Roughness
Steel
After Cutting 3km
4 Previous Coated
Boundary wear occurs Previous Coated
After Cutting 8km
CBN
3
Cast Iron

2 BNC2010 After Cutting 2.5km

Comp. Coated
1 CBN
0 BNC2010
Exotic
2 4 6 8 0 2.5 5.0
Alloy
Reduces boundary wear
Cutting Distance (km) Tool Lifekm
Work MaterialSCM415 58-62HRC (Continuous) Work MaterialSCM415-5V 58-62HRC (Interrupted Cutting)

Insert4NC-DNGA150408 Edge TreatmentS01225 Insert4NC-CNGA120412 Edge TreatmentS01225
Cutting Conditionsvc=160m/min =0.08mm/rev p= 0.1mmWet Cutting Conditions vc=130m/min =0.1mm/rev p= 0.6mmDry
Steel
BNC2010 BNC2020
Metal
Continuous External Turning of Main Shaft
58 to 60HRC Carburized Layer Removal for Sun Gear
58 to 60HRC
BNC2010 provides excellent wear resistance and BNC2020 achieves long tool life in high load cutting.
achieves excellent surface roughness.
100
300
Cutting Distance 5.7km
No. of Workpieces
No. of Workpieces
200
50
100
0 0
Surface Roughness Ra0.6 BNC2010 Previous Coated BNC2020 Previous Coated
CBN CBN
Insert4NC-DNGA150408BNC2010 Insert4NC-CNGA120408BNC2020
Cutting Conditionsvc=200m/min =0.10mm/rev p=0.35mmDry Cutting Conditionsvc=100m/min =0.15mm/rev p=0.50mmWet
Facing of CVJ Outer Race

58 to 60HRC Interrupted Machining of CVJ Cage Window
58 to 60HRC
BNC2010 with a WH type wiper insert maintains excellent BNC2020 strong edge HS type provides stable
surface roughness for a long time. performance in interrupted cutting.
700 300
No. of Workpieces
No. of Workpieces
Cutting Distance 4km
500 200
300 100
0 0
Surface Roughness Rz1.6 BNC2010 Previous Coated BNC2020 Previous Coated
WH Type CBN HS Type CBN
Wiper Inserts Strong Edge Type
Insert2NC-CNGA120412WHBNC2010 Insert3NC-TNGA160420HSBNC2020
Cutting Conditionsvc=150m/min =0.2mm/rev p=0.2mmDry Cutting Conditions vc=120m/min =0.1mm/rev p=0.15mmDry
A29
m/min m/min
Material Hardened Steel H Representative Grades /

300 300
Work
BNC100
BN1000

200 200
BNC160 BNX25
BNX20

Hardened Steel 100
BNC200 BNC300
100
BN350
BN2000
0 0

Grades BN2000 / BN1000

A BN2000General purpose grade suitable for typical hardened steel machining applications.
Provides a high degree of fracture and wear resistance.
Grades
BN1000For high speed machining. BN1000 provides the highest wear resistance of all uncoated SUMIBORON grades.
Features improved fracture resistance while still placing a priority on wear resistance.
Wear Resistance (Continuous Cutting) Chipping Resistance (Interrupted Cutting)
0.25 Comparison based on conventional BN2000 as 100%.
Breakage Able to
(mm)
0.25 Competitor 1 BN2000

Unable to Continue
Breakage Able to
(mm)
Steel
0.20 Competitor 1 to Continue

continue
Unable BN2000
0.20 continue
BN2000 Approx. 1.4x tool life!
Width
Width
Breakage caused by
0.15 crater wear
Breakage caused by
0.15 crater wear
BN2000
Wear
0.10 BN2000
Wear
Stainless
0.10 Conventional
Steel
0.05
Flank
0.05
Excellent wear
Grade 1
Flank
resistance!
Excellent wear
resistance!
0
0 2 4 6 8 10 Competitor 1
2 4 6 8 10
Cutting Distance (km)
Cast Iron

Work Material: SCM415H Round Bar (58-62HRC)
Cutting Conditions: vc=100m/min f =0.1mm/rev p=0.2mm Dry
0.16
BN1000 Approx. 2x tool life!
(mm)
0.16 Competitor 2 Competitor 2

(mm)
Competitor 2 Competitor 2
0.12 BN1000 Conventional
Width
BN1000
Exotic
0.12
Alloy
Width
High Wear
High Wear Grade 2
0.08
Wear
0.08 BN1000
Competitor 2
Wear
BN1000
0.04
Flank
0.04
Flank
Excellent wear
resistance!
Steel
Excellent wear
0
resistance!
0 50 100 150
0 1 2 3
1 2 3 Tool Life Ratio (%)
Work Material: SCM415H 8V Grooved Material (58-62HRC)
Work Material: SUJ2 Round Bar (58-62HRC) Insert: 2NU-CNGA120408
Cutting Conditions: vc=150m/min f =0.1mm/rev p=0.2mm Dry Cutting Conditions: vc=150m/min f =0.1mm/rev p=0.2mm Dry
Metal
BN2000
2
SCM415H Clutch Component SCM415H CVT Pulley Slide
Employs BN2000 for superior fracture resistance Whereas conventional products required replacement after 100 workpieces
compared to conventional grade and longer tool life. (preset tool change,) BN2000 has no breakage after 250 workpieces.
250
Cutting Distance
Preset tool change after 100 pcs.

