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SineWaveTM
20 - 480 A
Active harmonics
conditioner

Installation and user


manual

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Wav
Sine

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T H E

51027008EN/BB - Page 1
To the user

We would like to thank you for choosing the Sinewave active harmonics conditioner and welcome you to the ever increasing
world-wide family of satisfied MGE UPS SYSTEMS product users.
This manual has been written to provide you with all the information necessary to install and operate your SineWave active
harmonics conditioner.

We remain at your entire disposal should you require any further details.

MGE UPS SYSTEMS

Advice for safety


Danger: dangerous voltages the conditioner must be earthed; if the conditioner in stored before use,
are present inside the do not place the conditioner near it must be kept in a dry place.
conditioner. Any intervention liquid or in an excessively damp Storage temperature: between 20 C
requiring the door or environment; and +45 C;
protection panels to be do not obstruct the air vents; do not store horizontally;
opened must be carried out do not place the conditioner in direct dispose of packing waste in
by qualified personnel; sunlight or near a source of heat; compliance with legal provisions in
force.

Pictograms

Important instructions that must


be followed

Information, advice, help

Action

Page 2 - 51027008EN/BB
Contents

Identification ........................................................................................................ 5
Standards .............................................................................................................. 5
Principle
Improvements offered by SineWave .......................................................... 6
Operating principle ......................................................................................... 6
Device functional features ............................................................................. 6

Installation
Standard arrangements .................................................................................. 7
Installing device(s) .......................................................................................... 9
Mechanical characteristics ................................................................................ 9
Installation requirements ................................................................................. 10
Connecting power ........................................................................................... 11
Connecting dry contacts and communication port (optional) .......................... 21
Connecting ribbon cables for 120 A and parallel installation ........................... 22
Moving the graphic terminal ............................................................................ 23
Installing current sensors ............................................................................ 23
Sensor mechanical and electrical characteristics ........................................... 23
Mounting direction of sensors ......................................................................... 25
Installing sensors ............................................................................................ 25
Connecting sensors ........................................................................................ 28

Energization and de-energization


Energizing ...................................................................................................... 29
General ........................................................................................................... 29
Starting the SineWave conditioner .......................................................... 29
Stopping the SineWave conditioner ........................................................ 29
De-energizing ................................................................................................ 29

Operation
Signification of indicator lights ................................................................... 30
User interface .................................................................................................. 30
User-friendly interface .................................................................................... 30
Control and monitoring interface ................................................................ 31
Presentation .................................................................................................... 31
Use ............................................................................................................... 31
General menu ................................................................................................. 31
Choice of language ......................................................................................... 32
Displaying main measurements ...................................................................... 32
Displaying secondary measurements ............................................................. 33
Displaying alarms ............................................................................................ 34
Configuring ...................................................................................................... 35
J-BUS communication .................................................................................... 36
Identification .................................................................................................... 36
RUN-STOP controls ........................................................................................ 36
Reserved access ............................................................................................ 36

Maintenance
Maintenance .................................................................................................. 37
What to do in case of an alarm .................................................................... 37
Training centers ............................................................................................ 37

Characteristics and performances .......................................................... 38

51027008EN/BB - Page 3
Installation of the SineWave active harmonics conditioner, monitoring of correct operation and certain
repairs must be carried out by qualified personnel trained to deal with electrical hazards. Other operations
may be carried out by any other persons with the help of this manual.

All SineWave range products are protected by patents; they implement original technology which cannot
be used by any competitor of MGE UPS SYSTEMS.

Copies of this document may be made with the approval of MGE UPS SYSTEMS and must bear the
compulsory title "MGE UPS SYSTEMS SineWave installation and operation manual n51027008XT".

Page 4 - 51027008EN/BB
Identification, standards

Identification label
Check that your utility supply is
compatible with the
characteristics given on the
identification label placed SineWave
inside the door of the SW 30
SineWave active harmonics
conditioner. RESEAU - MAINS - NETZ
Ue - Uin - Ue. 320 - 460 V
Frquence
46 - 54 Hz
Frequency
Frequenz 56 - 64 Hz
Capacit de compensation
Compensation power 30 A
Kompensations-Strom
Article
Article 5102700100 NT 01
Artikel
N Srie - Serial number - Seriennummer

21451712004
Made in Designed and manufactured
France through ISO9001 process

Services
Belgique: 02 / 37 37 981 Nederlands: 0235124 294
Deutschland: 0211 / 5388 112 Norge: 22 / 37 50 40
Espagna: 3263 3037 Sweden: 0 8 623 84 00
France: 04 76 85 46 96 UK: 081 / 424 98 09
Italia: 39 / 6041359

Check our WEB site for the countries not listed above.
w w w .mgeups.com

Standards
the SineWave active harmonics protection: quality organisation:
conditioner complies with the main IEC 529, NFC 20010, ISO 9001,
international standards in force for this electromagnetic compatibility: EC marking.
type of equipment and notably EN 55011 class A
concerning: susceptibility:
design IEC 1000-4-1
IEC 146 IEC 1000-4-2 level 3
construction and safety: IEC 1000-4-3 level 3
EN 60950-1 IEC 1000-4-4 level 4
noise: IEC 1000-4-5 level 3
ISO 3746 IEC 1000-4-6 level 3,

51027008EN/BB - Page 5
Principle

Improvements offered by SineWave


The SineWave active harmonics well as device operating problems due when this type of operation is possible,
conditioner allows: to over heavily disturbed supply and the cosine to be converted to a
current distortion to be reduced and voltages; value higher than or equal to 0.94 as
problems due to harmonics to be an installations characteristics to be recommended by electricity utilities.
avoided, e.g.: improved so that devices can operate
unintentional tripping of protections in conditions specified by the
owing to the value of current in the manufacturer;
neutral, reactive energy to be compensated,
cable heating, notably in the neutral,
heating of generators (transformers,
generator sets, inverters, etc.),
standards on harmonics consumed on
the utility power not being respected;
voltage distortion to be improved as

Operating principle
The current consumed by a non-linear
load (e.g. a computer system) is
composed of a sinusoidal current IF, 0,8 2
1
which is a fundamental current at the 0 0
utility power frequency, and a harmonic -1
current IH made up of currents having -0,8 -2
frequencies that are multiples of the
network frequency.
The SineWave conditioner
continuously generates a current equal IF IF + IH
to IH so that the utility power current G load
only has to supply the fundamental
current. IH
The load + SineWave active
harmonics conditioner assembly will
then be seen by the utility power as a 1 SineWave
globally linear load which absorbs
sinusoidal current. Thus, the cabling 0
and generator impedances will not -1
introduce any voltage distortion.

Device functional features


The SineWave active harmonics measurements and other variables The compensation introduced by
conditioner allows: calculated by the device (voltage, SineWave in relation to harmonic
determination of the harmonic orders current, distortion rates, etc.) to be and reactive currents is continuously
to be compensated: displayed; recalculated;
by configuring the breadth of the optional communication with an the SineWave active harmonics
spectrum to be compensated, external controller via a J-BUS protocol conditioner continuously measures
or by concentrating the capacity of the RS422/485 link for: current absorbed by the load and
SineWave compensation on specific transmitting display information, immediately modifies the current that it
harmonic orders during installation and receiving RUN and STOP orders. reinjects onto the utility power to match
thus carrying out selective this value;
compensation; the SineWave active harmonics
reactive energy compensation to be conditioner is suitable for all installation
carried out so as to increase the load load and harmonic spectrum variations
cosine and return to the cosine range thus guaranteeing optimum operation
applied by the energy utility; at any instant.

