Sensors ELECTRONIC CONTROL SYSTEM DIAGNOSTICS International R

MAXXFORCE 7
TM

Beginning with 2007 Model Year WARNING

CKP CMP EFT EOT ECT MAT WIF A C
To prevent personal injury or death, read all safety instructions
EOP MAP EBP EFP ECM in the "Safety Information" section of Engine Diagnostics
9323 Manual EGES-350 before doing any diagnostic procedures.
Relay 9261
R
A A
A Navistar Company
Relay 40A Information on this form was current at the time of publication.
Engine Control Module Updates may have been made to introduce product
86 Connector improvements and technical advancements. See correct truck
(ECM) 30
(end view) Starter post
Engine Chassis
87
+ + service manual for chassis wiring.
76-pin 76-pin
85 87A 86 30 Batteries For detailed circuit information, refer to the following Truck
2 1 2 1 (Black) (Gray) documents:
21 21 21 21 21 2 3 1 2 3 1 2 3 1 2 3 1
97FPS EFP E-32 C-70 MPR 87 85 - - Engine / Chassis
GND
Chassis Electrical Circuit Diagram Manual
97EP EBP E-20 C-1, 3, 5 ECM PWR 9260 Electrical System Troubleshooting Guide
E-48 C-2, 4, 6 87A
97MAP MAP GND B A
97EOP EOP E-13 C-32 VREF VREF3 Color code for schematic lines
E-7 C-38 SIG GND VREF3 RTN Aftertreatment Exhaust sensors

Body Builder blunt cut wires

K19D WIF
C-68 SCS K46B Flow
97IAT2 MAT E-15 Red B+ (VBAT)
E-33 C-60 RVAR K97RVAR DOC DPF
97ECT ECT Red High side driver control
C-50 RPS K97RPS
97EOT EOT E-66 RAS K46A Purple
C-49 Injectors (48 Volts)
97FTS EFT E-17 C-22 WEL K97WEL Blue VREF (5 Volts)
97CMP+ CMPH E-42 C-21 OWL K97OWL 2 1 2 1 2 1
1 3 Green Signal circuit
97CMP- CMPL E-24 C-16 RPRE K97RPRE AFT
Brown Data Communication Link
97SHLD SHD GND E-26 C-11 XCS K97XCS connector
E-41 C-71 TACH K97CTO 1
Brown PWM - H-Bridge Control
97CKP+ CKPH 3
C-72 VSO K47B Black Ground circuit
97CKP- CKPL E-25
5 4 2 3 1 6 Black Low side driver control
E-35 6 4
97VREF VREF C-51 VREF
97SRTN SIG GND E-28
C-37 SIG GND
97CAN1H CANH E-11 C-66 IAT
Private CAN C-42
97CAN1L CANL E-10 ECL A B
C-8 EGT1
B A
E-51 Ignition Switch
97EGRVP EGRP C17
E-55, 73 EGT2 B+
97EGRH EGRH C19 EGDP Off Run Crank
97EGRL EGRL E-56, 74
C-67 EGT3 ECL IAT
97EGRTP ITVP E-68
42-pin
97EGRTPCL ITVL E-57, 75 F
E-58. 76 C-31 VIGN 37
97EGRTPCH ITVH
E-22 C-47 IVS 30
97PCV FPCV
C-45 VREF 22
97VCV FVCV E-61
E-65 C-34 SIG GND 23
97GPRD GPD
E-60 C-33 APS 28 A
97GPR GPC APS/IVS
E-39 1
97ICPVRF VREF
E-27 C-7 ECI 18
97ICPGND SIG GND
5 1 E-8 C-58 EFAN 29
D A 97ICP FRP B+
C-61 CANH 11
C-62 Public CAN 17 86 86
1 4 1 4 CANL 30 30
6 2 C-25 ATAH 35
H E ATA 36
87 87
FPCV FVCV Internal C-10 ATAL 85 87A
EGR 85 87A
VGT ITV C-69 BOO -
(HPFP) Sensor EFAN
C-30 BPS - Start relay
relay
C-56 FCV 27
BAP C-39 RSE 24
C-65 DDS 16
C-54 VSSH
Actuators C-53 VSSL Public CAN

