__________

HIGHLIGHTS

REVISION NO. 48 Feb 01/10

Pages which have been revised are outlined below, together with the Highlights of the
Revision

--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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CHAPTER 54
__________

L.E.P. 1- 8 REVISED TO REFLECT THIS REVISION INDICATING

NEW,REVISED, AND/OR DELETED PAGES
T. OF C. REVISED TO REFLECT THIS REVISION
1- 2,
4, 7-
13
54-00-00 02 EFFECTIVITY UPDATED
1 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,

54-10-00 02 EFFECTIVITY UPDATED

1 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,

54-50-00 02 EFFECTIVITY UPDATED

1- 10 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,

54-50-00 EFFECTIVITY UPDATED

401- 406, MOD.20446P1579 REMOVED ALL
408- 410, ICE AND RAIN PROTECTION - PROBE HEAT COMPU-
413- 414, TER - REPLACE POWER SUPPLY COMPUTERS.
417- 418, CORRECTION/ADDITION/AMPLIFICATION ALL
422- 423, ADDED WARNING RELATED TO CIRCUIT BREAKER
426, 429, OPENING.
432, 434- TOOL DESIGNATION(S) DATA UPDATED ALL
436, 438- CIRCUIT BREAKER(S) DATA UPDATED
439, 441- WARNING/NOTE/REASON FOR THE JOB AMENDED ALL
443, 446- EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 234-235, 239-249, 251-299,
448, 451- 307-399, 501-509, 511-526,
453, 455- 528-599,
460, 462-
464, 466-
467, 469,
471- 472

54-50-00 EFFECTIVITY UPDATED

602- 604, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 234-235, 239-249, 251-299,
606- 608, 307-399, 501-509, 511-526,
610- 611, 528-599,

54-HIGHLIGHTS Page 1 of 7
REVISION NO. 48 Feb 01/10

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PAGES
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615- 617,
619- 620,
623- 624,
627- 628,
630- 631

54-51-00 02 EFFECTIVITY UPDATED

1- 7 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,

54-51-00 EFFECTIVITY UPDATED

603, 605, CORRECTION/ADDITION/AMPLIFICATION ALL
608- 609, ADDED A NOTE.
612, 614- EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 234-235, 239-249, 251-299,
616, 618, 307-399, 501-509, 511-526,
620- 621, 528-599,
624- 625,
627, 629,
631- 632,
635, 637,
639, 641,
643, 646,
648, 650-
652, 655-
656, 659,
661, 664-
666, 669,
671- 672,
675, 677,
679- 682,
684- 686,
688- 690,
693, 695,
697, 699-
A601,A603-
A605,A607,
A609,A611,
A614-A615,
A617,A619-
A621,A623-
A626,A628-
A630,A632-
A633,A635,
A638-A640,
A643-A644,
A647-A649,
A652-A653,
A656-A658,
A661-A662,

54-HIGHLIGHTS Page 2 of 7
REVISION NO. 48 Feb 01/10

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PAGES
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A665-A667,
A672-A674,
A677-A679,
A682-A685,
A687,A689-
A691,A694-
A696,A698,
B600-B601,
B604,B606,
B608,B610,
B613-B614,
B617,B619,
B622-B624,
B627-B629,
B632-B633,
B635-B637,
B640-B645,
B647-B649

54-51-17 EFFECTIVITY UPDATED

402- 403, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 234-235, 239-249, 251-299,
405- 406, 307-399, 501-509, 511-526,
408, 410- 528-599,
411, 414-
415, 418-
419, 422-
423, 425-
426, 428-
431, 433,
435- 436,
438- 439,
442- 445,
447- 448,
450- 451,
453, 456-
460

54-51-17 EFFECTIVITY UPDATED

606- 608, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,
610- 611,
613- 622,
624- 627,
629- 631,
633- 635,
637

54-51-17 EFFECTIVITY UPDATED

803- 804, MOD.20446P1579 REMOVED ALL

54-HIGHLIGHTS Page 3 of 7
REVISION NO. 48 Feb 01/10

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PAGES
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808- 817, ICE AND RAIN PROTECTION - PROBE HEAT COMPU-

822- 823, TER - REPLACE POWER SUPPLY COMPUTERS.
826- 827, CORRECTION/ADDITION/AMPLIFICATION ALL
830, 833, ADDED WARNING RELATED TO CIRCUIT BREAKER
835- 836, OPENING.
839- 841, CIRCUIT BREAKER(S) DATA UPDATED
846- 847, WARNING/NOTE/REASON FOR THE JOB AMENDED ALL
852- 855, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,
858, 860,
862- 863,
868- 871,
876- 877

54-51-18 EFFECTIVITY UPDATED

401, 403- EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,
404, 407,
409- 410,
412- 413

54-51-21 EFFECTIVITY UPDATED

402- 404, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 106-149, 155-199, 208-249,
406- 407, 251-299, 301-399, 401-499,
409- 412 501-509, 511-526, 528-599,

54-51-29 EFFECTIVITY UPDATED

402, 404- EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 234-235, 239-249, 251-299,
406, 408, 307-399, 501-509, 511-526,
410- 411, 528-599,
413- 414

54-51-41 EFFECTIVITY UPDATED

402- 405, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 234-235, 239-249, 251-299,
408, 410, 307-399, 501-509, 511-526,
416- 417, 528-599,
420, 424,
428- 429,
433- 436,
439, 442-
445

54-52-00 02 EFFECTIVITY UPDATED

1- 2 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,

54-52-00 EFFECTIVITY UPDATED

402- 404, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,
407, 410-
412, 414

54-HIGHLIGHTS Page 4 of 7
REVISION NO. 48 Feb 01/10

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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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54-52-00 EFFECTIVITY UPDATED

602- 603, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,
606, 608

54-52-00 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,

803, 805

54-52-11 EFFECTIVITY UPDATED

402- 404, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,
407- 408, 151-199, 201-249, 251-299,
411, 413- 301-399, 401-499, 501-509,
417, 422- 511-526, 528-599,
425, 428-
429, 434-
442, 444-
449

54-52-12 EFFECTIVITY UPDATED

802- 804, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 234-235, 239-249, 251-299,
807- 808 307-399, 501-509, 511-526,
528-599,

54-53-00 02 EFFECTIVITY UPDATED

1- 2 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,

54-53-00 EFFECTIVITY UPDATED

402- 403, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 234-235, 239-249, 251-299,
406, 408- 307-399, 501-509, 511-526,
409, 412- 528-599,
415

54-53-00 EFFECTIVITY UPDATED

602- 603, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,
605, 607-
608

54-53-11 EFFECTIVITY UPDATED

401- 434 LAYOUT IMPROVED/MATERIAL RELOCATED ALL
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,
151-199, 201-249, 251-299,
301-399, 401-499, 501-509,
511-526, 528-599,

54-53-11 EFFECTIVITY UPDATED

602- 609 MOD.33844P8341 INCORPORATED 234-235, 239-249, 251-299,
NACELLES / PYLONS - PYLONS - 307-399, 501-509, 511-526,
IMPROVE AERODYNAMIC SHAPE OF CFM 528-599,
PYLON

54-HIGHLIGHTS Page 5 of 7
REVISION NO. 48 Feb 01/10

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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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MOD.33847P8340 INCORPORATED 234-235, 239-249, 251-299,

NACELLES / PYLONS - PYLONS - 307-399, 501-509, 511-526,
IMPROVE AERODYNAMIC SHAPE OF IAE PYLON 528-599,
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,
151-199, 201-233, 236-238,
301-306, 401-499, 501-509,
511-526, 528-599,

54-54-00 02 EFFECTIVITY UPDATED

1- 3 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,

54-54-00 EFFECTIVITY UPDATED

402, 404- EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 234-235, 239-249, 251-299,
406, 408, 307-399, 501-509, 511-526,
411- 412, 528-599,
414- 417,
419- 420,
423, 426-
427, 429-
435, 438-
443

54-54-00 EFFECTIVITY UPDATED

602- 603, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,
605, 607,
617, 619-
624

54-54-11 EFFECTIVITY UPDATED

702- 703, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,
705- 708

54-54-41 EFFECTIVITY UPDATED

803- 804, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,
807, 809

54-55-00 02 EFFECTIVITY UPDATED

1- 2 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,

54-55-00 EFFECTIVITY UPDATED

402- 404, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 234-235, 239-249, 251-299,
408, 411- 307-399, 501-509, 511-526,
413, 415- 528-599,
417

54-55-00 EFFECTIVITY UPDATED

602- 604, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,
607- 608, 151-199, 201-233, 236-238,

54-HIGHLIGHTS Page 6 of 7
REVISION NO. 48 Feb 01/10

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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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610- 620 301-306, 401-499, 501-509,

511-526, 528-599,

54-55-41 EFFECTIVITY UPDATED

402- 404, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 234-235, 239-249, 251-299,
407, 411, 307-399, 501-509, 511-526,
413, 417, 528-599,
419- 420

54-56-00 02 EFFECTIVITY UPDATED

1- 3 MOD.38874P10877 INCORPORATED 508-509, 511-526, 528-599,
NACELLES/PYLONS - GENERAL - INSTALL
DEFLECTORS ON IAE V2500 AFT PYLON
FAIRING
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-507,

54-56-00 EFFECTIVITY UPDATED

417- 433 MOD.38874P10877 INCORPORATED 508-509, 511-526, 528-599,
NACELLES/PYLONS - GENERAL - INSTALL
DEFLECTORS ON IAE V2500 AFT PYLON
FAIRING
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,

54-56-00 EFFECTIVITY UPDATED

607- 612 MOD.38874P10877 INCORPORATED 508-509, 511-526, 528-599,
NACELLES/PYLONS - GENERAL - INSTALL
DEFLECTORS ON IAE V2500 AFT PYLON
FAIRING
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,

54-57-00 02 EFFECTIVITY UPDATED

1- 3 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,

54-57-17 EFFECTIVITY UPDATED

402- 403, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,
407- 409,
411, 413,
415- 422

54-57-22 EFFECTIVITY UPDATED

402- 403, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,
407- 411,
413- 414,
416- 421

54-57-22 EFFECTIVITY UPDATED

601- 604 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,

54-HIGHLIGHTS Page 7 of 7
REVISION NO. 48 Feb 01/10

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 CHAPTER 54
__________

NACELLES/PYLONS

LIST OF EFFECTIVE PAGES

_______________________
N, R or D indicates pages which are New, Revised or Deleted respectively
Remove and insert the affected pages and complete the Record of Revisions and
the Record of Temporary Revisions as necessary

CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE

RECORD 54-50-00 02 R 7 Feb01/10 54-50-00 R 439 Feb01/10

OF TEMP. 54-50-00 02 R 8 Feb01/10 54-50-00 440 Nov01/08
REVISION 54-50-00 02 R 9 Feb01/10 54-50-00 R 441 Feb01/10
54-50-00 02 R 10 Feb01/10 54-50-00 R 442 Feb01/10
L.E.P. R 1- 8 Feb01/10 54-50-00 R 401 Feb01/10 54-50-00 R 443 Feb01/10
T. of C. R 1 Feb01/10 54-50-00 R 402 Feb01/10 54-50-00 444 Nov01/08
T. of C. R 2 Feb01/10 54-50-00 R 403 Feb01/10 54-50-00 445 Nov01/08
T. of C. 3 Aug01/09 54-50-00 R 404 Feb01/10 54-50-00 R 446 Feb01/10
T. of C. R 4 Feb01/10 54-50-00 R 405 Feb01/10 54-50-00 R 447 Feb01/10
T. of C. 5 Aug01/09 54-50-00 R 406 Feb01/10 54-50-00 R 448 Feb01/10
T. of C. 6 Aug01/09 54-50-00 407 Nov01/08 54-50-00 449 Feb01/08
T. of C. R 7 Feb01/10 54-50-00 R 408 Feb01/10 54-50-00 450 Nov01/08
T. of C. R 8 Feb01/10 54-50-00 R 409 Feb01/10 54-50-00 R 451 Feb01/10
T. of C. R 9 Feb01/10 54-50-00 R 410 Feb01/10 54-50-00 R 452 Feb01/10
T. of C. R 10 Feb01/10 54-50-00 411 Feb01/08 54-50-00 R 453 Feb01/10
T. of C. R 11 Feb01/10 54-50-00 412 Nov01/08 54-50-00 454 Nov01/07
T. of C. R 12 Feb01/10 54-50-00 R 413 Feb01/10 54-50-00 R 455 Feb01/10
T. of C. R 13 Feb01/10 54-50-00 R 414 Feb01/10 54-50-00 R 456 Feb01/10
54-50-00 415 Feb01/08 54-50-00 R 457 Feb01/10
54-00-00 01 1 Nov01/08 54-50-00 416 Nov01/08 54-50-00 R 458 Feb01/10
54-00-00 02 R 1 Feb01/10 54-50-00 R 417 Feb01/10 54-50-00 R 459 Feb01/10
54-50-00 R 418 Feb01/10 54-50-00 R 460 Feb01/10
54-10-00 01 1 Nov01/08 54-50-00 419 Aug01/09 54-50-00 461 Feb01/08
54-10-00 02 R 1 Feb01/10 54-50-00 420 Feb01/08 54-50-00 R 462 Feb01/10
54-50-00 421 Nov01/08 54-50-00 R 463 Feb01/10
54-50-00 01 1 Nov01/08 54-50-00 R 422 Feb01/10 54-50-00 R 464 Feb01/10
54-50-00 01 2 Feb01/08 54-50-00 R 423 Feb01/10 54-50-00 465 Feb01/08
54-50-00 01 3 Nov01/08 54-50-00 424 Nov01/07 54-50-00 R 466 Feb01/10
54-50-00 01 4 Nov01/08 54-50-00 425 Nov01/07 54-50-00 R 467 Feb01/10
54-50-00 01 5 Nov01/08 54-50-00 R 426 Feb01/10 54-50-00 468 Nov01/08
54-50-00 01 6 Nov01/08 54-50-00 427 Feb01/08 54-50-00 R 469 Feb01/10
54-50-00 01 7 Nov01/08 54-50-00 428 Nov01/08 54-50-00 470 May01/08
54-50-00 01 8 Nov01/08 54-50-00 R 429 Feb01/10 54-50-00 R 471 Feb01/10
54-50-00 01 9 Nov01/08 54-50-00 430 Feb01/08 54-50-00 R 472 Feb01/10
54-50-00 01 10 Nov01/08 54-50-00 431 Nov01/08 54-50-00 601 May01/09
54-50-00 01 11 Nov01/08 54-50-00 R 432 Feb01/10 54-50-00 R 602 Feb01/10
54-50-00 02 R 1 Feb01/10 54-50-00 433 Feb01/08 54-50-00 R 603 Feb01/10
54-50-00 02 R 2 Feb01/10 54-50-00 R 434 Feb01/10 54-50-00 R 604 Feb01/10
54-50-00 02 R 3 Feb01/10 54-50-00 R 435 Feb01/10 54-50-00 605 Aug01/09
54-50-00 02 R 4 Feb01/10 54-50-00 R 436 Feb01/10 54-50-00 R 606 Feb01/10
54-50-00 02 R 5 Feb01/10 54-50-00 437 Nov01/08 54-50-00 R 607 Feb01/10
54-50-00 02 R 6 Feb01/10 54-50-00 R 438 Feb01/10 54-50-00 R 608 Feb01/10

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54-50-00 609 Aug01/09 54-51-00 610 Feb01/08 54-51-00 R 661 Feb01/10

54-50-00 R 610 Feb01/10 54-51-00 611 Nov01/08 54-51-00 662 Feb01/08
54-50-00 R 611 Feb01/10 54-51-00 R 612 Feb01/10 54-51-00 663 Nov01/08
54-50-00 612 Aug01/09 54-51-00 613 Nov01/08 54-51-00 R 664 Feb01/10
54-50-00 613 Aug01/09 54-51-00 R 614 Feb01/10 54-51-00 R 665 Feb01/10
54-50-00 614 Aug01/09 54-51-00 R 615 Feb01/10 54-51-00 R 666 Feb01/10
54-50-00 R 615 Feb01/10 54-51-00 R 616 Feb01/10 54-51-00 667 Nov01/07
54-50-00 R 616 Feb01/10 54-51-00 617 May01/09 54-51-00 668 Nov01/07
54-50-00 R 617 Feb01/10 54-51-00 R 618 Feb01/10 54-51-00 R 669 Feb01/10
54-50-00 618 Aug01/09 54-51-00 619 May01/09 54-51-00 670 Nov01/08
54-50-00 R 619 Feb01/10 54-51-00 R 620 Feb01/10 54-51-00 R 671 Feb01/10
54-50-00 R 620 Feb01/10 54-51-00 R 621 Feb01/10 54-51-00 R 672 Feb01/10
54-50-00 621 Aug01/09 54-51-00 622 Feb01/08 54-51-00 673 Feb01/08
54-50-00 622 Aug01/09 54-51-00 623 Nov01/08 54-51-00 674 Nov01/08
54-50-00 R 623 Feb01/10 54-51-00 R 624 Feb01/10 54-51-00 R 675 Feb01/10
54-50-00 R 624 Feb01/10 54-51-00 R 625 Feb01/10 54-51-00 676 Nov01/08
54-50-00 625 Aug01/09 54-51-00 626 Nov01/08 54-51-00 R 677 Feb01/10
54-50-00 626 Aug01/09 54-51-00 R 627 Feb01/10 54-51-00 678 Nov01/07
54-50-00 R 627 Feb01/10 54-51-00 628 Nov01/09 54-51-00 R 679 Feb01/10
54-50-00 R 628 Feb01/10 54-51-00 R 629 Feb01/10 54-51-00 R 680 Feb01/10
54-50-00 629 Aug01/09 54-51-00 630 Nov01/08 54-51-00 R 681 Feb01/10
54-50-00 R 630 Feb01/10 54-51-00 R 631 Feb01/10 54-51-00 R 682 Feb01/10
54-50-00 R 631 Feb01/10 54-51-00 R 632 Feb01/10 54-51-00 683 Nov01/08
54-50-00 632 Aug01/09 54-51-00 633 Feb01/08 54-51-00 R 684 Feb01/10
54-50-00 633 Aug01/09 54-51-00 634 Nov01/08 54-51-00 R 685 Feb01/10
54-51-00 R 635 Feb01/10 54-51-00 R 686 Feb01/10
54-51-00 01 1 Nov01/08 54-51-00 636 Nov01/08 54-51-00 687 Nov01/07
54-51-00 01 2 Nov01/08 54-51-00 R 637 Feb01/10 54-51-00 R 688 Feb01/10
54-51-00 01 3 Feb01/08 54-51-00 638 Nov01/07 54-51-00 R 689 Feb01/10
54-51-00 01 4 Nov01/08 54-51-00 R 639 Feb01/10 54-51-00 R 690 Feb01/10
54-51-00 01 5 Nov01/08 54-51-00 640 Nov01/08 54-51-00 691 Nov01/07
54-51-00 01 6 Nov01/08 54-51-00 R 641 Feb01/10 54-51-00 692 Nov01/08
54-51-00 01 7 Feb01/08 54-51-00 642 Nov01/07 54-51-00 R 693 Feb01/10
54-51-00 01 8 Nov01/08 54-51-00 R 643 Feb01/10 54-51-00 694 Nov01/07
54-51-00 01 9 Nov01/08 54-51-00 644 Feb01/08 54-51-00 R 695 Feb01/10
54-51-00 02 R 1 Feb01/10 54-51-00 645 Nov01/08 54-51-00 696 Feb01/08
54-51-00 02 R 2 Feb01/10 54-51-00 R 646 Feb01/10 54-51-00 R 697 Feb01/10
54-51-00 02 R 3 Feb01/10 54-51-00 647 Nov01/08 54-51-00 698 Nov01/07
54-51-00 02 R 4 Feb01/10 54-51-00 R 648 Feb01/10 54-51-00 R 699 Feb01/10
54-51-00 02 R 5 Feb01/10 54-51-00 649 Nov01/07 54-51-00 R A600 Feb01/10
54-51-00 02 R 6 Feb01/10 54-51-00 R 650 Feb01/10 54-51-00 R A601 Feb01/10
54-51-00 02 R 7 Feb01/10 54-51-00 R 651 Feb01/10 54-51-00 A602 Nov01/08
54-51-00 601 May01/09 54-51-00 R 652 Feb01/10 54-51-00 R A603 Feb01/10
54-51-00 602 May01/09 54-51-00 653 Feb01/08 54-51-00 R A604 Feb01/10
54-51-00 R 603 Feb01/10 54-51-00 654 Nov01/08 54-51-00 R A605 Feb01/10
54-51-00 604 Nov01/08 54-51-00 R 655 Feb01/10 54-51-00 A606 Nov01/07
54-51-00 R 605 Feb01/10 54-51-00 R 656 Feb01/10 54-51-00 R A607 Feb01/10
54-51-00 606 Feb01/08 54-51-00 657 Nov01/07 54-51-00 A608 Nov01/07
54-51-00 607 Nov01/08 54-51-00 658 Nov01/07 54-51-00 R A609 Feb01/10
54-51-00 R 608 Feb01/10 54-51-00 R 659 Feb01/10 54-51-00 A610 Nov01/08
54-51-00 R 609 Feb01/10 54-51-00 660 Nov01/08 54-51-00 R A611 Feb01/10

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54-51-00 A612 Nov01/07 54-51-00 A663 Aug01/09 54-51-00 R B614 Feb01/10

54-51-00 A613 Nov01/07 54-51-00 A664 Aug01/09 54-51-00 B615 Aug01/09
54-51-00 R A614 Feb01/10 54-51-00 R A665 Feb01/10 54-51-00 B616 Aug01/09
54-51-00 R A615 Feb01/10 54-51-00 R A666 Feb01/10 54-51-00 R B617 Feb01/10
54-51-00 A616 Aug01/09 54-51-00 R A667 Feb01/10 54-51-00 B618 Aug01/09
54-51-00 R A617 Feb01/10 54-51-00 A668 Aug01/09 54-51-00 R B619 Feb01/10
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54-54-11 R 702 Feb01/10 54-55-00 609 Nov01/08 54-56-00 411 Aug01/09
54-54-11 R 703 Feb01/10 54-55-00 R 610 Feb01/10 54-56-00 412 Aug01/09
54-54-11 704 Feb01/08 54-55-00 R 611 Feb01/10 54-56-00 413 Aug01/09
54-54-11 R 705 Feb01/10 54-55-00 R 612 Feb01/10 54-56-00 414 Aug01/09
54-54-11 R 706 Feb01/10 54-55-00 R 613 Feb01/10 54-56-00 415 Aug01/09
54-54-11 R 707 Feb01/10 54-55-00 R 614 Feb01/10 54-56-00 416 Aug01/09
54-54-11 R 708 Feb01/10 54-55-00 R 615 Feb01/10 54-56-00 R 417 Feb01/10
54-54-11 709 Nov01/07 54-55-00 R 616 Feb01/10 54-56-00 R 418 Feb01/10
54-54-41 801 May01/05 54-55-00 R 617 Feb01/10 54-56-00 R 419 Feb01/10
54-54-41 802 May01/09 54-55-00 R 618 Feb01/10 54-56-00 R 420 Feb01/10
54-54-41 R 803 Feb01/10 54-55-00 R 619 Feb01/10 54-56-00 R 421 Feb01/10
54-54-41 R 804 Feb01/10 54-55-00 R 620 Feb01/10 54-56-00 R 422 Feb01/10
54-54-41 805 Feb01/08 54-55-00 621 Nov01/07 54-56-00 R 423 Feb01/10
54-54-41 806 Nov01/08 54-55-41 401 May01/09 54-56-00 R 424 Feb01/10
54-54-41 R 807 Feb01/10 54-55-41 R 402 Feb01/10 54-56-00 R 425 Feb01/10
54-54-41 808 Nov01/08 54-55-41 R 403 Feb01/10 54-56-00 R 426 Feb01/10
54-54-41 R 809 Feb01/10 54-55-41 R 404 Feb01/10 54-56-00 R 427 Feb01/10
54-55-41 405 Feb01/08 54-56-00 R 428 Feb01/10
54-55-00 01 1 Nov01/08 54-55-41 406 Nov01/08 54-56-00 R 429 Feb01/10
54-55-00 01 2 Feb01/08 54-55-41 R 407 Feb01/10 54-56-00 R 430 Feb01/10
54-55-00 01 3 Nov01/08 54-55-41 408 Feb01/08 54-56-00 R 431 Feb01/10
54-55-00 01 4 Nov01/07 54-55-41 409 Nov01/07 54-56-00 N 432 Feb01/10
54-55-00 01 5 Feb01/08 54-55-41 410 Aug01/09 54-56-00 N 433 Feb01/10
54-55-00 01 6 Nov01/07 54-55-41 R 411 Feb01/10 54-56-00 601 Aug01/09

54-L.E.P. Page 7
Feb 01/10

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CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE

54-56-00 602 Aug01/09 54-57-22 404 Nov01/08

54-56-00 603 Aug01/09 54-57-22 405 Nov01/08
54-56-00 604 Aug01/09 54-57-22 406 Nov01/08
54-56-00 605 Aug01/09 54-57-22 R 407 Feb01/10
54-56-00 606 Aug01/09 54-57-22 R 408 Feb01/10
54-56-00 R 607 Feb01/10 54-57-22 R 409 Feb01/10
54-56-00 R 608 Feb01/10 54-57-22 R 410 Feb01/10
54-56-00 R 609 Feb01/10 54-57-22 R 411 Feb01/10
54-56-00 R 610 Feb01/10 54-57-22 412 Nov01/08
54-56-00 N 611 Feb01/10 54-57-22 R 413 Feb01/10
54-56-00 N 612 Feb01/10 54-57-22 R 414 Feb01/10
54-57-22 415 Nov01/07
54-57-00 01 1 Nov01/08 54-57-22 R 416 Feb01/10
54-57-00 01 2 Feb01/08 54-57-22 R 417 Feb01/10
54-57-00 01 3 Nov01/08 54-57-22 R 418 Feb01/10
54-57-00 01 4 Nov01/08 54-57-22 R 419 Feb01/10
54-57-00 02 R 1 Feb01/10 54-57-22 R 420 Feb01/10
54-57-00 02 R 2 Feb01/10 54-57-22 R 421 Feb01/10
54-57-00 02 R 3 Feb01/10 54-57-22 R 601 Feb01/10
54-57-17 401 May01/09 54-57-22 R 602 Feb01/10
54-57-17 R 402 Feb01/10 54-57-22 R 603 Feb01/10
54-57-17 R 403 Feb01/10 54-57-22 R 604 Feb01/10
54-57-17 404 Nov01/08
54-57-17 405 Feb01/08
54-57-17 406 Nov01/08
54-57-17 R 407 Feb01/10
54-57-17 R 408 Feb01/10
54-57-17 R 409 Feb01/10
54-57-17 410 May01/09
54-57-17 R 411 Feb01/10
54-57-17 412 Nov01/08
54-57-17 R 413 Feb01/10
54-57-17 414 Nov01/08
54-57-17 R 415 Feb01/10
54-57-17 R 416 Feb01/10
54-57-17 R 417 Feb01/10
54-57-17 R 418 Feb01/10
54-57-17 R 419 Feb01/10
54-57-17 R 420 Feb01/10
54-57-17 R 421 Feb01/10
54-57-17 R 422 Feb01/10
54-57-17 423 Nov01/08
54-57-17 424 Nov01/08
54-57-17 425 Nov01/08
54-57-17 426 Nov01/08
54-57-17 427 Feb01/09
54-57-17 428 Nov01/08
54-57-17 429 Nov01/08
54-57-22 401 Nov01/08
54-57-22 R 402 Feb01/10
54-57-22 R 403 Feb01/10

54-L.E.P. Page 8
Feb 01/10

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 CHAPTER 54
__________

NACELLES/PYLONS

TABLE OF CONTENTS
_________________

_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
NACELLES/PYLONS - GENERAL
_________________________ 54-00-00
DESCRIPTION AND OPERATION 1 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Nacelles Section 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Pylon 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
DESCRIPTION AND OPERATION 2 1 501-509, 511-526
528-599,
General 1 501-509, 511-526
528-599,
Nacelles Section 1 501-509, 511-526
528-599,
Pylon 1 501-509, 511-526
528-599,

_______________
NACELLE SECTION 54-10-00
DESCRIPTION AND OPERATION 1 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Nacelle Section 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
DESCRIPTION AND OPERATION 2 1 501-509, 511-526
528-599,
General 1 501-509, 511-526
528-599,
Nacelle Section 1 501-509, 511-526
528-599,

54-CONTENTS Page 1
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 CHAPTER 54
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NACELLES/PYLONS

TABLE OF CONTENTS
_________________

_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
PYLONS
______ 54-50-00
DESCRIPTION AND OPERATION 1 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Description 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Pylon Structure 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Systems 6 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Compartment 6 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Ventilation and Drainage 10 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
DESCRIPTION AND OPERATION 2 1 501-509, 511-526
528-599,
General 1 501-509, 511-526
528-599,
Description 1 501-509, 511-526
528-599,
Pylon Structure 1 501-509, 511-526
528-599,
Systems 4 501-509, 511-526
528-599,
Compartment 6 501-509, 511-526
528-599,
Ventilation and Drainage 9 501-509, 511-526
528-599,

_______
PYLONS 54-50-00

54-CONTENTS Page 2
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 CHAPTER 54
__________

NACELLES/PYLONS

TABLE OF CONTENTS
_________________

_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
REMOVAL/INSTALLATION 401 ALL
Removal of the Pylons 401 ALL
Installation of the Pylons 448 ALL

_______
PYLONS 54-50-00
INSPECTION/CHECK 601 ALL
General Visual Inspection of the 601 ALL
Pylon Drain System
Flow Check of Individual Drain 609 ALL
Lines of Pylon System
Inspection for Missing Fasteners 618 ALL
on the Pylon Fairing Panels
Detailed Inspection of the CAF4 629 ALL
Sealant in Pylon Cantilever ZONE

A

PYLON BOX 54-51-00

DESCRIPTION AND OPERATION 1 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Description 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Pylon Box Structure 1 001-049, 051-099
101-105, 151-199
201-220, 234-235
239-249, 251-299
307-399, 404-499
Pylon Box Structure 1 106-149, 221-233
236-238, 301-306
401-403,
Pylon-to-Wing Attach Fitting 4 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Pylon-to-Engine Attach Fitting 6 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Pylon Box Components 6 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499

54-CONTENTS Page 3
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__________

NACELLES/PYLONS

TABLE OF CONTENTS
_________________

SUBJECT
_______ CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Doors 6 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
DESCRIPTION AND OPERATION 2 1 501-509, 511-526
528-599,
Description 1 501-509, 511-526
528-599,
Pylon Box Structure 1 501-509, 511-526
528-599,
Pylon-to-Wing Attach Fitting 1 501-509, 511-526
528-599,
Pylon-to-Engine Attach Fitting 4 501-509, 511-526
528-599,
Pylon Box Components 4 501-509, 511-526
528-599,
Doors 4 501-509, 511-526
528-599,

PYLON BOX 54-51-00

INSPECTION/CHECK 601 ALL
Special Detailed Inspection (ROTO) 601 ALL
of Engine Forward Mount Fitting
and Spigot Fitting
Special Detailed Inspection (US) 617 ALL
of Engine Forward Mount Fitting,
End of Lower Arms, Aft of RIB 1,
Forward and Aft Attachment Bolt
Holes
Detailed Inspection of Engine 628 ALL
Pylon Forward Mount Fitting,
Forward of RIB 1
Detailed Inspection of Pylon, 638 ALL
Lower Spar, between RIB 1 and RIB
10, Lower Surface
Detailed Inspection of Pylon, 649 ALL
Lower Spar, Upper surface, between
RIB 2 and RIB 3, and RIB 4 and RIB
8
Special Detailed Inspection of 658 ALL
Pylon Lower Spar, Upper Surface,
between RIB1 and RIB2, RIB3 and
RIB4, and RIB8 and RIB10
Detailed Inspection of Engine Aft 668 ALL
Attachment Beam

54-CONTENTS Page 4
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__________

NACELLES/PYLONS

TABLE OF CONTENTS
_________________

_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Detailed Inspection of 678 ALL
Pylon-to-Wing Attach-Fitting Lugs
at RIB 4
Special Detailed Inspection of 687 ALL
Pylon-to-Wing Forward Attachment
Shackles at RIB4
Detailed Inspection of 698 ALL
Pylon-to-Wing Forward
Attachment-Shackles at RIB 4
Detailed Inspection of Shackles, A606 ALL
Sleeves and Bolts of Pylon-to-Wing
Attachment Fittings at RIB 4
Detailed Inspection of A613 ALL
Pylon-Spigot-Receptacle Upper
Surface, including Fitting Bore
and Upper Spar Surrounding Surface
Detailed Inspection of A622 ALL
Pylon-to-Wing Attach-Fitting Lugs
at RIB 10
Detailed Inspection of A631 ALL
Pylon-to-Wing Aft Attach-Fitting,
Sleeves and Bolts
Detailed Inspection of Pylon, A637 ALL
Lateral Panels, in the Areas of
Fasteners Securing the Supports of
Access Doors, between RIB 5 and
RIB 6, LH/RH
Detailed Inspection of Pylon, A646 ALL
Lateral Panels, at the Edge of
Access Door Cutouts, between RIB 5
and RIB 6, LH/RH
Detailed Inspection of Pylon, A655 ALL
Lateral Panel, in Areas of
Fasteners at Door Cutout Corners,
between RIB 2 and RIB 3, External
Surface, LH/RH
Detailed Inspection of Pylon, A664 ALL
Lower Spar, in Areas of Fasteners
at Junction with Lateral Panel,
between RIB 1 and RIB 4, LH/RH
Detailed Inspection of Pylon, A676 ALL
Upper Spar, in Areas of Fasteners
at Junction with Lateral Panel,
between RIB 4 and RIB 10, LH/RH
Detailed Inspection of Pylon, A686 ALL
Upper Spars, Upper Surface, from

54-CONTENTS Page 5
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__________

NACELLES/PYLONS

TABLE OF CONTENTS
_________________

_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Forward of RIB1 to RIB10
Detailed Inspection of Pylon, A697 ALL
Upper Spar, Lower Surface, Forward
of RIB1
Detailed Inspection of Pylon, B607 ALL
Upper Spar, Lower Surface, between
RIB 2 and RIB 3, RIB 4 and RIB 8
Special Detailed Inspection of B616 ALL
Pylon, Upper Spar, Lower Surface,
between RIB1 and RIB2, RIB3 and
RIB4, RIB8 and RIB10
Detailed Inspection of Pylon, B626 ALL
Pyramid Mating Face with the
Engine Forward Mount Fitting
Detailed Inspection of Pylon, B634 ALL
Engine Aft Attachment Beam Mating
Face with the Engine Aft Mount
Fitting
Special Detailed Inspection of B642 ALL
Pylon-to-Wing Aft
Attachment-Shackles at RIB 10
PYLON-TO-WING ATTACH FITTINGS 54-51-17
REMOVAL/INSTALLATION 401 ALL
Removal of the Pylon-to-Wing 401 ALL
Forward Attach Fitting at RIB4
Installation of Pylon-to-Wing 421 ALL
Forward Attach Fitting at RIB4
Removal of the Pylon-to-Wing Aft 432 ALL
Attach Fitting at RIB10
Installation of the Pylon-to-Wing 440 ALL
Aft Attach Fitting at RIB10
Removal of the Bearing of the 449 ALL
Pylon Rear Attachment at RIB10
Installation of the Bearing of the 455 ALL
Pylon Rear Attachment at RIB10
PYLON-TO-WING ATTACH FITTINGS 54-51-17
INSPECTION/CHECK 601 ALL
Inspection of the Pylon-to-Wing 601 ALL
Forward Attach-Fitting
Inspection of the Pylon-to-Wing 603 ALL
Aft Attach-Fitting
Inspection of the Shackles at RIB4 605 ALL
and the Spigot
Inspection of the Shackles at 628 ALL
RIB10
PYLON-TO-WING ATTACH FITTINGS 54-51-17

54-CONTENTS Page 6
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__________

NACELLES/PYLONS

TABLE OF CONTENTS
_________________

_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
REPAIRS 801 ALL
Replacement of the Bushes of the 801 ALL
Shackles at RIB10
Replacement of the Bushes of the 810 ALL
RIB4 Fittings
Reboring of the RIB4 Fittings 861 ALL
PYLON-TO-ENGINE ATTACH FITTINGS 54-51-18
REMOVAL/INSTALLATION 401 ALL
Removal of the Pylon-to-Engine Aft 401 ALL
Attach-Fittings
Installation of the 408 ALL
Pylon-to-Engine Aft
Attach-Fittings
DOORS 54-51-21
REMOVAL/INSTALLATION 401 ALL
Removal of the Pylon Lateral 401 ALL
Access-Doors
Installation of the Pylon Lateral 408 ALL
Access-Doors
MISCELLANEOUS 54-51-29
REMOVAL/INSTALLATION 401 ALL
Removal of the Hoisting Fitting 401 ALL
Installation of the Hoisting 409 ALL
Fitting
BALL JOINT - SPIGOT 54-51-41
REMOVAL/INSTALLATION 401 ALL
Removal of the Spigot Ball Joint 401 ALL
Installation of the Spigot Ball 432 ALL
Joint

FORWARD FAIRING 54-52-00

DESCRIPTION AND OPERATION 1 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Description 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
DESCRIPTION AND OPERATION 2 1 501-509, 511-526
528-599,
Description 1 501-509, 511-526
528-599,

FORWARD FAIRING 54-52-00

54-CONTENTS Page 7
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__________

NACELLES/PYLONS

TABLE OF CONTENTS
_________________

_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
DEACTIVATION/REACTIVATION 401 ALL
Deactivation of the 401 ALL
Pressure-Relief Doors
Refer to the CDL TASK: 54-3 401 ALL
Reactivation of the 409 ALL
Pressure-Relief Doors
Refer to the CDL TASK: 54-3 409 ALL

FORWARD FAIRING 54-52-00

INSPECTION/CHECK 601 ALL
Inspection of the Forward Fairings 601 ALL

FORWARD FAIRING 54-52-00

REPAIRS 801 ALL
Repair of the CAF4 Sealant in the 801 ALL
Pylon Cantilever Zone
A

SKIN PANELS AND DOORS 54-52-11
REMOVAL/INSTALLATION 401 ALL
Removal of the Pressure Relief 401 ALL
Doors
Installation of the Pressure 412 ALL
Relief Doors
Removal of the Access Panels 418 001-049, 051-099
(413AL, 414AR, 423AL and 424AR) 101-149, 151-199
201-233, 236-238
301-306, 401-499
Removal of the Access Panels 422 234-235, 239-249
(413AL, 413AR, 423AL and 423AR) 251-299, 307-399
501-509, 511-526
528-599,
Installation of the Access Panels 430 001-049, 051-099
(413AL, 414AR, 423AL and 424AR) 101-149, 151-199
201-233, 236-238
301-306, 401-499
Installation of the Access Panels 434 234-235, 239-249
(413AL, 413AR, 423AL and 423AR) 251-299, 307-399
501-509, 511-526
528-599,
Removal of the Seal at Pylon Rib 5 439 234-235, 239-249
251-299, 305-399
403-499, 501-509
511-526, 528-599
Installation of the Seal at Pylon 445 234-235, 239-249
Rib 5 251-299, 305-399

54-CONTENTS Page 8
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__________

NACELLES/PYLONS

TABLE OF CONTENTS
_________________

SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
403-499, 501-509
511-526, 528-599
CANTILEVER STRUCTURE 54-52-12
REPAIRS 801 ALL
Replacement of the Cantilever 801 ALL

PYLON-TO-WING CENTER FILLETS 54-53-00

DESCRIPTION AND OPERATION 1 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Description 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
DESCRIPTION AND OPERATION 2 1 501-509, 511-526
528-599,
Description 1 501-509, 511-526
528-599,

PYLON-TO-WING CENTER FILLETS 54-53-00

DEACTIVATION/REACTIVATION 401 ALL
Deactivation of the Aerodynamic 401 ALL
Seal
Refer to the CDL TASK: 54-6 401 ALL
Reactivation of the Aerodynamic 411 ALL
Seal
Refer to the CDL TASK: 54-6 411 ALL

PYLON-TO-WING CENTER FILLETS 54-53-00

INSPECTION/CHECK 601 ALL
Inspection of the Pylon-To-Wing 601 ALL
Center Fillets
SKIN PANELS AND DOORS 54-53-11
REMOVAL/INSTALLATION 401 ALL
Removal of the Pressure Relief 401 ALL
Door
Installation of the Pressure 408 ALL
Relief Door
Removal of the Pylon-to-Wing 412 001-049, 051-099
Access Panels 101-149, 151-199
201-233, 236-238
301-306, 401-499
Installation of the Pylon-to-Wing 415 001-049, 051-099

54-CONTENTS Page 9
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 CHAPTER 54
__________

NACELLES/PYLONS

TABLE OF CONTENTS
_________________

_______
SUBJECT CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
Access Panels 101-149, 151-199
201-233, 236-238
301-306, 401-499
Removal of the Pylon-to-Wing 420 234-235, 239-249
Access Panels 251-299, 307-399
501-509, 511-526
528-599,
Installation of the Pylon-to-Wing 425 234-235, 239-249
Access Panels 251-299, 307-399
501-509, 511-526
528-599,
SKIN PANELS AND DOORS 54-53-11
INSPECTION/CHECK 601 ALL
Detailed Inspection of the 601 ALL
Pressure Relief Door

AFT FIXED FAIRING 54-54-00

DESCRIPTION AND OPERATION 1 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Description 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
DESCRIPTION AND OPERATION 2 1 501-509, 511-526
528-599,
Description 1 501-509, 511-526
528-599,

AFT FIXED FAIRING 54-54-00

REMOVAL/INSTALLATION 401 ALL
Removal of the Aft Fixed Fairing 401 ALL
Removal of the Aft Fixed Fairing 413 ALL
Installation of the Aft Fixed 428 ALL
Fairing
Installation of the Aft Fixed 437 ALL
Fairing

AFT FIXED FAIRING 54-54-00

INSPECTION/CHECK 601 ALL
Inspection of the Aft Fixed 601 ALL
Fairing
Detailed Inspection of the Pylon 619 501-509, 511-526

54-CONTENTS Page 10
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__________

NACELLES/PYLONS

TABLE OF CONTENTS
_________________

_______
SUBJECT CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
Aft Fixed Fairing 528-599,
SKIN PANELS - AFT FIXED FAIRING 54-54-11
CLEANING/PAINTING 701 ALL
Cleaning of the Skin Panels of the 701 ALL
Aft Fixed Fairing
SEAL - AFT FIXED FAIRING 54-54-41
REPAIRS 801 ALL
Replacement of the Aft Fixed 801 ALL
Fairing Seal.

