Flange Design

Internal Pressure P 7.136 Mpa

Flange Allowable stress at ambient Sfa 153 Mpa

Flange allowable stress at Design Sfd 153 Mpa

Neck Allowable stress at ambient Sna 153 Mpa

Neck allowable stress at Design Snd 153 Mpa

Bolt Allowable stress at amb Sa 195 Mpa

Bolt Allowable stress at Design Sb 195 Mpa

modulus of elasticity at Design temp E 183000 Mpa

modulus of elasticity at amb temp E 195233.3 Mpa

No of bolts nb 20 Bolt size 2.75

Total Bolt Area Ab 67857.9288 mm Bolt area 5.259 in

Hub Thickness go 30 mm

Hub Thickness at flange end g1 45 mm

Hub Length h 55 mm

Shell Corroded ID B 1210 mm

Gasket Reaction G 1264.25 mm

Bolt Hole Diameter C 1472 mm

Flange OD A 1606 mm

Flange thickness t 208 mm

Gasket Factor m 4.25

Gasket Stress y 70 Mpa

Gasket Width N 13 mm

Effective gasket Width b 6.37 mm

Partition plate Length r1 0 mm

 Partition plate Width br 0 mm

Partition plate stress y 0 Mpa

H=0.785GP 8953450.21 N

Hp = 2Pb x 3.14 G m 1533824.99 N

Wm1 = H + Hp 10487275.2 N

Wm2 = 3.14 b G y + br r1 y 1770109.3 N

Am1 = Wm1/Sb 53780.8985 mm

Am2 = Wm2/Sa 9077.48357 mm

Am 53780.8985 mm

Anchor Bolt size is Ok

hG = (C-G)/2 103.88 mm

R = (C-B)/2 - g1 86.00 mm

hD = R + g1/2 108.50 mm

hT = (R + g1 + hG)/2 117.44 mm

HD = 0.785*B P 8201536.82 N

HT = H - HD 751913.391 N

HG = Wm1 - H 1533824.99 N

W = (Am + Ab)*Sa/2 11859785.7 N

MD = HD * hD 889866745 Nmm

MT = HT * hT 88302828.9 Nmm

MG = HG * hG 159326071 Nmm

Mo = MD + MT + MG 1137495644 Nmm

Mg = W*hG 1231935235 Nmm

Stress Factors
 ho = B*go^0.5 190.525589 mm B1 B+go 1210

K = A/B 1.32727273

h/ho 0.28867513

g1/go 1.5

T 1.785703 Z 3.625868 Y 7.010451

F 0.8808 V 0.375 f 1.1869

e = F/ho 0.004623 U 7.703775

d = (U/V) ho go 3526400.48

L = (t*e + 1)/T + t/d 3.65036297

Stresses at operating condition

SH = f*Mo/(L*g1*B) 150.944546 N/mm Shall be lessthan min 229.5 Yes

SR = (1.33*t*e+1)*Mo/(L t B) 13.5652642 N/mm Shall be lessthan Sfd 153 Yes

ST = Y*Mo/(t*B)- Z*SR 103.143508 N/mm Shall be lessthan Sfd 153 Yes

(SH + SR)/2 82.2549049 N/mm Shall be lessthan Sfd 153 Yes

(SH + ST)/2 127.044027 N/mm Shall be lessthan Sfd 153 Yes

Rigidity 52.14*V*Mo/(L*E*go*Ki*ho) 0.64652352 Shall be lessthan 1 Yes

Stresses at Gasket Seating

SH = f*Mg/(L*g1*B) 163.476586 N/mm Shall be lessthan min 229.5 Yes

SR = (1.33*t*e+1)*Mg/(L t B) 14.6915085 N/mm Shall be lessthan Sfa 153 Yes

ST = Y*Mg/(t*B)- Z*SR 111.706908 N/mm Shall be lessthan Sfa 153 Yes

(SH + SR)/2 89.0840472 N/mm Shall be lessthan Sfa 153 Yes

(SH + ST)/2 137.591747 N/mm Shall be lessthan Sfa 153 Yes

CYLINDRICAL SHELL THICKNESS CALCULATION AS PER ASME SECVIII DIV. 1

PROJECT: 2408

ITEM NO.: 20-D-2802

SERVICE:

VESSEL ID: 2256 mm 0.1898

TL TO TL LENGTH 6000 mm

DESIGN TEMP: 200 C

DESIGN PRESSURE 5 mPa

Liquid Head 2256 mm

Density 1000 kg/m

HEAD TYPE: 2:1 elliptical head

SHELL HEAD ALLOWABLE STRESS AS PER IID 2007Ed.

