LAFARGE INDIA PVT.

LTD.
NEW CLINKER LINE AT
SONADIH (INDIA)

1 30.07.07 APPROVAL BB

0 22.03.07 APPROVAL BB

Rev Date Issued for By

HOLTEC CONSULTING PRIVATE

LIMITED
HOLTEC CENTRE, A BLOCK, SUSHANT LOK, GURGAON 122001, HARYANA,
INDIA

CIVIL CALCULATION NOTE

DES. KM/SKD 20.3.07 New Clinker Line e File:
D
CKD SKD 20.3.07 at Sonadih (India) 06191CDN4901R1.pdf

APPD. BB 22.3.07 Name of Structure:

CLINKER SILO
DOCUMENT NO. 06191-CDN-49-01 REV: 1
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PROJECT 06191

DESIGN OF CLINKER SILO

CONTENTS

Description Page No.

1. Introduction .................................................................................... 2

2. Reference Standards and Documents ........................................... 2

3. Materials......................................................................................... 3

4. Method of construction ................................................................... 3

5. Hypothesis for Calculation ............................................................. 3

6. Loads ............................................................................................. 4

7. Design calculation .......................................................................... 5-57

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1. INTRODUCTION

The following calculation report concerns the design for preparation of construction
drawing for foundation of CLINKER SILO.

Foundation has been taken at 5.00 m depth below the natural ground level as per
soil report. It is recommended by soil investigator that a Net SBC of 55 t/m2 can be
adopted at that depth.

2. REFERENCE STANDARDS & DOCUMENTS

For the arrangement and design of foundation of C.F. SILO, following standards and
documents have been referred:

2.1 Input drawings / Documents (Received on: 25-01-2007)

SON421/422D01 Upstream Clinker storage , Reclaiming and Conveying

Plan Layout

SON421/422D02 Upstream storage, Reclaiming and Conveying

Section 1-1; Detail 1

SON421/422D03 Upstream storage, Reclaiming and Conveying

Section 3-3 ; Compressed Air System

SON421/422D04 Upstream storage, Reclaiming and Conveying

Section 2-2 ; Plan 35.4; Plan 42.5;Plan Foundation 42.5 ;Detail 2; Detail 3; Detail
13; Detail 14

SON421/422D05 Upstream storage, Reclaiming and Conveying

Section 4-4;Plan Foundation +_ 0.00 8.500; Plan 11.5;

Plan Foundation 11.500 ;Plan 15.000; Detail 4 6

SON421/422D06 Upstream storage, Reclaiming and Conveying

Section 5-5 ; Plan Foundation 1.4 -18.38; Detail 7; Detail 8

SON421/422D07 Upstream storage, Reclaiming and Conveying

Section 6-6; Plan Foundation 9.625 40.800;Detail 9

SON421/422D08 Upstream storage, Reclaiming and Conveying

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Plan Foundation 2.5; Detail 10

SON421/422D09 Upstream Clinker Storage,Reclaiming and Conveying

Plan 6.2;Detail 11;Detail 12

2.1 Standards

IS 456-2000: Code of practice for Plain and Reinforced concrete

IS 11089-1984: Code of practice for Design and Construction of Ring foundation

IS 1893: Criteria for Earthquake Resistant Design of Structures:

Part 1:2002 General Provisions and Buildings

Part 4:2005 Industrial Structures Including Stack Like Structures

IS 875(Part 3)-1987: Code of practice for Design Loads (Wind Loads)

IS 4995(Part 1)-1974:Criteria for Design of Reinforced Concrete Bins for Storage of

Granular and Powdery materials - General Requirements And Assessment of Bin
Loads

IS 4995(Part 2)-1974:Criteria for Design of Reinforced Concrete Bins for Storage of

Granular and Powdery Materials - Design Criteria

3. MATERIALS
The structures have been designed considering following materials:
3.1 Concrete
M30 (30 N/mm2 after 28 days) for foundation.
1:4:8 mix for lean concrete and mass concrete
3.2 Reinforcement steel
High strength deformed bars of grade Fe 415 (fy=415 Mpa)
4. METHOD OF CONSTRUCTION
Slip-form technique shall be used for wall construction.

5. HYPOTHESIS FOR CALCULATION

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5.1 Model
The dead loads, live loads, equipment loads, wind loads, seismic loads have been
applied on the model as per detailed load calculation. The wind loads have been
calculated as per IS 875- Part 3: 1987. The seismic loads have been calculated as
per IS 1893-Part1: 2002 and IS 1893-Part 4:2005
5.2 Primary Loadings
Following primary loadings have been considered:

Load 1: Dead Load

Load 2: Live Load

Load 3: Equipment Load

Load 4: Seismic Load

Load 5: Wind Load

6. LOADS

6.1 Dead Load

Dead loads include self-weight of the structures and superstructures and all the
loads of permanent type.

Density of concrete = 25 KN/m3

Density of soil = 18 KN/m3

Density of Clinker = 16KN/m3