AFT MOVABLE FAIRING 54-55-00

DESCRIPTION AND OPERATION 1 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Description 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
DESCRIPTION AND OPERATION 2 1 501-509, 511-526
528-599,
Description 1 501-509, 511-526
528-599,

AFT MOVABLE FAIRING 54-55-00

REMOVAL/INSTALLATION 401 ALL
Removal of the Aft Movable Fairing 401 ALL
Installation of the Aft Movable 410 ALL
Fairing

AFT MOVABLE FAIRING 54-55-00

INSPECTION/CHECK 601 ALL
Inspection of the Aft Movable 601 ALL
Fairing
SEAL - AFT MOVABLE FAIRING 54-55-41
REMOVAL/INSTALLATION 401 ALL
Removal of the Aft Movable-Fairing 401 ALL
Seals
Installation of the Aft 409 ALL
Movable-Fairing Seals

LOWER FAIRING 54-56-00

DESCRIPTION AND OPERATION 1 1 001-049, 051-099
101-149, 151-199

54-CONTENTS Page 11
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__________

NACELLES/PYLONS

TABLE OF CONTENTS
_________________

SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
201-249, 251-299
301-399, 401-499
Description 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
DESCRIPTION AND OPERATION 2 1 501-509, 511-526
528-599,
Description 1 501-507,
Description 1 508-509, 511-526
528-599,

LOWER FAIRING 54-56-00

REMOVAL/INSTALLATION 401 ALL
Removal of the Lower Fairing 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Lower Fairing 412 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Lower Fairing 417 501-509, 511-526
528-599,
Installation of the Lower Fairing 424 501-509, 511-526
528-599,
Removal of the Bottom Lower 428 001-049, 051-099
Fairing 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Bottom Lower 432 001-049, 051-099
Fairing 101-149, 151-199
201-249, 251-299
301-399, 401-499

LOWER FAIRING 54-56-00

INSPECTION/CHECK 601 ALL
Inspection of the Lower Fairing 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Inspection of the Lower Fairing 607 501-509, 511-526
528-599,

54-CONTENTS Page 12
Feb 01/10
R
CES
 CHAPTER 54
__________

NACELLES/PYLONS

TABLE OF CONTENTS
_________________

_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
PYLON-TO-NACELLE JUNCTION 54-57-00
DESCRIPTION AND OPERATION 1 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Description 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
DESCRIPTION AND OPERATION 2 1 501-509, 511-526
528-599,
Description 1 501-509, 511-526
528-599,
FITTINGS 54-57-17
REMOVAL/INSTALLATION 401 ALL
Removal of the Fittings at RIB1 401 ALL
Installation of the Fittings at 410 ALL
RIB1
Removal of the Thrust Reverser 416 501-509, 511-526
Cowl Fitting at RIB3 528-599,
Installation of the Thrust 420 501-509, 511-526
Reverser Cowl Fitting at RIB3 528-599,
Removal of the Thrust Reverser 423 001-049, 051-099
Cowl Fitting at RIB 1 and RIB 2 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Thrust 427 001-049, 051-099
Reverser Cowl Fitting at RIB 1 and 101-149, 151-199
RIB 2 201-249, 251-299
301-399, 401-499
SEALING 54-57-22
REMOVAL/INSTALLATION 401 ALL
Removal of the Apron Assemblies 401 ALL
Installation of the Apron 411 ALL
Assemblies
Removal of the Profiles 416 501-509, 511-526
528-599,
Installation of the Profiles 419 501-509, 511-526
528-599,
SEALING 54-57-22
INSPECTION/CHECK 601 501-509, 511-526
528-599,
Inspection of the Pylon-to-Nacelle 601 501-509, 511-526
Fairing 528-599,

54-CONTENTS Page 13
Feb 01/10
R
CES
 NACELLES/PYLONS - GENERAL - DESCRIPTION AND OPERATION
_____________________________________________________

1. General
_______

A. Nacelles Section
54-10-00 Nacelle Section.

B. Pylon
54-50-00 Pylons

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-00-00

Page 1
Config-1 Nov 01/08
 
CES 
 NACELLES/PYLONS - GENERAL - DESCRIPTION AND OPERATION
_____________________________________________________

1. General
_______

A. Nacelles Section
54-10-00 Nacelle Section.

B. Pylon
54-50-00 Pylons.

R

EFF :

501-509, 511-526, 528-599,  54-00-00

Page 1
Config-2 Feb 01/10
 
CES 
 NACELLE SECTION - DESCRIPTION AND OPERATION
___________________________________________

1. General
_______

A. Nacelle Section
71-10-00 Cowling
78-30-00 Thrust Reverser

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-10-00

Page 1
Config-1 Nov 01/08
 
CES 
 NACELLE SECTION - DESCRIPTION AND OPERATION
___________________________________________

1. General
_______

A. Nacelle Section
71-10-00 Cowling
78-30-00 Thrust Reverser

R

EFF :

501-509, 511-526, 528-599,  54-10-00

Page 1
Config-2 Feb 01/10
 
CES 
 PYLONS - DESCRIPTION AND OPERATION
__________________________________

1. _______
General
The purpose of the engine pylon mounted underneath each wing is:
- to support the engine
- to transmit the engine thrust to the aircraft
- to route and support all the systems related to the engine (electrical
wiring, hydraulic and fuel lines up to the engine and all return lines).

2. Description
___________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 001)

R **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 001A)

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

(Ref. Fig. 002)

A. Pylon Structure

(1) Pylon box

The pylon box is the primary structure which supports the engine at
two points and is attached at two points to the half wing.

(2) Forward fairing

The forward fairing is the fixed secondary structure.

(3) Pylon-to-wing center fillets

The pylon-to-wing center fillets consist of access panels providing
the junction between the wing lower surface and the pylon box.

(4) Aft fairing

The aft fairing is a removable secondary structure composed of two
sections :
- a main fairing situated at the rear of the pylon box
- a movable fairing underneath the flap.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-50-00

Page 1
Config-1 Nov 01/08
 
CES 
 Engine Pylon Description
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-50-00

Page 2
Config-1 Feb 01/08
 
CES 
 Engine Pylon Description
Figure 001A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-50-00

Page 3
Config-1 Nov 01/08
 
CES 
 Engine Pylon Stations - Description
Figure 002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-50-00

Page 4
Config-1 Nov 01/08
 
CES 
 (5) Lower fairing
The lower fairing is a removable secondary structure situated between
the pylon box and the engine nozzle.

(6) Pylon-to-nacelle junction

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-50-00

Page 5
Config-1 Nov 01/08
 
CES 
 B. Systems
The pylon supports all the following systems related to the engine :

(1) Electrical and hydraulic

(Ref. Fig. 003)

(2) Fire extinguishing/detection and air system

(Ref. Fig. 004)

(3) Fuel
(Ref. Fig. 005)
All pylon bottom surfaces adjacent to the nacelle are fire walls.

C. Compartment
(Ref. Fig. 005)
For safety purposes the engine pylon is divided into 7 compartments, each
houses a particular type of equipment

-------------------------------------------------------------------------------
| DESIGNATION | ZONE | SYSTEMS |
|--------------------------------- |----------|-------------------------------|
|Forward | A | Flammable Fluids (Fuel, |
|Fairing | | Hydraulics) |
| | B1 | Bleed Air (High And Low |
| | | Temperatures) |
| | B2 | Electrics |
|----------------------------------|----------|-------------------------------|
|Pylon Box | C | Hydraulics Without Couplings |
| | | Extinguishers |
|----------------------------------|----------|-------------------------------|
|Rearward Secondary | D | Hydraulics |
|Structure | | Limited electrics |
|----------------------------------|----------|-------------------------------|
|Lower Fairing | E | None |
|----------------------------------|----------|-------------------------------|
|Pylon to Wing | F | Fuel (No Couplings) |
|Center Fillets | | Electrics |
| | | Bleed Air (Low Temperature) |
-------------------------------------------------------------------------------

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-50-00

Page 6
Config-1 Nov 01/08
 
CES 
 Electrical and Hydraulic Installation
Figure 003

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-50-00

Page 7
Config-1 Nov 01/08
 
CES 
 Fire Extinguishing/Detection and Air System Installation
Figure 004

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-50-00

Page 8
Config-1 Nov 01/08
 
CES 
 Fuel System and System Segregation through Compartments
Figure 005

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-50-00

Page 9
Config-1 Nov 01/08
 
CES 
 D. Ventilation and Drainage
(Ref. Fig. 006)
Each compartment is separately ventilated, separately drained overboard.
The air of each zone is renewed

(1) Compartment A
Air inlet through the edges of the removable panels (not sealed).
Air exit and overboard drain at the trailing edge.

(2) Compartment B1
Air bleed from precooler supply ducting.
Air exit through louvers fitted with an overtemperature detector.
Drain : unsealed structure.

(3) Compartment B2
Vent and drain : unsealed structure.

(4) Compartment C
Air intake incorporated in the access door located on the side of the
pylon between RIBs 2 and 3.

(5) Compartment D
Vent and drain : unsealed structure.

(6) Compartment E
Vent and drain : unsealed structure.

(7) Compartment F
Vented with the wing vent system.
Air exits through a hole in the secondary structure on the side of
the pylon panel between RIBs 5 and 7.
Air exit and overboard drain at the trailing edge.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-50-00

Page 10
Config-1 Nov 01/08
 
CES 
 Ventilation and Drainage
Figure 006

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-50-00

Page 11
Config-1 Nov 01/08
 
CES 
 PYLONS - DESCRIPTION AND OPERATION
__________________________________

1. _______
General
The purpose of the engine pylon mounted underneath each wing is:
- to support the engine
- to transmit the engine thrust to the aircraft
- to route and support all the systems related to the engine
(electrical wiring, hydraulic and fuel lines up to the engine and all
return lines).

2. ___________
Description
(Ref. Fig. 001, 002)

A. Pylon Structure

(1) Pylon box

The pylon box is the primary structure which supports the engine at
two points and is attached at two points to the half wing.

(2) Forward fairing

The forward fairing is the fixed secondary structure.

(3) Pylon-to-wing center fillets

The pylon-to-wing center fillets consist of access panels providing
the junction between the wing lower surface and the pylon box.

(4) Aft fairing

The aft fairing is a removable secondary structure composed of two
parts:
- a main fairing situated at the rear of the pylon box
- a movable fairing underneath the flap.

(5) Lower fairing

The lower fairing is a removable secondary structure situated between
the pylon box and the engine nozzle.

(6) Pylon-to-nacelle junction

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 1
Config-2 Feb 01/10
 
CES 
 Engine Pylon Description
Figure 001

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 2
Config-2 Feb 01/10
 
CES 
 Engine Pylon Stations - Description
Figure 002

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 3
Config-2 Feb 01/10
 
CES 
 B. Systems
The pylon supports all the following systems related to the engine :

(1) Electrical and hydraulic

(Ref. Fig. 003)

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 4
Config-2 Feb 01/10
 
CES 
 Electrical and Hydraulic Installation
Figure 003

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 5
Config-2 Feb 01/10
 
CES 
 (2) Fire extinguishing/detection and Air System
(Ref. Fig. 004)

(3) Fuel
(Ref. Fig. 005)
All pylon bottom surfaces adjacent to the nacelle are fire walls.

C. Compartment
(Ref. Fig. 005)
For safety purposes the engine pylon is divided into 7 compartments, each
houses a particular type of equipment

-------------------------------------------------------------------------------
| DESIGNATION | ZONE | SYSTEMS |
|--------------------------------- |----------|-------------------------------|
|Forward | A | Flammable Fluids (Fuel, |
|Fairing | | Hydraulics) |
| | B1 | Bleed Air (High And Low |
| | | Temperatures) |
| | B2 | Electrics |
|----------------------------------|----------|-------------------------------|
|Pylon Box | C | Hydraulics Without Couplings |
| | | Fire extinguisher bottles |
|----------------------------------|----------|-------------------------------|
|Rearward Secondary | D | Hydraulics |
|Structure | | Limited electrics |
|----------------------------------|----------|-------------------------------|
|Lower Fairing | E | None |
|----------------------------------|----------|-------------------------------|
|Pylon to Wing | F | Fuel (Zero-leakage Couplings) |
|Center Fillets | | Electrics |
| | | Bleed Air (Low Temperature) |
-------------------------------------------------------------------------------

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 6
Config-2 Feb 01/10
 
CES 
 Fire Extinguishing/Detection and Air System Installation
Figure 004

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 7
Config-2 Feb 01/10
 
CES 
 Fuel System and System Segregation through Compartments
Figure 005

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 8
Config-2 Feb 01/10
 
CES 
 D. Ventilation and Drainage
(Ref. Fig. 006)
Each compartment is separately ventilated, separately drained overboard.
The air of each zone is renewed

(1) Compartment A
Air inlet through the edges of the removable panels (not sealed).
Air exit and overboard drain at the trailing edge.

(2) Compartment B1
Air bleed from precooler supply ducting.
Air exit through louvers fitted with an overtemperature detector.
Drain : unsealed structure.

(3) Compartment B2
Vent and drain : unsealed structure.

(4) Compartment C
Air intake incorporated in the access door located on the side of the
pylon between RIBs 2 and 3.

(5) Compartment D
Vent and drain : unsealed structure.

(6) Compartment E
Vent and drain : unsealed structure.

(7) Compartment F
Vented with the wing vent system.
Air exits through a hole in the secondary structure on the side of
the pylon panel between RIBs 5 and 7.
Air exit and overboard drain at the trailing edge.

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 9
Config-2 Feb 01/10
 
CES 
 Ventilation and Drainage
Figure 006

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 10
Config-2 Feb 01/10
 
CES 
 PYLONS - REMOVAL/INSTALLATION
_____________________________

TASK 54-50-00-000-001

Removal of the Pylons

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

R WARNING : OPEN THE PROBE HEATER CIRCUIT-BREAKERS 1DA1(2), 3DA1(2,3), 4DA1(2,3)

_______
R AND 5DA1(2,3) BEFORE YOU OPEN THE PHC CIRCUIT BREAKERS 2DA1(2,3). IF
R YOU DO NOT OBEY THIS SEQUENCE:
R - THE PROBES WILL BECOME TOO HOT.
R - THIS CAN CAUSE DAMAGE TO EQUIPMENT AND INJURY TO MAINTENANCE
R PERSONNEL.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific blanking caps

No specific blanking plugs
No specific circuit breaker(s) safety clip(s)
No specific crane
No specific warning notice
No specific access platform 3.60 m (11 ft. 10 in.)
No specific container 5 l (1.3208 USgal)
98D54003000000 1 TROLLEY-PYLON R I
R 98D54003001000 1 STORAGE RIG
98D54003002000 1 GEAR-HOISTING PYLON
98D54003003001 1 BEAM-LIFTING AT RIB4
98D54003005000 1 PYLON SHAFT EXTRACTOR RIB4-RIB10
98D54503000000 1 PYLON REMOVAL-WRENCH


EFF :

ALL  54-50-00

Page 401
Feb 01/10
 
CES 
 B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

05-57-00-200-001 Aircraft Stability

26-21-41-000-001 Removal of the Engine Fire-Extinguisher Bottle
(6WE1,8WE1,6WE2,8WE2)
28-00-00-910-001 Fuel Safety Procedures
28-25-00-650-001 Pressure Defuel
29-00-00-910-002 Safety Procedures of the Hydraulic System
29-10-00-864-001 Depressurize the Green Hydraulic System
29-10-00-864-002 Depressurize the Yellow Hydraulic System
29-10-00-864-003 Depressurize the Blue Hydraulic System
29-14-00-614-001 Depressurization of the Hydraulic Reservoirs
54-54-00-000-001 Removal of the Aft Fixed Fairing
54-55-00-000-001 Removal of the Aft Movable Fairing
54-56-00-000-001 Removal of the Lower Fairing
54-56-00-000-002 Removal of the Lower Fairing
71-13-11-000-010 Removal of the Left Fan Cowl 437AL(447AL).
71-13-11-000-041 Removal of the Fan Cowl Doors

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-50-00-991-001 Fig. 401

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-50-00-991-001-A Fig. 401A

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-001-B Fig. 401B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-50-00-991-005 Fig. 402

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-50-00-991-005-A Fig. 402A


EFF :

ALL  54-50-00

Page 402
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-005-B Fig. 402B

**ON A/C ALL

54-50-00-991-021 Fig. 403

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-50-00-991-006 Fig. 404

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-50-00-991-006-A Fig. 404A

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-006-B Fig. 404B

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499, 501-509, 511-526, 528-599,

54-50-00-991-012 Fig. 405

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-50-00-991-013 Fig. 406

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-50-00-991-013-A Fig. 406A


EFF :

ALL  54-50-00

Page 403
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-013-B Fig. 406B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-50-00-991-014 Fig. 407

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-50-00-991-014-A Fig. 407A

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-014-B Fig. 407B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-50-00-991-015 Fig. 408

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-50-00-991-015-A Fig. 408A

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-015-B Fig. 408B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-50-00-991-020 Fig. 409

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-50-00

Page 404
Feb 01/10
511-526, 528-599, 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-020-A Fig. 409A

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-50-00-991-019 Fig. 410

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-019-A Fig. 410A

FOR FIN 1000EM2
71-00-00-000-042 Removal of the Power Plant
71-00-20-000-040 Removal of the Power Plant
78-32-01-000-010 Removal of the Left Thrust Reverser Half - Eng No. 1
(451AL)
78-32-02-000-010 Removal of the Left Thrust Reverser Half (461AL) -
Eng No. 2
78-32-03-000-010 Removal of the Right Thrust Reverser Half - Eng No. 1
(452AR)
78-32-04-000-010 Removal of the Right Thrust Reverser Half (462AR) -
Eng. No. 2
78-32-11-000-002 Removal of the Left or Right Half Door of Thrust
Reverser

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-50-00-941-050

A. Safety Precautions

R (1) Put a warning notice in position to tell persons not to start the
R engine 1(2).

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

ALL  54-50-00

Page 405
Feb 01/10
 
CES 
 (3) Make sure that the ON legend on the ENG/FADEC GND PWR/1(2) pushbutton
switch is off, and put a warning notice to tell persons not to use
it.

(4) Make sure that the APU BLEED pushbutton switch is released (on legend
OFF) and put a warning notice to tell persons not to use it.

(5) Obey the fuel safety procedure (Ref. TASK 28-00-00-910-001).

(6) Defuel the applicable aircraft wing-tank (Ref. TASK 28-25-00-650-

001).

(7) Obey the safety procedure of the hydraulic system (Ref. TASK 29-00-
00-910-002).

Subtask 54-50-00-865-050

B. Open, safety and tag this(these) circuit breaker(s):

-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/2/HP FUEL SOV 1KC2 A02
49VU ENGINE/1/HP FUEL SOV 1KC1 A01
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
122VU ANTI ICE/ENG/2 1DN2 W10
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/2/TAT 1DA2 Y15
122VU ANTI ICE/PROBES/2/PITOT 3DA2 Y14
122VU ANTI ICE/PROBES/2/AOA 4DA2 Y13
R 122VU ANTI ICE/PROBES/PHC/2 2DA2 Y12
122VU ANTI ICE/PROBES/2/STATIC 5DA2 Y11
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/1/STATIC 5DA1 Z13
122VU ANTI ICE/PROBES/1/TAT 1DA1 Z12
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03


EFF :

ALL  54-50-00

Page 406
Feb 01/10
 
CES 
 Subtask 54-50-00-864-050

C. Aircraft Maintenance Configuration

(1) Depressurize the hydraulic systems (Ref. TASK 29-10-00-864-001)

(Ref. TASK 29-10-00-864-002) (Ref. TASK 29-10-00-864-003).

(2) Depressurize the hydraulic reservoirs (Ref. TASK 29-14-00-614-001).

Subtask 54-50-00-941-055

D. Get Access

(1) Put an access platform in position:

(a) For the left pylon at zone 470.

(b) For the right pylon at zone 480.

Subtask 54-50-00-869-050

E. Aircraft Stability

(1) Make the aircraft stable (Ref. TASK 05-57-00-200-001).

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-50-00-020-051

F. Removal of the Components

(1) Remove the fan cowl doors (Ref. TASK 71-13-11-000-041):

(a) FOR 1000EM1

437AL, 438AR.

(b) FOR 1000EM2

447AL, 448AR.

(2) Remove the thrust reverser cowl doors (Ref. TASK 78-32-11-000-002):

(a) FOR 1000EM1

451AL, 452AR.

(b) FOR 1000EM2

461AL, 462AR.


EFF :

ALL  54-50-00

Page 407
Nov 01/08
 
CES 
 (3) Remove the engine (Ref. TASK 71-00-00-000-042).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-50-00-020-051-A

F. Removal of the Components

(1) Remove the fan cowl doors (Ref. TASK 71-13-11-000-010):

(a) FOR 1000EM1

437AL, 438AR.

(b) FOR 1000EM2

447AL, 448AR.

(2) Remove the left thrust-reverser cowl doors (Ref. TASK 78-32-01-000-
010) (Ref. TASK 78-32-02-000-010) (Ref. TASK 78-32-03-000-010)
(Ref. TASK 78-32-04-000-010):

(a) FOR 1000EM1

451AL, 461AL.

(b) FOR 1000EM2

452AR, 462AR.

(3) Remove the engine (Ref. TASK 71-00-20-000-040).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-50-00-020-054

G. Removal of the Access Panels

(1) For the left pylon:

413EL, 471AL, 471BL 471CL, 472BR, 472AR 414FR, 414CR, 414AR.

(2) For the right pylon:

424AR, 424CR, 424ER 482AR, 482BR, 482CR 423FL, 481AL, 481BL.

(3) For the left wing:

521BT, 521EB.

(4) For the right wing:

621BT, 621EB.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-50-00

Page 408
Feb 01/10
511-526, 528-599, 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-50-00-020-054-A

G. Removal of the Access Panels

(1) For the left pylon:

413CL, 413AR, 413CR 471AL, 471BL, 471CL, 471DL 471AR, 471BR, 471CR.

(2) For the right pylon:

423CL, 423AR, 423CR 481AL, 481BL, 481CL 481AR, 481BR, 481CR, 481DR.

(3) For the left wing:

521BT, 521EB.

(4) For the right wing:

621BT, 621EB.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-50-00-020-052

H. Removal of the Fairings

(1) Remove the aft movable fairing (Ref. TASK 54-55-00-000-001).

(2) Remove the lower fairing (Ref. TASK 54-56-00-000-001).

(3) Remove the aft fixed fairing (Ref. TASK 54-54-00-000-001).

(4) Put a container in position under the disconnected hydraulic lines.

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-50-00-020-052-A

H. Removal of the Fairings

(1) Remove the aft movable fairing (Ref. TASK 54-55-00-000-001).

(2) Remove the lower fairing (Ref. TASK 54-56-00-000-002).

(3) Remove the aft fixed fairing (Ref. TASK 54-54-00-000-001).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-50-00

Page 409
Feb 01/10
511-526, 528-599, 
CES 
 (4) Put a container in position under the disconnected hydraulic lines.

**ON A/C ALL

Subtask 54-50-00-020-053

J. Removal of the Fire Extinguisher Bottles

(1) Remove the fire extinguisher bottles (Ref. TASK 26-21-41-000-001).

4. Procedure
_________

NOTE : This procedure is applicable to the left pylon. Data between

____
parentheses are for the right pylon.

Subtask 54-50-00-020-055

A. Disconnection of the Fuel/Defuel System Components

(1) Disconnect the fuel recirculation check-valve:

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 401/TASK 54-50-00-991-001)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-50-00-991-001-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401B/TASK 54-50-00-991-001-B)

**ON A/C ALL

(a) Put a container below the check-valve.

(b) Remove the nut (7) and the bolt (6).

(c) Disconnect the bonding strip (8).

(d) Remove and discard the lockwire from the bolts (5).


EFF :

ALL  54-50-00

Page 410
Feb 01/10
 
CES 
 Fuel System - Recirculation Check-Valve Junction
Figure 401/TASK 54-50-00-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-50-00

Page 411
Feb 01/08
 
CES 
 Fuel System - Recirculation Check-Valve Junction
Figure 401A/TASK 54-50-00-991-001-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-50-00

Page 412
Nov 01/08
 
CES 
 Fuel System - Recirculation Check-Valve Junction
Figure 401B/TASK 54-50-00-991-001-B

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 413
Feb 01/10
 
CES 
 (e) Remove the bolts (5), the washers (4) and the plates (2) and (1).

(f) Remove and discard the seal (3).

(g) Disengage the flange from the recirculation check-valve 122QM

(123QM).

(2) Disconnect the fuel line coupling at RIB09:

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 402/TASK 54-50-00-991-005)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 402A/TASK 54-50-00-991-005-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 402B/TASK 54-50-00-991-005-B)

**ON A/C ALL

(a) Remove the nut (6), the bolts (7) and the bonding braids (5).

(b) Remove the nuts (10), the bolts (9) and the clamps (1).

(c) Disengage the sleeves (8) from the clamp (16).

(d) Remove the O-rings (15) and discard them.

(e) Remove and discard the lockwire from the connector (12) and the
nuts (2) and (13).

(f) Loosen the nuts (2) and (13).

(g) Remove the ring retainers (3) and (4).

(h) Disengage the connector (12) from the clamp (16).

(i) Remove the O-rings (11) and (14) and discard them.

(j) Remove the clamp (16).


EFF :

ALL  54-50-00

Page 414
Feb 01/10
 
CES 
 Fuel System - Pylon-to-Wing Junction
Figure 402/TASK 54-50-00-991-005

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-50-00

Page 415
Feb 01/08
 
CES 
 Fuel System - Pylon-to-Wing Junction
Figure 402A/TASK 54-50-00-991-005-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-50-00

Page 416
Nov 01/08
 
CES 
 Fuel System - Pylon-to-Wing Junction
Figure 402B/TASK 54-50-00-991-005-B

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 417
Feb 01/10
 
CES 
 (3) Removal of the pipe assembly (11):
(Ref. Fig. 403/TASK 54-50-00-991-021)

(a) Remove the nut (4) and the bolt (13).

(b) Remove the bolt (8), the washer (9) and the electrical bonding
(10).

(c) Hold the pipe assembly (11) and remove the three bolts (7), the
washers (6) and the electrical bonding (5).

(d) Remove the pipe assembly (11) from the structure and disconnect
the scavenge pipe (12) from the connection (15).

(e) Remove and discard the O-rings (2) from the pipe (1).

(f) Remove and discard the O-rings (3) from the pipe assembly (11).

(g) Remove and discard the O-rings (14) from the scavenge pipe (12).

Subtask 54-50-00-020-056

B. Disconnection of the Bleed Air Duct

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 404/TASK 54-50-00-991-006)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 404A/TASK 54-50-00-991-006-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 404B/TASK 54-50-00-991-006-B)

**ON A/C ALL

(1) Disconnect the temperature sensor (21) 6HA2 (6HA1).

(2) Loosen the clamps (22) and (24) and remove the sleeve assembly (23).

(3) Put blanking plugs on the disconnected line ends.


EFF :

ALL  54-50-00

Page 418
Feb 01/10
 
CES 
 Pipe Assembly
Figure 403/TASK 54-50-00-991-021


EFF :

ALL  54-50-00

Page 419
Aug 01/09
R  
CES 
 Pneumatic System - Bleed Air - Duct Junction
Figure 404/TASK 54-50-00-991-006

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-50-00

Page 420
Feb 01/08
 
CES 
 Pneumatic System - Bleed Air - Duct Junction
Figure 404A/TASK 54-50-00-991-006-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-50-00

Page 421
Nov 01/08
 
CES 
 Pneumatic System - Bleed Air - Duct Junction
Figure 404B/TASK 54-50-00-991-006-B

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 422
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,

Subtask 54-50-00-020-057

C. Disconnection of the Electrical Lines

(1) Disconnect the feeder cables from the right side of the pylon:

(Ref. Fig. 405/TASK 54-50-00-991-012)

(a) Remove the bolts (37) and the plate (38).

(b) Remove the nuts (39), the bolts (41) and the washers (40).

(c) Disconnect the tension regulator cable (32) from the engine
electrical box 401VC.

(d) Remove the bolt (34), the washer (33).

(e) Remove the nut (46), the washer (47) and the bolt (35).

(f) Disengage the cable (32) with its clamps (31), (36) from the
pylon secondary structure.

R (g) Put blanking caps on the disconnected electrical connector(s).

(h) Remove the lockwire from the plate (43) and discard it.

(i) Remove the cover (42).

(j) Remove the nuts (44) and disconnect the four electrical feeders.

(k) Remove the nuts (51), the washers (52) and the bolts (53).

(l) Disengage the 13 cable supports (54) along the right side of the
pylon secondary structure.

(m) At RIB09, remove the bolts (57), the nuts (55) and disengage the
cable supports (56) from the pylon secondary structure.

(n) Disengage the cables from the pylon and put them on the wing.


EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-50-00

Page 423
Feb 01/10
 
CES 
 Electrical System - Feeder Cable Installation
Figure 405/TASK 54-50-00-991-012- 12 (SHEET 1)

R

EFF :

ALL  54-50-00

Page 424
Nov 01/07
 
CES 
 Electrical System - Feeder Cable Installation
Figure 405/TASK 54-50-00-991-012- 22 (SHEET 2)

R

EFF :

ALL  54-50-00

Page 425
Nov 01/07
 
CES 
 (2) Disconnect the electrical connectors at RIB7A:

(Ref. Fig. 406/TASK 54-50-00-991-013)

(a) For the left pylon:

471VC, 473VC, 475VC.

(b) For the right pylon:

470VC, 472VC, 474VC.

(3) Disconnect the electrical connectors at the wing closing rib:

(Ref. Fig. 407/TASK 54-50-00-991-014)

(a) Remove the bolts (73), the washers (74) and disengage the plate
(61).

(b) On the plate (62), disconnect the seven electrical connectors:

1
_ For the left pylon:
411VC, 413VC, 415VC, 417VC, 419VC, 421VC, 423VC.

2
_ For the right pylon:
410VC, 412VC, 414VC, 416VC, 418VC, 420VC, 422VC.

(c) Remove the nut (70), the washer (69), the bolt (64), the washer
(65) and the spacer (66).

(d) Remove the clamps (63), (67), (71) and the washers (68), (72).

R (e) Put blanking caps on the disconnected electrical connector(s).

(f) Disengage the seven electrical connectors with the plate (61)
from the wing closing rib and put them on the pylon.

(4) Disconnect the bonding strips of the spigot at RIB5A:

(Ref. Fig. 408/TASK 54-50-00-991-015)

(a) Remove the bolts (82) and the bonding strips (81) around the
spigot fitting.


EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-50-00

Page 426
Feb 01/10
 
CES 
 Electrical System - Connection at RIB7A
Figure 406/TASK 54-50-00-991-013

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-50-00

Page 427
Feb 01/08
 
CES 
 Electrical System - Connection at RIB7A
Figure 406A/TASK 54-50-00-991-013-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-50-00

Page 428
Nov 01/08
 
CES 
 Electrical System - Connection at RIB7A
Figure 406B/TASK 54-50-00-991-013-B

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 429
Feb 01/10
 
CES 
 Electrical System - Wing Closing Rib Connections
Figure 407/TASK 54-50-00-991-014

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-50-00

Page 430
Feb 01/08
 
CES 
 Electrical System - Wing Closing Rib Connections
Figure 407A/TASK 54-50-00-991-014-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-50-00

Page 431
Nov 01/08
 
CES 
 Electrical System - Wing Closing Rib Connections
Figure 407B/TASK 54-50-00-991-014-B

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 432
Feb 01/10
 
CES 
 Spigot at RIB5A - Electrical Bonding
Figure 408/TASK 54-50-00-991-015

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-50-00

Page 433
Feb 01/08
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-50-00-020-057-A

C. Disconnection of the Electrical Lines

(1) Disconnect the feeder cables from the right side of the pylon:

(Ref. Fig. 405/TASK 54-50-00-991-012)

(a) Remove the bolts (37) and the plate (38).

(b) Remove the nuts (39), the bolts (41) and the washers (40).

(c) Disconnect the tension regulator cable (32) from the engine
electrical box 401VC.

(d) Remove the bolt (34), the washer (33).

(e) Remove the nut (46), the washer (47) and the bolt (35).

(f) Disengage the cable (32) with its clamps (31), (36) from the
pylon secondary structure.

R (g) Put blanking caps on the disconnected electrical connector(s).

(h) Remove the lockwire from the plate (43) and discard it.

(i) Remove the cover (42).

(j) Remove the nuts (44) and disconnect the four electrical feeders.

(k) Remove the nuts (51), the washers (52) and the bolts (53).

(l) Disengage the 13 cable supports (54) along the right side of the
pylon secondary structure.

(m) At RIB09, remove the bolts (57), the nuts (55) and disengage the
cable supports (56) from the pylon secondary structure.

(n) Disengage the cables from the pylon and put them on the wing.

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-50-00

Page 434
Feb 01/10
 
CES 
 (2) Disconnect the electrical connectors at RIB7A:

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 406A/TASK 54-50-00-991-013-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 406B/TASK 54-50-00-991-013-B)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

(a) For the left pylon:

471VC, 473VC, 475VC.

(b) For the right pylon:

470VC, 472VC, 474VC.

(3) Disconnect the electrical connectors at the wing closing rib:

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 407A/TASK 54-50-00-991-014-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 407B/TASK 54-50-00-991-014-B)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

(a) Remove the bolts (73), the washers (74) and disengage the plate
(61).

(b) On the plate (62), disconnect the seven electrical connectors:

1
_ For the left pylon:
411VC, 413VC, 415VC, 417VC, 419VC, 421VC, 423VC.

2
_ For the right pylon:
410VC, 412VC, 414VC, 416VC, 418VC, 420VC, 422VC.

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-50-00

Page 435
Feb 01/10
 
CES 
 (c) Remove the nuts (70), the washers (69), the bolts (64), and the
spacer (66).

(d) Remove the clamps (63), (71) and the washers (68), (72).

R (e) Put blanking caps on the disconnected electrical connector(s).

(f) Disengage the seven electrical connectors with the plate (61)
from the wing closing rib and put them on the pylon.

(4) Disconnect the bonding strips of the spigot at RIB5A:

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 408A/TASK 54-50-00-991-015-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 408B/TASK 54-50-00-991-015-B)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

(a) Remove the bolts (82) and the bonding strips (81) around the
spigot fitting.

**ON A/C ALL

Subtask 54-50-00-480-050

D. Installation of the Pylon Removal/Installation Trolley

(1) Put a crane in position with the characteristics that follow:

- height 5 m (16.40 ft.),
- capacity 1000 daN (2248.0890 lbf).

(2) Attach the TROLLEY-PYLON R I (98D54003000000) to the crane.

(3) Put the TROLLEY-PYLON R I (98D54003000000) under the pylon.

(4) Attach the TROLLEY-PYLON R I (98D54003000000) at the RIB1 forward

engine-to-pylon attach-fitting and RIB8 engine-to-pylon attach
fitting.


EFF :

ALL  54-50-00

Page 436
Feb 01/10
 
CES 
 Spigot at RIB5A - Electrical Bonding
Figure 408A/TASK 54-50-00-991-015-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-50-00

Page 437
Nov 01/08
 
CES 
 Spigot at RIB5A - Electrical Bonding
Figure 408B/TASK 54-50-00-991-015-B

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 438
Feb 01/10
 
CES 
 Subtask 54-50-00-020-050

E. Disconnection of the Pylon-to-Wing Attach Fittings

NOTE : The pylon-to-wing attach fittings are disassembled at their bottom

____
attachment.

NOTE : During removal with the crane of the threaded pins and sleeves,
____
gradually apply a vertical force on the pylon. Apply this force
until it is possible to remove them.

(1) Remove the aft threaded pins and sleeves at RIB10:

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 409/TASK 54-50-00-991-020)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 409A/TASK 54-50-00-991-020-A)

**ON A/C ALL

(a) Remove the cotter pins (106) and discard them.

(b) Lock the bolts (101) with a pin wrench of the PYLON REMOVAL-
WRENCH (98D54503000000).
Remove the nuts (105) with a pin wrench of the PYLON REMOVAL-
WRENCH (98D54503000000).

(c) Remove the bolts (101).

(d) Release the nuts (104), lock the sleeves (100) with a special
wrench and remove the nuts (104) with a pin wrench of the PYLON
REMOVAL-WRENCH (98D54503000000).

(e) Remove the lockwashers (103) and discard them.

(f) Remove the sleeves (100) with the extractor PYLON SHAFT EXTRACTOR
RIB4-RIB10 (98D54003005000).


EFF :

ALL  54-50-00

Page 439
Feb 01/10
 
CES 
 Pylon-to-Wing Aft Attach Fitting
Figure 409/TASK 54-50-00-991-020

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-50-00

Page 440
Nov 01/08
 
CES 
 Pylon-to-Wing Aft Attach Fitting
Figure 409A/TASK 54-50-00-991-020-A

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 441
Feb 01/10
 
CES 
 (2) Remove the forward threaded pins and sleeves at RIB4:

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 410/TASK 54-50-00-991-019)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 410A/TASK 54-50-00-991-019-A)

**ON A/C ALL

(a) Remove the cotter pin (96) and discard it.

(b) Lock the bolt (91) with a pin wrench of the PYLON REMOVAL-WRENCH
(98D54503000000) and remove the nut (95) with a pin wrench of the
PYLON REMOVAL-WRENCH (98D54503000000).

(c) Remove the bolt (91).

(d) Release the nut (94), lock the sleeve (92) with a special wrench
and remove the nut (94) with a pin wrench of the PYLON REMOVAL-
WRENCH (98D54503000000).

(e) Remove the lockwasher (93) and discard it.

(f) Remove the sleeve (92) with the extractor PYLON SHAFT EXTRACTOR
RIB4-RIB10 (98D54003005000). Remove the sleeve at the bottom
first.

Subtask 54-50-00-020-058

F. Removal of the Pylon

(1) Lower the pylon and move it away from the wing with the crane.

(2) During this operation, make sure there is no friction or strain at

the shackles and spigot fitting that can cause damage to them.

(3) Put the pylon and the TROLLEY-PYLON R I (98D54003000000) on the

ground.

(4) Install the GEAR-HOISTING PYLON (98D54003002000) on the shackles of

the pylon-to-wing forward attach fittings.


EFF :

ALL  54-50-00

Page 442
Feb 01/10
 
CES 
 (5) Attach the BEAM-LIFTING AT RIB4 (98D54003003001) to the GEAR-HOISTING
PYLON (98D54003002000), attach it to the pylon with the crane and
remove the TROLLEY-PYLON R I (98D54003000000) from the pylon.

R (6) Put the pylon on the STORAGE RIG (98D54003001000).

(7) Remove the GEAR-HOISTING PYLON (98D54003002000) and the BEAM-LIFTING

AT RIB4 (98D54003003001) from the pylon and the crane.


EFF :

ALL  54-50-00

Page 443
Feb 01/10
 
CES 
 Pylon-to-Wing Forward Attach Fitting
Figure 410/TASK 54-50-00-991-019- 12 (SHEET 1)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-50-00

Page 444
Nov 01/08
 
CES 
 Pylon-to-Wing Forward Attach Fitting
Figure 410/TASK 54-50-00-991-019- 22 (SHEET 2)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-50-00

Page 445
Nov 01/08
 
CES 
 Pylon-to-Wing Forward Attach Fitting
Figure 410A/TASK 54-50-00-991-019-A12 (SHEET 1)

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 446
Feb 01/10
 
CES 
 Pylon-to-Wing Forward Attach Fitting
Figure 410A/TASK 54-50-00-991-019-A22 (SHEET 2)

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 447
Feb 01/10
 
CES 
 TASK 54-50-00-400-001

Installation of the Pylons

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

R WARNING : OPEN THE PROBE HEATER CIRCUIT-BREAKERS 1DA1(2), 3DA1(2,3), 4DA1(2,3)

_______
R AND 5DA1(2,3) BEFORE YOU OPEN THE PHC CIRCUIT BREAKERS 2DA1(2,3). IF
R YOU DO NOT OBEY THIS SEQUENCE:
R - THE PROBES WILL BECOME TOO HOT.
R - THIS CAN CAUSE DAMAGE TO EQUIPMENT AND INJURY TO MAINTENANCE
R PERSONNEL.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific blanking caps

No specific blanking plugs
No specific crane
No specific lint-free cloth soaked
No specific warning notice
No specific access platform 2 m (6 ft. 7 in.)
No specific Torque Wrench : range 0.70 to 10.00 m.daN
(5.00 to 75.00 lbf.ft)
No specific Torque Wrench : range 1 to 12 m.daN
(88.49 to 1061.94 lbf.in)
98D54003000000 1 TROLLEY-PYLON R I
98D54003002000 1 GEAR-HOISTING PYLON
98D54003003001 1 BEAM-LIFTING AT RIB4


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Page 448
Feb 01/10
 
CES 
 B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 04-004 USA MIL-PRF-23827 TYPE I

SYNTH.ESTER BASED GREASE HIGH PRESSURE
(Ref. 20-31-00)
Material No. 11-003 USA ASTM D 740
METHYL-ETHYL-KETONE (Ref. 20-31-00)
Material No. 19-010 USA AMS 5687
LOCKWIRE STAINLESS STEEL ANNEALED 0.8MM DIA
(Ref. 20-31-00)

C. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

2 O-ring 28-21-06 02 -380

2 O-ring 28-21-06 02C-380
2 O-ring 28-21-06 02E-380
2 O-ring 28-21-06 02G-380
R 2 O-ring 28-21-06 02H-380
3 O-ring 28-21-06 02 -370
3 O-ring 28-21-06 02C-370
3 O-ring 28-21-06 02E-370
3 O-ring 28-21-06 02G-370
R 3 O-ring 28-21-06 02H-370
11 O-ring 28-21-06 01 -100
14 O-ring 28-21-06 01 -170
14 O-ring 28-21-06 02 -360
14 O-ring 28-21-06 02C-360
14 O-ring 28-21-06 02E-360
14 O-ring 28-21-06 02G-360
R 14 O-ring 28-21-06 02H-360
15 O-rings 28-21-06 01 -070
93 lockwasher 54-51-17 01 -050
96 cotter pin 54-51-17 01 -020
103 lockwashers 54-51-17 01 -220
103 lockwashers 54-51-17 01 -220A
106 cotter pins 54-51-17 01 -190


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Page 449
Feb 01/08
 
CES 
 D. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

05-57-00-200-001 Aircraft Stability

20-28-00-912-002 Electrical Bonding of Components With Conductive
Bolts and Screws in the Tanks
20-28-00-912-003 Electrical Bonding of Electrical Connectors
20-28-00-912-004 Electrical Bonding of Components With Conductive
Bolts and Screws and Bonding Straps in the Fuselage
and in the Wings (this does not include the tanks)-
26-21-41-400-001 Installation of the Engine Fire-Extinguisher Bottle
(6WE1,8WE1,6WE2,8WE2)
28-00-00-910-001 Fuel Safety Procedures
29-00-00-910-002 Safety Procedures of the Hydraulic System
29-10-00-864-001 Depressurize the Green Hydraulic System
29-10-00-864-002 Depressurize the Yellow Hydraulic System
29-10-00-864-003 Depressurize the Blue Hydraulic System
29-14-00-614-001 Depressurization of the Hydraulic Reservoirs
54-54-00-400-001 Installation of the Aft Fixed Fairing
54-55-00-400-001 Installation of the Aft Movable Fairing
54-56-00-400-001 Installation of the Lower Fairing
54-56-00-400-002 Installation of the Lower Fairing
71-00-00-400-042 Installation of the Power Plant
71-00-20-400-040 Installation of the Power Plant
71-13-11-400-010 Installation of the Left Fan Cowl
71-13-16-400-010 Installation of the Right Fan Cowl (438AR, 448AR)
78-32-01-400-010 Installation of the Left Thrust Reverser Half - Eng
No. 1 (451AL)
78-32-02-400-010 Installation of the Left Thrust Reverser Half (461AL)
- Eng No. 2
78-32-11-400-002 Installation of the Left or Right Half Door of Thrust
Reverser

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-50-00-991-001 Fig. 401

R **ON A/C 234-235, 239-249, 251-299, 307-399,

54-50-00-991-001-A Fig. 401A


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Page 450
Nov 01/08
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-001-B Fig. 401B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-50-00-991-005 Fig. 402

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-50-00-991-005-A Fig. 402A

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-005-B Fig. 402B

**ON A/C ALL

54-50-00-991-021 Fig. 403

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-50-00-991-006 Fig. 404

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-50-00-991-006-A Fig. 404A

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-006-B Fig. 404B


EFF :

ALL  54-50-00

Page 451
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499, 501-509, 511-526, 528-599,

54-50-00-991-012 Fig. 405

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-50-00-991-013 Fig. 406

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-50-00-991-013-A Fig. 406A

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-013-B Fig. 406B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-50-00-991-014 Fig. 407

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-50-00-991-014-A Fig. 407A

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-014-B Fig. 407B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-50-00-991-015 Fig. 408

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-50-00

Page 452
Feb 01/10
511-526, 528-599, 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-50-00-991-015-A Fig. 408A

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-015-B Fig. 408B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-50-00-991-020 Fig. 409

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-020-A Fig. 409A

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-50-00-991-019 Fig. 410

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-019-A Fig. 410A

FOR FIN 1000EM2
71-13-11-400-041 Installation of the Fan Cowl Doors
78-32-03-400-010 Installation of the Right Thrust Reverser Half - Eng
No. 1 (452AR)
78-32-04-400-010 Installation of the Right Reverser Half (462AR) -
Eng. No. 2

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-50-00

Page 453
Feb 01/10
511-526, 528-599, 
CES 
R **ON A/C ALL

3. __________
Job Set-up

Subtask 54-50-00-941-056

A. Safety Precautions

(1) Make sure that the engine (1) and (2) shutdown occurred not less than
5 minutes before you do this procedure.