Breakage after approx. 120 pcs

Tool Life Ratio (%)
200
No. of Workpieces
3.7km
150
250 pcs
100
2
50
2 Notches 0
2 BN2000 Conventional
CBN
BN2000 Conventional
CBN
Insert: NU-TPGW110308(BN2000) Insert: 2NU-DNGA150408(BN2000)

SKD11 Plunger 2 Notches BN1000

Long tool life and more stable surface roughness than SUJ2 Internal Boring
coated CBN at extremely low cutting speeds.
2 Notches BN1000 ensures less friction than conventional grades and
achieves long tool life.
200 1200

1,200
Boring Distance 12km
No. of Workpieces
No. of Holes
800 800
200 pcs
100
Boring Distance
12
120 pcs
8km

400
20
0 0 400 8
BN2000 Conventional 20 BN1000 Conventional
CBN CBN
0
BN1000
Insert: 2NU-DNGA150408(BN2000) Insert: NU-TPGW110304(BN1000)
Cutting Conditions: vc=0 to 100m/min f =0.03 to 0.25mm/rev p=0.04mm Dry Cutting Conditions: vc=120m/min f =0.06mm/rev p=0.2mm Wet
A30
Application
Hardened Steel
Material
H
BNC100
Work
BNC160
BNC2010 BNC200
BNC2020
BNC300 Examples Hardened Steel
Application Examples BNC100 / BNC160 / BNC200 / BNC300 / BNX10 / BNX20 / BNX25 / BN350
BNC100 BNC160
A
Grades
Shaft Component (Carburised Material 58-62HRC) Shaft Component (Carburised Material 58-62HRC)
BNC100 provides 1.5x cutting speed and 10x tool life. BNC160 has excellent wear resistance while LS type gives best surface
roughness stability in machining at Rz = 1.6 m, and achieves 1.5x tool life.
Steel
1,000 300
10x 1.5x
No. of Workpieces

Cutting Distance 15km
tool life
No. of Workpieces
tool life
200
500
Stainless
100
Steel
c100m/min
100
0 0
BNC100 Ceramic BNC160 Conventional
CBN
Continuous Turning Of Hardened Steel Surface Roughness Rz=1.6m Face Finishing of Hardened Steel
Cast Iron
Insert: 4NC-CNGA120408(BNC100) Insert: 4NC-CNGA120408LS(BNC160)
Cutting Conditions: vc=150m/min f =0.1mm/rev p=0.15mm Wet Cutting Conditions: vc=200m/min f =0.05mm/rev p=0.1mm Dry
BNC200 BNC300
Exotic
Alloy
Bearing Steel (62HRC) CVJ Component (Induction-Hardened Steel 58-63HRC)
Provides superior stability and 2 times longer tool life than BNC300HS has no chipping, gives stable performance for 900 workpieces,
competitor's CBN. and now has an extended preset tool life that is 1.8 times longer.

250
2
Steel
Stable Milling
250 2x

200 1,000 1.8x
Cutting Distance 15.7

tool life
No. of Workpieces
tool life
No. of Workpieces
200
Unstable tool life 800

due to chipping.
600
100 7.3
100 400
Metal
200
0 0
0 BNC200 Comp. CBN BNC300 Comp. CBN
BNC200 CBN
Boring of Hardened Steel
Insert: 4NC-CNGA120412(BNC200) Insert: 4NC-DNGA150412HS(BNC300)

BNX10 BNX20
S30C Shaft Component (60HRC) SCM415 Flange Component (62HRC)
Double the efficiency and more than double the tool life of Better wear resistance and 2.4 times longer tool life than
competitor's CBN. competitor's CBN. 1,000
300 2.0x
tool life 2.4x
tool life
200
c100m/min 500
100
0 0
BNX10 Comp. CBN BNX20 Comp. CBN
Insert: NU-CNMA120412(BNX10) Insert: NU-TNMA160408(BNX20)

Cutting Conditions: vc=200m/min f =0.08mm/rev p=0.15mm Wet Cutting Conditions: vc=150m/min f =0.1mm/rev p=0.12mm Dry
BNX25 BN350
SCM420 Gear Component (60HRC) SCr420H Gear Shaft Component (58-62HRC)
Lower variance and 1.6 times longer tool life than Better fracture resistance and 2.5 times longer tool life than
competitor's CBN. competitor's CBN.
200 150
No. of Workpieces
1.6x
tool life 2.5x
100 tool life
100
(Breakage)
50
0 0
BNX25 Comp. CBN BN350 Comp. CBN
Insert: NS-TNMA160408(BNX25) Insert: NU-CNMA120412(BN350)

A31
Material
Work
Non-Ferrous Metal N
Non-Ferrous Metal
Chipbreakers
A Negative Type Positive Type Negative TypePCD

Grades
mm AX mm AG mm GD
4.0 4.0 2.0
AW
LD
Depth of Cut ( p)
Depth of Cut ( p)
Depth of Cut ( p)
3.0 3.0 1.5
AY
Steel
GD
AX
AG
2.0 2.0 AW 1.0
Stainless
Steel
1.0 1.0 0.5

AY LD
0 0.1 0.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4
Cast Iron
Feed Rate (f ) Feed Rate (f ) Feed Rate (f )
Grades
Exotic
Alloy
SUMIDIA
DA1000 Page M3
m/min
Hardened
Steel
Steel
2,000
Cutting Speed (vc)
1,500
Metal
SUMIDIA
DA1000
1,000
vc
Carbide
H1
500
0
Finishing Roughing
N
Non-Ferrous Metal
Cutting Conditions Min. - Optimum - Max.
Cutting Process Category Grades
Depth of Cut p (mm) Feed Rate (mm/rev) Cutting Speed vc (m/min)
DA1000 0.1-0.5-3.0 0.05-0.10-0.20 Up to 2,000
Continuous Cutting
DA2200 0.1-0.5-3.0 0.05-0.10-0.20 Up to 2,000
SUMIDIA
General Turning DA150 0.1-0.5-3.0 0.05-0.10-0.20 Up to 2,000
Interrupted Cutting
DA90 0.1-0.5-3.0 0.05-0.10-0.20 Up to 2,000
Carbide H1 0.3-1.0-5.0 0.1-0.20-0.5 Up to 1,000
A32
Application
Non-Ferrous Metal
Material
N
Work
Examples
DA1000
Non-Ferrous Metal
H1
Grades DA1000
Ultra-high-density, sintered ultra-fine diamond particles A
Significantly improved surface roughness on machined surfaces
Grades
Worlds best wear resistance and strength
Suitable for use with all aluminium and non-ferrous alloys
DA1000 Wear Resistance
Steel
800 DA1000 Comparison of Surface Roughness of Nose Radius Cutting Edge
Stainless
600
DA1000 Conventional Grade
Steel
Cutting Speed m/min

0.20
Conventional Grade

400
0.16
Cast Iron
Excellent Surface Bad Surface
0.12
200
0.08
Exotic
Alloy
100 Fine Edge 0.04 Rough Edge
1 5 10 50 100 DA1000
Lifetimemin Insert: TPGW160308