Page 6 - 51027008EN/BB
Installation

Standard arrangements
Depending on the type of Case of a 20 A, 30 A, 45 A or 60 A unit SineWave conditioner
problem to be solved, the
position of the sensors and
that of the The SineWave low voltage distribution
harmonics conditioner switchboard
connection point may be
different from one installation
to another.
The audit carried out before
installation enables the utility
current
network
optimum respective positions sensor
to be determined. harmonic current
to be compensated load
The SineWave conditioner to be
compensated
is connected in parallel with
harmonic
the load. compensating SineWave
current active
The SineWave harmonics harmonics
conditioner
conditioner will be fed from a
specific outgoing feeder.
This line must be protected by
a circuit-breaker.
The SineWave conditioner Case of a 90 A or 120 A unit SineWave conditioner
uses this line to send
harmonics destined to
compensate the load
harmonics back onto the utility low voltage distribution
switchboard
power.

utility
network current
sensor
harmonic current
to be compensated load
to be
compensated

SineWave
active
harmonics
conditioner

51027008EN/BB - Page 7
Installation (cont.)

each conditioner independently uses Case of 2 parallel 20 A, 30 A, 45 A, 60 A, 90 A or 120 A SineWave


current measurements from three conditioners
sensors, whatever the state of the other Example of 2 parallel 20, 30, 45 or 60 A SineWave conditioners:
conditioner; running, stopped, de-
energized; low voltage distribution
two cables between the conditioners switchboard
allow each to know the others state
and thus determine the share of
harmonics that it has to supply: half or
all if the other conditioner is not
running; utility
network current
each power circuit remains sensor
independent and has its own harmonic current
to be compensated load
protection; to be
it is possible to connect up to compensated
4 conditioners with the same rating in SineWave
parallel to compensate the same load active
harmonics
or the same group of loads. conditioner
harmonic
compensating SineWave
current active
harmonics
conditioner

Example of 2 parallel 90 or 120 A SineWave conditioners:

low voltage distribution


switchboard

utility
network current
sensor
harmonic current
to be compensated load
to be
compensated

SineWave
active
harmonics
conditioner

SineWave
active
harmonics
conditioner

Page 8 - 51027008EN/BB
Installation (cont.)

Installing device(s)
Mechanical characteristics
W

C1

H C2

Dimensions Fixing centre Diameter Mass


(mm) distance of fixing (kg)
(mm) screws
(mm)
Height Width Depth Width Height
H W D C1 C2
20 A and 30 A conditioners
680 540 280 475 660 8 65
45 A and 60 A conditioners
780 590 325 525 760 8 110

90 A and 120 A conditioners are


made up of two cubicles having the
same dimensions as the 45 and 60 A
conditioners. These cubicles can be
placed side by side or on top of one
another (subject to installation
requirements relating to ventilation).

51027008EN/BB - Page 9
Installation (cont.)

Installation requirements
The SineWave active it may be installed in a cubicle or fixed Whatever the installation
harmonics conditioner must against a wall. method, a 600 mm minimum
be mounted vertically and clearance must be provided
away from any source of in front of the SineWave
heat (heating system, conditioner allowing for the door to
transformer, motor, etc.). be completely opened.

Installing a SineWave conditioner


alone
300 mm min.
clearances must be provided to allow clearance for ventilation
the circulation of an air flow:
1000 m3 per hour for 20 to 60 A
ratings
2000 m3 per hour for 90 to 120 A
ratings.
The air is sucked in below the
conditioner and expelled via the top; min. min.
the air temperature at the inlet of each 50 mm 50 mm
clearance clearance
conditioner must not exceed
40 degrees (25 C recommended);
the power cables and fine wires arrive
via the bottom of the conditioner;

To install a 90 A or 120 A
conditioner, refer to how to 300 mm clearance
install 2 conditioners on top of for wiring and
ventilation
each other or side by side.

Installing 2 SineWave conditioners Side view


on top of each other in a cubicle:
min. 300 mm clearance
Installing 2 SineWave for ventilation
conditioners on top of each
other must only be done
inside a cubicle.
openings must be provided at the top
and bottom of the cubicle to help the
conditioners to cool down;
a ventilation deflector must be used
so that the thermal characteristics of
!

the 2 conditioners are respected. The


distance between the two cubicles is
determined by the height; the air is ilatio
n
sucked below each conditioner and vent ctor
defle
then expelled: m
out the top for the top conditioner, 50 m
min. ance
a r
to the rear for the bottom conditioner; c le
the air flow required for cooling the
m
cubicle is 2000 m3 per hour; 50 m
min. ance
clea r
the air temperature at the inlet to each
conditioner must not exceed
40 degrees (25 C recommended);
power cables and signal cables arrive
via the bottom of the conditioner.

min. 300 mm clearance


for ventilation
A (*)

A = min. 80 mm : 20 to 30 A ratings
A = min. 200 mm : 45 to 120 A ratings

Page 10 - 51027008EN/BB
Installation (cont.)

Installing 2 SineWave conditioners


side by side
clearances must be provided to allow
the circulation of an air flow of 1000 m3
per hour per cubicle.
The air is sucked below each n
min. ventilatio
conditioner and then expelled out the mm
300 ance for
top; clear
the air temperature at the inlet to each min. m
50 mrance
conditioner must not exceed clea
!

40 degrees (25 C recommended);


min. m
power cables and signal cables arrive 50 mrance
via the bottom of each conditioner. clea

min. m
50 mrance
clea

for
ance
m clearntilation
m
300 g and ve
wirin

Connecting power
Determining wiring (not supplied) The minimum cable cross-sectional areas can be determined based on the
Wiring cross-sectional areas shall be sizing current (Is) given in the tables below.
determined in compliance with the It is advisable to connect the neutral when it is distributed.
standards in force using the information
in the table opposite and the protection
tables per rating: SineWave Recommended Terminal block Diameter Maximum
care should be taken with neutral cable rating cross-sectional connection of lugs length of
sizing, when the neutral is distributed, (A) areas (mm2) capacity (mm2) (mm) power cables
owing to the majority presence of third Phases Neutral (m)
harmonic which may lead to the current 20 2,5 16 35 6 20
tripling in the neutral in relation to the 30 4 25 35 6 20
phases. 45 10 50 70 8 20
60 16 70 70 8 20
90 10 50 70 8 20
per cubicle per cubicle
120 16 70 70 8 20
per cubicle per cubicle

Protections (not supplied)


Protections shall be determined in
compliance with the standards in force
using the information below and in
accordance with selectivity
requirements. These models are for
guidance only and do not involve the
responsibility of MGE UPS SYSTEMS.

51027008EN/BB - Page 11
Installation (cont.)

20 A SineWave
Table of recommended protections per rating
Connection to the SineWave terminal block where Pcu = function of Isc

Non-distributed neutral Distributed neutral

IT earthing system IT earthing system


Is = 25 A Is = 25 A
1 1
2 2
3 3
Is = 65 A
N N

C60 3x32 A curve Z IT earthing


system Vigi Compact NS100
STR22SE 100 A 4p 3d
magnetic threshold set at 2 x I nom
neutral protection via Vigi
sensitivity: 10 A

TT earthing system TT earthing system


Is = 25 A Is = 25 A
1 1
2 2
3 3
Is = 65 A
N N

C60 3x32 A curve Z


with Vigi C60 moduleTT earthing Vigi Compact NS100
system STR22SE 100 A 4p 3d
magnetic threshold set at 2 x I nom
sensitivity: depending on the installation

TNC earthing system


Is = 25 A
1
2
3
N
PEN Is = 65 A

C60 3x32 A curve Z

TNS earthing system


Important: upstream breaking devices should be set in
such a way as to guarantee good discrimination with the Is = 25 A
circuit-breakers recommended on this page. 1
2
3
Is = 65 A
N
PE
Key: Is = sizing current
Pcu = breaking capacity
Isc = short-circuit current NS100 STR22SE 100 A 4p 3d
magnetic threshold set at 2 x I nom

Page 12 - 51027008EN/BB
Installation (cont.)