(2) Make sure that a warning notice in position is in the cockpit to tell
persons not to start engine.

(3) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton
switch is off, and put a warning notice to tell persons not to use
it.

(4) Make sure that the APU BLEED pushbutton switch is released (on legend
OFF) and install a warning notice to tell persons not to use it.

(5) Make sure that the fuel safety procedure instructions are obeyed
(Ref. TASK 28-00-00-910-001).

(6) Make sure that the hydraulic safety procedure instructions are obeyed
(Ref. TASK 29-00-00-910-002).

(7) Make sure that an access platform is in position at zone 811.

(8) Make sure that hydraulic systems are depressurized

(Ref. TASK 29-10-00-864-001) (Ref. TASK 29-10-00-864-002) (Ref. TASK
29-10-00-864-003)

(9) Make sure that the hydraulic reservoirs are depressurized (Ref. TASK
29-14-00-614-001).

(10) Make sure that the aircraft is stable (Ref. TASK 05-57-00-200-001).


EFF :

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Page 454
Nov 01/07
 
CES 
 Subtask 54-50-00-865-051

B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged

-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/2/HP FUEL SOV 1KC2 A02
49VU ENGINE/1/HP FUEL SOV 1KC1 A01
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
122VU ANTI ICE/ENG/2 1DN2 W10
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/2/TAT 1DA2 Y15
122VU ANTI ICE/PROBES/2/PITOT 3DA2 Y14
122VU ANTI ICE/PROBES/2/AOA 4DA2 Y13
R 122VU ANTI ICE/PROBES/PHC/2 2DA2 Y12
122VU ANTI ICE/PROBES/2/STATIC 5DA2 Y11
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/1/STATIC 5DA1 Z13
122VU ANTI ICE/PROBES/1/TAT 1DA1 Z12
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03

4. Procedure
_________

NOTE : This procedure is applicable to the left pylon. Data between

____
parentheses are for the right pylon.

Subtask 54-50-00-480-051

A. Installation of the Tool

(1) Put a crane in position with the characteristics that follow:

- height 5 m (16.40 ft.),
- capacity 1000 daN (2248.0890 lbf).

(2) Attach the BEAM-LIFTING AT RIB4 (98D54003003001) to the shackles of

the pylon-to-wing attach fittings.

(3) Install the GEAR-HOISTING PYLON (98D54003002000) to the crane and

attach it to the pylon and the GEAR-HOISTING PYLON (98D54003002000).


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Page 455
Feb 01/10
 
CES 
R (4) Disengage the pylon from the STORAGE RIG (98D54003001000) with the
BEAM-LIFTING AT RIB4 (98D54003003001) and the GEAR-HOISTING PYLON
(98D54003002000).

(5) Install the pylon on the TROLLEY-PYLON R I (98D54003000000).

(6) Attach the pylon to the TROLLEY-PYLON R I (98D54003000000) at the

RIB1 and RIB4 and remove the GEAR-HOISTING PYLON (98D54003002000) and
BEAM-LIFTING AT RIB4 (98D54003003001) from the pylon.

(7) Attach the crane to the TROLLEY-PYLON R I (98D54003000000).

(8) Set the TROLLEY-PYLON R I (98D54003000000) in position under the wing

with the crane.

Subtask 54-50-00-914-050

B. Preparation of the Spigot Fitting Installation

(1) Clean the friction surfaces and the spigot ball joint with lint-free
cloth soaked with CLEANING AGENTS (Material No. 11-003).

(2) Apply COMMON GREASE (Material No. 04-004) on the spigot ball joint.

(3) Use the crane to lift in position under the wing the with the pylon
installed on it.

(4) Put the spigot fitting with precaution into its ball joint in the
pylon.

Subtask 54-50-00-420-050

C. Connection of the Pylon-to-Wing Attach Fittings

NOTE : If necessary, change the value of the forces you apply to the
____
forward pylon-to-wing attach fitting, to make the installation of
the sleeves easier.

(1) Install the forward threaded pins and sleeves at RIB4:

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 410/TASK 54-50-00-991-019)


EFF :

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Page 456
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 410A/TASK 54-50-00-991-019-A)

**ON A/C ALL

(a) Apply COMMON GREASE (Material No. 04-004) to the sleeves, the
spigot and all the friction surfaces.

(b) Put the shackles (90) in position.

(c) Install the sleeve (92).

NOTE : Put the nuts, the cotter pins and the lockwashers:
____
- for the upper attachments, in the outer side of the
pylons (always symmetrically to the pylon centerline).
- for the inner attachments, in the inner side of the
pylons (always symmetrically to the pylon centerline).

(d) Install the lockwasher (93).

(e) Install the nut (94). Lock the sleeve (92) with a special wrench
of the PYLON REMOVAL-WRENCH (98D54503000000). TORQUE the nut (94)
to between 4 and 5 m.daN (29.49 and 36.87 lbf.ft). Use a pin
wrench of the PYLON REMOVAL-WRENCH (98D54503000000) and a torque
wrench.

(f) Safety the nut (94) with the lockwasher (93).

(g) Install the bolt (91).

(h) Lock the bolt (91) with a pin wrench of the PYLON REMOVAL-WRENCH
(98D54503000000) and install the nut (95) with a pin wrench of
the PYLON REMOVAL-WRENCH (98D54503000000) .

(i) TORQUE the nut (95) to between 4 and 5 m.daN (29.49 and 36.87
lbf.ft).

(j) Safety the nut (95) with the cotter pin (96).


EFF :

ALL  54-50-00

Page 457
Feb 01/10
 
CES 
 (2) Install the aft threaded pins and the sleeves at RIB10:

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 409/TASK 54-50-00-991-020)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 409A/TASK 54-50-00-991-020-A)

**ON A/C ALL

(a) Put the shackles (102) in position.

(b) Apply COMMON GREASE (Material No. 04-004) to the sleeves, the
spigot and all the friction surfaces.

(c) Install the sleeves (100).

(d) Install the lockwashers (103).

(e) Install the nuts (104). Lock the sleeves (100) with a special
wrench. TORQUE the nuts (104) to between 1 and 12 m.daN (88.49
and 1061.94 lbf.in). Use a pin wrench of the PYLON REMOVAL-WRENCH
(98D54503000000) and a torque wrench.

(f) Safety the nuts (104) with the lockwashers (103).

(g) Install the bolts (101).

(h) Lock the bolts (101) with a pin wrench PYLON REMOVAL-WRENCH
(98D54503000000). Install the nuts (105) with a pin wrench of the
PYLON REMOVAL-WRENCH (98D54503000000).

(i) TORQUE the nuts (105) to between 1 and 12 m.daN (88.49 and
1061.94 lbf.in).

(j) Safety the nuts (105) with the cotter pins (106).


EFF :

ALL  54-50-00

Page 458
Feb 01/10
 
CES 
 Subtask 54-50-00-420-052

D. Removal of the Tool

(1) Remove the TROLLEY-PYLON R I (98D54003000000) from the

engine-to-pylon attach fitting.

(2) Lower the TROLLEY-PYLON R I (98D54003000000) on the ground.

(3) Remove the crane.

Subtask 54-50-00-420-053

E. Installation of the Bonding Strip on the Spigot at RIB7

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 408/TASK 54-50-00-991-015)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 408A/TASK 54-50-00-991-015-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 408B/TASK 54-50-00-991-015-B)

**ON A/C ALL

(1) Install the bonding strips (81) and the bolts (82).

NOTE : Do an electrical bonding when you install the bolts (82)

____
(Ref. TASK 20-28-00-912-004).


EFF :

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Page 459
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,

Subtask 54-50-00-420-054

F. Installation of the Electrical Systems

NOTE : Do not cross the electrical cables in the pylon during the
____
installation.

R (1) Put blanking caps on the disconnected electrical connector(s).

(2) Make sure that the electrical connectors are clean and in the correct
condition.

(3) Put the cables in position at the pylon.

(4) Connection of the electrical feeders on the right side of the pylon
(Ref. Fig. 405/TASK 54-50-00-991-012)

(a) Install the tension regulator cable (32) in the engine electrical
box 401VC.

(b) Install the washers (40), the bolts (41), the nuts (39) and
tighten the nuts (39).

(c) Install the plate (38) on the engine electrical box, install the
bolts (37) and tighten them.

(d) Put the clamp (36) in position on the pylon secondary structure.

(e) Install the washer (47), the bolt (35), the nut (46) and tighten
the nut (46).

(f) Install the clamp (31) in position on the pylon secondary

structure.

(g) Install the washer (33), the bolt (34) and tighten the bolt (34).

(h) Install the four electrical feeders on the plate 400VT (43) with
the nuts (44).

(i) Install the cover (42) and the new corrosion resistant steel
lockwire 0.8 mm (0.32 in.) dia. MISCELLANEOUS (Material No. 19-
010) on this plate.


EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-50-00

Page 460
Feb 01/10
 
CES 
 (j) Install the 13 cable supports (54) on the pylon secondary
structure with the washers (52), the bolts (53) and the nuts
(51).

(k) At RIB09, install the cable support (56) on the pylon secondary
structure with the bolts (57) and the nuts (55).

(5) Connection of the electrical connectors at RIB7A

(Ref. Fig. 406/TASK 54-50-00-991-013)

(a) For the left pylon, connect the connectors: 471VC, 473VC, 475VC.

(b) For the right pylon, connect the connectors: 470VC, 472VC, 474VC.

(6) Connection of the electrical connectors at the wing closing rib

(Ref. Fig. 407/TASK 54-50-00-991-014)

(a) Put the assembly electrical cables and plate (61) in position at
the wing closing rib.

(b) Install the washers (74), the bolts (73) and tighten the bolts
(73).

NOTE : Do an electrical bonding when you install the bolts (73)

____
of the plate (61) (Ref. TASK 20-28-00-912-003).

(c) Install the washer (68) and the clamp (67).

(d) Install the washer (72) and the clamp (71).

(e) Install the spacer (66), the washer (65) and the clamp (63).

(f) Install the bolt (64), the washer (69) and the nut (70).

(g) Connect the seven electrical connectors on the plate (62):

1
_ for the left pylon: 411VC, 413VC, 415VC, 417VC, 419VC, 421VC,
423VC.

2
_ for the right pylon: 410VC, 412VC, 414VC, 416VC, 418VC, 420VC,
422VC.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-50-00

Page 461
Feb 01/08
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-50-00-420-054-A

F. Installation of the Electrical Systems

NOTE : Do not cross the electrical cables in the pylon during the
____
installation.

R (1) Put blanking caps on the disconnected electrical connector(s).

(2) Make sure that the electrical connectors are clean and in the correct
condition.

(3) Put the cables in position at the pylon.

(4) Connection of the electrical feeders on the right side of the pylon
(Ref. Fig. 405/TASK 54-50-00-991-012)

(a) Install the tension regulator cable (32) in the engine electrical
box 401VC.

(b) Install the washers (40), the bolts (41), the nuts (39) and
tighten the nuts (39).

(c) Install the plate (38) on the engine electrical box, install the
bolts (37) and tighten them.

(d) Put the clamp (36) in position on the pylon secondary structure.

(e) Install the washer (47), the bolt (35), the nut (46) and tighten
the nut (46).

(f) Install the clamp (31) in position on the pylon secondary

structure.

(g) Install the washer (33), the bolt (34) and tighten the bolt (34).

(h) Install the four electrical feeders on the plate 400VT (43) with
the nuts (44).

(i) Install the cover (42) and the new corrosion resistant steel
lockwire 0.8 mm (0.32 in.) dia. MISCELLANEOUS (Material No. 19-
010) on this plate.

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-50-00

Page 462
Feb 01/10
 
CES 
 (j) Install the 13 cable supports (54) on the pylon secondary
structure with the washers (52), the bolts (53) and the nuts
(51).

(k) At RIB09, install the cable support (56) on the pylon secondary
structure with the bolts (57) and the nuts (55).

(5) Connection of the electrical connectors at RIB7A

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 406A/TASK 54-50-00-991-013-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 406B/TASK 54-50-00-991-013-B)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

(a) For the left pylon, connect the connectors: 471VC, 473VC, 475VC.

(b) For the right pylon, connect the connectors: 470VC, 472VC, 474VC.

(6) Connection of the electrical connectors at the wing closing rib

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 407A/TASK 54-50-00-991-014-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 407B/TASK 54-50-00-991-014-B)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

(a) Put the assembly electrical cables and plate (61) in position at
the wing closing rib.

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-50-00

Page 463
Feb 01/10
 
CES 
 (b) Install the washers (74), the bolts (73) and tighten the bolts
(73).

NOTE : Do an electrical bonding when you install the bolts (73)

____
of the plate (61) (Ref. TASK 20-28-00-912-003).

(c) Install the washer (68) and the clamp (67).

(d) Install the washer (72) and the clamp (71).

(e) Install the spacer (66) and the clamp (63).

(f) Install the bolts (64), the washers (69) and the nuts (70).

(g) Connect the seven electrical connectors on the plate (62):

1
_ for the left pylon: 411VC, 413VC, 415VC, 417VC, 419VC, 421VC,
423VC.

2
_ for the right pylon: 410VC, 412VC, 414VC, 416VC, 418VC, 420VC,
422VC.

**ON A/C ALL

Subtask 54-50-00-420-058

G. Connection of the Bleed Air Duct

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 404/TASK 54-50-00-991-006)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 404A/TASK 54-50-00-991-006-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 404B/TASK 54-50-00-991-006-B)


EFF :

ALL  54-50-00

Page 464
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Put blanking plugs on the disconnected line ends.

(2) Install the clamp (22), (24) and the sleeve assembly (23).

(3) Connect the temperature sensor 6HA1 (6HA2) (21).

Subtask 54-50-00-420-059

H. Connection of the Fuel/Defuel System Components

NOTE : Do an electrical bonding when you install the bolt (7) and the
____
screws (6) (Ref. TASK 20-28-00-912-002).

(1) Remove the blanking plugs from the disconnected line ends.

(2) Installation of the pipe assembly:

(Ref. Fig. 403/TASK 54-50-00-991-021)

(a) Install the O-ring (2) on the pipe (1).

(b) Install the O-ring (3) on the pipe assembly (11).

(c) Install the O-ring (14) on the scavenge pipe (12).

(d) Connect the pipe assembly (11) to the pipe (1) and connect the
scavenge pipe (12) to the connection (15).

(e) Install the three bolts (7), the three washers (6) and the
electrical bonding (5) to attach the pipe assembly (11) to the
structure.

(f) Install the bolt (13), the electrical bonding (5) and the nut
(4).

(3) Connection of the fuel line coupling at RIB3:

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

(Ref. Fig. 402/TASK 54-50-00-991-005)


EFF :

ALL  54-50-00

Page 465
Feb 01/08
 
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 402A/TASK 54-50-00-991-005-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 402B/TASK 54-50-00-991-005-B)

**ON A/C ALL

(a) Install the new O-ring (11) and the O-ring (14).

(b) Put the clamp (16) in position.

(c) Engage the connector (12) on the clamp (16).

(d) Install the nuts (2) and (13).

(e) Install the ring retainers (3) and (4).

(f) Safety the nuts (2) and (13) with corrosion-resistant steel
lockwire 0.8 mm (0.32 in.) dia. MISCELLANEOUS (Material No. 19-
010).

(g) Install the O-rings (15) on the clamp (16).

(h) Engage the sleeves (8) on the clamp (16).

(i) Install the bonding braids (5), the bolts (7) and the nuts (6)
and tighten the nuts (6).

(j) Install the clamps (1), the bolts (9) and the nut (10) and
tighten the nuts (10).

(4) Connection of the fuel recirculation check-valve:

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 401/TASK 54-50-00-991-001)


EFF :

ALL  54-50-00

Page 466
Feb 01/10
 
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-50-00-991-001-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401B/TASK 54-50-00-991-001-B)

**ON A/C ALL

NOTE : Do an electrical bonding when you install the bolt (6) and the
____
screws (7) (Ref. TASK 20-28-00-912-002).

(a) Install the plates (1) on the check valve.

(b) Install the plate (2) and the seal (3).

(c) Install the flanges.

(d) Install the washers (4) and the bolts (5).

(e) Tighten the bolts (5).

(f) Safety the bolts with corrosion-resistant steel lockwire 0.8 mm

(0.32 in.) dia. MISCELLANEOUS (Material No. 19-010).

(g) Put the bonding strip (8) in position.

(h) Install the bolts (6) and nut (7) and tighten it.


EFF :

ALL  54-50-00

Page 467
Feb 01/10
 
CES 
 Subtask 54-50-00-710-050

J. Operational Test

(1) Do this test:

-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

1. On the HYD/FUEL panel 40VU: The OFF legends go off.

- push all the FUEL PUMPS
pushbutton switches to operate
the fuel pumps.

2. On the fuel line coupling and on

the pipe assembly:
- make sure that there are no
leaks at connections.

3. On the HYD/FUEL panel 40VU: The OFF legends come on.

- release the FUEL PUMPS
pushbutton switches.

Subtask 54-50-00-420-055

K. Installation of the Engine Fire-Extinguisher Bottles

(1) Install the fire extinguisher bottles (Ref. TASK 26-21-41-400-001).

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-50-00-420-056

L. Installation of the Fairings

(1) Install the aft movable fairing (Ref. TASK 54-55-00-400-001).

(2) Install the lower fairing (Ref. TASK 54-56-00-400-001).

(3) Install the aft fixed fairing (Ref. TASK 54-54-00-400-001).


EFF :

ALL  54-50-00

Page 468
Nov 01/08
 
CES 
 Subtask 54-50-00-420-057

M. Installation of the Components

(1) Install the engines (Ref. TASK 71-00-00-400-042).

(2) Install the thrust reverser cowl doors (Ref. TASK 78-32-11-400-002).

(a) FOR 1000EM1

451AL, 452AR

(b) FOR 1000EM2

461AL, 462AR

(3) Install the fan cowl doors (Ref. TASK 71-13-11-400-041).

(a) FOR 1000EM1

437AL, 438AR

(b) FOR 1000EM2

447AL, 448AR

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-50-00-420-056-A

L. Installation of the Fairings

(1) Install the aft movable fairing (Ref. TASK 54-55-00-400-001).

(2) Install the lower fairing (Ref. TASK 54-56-00-400-002).

(3) Install the aft fixed fairing (Ref. TASK 54-54-00-400-001).

Subtask 54-50-00-420-057-A

M. Installation of the Components

(1) Install the engine (Ref. TASK 71-00-20-400-040).

(2) Install the left thrust-reverser cowl door (Ref. TASK 78-32-01-400-
010) (Ref. TASK 78-32-02-400-010):

(a) FOR 1000EM1

451AL

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-50-00

Page 469
Feb 01/10
511-526, 528-599, 
CES 
R (b) FOR 1000EM2
R 461AL.

R (3) Install the right thrust-reverser cowl door (Ref. TASK 78-32-03-400-
R 010) (Ref. TASK 78-32-04-400-010):

R (a) FOR 1000EM1

R 452AR

R (b) FOR 1000EM2

R 462AR.

R (4) Install the fan cowl doors (Ref. TASK 71-13-11-400-010) (Ref. TASK
R 71-13-16-400-010):

(a) FOR 1000EM1

437AL, 438AR

R (b) FOR 1000EM2

R 447AL, 448AR.

**ON A/C ALL

Subtask 54-50-00-210-054

N. Visual Inspection of the Pylon-to-Wing Interface Junctions

(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.

(2) When you do the tests necessary after an engine removal, do an

inspection of the system lines/wiring at the pylon-to-wing interface.
This is to make sure that:

(a) There are no fuel or hydraulic leaks.

(b) There are no air leakages at the bleed air duct connections.

(c) The electrical cables are correctly connected.


EFF :

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Page 470
May 01/08
 
CES 
 5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-50-00-410-050

A. Installation of the Access Panels

(1) Put an access platform in position:

(a) For the left pylon at zone 470.

(b) For the right pylon at zone 480.

(2) Install the access panels:

(a) For the left pylon: 413EL, 471AL, 471BL, 471CL, 472BR, 472AR,
414FR, 414CR, 414AR.

(b) For the right pylon: 424AR, 424CR, 424ER, 482AR, 482BR, 482CR,
423FL, 481AL, 481BL.

(c) For the left wing: 521BT, 521EB.

(d) For the right wing: 621BT, 621EB.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-50-00-410-050-A

A. Installation of the Access Panels

(1) Put an access platform in position:

(a) For the left pylon at zone 470.

(b) For the right pylon at zone 480.

(2) Install the access panels:

(a) For the left pylon: 413CL, 413AR, 413CR 471AL, 471BL, 471CL,
471DL 471AR, 471BR, 471CR.

(b) For the right pylon: 423CL, 423AR, 423CR 481AL, 481BL, 481CL
481AR, 481BR, 481CR, 481DR.


EFF :

ALL  54-50-00

Page 471
Feb 01/10
 
CES 
 (c) For the left wing: 521BT, 521EB.

(d) For the right wing: 621BT, 621EB.

**ON A/C ALL

Subtask 54-50-00-865-052

B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):

-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/2/HP FUEL SOV 1KC2 A02
49VU ENGINE/1/HP FUEL SOV 1KC1 A01
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
122VU ANTI ICE/ENG/2 1DN2 W10
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/2/TAT 1DA2 Y15
122VU ANTI ICE/PROBES/2/PITOT 3DA2 Y14
122VU ANTI ICE/PROBES/2/AOA 4DA2 Y13
R 122VU ANTI ICE/PROBES/PHC/2 2DA2 Y12
122VU ANTI ICE/PROBES/2/STATIC 5DA2 Y11
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/1/STATIC 5DA1 Z13
122VU ANTI ICE/PROBES/1/TAT 1DA1 Z12
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03

Subtask 54-50-00-942-050

C. Close Access

(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


EFF :

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Page 472
Feb 01/10
 
CES 
 PYLONS - INSPECTION/CHECK
_________________________

TASK 54-50-00-200-001

General Visual Inspection of the Pylon Drain System

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545000-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific flashlight
No specific mirror
No specific warning notice
No specific access platform 1.7 m (5 ft. 7 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-21-000-001 Removal of the Pylon Lateral Access-Doors

54-51-21-400-001 Installation of the Pylon Lateral Access-Doors
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
R 78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
R Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance


EFF :

ALL  54-50-00

Page 601
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-50-00-991-008 Fig. 601

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-008-A Fig. 601A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-50-00-941-051

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-50-00-040-050

B. Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).


EFF :

ALL  54-50-00

Page 602
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-50-00-040-050-A

B. Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-50-00-010-051

C. Get Access

(1) Put an access platform in position.

(2) Remove the pylon lateral access-doors:

(Ref. TASK 54-51-21-000-001)
- For the left pylon: 415AL and 415BL.
- For the right pylon: 425AR and 425BR.

(3) Remove the panels:

- For the left pylon: 413AL, 471AL, 471BL and 475AL.
- For the right pylon: 423AL, 482AR, 482BR and 486AR.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-50-00-010-051-A

C. Get Access

(1) Put an access platform in position.

(2) Remove the pylon lateral access-doors:

(Ref. TASK 54-51-21-000-001)
- For the left pylon: 415AL and 415BL.
- For the right pylon: 425AR and 425BR.

(3) Remove the panels:

- For the left pylon: 413AL, 471BL, 471CL and 475AL.
- For the right pylon: 423AL, 481BR, 481CR and 485AR.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-50-00

Page 603
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

4. Procedure
_________

Subtask 54-50-00-210-051

A. Inspection of the Pylon Drains

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 601/TASK 54-50-00-991-008)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 601A/TASK 54-50-00-991-008-A)

**ON A/C ALL

(1) Inspection of the pylon drains:

(a) Examine the drain inlets.

(b) Make sure that the drain inlets are not blocked. Use a flashlight
and a mirror, if necessary.

(c) Examine the lines to make sure that there are no cracks, marks,
corrosion or other damage.

(d) Make sure that the lines are correctly attached.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-50-00-440-050

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).


EFF :

ALL  54-50-00

Page 604
Feb 01/10
 
CES 
 Pylon Drains
Figure 601/TASK 54-50-00-991-008

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-50-00

Page 605
Aug 01/09
 
CES 
 Pylon Drains
Figure 601A/TASK 54-50-00-991-008-A

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 606
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-50-00-440-050-A

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-50-00-410-051

B. Close Access

(1) Install the panels:

- For the left pylon: 413AL, 471AL, 471BL and 475AL.
- For the right pylon: 423AL, 482AR, 482BR and 486AR.

(2) Install the pylon lateral access-doors:

(Ref. TASK 54-51-21-400-001)
- For the left pylon: 415AL and 415BL.
- For the right pylon: 425AR and 425BR.

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the warning notice(s).

(5) Remove the access platform(s).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-50-00-410-051-A

B. Close Access

(1) Install the panels:

- For the left pylon: 413AL, 471AL, 471CL and 475AL.
- For the right pylon: 423AL, 481BR, 481CR and 485AR.

(2) Install the pylon lateral access-doors:

(Ref. TASK 54-51-21-400-001)
- For the left pylon: 415AL and 415BL.
- For the right pylon: 425AR and 425BR.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-50-00

Page 607
Feb 01/10
511-526, 528-599, 
CES 
 (3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the warning notice(s).

(5) Remove the access platform(s).

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-50-00

Page 608
Feb 01/10
 
CES 
R **ON A/C ALL

TASK 54-50-00-200-002

Flow Check of Individual Drain Lines of Pylon System

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545000-02

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.7 m (5 ft. 7 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
54-50-00-991-009 Fig. 602


EFF :

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Page 609
Aug 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-50-00-991-010 Fig. 603

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-010-A Fig. 603A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-50-00-941-053

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-50-00-040-051

B. Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).


EFF :

ALL  54-50-00

Page 610
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-50-00-040-051-A

B. Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-50-00-010-052

C. Get Access

(1) Put an access platform in position at zone 400.

(2) Remove the panels:

- For the left pylon: 413AL, 415BL, 471AL, 471BL
- For the right pylon: 423AL, 425BR, 482AR, 482BR

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-50-00-010-052-A

C. Get Access

(1) Put an access platform in position at zone 400.

(2) Remove the panels:

- For the left pylon: 413AL, 415BL, 471BL, 471CL
- For the right pylon: 423AL, 425BR, 481BR, 481CR

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-50-00

Page 611
Feb 01/10
511-526, 528-599, 
CES 
R **ON A/C ALL

4. Procedure
_________

Subtask 54-50-00-210-052

A. Inspection
(Ref. Fig. 602/TASK 54-50-00-991-009)

(1) Routing (1)

(a) Pour water in the area of the drain inlets of the line (1),
located on the front upper spar between ribs 3 and 4 and on rear
spar between ribs 6 and 7.

(b) Make sure that the drain inlets are not obstructed and that the
water flows freely.

(c) Make sure that the water flows freely at the outlet of the drain
line (1) located on the lower spar of the forward fairing.

(2) Routing (2)

(a) Pour water in the aera of the drain inlet of the drain line (2).

(b) Make sure that the drain inlet is not obstructed and that the
water flows freely.

(c) Make sure that the water flows freely at the outlet of the drain
line (2) located on the lower spar of the forward fairing.

(3) Dry the inspected drain lines and the area of the drain inlets with
compressed air.

Subtask 54-50-00-210-053

B. Inspection of the Drain of the Lower Fairing

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 603/TASK 54-50-00-991-010)


EFF :

ALL  54-50-00

Page 612
Aug 01/09
 
CES 
 Drain system of Forward Fairing
Figure 602/TASK 54-50-00-991-009

R

EFF :

ALL  54-50-00

Page 613
Aug 01/09
 
CES 
 Drain system of Aft lower Fairing
Figure 603/TASK 54-50-00-991-010

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-50-00

Page 614
Aug 01/09
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 603A/TASK 54-50-00-991-010-A)

**ON A/C ALL

(1) Pour water in the drain inlet located on the aft part of the lower
spar.

(2) Make sure that the drain inlet is not obstructed and that the water
flows freely.

(3) Make sure that the water flows freely at the outlet of the drain
line, located on the trailing edge of the lower fairing.

(4) Dry the inspected drain line and the area of the drain inlet inlet
with compressed air.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-50-00-440-051

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-50-00-440-051-A

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-50-00-410-052

B. Close Access

(1) Install the panels:

- For the left pylon 413AL, 415BL, 471AL, 471BL.
- For the right pylon 423AL, 425BR, 482AR, 482BR


EFF :

ALL  54-50-00

Page 615
Feb 01/10
 
CES 
 Drain system of Aft lower Fairing
Figure 603A/TASK 54-50-00-991-010-A

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 616
Feb 01/10
 
CES 
 (2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the warning notice(s).

(4) Remove the access platform(s).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-50-00-410-052-A

B. Close Access

(1) Install the panels:

- For the left pylon 413AL, 415BL, 471BL, 471CL.
- For the right pylon 423AL, 425BR, 481BR, 481CR

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the warning notice(s).

(4) Remove the access platform(s).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-50-00

Page 617
Feb 01/10
511-526, 528-599, 
CES 
R **ON A/C ALL

TASK 54-50-00-200-003

Inspection for Missing Fasteners on the Pylon Fairing Panels

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

54-50-00-991-016 Fig. 604

R **ON A/C 234-235, 239-249, 251-299, 307-399,

R 54-50-00-991-016-B Fig. 604A


EFF :

ALL  54-50-00

Page 618
Aug 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-016-A Fig. 604B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-50-00-991-017 Fig. 605

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-50-00-991-017-B Fig. 605A

R **ON A/C 501-509, 511-526, 528-599,

54-50-00-991-017-A Fig. 605B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-50-00-941-057

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overheat maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.


EFF :

ALL  54-50-00

Page 619
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-50-00-040-052

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-50-00-040-052-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-50-00-010-054

C. Get Access

(1) Put the access platform.

(a) In the zone 410 for the left pylon.

(b) In the zone 420 for the right pylon.

4. Procedure
_________

Subtask 54-50-00-210-055

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 604/TASK 54-50-00-991-016)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 604A/TASK 54-50-00-991-016-B)


EFF :

ALL  54-50-00

Page 620
Feb 01/10
 
CES 
 Fairing Panels - Right Pylons
Figure 604/TASK 54-50-00-991-016

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-50-00

Page 621
Aug 01/09
 
CES 
R Fairing Panels - Right Pylons
R Figure 604A/TASK 54-50-00-991-016-B

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-50-00

Page 622
Aug 01/09
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 604B/TASK 54-50-00-991-016-A)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 605/TASK 54-50-00-991-017)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 605A/TASK 54-50-00-991-017-B)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 605B/TASK 54-50-00-991-017-A)

**ON A/C ALL

(1) Inspect the pylon fairing panels for missing fasteners.

(a) Panels with one missing fastener permitted, under the following
conditions:
- No missing fastener permitted on the forward edge of the panel.
- At the beginning of each row, the two first fasteners must not
be missing.

(2) Install the missing fasteners before 10 flight cycles.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-50-00-440-052

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).


EFF :

ALL  54-50-00

Page 623
Feb 01/10
 
CES 
 Fairing Panels - Right Pylons
Figure 604B/TASK 54-50-00-991-016-A

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 624
Feb 01/10
 
CES 
 Fairing Panels - Left Pylon
Figure 605/TASK 54-50-00-991-017

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-50-00

Page 625
Aug 01/09
 
CES 
R Fairing Panels - Left Pylon
R Figure 605A/TASK 54-50-00-991-017-B

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-50-00

Page 626
Aug 01/09
 
CES 
 Fairing Panels - Left Pylon
Figure 605B/TASK 54-50-00-991-017-A

R

EFF :

501-509, 511-526, 528-599,  54-50-00

Page 627
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-50-00-440-052-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C ALL

Subtask 54-50-00-410-053

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


EFF :

ALL  54-50-00

Page 628
Feb 01/10
 
CES 
 TASK 54-50-00-220-001

Detailed Inspection of the CAF4 Sealant in Pylon Cantilever ZONE
A

1. __________________
Reason for the Job

Refer to the MPD TASK: 545000-03

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific flashlight
No specific mirror
No specific warning notice
No specific access platform 1.7 m (5 ft. 7 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-52-00-300-001 Repair of the CAF4 Sealant in the Pylon Cantilever

Zone
A

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
54-50-00-991-018 Fig. 606


EFF :

ALL  54-50-00

Page 629
Aug 01/09
 
CES 
 3. __________
Job Set-up

Subtask 54-50-00-941-058

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-50-00-040-053

B. Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-50-00-040-053-A

B. Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-50-00-010-055

C. Get Access

(1) Put an access platform in position.

(2) Remove the panels:

- For the left pylon: 413AL.
- For the right pylon: 423AL.


EFF :

ALL  54-50-00

Page 630
Feb 01/10
 
CES 
 4. Procedure
_________

Subtask 54-50-00-220-050

A. Inspection of the CAF4 Sealant in the Cantilever Zone
A

(Ref. Fig. 606/TASK 54-50-00-991-018)

(1) Get a flashlight and a mirror.

(2) Do a detailed visual inspection of the bottom surface of the

cantilever zone
A
.

(3) Make sure that there is no contamination of the CAF4 sealant by

kerozene or hydraulic fluid.

(a) If the volume of the sealant is increased and the sealant breaks
easily, there is contamination by kerozene.

(b) If the volume of the sealant is not changed and its color is
yellow, there is contamination by hydraulic fluid.

(4) If you find contamination, repair the CAF4 sealant (Ref. TASK 54-52-
00-300-001).

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-50-00-440-053

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-50-00-440-053-A

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).


EFF :

ALL  54-50-00

Page 631
Feb 01/10
 
CES 
 CAF4 Sealant - Pylon Cantilever
Figure 606/TASK 54-50-00-991-018


EFF :

ALL  54-50-00

Page 632
Aug 01/09
 
CES 
 **ON A/C ALL

Subtask 54-50-00-410-054

B. Close Access

(1) Install the panels:

- For the left pylon: 413AL.
- For the right pylon: 423AL.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the warning notice(s).

(4) Remove the access platform(s).


EFF :

ALL  54-50-00

Page 633
Aug 01/09
 
CES 
 PYLON BOX - DESCRIPTION AND OPERATION
_____________________________________

1. Description
___________

R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-220, 234-235, 239-249,

R 251-299, 307-399, 404-499,

(Ref. Fig. 001)

A. Pylon Box Structure

The pylon box is damage tolerant and comprises:
- 1 lower spar made of corrosion resistant steel
- 1 forward upper spar made of special carbon steel
- 1 rearward upper spar made of special carbon steel
- 10 ribs, 4 of which introduce loads :
At pylon-to-engine attach fittings : RIB1 is made of corrosion
resistant steel and RIB3 is made of titanium
At pylon-to-wing attach fittings : RIBs 4 to 10 made of titanium
RIBs 2, 5, 6, 7, 8, 9, are made of titanium.

**ON A/C 106-149, 221-233, 236-238, 301-306, 401-403,

(Ref. Fig. 001A)

A. Pylon Box Structure

The pylon box structure has these components :
- 1 lower spar made of corrosion resistant steel
- 1 forward upper spar made of special carbon steel
- 1 rearward upper spar made of special carbon steel
- Ten ribs, as follows
RIB1 (pyramid), made of corrosion resistant steel, and which includes
the forward engine-to-pylon attach fitting.
RIB2, made of titanium alloy.
RIB3, made of titanium alloy, and which includes the aft
engine-to-pylon attach fitting.
RIB4, made of titanium alloy, to attach the pylon-to-wing aft attach
fitting.
RIB5 and RIB6, made of titanium alloy.
RIB7 to RIB9, made of corrosion resistant steel.
RIB10, made of titanium alloy, and which includes the pylon-to-wing aft
attach fitting.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-00

Page 1
Config-1 Nov 01/08
 
CES 
 Primary Structure - Materials and Protections Description
Figure 001

R

EFF : 001-049, 051-099, 101-105, 151-199,
201-220, 234-235, 239-249, 251-299, 307-399,
 54-51-00

Page 2
Config-1 Nov 01/08
404-499, 
CES 
 Primary Structure - Materials and Protections Description
Figure 001A

R

EFF :
401-403,
106-149, 221-233, 236-238, 301-306,  54-51-00

Page 3
Config-1 Feb 01/08
 
CES 
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,

B. Pylon-to-Wing Attach Fitting

(Ref. Fig. 002)
The engine is installed on the wing by means of:
- at RIB4, four shackles made of high tensile stainless steel and four
sleeve/threaded pin assemblies
- a spigot fitting located in the aft upper spar between RIB4 and RIB5
- at RIB10 , four aft shackles made of titanium alloy and three
sleeve/threaded pin assemblies.
Bushes are installed on each shackle. The sleeve/threaded pins are made
of inconel 718. External surfaces are chrome-plated in the area in
contact with the bushes.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-00

Page 4
Config-1 Nov 01/08
 
CES 
 Pylon-to-Wing Attach Fittings
Figure 002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-00

Page 5
Config-1 Nov 01/08
 
CES 
 C. Pylon-to-Engine Attach Fitting

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 003)

R **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 003A)

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

The pylon-to-engine junction is provided by the forward attach fitting

located at the forward end of the pyramid at RIB1.
The aft attach fitting is located at RIB3.
The forward attach fitting reacts to engine thrust, vertical and side
load.
The aft attach fitting reacts to vertical and side loads, roll moments.

D. Pylon Box Components

The pylon box is fitted with :
- Thrust reverser cowl hinge fittings.
- Attachment bracket for thrust reverser cowl opening jack.
- Attachment bracket for rearward secondary structure.
- Provision to mount ground support equipment required for engine
hoisting.
All components of the pylon box structure are attached by means of
close fit corrosion resistant steel bolts or lock bolts.

E. Doors
(Ref. Fig. 004)
The pylon box is fitted with four doors giving access to the various
systems:
- The forward access doors are located on each side of the pylon box
between RIB2 and RIB3. They are made of light alloy and are attached by
means of four screws.
- The aft access doors are located on each side of the pylon box between
RIB5 and RIB6. They are made of carbon fiber reinforced plastic and
honeycomb web sandwich type and are attached by means of four captive
screws.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-00

Page 6
Config-1 Nov 01/08
 
CES 
 Pylon to Engine Attach Fittings
Figure 003

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page 7
Config-1 Feb 01/08
 
CES 
 Pylon to Engine Attach Fittings
Figure 003A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page 8
Config-1 Nov 01/08
 
CES 
 Doors
Figure 004

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-00

Page 9
Config-1 Nov 01/08
 
CES 
 PYLON BOX - DESCRIPTION AND OPERATION
_____________________________________

1. ___________
Description
(Ref. Fig. 001)

A. Pylon Box Structure

The pylon box is damage tolerant and comprises:
- 1 lower spar made of corrosion resistant steel
- 1 forward upper spar made of special carbon steel
- 1 rearward upper spar made of special carbon steel
- 10 ribs, 4 of which introduce loads :
At pylon-to-engine attach fittings : RIB1 is made of corrosion
resistant steel and RIB3 is made of titanium
At pylon-to-wing attach fittings : RIBs 4 to 10 made of titanium
RIBs 2, 5, 6, 7, 8, 9, are made of titanium.

B. Pylon-to-Wing Attach Fitting

(Ref. Fig. 002)
The engine is installed on the wing by means of:
- at RIB4, four shackles made of high tensile stainless steel and four
sleeve/threaded pin assemblies
- a spigot fitting located in the aft upper spar between RIB4 and RIB5
- at RIB10 , four aft shackles made of titanium alloy and three
sleeve/threaded pin assemblies.
Bushes are installed on each shackle. The sleeve/threaded pins are made
of inconel 718. External surfaces are chrome-plated in the area in
contact with the bushes.

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 1
Config-2 Feb 01/10
 
CES 
 Primary Structure - Materials and Protections Description
Figure 001

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 2
Config-2 Feb 01/10
 
CES 
 Pylon-to-Wing Attach Fittings
Figure 002

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 3
Config-2 Feb 01/10
 
CES 
 C. Pylon-to-Engine Attach Fitting
(Ref. Fig. 003)
The pylon-to-engine junction is provided by the forward attach fitting
located at the forward end of the pyramid at RIB1.
The aft attach fitting is located at RIB3.
The forward attach fitting reacts to engine thrust, vertical and side
load.
The aft attach fitting reacts to vertical and side loads, roll moments.

D. Pylon Box Components

The pylon box is fitted with :
- Thrust reverser cowl hinge fittings.
(Ref. Fig. 004)
- Attachment bracket for thrust reverser cowl opening jack.
- Attachment bracket for rearward secondary structure.
- Provision to mount ground support equipment required for engine
hoisting.
All components of the pylon box structure are attached by means of
close fit corrosion resistant steel bolts or lock bolts.

E. Doors
(Ref. Fig. 005)
The pylon box is fitted with four doors giving access to the various
systems:
- The forward access doors are located on each side of the pylon box
between RIB2 and RIB3. They are made of light alloy and are attached by
means of four screws.
- The aft access doors are located on each side of the pylon box between
RIB5 and RIB6. They are made of carbon fiber reinforced plastic and
honeycomb web sandwich type and are attached by means of four captive
screws.

