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ISSN: 2250-3676
[IJESAT] [International Journal of Engineering Science & Advanced Technology ] Volume-3, Issue-5, 243-250
Abstract - Now days, faster, stronger, lighter, safer, out any roughness or irregularities caused by the
durable .with highly cost effective, these demands manufacturing process. Paint is a loosely used word
are constantly being pushed upon by todays covering whole variety of materials: enamels, lacquers,
varnishes, undercoats, surfaces, primers, sealers,
researchers and manufactures. High Heat resistant
fillers, stoppers and many others. Is essential to grasp
coatings are gaining popularity with the introduction of
at once that these and other less obviously related
more sophisticated in Chemical Industries Equipment products, such as plasters, concrete, tars and
Coating like Steam pipe, Heat exchanger, smoke stack, adhesives.The simplest form paint is whitewash and,
Reactor, furnace, evaporator, pipe, and boiler and also when dry, whitewash is nothing more than a pigment-
in automotive, aircraft exhaust equipment. whiting (calcium carbonate)-sprayed over a surface. It
Conventional organic coatings (like epoxy coatings) fail decorates and to some extent it protects, but it rubs
off. So most paints contain the second ingredient, a
when used at high temperatures.
resin polymer, film-former or binder, to bind together
the pigment particles and hold them on to the surface.
A coating is a covering that is applied
Paint is a mixture of filmogen (film forming material,
to the surface of an object, usually referred to as
binder) and pigment. The pigments impart colours, and
the substrate and coatings are applied to improve
the filmogen, continuity; together, they create opacity.
surface properties of the substrate, such as
Most paints required volatile thinner to r educe their
appearance, adhesion, wettability, corrosion
consistencies to a level suitable application. An
resistance, wear resistance, heat resistant, and scratch
important exception is the powder paints made with
resistance. Coating and printing processes involve the
fusible resin and pigment. Paint is one of the oldest
application of a thin film of functional material to a
synthetic substances known, with a history stretching
substrate, such as paper, fabric, film, foil, or sheet
back into prehistoric times. It was made more than 35
stock. Coatings may be applied
000 years ago by prehistoric man as they mixed clays
as liquids, gases or solids.
and chalks with animal fats and used these paints to
depict their hunts on cave walls.
Index term: Coating, Pigment, Solvent, Additives, Resin
I. INTRODUCTION
Four Types of Heat resist ant coatings generally used
All objects are valuable at their surface. It is the surface
of any article that makes continual contact with the
Coatings are found in several related yet distinct
corroding (or oxidizing) air. The surfaces of objects left
in the open bear the brunt of the sun, rain, fog, dew, applications:
ice and snow. Under these conditions iron rusts, wood High-build surface insulation coatings for
rots (or shrinks and cracks) and road surfaces crack and
disintegrate. These, and more sheltered objects, suffer industrial use and to improve the thermal
the wear of daily use, scratches, dents and abrasions - efficiency of older buildings;
at their surfaces. To prevent or to minimize damage,
man applies to these surfaces various coating designed Heat-reflecting (using IR-reflective pig ments,
to protect them. Coating can also be used to decorate not necessarily high-build) coatings,
the articles, to add colour and lustre and to smooth
particularly useful for roofing systems in hot Heat resistant paints and surface coatings must offer
climates; continuous service at temperatures between 200 and
Coatings resistant to high temperatures during 650 C with no discoloration or loss of adhesion.
service; and
Coatings which retard the spread of fire or This puts extreme demands on the binder and
minimize fire -related damage to structures. formulation. These coatings must not degrade under
severe ther mal stressing and should adhere firmly,
Market Data for Heat Resistant Coating whatever the temperature range. SILRES silicone
resins have proved particularly effective even in long-
term applications. This is because they have a very
high inorganic content and develop their high
performance perfectly in different paint and coating
system.
As the epoxy content increases the pot life duration CB 10% 1.10hr 1.20hr
increases compared to 50:50 composition
Test Observation
15% 4.40hr 4hr 3.30hr
Impact Resistant Test No failu re observed up to 1
Al 10% 5hr 4.50hr 5hr
kg load fall fro m 50cm
Adhesion Test Upto 80 to 100 micron Immersion Test No Detach ment of film
thickness there is no fro m the panel, No
detachment of film fro m the Blistering, No chalking, No
Solvent Resistant Test No Detach ment of film fro m Painted Panel kept for 24 hr in oven, the epoxy silicone
the panel, No Blistering,No coated panels are exposed to a muffle furnace
chalking,No discoloration maintained at the test temperatures for 24 hours.
observed.
A visual inspection of the heated panels was made at
Water Resistant Test the end of the each temperature. The failure of the
Test Observation
coating was assessed for chalking, blistering, cracking
Water Resistant Test No Detach ment of film fro m and colour change. Good adhesion and absence of
the panel, No Blistering,No cracking or chalking indicate heat resistant and high
chalking,No discoloration thermal stability.
observed.
Sr. No
Salt Spray Test/Corrosion Resistant Test 15 1
10% 15% 10% 0 15%
Test Observation % %
discoloration observed.
3
30 8
Heat Resistant Property of Pai nted Panels Batch 2 250c 260c 310c 0 390c
0c
Heat Resistant Test c
0
588 K (315 C) for 8 hours
0
643 K (370 C) for 16 hours
CONCLUSION
0
698 K ( 425 C) for 8 hours
0
753 K (480 C) for 16 hours
A heat resistant paint prepared from the epoxy and
0
808 K ( 527 C) for 8 hours silicon resins which can withstand temperature up to
500 c.The development of th is paint reduce the cost.
A visual inspection of the heated panels was made at
The paint can be apply on external/ internal surfaces of
the end of the each temperature. The failure of the
the Heat exchangers, steam pipes, chimneys, pipes
coating was assessed for chalking, blistering, cracking
,reactors, boilers, evaporators , inner coatings for
and colour change. Good adhesion and absence of autoclaves, furnaces etc.. The Paint can be used for
cracking or chalking indicate heat resistant and high the corrosion protection and decorative purpose.
thermal stability.
Sr.No
10% 15% 10% 15% 10% 15%
Arthur A. Traction, Coating Technology PHIL PHILLIPS High heat resistant coating
Handbook, Third Edition, Taylor and Francis systems Business Corner, STRATEGIES &
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nd
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Innovations Ameron International
,November, 2003
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