30 A SineWave
Table of recommended protections per rating
Connection to the SineWave terminal block where Pcu = function of Isc

Non-distributed neutral Distributed neutral

IT earthing system IT earthing system


Is = 35 A Is = 35 A
1 1
2 2
3 3
Is = 100 A
N N

C60 3x40 A curve Z IT earthing


system Vigi Compact NS100
STR22SE 100 A 4p 3d
magnetic threshold set at 2 x I nom
neutral protection via Vigi
sensitivity: 10 A

TT earthing system TT earthing system


Is = 35 A Is = 35 A
1 1
2 2
3 3
Is = 100 A
N N

C60 3x40 A curve Z


Vigi Compact NS100
with Vigi C60 moduleTT earthing
STR22SE 100 A 4p 3d
system
magnetic threshold set at 2 x I nom
sensitivity: depending on the installation

TNC earthing system


Is = 35 A
1
2
3
N
PEN Is = 100 A

C60 3x40 A curve Z

TNS earthing system


Important: upstream breaking devices should be set in
such a way as to guarantee good discrimination with the Is = 35 A
circuit-breakers recommended on this page. 1
2
3
Is = 100 A
N
PE
Key: Is = sizing current
Pcu = breaking capacity
Isc = short-circuit current NS100 STR22SE 100 A 4p 3d
magnetic threshold set at 2 x I nom

51027008EN/BB - Page 13
Installation (cont.)

45 A SineWave
Table of recommended protections per rating
Connection to the SineWave terminal block where Pcu = function of Isc

Non-distributed neutral Distributed neutral

IT earthing system IT earthing system


Is = 50 A Is = 50 A
1 1
2 2
3 3
Is = 150 A
N N

C60 3x63 A curve B IT earthing


system Vigi Compact NS160
STR22SE 160 A 4p 3d
magnetic threshold set at 2 x I nom
neutral protection via Vigi
sensitivity: 10 A

TT earthing system TT earthing system


Is = 50 A Is = 50 A
1 1
2 2
3 3
Is = 150 A
N N
C60 3x63 A curve B
with Vigi C60 moduleTT earthing
system Vigi Compact NS160
STR22SE 160 A 4p 3d
magnetic threshold set at 2 x I nom
sensitivity: depending on the installation

TNC earthing system


Is = 50 A
1
2
3
N
PEN Is = 150 A

C60 3x63 A curve B

TNS earthing system


Important: upstream breaking devices should be set in
such a way as to guarantee good discrimination with the Is = 50 A
circuit-breakers recommended on this page. 1
2
3
Is = 150 A
N
PE
Key: Is = sizing current
Pcu = breaking capacity
Isc = short-circuit current NS160 STR22SE 160 A 4p 3d
magnetic threshold set at 2 x I nom

Page 14 - 51027008EN/BB
Installation (cont.)

60 A SineWave
Table of recommended protections per rating
Connection to the SineWave TM terminal block where Pcu = function of Isc

Non-distributed neutral Distributed neutral

IT earthing system IT earthing system


Is = 65 A Is = 65 A
1 1
2 2
3 3
Is = 200 A
N N

NC120H 3x80 A curve B


Vigi Compact NS250
STR22SE 250 A 4p 3d
magnetic threshold set at 2 x I nom
neutral protection via Vigi
sensitivity: 10 A

TT earthing system TT earthing system


Is = 65 A Is = 65 A
1 1
2 2
3 3
Is = 200 A
N N
NC120H 3x80 A curve B
with Vigi C60 moduleTT earthing
system Vigi Compact NS250
STR22SE 250 A 4p 3d
magnetic threshold set at 2 x I nom
sensitivity: depending on the installation

TNC earthing system


Is = 65 A
1
2
3
N
PEN Is = 200 A

NC120H 3x80 A curve B

TNS earthing system


Important: upstream breaking devices should be set in
such a way as to guarantee good discrimination with the Is = 65 A
1
circuit-breakers recommended on this page.
2
3
Is = 200 A
N
PE
Key: Is = sizing current
Pcu = breaking capacity
Isc = short-circuit current NS250 STR22SE 250 A 4p 3d
magnetic threshold set at 2 x I nom

51027008EN/BB - Page 15
Installation (cont.)

90 A SineWave with non-distributed neutral


Table of recommended protections per rating
Connection to the SineWave terminal block where Pcu = function of Isc

Non-distributed neutral

IT earthing system
Is = 50 A Is = 50 A
1 1
2 2
3 3

C60 3x63 A curve B N C60 3x63 A curve B N

Is < 50 A

TT earthing system

Is = 50 A Is = 50 A
1 1
2 2
3 3
N N
C60 3x63 A curve B C60 3x63 A curve B
with Vigi C60 module with Vigi C60 module
Is < 50 A

Important: upstream breaking


devices should be set in such a way
as to guarantee good discrimination
with the circuit-breakers
recommended on this page.

Key: Is = sizing current


Pcu = breaking capacity
Isc = short-circuit current

Page 16 - 51027008EN/BB
Installation (cont.)

90 A SineWave with distributed neutral


Table of recommended protections per rating
Connection to the SineWave terminal block where Pcu = function of Isc

Distributed neutral

IT earthing system
Is = 50 A Is = 50 A
1 1
2 2
3 3
Is = 150 A Is = 150 A
N N

Vigi Compact NS160 Is < 50 A


STR22E 160 A 4p 3d Vigi Compact NS160
magnetic threshold set at 2 x I nom STR22E 160 A 4p 3d
neutral protection via Vigi magnetic threshold set at 2 x I nom
sensitivity: 10 A neutral protection via Vigi
sensitivity: 10 A
TT earthing system
Is = 50 A Is = 50 A
1 1
2 2
3 3
Is = 150 A Is = 150 A
N N

Vigi Compact NS160 Is < 50 A


STR22E 160 A 4p 3d Vigi Compact NS160
magnetic threshold set at 2 x I nom STR22E 160 A 4p 3d
sensitivity: depending on installation magnetic threshold set at 2 x I nom
sensitivity: depending on installation
TNC earthing system
Is = 50 A Is = 50 A
1 1
2 2
3 3
C60 3x63 A curve B N C60 3x63 A curve B N
PEN Is = 150 A PEN Is = 150 A

Is < 50 A

TNS earthing system


Is = 50 A Is = 50 A
1 1
2 2
3 3
Is = 150 A Is = 150 A
N N
PE PE

NS160 STR22E 160 A 4p 3d Is < 50 A


magnetic threshold set at 2 x I nom NS160 STR22E 160 A 4p 3d
magnetic threshold set at 2 x I nom

Important: upstream breaking devices should be set in such a way as to guarantee good discrimination with the circuit-breakers recommended
on this page.

51027008EN/BB - Page 17
Installation (cont.)

120 A SineWave with non-distributed neutral


Table of recommended protections per rating
Connection to the SineWave terminal block where Pcu = function of Isc

Non-distributed neutral

IT earthing system
Is = 65 A Is = 65 A
1 1
2 2
3 3
N NC120 3x80 A N
NC120 3x80 A
curve B curve B
Is < 50 A

TT earthing system

Is = 65 A Is = 65 A
1 1
2 2
3 3
N N
NC120 3x80 A NC120 3x80 A curve B
curve B with Vigi C60 module for NC100 Is < 50 A
with Vigi C60 module
for NC100

Important: upstream breaking


devices should be set in such a way
as to guarantee good discrimination
with the circuit-breakers
recommended on this page.

Key: Is = sizing current


Pcu = breaking capacity
Isc = short-circuit current

Page 18 - 51027008EN/BB
Installation (cont.)

120 A SineWave with distributed neutral


Table of recommended protections per rating
Connection to the SineWave terminal block where Pcu = function of Isc

Distributed neutral

IT earthing system
Is = 65 A Is = 65 A
1 1
2 2
3 3
Is = 200 A Is = 200 A
N N

Vigi Compact NS250 Is < 50 A


STR22E 250 A 4p 3d Vigi Compact NS250
magnetic threshold set at 2 x I nom STR22E 250 A 4p 3d
neutral protection via Vigi magnetic threshold set at 2 x I nom
sensitivity: 10 A neutral protection via Vigi
sensitivity: 10 A
TT earthing system
Is = 65 A Is = 65 A
1 1
2 2
3 3
Is = 200 A Is = 200 A
N N

Vigi Compact NS250 Is < 50 A


STR22E 250 A 4p 3d Vigi Compact NS250
magnetic threshold set at 2 x I nom STR22E 250 A 4p 3d
sensitivity: depending on installation magnetic threshold set at 2 x I nom
sensitivity: depending on installation
TNC earthing system
Is = 65 A Is = 65 A
1 1
2 2
3 3
NC120H 3x80A curve B N NC100H 3x80A curve B N
PEN Is = 200 A PEN Is = 200 A

Is < 50 A

TNS earthing system


Is = 65 A Is = 65 A
1 1
2 2
3 3
Is = 200 A Is = 200 A
N N
PE PE

NS250 STR22E 250 A 4p 3d Is < 50 A


magnetic threshold set at 2 x I nom NS250 STR22E 250 A 4p 3d
magnetic threshold set at 2 x I nom

Important: upstream breaking devices should be set in such a way as to guarantee good discrimination with the circuit-breakers recommended
on this page.