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 4
Config-2 Feb 01/10
 
CES 
 Pylon-to-Engine Attach Fittings
Figure 003

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 5
Config-2 Feb 01/10
 
CES 
 Reverser Cowl Hinge Fittings
Figure 004

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 6
Config-2 Feb 01/10
 
CES 
 Doors
Figure 005

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 7
Config-2 Feb 01/10
 
CES 
 PYLON BOX - INSPECTION/CHECK
____________________________

TASK 54-51-00-200-001

R Special Detailed Inspection (ROTO) of Engine Forward Mount Fitting and Spigot
R Fitting

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

WARNING : REMOVE, INSPECT (REPLACE IF NECESSARY), BOLTS ONE AT A TIME. FAILURE

_______
TO DO THIS COULD CAUSE INJURY OR DEATH.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545101-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)
No specific access platform 2.5 m (8 ft. 2 in.)
No specific Torque Wrench : range 2.00 to 20.00 m.daN
(15.00 to 150.00 lbf.ft)


EFF :

ALL  54-51-00

Page 601
May 01/09
 
CES 
 B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 05-047 C Z-11.904

ANTI COR. COMPOUND(HIGH TEMP.SILICONE SEALANT)
(Ref. 20-31-00)
Material No. 11-004 USA MIL-T-81533
1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)

C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

71-13-00-010-010 Opening of the Fan Cowls 437AL(447AL),438AR(448AR)

71-13-00-010-040 Opening of the Fan Cowl Doors
71-13-00-410-010 Closing of the Fan Cowls 437AL(447AL),438AR(448AR)
71-13-00-410-040 Closing of the Fan Cowl Doors
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
R 78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
R Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
78-32-00-010-010 Opening of the Thrust Reverser Halves
78-32-00-410-010 Closing of the Thrust Reverser Halves
78-36-00-010-040 Opening of the Thrust Reverser Doors
78-36-00-410-040 Closing of the Thrust Reverser Doors
NTM 545101
SRM 511100,P.Block 001 (for corrective action)
SRM 51110000 (for corrective action)
SRM 512200,P.Block 001 (for corrective action)
SRM 51220000 (for corrective action)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-053 Fig. 601


EFF :

ALL  54-51-00

Page 602
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-053-A Fig. 601A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-053-B Fig. 601B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-057 Fig. 602

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-057-A Fig. 602A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-057-B Fig. 602B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-050

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

ALL  54-51-00

Page 603
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-51-00-010-050

B. Get Access

(1) Open the fan cowl doors (Ref. TASK 71-13-00-010-040):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(2) Open the thrust reverser doors (Ref. TASK 78-36-00-010-040):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Put an access platform in position:

(a) At zone 410 for the left pylon

(b) At zone 420 for the right pylon.

Subtask 54-51-00-040-051

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).


EFF :

ALL  54-51-00

Page 604
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-010-050-A

B. Get Access

(1) Open the fan cowl doors (Ref. TASK 71-13-00-010-010):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(2) Open the thrust reverser doors (Ref. TASK 78-32-00-010-010):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Put an access platform in position:

(a) At zone 410 for the left pylon

(b) At zone 420 for the right pylon.

Subtask 54-51-00-040-051-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-51-00-020-061

D. Removal of the Components

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 601/TASK 54-51-00-991-053)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 601A/TASK 54-51-00-991-053-A)


EFF :

ALL  54-51-00

Page 605
Feb 01/10
 
CES 
 Fitting at RIB1
Figure 601/TASK 54-51-00-991-053

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page 606
Feb 01/08
 
CES 
 Fitting at RIB1
Figure 601A/TASK 54-51-00-991-053-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page 607
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 601B/TASK 54-51-00-991-053-B)

**ON A/C ALL

WARNING : REMOVE, INSPECT (REPLACE IF NECESSARY), BOLTS ONE AT A TIME.

_______
FAILURE TO DO THIS COULD CAUSE INJURY OR DEATH.

(1) Remove the nut (3), the bolt (1) and the washer (2).

NOTE : Do the full procedure for one hole, then do it again for each
____
hole.

Subtask 54-51-00-110-051

E. Preparation of the Inspection Area

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 602/TASK 54-51-00-991-057)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 602A/TASK 54-51-00-991-057-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 602B/TASK 54-51-00-991-057-B)

**ON A/C ALL

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.


EFF :

ALL  54-51-00

Page 608
Feb 01/10
 
CES 
 Fitting at RIB1
Figure 601B/TASK 54-51-00-991-053-B

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 609
Feb 01/10
 
CES 
 Engine Forward Mount-Fitting and Spigot Fitting - Inspection Areas
Figure 602/TASK 54-51-00-991-057

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page 610
Feb 01/08
 
CES 
 Engine Forward Mount-Fitting and Spigot Fitting - Inspection Areas
Figure 602A/TASK 54-51-00-991-057-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page 611
Nov 01/08
 
CES 
 Engine Forward Mount-Fitting and Spigot Fitting - Inspection Areas
Figure 602B/TASK 54-51-00-991-057-B

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 612
Feb 01/10
 
CES 
 WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

NOTE : Do the full procedure for one hole, then do it again for each
____
hole.

(2) Make sure that the surface of the inspection area is clean and
smooth.

(3) Do a visual check of the inspection area for damage or

discontinuities.

(4) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. SRM 512200,P.Block 001) for types of corrosion,
inspection, removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. SRM 511100,P.Block 001) for damage classification
and corrective action.

4. Procedure
_________

Subtask 54-51-00-250-051

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 602/TASK 54-51-00-991-057)

R **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 602A/TASK 54-51-00-991-057-A)


EFF :

ALL  54-51-00

Page 613
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 602B/TASK 54-51-00-991-057-B)

**ON A/C ALL

(1) Do a special detailed inspection of the internal structure of the

forward mount fitting and the spigot fitting (Ref. NTM 545101).

NOTE : Do the full procedure for one hole, then do it again for each
____
hole.

(2) Make a report of damage after NDT inspection:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. SRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. SRM 51110000) for damage classification and
corrective action.

5. Close-up
________

Subtask 54-51-00-420-065

A. Installation of the Components

(1) Install the bolt (1) with SPECIAL MATERIALS (Material No. 05-047),
the washer (2) and the nut (3).

NOTE : Do the full procedure for one hole, then do it again for each
____
hole.

(2) TORQUE the nut (3) to between 14 and 16 m.daN (103.24 and 117.99
lbf.ft).


EFF :

ALL  54-51-00

Page 614
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-51-00-440-051

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

Subtask 54-51-00-410-050

C. Close Access

(1) Close the thrust reverser doors (Ref. TASK 78-36-00-410-040):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(2) Close the fan cowl doors (Ref. TASK 71-13-00-410-040):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the access platform(s).

(5) Remove the warning notice(s).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-051-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page 615
Feb 01/10
511-526, 528-599, 
CES 
 Subtask 54-51-00-410-050-A

C. Close Access

(1) Close the thrust reverser doors (Ref. TASK 78-32-00-410-010):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(2) Close the fan cowl doors (Ref. TASK 71-13-00-410-010):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the access platform(s).

(5) Remove the warning notice(s).

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 616
Feb 01/10
 
CES 
 **ON A/C ALL

TASK 54-51-00-200-002

R Special Detailed Inspection (US) of Engine Forward Mount Fitting, End of Lower
R Arms, Aft of RIB 1, Forward and Aft Attachment Bolt Holes

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545102-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page 617
May 01/09
 
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

71-13-00-010-010 Opening of the Fan Cowls 437AL(447AL),438AR(448AR)

71-13-00-010-040 Opening of the Fan Cowl Doors
71-13-00-410-010 Closing of the Fan Cowls 437AL(447AL),438AR(448AR)
71-13-00-410-040 Closing of the Fan Cowl Doors
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
78-32-00-010-010 Opening of the Thrust Reverser Halves
78-32-00-410-010 Closing of the Thrust Reverser Halves
78-36-00-010-040 Opening of the Thrust Reverser Doors
78-36-00-410-040 Closing of the Thrust Reverser Doors
NTM 545102
SRM 511100,P.Block 001 (for corrective action)
SRM 51110000 (for corrective action)
SRM 512200,P.Block 001 (for corrective action)
SRM 51220000 (for corrective action)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-058 Fig. 603

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-058-A Fig. 603A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-058-B Fig. 603B


EFF :

ALL  54-51-00

Page 618
Feb 01/10
 
CES 
 **ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-051

A. Safety Precautions

R (1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-010-051

B. Get Access

(1) Open the fan cowl doors (Ref. TASK 71-13-00-010-040):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(2) Open the thrust reverser doors (Ref. TASK 78-36-00-010-040):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Put an access platform in position:

(a) At zone 410 for the left pylon

(b) At zone 420 for the right pylon.


EFF :

ALL  54-51-00

Page 619
May 01/09
 
CES 
 Subtask 54-51-00-040-052

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-010-051-A

B. Get Access

(1) Open the fan cowl doors (Ref. TASK 71-13-00-010-010):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(2) Open the thrust reverser doors (Ref. TASK 78-32-00-010-010):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Put an access platform in position:

(a) At zone 410 for the left pylon

(b) At zone 420 for the right pylon.

Subtask 54-51-00-040-052-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page 620
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

Subtask 54-51-00-110-052

D. Preparation of the Inspection Area

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 603/TASK 54-51-00-991-058)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 603A/TASK 54-51-00-991-058-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 603B/TASK 54-51-00-991-058-B)

**ON A/C ALL

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

(2) Make sure that the surface of the inspection area is clean and
smooth.


EFF :

ALL  54-51-00

Page 621
Feb 01/10
 
CES 
 Engine Forward Mount-Fitting, Attachment Bolt Holes
Figure 603/TASK 54-51-00-991-058

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page 622
Feb 01/08
 
CES 
 Engine Forward Mount-Fitting, Attachment Bolt Holes
Figure 603A/TASK 54-51-00-991-058-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page 623
Nov 01/08
 
CES 
 Engine Forward Mount-Fitting, Attachment Bolt Holes
Figure 603B/TASK 54-51-00-991-058-B

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 624
Feb 01/10
 
CES 
 (3) Do a visual check of the inspection area for damage or
discontinuities.

(4) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. SRM 512200,P.Block 001) for types, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. SRM 511100,P.Block 001) for damage classification
and corrective action.

4. Procedure
_________

Subtask 54-51-00-270-051

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 603/TASK 54-51-00-991-058)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 603A/TASK 54-51-00-991-058-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 603B/TASK 54-51-00-991-058-B)

**ON A/C ALL

(1) Do a special detailed inspection (US) of the forward and aft

attachment bolt holes of the end of the lower arms. This inspection
is applicable aft of RIB1 (Ref. NTM 545102).

(a) For the hole inspection with movements 1 to 3:

Do the inspection on each side of each pylon.


EFF :

ALL  54-51-00

Page 625
Feb 01/10
 
CES 
 (b) For the hole inspection with movement 4:
Do the inspection on the internal side for the left pylon.
Do the inspection on the external side for the right pylon.

NOTE : If you find damage, do a check of the eight bolts.

____

(2) Make a report of damage after NDT inspection:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. SRM 51220000) for types, inspection, removal and
corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. SRM 51110000) for damage classification and
corrective action.

5. Close-up
________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-51-00-440-052

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

Subtask 54-51-00-410-051

B. Close Access

(1) Close the thrust reverser doors (Ref. TASK 78-36-00-410-040):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(2) Close the fan cowl doors (Ref. TASK 71-13-00-410-040):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.


EFF :

ALL  54-51-00

Page 626
Nov 01/08
 
CES 
 (3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the access platform(s).

(5) Remove the warning notice(s).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-052-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

Subtask 54-51-00-410-051-A

B. Close Access

(1) Close the thrust reverser doors (Ref. TASK 78-32-00-410-010):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(2) Close the fan cowl doors (Ref. TASK 71-13-00-410-010):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the access platform(s).

(5) Remove the warning notice(s).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page 627
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

TASK 54-51-00-200-003

R Detailed Inspection of Engine Pylon Forward Mount Fitting, Forward of RIB 1

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545103-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 2.5 m (8 ft. 2 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page 628
Nov 01/09
 
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

71-13-00-010-010 Opening of the Fan Cowls 437AL(447AL),438AR(448AR)

71-13-00-010-040 Opening of the Fan Cowl Doors
71-13-00-410-010 Closing of the Fan Cowls 437AL(447AL),438AR(448AR)
71-13-00-410-040 Closing of the Fan Cowl Doors
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
78-32-00-010-010 Opening of the Thrust Reverser Halves
78-32-00-410-010 Closing of the Thrust Reverser Halves
78-36-00-010-040 Opening of the Thrust Reverser Doors
78-36-00-410-040 Closing of the Thrust Reverser Doors
ASRM 51110000
ASRM 51220000
ASRM 54511801

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-003 Fig. 604

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-003-A Fig. 604A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-003-B Fig. 604B


EFF :

ALL  54-51-00

Page 629
Feb 01/10
 
CES 
 **ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-052

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-51-00-010-052

B. Get Access

(1) Open the fan cowl doors (Ref. TASK 71-13-00-010-040).

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR

(2) Open the thrust reverser doors (Ref. TASK 78-36-00-010-040).

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR

(3) Put an access platform in position.

(a) At the zone 410 for the left pylon.

(b) At the zone 420 for the right pylon.


EFF :

ALL  54-51-00

Page 630
Nov 01/08
 
CES 
 Subtask 54-51-00-040-053

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-010-052-A

B. Get Access

(1) Open the fan cowl doors (Ref. TASK 71-13-00-010-010).

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR

(2) Open the thrust reverser doors (Ref. TASK 78-32-00-010-010).

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR

(3) Put an access platform in position.

(a) At the zone 410 for the left pylon.

(b) At the zone 420 for the right pylon.

Subtask 54-51-00-040-053-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page 631
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

Subtask 54-51-00-110-053

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

4. Procedure
_________

Subtask 54-51-00-220-054

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 604/TASK 54-51-00-991-003)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 604A/TASK 54-51-00-991-003-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 604B/TASK 54-51-00-991-003-B)

**ON A/C ALL

(1) Do a detailed inspection of the structure of the engine forward

mount-fitting and of the bolts, nuts and washers.

R NOTE : Do this inspection without removal of the bolts, nuts and

____
R washers.


EFF :

ALL  54-51-00

Page 632
Feb 01/10
 
CES 
 Engine Forward Mount-Fitting, Forward of RIB1
Figure 604/TASK 54-51-00-991-003

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page 633
Feb 01/08
 
CES 
 Engine Forward Mount-Fitting, Forward of RIB1
Figure 604A/TASK 54-51-00-991-003-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page 634
Nov 01/08
 
CES 
 Engine Forward Mount-Fitting, Forward of RIB1
Figure 604B/TASK 54-51-00-991-003-B

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 635
Feb 01/10
 
CES 
 (2) Make sure that there is no:

(a) Corrosion damage:

- If there is corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks dents, bumps,...):

- If there is other damage, refer to the Structural Repair Manual
(Ref. ASRM 51110000), (Ref. ASRM 54511801) for damage
classification and associated corrective action.

5. Close-up
________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-51-00-440-053

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

Subtask 54-51-00-410-052

B. Close Access

(1) Close the thrust reverser doors (Ref. TASK 78-36-00-410-040).

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR

(2) Close the fan cowl doors (Ref. TASK 71-13-00-410-040).

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the access platform(s).

(5) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page 636
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-053-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

Subtask 54-51-00-410-052-A

B. Close Access

(1) Close the thrust reverser doors (Ref. TASK 78-32-00-410-010).

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR

(2) Close the fan cowl doors (Ref. TASK 71-13-00-410-010).

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the access platform(s).

(5) Remove the warning notice(s).

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 637
Feb 01/10
 
CES 
R **ON A/C ALL

TASK 54-51-00-200-004

Detailed Inspection of Pylon, Lower Spar, between RIB 1 and RIB 10, Lower
Surface

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545106-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 2.5 m (8 ft. 2 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page 638
Nov 01/07
 
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-56-00-000-001 Removal of the Lower Fairing

54-56-00-000-002 Removal of the Lower Fairing
54-56-00-400-001 Installation of the Lower Fairing
54-56-00-400-002 Installation of the Lower Fairing
71-13-00-010-010 Opening of the Fan Cowls 437AL(447AL),438AR(448AR)
71-13-00-010-040 Opening of the Fan Cowl Doors
71-13-00-410-010 Closing of the Fan Cowls 437AL(447AL),438AR(448AR)
71-13-00-410-040 Closing of the Fan Cowl Doors
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
78-32-00-010-010 Opening of the Thrust Reverser Halves
78-32-00-410-010 Closing of the Thrust Reverser Halves
78-36-00-010-040 Opening of the Thrust Reverser Doors
78-36-00-410-040 Closing of the Thrust Reverser Doors
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-004 Fig. 605

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-004-A Fig. 605A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-004-B Fig. 605B


EFF :

ALL  54-51-00

Page 639
Feb 01/10
 
CES 
 **ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-053

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-51-00-010-053

B. Get Access

(1) Open the fan cowl doors (Ref. TASK 71-13-00-010-040):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(2) Open the thrust reverser doors (Ref. TASK 78-36-00-010-040):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Put an access platform in position:

(a) At the zone 470 for the left pylon

(b) At the zone 480 for the right pylon.


EFF :

ALL  54-51-00

Page 640
Nov 01/08
 
CES 
 (4) Remove the access panels:

(a) For the left pylon: 473AL, 473AR, 473BL, 473CL

(b) For the right pylon: 483AL, 483AR, 483BL, 483CL.

Subtask 54-51-00-020-051

C. Removal of the Components

(1) Remove the lower fairings (Ref. TASK 54-56-00-000-001).

Subtask 54-51-00-040-054

D. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-010-053-A

B. Get Access

(1) Open the fan cowl doors (Ref. TASK 71-13-00-010-010):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(2) Open the thrust reverser doors (Ref. TASK 78-32-00-010-010):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Put an access platform in position:

(a) At the zone 470 for the left pylon

(b) At the zone 480 for the right pylon.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page 641
Feb 01/10
511-526, 528-599, 
CES 
R (4) Remove the access panels

R (a) For the left pylon: 473AL

R (b) For the right pylon: 483AL.

R Subtask 54-51-00-020-051-A

R C. Removal of the Components

R (1) Remove the lower fairings (Ref. TASK 54-56-00-000-002).

R Subtask 54-51-00-040-054-A

R D. Aircraft Maintenance Configuration

R (1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

R **ON A/C ALL

Subtask 54-51-00-110-054

E. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area With CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.


EFF :

ALL  54-51-00

Page 642
Nov 01/07
 
CES 
 4. Procedure
_________

Subtask 54-51-00-220-055

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 605/TASK 54-51-00-991-004)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 605A/TASK 54-51-00-991-004-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 605B/TASK 54-51-00-991-004-B)

**ON A/C ALL

(1) Do a detailed inspection of the internal structure of the pylon lower

spar between RIB1 and RIB10.

(2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and related
corrective action.


EFF :

ALL  54-51-00

Page 643
Feb 01/10
 
CES 
 Pylon Lower Spar between RIB1 and RIB10
Figure 605/TASK 54-51-00-991-004

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page 644
Feb 01/08
 
CES 
 Pylon Lower Spar between RIB1 and RIB10
Figure 605A/TASK 54-51-00-991-004-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page 645
Nov 01/08
 
CES 
 Pylon Lower Spar between RIB1 and RIB10
Figure 605B/TASK 54-51-00-991-004-B

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 646
Feb 01/10
 
CES 
 5. Close-up
________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-51-00-440-054

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

Subtask 54-51-00-420-052

B. Installation of the Components

(1) Install the lower fairings (Ref. TASK 54-56-00-400-001).

Subtask 54-51-00-410-053

C. Close Access

(1) Install the access panels:

(a) For the left pylon: 473AL, 473AR, 473BL, 473CL

(b) For the right pylon: 483AL, 483AR, 483BL, 483CL.

(2) Close the thrust reverser doors (Ref. TASK 78-36-00-410-040):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Close the fan cowl doors (Ref. TASK 71-13-00-410-040):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(4) Make sure that the work area is clean and clear of tool(s) and other
items.

(5) Remove the access platform(s).

(6) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page 647
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-054-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

Subtask 54-51-00-420-052-A

B. Installation of the Components

(1) Install the lower fairings (Ref. TASK 54-56-00-400-002).

Subtask 54-51-00-410-053-A

C. Close Access

(1) Install the access panels:

(a) For the left pylon: 473AL

(b) For the right pylon: 483AL.

(2) Close the thrust reverser doors (Ref. TASK 78-32-00-410-010):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Close the fan cowl doors (Ref. TASK 71-13-00-410-010):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(4) Make sure that the work area is clean and clear of tool(s) and other
items.

(5) Remove the access platform(s).

(6) Remove the warning notice(s).

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 648
Feb 01/10
 
CES 
R **ON A/C ALL

TASK 54-51-00-200-027

Detailed Inspection of Pylon, Lower Spar, Upper surface, between RIB 2 and RIB
3, and RIB 4 and RIB 8

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545104-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 2.5 m (8 ft. 2 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page 649
Nov 01/07
 
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-21-000-001 Removal of the Pylon Lateral Access-Doors

54-51-21-400-001 Installation of the Pylon Lateral Access-Doors
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-026 Fig. 606

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-026-A Fig. 606A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-026-B Fig. 606B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-054

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.


EFF :

ALL  54-51-00

Page 650
Feb 01/10
 
CES 
 (2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

Subtask 54-51-00-010-071

B. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon

(b) At zone 420 for the right pylon.

(2) Remove the pylon lateral access-doors (Ref. TASK 54-51-21-000-001):

(a) For the left pylon: 415AL, 415AR, 415BL, 415BR

(b) For the right pylon: 425AL, 425AR, 425BL, 425BR.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-040-055

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-040-055-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).


EFF :

ALL  54-51-00

Page 651
Feb 01/10
 
CES 
 **ON A/C ALL

Subtask 54-51-00-110-055

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

4. Procedure
_________

Subtask 54-51-00-220-056

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 606/TASK 54-51-00-991-026)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 606A/TASK 54-51-00-991-026-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 606B/TASK 54-51-00-991-026-B)


EFF :

ALL  54-51-00

Page 652
Feb 01/10
 
CES 
 Lower Spar from RIB2 to RIB3 and from RIB4 to RIB8
Figure 606/TASK 54-51-00-991-026

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page 653
Feb 01/08
 
CES 
 Lower Spar from RIB2 to RIB3 and from RIB4 to RIB8
Figure 606A/TASK 54-51-00-991-026-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page 654
Nov 01/08
 
CES 
 Lower Spar from RIB2 to RIB3 and from RIB4 to RIB8
Figure 606B/TASK 54-51-00-991-026-B

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 655
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Do a detailed inspection of the upper surface of the pylon lower

spar. This inspection is applicable from RIB2 to RIB3 and from RIB4
to RIB8.

(2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and
corrective action.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-440-055

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-055-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).


EFF :

ALL  54-51-00

Page 656
Feb 01/10
 
CES 
R **ON A/C ALL

Subtask 54-51-00-410-054

B. Close Access

(1) Install the pylon lateral access-doors (Ref. TASK 54-51-21-400-001):

(a) For the left pylon: 415AL, 415AR, 415BL, 415BR

(b) For the right pylon: 425AL, 425AR, 425BL, 425BR.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page 657
Nov 01/07
 
CES 
 TASK 54-51-00-200-028

Special Detailed Inspection of Pylon Lower Spar, Upper Surface, between RIB1
and RIB2, RIB3 and RIB4, and RIB8 and RIB10

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545104-02

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page 658
Nov 01/07
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-21-000-001 Removal of the Pylon Lateral Access-Doors

54-51-21-400-001 Installation of the Pylon Lateral Access-Doors
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
NTM 545104
SRM 511100,P.Block 001 (for corrective action)
SRM 51110000 (for corrective action)
SRM 512200,P.Block 001 (for corrective action)
SRM 51220000 (for corrective action)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-056 Fig. 607

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-056-A Fig. 607A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-056-B Fig. 607B


EFF :

ALL  54-51-00

Page 659
Feb 01/10
 
CES 
 **ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-055

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

Subtask 54-51-00-010-054

B. Get Access

(1) Put an access platform in position:

(a) At zone 470 for the left pylon

(b) At zone 480 for the right pylon.

(2) Remove the pylon lateral access-doors (Ref. TASK 54-51-21-000-001):

(a) For the left pylon: 415AL, 415AR, 415BL, 415BR

(b) For the right pylon: 425AL, 425AR, 425BL, 425BR.

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-51-00-040-056

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).


EFF :

ALL  54-51-00

Page 660
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-040-056-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-51-00-110-056

D. Preparation of the Inspection Area

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 607/TASK 54-51-00-991-056)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 607A/TASK 54-51-00-991-056-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 607B/TASK 54-51-00-991-056-B)

**ON A/C ALL

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.


EFF :

ALL  54-51-00

Page 661
Feb 01/10
 
CES 
 Lower Spar between RIB1 and RIB2, RIB3 and RIB4, and RIB8 and RIB10 -
Inspection Areas
Figure 607/TASK 54-51-00-991-056


R EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,


54-51-00 Page 662
Feb 01/08
 
CES 
 Lower Spar between RIB1 and RIB2, RIB3 and RIB4, and RIB8 and RIB10 -
Inspection Areas
Figure 607A/TASK 54-51-00-991-056-A


R EFF :

234-235, 239-249, 251-299, 307-399, 

54-51-00 Page 663
Nov 01/08
 
CES 
 Lower Spar between RIB1 and RIB2, RIB3 and RIB4, and RIB8 and RIB10 -
Inspection Areas
Figure 607B/TASK 54-51-00-991-056-B


R EFF :

501-509, 511-526, 528-599, 

54-51-00 Page 664
Feb 01/10
 
CES 
 (1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and MISCELLANEOUS (Material No. 19-003), if necessary.

(2) Make sure that the surface of the inspection area is clean and
smooth.

(3) Do a visual check of the inspection area for damage or

discontinuities.

(4) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. SRM 512200,P.Block 001) for types of corrosion,
inspection, removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. SRM 511100,P.Block 001) for damage classification
and corrective action.

4. Procedure
_________

Subtask 54-51-00-250-052

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 607/TASK 54-51-00-991-056)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 607A/TASK 54-51-00-991-056-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 607B/TASK 54-51-00-991-056-B)

**ON A/C ALL

(1) Do a special detailed inspection of the upper surface of the pylon

lower spar between RIB1 and RIB2, RIB3 and RIB4, and RIB8 and RIB10.
Refer to the Non-destructive Testing Manual (Ref. NTM 545104).


EFF :

ALL  54-51-00

Page 665
Feb 01/10
 
CES 
 (2) Make a report of damage after NDT inspection:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. SRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents, bumps...):

- If you find this type of damage, refer to the Structural Repair
Manual (Ref. SRM 51110000) for damage classification and
corrective action.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-440-056

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-056-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C ALL

Subtask 54-51-00-410-055

B. Close Access

(1) Install the pylon lateral access-doors (Ref. TASK 54-51-21-400-001):

(a) For the left pylon: 415AL, 415AR, 415BL, 415BR

(b) For the right pylon: 425AL, 425AR, 425BL, 425BR.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.


EFF :

ALL  54-51-00

Page 666
Feb 01/10
 
CES 
 (3) Remove the access platform(s).

(4) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page 667
Nov 01/07
R  
CES 
 TASK 54-51-00-200-005

Detailed Inspection of Engine Aft Attachment Beam

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545107-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 2.5 m (8 ft. 2 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page 668
Nov 01/07
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

71-13-00-010-010 Opening of the Fan Cowls 437AL(447AL),438AR(448AR)

71-13-00-010-040 Opening of the Fan Cowl Doors
71-13-00-410-010 Closing of the Fan Cowls 437AL(447AL),438AR(448AR)
71-13-00-410-040 Closing of the Fan Cowl Doors
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
78-32-00-410-010 Closing of the Thrust Reverser Halves
78-36-00-010-040 Opening of the Thrust Reverser Doors
78-36-00-410-040 Closing of the Thrust Reverser Doors
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-005 Fig. 608

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-005-A Fig. 608A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-005-B Fig. 608B

FOR FIN 1000EM2
78-32-00-010-010 Opening of the Thrust Reverser Halves


EFF :

ALL  54-51-00

Page 669
Feb 01/10
 
CES 
 **ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-056

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-51-00-010-055

B. Get Access

(1) Open the fan cowl doors (Ref. TASK 71-13-00-010-040):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(2) Open the thrust reverser doors (Ref. TASK 78-36-00-010-040):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Put an access platform in position:

(a) At the zone 410 for the left pylon

(b) At the zone 420 for the right pylon.


EFF :

ALL  54-51-00

Page 670
Nov 01/08
 
CES 
 Subtask 54-51-00-040-057

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-010-055-A

B. Get Access

(1) Open the fan cowl doors (Ref. TASK 71-13-00-010-010):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(2) Open the thrust reverser doors (Ref. TASK 78-32-00-010-010):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Put an access platform in position:

(a) At the zone 410 for the left pylon

(b) At the zone 420 for the right pylon.

Subtask 54-51-00-040-057-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page 671
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

Subtask 54-51-00-110-057

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

4. Procedure
_________

Subtask 54-51-00-220-057

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 608/TASK 54-51-00-991-005)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 608A/TASK 54-51-00-991-005-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 608B/TASK 54-51-00-991-005-B)

**ON A/C ALL

(1) Do a detailed inspection of the structure of the beam of the aft

engine-to-pylon attach-fitting.


EFF :

ALL  54-51-00

Page 672
Feb 01/10
 
CES 
 Pylon-to-Engine Attach Fitting
Figure 608/TASK 54-51-00-991-005

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page 673
Feb 01/08
 
CES 
 Pylon-to-Engine Attach Fitting
Figure 608A/TASK 54-51-00-991-005-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page 674
Nov 01/08
 
CES 
 Pylon-to-Engine Attach Fitting
Figure 608B/TASK 54-51-00-991-005-B

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 675
Feb 01/10
 
CES 
 (2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and related
corrective action.

5. Close-up
________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-51-00-440-057

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

Subtask 54-51-00-410-056

B. Close Access

(1) Close the thrust reverser doors (Ref. TASK 78-36-00-410-040):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(2) Close the fan cowl doors (Ref. TASK 71-13-00-410-040):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the access platform(s).

(5) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page 676
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-057-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

Subtask 54-51-00-410-056-A

B. Close Access

(1) Close the thrust reverser doors (Ref. TASK 78-32-00-410-010):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(2) Close the fan cowl doors (Ref. TASK 71-13-00-410-010):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the access platform(s).

(5) Remove the warning notice(s).

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 677
Feb 01/10
 
CES 
R **ON A/C ALL

TASK 54-51-00-200-006

Detailed Inspection of Pylon-to-Wing Attach-Fitting Lugs at RIB 4

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545114-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 2.5 m (8 ft. 2 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page 678
Nov 01/07
 
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
ASRM 51110000
ASRM 512200000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-00-991-006 Fig. 609

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-006-A Fig. 609A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-057

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.


EFF :

ALL  54-51-00

Page 679
Feb 01/10
 
CES 
 (b) Put a warning notice to tell persons not to energize the FADEC.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-51-00-010-056

B. Get Access

(1) Put an access platform in position:

(a) At the zone 410 for the left pylon

(b) At the zone 420 for the right pylon.

(2) Remove the access panels:

(a) For the left pylon: 414FR, 471AL, 472AR

(b) For the right pylon: 423FL, 481AL, 482AR.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-00-010-056-A

B. Get Access

(1) Put an access platform in position:

(a) At the zone 410 for the left pylon

(b) At the zone 420 for the right pylon.

(2) Remove the access panels:

(a) For the left pylon: 471AL, 471AR, 471BL, 471BR.

(b) For the right pylon: 481AL, 481AR, 481BL, 481BR.


EFF :

ALL  54-51-00

Page 680
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-51-00-040-058

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-040-058-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-51-00-110-058

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.


EFF :

ALL  54-51-00

Page 681
Feb 01/10
 
CES 
 4. Procedure
_________

Subtask 54-51-00-220-058

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 609/TASK 54-51-00-991-006)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 609A/TASK 54-51-00-991-006-A)

**ON A/C ALL

(1) Do a detailed inspection of the internal and external structure of

the pylon-to-wing attach-fitting lugs at Rib 4.

(2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 512200000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and related
corrective action.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-440-058

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).


EFF :

ALL  54-51-00

Page 682
Feb 01/10
 
CES 
 Outer and Inner Fittings at RIB4
Figure 609/TASK 54-51-00-991-006

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-00

Page 683
Nov 01/08
 
CES 
 Outer and Inner Fittings at RIB4
Figure 609A/TASK 54-51-00-991-006-A

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 684
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-058-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-51-00-410-057

B. Close Access

(1) Install the panels:

(a) For the left pylon: 414FR, 471AL, 472AR

(b) For the right pylon: 423FL, 481AL, 482AR.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-00-410-057-A

B. Close Access

(1) Install the panels:

R (a) For the left pylon: 471AL, 471AR, 471BL 471BR

R (b) For the right pylon: 481AL, 481AR, 481BL 481BR.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page 685
Feb 01/10
511-526, 528-599, 
CES 
 (4) Remove the warning notice(s).

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-51-00

Page 686
Feb 01/10
 
CES 
 **ON A/C ALL

TASK 54-51-00-200-007

Special Detailed Inspection of Pylon-to-Wing Forward Attachment Shackles at

RIB4

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545115-02

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page 687
Nov 01/07
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

36-11-48-000-004 Removal of the Bleed Air Ducts

36-11-48-400-004 Installation of the Bleed Air Ducts
NTM 545115
SRM 511100,P.Block 001 (for corrective action)
SRM 51110000 (for corrective action)
SRM 512200,P.Block 001 (for corrective action)
SRM 51220000 (for corrective action)
54-51-00-991-055 Fig. 610

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-00-991-059 Fig. 611

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-059-A Fig. 611A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-058

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.


EFF :

ALL  54-51-00

Page 688
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,

Subtask 54-51-00-010-057

B. Get Access

(1) Put an access platform in position:

(a) In the zone 410 for the left pylon

(b) In the zone 420 for the right pylon.

(2) Remove the access panels:

(a) For the left pylon: 414FR, 471AL, 472AR, 521BT

(b) For the right pylon: 481AL, 482AR, 423FL, 621BT.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-00-010-057-A

B. Get Access

(1) Put an access platform in position:

(a) In the zone 410 for the left pylon

(b) In the zone 420 for the right pylon.

(2) Remove the access panels:

(a) For the left pylon: 471AL, 471AR, 471BL, 471BR, 521BT

(b) For the right pylon: 481AL, 481AR, 481BL, 481BR, 621BT.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page 689
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

Subtask 54-51-00-020-052-A

C. Removal of the Component

(Ref. Fig. 610/TASK 54-51-00-991-055)

(1) Remove the bleed air ducts:

- between the closing rib and the pylon
- between the pylon and the anti-ice valve (Ref. TASK 36-11-48-000-
004).

(2) Disengage the cables (3) and (4) at RIB4 to get access to the
shackles.

(a) Remove the cable ties (5) and discard them.

(b) Remove the bolt (7) and the spacer (6) to disengage the clamps
(10) and (11).

(c) Remove the bolt (1) and disengage the clamps (13) and (2) from
the support (12).

(d) Loosen the bolt (9) and turn the plate (8) to get access to the
shackles.

Subtask 54-51-00-110-059

D. Preparation of the Inspection Area

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 611/TASK 54-51-00-991-059)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 611A/TASK 54-51-00-991-059-A)


EFF :

ALL  54-51-00

Page 690
Feb 01/10
 
CES 
 Cables at RIB4
Figure 610/TASK 54-51-00-991-055


EFF :

ALL  54-51-00

Page 691
Nov 01/07
R  
CES 
 Pylon-to-Wing Forward Attachment Shackles at RIB4 - Inspection Areas
Figure 611/TASK 54-51-00-991-059

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-00

Page 692
Nov 01/08
 
CES 
 Pylon-to-Wing Forward Attachment Shackles at RIB4 - Inspection Areas
Figure 611A/TASK 54-51-00-991-059-A

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page 693
Feb 01/10
 
CES 
R **ON A/C ALL

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and MISCELLANEOUS (Material No. 19-003), if necessary.

(2) Make sure that the surface of the inspection area is clean and
smooth.

(3) Do a check of the inspection area for damage or discontinuities that

you can see.

(4) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. SRM 512200,P.Block 001) for types, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. SRM 511100,P.Block 001) for damage classification
and corrective action.


EFF :

ALL  54-51-00

Page 694
Nov 01/07
 
CES 
 4. Procedure
_________

Subtask 54-51-00-270-052

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 611/TASK 54-51-00-991-059)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 611A/TASK 54-51-00-991-059-A)

**ON A/C ALL

(1) Do a special detailed inspection of the structure of the

pylon-to-wing forward attachment shackles at RIB4. Refer to the
Non-destructive Testing Manual (Ref. NTM 545115).

(2) Make a report of damage after NDT inspection:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. SRM 51220000) for types, inspection, removal and
corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. SRM 51110000) for damage classification and
corrective action.


EFF :

ALL  54-51-00

Page 695
Feb 01/10
 
CES 
 5. Close-up
________

Subtask 54-51-00-420-053-A

A. Installation of the Component

(Ref. Fig. 610/TASK 54-51-00-991-055)

(1) Attach the cables (3) and (4) at RIB4.

(a) Put the plate (8) in position and tighten the bolt (9).

(b) Install the clamps (10) and (11), the spacer (6), the plate (8)
and the bolt (7).

(c) Tighten the bolt (7).

(d) Install the clamps (13) and (2) and the bolt (1) on the support
(12).

(e) Tighten the bolt (1).

(f) Install new cable ties (5).

(2) Install the bleed air ducts:

- between the closing rib and the pylon
- between the pylon and the anti-ice valve (Ref. TASK 36-11-48-400-
004).

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

Subtask 54-51-00-410-058

B. Close Access

(1) Install the panels:

(a) For the left pylon: 414FR, 471AL, 472AR, 521BT

(b) For the right pylon: 481AL, 482AR, 423FL, 621BT.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page 696
Feb 01/08
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-00-410-058-A

B. Close Access

(1) Install the panels:

R (a) For the left pylon: 471AL, 471AR, 471BL, 471BR, 521BT

(b) For the right pylon: 481AL, 481AR, 481BL, 481BR, 621BT.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-51-00

Page 697
Feb 01/10
 
CES 
 **ON A/C ALL

TASK 54-51-00-200-008

Detailed Inspection of Pylon-to-Wing Forward Attachment-Shackles at RIB 4

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545115-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 2.5 m (8 ft. 2 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page 698
Nov 01/07
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-00-991-007 Fig. 612

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-007-A Fig. 612A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-059

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.


EFF :

ALL  54-51-00

Page 699
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,

Subtask 54-51-00-010-058

B. Get Access

(1) Put an access platform in position:

(a) At the zone 410 for the left pylon

(b) At the zone 420 for the right pylon.

(2) Remove the access panels:

(a) For the left pylon: 414FR, 471AL, 472AR, 521BT

(b) For the right pylon: 481AL, 482AR, 423FL, 621BT.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-00-010-058-A

B. Get Access

(1) Put an access platform in position:

(a) At the zone 410 for the left pylon

(b) At the zone 420 for the right pylon.

(2) Remove the access panels:

(a) For the left pylon: 471AL, 471AR, 471BL, 471BR, 521BT

(b) For the right pylon: 481AL, 481AR, 481BL, 481BR, 621BT.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page A600
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

Subtask 54-51-00-110-060

C. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

4. Procedure
_________

Subtask 54-51-00-220-059

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 612/TASK 54-51-00-991-007)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 612A/TASK 54-51-00-991-007-A)

**ON A/C ALL

(1) Do a detailed inspection of the structure of the pylon-to-wing

forward attachment-shackles at RIB4.


EFF :

ALL  54-51-00

Page A601
Feb 01/10
 
CES 
 Pylon-to-Wing Forward Attachment-Shackles at RIB4
Figure 612/TASK 54-51-00-991-007

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-00

Page A602
Nov 01/08
 
CES 
 Pylon-to-Wing Forward Attachment-Shackles at RIB4
Figure 612A/TASK 54-51-00-991-007-A

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page A603
Feb 01/10
 
CES 
 (2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and related
corrective action.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-51-00-410-059

A. Close Access

(1) Install the panels:

(a) For the left pylon: 414FR, 471AL, 472AR, 521BT

(b) For the right pylon: 481AL, 482AR, 423FL, 621BT.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-00-410-059-A

A. Close Access

(1) Install the panels:

(a) For the left pylon: 471AL, 471BL, 471AR, 471BR, 521BT

(b) For the right pylon: 481AL, 481AR, 481BL, 481BR, 621BT.


EFF :

ALL  54-51-00

Page A604
Feb 01/10
 
CES 
 (2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-51-00

Page A605
Feb 01/10
 
CES 
 **ON A/C ALL

TASK 54-51-00-200-009

Detailed Inspection of Shackles, Sleeves and Bolts of Pylon-to-Wing Attachment

Fittings at RIB 4

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545116-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 2.5 m (8 ft. 2 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page A606
Nov 01/07
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-17-000-001 Removal of the Pylon-to-Wing Forward Attach Fitting

at RIB4
54-51-17-400-001 Installation of Pylon-to-Wing Forward Attach Fitting
at RIB4
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-00-991-062 Fig. 613

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-062-A Fig. 613A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-060

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.


EFF :

ALL  54-51-00

Page A607
Feb 01/10
 
CES 
 Subtask 54-51-00-010-059

B. Get Access

(1) Put an access platform in position:

(a) At the zone 410 for the left pylon

(b) At the zone 420 for the right pylon.

Subtask 54-51-00-020-054

C. Removal of the Components

NOTE : You must do the shackle inspection in two steps to prevent

____
misalignment of the pylon:
Remove the shackle from one side of the pylon. Then do the
inspection.
Install the shackle.
Remove the shackle from the other side of the pylon. Then do the
inspection.
Install the shackle.

(1) Remove the shackles, the sleeves and the bolts (Ref. TASK 54-51-17-
000-001).

Subtask 54-51-00-110-061

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

R

EFF :

ALL  54-51-00

Page A608
Nov 01/07
 
CES 
 4. Procedure
_________

Subtask 54-51-00-220-060

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 613/TASK 54-51-00-991-062)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 613A/TASK 54-51-00-991-062-A)

**ON A/C ALL

(1) Do a detailed inspection of the shackles, sleeves and bolts of the

pylon-to-wing attachment fittings at RIB4.

(2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and related
corrective action.

5. Close-up
________

Subtask 54-51-00-420-055

A. Installation of the Components

(1) Install the bolts, the sleeves and the shackles (Ref. TASK 54-51-17-
400-001).


EFF :

ALL  54-51-00

Page A609
Feb 01/10
 
CES 
 Shackles, Sleeves and Bolts of the Pylon-to-Wing Attachment Fittings at RIB4
Figure 613/TASK 54-51-00-991-062

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-00

Page A610
Nov 01/08
 
CES 
 Shackles, Sleeves and Bolts of the Pylon-to-Wing Attachment Fittings at RIB4
Figure 613A/TASK 54-51-00-991-062-A

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page A611
Feb 01/10
 
CES 
 Subtask 54-51-00-410-060

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page A612
Nov 01/07
R  
CES 
 TASK 54-51-00-200-010

Detailed Inspection of Pylon-Spigot-Receptacle Upper Surface, including Fitting

Bore and Upper Spar Surrounding Surface

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545117-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 2.5 m (8 ft. 2 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page A613
Nov 01/07
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-21-000-001 Removal of the Pylon Lateral Access-Doors

54-51-21-400-001 Installation of the Pylon Lateral Access-Doors
54-51-41-000-001 Removal of the Spigot Ball Joint
54-51-41-400-001 Installation of the Spigot Ball Joint
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-00-991-009 Fig. 614

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-009-A Fig. 614A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-061

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

ALL  54-51-00

Page A614
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-51-00-010-060

B. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon

(b) At zone 420 for the right pylon.

(2) Remove the access panels:

(a) For the left pylon: 471AL, 472AR

(b) For the right pylon: 481AL, 482AR.

(3) Remove the pylon lateral access-doors (Ref. TASK 54-51-21-000-001):

(a) For the left pylon: 415BL, 415BR

(b) For the right pylon: 425BL, 425BR.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-00-010-060-A

B. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon

(b) At zone 420 for the right pylon.


EFF :

ALL  54-51-00

Page A615
Feb 01/10
 
CES 
R (2) Remove the access panels:

R (a) For the left pylon: 471BL, 471BR

R (b) For the right pylon: 481BL, 481BR.

R (3) Remove the pylon lateral access-doors (Ref. TASK 54-51-21-000-001):

R (a) For the left pylon: 415BL, 415BR

R (b) For the right pylon: 425BL, 425BR.

