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WELDING PROCEDURE SPESIFICATION NUMBER 1

Process : SMAW
Matrial : SA 53 B
Pipe outside diameter and wall thickness : 170 mm 10 mm
Joint design : V Grove
Filler metal and number of bead : A 5.5 Group 3 , 4
Electrical or flame characteristic : DC EP
Position : 1G
Direct of welding : downhill to uphill
Number of welder :2
Time lapse between passes : N/A
Type and removal of lineup clamp : N/A
Cleaning and/or grinding : Cleaning and grinding
Preheat/PWHT : N/A
Shielding gas and flow rate : N/A
: low hydrogen potasium and iron pwoder
Speed of travel : 40 100 mm/ menit

Tested : Kelompok 4
Welder : Syarifal wildan and mahfud ridoi
Approved : PPNS

Welding supervisor : Fany listya nurani


Adopted : Riano arsanta
Chief engineer : Miftaqus syifa

Joint Design

ELECTRODE SIZE AND NUMBER OF BEAD


Bead number Electrode size and voltage Amper and Speed
type polarity (mm/menit)
1 E 7016 2.6 mm 19-23 71-73 DCEP 72.8
2 E 7018 3.2 mm 23-25 95-96 DCEP 99.38
3 E 7018 3.2 mm 24-26 95-96 DCEP 47.5
4 E 7018 3.2 mm 23-25 95-96 DCEP 72.24

Aproved By

Mahfud RidoI
Welding Engineer
WELDING SPECIFICATION PROCEDURE

TEST PARAMETERS
Joint Type: Full Pene. Butt Diameter: 170 mm

Thickness: .10 mm Filler: 3.2 E 7018 2.6 E 7016

Material: ASTM SA 53 Gr B Preheat: N/A IPT N/A

Position: Roll welding (1G) Current: DCEP Amps: 71-99

Progression: E-7018 V/Dn E-7016 V/Dn. root Volts: 19-23

GUIDED BEND TESTS


No. Type Result No. Type Result
1. Face 1 Acc. 5.
2. Root 1 Acc. 6.
3. Face 2 Acc. 7.
4. Root 2 Reject 8.

TENSILE TESTS
No. Specimen Area Applied Ultimate Character of failure and location
Type (mm2) Load (KN) Tensile
1. TS 1 284.59 133.59 469.42 BM
2. TS 2 284.35 126.97 446.52 BM

NICK-BREAK TESTS
No. Type Remarks on Nick-Break tests

1. N1 No defect
2. N2 No defect
Welders Name: Syarifal wildan & mahfud Ridoi Z No.: 1 Stamp:

Procedure developed and conducted by: By: Kelompok 4 Date:_21/07/2016

Autorized by Kelompok 4
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