51027008EN/BB - Page 19
Installation (cont.)

Connection operations:

Connection operations must


be carried out without the
conditioners being
energized.
For the protection of persons,
remember that the PE or PEN
protective conductor must always be
connected first.
Earthing system: SineWave is suited
to all types of earthing system.

Procedure: front protection


check that the lifting sling has been plate
removed;
check that the SineWave supply
lower protection
circuit-breaker placed in your low plate
voltage switch cubicle is in open
position (O);
wiring is connected via the bottom, in
front of the conditioner;
to access the connection terminal
block, remove the front and lower
protection plates;
power connections are made on the
bolted terminal block;
the lower protection plate of the power
terminal block must be fitted with
bushings for cable feedthrough. If
several holes are made to feed the
cables through, cut a slot common to all
the holes to prevent eddy currents from
being generated; PE PE neutral
phase 1
phase 2
phase 3

connect the PE or PEN conductor


first;
connect the other conductors so that
they comply with the rotation direction
of the phases and the indications in the
figures opposite.

The connecting cables must


be mechanically fixed near
the terminal block so that
any mechanical stress on
the conductors is prevented.
Note:
If there is traction on the cables, the PE
or PEN must be the last conductor
subject to its effects.

Page 20 - 51027008EN/BB
Installation (cont.)

Connecting dry contacts and communication port (optional)


Determining wiring
Connector Cross-sectional Type of Remark
area recommended
(mm2) conductor
dry contact terminal 0.5 mini multi-core wires removable screw terminal
block 2.5 max (not supplied) block (supplied)
9 point Sub-D shielded cable male connector with female
(not supplied) contacts on SineWave;
the shielding must be
connected at both ends.

Connection operations

Procedure:
wiring is connected via the bottom, in
front of the device.

Signal cable connections 10 10


1
must be mechanically fixed 1
near the connectors so that 10
any mechanical stress on 1
the conductors is prevented.
configuration of dry contact terminal
block:
2 x voltage-free changeover switches:
conditioner running/stopped,
1 x voltage-free changeover switch:
dry contact cable
current-limiting operation; (not supplied)
connection to the terminal block may be
removable connector
made whilst SineWave is operating; with polarization
these contacts comply with safe extra (supplied with conditioner)
low voltage insulating requirements.

10
communication link (optional)
common 9 (not supplied)
NO
conditioner stopped 8
conditioner NC
running 7

common 6
NO
normal operation 5
limiting operation NC
4 configuration of 9 point Sub-D
common
connector for RS 422/485
3
communication link (optional);
NO
conditioner stopped 2 the communication link can be

conditioner running NC plugged into the sub-D connector


1 without shutting down the SineWave;
this interface complies with safe extra
Contact breaking capacity: low voltage insulating requirements.
P = 2 VA, U = 30 V max.,
I = 1 A max. SineWave connector
seen from below
Key:
pin 1: 0 volts
pin 2: RP_5V
1 2 3 4 5 pin 3: RC_A
pin 4: RD(B)
pin 5: TD(B)
6 7 8 9 pin 6: RP_0V
pin 7: RC_B
pin 8: RD+(A)
pin 9: TD+(A)

51027008EN/BB - Page 21
Installation (cont.)

Connecting ribbon cables for the 90 or 120 A and for parallel installation
Type of connections

Connector Type of conductors Remark


90 or 120 A SineWave shielded strand supplied (3 m) connection between the 2 cubicles which make
inter-cubicle connector up the 90 or 120 A SineWave

SineWave parallel connector shielded strand supplied (5 m) loop connection allows parallel operation of the SineWave
even if it is interrupted for the number of devices to be modified

Connection operations for parallel or


90 A or 120 A conditioners 20 A or 60 A parallel 90 A or 120 A parallel conditioner
conditioner connection connection

Connection operations must


be carried out with the
conditioner de-energized.

Procedure: MERY MERY


board board
wiring is connected via the bottom, in
front of the device; 1 cable for controlling
the 2nd 90 A or 120 A
remove the protection plate; PARY cubicle PARY
board board
the conductor connectors must be
correctly locked;
shielding shall be earthed in
compliance with the indications given
below;
2 strands for 2 strands for parallel
parallel connection connection

connector

shielding 90 A or 120 A parallel 2nd 90 or 120 A conditioner


conditioner connection cubicle connection
shielding
earthing
block

90 A or 120 A
SineWave MERY DUMY
inter-cubicle board board
connection

PARY
configure the parallel connection board
board using the indications in the table
below.

Signal cables connections


must be mechanically fixed 1 cable for controlling the 2nd cable coming from the 1st
near the connectors so that 90 A or 120 A cubicle 90 A or 120 A cubicle
any stress on the
conductors or conductor
shielding earthing is
prevented. Close-up of connectors

MERY board
inter-cubicle
connector

connection between two


boards
PARY board

parallel installation connectors configuration straps and


2 equivalent connectors switches for parallel
connection

Page 22 - 51027008EN/BB
Installation (cont.)

Table of strap configurations for each parallel conditioner

SineWave n 1 SineWave n 2 SineWave n 3 SineWave n 4

configuration 1 1 1 1
of parallel 2 2 2 2
conditioners 3 3 3 3
4 4 4 4

Moving graphic terminal


The SineWave harmonics Cutting and fixing template for the
conditioner graphic terminal can be moved terminal
moved to the front panel of a switch
cubicle where a SineWave is cut
installed.
To do this, use the optional kit
reference n 5102726400 which
contains:
a cover plate replacing the terminal
located on the SineWave door,
a 2.5 metre long extension lead. This 116
lead cannot be lengthened without this 129
causing a risk of abnormal operation;
Moving the graphic terminal:
disconnect the terminal ribbon cable
on the back of the door,
remove the terminal by unscrewing
the 4 fixing screws,
use these 4 screws to fix the cover
plate in place of the terminal,
66 4 x 3.4
connect the ribbon cable onto the
extension lead, 70
feed the extension lead through the
rectangular bushing at the bottom of
the SineWave conditioner,
fix the terminal at the required
location,
connect the extension lead to the
graphic terminal.

Installing current sensors (supplied)


Once installed, the current sensor Sensor mechanical and electrical characteristics
secondaries must be short-circuited.
The secondary terminals of the current Closed sensors:
sensors must be short-circuited as A
Important: the shape of the sensor
soon as they are installed. This short- may be different depending on the
circuit is achieved by moving a strap rating and supplier.
(X1) to the MAINT position on the H2
CCTY card where the secondary
B1 H1
terminals are connected. The strap
must remain in this position until the
SineWave conditioner has been put
into service. P
B2
L

51027008EN/BB - Page 23
Installation (cont.)