R **ON A/C ALL

Subtask 54-51-00-110-062

C. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-040-059

D. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).


EFF :

ALL  54-51-00

Page A616
Aug 01/09
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-040-059-A

D. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-51-00-020-062

E. Removal of the Spigot Ball Joint

(1) Remove the spigot ball joint (Ref. TASK 54-51-41-000-001).

4. Procedure
_________

Subtask 54-51-00-220-061

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 614/TASK 54-51-00-991-009)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 614A/TASK 54-51-00-991-009-A)

**ON A/C ALL

(1) Do a detailed inspection of the upper surface of the pylon spigot

receptacle. This inspection includes the fitting bore and the surface
around the upper spar.

(2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.


EFF :

ALL  54-51-00

Page A617
Feb 01/10
 
CES 
 Pylon Spigot - Receptacle Fitting
Figure 614/TASK 54-51-00-991-009

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-00

Page A618
Aug 01/09
 
CES 
 Pylon Spigot - Receptacle Fitting
Figure 614A/TASK 54-51-00-991-009-A

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page A619
Feb 01/10
 
CES 
 (b) Other damage (cracks, scratches, stress, marks, dents,
bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and related
corrective action.

Subtask 54-51-00-420-062

B. Installation of the Spigot Ball Joint

(1) Install the spigot ball joint (Ref. TASK 54-51-41-400-001).

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-440-059

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-059-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-51-00-410-061

B. Close Access

(1) Install the pylon lateral access-doors (Ref. TASK 54-51-21-400-001):

(a) For the left pylon: 415BL, 415BR

(b) For the right pylon: 425BL, 425BR.


EFF :

ALL  54-51-00

Page A620
Feb 01/10
 
CES 
 (2) Install the panels:

(a) For the left pylon: 471AL, 472AR

(b) For the right pylon: 481AL, 482AR.

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the access platform(s).

(5) Remove the warning notice(s).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-00-410-061-A

B. Close Access

(1) Install the pylon lateral access-doors (Ref. TASK 54-51-21-400-001):

(a) For the left pylon: 415BL, 415BR

(b) For the right pylon: 425BL, 425BR.

(2) Install the panels:

(a) For the left pylon: 471BL, 471BR

(b) For the right pylon: 481BL, 481BR.

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the access platform(s).

(5) Remove the warning notice(s).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page A621
Feb 01/10
511-526, 528-599, 
CES 
R **ON A/C ALL

TASK 54-51-00-200-011

Detailed Inspection of Pylon-to-Wing Attach-Fitting Lugs at RIB 10

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545120-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 2.50 m (8 ft. 2 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page A622
Aug 01/09
 
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-00-991-010 Fig. 615

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-010-A Fig. 615A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-062

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.


EFF :

ALL  54-51-00

Page A623
Feb 01/10
 
CES 
 (b) Put a warning notice to tell persons not to energize the FADEC.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-51-00-010-061

B. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon

(b) At zone 420 for the right pylon.

(2) Remove the access panels:

(a) For the left pylon: 471CL, 472BR, 475BL, 476BR

(b) For the right pylon: 481BL, 482CR, 485BL, 486BR.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-00-010-061-A

B. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon

(b) At zone 420 for the right pylon.

(2) Remove the access panels:

(a) For the left pylon: 471DL, 471CR, 475BL, 475BR

(b) For the right pylon: 481CL, 481DR, 485BL, 485BR.


EFF :

ALL  54-51-00

Page A624
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-51-00-040-060

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-040-060-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-51-00-110-063

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.


EFF :

ALL  54-51-00

Page A625
Feb 01/10
 
CES 
 4. Procedure
_________

Subtask 54-51-00-220-062

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 615/TASK 54-51-00-991-010)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 615A/TASK 54-51-00-991-010-A)

**ON A/C ALL

(1) Do a detailed inspection of the structure of the pylon-to-wing attach

fitting lugs at RIB10. This inspection includes the bush bearings.

(2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and related
corrective action.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-440-060

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).


EFF :

ALL  54-51-00

Page A626
Feb 01/10
 
CES 
 Pylon-to-Wing Attach Fitting Lugs at RIB10
Figure 615/TASK 54-51-00-991-010

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-00

Page A627
Aug 01/09
 
CES 
 Pylon-to-Wing Attach Fitting Lugs at RIB10
Figure 615A/TASK 54-51-00-991-010-A

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page A628
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-060-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-51-00-410-062

B. Close Access

(1) Install the panels:

(a) For the left pylon: 471CL, 472BR, 475BL, 476BR

(b) For the right pylon: 481BL, 482CR, 485BL, 486BR.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-00-410-062-A

B. Close Access

(1) Install the panels:

(a) For the left pylon: 471DL, 471CR, 475BL, 475BR

(b) For the right pylon: 481CL, 481DR, 485BL, 485BR.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page A629
Feb 01/10
511-526, 528-599, 
CES 
 (4) Remove the warning notice(s).

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-51-00

Page A630
Feb 01/10
 
CES 
R **ON A/C ALL

TASK 54-51-00-200-014

Detailed Inspection of Pylon-to-Wing Aft Attach-Fitting, Sleeves and Bolts

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545124-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 3 m (9 ft. 10 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page A631
Aug 01/09
 
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-17-000-002 Removal of the Pylon-to-Wing Aft Attach Fitting at

RIB10
54-51-17-400-002 Installation of the Pylon-to-Wing Aft Attach Fitting
at RIB10
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-00-991-012 Fig. 616

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-012-A Fig. 616A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-065

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.


EFF :

ALL  54-51-00

Page A632
Feb 01/10
 
CES 
 Subtask 54-51-00-010-062

B. Get Access

(1) Put an access platform in position at the zones 415 and 425.

Subtask 54-51-00-020-055

C. Removal of the Components

(1) Remove the shackles, the sleeves and the bolts of the aft attach
fittings (Ref. TASK 54-51-17-000-002).

Subtask 54-51-00-110-066

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection surface with CLEANING AGENTS (Material No. 11-
004) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
003), if necessary.

4. Procedure
_________

Subtask 54-51-00-220-064

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 616/TASK 54-51-00-991-012)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 616A/TASK 54-51-00-991-012-A)


EFF :

ALL  54-51-00

Page A633
Feb 01/10
 
CES 
 Sleeves of the Pylon-to-Wing Aft Attach-Fitting
Figure 616/TASK 54-51-00-991-012

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-00

Page A634
Aug 01/09
 
CES 
 Sleeves of the Pylon-to-Wing Aft Attach-Fitting
Figure 616A/TASK 54-51-00-991-012-A

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page A635
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Do a detailed inspection of the structure of the sleeves and the

bolts of the pylon-to-wing aft attach-fitting.

(2) Make sure that there is no:

(a) Corrosion damage:

If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types, inspection, removal and
corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and related
corrective action.

5. Close-up
________

Subtask 54-51-00-420-056

A. Installation of the Components

(1) Install the shackles, the sleeves and the bolts of the aft attach
fitting (Ref. TASK 54-51-17-400-002).

Subtask 54-51-00-410-065

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page A636
Aug 01/09
R  
CES 
 TASK 54-51-00-200-015

Detailed Inspection of Pylon, Lateral Panels, in the Areas of Fasteners

Securing the Supports of Access Doors, between RIB 5 and RIB 6, LH/RH

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545126-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 3 m (9 ft. 10 in.)
No specific 1 FLASHLIGHT

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page A637
Aug 01/09
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-013 Fig. 617

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-013-A Fig. 617A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-013-B Fig. 617B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-066

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

ALL  54-51-00

Page A638
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

Subtask 54-51-00-010-063

B. Get Access

(1) Put an access platform in position at zones 410 and 420.

(2) Use a FLASHLIGHT to do the inspection.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-040-063

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-040-063-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).


EFF :

ALL  54-51-00

Page A639
Feb 01/10
 
CES 
 **ON A/C ALL

Subtask 54-51-00-110-067

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection surface with CLEANING AGENTS (Material No. 11-
004) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
003), if necessary.

4. Procedure
_________

Subtask 54-51-00-220-065

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 617/TASK 54-51-00-991-013)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 617A/TASK 54-51-00-991-013-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 617B/TASK 54-51-00-991-013-B)


EFF :

ALL  54-51-00

Page A640
Feb 01/10
 
CES 
 Supports of the Access Doors between RIB5 and RIB6
Figure 617/TASK 54-51-00-991-013

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page A641
Aug 01/09
 
CES 
 Supports of the Access Doors between RIB5 and RIB6
Figure 617A/TASK 54-51-00-991-013-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page A642
Aug 01/09
 
CES 
 Supports of the Access Doors between RIB5 and RIB6
Figure 617B/TASK 54-51-00-991-013-B

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page A643
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Do a detailed inspection of the structure of the pylon lateral panels

in the areas of the fasteners that attach the supports of the access
doors. This inspection is applicable between RIB5 and RIB6, left and
right sides.

(2) Make sure that there is no:

(a) Corrosion damage:

If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types, inspection, removal and
corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
if you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and related
corrective action.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-440-063

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-063-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).


EFF :

ALL  54-51-00

Page A644
Feb 01/10
 
CES 
 **ON A/C ALL

Subtask 54-51-00-410-066

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page A645
Aug 01/09
R  
CES 
 TASK 54-51-00-200-016

Detailed Inspection of Pylon, Lateral Panels, at the Edge of Access Door

Cutouts, between RIB 5 and RIB 6, LH/RH

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545130-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific 1 ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
No specific 1 FLASHLIGHT

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page A646
Aug 01/09
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-21-000-001 Removal of the Pylon Lateral Access-Doors

54-51-21-400-001 Installation of the Pylon Lateral Access-Doors
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-014 Fig. 618

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-014-A Fig. 618A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-014-B Fig. 618B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-067

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.


EFF :

ALL  54-51-00

Page A647
Feb 01/10
 
CES 
 (2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

Subtask 54-51-00-010-073

B. Get Access

(1) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at zones

410 and 420.

(2) Remove the pylon lateral access-doors (Ref. TASK 54-51-21-000-001):

(a) For the left pylon: 415BL, 415BR

(b) For the right pylon: 425BL, 425BR.

(3) Use a FLASHLIGHT, if necessary.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-040-064-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-040-064

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).


EFF :

ALL  54-51-00

Page A648
Feb 01/10
 
CES 
 **ON A/C ALL

Subtask 54-51-00-110-068

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

4. Procedure
_________

Subtask 54-51-00-220-066

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 618/TASK 54-51-00-991-014)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 618A/TASK 54-51-00-991-014-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 618B/TASK 54-51-00-991-014-B)


EFF :

ALL  54-51-00

Page A649
Feb 01/10
 
CES 
 Aft Pylon Lateral Access-Doors
Figure 618/TASK 54-51-00-991-014

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page A650
Aug 01/09
 
CES 
 Aft Pylon Lateral Access-Doors
Figure 618A/TASK 54-51-00-991-014-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page A651
Aug 01/09
 
CES 
 Aft Access Doors
Figure 618B/TASK 54-51-00-991-014-B

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page A652
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Do a detailed inspection of the lateral panels of the pylon at the

edge of the access door cutouts. This inspection is applicable
between RIB5 and RIB6, left and right sides.

(2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and
corrective action.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-440-064-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-064

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).


EFF :

ALL  54-51-00

Page A653
Feb 01/10
 
CES 
 **ON A/C ALL

Subtask 54-51-00-410-067

B. Close Access

(1) Install the pylon lateral access-doors (Ref. TASK 54-51-21-400-001):

(a) For the left pylon: 415BL, 415BR.

(b) For the right pylon: 425BL, 425BR.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page A654
Aug 01/09
R  
CES 
 TASK 54-51-00-200-017

Detailed Inspection of Pylon, Lateral Panel, in Areas of Fasteners at Door

Cutout Corners, between RIB 2 and RIB 3, External Surface, LH/RH

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545131-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific 1 ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
No specific 1 FLASHLIGHT

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page A655
Aug 01/09
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-015 Fig. 619

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-015-A Fig. 619A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-015-B Fig. 619B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-068

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

ALL  54-51-00

Page A656
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

Subtask 54-51-00-010-064

B. Get Access

(1) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the

zones 410 and 420.

(2) Use a FLASHLIGHT, if necessary.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-040-065

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-040-065-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).


EFF :

ALL  54-51-00

Page A657
Feb 01/10
 
CES 
 **ON A/C ALL

Subtask 54-51-00-110-069

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

4. Procedure
_________

Subtask 54-51-00-220-067

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 619/TASK 54-51-00-991-015)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 619A/TASK 54-51-00-991-015-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 619B/TASK 54-51-00-991-015-B)


EFF :

ALL  54-51-00

Page A658
Feb 01/10
 
CES 
 Forward Access Door
Figure 619/TASK 54-51-00-991-015

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page A659
Aug 01/09
 
CES 
 Forward Access Door
Figure 619A/TASK 54-51-00-991-015-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page A660
Aug 01/09
 
CES 
 Forward Access Door
Figure 619B/TASK 54-51-00-991-015-B

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page A661
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Do a detailed inspection of the lateral panel of the pylon in the

areas of the fasteners at the access-door cutout corners. This
inspection is applicable to the external surface between RIB2 and
RIB3, left and right sides.

(2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and
corrective action.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-440-065

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-065-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).


EFF :

ALL  54-51-00

Page A662
Feb 01/10
 
CES 
 **ON A/C ALL

Subtask 54-51-00-410-068

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page A663
Aug 01/09
R  
CES 
 TASK 54-51-00-200-018

Detailed Inspection of Pylon, Lower Spar, in Areas of Fasteners at Junction

with Lateral Panel, between RIB 1 and RIB 4, LH/RH

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545133-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific 1 ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
No specific 1 FLASHLIGHT

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page A664
Aug 01/09
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-21-000-001 Removal of the Pylon Lateral Access-Doors

54-51-21-400-001 Installation of the Pylon Lateral Access-Doors
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-028 Fig. 620

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-028-A Fig. 620A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-028-B Fig. 620B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-069

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.


EFF :

ALL  54-51-00

Page A665
Feb 01/10
 
CES 
 (2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

Subtask 54-51-00-010-065

B. Get Access

(1) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at zones

410 and 420.

(2) Remove the pylon lateral access-doors (Ref. TASK 54-51-21-000-001):

(a) For the left pylon: 415AL, 415AR

(b) For the right pylon: 425AL, 425AR.

(3) Use a FLASHLIGHT, if necessary.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-040-070

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-040-070-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).


EFF :

ALL  54-51-00

Page A666
Feb 01/10
 
CES 
 **ON A/C ALL

Subtask 54-51-00-110-070

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

4. Procedure
_________

Subtask 54-51-00-220-068

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 620/TASK 54-51-00-991-028)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 620A/TASK 54-51-00-991-028-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 620B/TASK 54-51-00-991-028-B)


EFF :

ALL  54-51-00

Page A667
Feb 01/10
 
CES 
 Lateral Panels between RIB1 and RIB4
Figure 620/TASK 54-51-00-991-028- 12 (SHEET 1)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page A668
Aug 01/09
 
CES 
 Lateral Panels between RIB1 and RIB4
Figure 620/TASK 54-51-00-991-028- 22 (SHEET 2)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page A669
Aug 01/09
 
CES 
 Lateral Panels between RIB1 and RIB4
Figure 620A/TASK 54-51-00-991-028-A12 (SHEET 1)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page A670
Aug 01/09
 
CES 
 Lateral Panels between RIB1 and RIB4
Figure 620A/TASK 54-51-00-991-028-A22 (SHEET 2)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page A671
Aug 01/09
 
CES 
 Lateral Panels between RIB1 and RIB4
Figure 620B/TASK 54-51-00-991-028-B12 (SHEET 1)

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page A672
Feb 01/10
 
CES 
 Lateral Panels between RIB1 and RIB4
Figure 620B/TASK 54-51-00-991-028-B22 (SHEET 2)

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page A673
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Do a detailed inspection of the lower spar of the pylon between RIB1
and RIB4. This inspection is applicable to the areas of the fasteners
at the junction with the lateral panel, left and right sides.

(2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks dents, bumps,...):

- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and
corrective action.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-440-070

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-070-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).


EFF :

ALL  54-51-00

Page A674
Feb 01/10
 
CES 
 **ON A/C ALL

Subtask 54-51-00-410-069

B. Close Access

(1) Install the pylon lateral access-doors (Ref. TASK 54-51-21-400-001):

(a) For the left pylon: 415AL, 415AR

(b) For the right pylon: 425AL, 425AR.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page A675
Aug 01/09
R  
CES 
 TASK 54-51-00-200-019

Detailed Inspection of Pylon, Upper Spar, in Areas of Fasteners at Junction

with Lateral Panel, between RIB 4 and RIB 10, LH/RH

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545134-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 3 m (9 ft. 10 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page A676
Aug 01/09
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-00-991-032 Fig. 621

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-032-A Fig. 621A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-070

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.


EFF :

ALL  54-51-00

Page A677
Feb 01/10
 
CES 
 (b) Put a warning notice to tell persons not to energize the FADEC.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-51-00-010-066

B. Get Access

(1) Put an access platform in position at zone 415 (425).

(2) Remove the access panels:

(a) For the left pylon: 471AL, 471BL, 471CL, 472AR, 472BR

(b) For the right pylon: 481AL, 481BL, 482AR, 482BR, 482CR.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-00-010-066-A

B. Get Access

(1) Put an access platform in position at zone 415 (425).

(2) Remove the access panels:

(a) For the left pylon: 471BL, 471CL, 471DL, 471BR, 471CR

(b) For the right pylon: 481BL, 481CL, 481BR, 481CR, 481DR.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-040-071

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).


EFF :

ALL  54-51-00

Page A678
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-040-071-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-51-00-110-071

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

4. Procedure
_________

Subtask 54-51-00-220-069

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 621/TASK 54-51-00-991-032)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 621A/TASK 54-51-00-991-032-A)


EFF :

ALL  54-51-00

Page A679
Feb 01/10
 
CES 
 Junction Area between the Upper Spar and the Lateral Panel
Figure 621/TASK 54-51-00-991-032- 12 (SHEET 1)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-00

Page A680
Aug 01/09
 
CES 
 Junction Area between the Upper Spar and the Lateral Panel
Figure 621/TASK 54-51-00-991-032- 22 (SHEET 2)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-00

Page A681
Aug 01/09
 
CES 
 Junction Area between the Upper spar and the Lateral Panel
Figure 621A/TASK 54-51-00-991-032-A12 (SHEET 1)

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page A682
Feb 01/10
 
CES 
 Junction Area between the Upper spar and the Lateral Panel
Figure 621A/TASK 54-51-00-991-032-A22 (SHEET 2)

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page A683
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Do a detailed inspection of the upper spar of the pylon between RIB4
and RIB10. This inspection is applicable to the areas of the
fasteners at the junction with the lateral panel, left and right
sides.

(2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and
corrective action.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-440-071

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-071-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).


EFF :

ALL  54-51-00

Page A684
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,

Subtask 54-51-00-410-070

B. Close Access

(1) Install the access panels:

(a) For the left pylon: 471AL, 471BL, 471CL, 472AR, 472BR

(b) For the right pylon: 481AL, 481BL, 482AR, 482BR, 482CR.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-00-410-070-A

B. Close Access

(1) Install the access panels:

(a) For the left pylon: 471BL, 471CL, 471DL, 471BR, 471CR

(b) For the right pylon: 481BL, 481CL, 481BR, 481CR, 481DR.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page A685
Feb 01/10
511-526, 528-599, 
CES 
R **ON A/C ALL

TASK 54-51-00-200-021

Detailed Inspection of Pylon, Upper Spars, Upper Surface, from Forward of RIB1
to RIB10

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545156-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 3 m (9 ft. 10 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page A686
Aug 01/09
 
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

36-11-42-000-001 Removal of the Bleed-Air Precooler Exchanger

(7150HM1, 7150HM2)
36-11-42-400-001 Installation of the Bleed-Air Precooler Exchanger
(7150HM1, 7150HM2)
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-036 Fig. 622

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-036-A Fig. 622A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-036-B Fig. 622B


EFF :

ALL  54-51-00

Page A687
Feb 01/10
 
CES 
 **ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-071

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-51-00-010-067

B. Get Access

(1) Put an access platform in position at the zone 415 (425).

(2) Remove the access panels:

(a) For the left pylon: 413CL, 413DL, 413EL, 414CR, 414FR, 471AL,
471BL, 471CL, 472AR, 472BR

(b) For the right pylon: 423CL, 423DL, 423FL, 424CR, 424ER, 481AL,
481BL, 482AR, 482BR, 482CR.


EFF :

ALL  54-51-00

Page A688
Aug 01/09
R  
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

Subtask 54-51-00-010-067-A

B. Get Access

(1) Put an access platform in position at the zone 415 (425).

(2) Remove the access panels:

(a) For the left pylon: 413CL, 413CR, 413DT, 471AL, 471AR, 471BL,
471BR, 471CL, 471CR, 471DL

(b) For the right pylon: 423CL, 423CR, 423DT, 481AL, 481AR, 481BL,
481BR, 481CL, 481CR, 481DR

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-010-067-B

B. Get Access

(1) Put an access platform in position at the zone 415 (425).

(2) Remove the access panels:

(a) For the left pylon: 413CL, 413CR, 413DT, 471AL, 471AR, 471BL,
471BR, 471CL, 471CR, 471DL

(b) For the right pylon: 423CL, 423CR, 423DT, 481AL, 481AR, 481BL,
481BR, 481CL, 481CR, 481DR

**ON A/C ALL

Subtask 54-51-00-020-058

C. Removal of the Component

(1) Remove the precooler (Ref. TASK 36-11-42-000-001).


EFF :

ALL  54-51-00

Page A689
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-51-00-040-066

D. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-040-066-A

D. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-51-00-110-072

E. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.


EFF :

ALL  54-51-00

Page A690
Feb 01/10
 
CES 
 4. Procedure
_________

Subtask 54-51-00-220-070

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 622/TASK 54-51-00-991-036)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 622A/TASK 54-51-00-991-036-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 622B/TASK 54-51-00-991-036-B)

**ON A/C ALL

(1) Do a detailed inspection of the upper surface of the upper spars of

the pylon, from forward of RIB1 to RIB10.

(2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- if you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and
corrective action.


EFF :

ALL  54-51-00

Page A691
Feb 01/10
 
CES 
 Upper Surface from Forward of RIB1 to RIB10
Figure 622/TASK 54-51-00-991-036

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page A692
Aug 01/09
 
CES 
 Upper Surface from Forward of RIB1 to RIB10
Figure 622A/TASK 54-51-00-991-036-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page A693
Aug 01/09
 
CES 
 Upper Surface from Forward of RIB1 to RIB10
Figure 622B/TASK 54-51-00-991-036-B

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page A694
Feb 01/10
 
CES 
 5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-440-066

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-066-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C ALL

Subtask 54-51-00-420-059

B. Installation of the Component

(1) Install the precooler (Ref. TASK 36-11-42-400-001).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-51-00-410-071

C. Close Access

(1) Install the access panels:

(a) For the left pylon: 413CL, 413DL, 413EL, 414CR, 414FR, 471AL,
471BL, 471CL, 472AR, 472BR

(b) For the right pylon: 423CL, 423DL, 423FL, 424CR, 424ER, 481AL,
481BL, 482AR, 482BR, 482CR.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.


EFF :

ALL  54-51-00

Page A695
Feb 01/10
 
CES 
 (3) Remove the access platform(s).

(4) Remove the warning notice(s).

**ON A/C 234-235, 239-249, 251-299, 307-399,

Subtask 54-51-00-410-071-A

C. Close Access

(1) Install the access panels:

(a) For the left pylon: 413CL, 413CR, 413DT, 471AL, 471AR, 471BL,
471BR, 471CL, 471CR, 471DL

(b) For the right pylon: 423CL, 423CR, 423DT, 481AL, 481AR, 481BL,
481BR, 481CL, 481CR, 481DR

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-410-071-B

C. Close Access

(1) Install the access panels:

(a) For the left pylon: 413CL, 413CR, 413DT, 471AL, 471AR, 471BL,
471BR, 471CL, 471CR, 471DL

(b) For the right pylon: 423CL, 423CR, 423DT, 481AL, 481AR, 481BL,
481BR, 481CL, 481CR, 481DR

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page A696
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

TASK 54-51-00-200-022

Detailed Inspection of Pylon, Upper Spar, Lower Surface, Forward of RIB1

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545161-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 3 m (9 ft. 10 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page A697
Aug 01/09
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

71-13-00-010-010 Opening of the Fan Cowls 437AL(447AL),438AR(448AR)

71-13-00-010-040 Opening of the Fan Cowl Doors
71-13-00-410-040 Closing of the Fan Cowl Doors
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
78-32-00-010-010 Opening of the Thrust Reverser Halves
78-32-00-410-010 Closing of the Thrust Reverser Halves
78-36-00-010-040 Opening of the Thrust Reverser Doors
78-36-00-410-040 Closing of the Thrust Reverser Doors
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-037 Fig. 623

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-037-A Fig. 623A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-037-B Fig. 623B

FOR FIN 1000EM2
71-13-00-410-010 Closing of the Fan Cowls 437AL(447AL),438AR(448AR)


EFF :

ALL  54-51-00

Page A698
Feb 01/10
 
CES 
 **ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-072

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-010-068

B. Get Access

(1) Open the fan cowl doors (Ref. TASK 71-13-00-010-040):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(2) Open the thrust reverser doors (Ref. TASK 78-36-00-010-040):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Put an access platform in position at the zone 415 (425).


EFF :

ALL  54-51-00

Page A699
Aug 01/09
R  
CES 
 Subtask 54-51-00-040-067

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-010-068-A

B. Get Access

(1) Open the fan cowl doors (Ref. TASK 71-13-00-010-010):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(2) Open the thrust reverser doors (Ref. TASK 78-32-00-010-010):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Put an access platform in position at the zone 415 (425).

Subtask 54-51-00-040-067-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page B600
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

Subtask 54-51-00-110-073

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003),if
necessary.

4. Procedure
_________

Subtask 54-51-00-220-071

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 623/TASK 54-51-00-991-037)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 623A/TASK 54-51-00-991-037-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 623B/TASK 54-51-00-991-037-B)

**ON A/C ALL

(1) Do a detailed inspection of the lower surface of the upper spar of

the pylon, forward of RIB1.


EFF :

ALL  54-51-00

Page B601
Feb 01/10
 
CES 
 Lower Surface of the Upper spar
Figure 623/TASK 54-51-00-991-037

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page B602
Aug 01/09
 
CES 
 Lower Surface of the Upper spar
Figure 623A/TASK 54-51-00-991-037-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page B603
Aug 01/09
 
CES 
 Lower Surface of the Upper spar
Figure 623B/TASK 54-51-00-991-037-B

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page B604
Feb 01/10
 
CES 
 (2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and
corrective action.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-440-067

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

Subtask 54-51-00-410-072

B. Close Access

(1) Close the thrust reverser doors (Ref. TASK 78-36-00-410-040):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(2) Close the fan cowl doors (Ref. TASK 71-13-00-410-040):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the access platform(s).

(5) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page B605
Aug 01/09
R  
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-067-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

Subtask 54-51-00-410-072-A

B. Close Access

(1) Close the thrust reverser doors (Ref. TASK 78-32-00-410-010):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(2) Close the fan cowl doors (Ref. TASK 71-13-00-410-010):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the access platform(s).

(5) Remove the warning notice(s).

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page B606
Feb 01/10
 
CES 
 **ON A/C ALL

TASK 54-51-00-200-023

Detailed Inspection of Pylon, Upper Spar, Lower Surface, between RIB 2 and RIB
3, RIB 4 and RIB 8

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545162-01

NOTE : You must do this task at the same time as MPD Task 545162-02.
____

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 3 m (9 ft. 10 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page B607
Aug 01/09
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-21-000-001 Removal of the Pylon Lateral Access-Doors

54-51-21-400-001 Installation of the Pylon Lateral Access-Doors
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-038 Fig. 624

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-038-A Fig. 624A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-038-B Fig. 624B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-073

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.


EFF :

ALL  54-51-00

Page B608
Feb 01/10
 
CES 
 (2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

Subtask 54-51-00-010-074

B. Get Access

(1) Put an access platform in position at zone 415 (425).

(2) Remove the pylon lateral access-doors (Ref. TASK 54-51-21-000-001):

(a) For the left pylon: 415AL, 415AR, 415BL, 415BR

(b) For the right pylon: 425AL, 425AR, 425BL, 425BR.

Subtask 54-51-00-110-074

C. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

R

EFF :

ALL  54-51-00

Page B609
Aug 01/09
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-51-00-040-068

D. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-040-068-A

D. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

4. Procedure
_________

Subtask 54-51-00-220-072

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 624/TASK 54-51-00-991-038)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 624A/TASK 54-51-00-991-038-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 624B/TASK 54-51-00-991-038-B)


EFF :

ALL  54-51-00

Page B610
Feb 01/10
 
CES 
 Lower Surface from RIB2 to RIB3 and RIB4 to RIB8
Figure 624/TASK 54-51-00-991-038

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page B611
Aug 01/09
 
CES 
 Lower Surface from RIB2 to RIB3 and RIB4 to RIB8
Figure 624A/TASK 54-51-00-991-038-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page B612
Aug 01/09
 
CES 
 Lower Surface from RIB2 to RIB3 and RIB4 to RIB8
Figure 624B/TASK 54-51-00-991-038-B

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page B613
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Do a detailed inspection of the lower surface of the upper spar of

the pylon. This inspection is applicable from RIB2 to RIB3 and RIB4
to RIB8.

(2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and
corrective action.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-440-068

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-068-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).


EFF :

ALL  54-51-00

Page B614
Feb 01/10
 
CES 
 **ON A/C ALL

Subtask 54-51-00-410-073

B. Close Access

(1) Install the pylon lateral access-doors (Ref. TASK 54-51-21-400-001):

(a) For the left pylon: 415AL, 415AR, 415BL, 415BR

(b) For the right pylon: 425AL, 425AR, 425BL, 425BR.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page B615
Aug 01/09
R  
CES 
 TASK 54-51-00-200-024

Special Detailed Inspection of Pylon, Upper Spar, Lower Surface, between RIB1
and RIB2, RIB3 and RIB4, RIB8 and RIB10

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545162-02

NOTE : You must do this task at the same time as MPD task 545162-01.
____

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page B616
Aug 01/09
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-21-000-001 Removal of the Pylon Lateral Access-Doors

54-51-21-400-001 Installation of the Pylon Lateral Access-Doors
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
NTM 545162
SRM 511100,P.Block 001 (for corrective action)
SRM 51110000 (for corrective action)
SRM 512200,P.Block 001 (for corrective action)
SRM 51220000 (for corrective action)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-061 Fig. 625

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-061-A Fig. 625A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-061-B Fig. 625B


EFF :

ALL  54-51-00

Page B617
Feb 01/10
 
CES 
 **ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-074

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

Subtask 54-51-00-010-075

B. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon

(b) At zone 420 for the right pylon.

(2) Remove the pylon lateral access-doors (Ref. TASK 54-51-21-000-001):

(a) For the left pylon: 415AL, 415AR, 415BL, 415BR

(b) For the right pylon: 425AL, 425AR, 425BL, 425BR.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-040-069

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R

EFF :

ALL  54-51-00

Page B618
Aug 01/09
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-040-069-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-51-00-110-075

D. Preparation of the Inspection Area

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 625/TASK 54-51-00-991-061)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 625A/TASK 54-51-00-991-061-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 625B/TASK 54-51-00-991-061-B)

**ON A/C ALL

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.


EFF :

ALL  54-51-00

Page B619
Feb 01/10
 
CES 
 Pylon Upper Spar, Lower Surface Between RIB1 and RIB2, RIB3 and RIB4, RIB8 and
RIB10 - Inspection Areas
Figure 625/TASK 54-51-00-991-061


R EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,


54-51-00 Page B620
Aug 01/09
 
CES 
 Pylon Upper Spar, Lower Surface Between RIB1 and RIB2, RIB3 and RIB4, RIB8 and
RIB10 - Inspection Areas
Figure 625A/TASK 54-51-00-991-061-A


R EFF :

234-235, 239-249, 251-299, 307-399, 

54-51-00 Page B621
Aug 01/09
 
CES 
 Pylon Upper Spar, Lower Surface Between RIB1 and RIB2, RIB3 and RIB4, RIB8 and
RIB10 - Inspection Areas
Figure 625B/TASK 54-51-00-991-061-B


R EFF :

501-509, 511-526, 528-599, 

54-51-00 Page B622
Feb 01/10
 
CES 
 (1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and MISCELLANEOUS (Material No. 19-003), if necessary.

(2) Make sure that the surface of the inspection area is clean and
smooth.

(3) Do a check of the inspection area for damage or discontinuities.

(4) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. SRM 512200,P.Block 001) for types of corrosion,
inspection, removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. SRM 511100,P.Block 001) for damage classification
and corrective action.

4. Procedure
_________

Subtask 54-51-00-250-053

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 625/TASK 54-51-00-991-061)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 625A/TASK 54-51-00-991-061-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 625B/TASK 54-51-00-991-061-B)


EFF :

ALL  54-51-00

Page B623
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Do a special detailed inspection of the lower surface of the upper

spar of the pylon between RIB1 and RIB2, RIB3 and RIB4, RIB8 and
RIB10. Refer to the Non-destructive Testing Manual (Ref. NTM 545162).

(2) Make a report of damage after NDT inspection:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. SRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. SRM 51110000) for damage classification and
corrective action.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-440-069

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-069-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).


EFF :

ALL  54-51-00

Page B624
Feb 01/10
 
CES 
 **ON A/C ALL

Subtask 54-51-00-410-074

B. Close Access

(1) Install the pylon lateral access-doors (Ref. TASK 54-51-21-400-001):

(a) For the left pylon: 415AL, 415AR, 415BL, 415BR

(b) For the right pylon: 425AL, 425AR, 425BL, 425BR.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page B625
Aug 01/09
R  
CES 
 TASK 54-51-00-200-025

Detailed Inspection of Pylon, Pyramid Mating Face with the Engine Forward Mount
Fitting

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545170-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 3 m (9 ft. 10 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page B626
Aug 01/09
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

71-00-00-000-042 Removal of the Power Plant

71-00-00-400-042 Installation of the Power Plant
71-00-20-000-040 Removal of the Power Plant
71-00-20-400-040 Installation of the Power Plant
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-039 Fig. 626

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-039-A Fig. 626A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-039-B Fig. 626B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-075

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

ALL  54-51-00

Page B627
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

Subtask 54-51-00-010-069

B. Get Access

(1) Put an access platform in position at the zone 415 (425).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-020-059

C. Removal of the Component

(1) Remove the engine (Ref. TASK 71-00-00-000-042).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-020-059-A

C. Removal of the Component

(1) Remove the engine (Ref. TASK 71-00-20-000-040).

**ON A/C ALL

Subtask 54-51-00-110-076

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.


EFF :

ALL  54-51-00

Page B628
Feb 01/10
 
CES 
 (1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

4. Procedure
_________

Subtask 54-51-00-220-073

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 626/TASK 54-51-00-991-039)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 626A/TASK 54-51-00-991-039-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 626B/TASK 54-51-00-991-039-B)

**ON A/C ALL

(1) Do a detailed inspection of the structure of the mating face of the

pylon pyramid with the engine forward mount-fitting.

(2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and
corrective action.


EFF :

ALL  54-51-00

Page B629
Feb 01/10
 
CES 
 Mating Face of the Pylon Pyramid
Figure 626/TASK 54-51-00-991-039

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page B630
Aug 01/09
 
CES 
 Mating Face of the Pylon Pyramid
Figure 626A/TASK 54-51-00-991-039-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page B631
Aug 01/09
 
CES 
 Mating Face of the Pylon Pyramid
Figure 626B/TASK 54-51-00-991-039-B

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page B632
Feb 01/10
 
CES 
 5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-420-060

A. Installation of the Component

(1) Install the engine (Ref. TASK 71-00-00-400-042).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-420-060-A

A. Installation of the Component

(1) Install the engine (Ref. TASK 71-00-20-400-040).

**ON A/C ALL

Subtask 54-51-00-410-075

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page B633
Feb 01/10
 
CES 
 TASK 54-51-00-200-026

Detailed Inspection of Pylon, Engine Aft Attachment Beam Mating Face with the
Engine Aft Mount Fitting

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Refer to the MPD TASK: 545171-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 3 m (9 ft. 10 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-00

Page B634
Aug 01/09
R  
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

71-00-00-000-042 Removal of the Power Plant

71-00-00-400-042 Installation of the Power Plant
71-00-20-000-040 Removal of the Power Plant
71-00-20-400-040 Installation of the Power Plant
ASRM 51110000
ASRM 51220000

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-00-991-040 Fig. 627

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-00-991-040-A Fig. 627A

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-040-B Fig. 627B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-076

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

ALL  54-51-00

Page B635
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

Subtask 54-51-00-010-070

B. Get Access

(1) Put an access platform in position at the zone 415 (425).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-020-060

C. Removal of the Component

(1) Remove the engine (Ref. TASK 71-00-00-000-042).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-020-060-A

C. Removal of the Component

(1) Remove the engine (Ref. TASK 71-00-20-000-040).

**ON A/C ALL

Subtask 54-51-00-110-077

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.


EFF :

ALL  54-51-00

Page B636
Feb 01/10
 
CES 
 (1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

4. Procedure
_________

Subtask 54-51-00-220-074

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 627/TASK 54-51-00-991-040)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 627A/TASK 54-51-00-991-040-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 627B/TASK 54-51-00-991-040-B)

**ON A/C ALL

(1) Do a detailed inspection of the mating face of the engine aft

attachment-beam of the pylon with the engine aft mount-fitting.

(2) Make sure that there is no:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. ASRM 51110000) for damage classification and
corrective action.


EFF :

ALL  54-51-00

Page B637
Feb 01/10
 
CES 
 Mating Face of the Engine Aft Attachment-Beam
Figure 627/TASK 54-51-00-991-040

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-00

Page B638
Aug 01/09
 
CES 
 Mating Face of the Engine Aft Attachment-Beam
Figure 627A/TASK 54-51-00-991-040-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-00

Page B639
Aug 01/09
 
CES 
 Mating Face of the Engine Aft Attachment-Beam
Figure 627B/TASK 54-51-00-991-040-B

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page B640
Feb 01/10
 
CES 
 5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-420-061

A. Installation of the Component

(1) Install the engine (Ref. TASK 71-00-00-400-042).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-420-061-A

A. Installation of the Component

(1) Install the engine (Ref. TASK 71-00-20-400-040).

**ON A/C ALL

Subtask 54-51-00-410-076

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page B641
Feb 01/10
 
CES 
 TASK 54-51-00-220-001

Special Detailed Inspection of Pylon-to-Wing Aft Attachment-Shackles at RIB 10

1. __________________
Reason for the Job

Refer to the MPD TASK: 545123-01

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 2.50 m (8 ft. 2 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)

C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
R ASRM 51110000
R ASRM 51220000


EFF :

ALL  54-51-00

Page B642
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

NTM 545123

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-00-991-063 Fig. 628

R **ON A/C 501-509, 511-526, 528-599,

54-51-00-991-063-A Fig. 628A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-00-941-077

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.


EFF :

ALL  54-51-00

Page B643
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,

Subtask 54-51-00-010-076

B. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon

(b) At zone 420 for the right pylon.

(2) Remove the access panels:

(a) For the left pylon: 471CL, 472BR, 475AL, 475BL, 476AR, 476BR

(b) For the right pylon: 481BL, 482CR, 485AL, 485BL, 486AR, 486BR.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-00-010-076-A

B. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon

(b) At zone 420 for the right pylon.

(2) Remove the access panels:

(a) For the left pylon: 471DL, 471CR, 475AL, 475BL, 475AR, 475BR

(b) For the right pylon: 481CL, 481DR, 485AL, 485BL, 485AR, 485BR.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-040-072

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page B644
Feb 01/10
511-526, 528-599, 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-040-072-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-51-00-110-078

D. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the inspection surface with CLEANING AGENTS (Material No. 11-
004) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
003), if necessary.

4. Procedure
_________

Subtask 54-51-00-220-075

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 628/TASK 54-51-00-991-063)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 628A/TASK 54-51-00-991-063-A)


EFF :

ALL  54-51-00

Page B645
Feb 01/10
 
CES 
 Pylon-to-Wing Aft Attachment-Shackles at RIB10
Figure 628/TASK 54-51-00-991-063

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-00

Page B646
Aug 01/09
 
CES 
 Pylon-to-Wing Aft Attachment-Shackles at RIB10
Figure 628A/TASK 54-51-00-991-063-A

R

EFF :

501-509, 511-526, 528-599,  54-51-00

Page B647
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Do a special detailed inspection of the pylon-to-wing aft

attachment-shackles at RIB10. Refer to the Non-destructive Testing
Manual (Ref. NTM 545123).

(2) Make a report of the damage after the NDT inspection:

(a) Corrosion damage:

- If you find corrosion damage, refer to the Structural Repair
R Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
removal and corrosion protection.

(b) Other damage (cracks, scratches, stress, marks, dents,

bumps,...):
- If you find this type of damage, refer to the Structural Repair
R Manual (Ref. ASRM 51110000) for damage classification and
related corrective action.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-00-440-072

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-00-440-072-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


EFF :

ALL  54-51-00

Page B648
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,

Subtask 54-51-00-410-077

B. Close Access

(1) Install the panels:

(a) For the left pylon: 471CL, 472BR, 475AL, 475BL, 476AR, 476BR

(b) For the right pylon: 481BL, 482CR, 485AL, 485BL, 486AR, 486BR.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-00-410-077-A

B. Close Access

(1) Install the panels:

(a) For the left pylon: 471DL, 471CR, 475AL, 475BL, 475AR, 475BR

(b) For the right pylon: 481CL, 481DR, 485AL, 485BL, 485AR, 485BR.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-00

Page B649
Feb 01/10
511-526, 528-599, 
CES 
 PYLON-TO-WING ATTACH FITTINGS - REMOVAL/INSTALLATION
____________________________________________________

TASK 54-51-17-000-001

Removal of the Pylon-to-Wing Forward Attach Fitting at RIB4

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

WARNING : MAKE SURE THAT YOU HAVE THE CORRECT FIRE FIGHTING EQUIPMENT
_______
AVAILABLE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific blanking caps

No specific warning notice
No specific access platform 1.5 m (4 ft. 11 in.)
No specific dynamometric cell 400 kg (881.8488 lb)
R 98D07203015000 1 JACK ADAPTOR - PYLON
98D54003005000 1 PYLON SHAFT EXTRACTOR RIB4-RIB10
98D54403000000 1 DUMMY SHACKLES-PYLON TO WING YOKES
98D54403001000 1 DUMMY SLEEVES-PYLON TO WING YOKES
98D54503000000 1 PYLON REMOVAL-WRENCH
98D54503001000 1 WRENCH,HOOK-ADAPTER


EFF :

ALL  54-51-17

Page 401
Nov 01/09
 
CES 
 B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

05-57-00-200-001 Aircraft Stability

07-11-00-581-001 Lifting for Aircraft Maintenance Operations
28-00-00-910-001 Fuel Safety Procedures
71-00-00-000-042 Removal of the Power Plant
71-00-20-000-040 Removal of the Power Plant
71-13-11-000-010 Removal of the Left Fan Cowl 437AL(447AL).
71-13-11-000-041 Removal of the Fan Cowl Doors
71-13-16-000-010 Removal of the Right Fan Cowl (438AR, 448AR)
78-32-11-000-002 Removal of the Left or Right Half Door of Thrust
Reverser

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-17-991-001 Fig. 401

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-001-A Fig. 401A

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-17-991-012 Fig. 402

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-012-A Fig. 402A

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-17-991-003 Fig. 403

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-17-991-003-C Fig. 403A


EFF :

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Page 402
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-003-B Fig. 403B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-17-991-005 Fig. 404

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-005-A Fig. 404A

FOR FIN 1000EM1
78-32-01-000-010 Removal of the Left Thrust Reverser Half - Eng No. 1
(451AL)
78-32-03-000-010 Removal of the Right Thrust Reverser Half - Eng No. 1
(452AR)
FOR FIN 1000EM2
78-32-02-000-010 Removal of the Left Thrust Reverser Half (461AL) -
Eng No. 2
78-32-04-000-010 Removal of the Right Thrust Reverser Half (462AR) -
Eng. No. 2

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-17-860-050

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

ALL  54-51-17

Page 403
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

(4) Obey the fuel safety procedures (Ref. TASK 28-00-00-910-001) when you
do work on the fuel system.

