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CONTENTS
1. KILL METHODS
1.1 GENERAL 1
1.2 BALANCE OF PRESSURES 1
1.3 CONSTANT BHP KILL METHODS 3
1.4 OTHER KILL METHODS 15
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1 KILL METHODS
1.1 GENERAL
The objective of the various kill methods is to circulate out any invading fluid and circulate
a satisfactory weight of kill mud into the well without allowing further fluid into the hole.
Ideally this should be done with the minimum of damage to the well.
If this can be done, then once the kill mud has been fully circulated around the well, it is
possible to open up the well and restart normal operations. Generally, a kill mud which
just provides hydrostatic balance for formation pressure is circulated.
This allows approximately constant bottom hole pressure which is slightly greater than
formation pressure to be maintained as the kill circulation proceeds because of the
additional small circulating friction pressure loss.
After circulation, the well is opened up again and the mud weight may be further increased
to provide a safety or trip margin.
The mixture of mud and formation fluid in the annulus makes it impossible to determine
formation pressure using the casing information. The drillpipe, however, is full of clean
mud of known weight and can be used as a barometer of what is happening downhole.
Once the formation pressure is known, the mud weight required to balance, or kill, it can
be calculated, since
Kill Mud
Formation Pressure(psi)
Weight = 0.052
(ppg) True VerticalDepth (ft)
Figure 1
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We require the mud to produce a hydrostatic pressure equal to the formation pressure over
a length equal to the true vertical depth of the hole. This can be expressed as a gradient,
and converted to any desired mud weight unit; in this case ppg.
The kill mud weight required could also be described as the original mud weight increased
by an amount which will provide a hydrostatic pressure equal to the amount of the
drillpipe shut in pressure over the vertical length of the hole.
problems. Also, the annular pressures produced during the first circulation are higher than
produced with any other method.
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In general, this method is most used on small land rigs where the Driller may have little
help and limited equipment. A variant of this method is also used in some workover
operations.
In addition the simplicity of the Drillers method makes it useful when only limited
information is available about the well conditions.
To summarise:
FIRST CIRCULATION: Pump the kick out of the well, using existing mud weight.
SECOND CIRCULATION: Pump kill weight mud around the well.
FIRST CIRCULATION
2) If a slow circulating rate pressure, P SCR, has been taken, then calculate the pressure
required on the drillpipe for the first circulation of the well.
This is:
Initial Circulation = Slow Circulation Rate + Shut In Drillpipe
Pressure Pressure Pressure
or:
3) Open the choke about one quarter, start the pump and break circulation; then bring
the pump up to the Kill Rate.
4) While the Driller is bringing the pump up to the Kill Rate, the choke operator
should operate the choke so as to keep the casing pressure at or near the closed in
casing pressure reading.
5) Once the pump is up to the Kill Rate, the choke operator should transfer his
attention to the drillpipe pressure gauge and adjust the choke to maintain the
INITIAL CIRCULATING PRESSURE on the drillpipe pressure gauge.
6) The INITIAL CIRCULATING PRESSURE is held constant on the drillpipe pressure
gauge by adjusting the choke throughout the whole of the first circulation, until all
of the kick fluid has been circulated out of the well. The pump rate must also be
held constant at the KILL RATE throughout this period.
7) Once the kick is out of the hole, shut the well in and mix up the kill mud weight
required.
NOTE 1: This is a kill weight mud to balance formation pressure. It is the lowest
possible mud weight which will kill the well. Once the well is dead, it
will be necessary to increase the mud weight further to provide a trip
margin.
NOTE 2: Some operators prefer to continue circulating the well while kill weight
mud is being mixed. There is no theoretical reason why this should not
be done, though it does result in further wear and tear on equipment
under pressure in particular the choke.
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Figure 2
SECOND CIRCULATION
8) Once the kill mud is ready, open the choke about one quarter, start the pump and
break circulation. Then bring the pump up to the kill rate.
9) While the Driller is bringing the pump up to the kill rate, the choke operator should
operate the choke so as to keep the casing pressure steady at the same pressure as
when closed in.
10) While the drillpipe is being filled with heavy mud, hold the casing pressure constant.
The drillpipe pressure will go down as the drillpipe is being slugged with the heavier
mud. In practice, if all the kick was properly removed in the first circulation, the
choke should not need to be touched once the pumps are steady at the Kill Rate,
until kill mud reaches the bit.
Once the kill mud reaches the bit, the pressure held on the drillpipe is just that required to
circulate the mud around the well. This is the slow circulating rate pressure, increased
slightly for the extra mud weight.
The drillpipe pressure starts dropping below the initial circulating pressure, as the kill mud
starts down the drillpipe, reaching the final circulating pressure when the kill mud reaches
the bit. Thereafter the drillpipe pressure is held at the final circulating pressure by
controlled opening of the choke, as the kill mud moves up the annulus.
A graph showing how drillpipe pressure drop from the initial to the final circulating
pressure is shown in Figure 3 and this can be used as a guide to the drillpipe pressure
required. The drillpipe pressure should drop according to the graph, as kill mud goes to
the bit, without the choke being moved.
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Because of the possibility that the annulus may not be circulated to completely clean
during the first circulation, it may be preferable to work out how the drillpipe pressure
should vary, as kill mud is pumped in and around the well. This will allow the drillpipe
pressure to be used throughout, so eliminating the possibility of small gas bubbles in the
annulus producing misleading information.
The following graphs depict the variations in pressure during the well circulation.
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NOTE: This procedure is satisfactory at any time during a kill providing the mud
weight in the drill string is not changing during the process. It is
however preferable to maintain pump rate constant as much as possible.
Any decision to change pump rate should be taken early.
Once the capacity of the drill string is calculated, it is possible to draw a graph showing
how drillpipe pressure varies as kill mud is pumped down to the bit.
Once kill mud is ready, the start-up procedure is as previously described.
The choke is cracked open, the pump started to break circulation, and then brought up
slowly to the Kill Rate.
While the Driller brings the pump up to the Kill Rate, the choke operator works the choke
so as to keep the casing pressure at or as near as possible to the closed in casing pressure
reading.
When the pump is up to the Kill Rate, the choke operator transfers to the drillpipe
pressure gauge, adjusting the choke if necessary to achieve the INITIAL CIRCULATING
PRESSURE on the drillpipe pressure gauge.
As the kill mud proceeds down the drillpipe, the drillpipe pressure is allowed to drop
steadily from the Initial Circulating Pressure to the Final Circulating Pressure, by choke
adjustment.
Where the kick is a small one, at or near the bottom of the hole, the drillpipe pressure
tends to drop of its own accord as the kill mud moves down. Little or no choke
adjustment is required.
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Only in cases of diffused gas kicks with gas far up the annulus will significant choke
adjustments be needed during this period.
After kill mud has reached the bit, the drillpipe pressures is maintained at the Final
Circulating Pressure, until the kill mud returns to surface.
As with the Drillers method, this Final Circulating pressure is held constant as long as
pump rate is held constant at the selected value. If, for any reason, the pump rate is felt to
be wrong, it can be changed using the same procedure described previously. However,
pump rate changes should be avoided, where possible.
While the pump rate is adjusted, the casing pressure is held steady by adjusting the choke.
Once the pump is stabilised at its new speed, the revised circulating pressure is read from
the drillpipe gauge. If a gas influx is very near to the surface, adjusting pump rate by
holding a steady casing pressure may significantly increase the bottom hole pressure. This
is due to the rapid expansion of gas near the surface. Alterations in pump rate are to be
made early on!
The following two graphs depict pressure variations during the Wait and Weight method.
Graph 3
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Figure 4
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