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Культура Документы
PROGRAM
Machine Shop Practical I The understanding and use of manual machine tools.
A study of manual shop machines, safety, tool care, measurements, bench work, and the use
of basic lathes, drill presses, milling machines, grinders, power saws; both in theory and
practice. Instruction incorporates the critical skills required for a proper understanding of
speeds, feeds, tapers, and thread cutting through the use of manual lathes and milling
machines. This fundamental course study is the critical building block that allows for the
proper understanding of machine tool technology and efficient material cutting at the
interface of the cutting tool and the workpiece. Manual mill, lathe, saw, grinder are all a part of
this basic initial course. A machinist who doesn't learn the fundamentals of manual machines
and goes straight to the computerized machines will be a liability for the employer. That is
why manual machines are a critical part of properly training a student for the world of
manufacturing in the machine shop.
Machine Shop Practical III The understanding and use of the CNC lathe.
A study of the CNC lathe, safety, tool care, precision measurements, CNC programming
fundamentals of the FANUC lathe control, CNC lathe set-up and operation. Instruction
incorporates the critical skills learned on manual lathes with regard to speeds, feeds, turning
of tapers, and thread cutting.
Machine Shop Practical IV The understanding & use of the CNC milling machine.
A study of the CNC milling machine, safety, tool care, precision measurements, CNC
programming fundamentals of the FANUC mill control, CNC milling machine set-up and
operation. Instruction incorporates the critical skills learned on manual milling machine with
regard to speeds, feeds, cutting tapers, and tapping threads on the milling machine.
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Training System Hardware
CNC Plus Machines (Combination - Manual and CNC) - The future of R&D
1 piece --- CNC Plus Mill (Quick setups and prototypes - milling)
1 piece --- CNC Plus Lathe (Quick setups and prototypes - turning)
Support Equipment
10 students - 5 Training Desks (two students on one desk) with computers and CAD
CAM Systems and Simulated Software on personal computers. This will help the
students efficiently learn the basics in programming.
10 Tool Boxes - Students will learn to maintain their own working and inspection
tools. As they enter the work place they are expected to take care of their own
tools; the proper training needs to start in the classroom.
1 Material Rack - Students will learn to safely store and take material out and
learn to put unused materials back on the material rack once they are finished.
2 Benches with bench grinders and support vises - Students will learn to grind
their own tools and debur their own parts. Most operators are expected to do this at
the work place.
1 - Air Compressor - Ingersol Rand rotary air compressor with dryer will
provide a sufficient air source necessary to operate the machines with the
clean and dry air required.
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COMPLETE MACHINIST'S TRAINING PROGRAM
Not only will you get a complete high tech training center, you will also get everything
you need to start your technical center. We have made it easy for the new teacher. We
have thought of everything you will need so you won't have to. These are the other
things that will be included with the Ganesh low cost machinist's technical institute
a) Complete Curriculum - We will include a detailed curriculum that will start the students
from manual machines and advance them to CNC plus machines, production machines
and CAD CAM Systems. They will learn how to read blueprints, cut their own material,
machine their own parts, debur their own parts, and finally be able to inspect their own
parts.
b) Inspection Tools - Complete Set of Inspection Tools as parts of the individual tool
boxes so students learn to inspect their own parts.
c) 3-Month supply of material- The Ganesh Training System includes a 1-month supply
of material that will be needed in the course.
d) 1-Month supply of cutting tools - We will include three-month supply of cutting tools
that will be needed to support the course study.
e) Student Attire - We will provide students with aprons and safety glasses
f) Computers - Dell Computers with all the hardware and software needed for the CAD
CAM programs will be included in the package. Surge Protectors and a central printer
will also be included.
g) A shop apron, desk, computer system, book shelf (for all the manuals), inspection
tools, and a electronic set of the curriculum will be included for the instructor.
h) Complete Maintenance chart is included for all the machines.
i) Inch/Metric charts - The ultimate manufacturing student in this competitive world
needs a basic understanding of both inch and metric system.
SYSTEM FLEXIBILITY
UL, CE, or TUV Approval- Most areas have strict electrical approval requirements for
machines. We ensure compliance with these electrical and safety standards to make it easy
for you. Specify the approval requirement necessary for your application.