0
2 4 6
Cutting Conditions: vc=1,000m/min =0.15mm/rev p=0.2mm Wet
Steel
Wear Resistance in Turning Applications Wear Resistance in Milling Applications
Competitor's PCD
Metal
0.20 0.05
Conventional Grade
Conventional Grade
0.16 0.04
0.12 0.03
0.08 0.02 DA1000
0.04 0.01
DA1000
0
2 4 6 0 10 20 30
Cutting Distance (km) No. of Passes
Insert: TPGN160304 Insert: NF-SNEW1204ADFR

Cutting Conditions: vc=800m/min =0.12mm/rev p=0.5mm Wet Cutting Conditions: vc=2,000m/min =0.15mm/rev p=3.0mm Wet
Competitor's PCD
0.05
Conventional Grade
0.04
0.03
H1 + AG Type Breakers
DA1000
DA1000
0.02
ADC12 Aluminium Wheel Copper Alloy Bush
Excellent0.01
adhesion resistance. Stable surface roughness with no edge breakage (3.2S).
Longer tool life. Tool life improved to 3x that of conventional models.
500
2x 3,000
0 10 20 30
No. of Workpieces
tool life
No. of Workpieces
500
2x 3,000 3x
No. of Passes 2,500
No. of Workpieces
tool life
2,000 tool life
250 3

2,000
250
1,000
1,000 800
0
0 H1 Competitor's 0
H1 Competitor's 0
DA1000 Competitor's
AG AG DA1000
Insert: VCGT160408N-AG(H1) Insert: NF-TPGN160308(DA1000)

Cutting Conditions: vc=2,200m/min =0.25mm/rev p=2.0mm Wet Cutting Conditions: vc=300m/min =0.07mm/rev p=0.08mm Wet
A33
Grades Coated Carbide Coating Series
Sumitomo Electric Hardmetal's Coating Series are high-quality, high-performance indexable grades that combines a proprietary, special ultra-hard carbide substrate with a multi-layered coating that provides
excellent wear and heat resistance plus superior adhesion strength. Utilised in high-speed, high-efficiency applications on a wide range of work material including, steel, cast iron, and exotic alloys.
A Characteristics
Absotech Platinum Absotech Bronze

Grades
CVD PVD
Absotech Platinum Absotech Bronze
TiAlSiN
Carbide
Coated
AlTiSiN
TiAlSiN
10nm
AlTiSiN
Ra=0.13m TiAlSiN
Cermet
Edge Coating Surface Cross Section of Edge Coating

SEM Structure TEM Structure
Achieves a good balance between drastically-improved coating strength Improves the stability of cutting edges by following our unique ultra-multi-layered thin coating structure,
Ceramic
and excellent surface smoothness and enables stable machining thanks which is applied to Super ZX Coating, and by employing a highly-heat-resistant coating with a new
to newly-developed boride-based titanium compound coating. composition, as well as improving the adhesion strength between the carbide substrate and coating.
Achieves over 2 times chipping resistance compared with conventional coating Achieves wear resistance and oxidation resistance by employing a TiAlSiN-based ultra-multi-layered coating structure with a new composition.
thanks to the improved coating strength. Drastically improves the peel-off resistance of the coating by improving the
Drastically improves the adhesion resistance and reduces the occurrence of abnormal damage thanks to excellent surface smoothness. boundary control technology between the carbide substrate and coating.
Carbide
Improves the corner visibility with a unique appearance tone. Achieves over 2 times greater fracture resistance in stainless steel machining compared with conventional grades.
Adopted Grades(For Stainless Steel Turning)AC6030M Adopted Grades(For Stainless Steel Turning)AC6040M
Layer
CBN
Super FF Coat CVD NEW Super ZX Coat / Super ZX Coat PVD

Super FF Coat
Our unique CVD process Super ZX Coat Utilising our proprietary thin layer
PCD
60
Alumina Ultra-flat coating achieves ultra-flat coating technology and advanced
Coating Hardness (GPa)
faces and surfaces boundary faces between 50 nanotechnology, high coating

Super ZX Coat
coating layers and super hardness and excellent oxidation
ultra-fine coating particles. 40 ZX Coat resistance are achieved by a
TiCN coating structure that consist of
30 TiCN
TiAIN approximately 1,000 alternating,
Ultra-fine 20 TiN nanometre-level-thin (1 nanome-
crystal structure tre = 1 billionth of a metre) layers.
600 800 1,000 1,200
Substrate
Starting Temperature For Oxidization (C)
Smooth coating surface provides excellent adhesion and chipping Coating hardness increased by 40% and starting temperature for start of oxidization increased by 200C compared to conventional grades.
resistance. Improved coating adhesion strength. At least 1.5x improvement in high-speed and high-efficiency cutting compared to conventional grades
Harder than conventional coatings with huge improvements in wear resistance. Achieving more than double the tool life of conventional grades under conventional cutting conditions.
High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible.
Achieving more than double the tool life of conventional grades under conventional cutting conditions.
Adopted Grades
For Steel Turning AC810P, AC820P, AC830P Adopted Grades
For Turning AC503U, AC510U, AC520U, AC530U
For Cast Iron Turning AC405K, AC415K, AC420K For Milling ACK300, ACP200, ACP300
For Stainless Steel TurningAC610M, AC630M
For Milling ACP100, ACK200
AURORA Coat (DLC:Diamond Like Carbon) PVD

Using our proprietary PVD process technology, we have developed a hydrogen-free DLC coating that is extremely hard and smooth.
ADC12 Comparison of Cutting Edge Adhesion After Cutting
Adhesion of Aluminium
Work Material : ADC12