Subtask 54-51-17-869-050

B. Aircraft Stability

(1) Let the aircraft become stable (Ref. TASK 05-57-00-200-001).

Subtask 54-51-17-581-050

C. Aircraft Lifting

(1) Lift the aircraft (Ref. TASK 07-11-00-581-001).

NOTE : It is not necessary to lift the wheels of the aircraft off the
____
ground. Lift the aircraft sufficiently to prevent an effort
caused by the reaction of the shock absorber.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-17-020-054

D. Removal of Components

(1) Remove the fan cowl doors (Ref. TASK 71-13-11-000-041).

- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR

(2) Remove the thrust reverser cowl doors (Ref. TASK 78-32-11-000-002).
- FOR 1000EM1
451AL, 452AR
- FOR 1000EM2
461AL, 462AR

(3) Remove the engine (Ref. TASK 71-00-00-000-042).


EFF :

ALL  54-51-17

Page 404
Aug 01/09
R  
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-17-020-054-A

D. Removal of Components

(1) Remove the fan cowl doors (Ref. TASK 71-13-11-000-010), (Ref. TASK
71-13-16-000-010).
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR

(2) Remove the thrust reverser cowl doors.

- FOR 1000EM1
451AL, 461AL
(Ref. TASK 78-32-01-000-010), (Ref. TASK 78-32-03-000-010).
- FOR 1000EM2
452AR, 462AR
(Ref. TASK 78-32-02-000-010), (Ref. TASK 78-32-04-000-010).

(3) Remove the engine (Ref. TASK 71-00-20-000-040).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-51-17-010-050

E. Removal of the Panels

(1) Put the access platform in position.

(a) For the left pylon at the zone 470.

(b) For the right pylon at the zone 480.

(2) Remove the access panels:

(a) For the left pylon: 471AL, 472AR, 414FR 521BT, 521HB.

(b) For the right pylon: 481AL, 482AR, 423FL 621BT, 621HB.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499, 501-509,
 54-51-17

Page 405
Feb 01/10
511-526, 528-599, 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-17-010-050-A

E. Removal of the Panels

(1) Put the access platform in position.

(a) For the left pylon at the zone 470.

(b) For the right pylon at the zone 480.

(2) Remove the access panels:

(a) For the left pylon: 471AL, 471BL, 471AR, 471BR 521BT, 521HB.

(b) For the right pylon: 481AL, 481BL, 481AR, 481BR 621BT, 621HB.

**ON A/C ALL

Subtask 54-51-17-020-055

F. Removal of the Temperature Sensor and the Rods

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 401/TASK 54-51-17-991-001)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401A/TASK 54-51-17-991-001-A)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 402/TASK 54-51-17-991-012)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 402A/TASK 54-51-17-991-012-A)


EFF :

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Page 406
Feb 01/10
 
CES 
 Temperature Sensor and the Rods
Figure 401/TASK 54-51-17-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-17

Page 407
Nov 01/08
 
CES 
 Temperature Sensor and the Rods
Figure 401A/TASK 54-51-17-991-001-A

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 408
Feb 01/10
 
CES 
 Removal of the Temperature Sensor and the Rods
Figure 402/TASK 54-51-17-991-012

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-17

Page 409
Nov 01/08
 
CES 
 Removal of the Temperature Sensor and the Rods
Figure 402A/TASK 54-51-17-991-012-A

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 410
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Disconnect the temperature sensor (6) :

- for the left pylon : 6HA1
- for the right pylon : 6HA2

R (2) Put blanking caps on the disconnected electrical connector(s).

(3) Remove the cotter pins (1) and discard them.

(4) Remove the nuts (2), the washers (3), the bolts (4) and the rods (5).

Subtask 54-51-17-020-056

G. Disconnection of the Fuel/Defuel System at RIB09.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 403/TASK 54-51-17-991-003)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 403A/TASK 54-51-17-991-003-C)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 403B/TASK 54-51-17-991-003-B)

**ON A/C ALL

(1) Remove the nut (6), the bolts (7) and the ring retainer (5).

(2) Remove the nuts (10), the bolts (9) and disconnect the bonding braids
(1).

(3) Loosen the clamp (16).

(4) Remove the O-rings (15) and discard it.

(5) Remove the lockwire from the connector (12) discard it and loosen the
connector (12).


EFF :

ALL  54-51-17

Page 411
Feb 01/10
 
CES 
 Fuel Junction in the Pylon
Figure 403/TASK 54-51-17-991-003

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 412
Aug 01/09
 
CES 
R Fuel Junction in the Pylon
R Figure 403A/TASK 54-51-17-991-003-C

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 413
Aug 01/09
 
CES 
 Fuel Junction in the Pylon
Figure 403B/TASK 54-51-17-991-003-B

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 414
Feb 01/10
 
CES 
 (6) Remove the ring-retainer (3), (4).

(7) Remove the nut (2), (13).

(8) Remove the O-ring (11), (14).

(9) Remove the clamp (16) from the sleeve (8).

4. Procedure
_________

Subtask 54-51-17-481-050

A. Installation of a Dynamometric Cell and Jack

(1) Install the ADAPTOR-DYNAMOMETRIC AT RIB 1 (98A54403024001) on the

JACK ADAPTOR - PYLON (98D07203015000).

(2) Put the jack in position under the attach fitting at RIB1.
Install a dynamometric cell on the jack and apply an upper force of
300 +100 -100 kg (661.3866 +220.4622 -220.4622 lb).

Subtask 54-51-17-020-057

B. Removal of the Pylon-to-Wing Forward Attach Fitting.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 404/TASK 54-51-17-991-005)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 404A/TASK 54-51-17-991-005-A)

**ON A/C ALL

NOTE : If the time that is necessary to finish this task is more than one
____
hour, you must install the DUMMY SHACKLES-PYLON TO WING YOKES
(98D54403000000) and the DUMMY SLEEVES-PYLON TO WING YOKES
(98D54403001000).

(1) Remove the cotter pins (28) and discard them.


EFF :

ALL  54-51-17

Page 415
Feb 01/10
 
CES 
 Forward Pylon-to-Wing Attach Fitting
Figure 404/TASK 54-51-17-991-005- 12 (SHEET 1)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-17

Page 416
Nov 01/08
 
CES 
 Forward Pylon-to-Wing Attach Fitting
Figure 404/TASK 54-51-17-991-005- 22 (SHEET 2)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-17

Page 417
Nov 01/08
 
CES 
 Forward Pylon-to-Wing Attach Fitting
Figure 404A/TASK 54-51-17-991-005-A12 (SHEET 1)

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 418
Feb 01/10
 
CES 
 Forward Pylon-to-Wing Attach Fitting
Figure 404A/TASK 54-51-17-991-005-A22 (SHEET 2)

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 419
Feb 01/10
 
CES 
 (2) Lock the bolt (23) with a pin wrench of the PYLON REMOVAL-WRENCH
(98D54503000000) and remove the nut (27) with a pin wrench of the
PYLON REMOVAL-WRENCH (98D54503000000).

(3) Remove the bolt (23).

(4) Release the nut (26), lock the sleeve (24) with a special wrench.
Remove the nut (26) the WRENCH,HOOK-ADAPTER (98D54503001000).

(5) Remove the lockwasher (25) and discard it.

R (6) Remove the sleeve (24) with the extractor PYLON SHAFT EXTRACTOR RIB4-
R RIB10 (98D54003005000). Remove the sleeve at the bottom first.

(7) Remove the shackles (29).

NOTE : Increase the upper force continuously and equally until you
____
can remove the sleeve.


EFF :

ALL  54-51-17

Page 420
Aug 01/09
 
CES 
 TASK 54-51-17-400-001

Installation of Pylon-to-Wing Forward Attach Fitting at RIB4

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)
R No specific Torque Wrench : range 0.70 to 10.00 m.daN
R (5.00 to 75.00 lbf.ft)
R 98D07203015000 1 JACK ADAPTOR - PYLON
98D54503000000 1 PYLON REMOVAL-WRENCH
98D54503001000 1 WRENCH,HOOK-ADAPTER

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 04-004 USA MIL-PRF-23827 TYPE I

SYNTH.ESTER BASED GREASE HIGH PRESSURE
(Ref. 20-31-00)
Material No. 11-004 USA MIL-T-81533
1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)
Material No. 19-010 USA AMS 5687
LOCKWIRE STAINLESS STEEL ANNEALED 0.8MM DIA
(Ref. 20-31-00)


EFF :

ALL  54-51-17

Page 421
Nov 01/09
 
CES 
 C. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

1 cotter pins 36-11-05 07A-160

1 cotter pins 36-11-05 07C-160
3 ring-retainer 28-21-06 01 -110
4 ring-retainer 28-21-06 01 -180
11 O-ring 28-21-06 01 -100
14 O-ring 28-21-06 01 -170
15 O-rings 28-21-06 01 -070
25 lockwashers 54-51-17 01 -050
26 nuts 54-51-17 01 -040
26 nuts 54-51-17 01 -040A
28 cotter pins 54-51-17 01 -020

D. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

07-11-00-586-002 Lowering of the Aircraft for Maintenance Operations

28-00-00-910-001 Fuel Safety Procedures
71-00-00-400-042 Installation of the Power Plant
71-00-20-400-040 Installation of the Power Plant
71-13-11-400-010 Installation of the Left Fan Cowl
71-13-11-400-041 Installation of the Fan Cowl Doors
71-13-16-400-010 Installation of the Right Fan Cowl (438AR, 448AR)
78-32-11-400-002 Installation of the Left or Right Half Door of Thrust
Reverser

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-17-991-001 Fig. 401

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-001-A Fig. 401A


EFF :

ALL  54-51-17

Page 422
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-17-991-012 Fig. 402

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-012-A Fig. 402A

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-17-991-003 Fig. 403

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-17-991-003-C Fig. 403A

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-003-B Fig. 403B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-17-991-005 Fig. 404

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-005-A Fig. 404A

FOR FIN 1000EM1
78-32-01-400-010 Installation of the Left Thrust Reverser Half - Eng
No. 1 (451AL)
78-32-03-400-010 Installation of the Right Thrust Reverser Half - Eng
No. 1 (452AR)
FOR FIN 1000EM2
78-32-02-400-010 Installation of the Left Thrust Reverser Half (461AL)
- Eng No. 2

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-17

Page 423
Feb 01/10
511-526, 528-599, 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-32-04-400-010 Installation of the Right Reverser Half (462AR) -

Eng. No. 2

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-17-860-052

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

(4) Obey the fuel safety procedures (Ref. TASK 28-00-00-910-001) when you
do work on the fuel system.

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

Subtask 54-51-17-010-061

B. Removal of the Panels

(1) Make sure that the access platform is in position:

(a) For the left pylon at the zone 470

(b) For the right pylon at the zone 480.


EFF :

ALL  54-51-17

Page 424
Aug 01/09
 
CES 
 (2) Make sure that the access panels are removed:

(a) For the left pylon: 471AL, 472AR, 414FR, 521BT, 521HB

(b) For the right pylon: 481AL, 482AR, 423FL, 621BT, 621HB.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-17-010-061-A

B. Removal of the Panels

(1) Make sure that the access platform is in position:

(a) For the left pylon at the zone 470

(b) For the right pylon at the zone 480.

(2) Make sure that the access panels are removed:

(a) For the left pylon: 471AL, 471BL, 471AR, 471BR ,521BT, 521HB

(b) For the right pylon: 481AL, 481BL, 481AR, 481BR ,621BT, 621HB.

**ON A/C ALL

4. Procedure
_________

Subtask 54-51-17-160-050

A. Preparation before Installation

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 404/TASK 54-51-17-991-005)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 404A/TASK 54-51-17-991-005-A)


EFF :

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Page 425
Feb 01/10
 
CES 
 **ON A/C ALL

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the parts retained from the removed component with CLEANING
AGENTS (Material No. 11-004) and MISCELLANEOUS (Material No. 19-003).

(2) Before installation, make sure that the nuts (26) are in the correct
condition. If necessary, replace the nuts (26).

NOTE : If installed, remove the DUMMY SHACKLES-PYLON TO WING YOKES

____
(98D54403000000) and the DUMMY SLEEVES-PYLON TO WING YOKES
(98D54403001000).

Subtask 54-51-17-420-054

B. Installation of the Pylon-to-Wing Forward Attach Fitting

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 404/TASK 54-51-17-991-005)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 404A/TASK 54-51-17-991-005-A)

**ON A/C ALL

(1) Apply the COMMON GREASE (Material No. 04-004) to the sleeves, the
spigot and all the friction surfaces.

(2) Put the shackles (29) in position.


EFF :

ALL  54-51-17

Page 426
Feb 01/10
 
CES 
 (3) Install the sleeves (24). Install the top sleeve first.

NOTE : You can install the sleeve more easily if you change the force
____
that the jack applies to the attach fitting.

NOTE : You must put the nuts, the cotter pins and the lockwashers:
____
- for the upper attachments, in the outer side of the pylons
(always symmetrically to the pylon centerline)
- for the inner attachments, in the inner side of the pylons
(always symmetrically to the pylon centerline).

(4) Install the lockwashers (25).

(5) Install the nut (26). Lock the sleeve (24) with a special wrench of
the WRENCH,HOOK-ADAPTER (98D54503001000). TORQUE the nut (26) to
between 4 and 5 m.daN (29.49 and 36.87 lbf.ft). Use a pin wrench of
the WRENCH,HOOK-ADAPTER (98D54503001000) and a torque wrench.

(6) Safety the nut (26) with the lockwasher (25).

(7) Install the bolts (23).

(8) Lock the bolts (23) with a pin wrench of the PYLON REMOVAL-WRENCH
(98D54503000000) and install the nut (27) with a pin wrench of the
PYLON REMOVAL-WRENCH (98D54503000000).

(9) TORQUE the nut (27) to between 4 and 5 m.daN (29.49 and 36.87
lbf.ft).

(10) Safety the nut (27) with the cotter pins (28).

Subtask 54-51-17-081-050

C. Removal of a Dynamometric Cell and Jack below the Attach Fitting

R (1) Remove the force applied to the jack. Remove the JACK ADAPTOR - PYLON
R (98D07203015000) from below the attach fitting at RIB1.

(2) Remove the dynamometric cell and the ADAPTOR-DYNAMOMETRIC AT RIB 1

(98A54403024001).


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Nov 01/09
 
CES 
 5. Close-up
________

Subtask 54-51-17-420-055

A. Connection of the Fuel/Defuel System at RIB09

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 403/TASK 54-51-17-991-003)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 403A/TASK 54-51-17-991-003-C)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 403B/TASK 54-51-17-991-003-B)

**ON A/C ALL

(1) Put the clamp (16) in position on the sleeves (8).

(2) Install the new O-ring (11) on the nut (2).

(3) Install the nuts (2).

(4) Install the ring-retainer (3) and the ring-retainer (4) on the
connectors (12).

(5) Install the nuts (12) on the nuts (2).

(6) Install the nut (13) on the connectors (12).

(7) Install the O-ring (14) on the nut (13).

(8) Install MISCELLANEOUS (Material No. 19-010) on the connectors (12).

(9) Install the O-rings (15) on the clamp (16).

(10) Install the bonding braids (1), the bolts (9) and the nuts (10).
Tighten the nuts (10).


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Page 428
Feb 01/10
 
CES 
 (11) Install the ring retainers (5), the bolts (7) and the nut (6).
Tighten the nuts (6).

Subtask 54-51-17-420-056

B. Installation of the Temperature Sensor and the Rods

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 401/TASK 54-51-17-991-001)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401A/TASK 54-51-17-991-001-A)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 402/TASK 54-51-17-991-012)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 402A/TASK 54-51-17-991-012-A)

**ON A/C ALL

(1) Install the rods (5), the bolts (4), the washers (3) and the nuts
(2). Tighten the nuts.

(2) Safety the nuts (2) with the cotter pins (1).

(3) Remove the blanking caps from the electrical connectors. Connect the
temperature sensor (6):
- For the left pylon: 6HA1
- For the right pylon: 6HA2.

Subtask 54-51-17-586-050

C. Aircraft Lowering

(1) Lower the aircraft (Ref. TASK 07-11-00-586-002).


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Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,

Subtask 54-51-17-410-050

D. Installation of the Panels

(1) Install the access panels:

(a) For the left pylon: 471AL, 472AR, 414FR, 521BT, 521HB

(b) For the right pylon: 481AL, 482AR, 423FL, 621BT, 621HB.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-17-410-050-A

D. Installation of the Panels

(1) Install the access panels:

(a) For the left pylon: 471AL, 471BL, 471AR, 471BR ,521BT, 521HB

(b) For the right pylon: 481AL, 481BL, 481AR, 481BR ,621BT, 621HB.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-17-420-057

E. Installation of Components

(1) Install the engine (Ref. TASK 71-00-00-400-042).

(2) Install the fan thrust-reverser cowl-doors (Ref. TASK 78-32-11-400-

002):
- FOR 1000EM1
451AL, 452AR
- FOR 1000EM2
461AL, 462AR.

(3) Install the fan cowl doors (Ref. TASK 71-13-11-400-041):

- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-17

Page 430
Feb 01/10
511-526, 528-599, 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-17-420-057-A

E. Installation of Components

(1) Install the engine (Ref. TASK 71-00-20-400-040).

(2) Install the thrust-reverser cowl-doors:

- FOR 1000EM1
451AL, 452AR
(Ref. TASK 78-32-01-400-010), (Ref. TASK 78-32-03-400-010)
- FOR 1000EM2
461AL, 462AR
(Ref. TASK 78-32-02-400-010), (Ref. TASK 78-32-04-400-010).

(3) Install the fan cowl doors (Ref. TASK 71-13-11-400-010), (Ref. TASK
71-13-16-400-010):
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR.

**ON A/C ALL

Subtask 54-51-17-942-050

F. Close Access

(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


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CES 
 TASK 54-51-17-000-002

Removal of the Pylon-to-Wing Aft Attach Fitting at RIB10

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

WARNING : MAKE SURE THAT YOU HAVE THE CORRECT FIRE FIGHTING EQUIPMENT
_______
AVAILABLE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)
No specific dynamometric cell 400 kg (881.8488 lb)
R 98D07203015000 1 JACK ADAPTOR - PYLON
98D54003005000 1 PYLON SHAFT EXTRACTOR RIB4-RIB10
98D54503000000 1 PYLON REMOVAL-WRENCH

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

05-57-00-200-001 Aircraft Stability

07-11-00-581-001 Lifting for Aircraft Maintenance Operations
28-00-00-910-001 Fuel Safety Procedures
54-54-00-000-001 Removal of the Aft Fixed Fairing
71-00-00-000-042 Removal of the Power Plant
71-00-20-000-040 Removal of the Power Plant
71-13-11-000-010 Removal of the Left Fan Cowl 437AL(447AL).
71-13-11-000-041 Removal of the Fan Cowl Doors


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CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

71-13-16-000-010 Removal of the Right Fan Cowl (438AR, 448AR)

78-32-11-000-002 Removal of the Left or Right Half Door of Thrust
Reverser

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-17-991-007 Fig. 405

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-007-A Fig. 405A

FOR FIN 1000EM1
78-32-01-000-010 Removal of the Left Thrust Reverser Half - Eng No. 1
(451AL)
78-32-03-000-010 Removal of the Right Thrust Reverser Half - Eng No. 1
(452AR)
FOR FIN 1000EM2
78-32-02-000-010 Removal of the Left Thrust Reverser Half (461AL) -
Eng No. 2
78-32-04-000-010 Removal of the Right Thrust Reverser Half (462AR) -
Eng. No. 2

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-17-860-051

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


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Page 433
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CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

(4) Obey the fuel safety procedures (Ref. TASK 28-00-00-910-001) when you
do work on the fuel system.

Subtask 54-51-17-869-053

B. Aircraft Stability

(1) Let the aircraft become stable (Ref. TASK 05-57-00-200-001).

Subtask 54-51-17-581-052

C. Aircraft Lifting

(1) Lift the aircraft (Ref. TASK 07-11-00-581-001).

NOTE : It is not necessary to lift the wheels of the aircraft off the
____
ground. Lift the aircraft sufficiently to prevent an effort
caused by the reaction of the shock absorber.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-17-020-058

D. Removal of Components

(1) Remove the fan cowls doors (Ref. TASK 71-13-11-000-041).

- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR

(2) Remove the thrust reverser cowls doors (Ref. TASK 78-32-11-000-002).
- FOR 1000EM1
451AL, 452AR
- FOR 1000EM2
461AL, 462AR

(3) Remove the engine (Ref. TASK 71-00-00-000-042).


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Nov 01/09
R  
CES 
 (4) Remove the aft fixed fairing (Ref. TASK 54-54-00-000-001).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-17-020-058-A

D. Removal of Components

(1) Remove the fan cowls doors (Ref. TASK 71-13-11-000-010), (Ref. TASK
71-13-16-000-010).
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR

(2) Remove the thrust reverser cowl doors.

- FOR 1000EM1
451AL, 461AL
(Ref. TASK 78-32-01-000-010), (Ref. TASK 78-32-03-000-010)
- FOR 1000EM2
452AR, 462AR
(Ref. TASK 78-32-02-000-010), (Ref. TASK 78-32-04-000-010)

(3) Remove the engine (Ref. TASK 71-00-20-000-040).

(4) Remove the aft fixed fairing (Ref. TASK 54-54-00-000-001).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-51-17-010-051

E. Removal of the Panels

(1) Put the access platform in position.

(a) For the left pylon at the zone 470.

(b) For the right pylon at the zone 480.

(2) Remove the access panels:

(a) For the left pylon: 471CL, 475BL, 472BR 476BR

(b) For the right pylon: 481BL, 485BL, 482CR 486BR

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-17

Page 435
Feb 01/10
511-526, 528-599, 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-17-010-051-A

E. Removal of the Panels

(1) Put the access platform in position.

(a) For the left pylon at the zone 470.

(b) For the right pylon at the zone 480.

(2) Remove the access panels:

(a) For the left pylon: 471DL, 471CR, 475BL 475BR

(b) For the right pylon: 481CL, 481DR, 485BL 485BR

**ON A/C ALL

4. Procedure
_________

Subtask 54-51-17-481-051

A. Installation of a Dynamometric Cell and Jack

(1) Install the ADAPTOR-DYNAMOMETRIC AT RIB 1 (98A54403024001) on the

JACK ADAPTOR - PYLON (98D07203015000).

(2) Put the jack in position under the attach fitting at RIB1.
Install a dynamometric cell on the jack and apply an upper force of 0
kg (0.0000 lb) to 150 kg (330.6933 lb).

Subtask 54-51-17-020-059

B. Removal of the Pylon-to-Wing Aft Attach Fitting

(1) Remove the cotter pin (39).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 405/TASK 54-51-17-991-007)


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Page 436
Feb 01/10
 
CES 
 Pylon-to-Wing Aft Attach Fitting
Figure 405/TASK 54-51-17-991-007

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-17

Page 437
Aug 01/09
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 405A/TASK 54-51-17-991-007-A)

**ON A/C ALL

(2) Lock the bolt (31) with a pin wrench of the PYLON REMOVAL-WRENCH
(98D54503000000).
Remove the nut (40) with a pin wrench of the PYLON REMOVAL-WRENCH
(98D54503000000).

(3) Remove the bolt (31).

(4) Release the nut (41). Lock the sleeve (30) with a special wrench.
Remove the nut (41) with a pin wrench of the PYLON REMOVAL-WRENCH
(98D54503000000).

(5) Remove the lockwasher (42) and discard it.

(6) Remove the sleeve (30) with the extractor PYLON SHAFT EXTRACTOR RIB4-
RIB10 (98D54003005000)

(7) Remove the cotter pins (38) and discard them.

(8) Lock the bolt (33) with a pin wrench of the PYLON REMOVAL-WRENCH
(98D54503000000).
Remove the nut (37) with a pin wrench of the PYLON REMOVAL-WRENCH
(98D54503000000).

(9) Remove the bolt (33).

(10) Release the nut (36). Lock the sleeve (32) with a special wrench.
Remove the nut (36) with a pin wrench of the PYLON REMOVAL-WRENCH
(98D54503000000).

(11) Remove the lockwashers (35) and discard them.

(12) Remove the sleeve (32) with the extractor PYLON SHAFT EXTRACTOR RIB4-
RIB10 (98D54003005000).

(13) Remove the shackles (34).

NOTE : Increase the upper force continuously and equally until you
____
can remove the sleeve.


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Feb 01/10
 
CES 
 Pylon-to-Wing Aft Attach Fitting
Figure 405A/TASK 54-51-17-991-007-A

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 439
Feb 01/10
 
CES 
 TASK 54-51-17-400-002

Installation of the Pylon-to-Wing Aft Attach Fitting at RIB10

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)
No specific Torque Wrench : range 1 to 12 m.daN
(88.49 to 1061.94 lbf.in)
R 98D07203015000 1 JACK ADAPTOR - PYLON
98D54503000000 1 PYLON REMOVAL-WRENCH

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 04-004 USA MIL-PRF-23827 TYPE I

SYNTH.ESTER BASED GREASE HIGH PRESSURE
(Ref. 20-31-00)
Material No. 11-004 USA MIL-T-81533
1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


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Page 440
Nov 01/09
 
CES 
 C. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

35 lockwashers 54-51-17 01 -220

35 lockwashers 54-51-17 01 -220A
36 nuts 54-51-17 01 -210
36 nuts 54-51-17 01 -210A
38 cotter pins 54-51-17 01 -190
39 cotter pins 54-51-17 01 -120
39 cotter pins 54-51-17 01 -120A
41 nut 54-51-17 01 -140
41 nut 54-51-17 01 -140A
42 lockwasher 54-51-17 01 -150
42 lockwashers 54-51-17 01 -150

D. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

07-11-00-586-002 Lowering of the Aircraft for Maintenance Operations

28-00-00-910-001 Fuel Safety Procedures
54-51-17-000-003 Removal of the Bearing of the Pylon Rear Attachment
at RIB10
54-51-17-400-003 Installation of the Bearing of the Pylon Rear
Attachment at RIB10
54-54-00-400-001 Installation of the Aft Fixed Fairing
71-00-00-400-042 Installation of the Power Plant
71-00-20-400-040 Installation of the Power Plant
71-13-11-400-010 Installation of the Left Fan Cowl
71-13-11-400-041 Installation of the Fan Cowl Doors
71-13-16-400-010 Installation of the Right Fan Cowl (438AR, 448AR)
78-32-11-400-002 Installation of the Left or Right Half Door of Thrust
Reverser

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-17-991-007 Fig. 405


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Page 441
Aug 01/09
R  
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-007-A Fig. 405A

FOR FIN 1000EM1
78-32-01-400-010 Installation of the Left Thrust Reverser Half - Eng
No. 1 (451AL)
78-32-03-400-010 Installation of the Right Thrust Reverser Half - Eng
No. 1 (452AR)
FOR FIN 1000EM2
78-32-02-400-010 Installation of the Left Thrust Reverser Half (461AL)
- Eng No. 2
78-32-04-400-010 Installation of the Right Reverser Half (462AR) -
Eng. No. 2

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-17-860-053

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

(4) Obey the fuel safety procedures (Ref. TASK 28-00-00-910-001) when you
do work on the fuel system.


EFF :

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Page 442
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CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,

Subtask 54-51-17-010-063

B. Removal of the Panels

(1) Make sure that the access platform is in position:

(a) For the left pylon: at the zone 470

(b) For the right pylon: at the zone 480.

(2) Make sure that the access panels are removed:

(a) For the left pylon: 471CL, 475BL, 472BR, 476BR

(b) For the right pylon: 481BL, 485BL, 482CR, 486BR.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-17-010-063-A

B. Removal of the Panels

(1) Make sure that the access platform is in position:

(a) For the left pylon: at the zone 470

(b) For the right pylon: at the zone 480.

(2) Make sure that the access panels are removed:

(a) For the left pylon: 471DL, 471CR, 475BL, 475BR

(b) For the right pylon: 481CL, 481DR, 485BL, 485BR.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-17

Page 443
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

4. Procedure
_________

Subtask 54-51-17-160-051

A. Preparation before Installation

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 405/TASK 54-51-17-991-007)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 405A/TASK 54-51-17-991-007-A)

**ON A/C ALL

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the parts retained from the removed component with CLEANING
AGENTS (Material No. 11-004) and MISCELLANEOUS (Material No. 19-003).

(2) Before installation, make sure that:

(a) The lockwashers (35) and (42) and the nuts (36) and (41) at RIB10
are in the correct condition. If necessary, replace the
lockwashers (35), the lockwasher (42), the nuts (36) and the nut
(41) ((Ref. TASK 54-51-17-000-003) and (Ref. TASK 54-51-17-400-
003)).

(b) The tabwashers of the bearing assembly at RIB10 are in the

correct condition. If necessary, replace them (Ref. TASK 54-51-
17-000-003) and (Ref. TASK 54-51-17-400-003).


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CES 
 Subtask 54-51-17-420-058-A

B. Installation of the Pylon-to-Wing Aft Attach Fitting

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 405/TASK 54-51-17-991-007)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 405A/TASK 54-51-17-991-007-A)

**ON A/C ALL

(1) Put the shackles (34) in position.

(2) Apply the COMMON GREASE (Material No. 04-004) to the sleeves, the
spigot and all the friction surfaces.

(3) Install the sleeves (32).

NOTE : You can install the sleeve more easily if you change the force
____
that the jack applies to the attach fitting.

(4) Install the lockwashers (35).

(5) Install the nut (36). Lock the sleeve (32) with a special wrench.
TORQUE the nut (36) to between 1 and 12 m.daN (88.49 and 1061.94
lbf.in). Use a pin wrench of the PYLON REMOVAL-WRENCH
(98D54503000000) and a torque wrench.

(6) Safety the nut (36) with the lockwasher (35).

(7) Install the bolts (33).

(8) Lock the bolts (33) with a pin wrench of the PYLON REMOVAL-WRENCH
(98D54503000000). Install the nut (37) with a pin wrench of the PYLON
REMOVAL-WRENCH (98D54503000000).

(9) TORQUE the nut (37) to between 1 and 12 m.daN (88.49 and 1061.94
lbf.in).

(10) Safety the nut (37) with the cotter pins (38).


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CES 
 (11) Put the sleeve (30) in position.

(12) Install the lockwashers (42).

(13) Install the nut (41). Lock the sleeve (30) with a special wrench.
TORQUE the nut (41) to between 1 and 12 m.daN (88.49 and 1061.94
lbf.in). Use a pin wrench of the PYLON REMOVAL-WRENCH
(98D54503000000) and a torque wrench.

(14) Safety the nut (41) with the lockwasher (42).

(15) Install the bolt (31).

(16) Lock the bolt (31) with a pin wrench of the PYLON REMOVAL-WRENCH
(98D54503000000). Install the nut (40).

(17) TORQUE the nut (40) to between 1 and 12 m.daN (88.49 and 1061.94
lbf.in).

(18) Safety the nut (40) with the cotter pins (39).

Subtask 54-51-17-081-051

R C. Removal of a Dynamometric Cell and Jack

R (1) Remove the force applied to the jack.

R (2) Remove the JACK ADAPTOR - PYLON (98D07203015000) from below the
R attach fitting at RIB1.

(3) Remove the dynamometric cell and the ADAPTOR-DYNAMOMETRIC AT RIB 1

(98A54403024001).

5. Close-up
________

Subtask 54-51-17-586-051

A. Aircraft Lowering

(1) Lower the aircraft (Ref. TASK 07-11-00-586-002).


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 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,

Subtask 54-51-17-410-051

B. Installation of Panels

(1) Install the access panels:

(a) For the left pylon: 471CL, 475BL, 472BR, 476BR

(b) For the right pylon: 481BL, 485BL, 482CR, 486BR.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-17-410-051-A

B. Installation of Panels

(1) Install the access panels:

(a) For the left pylon: 471DL, 471CR, 475BL, 475BR

(b) For the right pylon: 481CL, 481DR, 485BL, 485BR.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-17-420-059

C. Installation of Components

(1) Install the aft fixed fairing (Ref. TASK 54-54-00-400-001).

(2) Install the engines (Ref. TASK 71-00-00-400-042).

(3) Install the fan thrust-reverser cowl-doors (Ref. TASK 78-32-11-400-

002):
- FOR 1000EM1
451AL, 452AR
- FOR 1000EM2
461AL, 462AR.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-17

Page 447
Feb 01/10
511-526, 528-599, 
CES 
 (4) Install the fan cowl doors (Ref. TASK 71-13-11-400-041):
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR.

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-17-420-059-A

C. Installation of Components

(1) Install the aft fixed fairing (Ref. TASK 54-54-00-400-001).

(2) Install the engine (Ref. TASK 71-00-20-400-040).

(3) Install the thrust-reverser cowl doors:

- FOR 1000EM1
451AL, 452AR
(Ref. TASK 78-32-01-400-010), (Ref. TASK 78-32-03-400-010)
- FOR 1000EM2
461AL, 462AR
(Ref. TASK 78-32-02-400-010), (Ref. TASK 78-32-04-400-010).

(4) Install the fan cowl doors (Ref. TASK 71-13-11-400-010), (Ref. TASK
71-13-16-400-010):
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR.

**ON A/C ALL

Subtask 54-51-17-942-051

D. Close Access

(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


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 TASK 54-51-17-000-003

Removal of the Bearing of the Pylon Rear Attachment at RIB10

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 2 m (6 ft. 7 in.)
98D54003006000 1 WRENCH-CASTELLETED

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

28-00-00-910-001 Fuel Safety Procedures

54-51-17-000-002 Removal of the Pylon-to-Wing Aft Attach Fitting at
RIB10
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-17-991-013 Fig. 406

R

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 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-013-A Fig. 406A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-17-941-057

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

(4) Obey the fuel safety procedures (Ref. TASK 28-00-00-910-001) when you
do work on the fuel system.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-17-040-050

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).


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CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-17-040-050-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-51-17-010-054

C. Get Access

(1) Put the access platform in position below the applicable pylon
rear-attachment point, zone 475 (485).

(2) Remove the applicable aft attach fitting (Ref. TASK 54-51-17-000-
002).

4. Procedure
_________

Subtask 54-51-17-020-060

A. Removal of the Pylon Rear Attachment

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 406/TASK 54-51-17-991-013)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 406A/TASK 54-51-17-991-013-A)

**ON A/C ALL

CAUTION : DO NOT DAMAGE THE REAR BEARING ATTACHMENT WHEN YOU REMOVE THE
_______
BEARING.

(1) Bend the tab washer (2) to release the slotted nut (1).


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CES 
 Pylon Rear Attachment at RIB10
Figure 406/TASK 54-51-17-991-013

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-17

Page 452
Aug 01/09
 
CES 
 Pylon Rear Attachment at RIB10
Figure 406A/TASK 54-51-17-991-013-A

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 453
Feb 01/10
 
CES 
 (2) Hold the bearing (4) with the WRENCH-CASTELLETED (98D54003006202) and
use the WRENCH-CASTELLETED (98D54003006200) to remove the nut (1).

(3) Remove and discard the tab washer (2).

(4) Remove the bearing (4) with WRENCH-CASTELLETED (98D54003006202).

(5) Discard the bearing (4).


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Aug 01/09
R  
CES 
 TASK 54-51-17-400-003

Installation of the Bearing of the Pylon Rear Attachment at RIB10

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific plastic spatula

No specific warning notice
No specific Torque Wrench : range 15.00 to 82.00 m.daN
(120.00 to 600.00 lbf.ft)
98D54003006000 1 WRENCH-CASTELLETED

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 04-004 USA MIL-PRF-23827 TYPE I

SYNTH.ESTER BASED GREASE HIGH PRESSURE
(Ref. 20-31-00)
Material No. 11-004 USA MIL-T-81533
1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


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R  
CES 
 C. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

2 tab washer 54-51-29 11 -020

4 bearing 54-51-29 04 -010
4 bearing 54-51-29 04 -010A
4 bearing 54-51-29 04 -010B
4 bearing 54-51-29 04 -010C
4 bearing 54-51-29 04 -010D
4 bearing 54-51-29 04A-010

D. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

28-00-00-910-001 Fuel Safety Procedures

54-51-17-400-002 Installation of the Pylon-to-Wing Aft Attach Fitting
at RIB10
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-17-991-013 Fig. 406

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-013-A Fig. 406A


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CES 
 **ON A/C ALL

3. __________
Job Set-up

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-17-941-058

A. Safety Precautions

(1) Make sure that the engine (1) and (2) shutdown occurred not less than
5 minutes before you do this procedure.

(2) Make sure that a warning notice is in position in the cockpit to tell
persons not to start engine.

(3) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton
switch is off and put a warning notice to tell persons not to use it.

(4) Make sure that the APU BLEED pushbutton switch is released (ON legend
Off) and install a warning notice to tell persons not to use it.

(5) Make sure that the fuel safety procedure instructions are obeyed
(Ref. TASK 28-00-00-910-001).

(6) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-17-941-058-A

A. Safety Precautions

(1) Make sure that the engine (1) and (2) shutdown occurred not less than
5 minutes before you do this procedure.

(2) Make sure that a warning notice is in position in the cockpit to tell
persons not to start engine.

(3) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton
switch is off and put a warning notice to tell persons not to use it.


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Page 457
Feb 01/10
 
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 (4) Make sure that the APU BLEED pushbutton switch is released (ON legend
Off) and install a warning notice to tell persons not to use it.

(5) Make sure that the fuel safety procedure instructions are obeyed
(Ref. TASK 28-00-00-910-001).

(6) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-040-012).

**ON A/C ALL

4. Procedure
_________

Subtask 54-51-17-110-050

A. Preparation before Installation

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 406/TASK 54-51-17-991-013)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 406A/TASK 54-51-17-991-013-A)

**ON A/C ALL

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the parts retained from the removed component with CLEANING
AGENTS (Material No. 11-004) and MISCELLANEOUS (Material No. 19-003).

(2) Use a plastic spatula to remove unwanted material from the interface
of the pylon rear attachment.


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Page 458
Feb 01/10
 
CES 
 (3) Clean the interface of the bearing (4) and the pylon rear attachment
(3) with CLEANING AGENTS (Material No. 11-004) and a MISCELLANEOUS
(Material No. 19-003).

(4) Examine the pylon rear attachment and adjacent structure for:
- cracks
- damaged paint and sealant
- distortion
- correct condition of all fasteners and safety devices.

Subtask 54-51-17-420-060

B. Installation of the Pylon Rear Attachment

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 406/TASK 54-51-17-991-013)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 406A/TASK 54-51-17-991-013-A)

**ON A/C ALL

(1) Apply the COMMON GREASE (Material No. 04-004) to the interface of the
bearing (4) and the pylon rear attachment.

(2) Install a new bearing (4) in the pylon rear attachment (3) with the
WRENCH-CASTELLETED (98D54003006202).

(3) Install the new tab washer tab washer (2). Make sure that the
internal tab of the washer (2) is engaged in the slot on the bearing
(4).

NOTE : You must lightly bend the tabs of the tab washer (2) before
____
you install the slotted nut (1). This will make it easier to
bend the tabs when you subsequently lock the slotted nut.

(4) Install the slotted nut (1) on the bearing (4) with the chamfered
face against the tab washer (2).

(5) Hold the bearing (4) with the WRENCH-CASTELLETED (98D54003006202).

TORQUE the slotted nut (1) to between 30 and 40 m.daN (221.23 and
294.98 lbf.ft) with the WRENCH-CASTELLETED (98D54003006200).


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Page 459
Feb 01/10
 
CES 
 (6) Safety the slotted nut (1) with the tab washer (2).

5. Close-up
________

Subtask 54-51-17-410-054

A. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Install the applicable aft attach fitting (Ref. TASK 54-51-17-400-
002).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-17-440-050

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-17-440-050-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C ALL

Subtask 54-51-17-942-056

C. Put the aircraft back to its initial configuration.

(1) Remove the warning notice(s).

(2) Remove the access platform(s).

(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.


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 PYLON-TO-WING ATTACH FITTINGS - INSPECTION/CHECK
________________________________________________

TASK 54-51-17-200-001

Inspection of the Pylon-to-Wing Forward Attach-Fitting

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-17-000-001 Removal of the Pylon-to-Wing Forward Attach Fitting

at RIB4
54-51-17-200-003 Inspection of the Shackles at RIB4 and the Spigot
54-51-17-400-001 Installation of Pylon-to-Wing Forward Attach Fitting
at RIB4

3. __________
Job Set-up

Subtask 54-51-17-020-050

A. Removal of the Pylon-to-Wing Forward Attach-Fitting

(1) Remove the pylon-to-wing forward attach-fitting (Ref. TASK 54-51-17-

000-001).

4. Procedure
_________

Subtask 54-51-17-210-050

A. Inspection of the Pylon-to-Wing Forward Attach-Fitting

(1) Do a visual inspection of the yokes attached to the main frame and
the wing, the fail-safe bolts, the shackles and the sleeves.

R (2) If you find wear on the sleeves and/or shackles, do an inspection of

R the shackles at RIB4 (Ref. TASK 54-51-17-200-003).


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 -------------------------------------------------------------------------------
| | Yoke | Shackles | Fail-safe | Sleeves |
| | Pylon side | | bolts | |
| | Wing side | | | |
R -------------------------------------------------------------------------------
| Superficial | Repair, refer to | Ref. 54-51-00| Replace | Replace |
| wear | the manufacturers | P. Block 601 | | |
| | instructions | | | |
R -------------------------------------------------------------------------------
| Deformation | Repair, refer to | Replace | Replace | Replace |
| | the manufacturers | | | |
| | instructions | | | |
R -------------------------------------------------------------------------------
| Corrosion | Repair, refer to | Ref. 54-51-00| | Replace |
| | the manufacturers | P. Block 601 | | |
| | instructions | | | |
R -------------------------------------------------------------------------------
| Structural | Repair, refer to | Replace | Replace | Replace |
| defects | the manufacturers | | | |
| | instructions | | | |
R -------------------------------------------------------------------------------
| Bore | Replace the | Replace | | Replace |
| deformation | bushes | | | |
R -------------------------------------------------------------------------------
| Wear on | Replace the | Replace | | Replace |
| bore | bushes | | | |
-------------------------------------------------------------------------------

5. Close-up
________

Subtask 54-51-17-420-050

A. Installation of the Pylon-to-Wing Forward Attach-Fitting

(1) Install the pylon-to-wing forward attach-fitting (Ref. TASK 54-51-17-

400-001).


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Page 602
Aug 01/08
 
CES 
 TASK 54-51-17-200-002

Inspection of the Pylon-to-Wing Aft Attach-Fitting

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-17-000-002 Removal of the Pylon-to-Wing Aft Attach Fitting at

RIB10
54-51-17-200-004 Inspection of the Shackles at RIB10
R 54-51-17-400-002 Installation of the Pylon-to-Wing Aft Attach Fitting
R at RIB10

3. __________
Job Set-up

Subtask 54-51-17-020-051

A. Removal of the Pylon-to-Wing Aft Attach-Fitting

(1) Remove the pylon-to-wing aft attach-fitting (Ref. TASK 54-51-17-000-

002).