Non-Multiplex chassis BOO and BPS are hardwired to ECM

D
E
ACT PWR C
F A B
ACT GND ATA J
G
Starter motor H
B+ at
Alternator
EST
Connector - +
Driver 36-pin Engine A To +12V Battery
Post 76-pin FCV
B
D-29
D-27

D-11
D-10

D-35
D-34

D-31
D-30

D-33
D-32

2 1
D-9
D-8

D-5
D-4

D-7
D-6 Electronic Gauge Cluster (EGC)
Engine lamps
A OR Speedometer
Relay RSE
Driver
ECM Tachometer
INJ2L

INJ4L

INJ1L

INJ3L
INJ2H

INJ4H

INJ6H

INJ8H

INJ1H

INJ3H

INJ5H

INJ7H
INJ6L

INJ8L

INJ5L

INJ7L

B
36-pin Odometer

A Multiplex System Module (MSM)

3 4 EFAN (Switch and lamp interface module)
1 2 B
Chassis Engine lamps A/C Demand
97INJ2R
97INJ2D

97INJ4R
97INJ4D

97INJ6R
97INJ6D

97INJ8R
97INJ8D

97INJ1R
97INJ1D

97INJ3R
97INJ3D

97INJ5R
97INJ5D

97INJ7R
97INJ7D

76-pin Cruse control AFT Park Regen

GND
14 L R OR
13 6 7 15
Without Allison Anti-lock Brake System (ABS) Electronic System Control (ESC)
5 8
L R 12
1
9 2 3 4 5 9 10 11 12 15 7 14 2 3 4 5 9 10 11 12 Transmission (Switch and lamp interface module)
4 2
3 Engine lamps Brake switch
11 10 Cruse control AFT Park Regen
Glow Plugs 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 Clutch pedal
OR A/C Demand
Glow Plugs Transmission Control Module (TCM)
UVC With Allison Automatic transmission BOO B+
Color Yellow Red White Blue 3 1
1 3 5 7 15-pin BPS
Cylinder VSS sensor
2 4 6 8 connector INJ 2 INJ 4 INJ 6 INJ 8 INJ 1 INJ 3 INJ 5 INJ 7

FRP

EGED-365 2008 Navistar, Inc.

 ELECTRONIC CONTROL
SIGNAL VALUES (All values with the breakout box installed on the ECM and harness)
SYSTEM DIAGNOSTICS
WARNING: Read Safety Instructions in EGES-350 Diagnostic Manual before starting diagnostic procedures.
International
R
MAXXFORCE 7
TM
R
A Navistar Company

Key ON Low Idle High Idle Operating

Pin Item Circuit Range Comments
Signal Actual value Signal Data List Actual value Signal Data List Actual value