Cutting Conditions : vc : 300m/min
fz : 0.15mm/t
ap = ae : 5mm Dry
AURORA Coat Uncoated
Second only to diamond in terms of hardness, this smooth coating has a low coefficient of friction and Adopted Grades (For Milling) DL1000
provides excellent adhesion resistance to deliver better-quality machined surfaces. (For Endmilling) DL1000, DL1200
Can be used for high-speed, high-efficiency cutting of aluminium alloys, copper alloys, resins, and more.
(For Drilling) DL1300, DL1500
A34
Coated Carbide
Grades
CVD Coating Series
Characteristic Values
For Turning(CVD)
Class Grade Hardness (HRA) TRS (GPa) Coating Type Coating Thickness (m) Characteristics Old Grades
A
Grades
A P10 grade with excellent wear resistance that utilises a special
Super
AC810P 91.0 2.2 18 carbide substrate with Super FF Coat for high to medium speed AC700G
FF Coat
cutting.
A P20 grade that features stability and longer tool life. Employs
Super
AC820P 90.1 2.2 14 special carbide substrate and Super FF Coat to improve on P20 AC2000
P
FF Coat
Carbide
wear and fracture resistance.
Coated
Stable long-life grade employs special tough, carbide substrate and
Steel Super
AC830P 89.4 2.6 8 Super FF Coat. Improves on P30 grade fracture resistance and AC3000
FF Coat
approaches P20 grade in terms of wear resistance.
Super Superior performance in continuous and light cutting, and other low-
Cermet
AC630M 89.5 2.7 5 AC230
FF Coat speed applications that require sharp edges.
A high efficiency M10 grade featuring improved wear resistance

Super
AC610M 91.0 2.2 5 during stainless steel cutting. Employs special, ultra-hard substrate
FF Coat
and thin Super FF Coat.
Ceramic
M
Stainless Steel
AC6030M 89.5 2.7
Absotech
Platinum
5
The first recommended grade for general machining of stainless steel that drastically
reduces the occurrence of abnormal damage in stainless steel machining and
achieves long and stable tool life by employing a new coating: Absotech Platinum.

A general purpose grade featuring improved wear and fracture

Super
AC630M 89.5 2.7 5 resistance during stainless steel cutting. Utilises a special tough AC304
Carbide
FF Coat
carbide substrate with a thin Super FF Coat.
Employs an ultra-hard substrate and ultra-hard Super FF Coating to provide
Super
AC405K 92.0 2.4 18 excellent resistance to wear and plastic deformation. Suitable for high-speed AC410K
FF Coat
continuous cutting of cast iron.
Employs a special dedicated ultra-hard substrate that is also suitable for interrupted cutting and
Super
Layer
AC415K 91.1 2.5 18
CBN
ultra-hard Super FF Coating to provide stability and long tool life in a wide range of processes. First AC410K
K
FF Coat
recommended grade for cast iron turning.
A new, extremely versatile grade that can be used for rough, interrupted cutting of ductile
Cast Iron Super
AC420K 91.1 2.5 12 and grey cast iron. Employs special, ultra-hard carbide substrate and Super FF Coat to AC700G
FF Coat
provide stability and long tool life.
PCD
Super
AC820P 90.1 2.2 14 A grade suited to heavy interrupted cutting of ductile cast iron. AC2000
FF Coat
For MillingCVD
PSteel
ACP100 89.3 3.1
Super
FF Coat
6
A grade that employs a tough carbide substrate and thin-layer
Super FF Coating to provide superior thermal crack and wear
resistance in high-speed milling of steel.
AC230
M
Stainless Steel
ACM200 89.8 3.4
Super
FF Coat
6
A grade ideal for hardened steel machining that provides excellent
wear and heat resistance by employing a newly-developed ultra-
hard carbide and Super FF Coating.
AC230
K
Cast Iron
ACK200 91.7 2.5
Super
FF Coat
6
A grade that employs a tough carbide substrate and thin-layer
Super FF Coating to provide superior thermal crack and wear
resistance for high-speed milling.
AC211
A35
Grades Coated Carbide PVD Coating Series
A Class
For Turning (PVD)
Grade Hardness (HRA) TRS (GPa) Main Coating Components Coating Thickness (m) Characteristics Old Grades
Grades
Brilliant Coat* PVD coating gives excellent lubricity for higher quality machining.
T1500Z 92.0 2.2 Brilliant Coat* 3 General-purpose coated cermet grade that can maintain high-quality machined T2000Z
(Cermet) surfaces and also gives excellent wear resistance.
T3000Z 91.3 2.4 3 An ultra-reliable coating grade with tough cermet substrate.
P
ZX Coat
(Cermet)
Carbide
Coated
Steel For interrupted and general steel cutting.

Super Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and
AC530U 91.4 3.3 3 ACZ310
ZX Coat AlCrN layers, coupled with a fine-grained super tough substrate for excellent
fracture resistance.
Cermet
Interrupted machining and stainless steel machining.

Super Utilizing the super multi-layered PVD coating of nanometre thick TiAlN EH520Z
AC520U 91.7 3.0 3
ZX Coat and AlCrN layers, coupled with a super tough substrate for excellent EH20Z
The first recommended grade for interrupted machining of stainless steel that drastically
Ceramic
Absotech improves the reliability in unstable machining thanks to the excellent adhesion and
M AC6040M 91.6 3.8 3 AC530U

Bronze peel-off resistance of the new Absotech Bronze PVD coating, as well as the improved
fracture resistance of the exclusive ultra-hard carbide substrate.
Stainless Steel
Heavy interrupted machining and stainless steel machining.
Super Utilizing the super multi-layered PVD coating of nanometre thick TiAlN
AC530U 91.4 3.3 3 ACZ310
Carbide
ZX Coat and AlCrN layers, coupled with a fine-grained super tough substrate for
excellent fracture resistance.
General to interrupted machining of cast iron and ductile cast iron.
K
Cast Iron
AC510U 92.6 2.6
Super
ZX Coat
3
Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and
AlCrN layers, coupled with a fine-grained super tough substrate for excellent
EH510Z
EH10Z
Layer
CBN
Finishing to medium cutting of exotic alloys.

Super Utilizing the super multi-layered PVD coating of nanometre thick EH510Z
AC510U 92.6 2.6 3
ZX Coat TiAlN and AlCrN layers. Superior wear and heat resistance, and EH10Z
S stable, long tool life.
Medium to rough cutting of exotic alloys.

PCD
Exotic Alloy
Super Utilizing the super multi-layered PVD coating of nanometre thick EH520Z
AC520U 91.7 3.0 3
ZX Coat TiAlN and AlCrN layers. Superior wear and heat resistance, and EH20Z
stable, long tool life even in interrupted cutting.
For hardened steel.
H
Hardened Steel
AC503U 93.2 1.7
Super
ZX Coat
3
Utilizing the super multi-layered PVD coating of nanometre thick
TiAlN and AlCrN layers, coupled with an ultra-hard substrate for
excellent wear resistance.