4. Procedure
_________

Subtask 54-51-17-210-051

A. Inspection of the Pylon-to-Wing Aft Attach-Fitting

(1) Do a visual inspection of the yokes attached to the main frame and
the wing, the fail-safe bolts, the shackles and the sleeves.

R (2) If you find wear on the sleeves and/or shackles, do an inspection of

R the shackles at RIB10 (Ref. TASK 54-51-17-200-004).


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Page 603
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CES 
 -------------------------------------------------------------------------------
| | Yoke | Shackles | Fail-safe | Sleeves |
| | Pylon side | | bolts | |
| | Wing side | | | |
R -------------------------------------------------------------------------------
| Superficial | Repair, refer to | Ref. 54-51-00| Replace | Replace |
| wear | the manufacturers | P. Block 601 | | |
| | instructions | | | |
R -------------------------------------------------------------------------------
| Deformation | Repair, refer to | Replace | Replace | Replace |
| | the manufacturers | | | |
| | instructions | | | |
R -------------------------------------------------------------------------------
| Corrosion | Repair, refer to | Ref. 54-51-00| | Replace |
| | the manufacturers | P. Block 601 | | |
| | instructions | | | |
R -------------------------------------------------------------------------------
| Structural | Repair, refer to | Replace | Replace | Replace |
| defects | the manufacturers | | | |
| | instructions | | | |
R -------------------------------------------------------------------------------
| Bore | Replace the | Replace | | Replace |
| out-of-round | bushes | | | |
R -------------------------------------------------------------------------------
| Bore wear | Replace the | Replace | | Replace |
| | bushes | | | |
R -------------------------------------------------------------------------------

5. Close-up
________

Subtask 54-51-17-420-051

A. Installation of the Pylon-to-Wing Aft Attach-Fitting

(1) Install the pylon-to-wing aft attach-fitting (Ref. TASK 54-51-17-400-

002).


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Page 604
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CES 
 TASK 54-51-17-200-003

Inspection of the Shackles at RIB4 and the Spigot

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.8 m (5 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-17-000-001 Removal of the Pylon-to-Wing Forward Attach Fitting

at RIB4
54-51-17-400-001 Installation of Pylon-to-Wing Forward Attach Fitting
at RIB4
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
R 78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
R Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance


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Page 605
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-17-991-008 Fig. 601

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-008-A Fig. 601A

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-17-991-009 Fig. 602

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-009-A Fig. 602A

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-17-991-010 Fig. 603

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-010-A Fig. 603A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-17-941-052

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115 VU:

(a) Put a warning notice to tell persons not to start the engine.


EFF :

ALL  54-51-17

Page 606
Feb 01/10
 
CES 
 (2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-17-040-051

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-17-040-051-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-51-17-020-061

C. Removal of the Forward Attach-Fittings

(1) Remove the forward attach-fittings (Ref. TASK 54-51-17-000-001).

Subtask 54-51-17-941-053

D. Get Access

(1) Put the access platform in position:

(a) in the zone 410 for the left pylon,

(b) in the zone 420 for the right pylon.


EFF :

ALL  54-51-17

Page 607
Feb 01/10
 
CES 
 4. Procedure
_________

Subtask 54-51-17-220-068

A. Inspection of the Shackles

(1) Do an inspection of the shackles for corrosion and make sure that the
corrosion damage is in the permitted limits.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 601/TASK 54-51-17-991-008)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 601A/TASK 54-51-17-991-008-A)

**ON A/C ALL

(a) If the damaged area is:

- on one side only and is less than 400 mm2 (0.62 in.2): the
maximum depth of the defect must be 1.5 mm (0.0590 in.).

(b) If the damaged areas are:

- on the two sides and are less than 400 mm2 (0.62 in.2): the sum
of the maximum depth of the defects on the two sides must be
1.5 mm (0.0590 in.).

(c) If the damaged area is:

- on one side only and is more than 400 mm2 (0.62 in.2): the
maximum depth of the defect must be 1 mm (0.0393 in.).

(d) If the damaged areas are:

- on the two sides and are more than 400 mm2 (0.62 in.2): the sum
of the maximum depth of the defects on the two sides must be 1
mm (0.0393 in.).

(e) If the damaged area:

- is around the bore on one side only and:
- maximum dimension of the defect measured radially is less than
25 mm (0.9842 in.).
- The maximum depth of the defect must be 0.6 mm (0.0236 in.).


EFF :

ALL  54-51-17

Page 608
Feb 01/10
 
CES 
 Permitted Corrosion on the Shackles
Figure 601/TASK 54-51-17-991-008

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-17

Page 609
Nov 01/08
 
CES 
 Permitted Corrosion on the Shackles
Figure 601A/TASK 54-51-17-991-008-A

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 610
Feb 01/10
 
CES 
 (f) If the damaged areas:
- are around the bore on the two sides and:
- Maximum dimension of the defect measured radially is less than
25 mm (0.9842 in.): the sum of the maximum depth of the defects
on the two sides must be 0.6 mm (0.0236 in.).

Subtask 54-51-17-220-050

B. Inspection of the Pylon-to-Wing Forward Attach-Fitting

(1) Do a detailed inspection of the pylon-to-wing forward attach-fitting

and make sure that the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 602/TASK 54-51-17-991-009)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 602A/TASK 54-51-17-991-009-A)

**ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 1.5738 | 1.5742 | | | 1.5731 | | |
| OD 1 |(39.974) |(39.984) | | |(39.956) | | |
| | | | 0.0006 | 0.0019 | | | 0.0040|
| | | | (0.015) | (0.048) | | |(0.101) |
| A | 1.5748 | 1.5757 | | | | 1.5771 | |
| ID 2 |(39.999) |(40.022) | | | |(40.058) | |
-------------------------------------------------------------------------------


EFF :

ALL  54-51-17

Page 611
Feb 01/10
 
CES 
 Forward Attach Fitting
Figure 602/TASK 54-51-17-991-009

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-17

Page 612
Nov 01/08
 
CES 
 Forward Attach Fitting
Figure 602A/TASK 54-51-17-991-009-A

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 613
Feb 01/10
 
CES 
 Subtask 54-51-17-220-051

C. Inspection of the Pylon-to-Wing Forward Attach-Fitting

(1) Do a detailed inspection of the pylon-to-wing forward attach-fitting

and make sure that the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 602/TASK 54-51-17-991-009)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 602A/TASK 54-51-17-991-009-A)

**ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 1.5738 | 1.5742 | | | 1.5731 | | |
| OD 1 |(39.974) |(39.984) | | |(39.956) | | |
| | | | 0.0006 | 0.0019 | | | 0.0040|
| | | | (0.015) | (0.048) | | |(0.101) |
| A | 1.5748 | 1.5757 | | | | 1.5771 | |
| ID 4 |(39.999) |(40.022) | | | |(40.058) | |
-------------------------------------------------------------------------------

Subtask 54-51-17-220-052

D. Inspection of the Pylon-to-Wing Forward Attach-Fitting

(1) Do a detailed inspection of the pylon-to-wing forward attach-fitting

and make sure that the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 602/TASK 54-51-17-991-009)


EFF :

ALL  54-51-17

Page 614
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 602A/TASK 54-51-17-991-009-A)

**ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 1.5738 | 1.5742 | | | 1.5731 | | |
| OD 1 |(39.974) |(39.984) | | |(39.956) | | |
| | | | 0.0006 | 0.0019 | | | 0.0040|
| | | | (0.015) | (0.048) | | |(0.101) |
| A | 1.5748 | 1.5757 | | | | 1.5771 | |
| ID 3 |(39.999) |(40.022) | | | |(40.058) | |
-------------------------------------------------------------------------------

Subtask 54-51-17-220-053

E. Inspection of the Pylon-to-Wing Forward Attach-Fitting

(1) Do a detailed inspection of the pylon-to-wing forward attach-fitting

and make sure that the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 602/TASK 54-51-17-991-009)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 602A/TASK 54-51-17-991-009-A)


EFF :

ALL  54-51-17

Page 615
Feb 01/10
 
CES 
 **ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 1.7340 | 1.7346 | | | 1.7337 | | |
| OD 2 |(44.043) |(44.058) | | |(44.035) | | |
| | | | -0.0023 | -0.0007 | | | 0.0000|
| | | |-(0.058) |-(0.017) | | |(0.000) |
| A | 1.7323 | 1.7333 | | | | 1.7337 | |
| ID 7 |(44.000) |(44.025) | | | |(44.035) | |
-------------------------------------------------------------------------------

Subtask 54-51-17-220-054

F. Inspection of the Pylon-to-Wing Forward Attach-Fitting

(1) Do a detailed inspection of the pylon-to-wing forward attach-fitting

and make sure that the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 602/TASK 54-51-17-991-009)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 602A/TASK 54-51-17-991-009-A)


EFF :

ALL  54-51-17

Page 616
Feb 01/10
 
CES 
 **ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 1.7340 | 1.7346 | | | 1.7337 | | |
| OD 4 |(44.043) |(44.058) | | |(44.035) | | |
| | | | -0.0023 | -0.0007 | | | 0.0000|
| | | |-(0.058) |-(0.017) | | |(0.000) |
| A | 1.7323 | 1.7333 | | | | 1.7337 | |
| ID 5 |(44.000) |(44.025) | | | |(44.035) | |
-------------------------------------------------------------------------------

Subtask 54-51-17-220-055

G. Inspection of the Pylon-to-Wing Forward Attach-Fitting

(1) Do a detailed inspection of the pylon-to-wing forward attach-fitting

and make sure that the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 602/TASK 54-51-17-991-009)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 602A/TASK 54-51-17-991-009-A)


EFF :

ALL  54-51-17

Page 617
Feb 01/10
 
CES 
 **ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 1.7340 | 1.7346 | | | 1.7337 | | |
| OD 4 |(44.043) |(44.058) | | |(44.035) | | |
| | | | -0.0023 | -0.0007 | | | 0.0000|
| | | |-(0.058) |-(0.017) | | |(0.000) |
| A | 1.7323 | 1.7333 | | | | 1.7337 | |
| ID 6 |(44.000) |(44.025) | | | |(44.035) | |
-------------------------------------------------------------------------------

Subtask 54-51-17-220-056

H. Inspection of the Pylon-to-Wing Forward Attach-Fitting

(1) Do a detailed inspection of the pylon-to-wing forward attach-fitting

and make sure that the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 602/TASK 54-51-17-991-009)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 602A/TASK 54-51-17-991-009-A)


EFF :

ALL  54-51-17

Page 618
Feb 01/10
 
CES 
 **ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 1.7340 | 1.7346 | | | 1.7337 | | |
| OD 3 |(44.043) |(44.058) | | |(44.035) | | |
| | | | -0.0023 | -0.0007 | | | 0.0000|
| | | |-(0.058) |-(0.017) | | |(0.000) |
| A | 1.7323 | 1.7333 | | | | 1.7337 | |
| ID 5 |(44.000) |(44.025) | | | |(44.035) | |
-------------------------------------------------------------------------------

Subtask 54-51-17-220-057

J. Inspection of the Pylon-to-Wing Forward Attach-Fitting

(1) Do a detailed inspection of the pylon-to-wing forward attach-fitting

and make sure that the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 602/TASK 54-51-17-991-009)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 602A/TASK 54-51-17-991-009-A)


EFF :

ALL  54-51-17

Page 619
Feb 01/10
 
CES 
 **ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 1.7340 | 1.7346 | | | 1.7337 | | |
| OD 3 |(44.043) |(44.058) | | |(44.035) | | |
| | | | -0.0023 | -0.0007 | | | 0.0000|
| | | |-(0.058) |-(0.017) | | |(0.000) |
| A | 1.7323 | 1.7333 | | | | 1.7337 | |
| ID 6 |(44.000) |(44.025) | | | |(44.035) | |
-------------------------------------------------------------------------------

Subtask 54-51-17-220-058

K. Inspection of the Pylon-to-Wing Forward Attach-Fitting

(1) Do a detailed inspection of the pylon-to-wing forward attach-fitting

and make sure that the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 602/TASK 54-51-17-991-009)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 602A/TASK 54-51-17-991-009-A)


EFF :

ALL  54-51-17

Page 620
Feb 01/10
 
CES 
 **ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 1.5738 | 1.5742 | | | 1.5731 | | |
| OD 1 |(39.974) |(39.984) | | |(39.956) | | |
| | | | 0.0006 | 0.0020 | | | 0.0040|
| | | | (0.015) | (0.050) | | |(0.101) |
| A | 1.5748 | 1.5758 | | | | 1.5771 | |
| ID 8 |(39.999) |(40.025) | | | |(40.058) | |
-------------------------------------------------------------------------------

Subtask 54-51-17-220-059

L. Inspection of the Pylon-to-Wing Forward Attach-Fitting

(1) Do a detailed inspection of the pylon-to-wing forward attach-fitting

and make sure that the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 602/TASK 54-51-17-991-009)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 602A/TASK 54-51-17-991-009-A)


EFF :

ALL  54-51-17

Page 621
Feb 01/10
 
CES 
 **ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 1.5738 | 1.5742 | | | 1.5731 | | |
| OD 1 |(39.974) |(39.984) | | |(39.956) | | |
| | | | 0.0006 | 0.0020 | | | 0.0040|
| | | | (0.015) | (0.050) | | |(0.101) |
| A | 1.5748 | 1.5758 | | | | 1.5771 | |
| ID 9 |(39.999) |(40.025) | | | |(40.058) | |
-------------------------------------------------------------------------------

Subtask 54-51-17-220-060

M. Inspection of the Pylon-to-Wing Spigot Attach-Fitting

(1) Do a detailed inspection of the pylon-to-wing spigot attach-fitting

and make sure that the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 603/TASK 54-51-17-991-010)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 603A/TASK 54-51-17-991-010-A)


EFF :

ALL  54-51-17

Page 622
Feb 01/10
 
CES 
 Spigot Attach Fitting
Figure 603/TASK 54-51-17-991-010

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-17

Page 623
Nov 01/08
 
CES 
 Spigot Attach Fitting
Figure 603A/TASK 54-51-17-991-010-A

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 624
Feb 01/10
 
CES 
 **ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 2.8335 | 2.8343 | | | 2.8327 | | |
| OD 13 |(71.970) |(71.991) | | |(71.950) | | |
| | | | 0.0003 | 0.0023 | | | 0.0047|
| | | | (0.007) | (0.058) | | |(0.119) |
| A | 2.8346 | 2.8358 | | | | 2.8374 | |
| ID 12 |(71.998) |(72.029) | | | |(72.069) | |
-------------------------------------------------------------------------------

Subtask 54-51-17-220-061

N. Inspection of the Pylon-to-Wing Spigot Attach-Fitting

(1) Do a detailed inspection of the pylon-to-wing spigot attach-fitting

and make sure that the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 603/TASK 54-51-17-991-010)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 603A/TASK 54-51-17-991-010-A)


EFF :

ALL  54-51-17

Page 625
Feb 01/10
 
CES 
 **ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 4.3293 | 4.3307 | | | 4.3284 | | |
| OD 12 |(109.964)|(109.999)| | |(109.941)| | |
| | | | 0.0005 | 0.0027 | | | 0.0055|
| | | | (0.012) | (0.068) | | |(0.139) |
| A | 4.3312 | 4.3320 | | | | 4.3339 | |
| ID 10 |(110.012)|(110.032)| | | |(110.080)| |
-------------------------------------------------------------------------------

Subtask 54-51-17-220-062

P. Inspection of the Pylon-to-Wing Spigot Attach-Fitting

(1) Do a detailed inspection of the pylon-to-wing spigot attach-fitting

and make sure that the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 603/TASK 54-51-17-991-010)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 603A/TASK 54-51-17-991-010-A)

**ON A/C ALL

CAUTION : IF YOU FIND CORROSION ON TWO ADJACENT SHACKLES:

_______
- REMOVE THE CORROSION FROM THE SHACKLE WITH LEAST
CORROSION ; MAKE SURE THAT DAMAGE IS IN PERMITTED LIMITS.
- REPLACE THE ADJACENT SHACKLE.


EFF :

ALL  54-51-17

Page 626
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 4.3293 | 4.3307 | | | 4.3284 | | |
| OD 12 |(109.964)|(109.999)| | |(109.941)| | |
| | | | 0.0005 | 0.0027 | | | 0.0055|
| | | | (0.012) | (0.068) | | |(0.139) |
| A | 4.3312 | 4.3320 | | | | 4.3339 | |
| ID 11 |(110.012)|(110.032)| | | |(110.080)| |
-------------------------------------------------------------------------------

5. Close-up
________

Subtask 54-51-17-420-061

A. Installation of the Pylon-to-Wing Forward Attach-Fitting

(1) Install the pylon-to-wing forward attach-fitting (Ref. TASK 54-51-17-

400-001).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-17-440-051

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-17-440-051-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).


EFF :

ALL  54-51-17

Page 627
Feb 01/10
 
CES 
 **ON A/C ALL

TASK 54-51-17-200-004

Inspection of the Shackles at RIB10

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.8 m (5 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-17-000-002 Removal of the Pylon-to-Wing Aft Attach Fitting at

RIB10
54-51-17-400-002 Installation of the Pylon-to-Wing Aft Attach Fitting
at RIB10
54-51-17-991-011 Illustration of the Aft Attach-Fitting
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
R 78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
R Control Unit (HCU) 4101KS after Ground Maintenance


EFF :

ALL  54-51-17

Page 628
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-481-041 Make the Thrust Reverser Unserviceable for

Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-51-17-991-011 Fig. 604

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-011-A Fig. 604A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-17-941-054

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115 VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2)


EFF :

ALL  54-51-17

Page 629
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-51-17-040-052

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041)

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-17-040-052-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012)

**ON A/C ALL

Subtask 54-51-17-020-062

C. Removal of the Pylon-to-Wing Aft Attach-Fitting

(1) Remove the pylon-to-wing aft attach-fittings (Ref. TASK 54-51-17-000-

002).

Subtask 54-51-17-941-055

D. Get Access

(1) Put the access platform in position:

(a) in zone 470 for the left pylon,

(b) in zone 480 for the right pylon.


EFF :

ALL  54-51-17

Page 630
Feb 01/10
 
CES 
 4. Procedure
_________

Subtask 54-51-17-220-063

A. Inspection of the Pylon-to-Wing Aft Attach Fitting

(1) Do a detailed inspection of the pylon-to-wing aft attach-fitting and

make sure that the dimensions are correct:

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 604/TASK 54-51-17-991-011)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 604A/TASK 54-51-17-991-011-A)

**ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 2.1280 | 2.1288 | | | 2.1278 | | |
| OD 15 |(54.051) |(54.071) | | |(54.046) | | |
| | | | -0.0028 | -0.0008 | | | 0.0000|
| | | |-(0.071) |-(0.020) | | |(0.000) |
| B | 2.1260 | 2.1272 | | | | 2.1278 | |
| ID 14 |(54.000) |(54.030) | | | |(54.046) | |
-------------------------------------------------------------------------------


EFF :

ALL  54-51-17

Page 631
Feb 01/10
 
CES 
 Aft Attach Fitting
Figure 604/TASK 54-51-17-991-011

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-17

Page 632
Nov 01/08
 
CES 
 Aft Attach Fitting
Figure 604A/TASK 54-51-17-991-011-A

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 633
Feb 01/10
 
CES 
 Subtask 54-51-17-220-064

B. Inspection of the Pylon-to-Wing Aft Attach-Fitting

(1) Do a detailed inspection of the pylon-to-wing aft attach-fitting and

make sure that the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 604/TASK 54-51-17-991-011)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 604A/TASK 54-51-17-991-011-A)

**ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 1.8888 | 1.8894 | | | 1.8881 | | |
| OD 16 |(47.975) |(47.990) | | |(47.957) | | |
| | | | 0.0004 | 0.0019 | | | 0.0040|
| | | | (0.010) | (0.048) | | |(0.101) |
| B | 1.8898 | 1.8907 | | | | 1.8921 | |
| ID 15 |(48.000) |(48.023) | | | |(48.059) | |
-------------------------------------------------------------------------------

Subtask 54-51-17-220-065

C. Inspection of the Pylon-to-Wing Aft Attach-Fitting

(1) Do a detailed inspection of the aft attach fitting and make sure that
the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 604/TASK 54-51-17-991-011)


EFF :

ALL  54-51-17

Page 634
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 604A/TASK 54-51-17-991-011-A)

**ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 1.8127 | 1.8133 | | | 1.8125 | | |
| OD 17 |(46.042) |(46.057) | | |(46.037) | | |
| | | | -0.0023 | -0.0007 | | | 0.0000|
| | | |-(0.058) |-(0.017) | | |(0.000) |
| B | 1.8110 | 1.8120 | | | | 1.8125 | |
| ID 14 |(45.999) |(46.024) | | | |(46.037) | |
-------------------------------------------------------------------------------

Subtask 54-51-17-220-066

D. Inspection of the Pylon-to-Wing Aft Attach-Fitting

(1) Do a detailed inspection of the forward attach-fitting and make sure

that the dimensions are correct.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 604/TASK 54-51-17-991-011)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 604A/TASK 54-51-17-991-011-A)


EFF :

ALL  54-51-17

Page 635
Feb 01/10
 
CES 
R **ON A/C ALL

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 1.5738 | 1.5744 | | | 1.5731 | | |
| OD 18 |(39.974) |(39.989) | | |(39.956) | | |
| | | | 0.0004 | 0.0020 | | | 0.0040|
| | | | (0.010) | (0.050) | | |(0.101) |
| B | 1.5748 | 1.5758 | | | | 1.5771 | |
| ID 17 |(39.999) |(40.025) | | | |(40.058) | |
-------------------------------------------------------------------------------

Subtask 54-51-17-220-067

E. Inspection of the Pylon-to-Wing Aft Attach-Fitting

(1) Do a detailed inspection of the pylon-to-wing aft attach-fitting and

make sure that the dimensions are correct. (Ref. TASK 54-51-17-991-
011)

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 1.5738 | 1.5744 | | | 1.5731 | | |
| OD 18 |(39.974) |(39.989) | | |(39.956) | | |
| | | | 0.0004 | 0.0020 | | | 0.0040|
| | | | (0.010) | (0.050) | | |(0.101) |
| B | 1.5748 | 1.5758 | | | | 1.5771 | |
| ID 19 |(39.999) |(40.025) | | | |(40.058) | |
-------------------------------------------------------------------------------


EFF :

ALL  54-51-17

Page 636
Nov 01/07
 
CES 
 5. Close-up
________

Subtask 54-51-17-420-062

A. Installation of the Pylon-to-Wing Aft Attach-Fitting

(1) Install the pylon-to-wing aft attach-fittings (Ref. TASK 54-51-17-

400-002).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-17-440-052

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-17-440-052-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C ALL

Subtask 54-51-17-942-055

C. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).


EFF :

ALL  54-51-17

Page 637
Feb 01/10
 
CES 
 PYLON-TO-WING ATTACH FITTINGS - REPAIRS
_______________________________________

TASK 54-51-17-300-001

Replacement of the Bushes of the Shackles at RIB10

WARNING : MAKE SURE THAT YOU HAVE THE CORRECT FIRE FIGHTING EQUIPMENT
_______
AVAILABLE.

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

WARNING : USE THE EQUIPMENT AND PRECAUTIONS NECESSARY FOR ENVIRONMENTAL CONTROL
_______
WHEN YOU GRIND/SAND/HONE THE BUSHES OF THE SHACKLES AT RIB10. THESE
BUSHES CONTAIN COPPER BERYLLIUM AND CAN CAUSE TOXIC BERYLLIUM DUST.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 3.60 m (11 ft. 10 in.)


EFF :

ALL  54-51-17

Page 801
May 01/04
 
CES 
 B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

No specific nitrogen liquid

Material No. 09-016B USA MIL-PRF-81733D TYPE II
CORROSION INHIBITING FILLET CONSISTENCY
(Ref. 20-31-00)
Material No. 11-003 USA ASTM D 740
METHYL-ETHYL-KETONE (Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)

C. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

2 bushes 54-51-17 01 -247

2 bushes 54-51-17 01 -257
3 bushes 54-51-17 01 -251
3 bushes 54-51-17 01 -270

D. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

24-42-00-861-001 Energize the Ground Service Network from the External

Power
24-42-00-862-001 De-energize the Ground Service Network Supplied from
the External Power
54-51-17-000-002 Removal of the Pylon-to-Wing Aft Attach Fitting at
RIB10
54-51-17-400-002 Installation of the Pylon-to-Wing Aft Attach Fitting
at RIB10

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

54-51-17-991-014 Fig. 801


EFF :

ALL  54-51-17

Page 802
Nov 01/08
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-014-A Fig. 801A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-17-861-050

A. Energize the ground service network

(Ref. TASK 24-42-00-861-001).

Subtask 54-51-17-941-059

B. Safety Precautions

(1) On the center pedestal, on the ENG panel 115 VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

Subtask 54-51-17-010-055

C. Get Access

(1) Put an access platform in position:

(a) For the left pylon at the zone 470.

(b) For the right pylon at the zone 480.


EFF :

ALL  54-51-17

Page 803
Feb 01/10
 
CES 
 Subtask 54-51-17-020-063

D. Removal of the Components

(1) Remove the shackles at RIB10 (Ref. TASK 54-51-17-000-002).

4. Procedure
_________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 801/TASK 54-51-17-991-014)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 801A/TASK 54-51-17-991-014-A)

**ON A/C ALL

Subtask 54-51-17-020-064

A. Removal of the Bushes

(1) Remove and discard the bushes (2) and (3) from the shackles (1).

(2) Clean the shackles (1) with CLEANING AGENTS (Material No. 11-003) and
a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).

Subtask 54-51-17-220-069

B. Inspection of the Shackle Bores

(1) Do a visual inspection of the shackle bores.

(2) Make sure that there is no damage and that diameters D1 and D2 of the
shackle bores are in the tolerance.

(3) If there is damage or if diameter(s) D1 and/or D2 is(are) not in the

tolerance:

(a) Rebore the shackles (1) to the repair dimension(s) R1 and/or R2.


EFF :

ALL  54-51-17

Page 804
Feb 01/10
 
CES 
 Subtask 54-51-17-420-063

C. Installation of the Bushes

(1) Make sure that the surface of the shackle bores is clean. If
necessary, clean the surface with CLEANING AGENTS (Material No. 11-
003) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
003).

(2) Soak the new bushes (2) and bushes (3) in nitrogen liquid.

(3) Install the bushes (2) and (3) in the shackles (1).

(4) Apply a bead of SEALANTS (Material No. 09-016B) on the shackles (1)
and the bushes (2) and (3).

(5) Rebore the bushes (2) and (3) to the diameters D3 and D4 with the
center-to-center distances X1, X2 and X3.

(6) Clean the shackles (1) with CLEANING AGENTS (Material No. 11-003) and
a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).

5. Close-up
________

Subtask 54-51-17-420-064

A. Installation of the Components

(1) Install the shackles at RIB10 (Ref. TASK 54-51-17-400-002).

Subtask 54-51-17-942-057

B. Put the aircraft back to its initial configuration.

(1) Remove the warning notice(s).

(2) Remove the access platform(s).

(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.

Subtask 54-51-17-862-050

C. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).


EFF :

ALL  54-51-17

Page 805
Nov 01/07
R  
CES 
 Reboring of Bushes at RIB10
Figure 801/TASK 54-51-17-991-014- 12 (SHEET 1)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-17

Page 806
Aug 01/09
 
CES 
 Reboring of Bushes at RIB10
Figure 801/TASK 54-51-17-991-014- 22 (SHEET 2)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-51-17

Page 807
Aug 01/09
 
CES 
 Reboring of Bushes at RIB10
Figure 801A/TASK 54-51-17-991-014-A12 (SHEET 1)

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 808
Feb 01/10
 
CES 
 Reboring of Bushes at RIB10
Figure 801A/TASK 54-51-17-991-014-A22 (SHEET 2)

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 809
Feb 01/10
 
CES 
 TASK 54-51-17-300-002

Replacement of the Bushes of the RIB4 Fittings

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

R WARNING : OPEN THE PROBE HEATER CIRCUIT-BREAKERS 1DA1(2), 3DA1(2,3), 4DA1(2,3)

_______
R AND 5DA1(2,3) BEFORE YOU OPEN THE PHC CIRCUIT BREAKERS 2DA1(2,3). IF
R YOU DO NOT OBEY THIS SEQUENCE:
R - THE PROBES WILL BECOME TOO HOT.
R - THIS CAN CAUSE DAMAGE TO EQUIPMENT AND INJURY TO MAINTENANCE
R PERSONNEL.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific circuit breaker(s) safety clip(s)

No specific warning notice
98D54003015000 1 R I RING AT RIB 4

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-51-17

Page 810
Feb 01/10
 
CES 
 C. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

34 bush 54-51-17 01 -100

35 bush 54-51-17 01 -100
36 bush 54-51-17 01 -104
37 bush 54-51-17 01 -280

D. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

24-42-00-861-001 Energize the Ground Service Network from the External

Power
24-42-00-862-001 De-energize the Ground Service Network Supplied from
the External Power
28-00-00-910-001 Fuel Safety Procedures
29-00-00-864-001 Put the Related Hydraulic System in the Depressurized
Configuration before Maintenance Action
54-50-00-000-001 Removal of the Pylons
54-50-00-400-001 Installation of the Pylons
54-51-17-300-003 Reboring of the RIB4 Fittings

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-17-991-015 Fig. 802

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-17-991-015-A Fig. 802A

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-015-B Fig. 802B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-17-991-016 Fig. 803


EFF :

ALL  54-51-17

Page 811
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-17-991-016-A Fig. 803A

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-016-B Fig. 803B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-17-991-017 Fig. 804

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-17-991-017-A Fig. 804A

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-017-B Fig. 804B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-17-991-018 Fig. 805

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-17-991-018-A Fig. 805A

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-018-B Fig. 805B

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-17

Page 812
Feb 01/10
511-526, 528-599, 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-17-991-019 Fig. 806

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-17-991-019-A Fig. 806A

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-019-B Fig. 806B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-17-991-020 Fig. 807

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-17-991-020-A Fig. 807A

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-020-B Fig. 807B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-17-991-021 Fig. 808

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-17-991-021-A Fig. 808A

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-17

Page 813
Feb 01/10
511-526, 528-599, 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-021-B Fig. 808B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-17-991-022 Fig. 809

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-17-991-022-A Fig. 809A

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-022-B Fig. 809B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-17-861-052

A. Energize the ground service network

R (Ref. TASK 24-42-00-861-001).

Subtask 54-51-17-941-067

B. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

ALL  54-51-17

Page 814
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

(4) Obey the fuel safety procedures (Ref. TASK 28-00-00-910-001) when you
do work on the fuel system.

Subtask 54-51-17-865-050

C. Open, safety and tag this(these) circuit breaker(s):

-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/2/HP FUEL SOV 1KC2 A02
49VU ENGINE/1/HP FUEL SOV 1KC1 A01
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
122VU ANTI ICE/ENG/2 1DN2 W10
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/2/TAT 1DA2 Y15
122VU ANTI ICE/PROBES/2/PITOT 3DA2 Y14
122VU ANTI ICE/PROBES/2/AOA 4DA2 Y13
R 122VU ANTI ICE/PROBES/PHC/2 2DA2 Y12
122VU ANTI ICE/PROBES/2/STATIC 5DA2 Y11
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/1/STATIC 5DA1 Z13
122VU ANTI ICE/PROBES/1/TAT 1DA1 Z12
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03

Subtask 54-51-17-864-050

D. Aircraft Maintenance Configuration

(1) Make sure that the hydraulic systems are depressurized (Ref. TASK 29-
00-00-864-001).


EFF :

ALL  54-51-17

Page 815
Feb 01/10
 
CES 
 Subtask 54-51-17-020-078

E. Removal of Components

(1) Remove the pylon (Ref. TASK 54-50-00-000-001).

4. Procedure
_________

NOTE : This procedure is the same for the left and the right pylon.
____

NOTE : You must:

____
- remove the bushes on the two fittings,
- rebore the fittings (when necessary),
- install the new bushes and
- rebore the new bushes on the two fittings.

Subtask 54-51-17-020-079

A. Removal of the Bushes with the Tool R I RING AT RIB 4 (98D54003015000)

(1) Remove the internal center bushes (7) and (8):

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 802/TASK 54-51-17-991-015)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 802A/TASK 54-51-17-991-015-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 802B/TASK 54-51-17-991-015-B)

**ON A/C ALL

NOTE : The procedure that follows is given for one side and is the
____
same for the other side.

(a) Install the 4 stops (1).


EFF :

ALL  54-51-17

Page 816
Feb 01/10
 
CES 
 (b) Put the expander (2) between the two fittings.

NOTE : You must be careful to put the stops (1) and the expander
____
(2) in position correctly to prevent damage to the
fittings during removal of the bushes.

(c) Install the washer (3) and the nut (4) on the extractor (5).

(d) Put the extractor (5) into the fittings.

(e) Put the end of the extractor (5) in position between the two
center bushes.

NOTE : You must be careful to put the extractor (5) in position

____
correctly to prevent damage to the bushes.

(f) Turn the nut (6) of the extractor (5).

(g) Remove the internal center bush (7). To do this, turn the nut
(4).

(h) Remove the expander (2).

(2) Remove the other bushes:

NOTE : The procedure that follows is given for one side and is the
____
same for the other side.

(a) Remove the internal bushes (10) and the external center bushes
(11):

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 803/TASK 54-51-17-991-016)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 803A/TASK 54-51-17-991-016-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 803B/TASK 54-51-17-991-016-B)


EFF :

ALL  54-51-17

Page 817
Feb 01/10
 
CES 
 Removal of the Internal Center Bushes
Figure 802/TASK 54-51-17-991-015- 12 (SHEET 1)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 818
Feb 01/08
 
CES 
 Removal of the Internal Center Bushes
Figure 802/TASK 54-51-17-991-015- 22 (SHEET 2)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 819
Feb 01/08
 
CES 
 Removal of the Internal Center Bushes
Figure 802A/TASK 54-51-17-991-015-A12 (SHEET 1)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 820
Nov 01/08
 
CES 
 Removal of the Internal Center Bushes
Figure 802A/TASK 54-51-17-991-015-A22 (SHEET 2)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 821
Nov 01/08
 
CES 
 Removal of the Internal Center Bushes
Figure 802B/TASK 54-51-17-991-015-B12 (SHEET 1)

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 822
Feb 01/10
 
CES 
 Removal of the Internal Center Bushes
Figure 802B/TASK 54-51-17-991-015-B22 (SHEET 2)

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 823
Feb 01/10
 
CES 
 Removal of the Internal and External Center Bushes
Figure 803/TASK 54-51-17-991-016

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 824
Feb 01/08
 
CES 
 Removal of the Internal and External Center Bushes
Figure 803A/TASK 54-51-17-991-016-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 825
Nov 01/08
 
CES 
 Removal of the Internal and External Center Bushes
Figure 803B/TASK 54-51-17-991-016-B

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 826
Feb 01/10
 
CES 
 **ON A/C ALL

1
_ Install the push ring (12) on the screw (13).

2
_ Install the screw (13) in the fittings.

3
_ Install the washer (3) and the nut (4) on the screw (13).

4
_ Remove the internal bush (10). To do this, turn the nut (4).

5
_ Remove the nut (4) and the washer (3) from the screw (13).

6
_ Remove the screw (13) from the fittings.

7
_ Remove the internal bush (10).

8
_ Install the screw (13) in the fittings.

9
_ Install the washer (3) and the nut (4) on the screw (13).

10
__ Remove the external center bush (11). To do this, turn the nut
(4).

11
__ Remove the nut (4) and the washer (3) from the screw (13).

12
__ Remove the screw (13) from the fittings.

13
__ Remove the external center bush (11).

(b) Remove the external bushes (20):

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 804/TASK 54-51-17-991-017)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 804A/TASK 54-51-17-991-017-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 804B/TASK 54-51-17-991-017-B)


EFF :

ALL  54-51-17

Page 827
Feb 01/10
 
CES 
 Removal of the External Bushes
Figure 804/TASK 54-51-17-991-017

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 828
Feb 01/08
 
CES 
 Removal of the External Bushes
Figure 804A/TASK 54-51-17-991-017-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 829
Nov 01/08
 
CES 
 Removal of the External Bushes
Figure 804B/TASK 54-51-17-991-017-B

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 830
Feb 01/10
 
CES 
 **ON A/C ALL

1
_ Install the push ring (12) on the screw (13).

2
_ Install the screw (13) in the fittings.

3
_ Install the washer (3) and the nut (4) on the screw (13).

4
_ Remove the external bush (20). To do this, turn the nut (4).

5
_ Remove the nut (4) and the washer (3) from the screw (13).

6
_ Remove the screw (13) from the fittings.

7
_ Remove the external bushes (20).

Subtask 54-51-17-220-090

B. Inspection of the Fittings

(1) Do the inspection of the bores of the fitting.

(2) Make sure that there is no damage, wear or corrosion and that the
diameter of the bore is 44 +0.0 +0.03 mm (1.7322 +0.0000 +0.0011
in.).

(3) If there is damage or the diameter of the bore is out of the

tolerance: rebore the attach fitting to the repair size diameter
(Ref. TASK 54-51-17-300-003).

Subtask 54-51-17-420-078

R C. Installation of the Bushes with the Tool R I RING AT RIB 4

(98D54003015000)

NOTE : This procedure is given for one side and is the same for the other
____
side.

(1) Install the center bushes:

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 805/TASK 54-51-17-991-018)


EFF :

ALL  54-51-17

Page 831
Aug 01/09
 
CES 
 Installation of the Center Bushes
Figure 805/TASK 54-51-17-991-018

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 832
Feb 01/08
 
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 805A/TASK 54-51-17-991-018-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 805B/TASK 54-51-17-991-018-B)

**ON A/C ALL

NOTE : This procedure is the same for the external and the internal
____
center bushes.

(a) Make sure that the surface of the fitting bores is clean. If
necessary, clean the surface with CLEANING AGENTS (Material No.
11-004) and a lint-free cotton cloth MISCELLANEOUS (Material No.
19-003).

(b) Install the centering pin (30) and expand it until it touches the
fitting bore.

(c) Install the reducer (31) in the centering pin (30).

(d) Install the push pin (32) in the reducer (31) without protrusion
from the reducer.

(e) Soak the new center bush (34) (or the new center bush (35)) in
liquid nitrogen for 2 minutes.

NOTE : You must install the bush in less than 20 seconds.

____

(f) Install the bush on the bush tool (33) (less than 10 seconds).

(g) Put the bush in position in front of the bore and push the bush
tool (33) with the push pin (32) (less than 10 seconds).

(h) Apply a force on the bush tool (33) with the push pin (32) for 1
minute.

(i) Remove the bush tool (33), the push pin (32), the reducer (31)
and the centering pin (30).


EFF :

ALL  54-51-17

Page 833
Feb 01/10
 
CES 
 Installation of the Center Bushes
Figure 805A/TASK 54-51-17-991-018-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 834
Nov 01/08
 
CES 
 Installation of the Center Bushes
Figure 805B/TASK 54-51-17-991-018-B

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 835
Feb 01/10
 
CES 
 (2) Install the external and internal bushes:

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 806/TASK 54-51-17-991-019)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 806A/TASK 54-51-17-991-019-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 806B/TASK 54-51-17-991-019-B)

**ON A/C ALL

NOTE : This procedure is the same for the external and the internal
____
bushes.

(a) Make sure that the surface of the fitting bores is clean. If
necessary, clean the surface with CLEANING AGENTS (Material No.
11-004) and a lint-free cotton cloth MISCELLANEOUS (Material No.
19-003).

(b) Install the centering pin (30) and expand it until it touches the
fitting bore.

(c) Install the reducer (31) in the centering pin (30).

(d) Install the push pin (32) in the reducer (31) without protrusion
from the reducer.

(e) Soak the new bush (36) (or the new bush (37)) in liquid nitrogen
for 2 minutes.

NOTE : You must install the bush in less than 20 seconds.

____

(f) Install the bush on the bush tool (33) (less than 10 seconds).

(g) Put the bush in position in front of the bore and push the bush
tool (33) with the push pin (32) (less than 10 seconds).


EFF :

ALL  54-51-17

Page 836
Feb 01/10
 
CES 
 Installation of the External and Internal Bushes
Figure 806/TASK 54-51-17-991-019

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 837
Feb 01/08
 
CES 
 Installation of the External and Internal Bushes
Figure 806A/TASK 54-51-17-991-019-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 838
Nov 01/08
 
CES 
 Installation of the External and Internal Bushes
Figure 806B/TASK 54-51-17-991-019-B

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 839
Feb 01/10
 
CES 
 (h) Apply a force on the bush tool (33) with the push pin (32) for 1
minute.

(i) Remove the bush tool (33), the push pin (32), the reducer (31)
and the centering pin (30).

Subtask 54-51-17-420-079

D. Installation for Bush Reboring of the Bell which is part of the Tool R I
RING AT RIB 4 (98D54003015000)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 807/TASK 54-51-17-991-020)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 807A/TASK 54-51-17-991-020-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 807B/TASK 54-51-17-991-020-B)

**ON A/C ALL

NOTE : The procedure that follows is given for one side and is the same
____
for the other side.

(1) Install the centering pins (51) and (52) and expand them until they
touch the bushes.

(2) Put the boring bar (53) into the fittings and the centering pins (51)
and (52).

(3) Put the bell (50) in the accurate position.

(4) Attach the bell (50) with the 3
C
presses (54).

(5) Make sure that the boring bar (53) turns freely.

(6) Remove the boring bar (53).

(7) Remove the centering pin (51).


EFF :

ALL  54-51-17

Page 840
Feb 01/10
 
CES 
 Subtask 54-51-17-320-050

E. Reboring of the Bushes with the Tool R I RING AT RIB 4 (98D54003015000)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 808/TASK 54-51-17-991-021)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 808A/TASK 54-51-17-991-021-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 808B/TASK 54-51-17-991-021-B)

**ON A/C ALL

NOTE : The procedure that follows is given for one side and is the same
____
for the other side.

(1) Install the borer (55):

(a) Make sure that the borer (55) is retracted.

(b) Hold the borer (55) between the two fittings.

(c) Put the boring bar (53) into the fittings, the centering pin
(52), the borer (55) and the bell (50).

(d) Install the pin (56) in the boring bar (53).

(2) Rebore the bushes to get an internal diameter of the bushes of 40 +0

+0.03 mm (1.5748 +0.0000 +0.0011 in.). If necessary, do the reboring
procedure that follows again until you get the correct diameter
value.

NOTE : The boring thickness is 0.02 +0.00 +0.02 mm (0.0007 +0.0000

____
+0.0007 in.).

(a) Expand the borer (55) with the adjustment nut (57).

(b) Lock the blades of the borer (55) with the locking nut (58).