Material SA516GR70N SA516GR70N SA516GR70N

Design pressure including static head pressure, Mpa 5.0221 5.0221 150 138 Mpa

CORODDED SHELL ID: mm 2256.0 2256.0 200 134 MPa

Design stress , S Mpa 134.000 134.000 S 200 134 Mpa

Joint Efficiency, E 1.00 1.00

Corrosion Allowance, C mm 0.00 0.0000 Sa 40 138 Mpa

Cladding Thickness mm 0.00 0.00

REQUIRED THICKNESS, T mm 43.25 42.43

PROVIDED THICKNESS mm 44.00 44.00

MAWP Mpa 5.0853 5.1845

MAP Mpa 5.25988 5.3621

CYLINDRICAL SHELL THICKNESS CALCULATION AS PER ASME SECVIII DIV. 1 (As per ASME Section-VIII Division-1 Ed.2007)

PROJECT: 2408

ITEM NO.: 20-D-2802

SERVICE:

VESSEL ID: 1898 mm 0.1898

TL TO TL LENGTH 6000 mm

DESIGN TEMP: 20 C

DESIGN PRESSURE 4.979 mPa

TOP HEAD TYPE: 2:1 elliptical head

BOTTOM HEAD TYPE 2:1 elliptical head

SHELL BOTTOM HEAD TOP HEAD ALLOWABLE STRESS AS PER IID 2007Ed.

Material SA516GR70N SA516GR70N SA516GR70N SA516GR70N

Design pressure including static head pressure, Mpa 4.9790 5.3054 4.9790 150 138 Mpa

CORODDED SHELL ID: mm 1898.0 1898.0 4003.2 200 134 MPa

Design stress , S Mpa 135.600 135.600 135.600 S 180 135.6 Mpa

Joint Efficiency, E 1.00 1.00 0.85

Corrosion Allowance, C mm 0.00 0.0000 1.6000 Sa 40 138 Mpa

Cladding Thickness mm 0.00 0.00 0.00 Sa 40 138 kg/cm

REQUIRED THICKNESS, T mm 35.63 37.28 88.44

PROVIDED THICKNESS mm 33.00 30.00 30.00

CYLINDRICAL SHELL THICKNESS CALCULATION AS PER ASME SECVIII DIV. 2 (As per ASME Section-VIII Division-2 Ed.2007)

PROJECT:

ITEM NO.:

SERVICE:

VESSEL ID: 4200 mm

TL TO TL LENGTH 9900 mm

Additional head 5435 mm

DESIGN TEMP: 65 C

Design Press 5 Mpa

HEAD TYPE: HEMI SPHERICAL HEAD

SHELL BOTTOM HEAD TOP HEAD ALLOWABLE STRESS AS PER IID 2007Ed.

Material SA 240 316N SA 240 316N SA 240 316N SA387GR22CL2

Design pressure including static head pressure, Mpa 5.02253 5.03041 5.00000 40 161 mPa

BASE SHELL ID: mm 4200 4234 4234 65 161 mPa

Design stress intensity, S Mpa 161.00 161.00 161.00 S 65 161.000 mPa

Joint Efficiency, E 1.00 1.00 1.00

External Corrosion Allowance, C 0.00 0.00 0.00 ST 40 161 mPa

Cladding Thickness mm 0.00 0.00 0.00

REQUIRED THICKNESS, T mm 66.54 33.33 33.13

PROVIDED BASE THICKNESS mm 69.00 35.00 35.00

Test Condition

Test pressure as per 1.43 MAWP Mpa 7.15

Test Pressure as per 1.25 MAWP * ST/S MPa 6.25

Test Pressure at Top Mpa 7.15

Horizontal Test in Uncorroded Condition

Test pressure at bottom, P Mpa 7.19116 7.19116 7.19116

stress intensity MPa 222.44 219.27 219.27

Allowable stress intensity (90% of yeild stress) Mpa 228.00 279.31 279.31

Vertical Test in corroded Condition

Test pressure at bottom, P Mpa 7.32103 7.34178 7.22401
stress intensity MPa 226.45 223.87 220.28

Allowable stress intensity (90% of yeild stress) Mpa 228.00 279.31 279.31

Pressure at Top Mpa 5 5 5

Liquid head mm 6050 8167 0

liquid density kg/m 380 380 0

static pressure MPa 0.023 0.030 0

total pressure MPa 5.023 5.030 5