Small For small tools, and high-precision finishing to general finishing applications.
Product ACZ150 91.4 3.3 ZX Coat 1 TiN ultra-thin coating and fine-grained, super tough substrate combine to give
good edge sharpness and superior cut finish.
Machining
For Milling (PVD)

Class Grade Hardness (HRA) TRS (GPa) Main Coating Components Coating Thickness (m) Characteristics Old Grades
(New) For general machining of general and die steel.

Employs PVD coating consisting of multiple nanometer-thin layers.A general grade
ACP200 89.5 3.2 Super 3 that achieves a good balance between fracture resistance and wear resistance ACZ330
PSteel
ZX Coat
(New)
when combined with an exclusive tough substrate.
For interrupted machining and stainless steel machining.
Employs PVD coating consisting of multiple nanometer-thin
ACP300 89.3 3.1 Super 3 layers.Provides excellent fracture resistance when combined with ACZ350
ZX Coat an ultra-tough substrate.
(New)
A grade that provides excellent wear resistance by employing an
ACM100 91.4 3.3 Super 3 ultra-hard fine-grained carbide and New Super ZX Coating. ACZ310
M
Stainless Steel
ZX Coat
(New) The first recommended grade for stainless steel machining that achieves
ACM300 89.8 3.4 Super 3 a good balance between wear resistance and fracture resistance by
ZX Coat employing a newly-developed ultra-hard carbide and New Super ZX Coating.
K
(New) For general and interrupted machining of cast iron and ductile cast iron.
ACK300 91.4 3.3 Super 3 Employs PVD coating consisting of multiple nanometer-thin layers.Provides ACZ310
Cast Iron ZX Coat excellent fracture resistance when combined with a fine-grained tough substrate.
For machining of non-ferrous metals including aluminum and

N
Non-Ferrous Metal
DL1000 92.9 2.1
AURORA Coat
DLC Coat
0.5
copper alloy as well as resin.
Coated with DLC, which provides a low friction coefficient and
excellent adhesion resistance.

*There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance.
A36
Cermet
Grades
Cermet/Coated Cermet
Various grades and expanded lineup of catalogue items meet

a wide range of finishing needs.
Lineup includes wear-resistant T1000A, general purpose T1500A, general purpose coated
cermet T1500Z, and tough T3000Z grades.
A
Grades
Expanded lineup of catalogue items for a wide variety of finishing applications.
Carbide
Coated
Characteristics
Uncoated Cermet
T1000AExclusive Grade T1500ANew General Purpose Grade
Cermet
Exclusive cermet grade with excellent wear resistance General purpose coated cermet grade that employs new
Improved wear and fracture resistance. Brilliant Coat* PVD coating with excellent lubricity
Solid solution hard phase reduces reaction with steel. Excellent wear resistance provides long tool life.
Ceramic
Perfect for high-speed continuous finishing of steel, cast iron, and powdered metal. Reduces adhesion of work material for beautiful finished surfaces.
T1000A T1500A
Carbide
Coated Cermet
T1500AGeneral Purpose Grade
Surface Finish Comparison
Layer
CBN
General purpose cermet grade that provides both wear and
Work MaterialSTKM13A
fracture resistance with better quality finished surfaces InsertCNMG120408N-LU
Mixing hard phases of different functionality, grain size, and compositions improves balance of wear and fracture resistance. Cutting Conditionsvc=100m/min
Improved edge treatment technology provides beautiful finished surfaces. f =0.15mm/rev
PCD
ap=1.0mm Wet
Conventional
T1500Z Coated Cermet
T1500Z Excellent Wear Resistance Glossy Finished Surfaces Reduced Blemishes
For Turning
Uncoated cermet grade with excellent wear resistance that provides good
T1000A 93.3 1.8 cost efficiency. Demonstrates excellent wear resistance in continuous finishing T110A
applications, and stable finishing of cast iron and sintered alloy as well as steel.
A general purpose grade that employs a substrate with

T1500A 92.0 2.2 improved balance of fracture and wear resistance to deliver T1200A
PSteel PVD
superior finished surfaces in a wide variety of cutting conditions.
Brilliant Coat's* new PVD coating gives excellent lubricity for higher quality
T1500Z 92.0 2.2 3 machining. General-purpose coated cermet grade that can maintain high- T2000Z
Brilliant Coat* quality machined surfaces and also gives excellent wear resistance.
PVD
T3000Z 91.3 2.4 3 An ultra-reliable coating grade with tough cermet substrate.
ZX Coat
K
Cast Iron
T1000A 93.3 1.8
Exclusive uncoated cermet grade with excellent cost
efficiency suitable for cast iron finishing, which requires high
hardness.
T110A
For Milling
A general-purpose grade that employs a substrate with an

T1500A 92.0 2.2 improved balance between fracture and wear resistance to deliver T1200A
PSteel
superior finished surfaces in a wide variety of cutting conditions.
T250A 91.4 2.1 Tough cermet grade with enhanced crack spread resistance.
M
Stainless Steel Cermet grade with excellent fracture resistance and
T4500A 91.0 2.3
reduced occurrence of thermal cracking.
*There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance.
A37
Igetalloy
Grades Carbide (Carbide for Cutting Tools)
Igetalloy carbides have a solid history and a wide variety of grades to suit many different
applications. They are widely used and appreciated for their superior performance.
A The Igetalloy line-up consists of carbide cutting tools with various characteristics that correspond to the uses of the tools. This is possible by varying the
tool components: the WC structure (which is the main component) and the additive amount of carbides such as TiC, TaC, and Co (which is the binder).
Grades
The wide selection of Igetalloy provides excellent wear resistance and toughness in various cutting conditions.
For Steel For Stainless Steel For Cast Iron

A30N U2 H10E
Carbide
Coated
Cermet
Ceramic
Carbide
Hardness TRS Thermal Conductivity Young Modulus Compressive Strength Linear-Thermal Expansion Coefficient
Application Grade
(HRA) (GPa) (W/mC) (GPa) (GPa) (X 10-6/C)
ST10P 92.1 1.9 25 470 4.9 6.2

Layer
CBN
ST20E 91.8 1.9 42 550 4.8 5.2
PSteel
A30 91.3 2.1 35 520 5.2
A30N 91.2 2.2 35 520