(E) ENGINE CONNECTOR

7 WIF Water In Fuel sensor 0 - 5V 0 - 5V 0 - 5V 0V5V 4.6 V = No water , below 4 V = water in fuel
8 FRP Fuel Rail Pressure 0.2 V Performance Specs Performance Specs 0 psi 23,825 psi See Performance Specifications
10 CANL CAN (private) Low 1V4V 1V4V 1V4V 1V4V Digital signal communications (VGT control)
11 CANH CAN (private) High 1V4V 1V4V 1V4V 1V4V Digital signal communications (VGT control)
13 EOP Engine Oil Pressure 0.62 V at 0 PSIG Performance Specs Performance Specs 0 psi 100 psi 0.62 V = 0 psi 3.61 V = 60 psi
15 MAT Manifold Air Temperature Temp depend Temp depend Temp depend 0V5V See Performance Specifications Sensor specs
17 EFT Engine Fuel Temperature Temp depend Temp depend Temp depend 0V5V See Performance Specifications Sensor specs
20 EBP Exhaust Back Pressure 0.73 V Performance Specs Performance Specs 0V5V See Performance Specifications
22 FPCV Fuel Pressure Control Valve 0 100% Duty Cycle Duty Cycle controlled, Low side driver
24 CMPL Camshaft Position Low CMP Ground
25 CKPL Crankshaft Position Low CKP Ground
26 CMP/CKP SHD CMP/CKP Shield GND 0V 0V 0V 0V Ground shield for CMP/CKP sensors
27 SIG GND Signal Ground 0V 0V 0V 0V Signal ground for FRP sensor
28 SIG GND Signal Ground 0V 0V 0V 0V Signal ground for engine sensors
32 EFP Engine Fuel Pressure 0.62 V at 0 PSIG Performance Specs Performance Specs 0 psi 100 psi 0.62 V = 0 psi 3.61 V = 60 psi
33 ECT Engine Coolant Temperature Temp depend Temp depend Temp depend 0V5V See Performance Specifications Sensor specs
35 VREF Voltage Reference 5 V 0.5 V 5 V 0.5 V 5 V 0.5 V 5 V 0.5 V VREF for engine sensors
39 VREF Voltage Reference 5 V 0.5 V 5 V 0.5 V 5 V 0.5 V 5 V 0.5 V VREF for FRP sensor
41 CKPH Crankshaft Position High Min 130 Hz at crank 650 Hz 700 Hz 2900 3050Hz 0 Governed speed DMM set to ACV Hz, EST - PID Engine Speed
42 CMPH Camshaft Position High Min 130 RPM 2 at crank 700 RPM 2 700 rpm 3000 RPM 2 3000 rpm 0 Governed speed DMM set to ACV RPM 2 , EST PID Engine Speed
48 MAP Manifold Absolute Pressure 0.73 V Performance Specs Performance Specs 0V5V See Performance Specifications
51 EGRP Exhaust Gas Recirculation Position 3.84 V Performance Specs Performance Specs 0V5V See Performance Specifications
55 & 73 EGRH Exhaust Gas Recirculation High Performance Specs 0 V B+ 0 V B+ 0 V / B+ Monitor EGRP and run Output State test high and low
56 & 74 EGRL Exhaust Gas Recirculation Low Performance Specs 0 V B+ 0 V B+ 0 V / B+ Monitor EGRP and run Output State test high and low
57 & 75 ITVL Intake Throttle Valve Low Performance Specs 0 V B+ 0 V B+ 0 V / B+ Monitor ITVP and run Output State test high and low
58 & 76 ITVH Intake Throttle Valve High Performance Specs 0 V B+ 0 V B+ 0 V / B+ Monitor ITVP and run Output State test high and low
60 GPC Glow Plug Control 0 V Off / B+ On 0 V Off / B+ On 0 V Off / B+ On 0 V / B+ 0V = GPC off, B+ = GPC on, EST Output State test
61 FVCV Fuel Volume Control Valve 0 100% Duty Cycle Duty Cycle controlled, Low side driver
65 GPD Glow Plug Diagnostic 0 V Off / B+ On 0 V Off / B+ On 0 V Off / B+ On 0 V / B+ 0V = relay off, B+ = relay on, EST Output State test
66 EOT Engine Oil Temperature Temp depend Temp depend Temp depend 0V5V See Performance Specifications Sensor specs