Rating External Primary Secondary


dimensions
H1 / H2 / L / P B1 / B2 Max. cable Diameter Cross-sectional Max. length
(mm) (mm) diameter of lugs area of wires of wires
(A) (twisted 2-core (not supplied)
cables) (m)
(mm2)
300/1 76 / 106 31 / 11 23 3 or 5 0.75 min. 20
500 / 1 76 / 44 depending 0.75 recommended
on supplier 2.5 max.
1000/1 90 / 106 41 / 11 31 3 or 5 0.75 min. 20
77 / 44 depending 0.75 recommended
on supplier 2.5 max.
1500/1 165 / 194 103 / 22 rod only 3 or 5 0.75 min. 20
95 / 40 depending 0.75 recommended
on supplier 2.5 max.
2000/1 165 / 194 103 / 22 rod only 3 or 5 0.75 min. 20
95 / 40 depending 0.75 recommended
on supplier 2.5 max.
3000/1 180 / 209 103 / 32 rod only 3 or 5 0.75 min. 20
115 / 45 depending 0.75 recommended
on supplier 2.5 max.
4000/1 180 / 209 103 / 32 rod only 3 or 5 0.75 min.
115/45 depending 0.75 recommended
on supplier 2.5 max.
5000/1 Available in option

6000/1 Available in option

Opening sensors:
On wiring kit supplied: 600/1 sensor 2000/1 sensor
S1 = blue
L
S2 = brown L
The sensors must be closed and
screwed on both sides. D2
D1
600/1 sensor: it is advisable to fix the D1
D2
sensor onto the cable. Fixing lugs are
provided for this purpose. P

S1 S2
S1 S2
P
D3
E

Rating External Primary Secondary


Dimensions Fixing centre Diameter of Max. cable Fine wire Cross-sectional Max. length
(mm) distance C screws diameter connection area of wires of wires
(mm) (mm) (2-core cables) (m)
600/1 D2 = 96.5 60 6 D1 = 48 wiring kit supplied 0.75 min. 20
L = 128 (5 m) 0.75 recommended
P = 35 2.5 max.
2000/1 D2 = 137.5 D1 = 69 wiring kit supplied 0.75 min. 20
L = 298 or rod D1 = 69 (5 m) 0.75 recommended
P = 34 D3 = 206 2.5 max.

Page 24 - 51027008EN/BB
Installation (cont.)

Mounting direction of sensors P2


load
The current sensors must be P1 phase 1
mounted on each of the
P2
phases supplying the load. load
They must be mounted in the P1
phase 2
direction shown in the figure
opposite. P2
load
P1
* phase 3

load
neutral
load
PE or PEN

Installing sensors For a 20 A, 30 A, 45 A or 60 A unit:


The secondary terminals of
phase 1
the current sensors must be
short-circuited as soon as to
load
they are installed by placing phase 2
the strap X1 in the "MAINT"
position on the CCTY card.
The strap X1 will remain in the "MAINT" phase 3
position until the SineWave
conditioner has been put into service -
*
see adjacent diagrams. see fig. 1

Connection:
Remove the CCTY card that is
plugged into the TIFY card via the XR4
connector. Y bo
ard
MER
Turn the CCTY card over to connect TIFY
XR1
XR2
boardTY
XR3

the secondary terminals of the current + CC


sensors to the screw terminals XR1,
XR2 and XR3 of this card. Care must
be taken to ensure that the phase order
and polarity of the sensors are
respected.
Once the connections have been
made, refit the CCTY card to the TIFY
card.

Fig. 1

MERY board

XR1 XR2 XR3

Strap X1 for short


short-circuiting the
TIFY board current sensors

X1
CCTY board
NORMAL MAINT (component X1
CCTY board side once
(copper side) MAINT NORMAL
removed and
XR1 XR2 XR3 turned over) XR4
XR3 XR2 XR1
S1 S2 S1 S2 S1 S2
S2 S1 S2 S1 S2 S1
phase 1 phase 2 phase 3
phase 3 phase 2 phase 1

* Captor used if neutral connected

51027008EN/BB - Page 25
Installation (cont.)

The secondary terminals of For a 90 A or 120 A unit:


the current sensors must be
phase 1
short-circuited as soon as
they are installed by placing to
the strap X1 in the "MAINT" phase 2
load
position on the CCTY card.
The strap X1 will remain in the "MAINT"
position until the SineWave phase 3
conditioner has been put into service -
see adjacent diagrams. *
Connection:
Remove the CCTY card that is
plugged into the TIFY card via the XR4 see fig. 1
connector.
Turn the CCTY card over to connect
the secondary terminals of the current
sensors to the screw terminals XR1,
XR2 and XR3 of this card. Care must
be taken to ensure that the phase order ard TIFYd
Y bo boar
and polarity of the sensors are MER
TIFYd
respected. XR1
XR2
boar TY
XR3

+ CC
Once the connections have been
made, refit the CCTY card to the TIFY
card.

Fig. 1

MERY board

XR1 XR2 XR3

Strap X1 for short


short-circuiting the
TIFY board current sensors

X1
CCTY board
NORMAL MAINT (component X1
CCTY board side once
(copper side) MAINT NORMAL
removed and
XR1 XR2 XR3 turned over) XR4
XR3 XR2 XR1
S1 S2 S1 S2 S1 S2
S2 S1 S2 S1 S2 S1
phase 1 phase 2 phase 3
phase 3 phase 2 phase 1

* Captor used if neutral connected

Page 26 - 51027008EN/BB
Installation (cont.)

The secondary terminals of For 90 A or 120 A parallel units:


the current sensors must be
short-circuited as soon as phase 1
they are installed by placing
to
the strap X1 in the "MAINT" load
phase 2
position on the CCTY card.
The strap X1 will remain in the "MAINT"
position until the SineWave phase 3
conditioner has been put into service -
see adjacent diagrams. *
Connection:
Remove the CCTY card that is
rd
Y boa
plugged into the PARY card via the MER
XR4 connector.
board
Turn the CCTY card over to connect PARY
the secondary terminals of the current
sensors to the screw terminals XR1,
see fig. 1
XR2 and XR3 of this card. Care must
be taken to ensure that the phase order
and polarity of the sensors are
respected.
Once the connections have been
made, refit the CCTY card to the PARY
rd rd
card. Y boa Y boa
MER MER
the connection leads supplied with the
conditioners will allow the SineWave board board
PARY XR1
XR2
XR3
PARY
conditioners to operate in parallel via
loop communication.

Y
CCT
board

Fig. 1

PARY board

X1
NORMAL MAINT
CCTY board
(copper side)
XR1 XR2 XR3 Strap X1 for short
short-circuiting the
current sensors
S1 S2 S1 S2 S1 S2

phase 1 phase 2 phase 3 CCTY board


(component X1
side once MAINT NORMAL
removed and
turned over) XR4
XR3 XR2 XR1

S2 S1 S2 S1 S2 S1

phase 3 phase 2 phase 1

* Captor used if neutral connected

51027008EN/BB - Page 27
Installation (cont.)

The secondary terminals of For 90 A or 120 A parallel units:


the current sensors must be
short-circuited as soon as phase 1
they are installed by placing
the strap X1 in the "MAINT" to
phase 2 load
position on the CCTY card.
The strap X1 will remain in the "MAINT"
position until the SineWave phase 3
conditioner has been put into service -
see adjacent diagrams. *
Connection:
Remove the CCTY card that is
plugged into the PARY card via the Y Y
DUMd DUMd
XR4 connector. boar boar
Turn the CCTY card over to connect
the secondary terminals of the current
sensors to the screw terminals XR1,
XR2 and XR3 of this card. Care must
be taken to ensure that the phase order
and polarity of the sensors are
respected.
Once the connections have been
made, refit the CCTY card to the PARY
card.
the connection leads supplied with the Y boa
rd
Y boa
rd
MER MER
conditioners will allow the SineWave
conditioners to operate in parallel via a board board
see fig.1 PARY PARY
loop communication;
other leads supplied with the
conditioners will ensure connections
between the two cubicles which make
up each 120 A.

CCTY
board

Fig. 1

PARY board
Strap X1 for short
short-circuiting the
current sensors

X1
CCTY board
NORMAL MAINT (component X1
CCTY board side once
removed and MAINT NORMAL
(copper side)
turned over) XR4
XR1 XR2 XR3
XR3 XR2 XR1
S1 S2 S1 S2 S1 S2
S2 S1 S2 S1 S2 S1
phase 1 phase 2 phase 3
phase 3 phase 2 phase 1

* Captor used if neutral connected

Connecting sensors
Connection operations Procedure: put back the protection panels and
The signal cables connecting wiring is connected via the bottom, in close the door;
the current sensors to the front of the conditioner; close the SineWave conditioner
SineWave conditioner must the signal cables connections are protection circuit-breaker.
be moved away from the made on 3 screw terminals.
power cables so that any The signal cables must be
disturbance is avoided. mechanically fixed near the
terminals so that any
mechanical stress on the
conductors is avoided:
Page 28 - 51027008EN/BB
Energization and de-energization

The conditioner must be Important: to enable the SineWave


energized for the first time by conditioner to operate, remove the
qualified MGE UPS SYSTEMS short-circuit from the current sensors
personnel who will carry out secondary windings by moving the
the necessary checks to make strap X1 on the CCTY card from the
sure that operation of the "MAINT" position to the "NORMAL"
installation is optimum. position.