PCD
ST40E 90.4 2.6 75
U10E 92.4 1.8 460 5.9
EH510 92.6 2.6 76
M
U2 91.5 2.2 88
Stainless Steel EH520 91.7 3.0 78
A30 91.3 2.1 35 520 5.2
A30N 91.0 2.4 35
BL130 94.3 2.9 56
H2 93.2 1.8 105 600 6.1 4.4
H1 92.9 2.1 109 650 6.1 4.7
EH10 92.4 3.4 105 640 4.5
K
Cast Iron
EH510 92.6 2.6 76
H10E 92.3 2.0 67
EH20 91.3 3.5 105 620 4.5
EH520 91.7 3.0 78
G10E 91.1 2.2 105 620 5.7
N
Non-Fe
Non-Ferrrrous
ous Metal
Metal
H1 92.9 2.1 109 650 6.1 4.7
S
EH510 92.6 2.6 76
Exotic
Exotic All
Alloy
oy EH520 91.7 3.0 78
A38
Igetalloy
Carbide
Grades
(Micro-Fine Grained Carbide)
The Igetalloy micro-fine grained carbide series provides world class levels of micro-fine
grain structure and delivers superior performance in small drills and other tools.
Igetalloy micro-fine grained carbides feature a WC structure of between 0.2 to 1m, and are extremely strong and hard. They also
provide excellent sharpness and superb surface quality on worked surfaces.
A
Grades
These features give excellent performance in a variety of applications from 0.1mm PCB drills and endmill materials, to tthin slitting
blades and precision dies.
Ultra-fine Grain Fine-grained Carbide
Carbide
Coated
XF1 (Grain Size 0.2m) AF0 (Grain Size 0.5m) H1 (Grain Size 1.0m)
Cermet
Ceramic
Carbide
Layer
CBN
Properties
Class Grade Grain Size CO Content TRS Hardness Hardness HV Characteristics Applications
PCD
(m) (wt%) (GPa) (HRA) (GPa)
XF1 0.2 9.0 4.0 93.5 19.2 World's smallest grained carbide. Micro drills, Small diameter drills
Ultra-fine Grain
World's toughest ultra-fine grained

AF1 0.5 12.0 4.4 92.5 17.3 Micro drills, Mini tools, Punches
carbide.
High toughness and wear resistant ultra-

AF0 0.5 10.0 4.1 93.0 18.0 Micro drills, Routers
fine grained carbide.
Enhanced wear resistant ultra-fine Micro drills, Endmills for ultra-hard

AFU 0.5 8.0 3.8 93.6 19.4
grained carbide. materials
Endmills, Taps, Drills for cast iron,

A1 0.7 13.0 3.2 91.4 15.6 Tough micro-grained carbide.
Punches
Micro-fine
Grained
Carbide
Micro-fine grained carbide with good

KH12 0.7 10.0 4.0 92.4 17.2 Endmills, Drills for steel
balance of hardness and toughness.
Superior wear resistant micrograined

F0 0.7 5.0 2.0 93.6 20.1 Micro drills, Routers
carbide.
Fine-grained carbide with good hardness

KH03 1.0 10.0 3.3 91.4 15.2 Dies, Drills, Endmills
Fine-grained Carbide
and toughness.
KH05 1.0 13.0 3.5 90.4 13.6 High toughness fine grained carbide. Dies
Superior wear resistant finegrained

H1 1.0 5.0 2.1 92.9 17.7 Drills for cast iron, Reamers
carbide.
Fine-grained carbide with good balance of

EH10 1.2 6.0 3.4 92.4 17.3 Drills for exotic alloy, Reamers
hardness and toughness. Fine-grained carbide.
Wear and chipping resistant fine-grained

ZF16 1.0 6.0 3.5 93.0 18.6 Micro drills
carbide for high speed machining.
Carbide Materials From pages K2
A39
SUMIBORON Series
Grades CBN Coated SUMIBORON Series
High hardness and heat resistance for cutting high hardness steel and
hard cast iron. Long tool life with high-speed finishing of grey cast iron.
A In 1977, Sumitomo Electric Hardmetal successfully developed a revolutionary CBN sintered tool - SUMIBORON. The main
component in SUMIBORON is Cubic Boron Nitride with a special ceramic binder sintered under super high pressure and
Grades
temperature. As compared to other conventional tool materials, CBN has higher hardness and excellent heat resistance.
With these distinct characteristics, SUMIBORON can perform machining of hardened steel, high hardness cast iron and
exotic metals where previously only grinding was done. Furthermore, excellent efficiency and longer tool life can also be
achieved from high speed machining of cast irons.
Carbide
Coated
Characteristics
Cermet
Classifications Structure CBN Content Hardness (GPa) Grades Application Characteristics

High 44 Carbide
BN700 High carbon content. Structure consists
Mainly CBN Chilled cast iron of strongly fused CBN grains.
BN7000 Ni-Hard cast iron Suited to cutting cast iron, heat-
Ceramic
grains fused
together
BN7500 resistant alloy, ultra-hard alloy, and
BNS800 Heat-resistant alloy, Cast iron
Sintered ferrous alloy other hard materials.
BN500BNC500
BN1000BN2000 CBN grains are fused together
Carbide
Alloy steel
Mainly CBN
BN350BNX10 Case hardened steel strongly with a special ceramic binder.
grains held
together with
BNX20 BNX25 Carbon tool steels Strong CBN binding force gives superior
a binder BNC2010BNC2020 Bearing steel, Die steel wear resistance and toughness when
BNC100BNC160 Ductile cast iron cutting hardened steel and cast iron.
BNC300BNC200
Layer
Low 21
CBN
Grade Range Map

PCD
Application Series Finishing to Light Medium Medium Rough to Heavy
Classification H01 H10 H20 H30
BNC2010
BNC2020
Coated BNC300
SUMIBORON BNC100
H
Hardened Steel
BNC160
BNC200
BN1000
Uncoted BN2000
SUMIBORON BNX10 BNX20
BNX25,BN350
Classification 01 10 20 30
Sintered BN7500
Uncoted
alloy
SUMIBORON BN7000
Classification K01 K10 K20 K30