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SAMPLE LAYOUT OF TECHNICAL TRAINING CENTER
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A Few Prestigious References
Arizona State University
Bedford County Department of Education
Blaine County School District #61 Boise State
University
Boston University
Brook High School
Cal Poly State University Carnegie
Mellon University Centinela Valley Union
High School Composite High School
Cornell University
Don Bosco Technical Institute Edward
Knox Central School District EI Paso
County School District #8 Ferris State
University Hawkeye Community College
Hawthorne High School Heartland
Community College Hinds Community
College Hunter Lane High School Lamb
Weston Tech Center
Los Angeles Pierce College
LAUSD
Louisiana Tech University
Mc Gavvock High School
Nashville High School District 99
North Idaho College
Ohio Northern University
Oliver Springs High School Pellissippi State
Technical Community College Richardson High
School
Roman Ward Technical Institute
Simi Valley High School
Simi Valley Adult School
Simpson County Technical Center
Southern Career/Technical Center University of
California, Davis University of
Cincinnati/Claremont College Yale University
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GANESH GMV-1 R3 CNC Milling Machines
with Class-7 Super Precision Fafnir Spindle Bearings, (1 Machine)
featuring ACURITE or FAGOR CNC Controls for ease of use.
SPECIFICATIONS: GMV-1
Table Size: 9" X 42" (229 X 1067mm) 30"
Table Travel (with power feed) (762 mm) 126" (669 mm) 5/8"
T-slot width (ground) (15.9mm)
Cross Travel 12" (305mm)
Quill Travel - manual & powerfeed 5" (127mm)
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Meehanite Castings, fine grain and high-density cast iron using the superior Meehanite process
yields superior vibration dampening and improved surface finish and tool life, as well as greater
wear resistance on the ground way surfaces of this heavy-duty CNC lathe.
7.5-HP (12 HP Peak) heavy-duty spindle motor for added metal removal capability
Infinitely variable spindle speeds from 25 - 3000 rpm with a quiet AC inverter motor
Alloy Steel Hardened & Precision Ground Gears provide for smooth power transmission
Spindle with 1 5/8" bore is supported by three over sized precision bearings
Hardened and ground 01-5 Camlock spindle nose for quick workholding changeover
Hardened & Precision Ground Oouble-Vee/Oouble-Flat Ways for high rigidity
Turcite-B anti-friction coating on saddle and cross slide for improved accuracy & wear
Inch/Metric threading, left or right hand threading, single or multiple-start threading
Built in high-capacity coolant system and large Fluorescent worklight included
Automatic Metered Lubrication System for ballscrews and ways
Stainless Steel Ball Screw Protector
Inspection Report on accuracy to CNS 94 and B7001 standards included
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GANESH Super Precision GMV-1 ( 9"X 42") Milling Machines wI
Class-7 Super Precision Fafnir Spindle Bearings (3 Machines)
SPECIFICATIONS: GMV-1
Table Size: 9" X 42" (229 X 1067mm) 30"
Table Travel (with power feed) (762 mm) 126" (669 mm) 5/8"
T-slot width (ground) (15.9mm)
Cross Travel 12" (305mm)
Quill Travel - manual & powerfeed 5" (127mm)
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GANESH GT-1640 Precision 16" X 40" Engine Lathes wI
B-Speed Geared-headstock (2 Machines)
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2
GANESH 618M SUPER PRECISION SURFACE GRINDER (1 Machine)
The 3-HP V3 grade spindle motor assembly is dynamically balanced for low vibration and
powerful output to produce high-precision work and better grinding capability.
High rigidity spindle with four preloaded class-7 (P4) bearings and a low spindle nose run-out of
better than 0.00006" T.I.R provides quiet, vibration free operation for better workpiece accuracy and
surface finish. The cartridge spindle is interchangeable for easy maintenance and field replacement.
Spindle system is greased and sealed for life.
The Mitsubishi PLC control uses a menu-driven LCD touch screen which is easy to learn and
easy to set-up. Simply fill in the blanks to set total grinding amount, rough increment, fine increment,
sparkout passes, feeding direction, parking position, wheel head retract distance, and press cycle start to
compete a fully automatic grinding cycle. (CII & CXII models only)
The cable-driven ball way table travels on hardened and ground guideways to ensure smooth,
and easy table movement to eliminate vibration normally caused by belt-driven systems for better quality
surface finish and longer way life.