Energization
the "conditioner stopped" red indicator after several seconds, the general
close the conditioner supply circuit-
lamp lights up; menu is displayed on the terminal
breaker on your low voltage supply
the terminal screen lights up; screen.
switchboard:

General
if the load harmonic current is higher
than the SineWaves capacity to
eliminate harmonics, the orange
indicator lamp will flash, whether the
conditioner is running or stopped;
to access the RUN and STOP keys,
remove the protection cover located at
the bottom of the terminal;
SineWave starting and stopping F1 F2 F3
can be controlled manually using the
7 8 9
terminal keyboard or via the
communication link; 4 5 6 ESC
if SineWave conditioners are 1 2 3 ENT
connected in parallel, each conditioner protection
0 RUN STOP
can be started or stopped cover
independently of the others.

Starting the SineWave conditioner


Press the RUN key on the terminal to The SineWave conditioner
start the SineWave conditioner and will be automatically restarted
then confirm the command displayed when energized following
on the terminal by pressing the ENT disappearance of the utility
key. voltage during operation of the
the SineWave conditioner starts SineWave conditioner. If it is not
and is then operational. The red energized following the disappearance
indicator lamp goes off and the green of the utility voltage, the SineWave
lamp lights up. conditioner will remain stopped.

Stopping the SineWave conditioner


to stop the SineWave conditioner the SineWave conditioner stops
manually, press the STOP key and and no longer carries out
confirm the displayed command be compensation. The green indicator
pressing the ENT key on the terminal; lamp goes off and the red indicator
lamp lights up.

De-energization
The SineWave conditioner can be
de-energized whatever its state:
running or stopped.

51027008EN/BB - Page 29
Operation

Signification of indicator lamps


The conditioners operating state is
given by common indications

User interface
simple
indications

F1 F2 F3
! 7 8 9
!

4 5 6 ESC
1 2 3 ENT
0 RUN STOP

Common
indications

User-friendly interface
These clearly indicate: green indicator: conditioner running
normal operation: green indicator
lamp lit.
The SineWave conditioner is
eliminating harmonics on the utility
! orange indicator: conditioner limiting current

power. This is its normal operating


state;
conditioner stopped: red indicator ! red indicator: conditioner stopped

lamp lit.
The conditioner has stopped following a
manual STOP command or an
operating anomaly. Consult the user
interface to know what the fault is due
to and what action to undertake in order
to correct the anomaly;
current-limiting operation: green
indicator lamp lit and orange indicator
lamp flashing.
The harmonic RMS current absorbed
by the load exceeds the SineWave
nominal current. The conditioner thus
operates in current-limiting mode:
the conditioner limits its compensating
current to its nominal current rating
(e.g. 30 A RMS for a 30 A SineWave
conditioner),
the load is not entirely compensated,
the harmonic current difference (load
harmonic I - compensating I) remains
on the utility power,
consult the chapter on "what to do in
case of an alarm".

Page 30 - 51027008EN/BB
Operation (cont.)

Control and monitoring interface


Presentation Front view of terminal Back view of terminal
The SineWave active harmonics
conditioner has a highly user-friendly
graphic terminal on the front panel
which makes the product easy to use.
This terminal may optionally be moved
to the front panel of a switch board from 1
the conditioner using a separate supply
cable.

This terminal allows: F1 F2 F3 3


the language of the displayed 7 8 9 2
messages to be chosen from a 4 5 6 ESC
selection of 7 languages;
the conditioner identification and 1 2 3 ENT
operating parameters to be clearly 0 RUN STOP
displayed;
the SineWave configuration to be
modified to better meet specific
applications; 1 Liquid crystal graphic display with 3 9 point SUB-D connector for
conditioner operation to be controlled. back lighting (128 x 64 points, i.e. connecting the terminal to the
6 lines of 21 characters) allowing SineWave conditioner.
information to be displayed.

2 20-key keyboard
1 - ENT key (enter)
1 - ESC key (escape)
2 - and keys
11 - number keys: 0 to 9 and
decimal point
3 - function keys: F1, F2, F3
2 - command keys: RUN and
STOP protected by a removable
protective cover.

Use
ENT key: setting of value (use in + or -) RUN and STOP keys
move to following menu, number keys from 0 to 9 and decimal RUN: conditioner local RUN
confirmation of a choice; point command,
ESC key: entering of passwords, STOP: conditioner local STOP
return to previous menu, entering of numerical values; command.
cancellation of parameter setting in function keys F1, F2, F3:
process and return to original values; F1 provides access to the help menu,
and keys: the functions of F2 and F3 depend on
scrolling and selection from menu the menu displayed;
choice of parameter,

General menu
A menu is a screen offering a list of When a menu offers more than
options and possible choices. 4 options, the presence of the
to select something from the menu: symbol at the bottom of the screen
use the and keys to choose the indicates that the menu continues onto
required option, another screen.
press ENT to confirm the chosen The arrow is used to move back up
option. the menu.

51027008EN/BB - Page 31
Operation (cont.)

The main menu is automatically MAIN MENU The main menu offers:
displayed when the equipment is Language:
Language / langue
energized. It can also be accessed available languages displayed.
Principle measurements
from a sub-menu by pressing ESC Secondary measurements
several times. Alarms Principle measurements:
I r.m.s., load and network THDI,
network voltage and SineWave load
Configuration rate displayed.
JBUS communication
Identification Secondary measurements:
Reserved access detailed load and network current
spectrum displayed.

Alarms:
alarms and level 1 diagnosis displayed,
faults acknowledged.

Configuration:
operating parameters modified.

JBUS communication:
communication port parameters
modified.

Identification:
main conditioner characteristics and
software versions displayed.

Reserved access:
access to MGE UPS SYSTEMS
personnel only.

Choice of language
Press ESC several times if MAIN MENU CHOICE OF LANGUAGE
necessary to display the main
menu. Language / langue French
Principle measurements Deutsch
Secondary measurements English
Alarms Espaol

Configuration
JBUS communication Nederlands
Identification Italiano
Reserved access US English

1 Choose the Language option using 3 Choose the language using the
the and keys. The choice must and keys and confirm via ENT
be displayed in reverse video.
2 Confirm the language option by
pressing ENT.

Displaying main measurements


Locating measurement points
U, I, THDI U, I, THDI

deformed
utility load to be
network compensated

load %

SineWave

Page 32 - 51027008EN/BB
Operation (cont.)

Locating measurement points MAIN MENU 3 Press the and keys to run over
Using the main menu: the main measurement screens:
Language / langue circular loop display.
Principle measurements
Press ESC several times if Secondary measurements MAINS LOAD
necessary to display the Alarms
general menu: THDI1=xx% THDI1=xx%
THDI2=xx% THDI2=xx%
THDI3=xx% THDI3=xx%
Configuration
Umains=xxxV
JBUS communication
Identification
Reserved access
THDI1, THDI2, THDI3 = distortion rates
1 Choose the Principle of the 3 phases (THDI = I-harmonic/I-
measurements option using the basic) of the:
and keys. The choice must be current supplied by the utility power;
displayed in reverse video. current absorbed by the non-linear
2 Confirm the Principle load.
measurements option by pressing Umains = average value of the 3 utility
the ENT key. network phase-to-phase voltages.
The current measurements in MAINS LOAD LOAD LEVEL SINEWAVE
the neutral are not displayed in
the case of a utility power I1 = xxxA I1 = xxxA I1 / In = xxx%
I2 = xxxA I2 = xxxA I2 / In = xxx%
without distributed neutral. I3 = xxxA I3 = xxxA I3 / In = xxx%
IN = xxxA IN = xxxA
Insignificant measurements
are replaced by * characters
on the terminal screen and
I1, I2, I3, IN = actual root mean square I1/In, I2/In, I3/In = SineWave active
measurements where the
values in amps of the 3 phases and conditioner load rates on each of the
capacity is exceeded are
neutral of the: phases.
displayed with # characters on
current supplied by the utility power; I1 = root mean square current supplied
the terminal screen.
current absorbed by the non-linear by the conditioner on phase 1,
load. In = nominal root mean square current.