Coated
BNC500*
SUMIBORON
K
Cast Iron
BNS800
Uncoted BN7000
SUMIBORON
BN500
*For Ductile Cast Iron
A40
SUMIBORON Series
CBN
Grades
Coated SUMIBORON Series
Class Grade
BNC2010
Binder
TiCN
Carbon Content (%) Grain Size (m) Hardness HV (GPa)
50 to 55 2 30 to 32
TRS (GPa)
1.10 to 1.20
Main Coating Components Coating Thickness (m)
TiCN multi-
1.5
Characteristics
Improves the wear resistance of coating

and substrate and stably achieves excellent
A
layered
Grades
surface roughness.
Provides long tool life in general and high-efficiency

TiAlN multi-
BNC2020 TiN 70 to 75 5 34 to 36 1.20 to 1.30
layered
1.5 cutting thanks to tough substrate coated with a
highly wear-resistant and highly adhesive layer.
Suited for finishing when there is a
Carbide
Coated
BNC300 TiN 60 to 65 1 33 to 35 1.15 to 1.25 TiAIN 1 combination of continuous and interrupted
cutting.
Highly wear resistant coating makes this

BNC100 TiN 40 to 45 1 29 to 32 1.05 to 1.15 TiAIN/TiCN 2
grade suited for high speed finishing.
Cermet
Stable, high precision finishing of hardened
BNC160 TiN 60 to 65 3 31 to 33 1.10 to 1.20 TiAIN/TiCN 2
steel.
Ceramic
Tough substrate with high wear resistant
BNC200 TiN 65 to 70 4 33 to 35 1.15 to 1.25 TiAIN 2
H
coating provide longer tool life.
Hardened Steel Ultimate wear and fracture resistance.

BN1000 TiCN 40 to 45 1 27 to 31 0.90 to 1.00
Suited to high-speed cutting.
Carbide
A general purpose grade for hardened steel
BN2000 TiN 50 to 55 2 31 to 34 1.05 to 1.15 that provides a high degree of fracture and
wear resistance.
Crater resistant grade, suitable for high

BNX20 TiN 55 to 60 3 31 to 33 0.95 to 1.10 efficiency cutting under high temperature
Layer
CBN
conditions.
High cutting edge strength, suited to heavy

BN350 TiN 60 to 65 1 33 to 35 1.20 to 1.30
interrupted cutting.
PCD
Optimum wear resistance. Suited to
BNX10 TiCN 40 to 45 3 27 to 31 0.80 to 0.90
continuous, high-speed cutting.
Excellent fracture resistance during

BNX25 TiN 65 to 70 4 29 to 31 1.00 to 1.10 high speed cutting. Suited to high speed
interrupted cutting of hardened steel.
Co Maintains optimum cutting edge sharpness.

BN7500 Compound
90 to 95 1 41 to 44 1.40 to 1.50
Suited for finishing of sintered alloy.
Sintered
alloy Co Improved wear and fracture resistance in
BN7000 Compound
90 to 95 2 41 to 44 1.30 to 1.40
rough cutting of sintered components.
100% solid CBN structure with good

BNS800 Al Alloy 85 to 90 8 39 to 42 0.95 to 1.10
thermal impact resistance.
Co Improved wear and fracture resistance in

BN7000 90 to 95 2 41 to 44 1.30 to 1.40
K
Compound rough cutting of cast iron and exotic alloy.
Optimized for cast iron cutting.

Cast Iron
BN500 TiC 65 to 70 6 32 to 34 1.00 to 1.10 Maintains good wear and fracture
resistance.
Substrate with excellent wear resistance

BNC500 TiC 60 to 65 4 32 to 34 1.00 to 1.10 TiAIN 2 and coating makes this grade suited for
For Ductile Cast Iron
hard-to-cut cast iron.
SUMIBORON / Coated SUMIBORON Series From page L2
A41
Grades Polycrystalline Diamond SUMIDIA Series
Excellent wear resistance, longer tool life, and high-speed, high-

efficiency, high-precision cutting of non-ferrous metals and non-metals.
A SUMIDIA is a polycrystalline diamond material made from sintered diamond powder that was
first created using our proprietary technology in 1978.
Grades
SUMIDIA's superior wear resistance achieves longer tool life, high speed, high efficiency and
high precision in non-metal cutting and non-ferrous metal applications including aluminium,
copper, magnesium and zinc alloys.
Carbide
Coated
Cermet
Ceramic
Characteristics DA1000
Carbide
The DA1000 utilises Sumitomo Electric Hardmetal's proprietary sintering technology to achieve a high-density sintered
material made of ultra-fine diamond particles that has superior wear and fracture resistance and longer tool life.
Layer
CBN
Transverse Rupture Strength (GPa)
3
PCD
DA1000
2 DA2200
DA150
1
DA90

0 0.5 1.0 2.0

Wear Resistance Comparison
(With DA2200 as "1")
Polycrystalline Diamond Subjected to Acid Treatment

DA1000 DA90 DA150 DA2200
10m 10m 10m 10m
Holes formed when binder is

dissolved during acid treatment
A42
Polycrystalline Diamond
Grades
SUMIDIA Series
Grade Range Map
Class Series Finishing to Light Medium Rough to Heavy

A
Classification N01 N10 N20 N30
Grades
DA1000
N
Non-Ferrous Metal
SUMIDIA
DA2200
Carbide
Coated
DA150
Coated
DA90
Cermet
Class Grade Binder Carbon Content (%) Grain Size (m) Hardness HV (GPa) TRS (GPa) Characteristics
Ceramic
High density sintered material made of ultra-fine diamond
DA1000 Co 90 to 95 Up to 0.5 110 to 120 2.60 particles that demonstrates optimum wear and fracture
resistance, and edge sharpness.
Sintered material made of ultra-fine diamond particles that
Carbide
DA2200 Co 85 to 90 0.5 90 to 100 2.45 demonstrates optimum wear and fracture resistance, and edge
N
Non-Ferrous Metal
sharpness.
Sintered material made of fine diamond particles that provides a

DA150 Co 85 to 90 5 100 to 120 1.95
good balance of workability and wear resistance.
Layer
CBN
Sintered material made of coarse diamond particles with high
DA90 Co 90 to 95 50 100 to 120 1.10
diamond content and excellent wear resistance.
PCD
SUMIDIA Series From page M2
A43
Grades Ceramic Advanced Ceramic
Superb wear and crater resistance for ultra-high speed

machining.
A Sumitomo Electric Hardmetal's "Advanced Ceramic" is created through a unique process that
ensures excellent sharpness, making possible stable ultra-high speed cutting of cast iron, and
Grades
cutting of heat-resistant alloys and ultra-hard rolled materials.