Cross way surfaces are hand scraped and Turcite coated for absolute flatness and high wear
resistance. This provides for a smooth movement of saddle and assures long life and accuracy.
I General Capacity
I Table Size 6 inches x18 inches (150x450mm)
1
Max. Grinding Length 19 inches (480mm)
1
Max. Grinding Width 6 inches (170mm)
IDistance from Table Surface to Spindle Centerline 19.3 inches (490mm)
I Max. table load (inc chuck -
I Standard Magnetic Chuck Size 6 inches x18 inches (150x450mm)
I Longitudinal Movement
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Ingersoll Rand UP6-10 Rotary Screw Air
Compressor Tank Mounted (1 Machine)
The UP6-10 10-HP Tank Mounted Rotary Screw Air Compressor features a full sound enclosure and integral on
board air dryer providing air at 125 PSI @ 38 CFM with a 80-Gallon Tank. The compressor is sized at 54" long x 29"
wide x 61" tall and operates at a quiet 68 DBA (This is about as loud as a commercial dishwasher).
Each UP series comes with electric motor (200/208, 2301240 or 460/480 3-Phase Power), air-cooled aftercooler, full
voltage motor starter mounted and wired, dual control constant speed control, low sound full metal enclosure,
package prefilter, 9000 hour Ultra Plus coolant, spin on oil filter and separator element, AMSE coded horizontal
receiver tank with manual drain and N EMA-1 electrical protection.
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GANESH S-712 HORIZONTAL/VERTICAL BAN DSAW (1 Machine)
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COMPUTER TRAINING DESKS WITH COMPUTERS
It line-ot-sight is not an issue and the monitor is the only computer component on the desktop you can reduce the clutter of
cables and equipment and leave space for taking notes and reading prints and training materials.
In the computer lab with shared terminals or for individual tutoring, the OT configuration provides the best visibility for multiple
users and in the Internet lab where you want to monitor student computer activity closely, the OT series enables you to see every
screen at once with the right furniture arrangement.
Legs Adjust from 28-42 inches height
Massive two thousand pound capacity
THS top is tempered hardboard over steel
Unique hinged leg design allows for additional capacity and much quicker assembly
Legs have full piano hinge for maximum durability
Durable gray powder coast finish is rust and acid resistant
The Husky benches cannot be confused with light duty folding leg tables!
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DELL COMPUTERS WITH MONITORS - 10 stations
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MATERIAL STORAGE RACK - 1 PIECE
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1 PIECE -- SURFACE PLATE WITH STAND
From Manual to CNC Machines, you will get a complete set of curriculum with the
Ganesh Training Package.
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CUSTOMIZED PACKAGES AVAILABLE
Manual Equipment (The fundamentals of machining)
2 pieces -- Manual "Bridgeport Style" Milling Machines (Basics of milling) 2
pieces - Manual 16" X 40" Engine Lathes (Basics of turning)
1 piece --- Manual 6" X 18" Surface Grinder (Basics of grinding)
1 piece --- Manual 7" X 12" Combination HorizontalNertical Saw (Material Cutting)
CNC Plus Machines (Combination - Manual and CNC) - The future of R&D
1 piece --- CNC Plus Mill (Quick setups and prototypes - milling)
1 piece --- CNC Plus Lathe (Quick setups and prototypes - turning)
Support Equipment
10 students - 5 Training Desks (two students on one desk) with computers and
CAD CAM Systems and Simulated Software on personal computers. This will help
the students efficiently learn the basics in programming.
10 Tool Boxes - Students will learn to maintain their own working and inspection
tools. As they enter the work place they are expected to take care of their own
tools; the proper training needs to start in the classroom
1 Material Rack - Students will learn to safely store and take material out and
learn to put unused materials back on the material rack once they are finished.
2 - Benches with bench grinders and support vises - Students will learn to grind
their own tools and deburr their own parts. Most operators are expected to do this at
the work place
1 - Air Compressor - Ingersoll Rand rotary air compressor with air dryer.
Provides the air source necessary to operate the machines with the clean and dry
air required.
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