Displaying secondary measurements


MAIN MENU 3 Press and arrows to display the
detailed spectrum of the current
Language / langue supplied by the utility power.
Principle measurements
Secondary measurements I1 MAINS SPECTRUM
Alarms
H1 = xx% H9 = XX%
H3 = xx% H11 = xx%
H5 = xx% H<50 = xx%
Configuration H7 = xx% THDI = xx%
JBUS communication
Identification I2 I3
Reserved access
H1, H3 - H11 = detailed spectrum of
first 11 harmonic orders.
1 Choose the Secondary THDI = total harmonic distortion rate of
measurements option using the the current supplied by the utility power.
and keys.
4 Press the function keys F2 and F3 to
2 Confirm the Secondary display phase 2 and phase 3
measurements option by pressing currents.
the ENT key.
I1 LOAD SPECTRUM
H1 = xx% H9 = XX%
H3 = xx% H11 = xx%
H5 = xx% H<50 = xx%
H7 = xx% THDI = xx%
I2 I3

H1, H3 - H11 = detailed spectrum of


first 11 harmonic orders.
THDI = total harmonic distortion rate of
the current absorbed by the load.

51027008EN/BB - Page 33
Operation (cont.)

Displaying alarms

MAIN MENU
Language / langue
Principle measurements
Secondary measurements
Alarms

Configuration
JBUS communication
Identification
Reserved access

1 Choose the Alarms option using the


and keys. The choice must be
displayed on the screen in reverse
video.
2 Confirm the Alarms option by
pressing the ENT key.

The following screen is displayed In the event of an operating anomaly,


during normal operation: conditioner the following screen is displayed with
running and no anomaly present. the active alarms only.
ALARMS ALARMS

No Alarm Start-up inhibited


SineWave MERY PC board fault 1
Keeps your electrical Internal fault
AC network clean Voltage out of tol.
? Diag. Reset
Frequency out of tol.
MERY PC board fault 2
Phase rotation WRONG
Internal overtemp
Harm current >Inom
Conditioner OFF

The and keys allow 2 pages of


faults to be displayed. The F2 "Diag"
key provides access to the level 1
diagnosis and the F3 "Reset" key
allows memorised faults to be
acknowledged.

List of alarms displayed:


MERY PC board fault 1: the main Frequency out of tol.: the utility power "characteristics and performances".
control and monitoring board is faulty. frequency is out of the permitted limits. Harm current > I nom: the harmonic
The board must be replaced by the Check the utility power frequency. The root mean square current absorbed by
MGE UPS SYSTEMS after-sales frequency tolerances permitted are the load exceeds the SineWave
service. defined in the section on conditioner nominal current making it
"characteristics and performances". operate in current-limiting mode.
Internal fault: this message informs the conditioner limits its compensating
the user of an internal conditioner fault MERY PC board fault 2: the main current to its nominal current rating
which requires intervention by the MGE control and monitoring board is faulty. (e.g. 30 A root mean square for a 30 A
UPS SYSTEMS after-sales service. The board must be replaced by the SineWave conditioner);
MGE UPS SYSTEMS after-sales the load is not entirely compensated;
Voltage out of tol.: the amplitude of service. the harmonic current difference (load
the utility network voltage is out of the harmonic I - compensating I) remains
permitted limits. Check the presence Internal overtemp: the conditioner has on the utility power;
and amplitude of the utility power been stopped by the thermal protection problems may occur in your
3 phases and neutral. The voltage thus avoiding damage to the installation depending on the rate of
tolerances permitted are defined in the equipment. Check that the 3 ventilators harmonics remaining on the utility
section on "characteristics and are operating correctly, that the air power;
performances". vents are clean and check the consult the MGE UPS SYSTEMS
temperature of the room. The after-sales service.
temperature tolerances permitted are
defined in the paragraph on

Page 34 - 51027008EN/BB
Operation (cont.)

Configuring

The configuration of the MAIN MENU CONFIGURATION


conditioner carried out in the
Language / langue
factory will be checked when
Principle measurements Enter
the conditioner is first Secondary measurements
energized, and must not be password: ****
Alarms
further modified. Only qualified
MGE UPS personnel are
allowed access. Configuration 3 Enter the password (4 characters)
JBUS communication then press ENT.
Identification
Reserved access
The password characters are
1 Choose the Configuration option displayed by an "*".
using the and keys.
2 Confirm the Configuration option by
pressing the ENT key.

CONFIGURATION MENU The Configuration Menu screen is


again displayed for modification of
Current sensor 1000/1 other parameters if required
Neutral connected
ON/OFF JBUS validated CONFIGURATION MENU
Reactive compensated
Current sensor 1000/1
? Mem Neutral connected
Harmonics choice ON/OFF JBUS validated
Application: 0005 Reactive compensated
Nb of // units: 2 ? Mem
Mains voltage: 400 V
Derating %: 10 Harmonics choice
Sensor connected Application: 0005
Startup delay/s: 20 Nb of // units: 2
Mains voltage: 400 V
Derating %: 10
4 Choose the parameter to be Sensor connected
modified using the and keys Startup delay/s: 20
and press ENT.
6 Press F2 "Mem" key to memorise
For example, modification of the rating the new parameters.
of the sensors used to measure load
currents. COMPENSATION CHOICE
SENSOR SIZE CHOICE
Inductive reactive
Current sensor 300/1 Capacitive reactive
Current sensor 500/1 Ind. & Cap. reactive
Current sensor 600/1 Reactive uncompensa.
Current sensor 1000/1

F1 F2 F3
Current sensor 1500/1
Current sensor 2000/1
Current sensor 3000/1
Current sensor 4000/1
Current sensor 5000/1
Current sensor 6000/1

5 Choose the sensor rating using the


arrows and press ENT.

The screen opposite is displayed after MEMORIZATION MEMORIZATION


pressing F2 to confirm memorisation of
the new parameters Confirmation: ENT
Escape: ESC Memorization in progress
WARNING: Memorization
= STOP of SineWave

7 Confirm memorization by pressing This screen is displayed while the


ENT or cancel modifications in parameters are being saved, wait a few
progress by pressing ESC. seconds for the general menu to be
displayed before starting the
SineWave up again.

51027008EN/BB - Page 35
Operation (cont.)

Configuration parameter lists Reactive compensation or no Choice of application type: the choice
reactive compensation: of application type is a parameter which
Sensor rating: choose the rating of the compensation or no compensation of is set in the factory. It is defined in
sensors used to measure the load the reactive energy. relation to the customers installation
currents. Reactive energy compensation is configuration.
carried out to the detriment of harmonic
Type of utility power: utility power compensation and it is therefore Number of parallel-connected
with or without distributed neutral. necessary to oversize the conditioner if devices.
it is required to compensate both Utility power voltage: load supply
RUN/STOP authorisation via JBUS reactive energy and harmonics. voltage
communication port: authorisation or Derating: depending on altitude.
non authorisation of remote RUN and Choice of compensated harmonic
STOP commands via the JBUS orders:
communication port. if this option is selected, the harmonic
orders to be compensated, in order to
optimise conditioner performance, can
be chosen.

J-BUS communication
Parameter setting of the
communication port is described Is the
specific J-BUS communication port
manual.

Identification
MAIN MENU IDENTIFICATION
Language / langue = xxxxxxxxxxxx
Principle measurements Is = xxxA Un = xxxV
Secondary measurements Fn = xxHz With neutral
Alarms Versions = xx, xx

Configuration This screen displays the device serial


JBUS communication number, the nominal current in amps,
Identification
Reserved access
the nominal voltage in volts, the
nominal frequency in Hz, the type of
network (with or without distributed
1 Choose the Identification option
neutral) and the software versions built
using the and keys.
into the control and monitoring board.
2 Confirm the Identification option by
pressing the ENT key. 3 Press ESC to return to the general
menu.