68 ITVP Intake Throttle Valve Position 1.30 V DPF Regen device DPF Regen device 0 100% See Performance Specifications
(C) CHASSIS CONNECTOR
1, 3, 5 ECM PWR ECM Power from Relay B+ B+ B+ 0 V / B+ B+ from ECM power relay
2, 4, 6 ECM GND ECM Ground from Battery 0V 0V 0V 0V ECM ground from Battery Negative
7 ECI Engine Crank Inhibit GND Open circuit Open circuit GND to Open GND allows cranking, OPEN inhibits cranking
8 EGT1 Exhaust Gas Temperature 1 Temp depend Temp depend Temp depend 0V5V See Performance Specifications Sensor specs
10 ATAL ATA Communication Link (Low) 1V4V 1V4V 1V4V 0V5V Digital signal communications
17 EGT2 Exhaust Gas Temperature 2 Temp depend Temp depend Temp depend 0V5V See Performance Specifications Sensor specs
19 EGDP Exhaust Gas Differential Pressure 0.70 V DPF soot level depend DPF soot level depend 0V5V DMM set to V , EST Continuous Monitor Session
25 ATAH ATA Communication Link (High) 1V4V 1V4V 1V4V 0V5V Digital signal communications
30 BPS Brake Pressure Switch B+ Off / 0 V On B+ Off / 0 V On B+ Off / 0 V On 0 V / B+ B+ = Off / 0 V On. Applications without ESC module
31 VIGN Ignition Voltage B+ B+ B+ 0 V / B+ Switched Ignition power B+ = Key On , 0 V = Key Off
33 APS Accelerator Position Sensor 0.66 V 0.66 V 0% 3.91 V 100% 0 100% 0.66 V = 0% 3.91 V = 100%
34 SIG GND Signal Ground 0V 0V 0V 0V Signal ground for APS sensor
37 SIG GND Signal Ground 0V 0V 0V 0V Signal ground for chassis sensors
39 RSE Radiator Shutter Enable 0 V / B+ 0 V / B+ 0 V / B+ 0 V / B+ 0 V = Shtr Closed, B+ = Shtr Open, Low side driver.
42 ECL Engine Coolant Level 0 V Low 5 V Full 0 V Low 5 V Full 0 V Low 5V Full 0 V / B+ 0 V = Low coolant 5 V = Full coolant
45 VREF Voltage Reference 5 V 0.5 V 5 V 0.5 V 5 V 0.5 V 5 V 0.5 V VREF for APS sensor
47 IVS Idle Validation Switch 0 V Release / B+ Depress 0V B+ 0 V / B+ 0 V at normal state, B+ Accelerator pedal depressed
51 VREF Voltage Reference 5 V 0.5 V 5 V 0.5 V 5 V 0.5 V 5 V 0.5 V VREF for chassis sensors
53 VSSL Vehicle Speed Signal (Low) 0V 2 14 VAC 2 14 VAC 2 14 VAC VSSL is used on applications without an Allison Trans
54 VSSH Vehicle Speed Signal (High) 0V 2 14 VAC 2 14 VAC 2 14 VAC VSSH is an input signal from the TCM or VSS sensor
56 FCV Fuel Coolant Valve 0 V On / B+ Off 0 V On / B+ Off 0 V On / B+ Off 0 V / B+ B+ at normal state, 0 V enables relay, Low side driver
58 EFAN Engine Fan 0 V On / B+ Off 0 V On / B+ Off 0 V On / B+ Off 0 V / B+ B+ at normal state, 0 V enables relay, Low side driver
61 CANH CAN (public) High 1V4V 1 V 4V 1V4V 1V4V Digital signal communications
62 CANL CAN (public) Low 1V4V 1 V 4V 1V4V 1V4V Digital signal communications
65 DDS Drive Line Disengagement Switch 0 V B+ B+ B+ 0 V / B+ 0 V = In gear , B+ = Park , Neutral or clutch pedal down
66 IAT Intake Air Temperature Temp depend Temp depend Temp depend 0V5V See Performance Specifications Sensor specs
67 EGT3 Exhaust Gas Temperature 3 Temp depend Temp depend Temp depend 0V5V See Performance Specifications Sensor specs
69 BOO Brake On / Off switch 0 V Off / B+ On 0 V Off / B+ On 0 V Off / B+ On 0 V / B+ 0 V = Off / B+ On. Applications without ESC module
70 MPR Main Power Relay enable 0V 0V 0V 0 V / B+ 0 V = enable, B+ = disable, Low side driver

EGED-365 2008 Navistar, Inc.