Carbide
Coated
Grade Range Map

Cermet
For Turning For Milling

High-Speed Finishing to Light Medium Rough to Heavy High-Speed Finishing to Light Medium Rough to Heavy
For Turning For Milling
01 10 20 30 40 01 10 20 30 40
Ceramic
K
Cast Iron
NB90S K
Cast Iron
NB90M
Carbide
S
Exotic Alloy
WX120
Layer
CBN
H
Hardened Steel
NB100C
PCD
For Turning
Class Grade Hardness (HRA) TRS (GPa) Main Coating Components Coating Thickness (m) Characteristics
K
Cast Iron
NB90S 94.8 0.9
Contains Al2O3 and carbide.
Suitable for medium to finishing of cast iron.
S
Exotic Alloy
WX120 90.0 1.2
Enhanced with SiC whiskers.
For heat-resistant alloy and ultra-hard roll cutting.
H
Hardened Steel
NB100C 95.0 1.0 TiAlN 2
Ultra-strong. Contains Al2O3 and ZX Coat.
Continuous low-speed turning of hardened steel.
For Milling
Class Grade Hardness (HRA) TRS (GPa) Main Coating Components Coating Thickness (m) Characteristics
K
Cast Iron
NB90M 94.5 0.7
Contains Al2O3 and tough carbide.
For high speed finish milling of cast iron.
A44
Material Properties
Material Properties
Linear-Thermal
A
Micro Vickers Thermal
Young Modulus Expansion Melting Point
Material Specific Gravity Hardness (mHv) Conductivity
(GPa) Coefficient (C)
(GPa) (W/mC)
(X 10-6/C)
Grades
Tungsten Carbide WC 15.6 21 690 126 5.1 2,900
Titanium Carbide TiC 4.94 31 450 17 7.6 3,200
Tantalum Carbide TaC 14.5 18 280 21 6.6 3,800
Nobium Carbide NbC 8.2 20 340 17 6.8 3,500
Titanium Nitrate TiN 5.43 20 260 29 9.2 2,950
Aluminium Oxide Al2O3 3.98 29 410 29 8.5 2,050
Silicon Nitride Si3N4 3.17 25 310 29 3.0 >1,900decomposes
Cubic Boron Nitride cBN 3.48 44 700 1,300 4.7
Diamond C 3.52 >90 970 2,100 3.1
Cobalt Co 8.9 100 to 180 69 12.3 1,495
Nickel Ni 8.9 200 92 13.3 1,455
WC-5% Co 15.0 18 630 79 5.0
Carbide WC-10% Co 14.6 14 580 75 5.0
WC-20% Co 13.5 10 530 67 6.0
High Speed Steel 8.7 8 210 17 11.0
A45

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Grades

Selection of Sumitomo Grades (Turning) A2

Chipbreaker and Grade Selection Guide

Coated Carbide A34

Exotic Alloy Hardened Steel Non-Ferrous Metal Sintered Components

Cermet A37 T1000A

A2 1st Recommendation 2nd Recommendation C CVD Coating PPVD CoatingBlank: Uncoated

Carbide A30N A30N G10E

Exotic Alloy Hardened Steel Non-Ferrous Metal

1st Recommendation 2nd Recommendation C CVD Coating PPVD CoatingBlank: Uncoated A3

MC7025 T6020 PR915

AC6040M MC7035 IC830

AH3035 JS4060 KCPK30 WSM30

F7030 AH130 CA6535 JX1045 JC5015 WSM35 IC328

KTPK20 JC6235 IC830

Steel GT730 KT175 CX75 C15M IC530N

T250A NX4545 NS540 TC60M

Coated Cermet Inserts

P10 ST10P WS10 S1P SRT

G10E KMF KT9 890

BX950 KBN900 BH200 JBN330

* For cutting ductile cast iron

N01 DA1000 DX180 CD05 JDA30

KPD230 KD1400 JDA10 PCD05

Wiper Edge GUW MW WM MW W-M3 NM HTW,M4MW,WG

Finishing EF LS,FJ SF NFT

SK,SFLP,LM,SV,MQ PSS,PS,24,TS,TJS HQ,XQ,GK JE

Non-Ferrous Metal Finishing to Light LD ,GD

Hardened Steel Light LV

(Crater- and Wear-Resistant) MU

Negative Type mm Chipbreakers for High-Efficiency Machining mm Strong Edge Chipbreakers

0 0.2 0.4 0.6 0.8 0 0.2 0.4 0.6

Cutting Speed (vc)

T1500A AC820P Interrupted to Heavy

Cutting Speed m/min

GE Type Chip Control Wear Resistance

1 GE Type Chipbreaker Conventional Chipbreaker

Reduces rake face wear (crater wear and chipbreaker wear).

Shared Features of the High Efficiency Chipbreaker Series

2 SE Type Chipbreaker for Finishing ME Type Chipbreaker for Roughing

0 0.2 0.4 0.6 0.8

High Speed Cutting General Purpose Cutting Interrupted Cutting

Continuous Cutting (V-T chart) Interrupted Cutting

Conventional Tool P10 5,000

Competitors Product P10

AC820P Cutting Performance

AC830P Cutting Performance

Uncoated Cermet Coated Cermet

0.15 Competitors Cermet(P20)

Coated Cermet T2000Z

Recommended Cutting Conditions

Soft Steel Fine Finishing FA/FL T1500Z 0.2-0.5-1.0 0.05-0.15-0.25 150-280-400

S48C Turbine Hub SCr420H Output Shaft

1.6x tool1.6lifex tool life

Insert: CNMG120408N-GE (AC820P) Insert: CNMG120408N-SX (AC820P)

SCM435 Balancer SCM415 Turbine Hub

1.8x tool life

S48C Compact Knuckle S45C Ring

Insert: WNMG080412N-LU (AC820P) Insert: DNMG150412N-SX (AC820P)

SCM425 Gear S35C Carrier Flange

Insert: CNMG120408N-MU (AC820P) Insert: DCMT11T308N-SU (AC820P)

S45C Hub S45C CVJ Outer Race

Insert: VBMT160408N-SU (AC810P Insert: DNMG150612N-LUAC810P