RUN - STOP commands


1 Press RUN to start the device or
STOP to stop the device.
START-UP

Confirmation: ENT
Escape: ESC

This screen allows the command to be


confirmed by pressing ENT or
cancelled by pressing ESC.

Reserved access
This command provides access to the they may carry out a detailed survey of
centre of the system and is for MGE the conditioners internal operation.
UPS SYSTEMS personnel only so that

Page 36 - 51027008EN/BB
Maintenance

Maintenance
Before any intervention: The SineWave harmonics check the state and tightness of
in the SineWave conditioner does not require any connections;
conditioner: switch off the preventive maintenance. make sure that the temperature of the
power supply and wait for It is nevertheless advisable to carry air at the SineWave conditioner inlet
the capacitors to discharge out the following at regular intervals: is below 40 degrees.
(5 min.); clean the air vents and check that
on the current sensor connection: ventilation is efficient;
short-circuit the sensor secondaries.

What to do Is case of an alarm

Symptoms Corrective actions


Terminal and indicator lamps off check the voltage at the SineWave conditioner input.
The voltage tolerances permitted are defined in the section on "characteristics and performances".
Terminal OFF check that the graphic terminal is plugged in.
MERY PC board fault 1 ask the MGE UPS SYSTEMS after-ales service to intervene.
MERY PC board fault 2 ask the MGE UPS SYSTEMS after-ales service to intervene.
Internal fault ask the MGE UPS SYSTEMS after-ales service to intervene.
Voltage out of tol. check the voltage at the conditioner inlet. The voltage tolerances permitted are defined in the
section on "characteristics and performances".
Frequency out of tol. check the frequency at the conditioner inlet. The voltage tolerances permitted are defined in the
section on "characteristics and performances".
Internal overtemp check ventilator operation, the temperature inside the room and the cleanliness of the air vents.
The temperature tolerances permitted are defined in the section on "characteristics and
performances".
Orange indicator lamp flashing the conditioner is limiting current because the installations compensation need is higher than the
current that the conditioner can supply. The conditioner automatically protects itself.
Compensation is not total.

Training centers
To allow you to use MGE UPS SYSTEMS products effectively and carry out basic maintenance, we offer a
complete range of technical training courses in English and French.

50 Hz Training Center: 60 Hz Training Center:


MGE UPS SYSTEMS MGE UPS SYSTEMS
140, Avenue Jean Kuntzmann 1660, Scenic Avenue
Zirst - Montbonnot St Martin Costa Mesa, CA 92626, USA
38334 - St Ismier Cedex - FRANCE
Tel: (1) 714 557 1637
Tel: (33) (0)4 76 18 34 14 Fax: (1) 714 437 9072
Fax: (33) (0)4 76 18 45 21 Email:
Email: training@mgeups.com paul-pierre.marchand@mgeups.com
Internet : www.mgepowerlearning.com Internet:
On-line catalogue and registration. www.mgepowerlearning.com
On-line catalogue and registration.

51027008EN/BB - Page 37
Characteristics and performances

Technical reference base: active conditioner characteristics (07/03/97 version)


Unless otherwise stipulated, the
performances given Is the table below
are typical values corresponding to use
under a nominal utility power voltage of
400 V three-phase, at 50 Hz, at the
nominal current.

Network input nominal voltage 400 V -20% + 15%


nominal frequency 50 Hz, 60 Hz +/- 4 Hz
number of phases 3 phases with or without distributed neutral,
operation possible on single-phase or unbalanced
loads.
Functions harmonic compensation global or order by order
power factor compensation
cosine compensation possible to set parameters
Operating mode single
connected in parallel up to 4
Technical characteristics compensation capacity per phase 20 A r.m.s 30 A r.m.s
45 A r.m.s 60 A r.m.s
90 A r.m.s 120 A r.m.s
note: the compensation capacity decreases with
the frequency of the harmonic orders to be
compensated.
compensation capacity in neutral conductor 60 A r.m.s. 90 A r.m.s.
135 A r.m.s. 180 A r.m.s.
270 A r.m.s. 360 A r.m.s.
compensated harmonic orders H2 to H50 (parameter setting possible)
global or selective compensation
dynamic capacity in dI/dt: > 100 kA/s for 20 A and 30 A
> 200 kA/s for 45 A and 60 A
> 400 kA/s for 90 A and 120 A
response time 40 ms
reduction rate load THDI /network THDI > = 10 at the
conditioner nominal current if
load THDI > 40%;
network THDI > 4% at the conditioner nominal
current if load THDI < 40%
Global compensation reduction rate
THDI = I_harmonic/I-basic.
overload limiting to nominal current
continuous limiting operation possible.
inrush current < nominal current without matching transformer
losses < 1000 W at 20 A < 1200 W at 30 A
< 1900 W at 45 A < 2400 W at 60 A
< 3800 W at 90 A < 4800 W at 120 A
ventilation forced air (inlet via bottom and outlet via top)
1000 m3/h for 20 to 60 A ratings,
2000 m3/h for 90 to 120 A ratings.
acoustic noise < 58 dBA at 20 A < 59 dBA at 30 A
according to ISO 3746 < 62 dBA at 45 A < 64 dBA at 60 A
< 65 dBA at 90 A < 67 dBA at 120 A
At the nominal current on computer load
according to ISO 3746.
Environmental conditions ambient temperature 0 a 40C permanently
rate or relative humidity 0 to 95 % relative humidity without condensation.
operating altitude < 1000 m without derating, above this derating
of 10% per additional 1000 m.

Page 38 - 51027008EN/BB
Characteristics and performances (cont.)

Configuration language French, English, German, Italian, Spanish,


Dutch, American
type of utility power with or without Neutral
sensor ratings closed sensors: 300/1, 500/1, 1000/1,
1500/1, 2000/1, 3000/1, 4000/1, 5000/1, 6000/1
opening sensor: 600/1, 2000/1
reactive compensation Inductive Reactive
Capacitive Reactive
Inductive & Capacitive Reactive
No Reactive compensation
remote RUN/STOP confirmation YES or NO
choice or compensated orders Hn = YES or NO
communication parameters speed, format, parity, nb stop bits, address
type of application 0 to 5
number of parallel conditioners 1 to 4
derating In relation to altitude 0 to 100%
utility power voltages 208 V, 220 V, 240 V, 400 V, 460 V, 500 V,
575 V, 700 V
automatic startup delay 0 to 9000 seconds
Display front panel green led = normal operation
red led = conditioner OFF
orange led = inverter in limitation
display display of measurements and alarms
implementation guide, diagnosis
entry of customer parameters
Commands front panel keypad conditioner RUN push-button
conditioner STOP push-button
Remote transfers 3 voltage-free changeover dry contacts 2 x conditioner running/stopped
1 x limiting operation
Dimensions and weight height (overall) 680 mm - 20 A, 30 A
780 mm - 45 A, 60 A
2 x 780 mm + 250 mm - 90 A, 120 A
unit height 620 mm - 20 A, 30 A
720 mm - 45 A, 60 A
2 x 720 mm + 250 mm - 90 A, 120 A
width 540 mm - 20 A, 30 A
590 mm - 45 A, 60 A
590 mm - 90 A, 120 A
depth 280 mm - 20 A, 30 A
325 mm - 45 A, 60 A
325 mm - 90 A, 120 A
weight 65 kg - 20 A, 30 A
110 kg - 45 A, 60 A
220 kg - 90 A, 120 A
colour standard RAL 9002 (light grey)
reference standards safety construction EN 60950-1
design IEC 60146
protection IEC 60529, NFEN 60529, IP205
electromagnetic compatibility conducted and radiated emissions EN 55011 level A
testing and measuring techniques IEC 61000-4-1
testing immunity to electrostatic discharges IEC 61000-4-2 level 3
testing immunity to radiated fields IEC 61000-4-3 level 3 (10 V/m)
testing immunity to fast transients voltage IEC 61000-4-4 level 4
bursts
testing immunity to surge voltage IEC 61000-4-5 level 3 in differential mode
level 4 in common mode
testing immunity to conducted disturbances IEC 61000-4-6 level 3 (10 V)
induced by electrical radio fields

51027008EN/BB - Page 39
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