EFF :

ALL  54-51-17

Page 841
Feb 01/10
 
CES 
 Installation of the Boring Bar
Figure 807/TASK 54-51-17-991-020- 12 (SHEET 1)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 842
Feb 01/08
 
CES 
 Installation of the Boring Bar
Figure 807/TASK 54-51-17-991-020- 22 (SHEET 2)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 843
Feb 01/08
 
CES 
 Installation of the Boring Bar
Figure 807A/TASK 54-51-17-991-020-A12 (SHEET 1)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 844
Nov 01/08
 
CES 
 Installation of the Boring Bar
Figure 807A/TASK 54-51-17-991-020-A22 (SHEET 2)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 845
Nov 01/08
 
CES 
 Installation of the Boring Bar
Figure 807B/TASK 54-51-17-991-020-B12 (SHEET 1)

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 846
Feb 01/10
 
CES 
 Installation of the Boring Bar
Figure 807B/TASK 54-51-17-991-020-B22 (SHEET 2)

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 847
Feb 01/10
 
CES 
 Reboring of the Bushes
Figure 808/TASK 54-51-17-991-021- 12 (SHEET 1)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 848
Feb 01/08
 
CES 
 Reboring of the Bushes
Figure 808/TASK 54-51-17-991-021- 22 (SHEET 2)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 849
Feb 01/08
 
CES 
 Reboring of the Bushes
Figure 808A/TASK 54-51-17-991-021-A12 (SHEET 1)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 850
Nov 01/08
 
CES 
 Reboring of the Bushes
Figure 808A/TASK 54-51-17-991-021-A22 (SHEET 2)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 851
Nov 01/08
 
CES 
 Reboring of the Bushes
Figure 808B/TASK 54-51-17-991-021-B12 (SHEET 1)

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 852
Feb 01/10
 
CES 
 Reboring of the Bushes
Figure 808B/TASK 54-51-17-991-021-B22 (SHEET 2)

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 853
Feb 01/10
 
CES 
 (c) Turn the boring bar (53) slowly and push it lightly with a tap
wrench to rebore the four bushes.

NOTE : You must always turn the boring bar (53) in the same
____
direction to prevent damage to the borer (55) and to the
bushes.

(d) Turn the boring bar (53) while you pull it to move back the borer
(55) between the two fittings.

NOTE : You must continue to turn the boring bar (53) in the same
____
direction (as for the reboring) to prevent damage to the
borer (55) and to the bushes.

Subtask 54-51-17-020-080

F. Removal of the Bell which is Part of the Tool R I RING AT RIB 4

(98D54003015000)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 807/TASK 54-51-17-991-020)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 807A/TASK 54-51-17-991-020-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 807B/TASK 54-51-17-991-020-B)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 808/TASK 54-51-17-991-021)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 808A/TASK 54-51-17-991-021-A)


EFF :

ALL  54-51-17

Page 854
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 808B/TASK 54-51-17-991-021-B)

**ON A/C ALL

(1) Remove the pin (56) from the boring bar (53).

(2) Remove the boring bar (53) and the borer (55) from the fittings.

(3) Remove the centering pin (52).

(4) Remove the 3
C
presses (54) and the bell (50).

(5) Make sure that the rebored diameter is in the correct condition and
that the diameter value is in the correct tolerance.

Subtask 54-51-17-320-051

G. Deburring of the Bushes with the Tool R I RING AT RIB 4 (98D54003015000)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 809/TASK 54-51-17-991-022)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 809A/TASK 54-51-17-991-022-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 809B/TASK 54-51-17-991-022-B)

**ON A/C ALL

NOTE : You must deburr each side of the external bushes and the external
____
side of the center bushes.

NOTE : The deburring procedure is applicable to one side of the bush

____
(61). For the other deburring procedures, do as follows:


EFF :

ALL  54-51-17

Page 855
Feb 01/10
 
CES 
 Deburring of the Bushes
Figure 809/TASK 54-51-17-991-022

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 856
Feb 01/08
 
CES 
 Deburring of the Bushes
Figure 809A/TASK 54-51-17-991-022-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 857
Nov 01/08
 
CES 
 Deburring of the Bushes
Figure 809B/TASK 54-51-17-991-022-B

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 858
Feb 01/10
 
CES 
R - for the bushes (62) and for the other side of the bush (61), use
R pliers to install the knife (65) in the correct position.
R - for the bushes (63) and (64), you must change the position of
R the centering pin (60) on the other side of the fittings.

R (1) Install the centering pin (60) and expand it until it touches the
R bush.

R (2) Install the reducer (66) in the centering pin (60).

R (3) Install the long bar (67) in the reducer (66).

R (4) Put the knife (65) in position on the bar.

R (5) Tighten the bar (67) on the bar (68) to keep the knife (65) in
R position.

R (6) Turn the handle of the bar (67) or (68) to deburr the bush.

R 5. Close-up
________

R Subtask 54-51-17-110-052

R A. Cleaning of the Fitting

R (1) Clean the fitting with CLEANING AGENTS (Material No. 11-004) and a
R lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).

R Subtask 54-51-17-420-080

R B. Installation of Components

R (1) Install the pylon (Ref. TASK 54-50-00-400-001).


EFF :

ALL  54-51-17

Page 859
Nov 01/07
 
CES 
 Subtask 54-51-17-865-051

C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):

-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/2/HP FUEL SOV 1KC2 A02
49VU ENGINE/1/HP FUEL SOV 1KC1 A01
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
122VU ANTI ICE/ENG/2 1DN2 W10
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/2/TAT 1DA2 Y15
122VU ANTI ICE/PROBES/2/PITOT 3DA2 Y14
122VU ANTI ICE/PROBES/2/AOA 4DA2 Y13
R 122VU ANTI ICE/PROBES/PHC/2 2DA2 Y12
122VU ANTI ICE/PROBES/2/STATIC 5DA2 Y11
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/1/STATIC 5DA1 Z13
122VU ANTI ICE/PROBES/1/TAT 1DA1 Z12
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03

Subtask 54-51-17-860-059

D. Put the aircraft back to its initial configuration.

(1) Remove the warning notice(s).

(2) Remove the access platform(s).

(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.

Subtask 54-51-17-862-052

E. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).


EFF :

ALL  54-51-17

Page 860
Feb 01/10
 
CES 
 TASK 54-51-17-300-003

Reboring of the RIB4 Fittings

1. __________________
Reason for the Job

This procedure is applicable to the fitting bores that you found damaged or
with incorrect dimensions after removal of the bushes.

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

R 98D54003015000 1 R I RING AT RIB 4

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)

C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-17-991-023 Fig. 810

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-17-991-023-A Fig. 810A


EFF :

ALL  54-51-17

Page 861
Aug 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-023-B Fig. 810B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-17-991-024 Fig. 811

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-17-991-024-A Fig. 811A

R **ON A/C 501-509, 511-526, 528-599,

54-51-17-991-024-B Fig. 811B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-17-320-052

A. Repair Size Diameter

(1) Table of the repair size diameter

-------------------------------------------------------------------------------
| REPAIR SIZE | NOMINAL VALUE | TOLERANCE |
| DIAMETER | MM (in.) | mm (in.) |
|-------------------|-----------------------|---------------------------------|
| R1 | 44.2 (1.7401) | + 0.03 (+ 0.00118) |
|-------------------|-----------------------|---------------------------------|
| | | + 0 (+ 0) |
|-------------------|-----------------------|---------------------------------|
| R2 | 44.4 (1.7480) | + 0.03 (+ 0.00118) |
|-------------------|-----------------------|---------------------------------|
| | | + 0 (+ 0) |
|-------------------|-----------------------|---------------------------------|


EFF :

ALL  54-51-17

Page 862
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
| REPAIR SIZE | NOMINAL VALUE | TOLERANCE |
| DIAMETER | MM (in.) | mm (in.) |
|-------------------|-----------------------|---------------------------------|
| R3 | 44.6 (1.7559) | + 0.03 (+ 0.00118) |
|-------------------|-----------------------|---------------------------------|
| | | + 0 |
-------------------------------------------------------------------------------

4. Procedure
_________

NOTE : This procedure is the same for the left and the right pylon.
____

NOTE : The procedure that follows is given for one side and is the same for
____
the other side.

Subtask 54-51-17-420-081

A. Installation for Fitting Reboring of the Bell which is part of the Tool R
I RING AT RIB 4 (98D54003015000)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 810/TASK 54-51-17-991-023)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 810A/TASK 54-51-17-991-023-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 810B/TASK 54-51-17-991-023-B)

**ON A/C ALL

(1) Install the centering pins (51) and (52) and expand them until they
touch the fitting bores.

(2) Put the boring bar (53) into the fittings and the centering pins (51)
and (52).

(3) Put the bell (50) in the accurate position.


EFF :

ALL  54-51-17

Page 863
Feb 01/10
 
CES 
 Installation of the Boring Bar
Figure 810/TASK 54-51-17-991-023- 12 (SHEET 1)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 864
Feb 01/08
 
CES 
 Installation of the Boring Bar
Figure 810/TASK 54-51-17-991-023- 22 (SHEET 2)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 865
Feb 01/08
 
CES 
 Installation of the Boring Bar
Figure 810A/TASK 54-51-17-991-023-A12 (SHEET 1)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 866
Nov 01/08
 
CES 
 Installation of the Boring Bar
Figure 810A/TASK 54-51-17-991-023-A22 (SHEET 2)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 867
Nov 01/08
 
CES 
 Installation of the Boring Bar
Figure 810B/TASK 54-51-17-991-023-B12 (SHEET 1)

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 868
Feb 01/10
 
CES 
 Installation of the Boring Bar
Figure 810B/TASK 54-51-17-991-023-B22 (SHEET 2)

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 869
Feb 01/10
 
CES 
 (4) Attach the bell (50) with the 3
C
presses (54).

(5) Make sure that the boring bar (53) turns freely.

(6) Remove the boring bar (53).

(7) Remove the centering pin (51).

Subtask 54-51-17-320-053

B. Reboring of the Pylon Fittings with the Tool R I RING AT RIB 4

(98D54003015000)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 811/TASK 54-51-17-991-024)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 811A/TASK 54-51-17-991-024-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 811B/TASK 54-51-17-991-024-B)

**ON A/C ALL

(1) Install the borer (55):

(a) Make sure that the borer (55) is retracted.

(b) Hold the borer (55) between the two fittings.

(c) Put the boring bar (53) into the fittings, the centering pin
(52), the borer (55) and the bell (50).

(d) Install the pin (56) in the boring bar (53).


EFF :

ALL  54-51-17

Page 870
Feb 01/10
 
CES 
 (2) Rebore the fittings to get the minimum applicable repair diameter. If
necessary, do the reboring procedure that follows again until you get
the correct diameter value.

NOTE : The boring thickness is 0.02 +0.00 +0.02 mm (0.0007 +0.0000

____
+0.0007 in.).

(a) Expand the borer (55) with the adjustment nut (57).

(b) Lock the blades of the borer (55) with the locking nut (58).

(c) Turn the boring bar (53) slowly and push it lightly with a tap
wrench to rebore the four holes.

NOTE : You must always turn the boring bar (53) in the same
____
direction to prevent damage to the borer (55) and to the
fittings.

(d) Turn the boring bar (53) while you pull it to move back the borer
(55) between the two fittings.

NOTE : You must continue to turn the boring bar (53) in the same
____
direction (as for the reboring) to prevent damage to the
borer (55) and to the fittings.

Subtask 54-51-17-020-081

C. Removal of the Bell which is Part of the Tool R I RING AT RIB 4

(98D54003015000)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 811/TASK 54-51-17-991-024)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 811A/TASK 54-51-17-991-024-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 811B/TASK 54-51-17-991-024-B)


EFF :

ALL  54-51-17

Page 871
Feb 01/10
 
CES 
 Reboring of the Fitting
Figure 811/TASK 54-51-17-991-024- 12 (SHEET 1)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 872
Feb 01/08
 
CES 
 Reboring of the Fitting
Figure 811/TASK 54-51-17-991-024- 22 (SHEET 2)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-17

Page 873
Feb 01/08
 
CES 
 Reboring of the Fitting
Figure 811A/TASK 54-51-17-991-024-A12 (SHEET 1)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 874
Nov 01/08
 
CES 
 Reboring of the Fitting
Figure 811A/TASK 54-51-17-991-024-A22 (SHEET 2)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-17

Page 875
Nov 01/08
 
CES 
 Reboring of the Fitting
Figure 811B/TASK 54-51-17-991-024-B12 (SHEET 1)

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 876
Feb 01/10
 
CES 
 Reboring of the Fitting
Figure 811B/TASK 54-51-17-991-024-B22 (SHEET 2)

R

EFF :

501-509, 511-526, 528-599,  54-51-17

Page 877
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Remove the pin (56) from the boring bar (53).

(2) Remove the boring bar (53) and the borer (55) from the fittings.

(3) Remove the centering pin (52).

(4) Remove the 3
C
presses (54) and the bell (50).

(5) Make sure that the rebored diameter is in the correct condition and
that the diameter value is in the correct tolerance.

5. Close-up
________

Subtask 54-51-17-110-053

A. Cleaning of the Fitting

(1) Clean the fitting with CLEANING AGENTS (Material No. 11-004) and a
lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).


EFF :

ALL  54-51-17

Page 878
Aug 01/08
R  
CES 
 PYLON-TO-ENGINE ATTACH FITTINGS - REMOVAL/INSTALLATION
______________________________________________________

TASK 54-51-18-000-001

Removal of the Pylon-to-Engine Aft Attach-Fittings

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.50 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-21-000-001 Removal of the Pylon Lateral Access-Doors

71-00-00-000-042 Removal of the Power Plant
71-00-20-000-040 Removal of the Power Plant

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-18-991-001 Fig. 401

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-18-991-001-D Fig. 401A

R **ON A/C 501-509, 511-526, 528-599,

54-51-18-991-001-E Fig. 401B


EFF :

ALL  54-51-18

Page 401
Feb 01/10
 
CES 
 **ON A/C ALL

3. __________
Job Set-up

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE
_______
YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

Subtask 54-51-18-941-050

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-51-18-020-050

B. Engine Removal

(1) Remove the engine (Ref. TASK 71-00-00-000-042).


EFF :

ALL  54-51-18

Page 402
Nov 01/08
 
CES 
 Subtask 54-51-18-010-050

C. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon.

(b) At zone 420 for the right pylon.

(2) Remove the pylon lateral access-doors (Ref. TASK 54-51-21-000-001):

(a) For the left pylon: 415AL, 415AR.

(b) For the right pylon: 425AL, 425AR.

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-18-020-050-A

B. Engine Removal

(1) Remove the engine (Ref. TASK 71-00-20-000-040).

Subtask 54-51-18-010-050-A

C. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon.

(b) At zone 420 for the right pylon.

(2) Remove the pylon lateral access-doors (Ref. TASK 54-51-21-000-001):

(a) For the left pylon: 415AL, 415AR, 415BL, 415BR.

(b) For the right pylon: 425AL, 425AR, 425BL, 425BR.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-18

Page 403
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

4. Procedure
_________

Subtask 54-51-18-020-051

A. Removal of the Pylon-to-Engine Aft Attach-Fittings

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 401/TASK 54-51-18-991-001)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-51-18-991-001-D)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401B/TASK 54-51-18-991-001-E)

**ON A/C ALL

(1) Remove the bolts (1) and the lockwashers (2).

(2) Remove the nuts (7) and (8), the locking plates (6), the bolts (3)
and (4) and the locking plates (5).

(3) Remove the pylon-to-engine aft attach-fittings (9).


EFF :

ALL  54-51-18

Page 404
Feb 01/10
 
CES 
 Engine Aft Mount Upper Beam
Figure 401/TASK 54-51-18-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-18

Page 405
Aug 01/09
 
CES 
R Engine Aft Mount Upper Beam
R Figure 401A/TASK 54-51-18-991-001-D

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-18

Page 406
Aug 01/09
 
CES 
 Engine Aft Mount Upper Beam
Figure 401B/TASK 54-51-18-991-001-E

R

EFF :

501-509, 511-526, 528-599,  54-51-18

Page 407
Feb 01/10
 
CES 
 TASK 54-51-18-400-001

Installation of the Pylon-to-Engine Aft Attach-Fittings

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific Torque Wrench : range 0.00 to 1.20 m.daN

(0.00 to 9.00 lbf.ft)
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
R No specific Torque Wrench : range 0.70 to 10.00 m.daN
R (5.00 to 75.00 lbf.ft)
No specific Torque Wrench : range 2.00 to 20.00 m.daN
(15.00 to 150.00 lbf.ft)
No specific Torque Wrench : range 6.00 to 36.00 m.daN
(50.00 to 260.00 lbf.ft)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 05-047 C Z-11.904

ANTI COR. COMPOUND(HIGH TEMP.SILICONE SEALANT)
(Ref. 20-31-00)


EFF :

ALL  54-51-18

Page 408
Nov 01/09
 
CES 
 C. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

3 bolt 54-51-18 01A-075

3 bolt 54-51-18 01B-075
4 bolt 54-51-18 01A-065
4 bolt 54-51-18 01B-065
7 nut 54-51-18 01A-095
7 nut 54-51-18 01B-095
8 nut 54-51-18 01A-085
8 nut 54-51-18 01B-085

D. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-51-21-400-001 Installation of the Pylon Lateral Access-Doors

71-00-00-400-042 Installation of the Power Plant
71-00-20-400-040 Installation of the Power Plant

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-18-991-001 Fig. 401

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-18-991-001-D Fig. 401A

R **ON A/C 501-509, 511-526, 528-599,

54-51-18-991-001-E Fig. 401B


EFF :

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Page 409
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CES 
 **ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-18-860-051

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position.

(2) Make sure that the warning notice(s) is(are) in position.

4. Procedure
_________

Subtask 54-51-18-420-050

A. Installation of the Pylon-to-Engine Aft Attach-Fittings

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 401/TASK 54-51-18-991-001)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-51-18-991-001-D)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401B/TASK 54-51-18-991-001-E)

**ON A/C ALL

(1) Before installation, make sure that the bolts (3) and (4) are in the
correct condition, if necessary replace the bolt (3) and the bolt
(4).

(2) Install the locking plates (5).

(3) Install the bolts (3) and (4) with SPECIAL MATERIALS (Material No.
05-047).


EFF :

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Page 410
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CES 
 (4) Lock the bolts (3) and (4) with the lockwashers (2) and the bolts
(1).

(5) Do a check of the running torque and of the breakaway torque:

(a) Install the nuts (7) and (8) on the bolts (3) and (4).

(b) With a torque wrench calibrated to 3.4 m.daN (25.07 lbf.ft) for
the nut (7) and calibrated to 4.5 m.daN (33.18 lbf.ft) for the
nut (8):
- Measure the running torque necessary to tighten the nuts (7)
and (8) until two threads minimum show out of the nuts (7) and
(8).

(c) If the running torque is more than:

- 3.4 m.daN (25.07 lbf.ft) for the nut (7), replace the nut (7).
- 4.5 m.daN (33.18 lbf.ft) for the nut (8), replace the nut (8).

(d) Loosen the nuts (7) and (8).

(e) With a torque wrench calibrated to 0.36 m.daN (31.85 lbf.in) for
the nut (7) and to 0.56 m.daN (49.55 lbf.in) for the nut (8):
- Measure the breakaway torque necessary to loosen the nuts (7)
and (8).

(f) If the breakaway torque is less than:

- 0.36 m.daN (31.85 lbf.in) for the nut (7), replace the nut (7)
- 0.56 m.daN (49.55 lbf.in) for the nut (8),
replace the nut (8).

(g) Do the same for the other nut (7) and (8).

NOTE : Before installation of the new nuts (7) and (8), do a

____
check of the running and breakaway torque as described in
para. (5).

(6) Install the pylon-to-engine aft attach-fittings (9).

(7) Install the locking plates (6) and the nuts (7) and (8).

(8) TORQUE the nuts (7) to between 14.6 and 16.8 m.daN (107.66 and 123.89
lbf.ft) and the nuts (8) to between 25 and 29 m.daN (184.36 and
213.86 lbf.ft)

(9) Lock the nuts (7) and (8) with the lockwashers (2) and the bolts (1).


EFF :

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Aug 01/09
R  
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-51-18-420-051

B. Engine Installation

(1) Install the engine (Ref. TASK 71-00-00-400-042).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-18-420-051-A

B. Engine Installation

(1) Install the engine (Ref. TASK 71-00-20-400-040).

**ON A/C ALL

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-18-410-050

A. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Install the pylon lateral access-doors (Ref. TASK 54-51-21-400-001):

(a) For the left pylon: 415AL, 415AR.

(b) For the right pylon: 425AL, 425AR.

(3) Remove the warning notice(s).

(4) Remove the access platform(s).


EFF :

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CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-18-410-050-A

A. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Install the pylon lateral access-doors (Ref. TASK 54-51-21-400-001):

(a) For the left pylon 415AL, 415AR, 415BL, 415BR.

(b) For the right pylon 425AL, 425AR, 425BL, 425BR.

(3) Remove the warning notice(s).

(4) Remove the access platform(s).

R

EFF :

501-509, 511-526, 528-599,  54-51-18

Page 413
Feb 01/10
 
CES 
 DOORS - REMOVAL/INSTALLATION
____________________________

TASK 54-51-21-000-001

Removal of the Pylon Lateral Access-Doors

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific 1 ACCESS PLATFORM 2M (6 FT)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

24-42-00-861-001 Energize the Ground Service Network from the External

Power
R 78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
R Unit (HCU) 4101KS for Ground Maintenance
R 78-30-00-481-041 Make the Thrust Reverser Unserviceable for
R Maintenance

**ON A/C 001-049, 051-099, 101-105, 151-154, 201-207,

54-51-21-991-001 Fig. 401


EFF :

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CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 106-149, 155-199, 208-249, 251-299, 301-399, 401-499, 501-509,

R 511-526, 528-599,

54-51-21-991-001-A Fig. 401A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-21-861-050

A. Energize the ground service network

(Ref. TASK 24-42-00-861-001).

Subtask 54-51-21-941-050

B. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).


EFF :

ALL  54-51-21

Page 402
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CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-51-21-040-050-B

C. Deactivation of the Thrust Reverser

WARNING : MAKE SURE THAT THE THRUST REVERSER IS LOCKED. IF NOT, THE
_______
THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE INJURY TO
PERSONNEL AND/OR DAMAGE TO THE REVERSER.

(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-21-040-050-A

C. Deactivation of the Thrust Reverser

WARNING : MAKE SURE THAT THE THRUST REVERSER IS LOCKED. IF NOT, THE
_______
THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE INJURY TO
PERSONNEL AND/OR DAMAGE TO THE REVERSER.

(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-040-012).

**ON A/C ALL

Subtask 54-51-21-010-050

D. Get Access

(1) Put an ACCESS PLATFORM 2M (6 FT) in position:

(a) At zone 410 for the left pylon,

(b) At zone 420 for the right pylon.


EFF :

ALL  54-51-21

Page 403
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CES 
 4. Procedure
_________

**ON A/C 001-049, 051-099, 101-105, 151-154, 201-207,

Subtask 54-51-21-020-050

A. Removal of the Pylon Lateral Access-Doors

(Ref. Fig. 401/TASK 54-51-21-991-001)

(1) Remove the pylon lateral access-door 415BL.

NOTE : The procedure is the same for the pylon lateral access-doors
____
415BR, 425BL and 425BR.

(a) Hold the access-door (1) and remove the screws (3), the washers
(2) and the access-door (1).

(2) Remove the pylon lateral access-door 415AL.

NOTE : The procedure is the same for the pylon lateral access-doors
____
415AR, 425AL and 425AR.

(a) Hold the access-door (5) and remove the screws (4) and the
access-door (5).

R **ON A/C 106-149, 155-199, 208-249, 251-299, 301-399, 401-499, 501-509,

R 511-526, 528-599,

Subtask 54-51-21-020-050-A

A. Removal of the Pylon Lateral Access-Doors

(Ref. Fig. 401A/TASK 54-51-21-991-001-A)

(1) Remove the pylon lateral access-door 415BL.

NOTE : The procedure is the same for the pylon lateral access-doors
____
415BR, 425BL and 425BR.

(a) Hold the access-door (3) and remove the screws (1) and the
washers (2).

(b) Remove the spring pin (5), the captive screw (6), the washer (4)
and the access-door (3).


EFF :

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CES 
 Pylon Lateral Access-Doors
Figure 401/TASK 54-51-21-991-001

R

EFF :
201-207,
001-049, 051-099, 101-105, 151-154,  54-51-21

Page 405
Aug 01/09
 
CES 
 Pylon Lateral Access-Doors
Figure 401A/TASK 54-51-21-991-001-A

R

EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
 54-51-21

Page 406
Feb 01/10
 
CES 
 (2) Remove the pylon lateral access-door 415AL.

NOTE : The procedure is the same for the pylon lateral access-doors
____
415AR, 425AL and 425AR.

(a) Hold the access-door (8) and remove the screws (7) and the
access-door (8).

R

EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
 54-51-21

Page 407
Feb 01/10
 
CES 
 **ON A/C ALL

TASK 54-51-21-400-001

Installation of the Pylon Lateral Access-Doors

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific Torque Wrench : range 0.00 to 1.20 m.daN

(0.00 to 9.00 lbf.ft)
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

24-42-00-861-001 Energize the Ground Service Network from the External

Power
24-42-00-862-001 De-energize the Ground Service Network Supplied from
the External Power
R 78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
R Unit (HCU) 4101KS for Ground Maintenance
R 78-30-00-081-041 Make the Thrust Reverser Serviceable after
R Maintenance
R 78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
R Control Unit (HCU) 4101KS after Ground Maintenance


EFF :

ALL  54-51-21

Page 408
Aug 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-481-041 Make the Thrust Reverser Unserviceable for

Maintenance

**ON A/C 001-049, 051-099, 101-105, 151-154, 201-207,

54-51-21-991-001 Fig. 401

R **ON A/C 106-149, 155-199, 208-249, 251-299, 301-399, 401-499, 501-509,

R 511-526, 528-599,

54-51-21-991-001-A Fig. 401A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-21-860-050

A. Aircraft Maintenance Configuration

(1) Make sure that the ground service network is energized

(Ref. TASK 24-42-00-861-001).

(2) Make sure that an access platform is in position.

(3) Make sure that the warning notice is in position.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-21-040-051-B

B. Deactivation of the Thrust Reverser

WARNING : MAKE SURE THAT THE THRUST REVERSER IS LOCKED. IF NOT, THE
_______
THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE INJURY TO
PERSONNEL AND/OR DAMAGE TO THE REVERSER.

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).


EFF :

ALL  54-51-21

Page 409
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-21-040-051-A

B. Deactivation of the Thrust Reverser

WARNING : MAKE SURE THAT THE THRUST REVERSER IS LOCKED. IF NOT, THE
_______
THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE INJURY TO
PERSONNEL AND/OR DAMAGE TO THE REVERSER.

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-51-21-110-050

C. Preparation for the Installation

(1) Clean the component interface and/or the adjacent area.

(2) Do a visual inspection of the component interface and/or the adjacent

area.

4. Procedure
_________

**ON A/C 001-049, 051-099, 101-105, 151-154, 201-207,

Subtask 54-51-21-420-050

A. Installation of the Pylon Lateral Access-Doors

(Ref. Fig. 401/TASK 54-51-21-991-001)

(1) Install the pylon lateral access-door 415BL.

NOTE : The procedure is the same for the pylon lateral access-doors
____
415BR, 425BL and 425BR.

(a) Put the access-door (1) in position and install the washers (2)
and the screws (3).

(b) TORQUE the screws (3) to between 0.82 and 1.06 m.daN (72.56 and
93.80 lbf.in).


EFF :

ALL  54-51-21

Page 410
Feb 01/10
 
CES 
 (2) Install the pylon lateral access-door 415AL.

NOTE : The procedure is the same for the pylon lateral access-doors
____
415AR, 425AL and 425AR.

(a) Put the access-door (5) in position and install the screws (4).

(b) TORQUE the screws (4) to between 0.82 and 1.06 m.daN (72.56 and
93.80 lbf.in).

R **ON A/C 106-149, 155-199, 208-249, 251-299, 301-399, 401-499, 501-509,

R 511-526, 528-599,

Subtask 54-51-21-420-050-A

A. Installation of the Pylon Lateral Access-Doors

(Ref. Fig. 401A/TASK 54-51-21-991-001-A)

(1) Install the pylon lateral access-door 415BL.

NOTE : The procedure is the same for the pylon lateral access-doors
____
415BR, 425BL and 425BR.

(a) Put the access-door (3) in position and install the washers (2)
and the screws (1).

(b) TORQUE the screws (1) to between 0.82 and 1.06 m.daN (72.56 and
93.80 lbf.in).

(c) Install the washer (4), the captive screw (6) and the spring pin
(5).

(d) TORQUE the captive screws (6) to between 1.79 and 2.24 m.daN
(13.20 and 16.51 lbf.ft) .

(2) Install the pylon lateral access-door 415AL.

NOTE : The procedure is the same for the pylon lateral access-doors
____
415AR, 425AL and 425AR.

(a) Put the access-door (8) in position and install the screws (7).

(b) TORQUE the screws (7) to between 0.82 and 1.06 m.daN (72.56 and
93.80 lbf.in).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-21

Page 411
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-21-440-050-B

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable after maintenance (Ref. TASK 78-
30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-21-440-050-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable after maintenance (Ref. TASK 78-
30-00-440-012).

**ON A/C ALL

Subtask 54-51-21-862-050

B. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).

Subtask 54-51-21-410-050

C. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


EFF :

ALL  54-51-21

Page 412
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CES 
 MISCELLANEOUS - REMOVAL/INSTALLATION
____________________________________

TASK 54-51-29-000-001

Removal of the Hoisting Fitting

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

WARNING : MAKE SURE THAT YOU HAVE THE CORRECT FIRE FIGHTING EQUIPMENT
_______
AVAILABLE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

R No specific blanking plugs

No specific access platform 1.50 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R 29-11-49-000-013 Removal of the Pressure/Suction/Case Drain/Return

R Piping of the Green Hydraulic System in the Engine
R Pylon
R 29-13-49-000-013 Removal of the Pressure/Suction/Case Drain/Return
R Piping of the Yellow Hydraulic System in the Engine
R Pylon
54-51-21-000-001 Removal of the Pylon Lateral Access-Doors
71-00-00-000-042 Removal of the Power Plant
R 71-00-20-000-040 Removal of the Power Plant
R 71-13-11-000-010 Removal of the Left Fan Cowl 437AL(447AL).


EFF :

ALL  54-51-29

Page 401
Nov 01/07
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

71-13-11-000-041 Removal of the Fan Cowl Doors

71-13-16-000-010 Removal of the Right Fan Cowl (438AR, 448AR)
78-32-01-000-010 Removal of the Left Thrust Reverser Half - Eng No. 1
(451AL)
78-32-02-000-010 Removal of the Left Thrust Reverser Half (461AL) -
Eng No. 2
78-32-03-000-010 Removal of the Right Thrust Reverser Half - Eng No. 1
(452AR)
78-32-04-000-010 Removal of the Right Thrust Reverser Half (462AR) -
Eng. No. 2
78-32-11-000-002 Removal of the Left or Right Half Door of Thrust
Reverser

R **ON A/C 501-509, 511-526, 528-599,

54-51-29-991-002 Fig. 401

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-29-991-001-C Fig. 402

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

54-51-29-991-001-B Fig. 402A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-29-941-050

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

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Page 402
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put the warning notice to tell persons not to energize the FADEC
1(2).

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-51-29-020-051

B. Removal of the Components

(1) Remove the fan cowl doors (Ref. TASK 71-13-11-000-041).

(2) Remove the thrust reverser cowl doors (Ref. TASK 78-32-11-000-002).

(3) Remove the power plant (Ref. TASK 71-00-00-000-042).

Subtask 54-51-29-010-050

C. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon.

(b) At zone 420 for the right pylon.

(2) Remove the pylon lateral access-doors (Ref. TASK 54-51-21-000-001):

- For the left pylon: 415BL, 415BR.
- For the right pylon: 425BL, 425BR.

(3) Remove the panels:

- For the left pylon: 473AL, 473AR.
- For the right pylon: 483AL, 483AR.


EFF :

ALL  54-51-29

Page 403
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-29-020-051-A

B. Removal of the Components

(1) Remove the fan cowl doors (Ref. TASK 71-13-11-000-010) (Ref. TASK 71-
13-16-000-010).

(2) Remove the thrust reverser doors (Ref. TASK 78-32-01-000-010)

(Ref. TASK 78-32-02-000-010) (Ref. TASK 78-32-03-000-010) (Ref. TASK
78-32-04-000-010).

(3) Remove the power plant (Ref. TASK 71-00-20-000-040).

Subtask 54-51-29-010-050-A

C. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon.

(b) At zone 420 for the right pylon.

(2) Remove the pylon lateral access-doors (Ref. TASK 54-51-21-000-001):

- For the left pylon: 415AL, 415AR.
- For the right pylon: 425AL, 425AR.

(3) Remove the pressure/suction/case drain/return piping of the green

(yellow) hydraulic system (Ref. TASK 29-11-49-000-013) (Ref. TASK 29-
13-49-000-013).

(4) Removal of the drain pipes (5) and (14):

(Ref. Fig. 401/TASK 54-51-29-991-002)

(a) At RIB3, remove the two bolts (10), the two washers (11), the
bonding strip (9) and the casing assy (12).

(b) At RIB4, remove the bolt (17), the washer (18) and the clamp
(16). Remove and discard the bushing (19).

(c) At RIB7, loosen the pipe end-fittings (1), (2) and (4) and remove
the tee (3) from the drain pipe (15). Put blanking plugs on the
disconnected line ends.

R

EFF :

501-509, 511-526, 528-599,  54-51-29

Page 404
Feb 01/10
 
CES 
 Drain Lines
Figure 401/TASK 54-51-29-991-002

R

EFF :

501-509, 511-526, 528-599,  54-51-29

Page 405
Feb 01/10
 
CES 
 (d) Remove the drain pipe (5) and the drain pipe (14) from the rear.

(5) Removal of the drain pipe (13):

(Ref. Fig. 401/TASK 54-51-29-991-002)

(a) At RIB1, remove the two bolts (7) and the two washers (6). Loosen
the pipe end-fitting (8) and put blanking plugs on the
disconnected line ends.

(b) At rib4, remove the bolt (17), the washer (18) and the clamp
(16). Remove and discard the bushing (19).

(c) Remove the drain pipe (13) from the rear.

**ON A/C ALL

4. Procedure
_________

Subtask 54-51-29-020-050

A. Removal of the Hoisting Fittings

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 402/TASK 54-51-29-991-001-C)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

(Ref. Fig. 402A/TASK 54-51-29-991-001-B)

**ON A/C ALL

(1) Remove the nuts (1) and discard them. Remove the washers (2).

(2) Remove the hoisting fittings (3).


EFF :

ALL  54-51-29

Page 406
Feb 01/10
 
CES 
R Hoisting Fitting
R Figure 402/TASK 54-51-29-991-001-C

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-29

Page 407
Feb 01/08
 
CES 
 Hoisting Fitting
Figure 402A/TASK 54-51-29-991-001-B

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-51-29

Page 408
Feb 01/10
 
CES 
 TASK 54-51-29-400-001

Installation of the Hoisting Fitting

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific 19 mm (0.7480 in.) dia. bar

No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
No specific Torque Wrench : range 2.00 to 20.00 m.daN
(15.00 to 150.00 lbf.ft)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 08-004 AIB AIMS-04-05-003

ADHESIVE SEALANT (Ref. 20-31-00)

C. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

1 nuts 54-51-29 02A-030

1 nuts 54-51-29 02B-030
19 bushing 54-51-29 01B-100
19 bushing 54-51-29 01B-110

R

EFF :

ALL  54-51-29

Page 409
Feb 01/08
 
CES 
 D. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

29-11-49-400-013 Installation of the Pressure/Suction/Case

Drain/Return Piping of the Green Hydraulic System in
the Engine Pylon
29-13-49-400-013 Installation of the Pressure/Suction/Case
Drain/Return Piping of the Yellow Hydraulic System in
the Engine Pylon
54-51-21-400-001 Installation of the Pylon Lateral Access-Doors
71-00-00-400-042 Installation of the Power Plant
71-00-20-400-040 Installation of the Power Plant
71-13-11-400-010 Installation of the Left Fan Cowl
71-13-11-400-041 Installation of the Fan Cowl Doors
71-13-16-400-010 Installation of the Right Fan Cowl (438AR, 448AR)
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
78-32-01-400-010 Installation of the Left Thrust Reverser Half - Eng
No. 1 (451AL)
78-32-02-400-010 Installation of the Left Thrust Reverser Half (461AL)
- Eng No. 2
78-32-03-400-010 Installation of the Right Thrust Reverser Half - Eng
No. 1 (452AR)
78-32-04-400-010 Installation of the Right Reverser Half (462AR) -
Eng. No. 2
78-32-11-400-002 Installation of the Left or Right Half Door of Thrust
Reverser

R **ON A/C 501-509, 511-526, 528-599,

54-51-29-991-002 Fig. 401

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-29-991-001-C Fig. 402

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

54-51-29-991-001-B Fig. 402A


EFF :

ALL  54-51-29

Page 410
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CES 
 **ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-29-860-050

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position.

(2) Make sure that the warning notices are in position.

(3) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-481-041).

4. Procedure
_________

Subtask 54-51-29-420-050

A. Installation of the Hoisting Fittings

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 402/TASK 54-51-29-991-001-C)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

(Ref. Fig. 402A/TASK 54-51-29-991-001-B)

**ON A/C ALL

(1) Put the hoisting fittings (3) in position.

(2) Install the washers (2). Install the nuts (1) and tighten them
manually.

(3) Make sure that the alignment is within 0.3 mm (0.0118 in.). To do
this put a 19 mm (0.7480 in.) dia. bar
into the holes of the hoisting fittings.

(4) TORQUE the nuts (1) to between 15.5 and 18 m.daN (114.30 and 132.74
lbf.ft).


EFF :

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Page 411
Feb 01/10
 
CES 
 (5) Remove the bar.

5. Close-up
________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-51-29-410-050

A. Close Access
Make sure that the work area is clean and clear of tool(s) and other
items.

(1) Install the panels:

- For the left pylon 473AL, 473AR.
- For the right pylon 483AL, 483AR.

(2) Install the pylon lateral access-doors (Ref. TASK 54-51-21-400-001):

- For the left pylon 415BL, 415BR.
- For the right pylon 425BL, 425BR.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).

Subtask 54-51-29-420-051

B. Installation of the Component

(1) Install the power plant (Ref. TASK 71-00-00-400-042).

(2) Install the thrust reverser cowl doors (Ref. TASK 78-32-11-400-002).

(3) Install the fan cowl doors (Ref. TASK 71-13-11-400-041).


EFF :

ALL  54-51-29

Page 412
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-29-410-050-A

A. Close Access

(1) Remove the blanking plugs from the line ends.

(2) Installation of the drain pipe (13).

(Ref. Fig. 401/TASK 54-51-29-991-002)

(a) Put the drain pipe (13) in position.

(b) At RIB1, connect the drain pipe (13) to the pipe-end fitting (8).
Do not torque the pipe-end fitting (8) at this time.

(c) Install the two washers (6) and the two bolts (7). Tighten the
two bolts (7).

(d) At RIB4, install a new bushing (19).

(e) Install the clamp (16), the washer (18) and the bolt (17).
Tighten the bolt (17).

(f) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) on the
bolts (7) and (17).

(3) Installation of the drain pipes (5) and (14).

(Ref. Fig. 401/TASK 54-51-29-991-002)

(a) Put the drain pipe (5) in position.

(b) At RIB3, install the casing assy (12), the bonding strip (9), the
two washers (11) and the two bolts (10). Tighten the two bolts
(10).

(c) At RIB4, install a new bushing (19).

(d) Install the clamp (16), the washer (18) and the bolt (17).
Tighten the bolt (17).

(e) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) on the
bolts (10) and (17).

R

EFF :

501-509, 511-526, 528-599,  54-51-29

Page 413
Feb 01/10
 
CES 
 (f) At RIB7, put the tee (3) in position. Connect the tee (3) to the
drain pipes (5) and (15). Do not torque the pipe-end fittings (2)
and (4) at this time.

(g) Put the drain pipe (14) in position.

(h) At RIB7, connect the tee (3) to the drain pipe (14). Do not
torque the pipe-end fitting (1) at this time.

(4) Install the pressure/suction/case drain/return piping of the green

(yellow) hydraulic system (Ref. TASK 29-11-49-400-013) (Ref. TASK 29-
13-49-400-013).

(5) TORQUE the pipe-end fittings (8), (4), (1) and (2) to between 2.9 and
3.2 m.daN (21.38 and 23.59 lbf.ft).
(Ref. Fig. 401/TASK 54-51-29-991-002)

(6) Install the pylon lateral access-doors (Ref. TASK 54-51-21-400-001):

- For the left pylon 415AL, 415AR.
- For the right pylon 425AL, 425AR.

(7) Remove the access platform(s).

(8) Remove the warning notice(s).

Subtask 54-51-29-420-051-A

B. Installation of the Component

(1) Install the power plant (Ref. TASK 71-00-20-400-040).

(2) Install the thrust reverser cowl doors (Ref. TASK 78-32-01-400-010)
(Ref. TASK 78-32-02-400-010) (Ref. TASK 78-32-03-400-010) (Ref. TASK
78-32-04-400-010).

(3) Install the fan cowl doors (Ref. TASK 71-13-11-400-010) (Ref. TASK
71-13-16-400-010).

R

EFF :

501-509, 511-526, 528-599,  54-51-29

Page 414
Feb 01/10
 
CES 
 BALL JOINT - SPIGOT - REMOVAL/INSTALLATION
__________________________________________

TASK 54-51-41-000-001

Removal of the Spigot Ball Joint

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific non-metallic scraper

No specific warning notice
No specific access platform 1.7 m (5 ft. 7 in.)
R 98D54403002000 1 TOOL,R/I-SPIGOT BALL JOINT

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

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Page 401
Nov 01/07
 
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

24-42-00-861-001 Energize the Ground Service Network from the External

Power
26-21-41-000-004 Removal of the Cartridge of the Engine
Fire-Extinguisher Bottle
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-41-991-001-A Fig. 401

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-41-991-001-B Fig. 401A

R **ON A/C 501-509, 511-526, 528-599,

54-51-41-991-001-C Fig. 401B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-41-991-002-A Fig. 402

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-41-991-002-B Fig. 402A

R **ON A/C 501-509, 511-526, 528-599,

54-51-41-991-002-C Fig. 402B


EFF :

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Page 402
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-41-991-007 Fig. 403

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-41-991-007-A Fig. 403A

R **ON A/C 501-509, 511-526, 528-599,

54-51-41-991-007-B Fig. 403B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-41-991-003-A Fig. 404

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-41-991-003-B Fig. 404A

R **ON A/C 501-509, 511-526, 528-599,

54-51-41-991-003-C Fig. 404B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-41-860-050

A. Aircraft Maintenance Configuration

(1) Energize the ground service network

(Ref. TASK 24-42-00-861-001).


EFF :

ALL  54-51-41

Page 403
Feb 01/10
 
CES 
 Subtask 54-51-41-941-050

B. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine
1(2).

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR 1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-41-040-050

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-41-040-050-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).


EFF :

ALL  54-51-41

Page 404
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,

Subtask 54-51-41-010-050

D. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon.

(b) At zone 420 for the right pylon.

(2) Remove the access panels:

(a) For the left pylon: 471AL, 471BL, 472AR, 472BR.

(b) For the right pylon: 481AL, 481BL, 482AR, 482BR.

(3) Remove the access doors:

(a) For the left pylon: 415BL, 415BR.

(b) For the right pylon: 425BL, 425BR.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-41-010-050-A

D. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon.

(b) At zone 420 for the right pylon.

(2) Remove the access panels:

(a) For the left pylon: 471BL, 471CL, 471BR, 471CR.

(b) For the right pylon: 481BL, 481CL, 481BR, 481CR.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-41

Page 405
Feb 01/10
511-526, 528-599, 
CES 
R (3) Remove the access doors:

R (a) For the left pylon: 415BL, 415BR.

R (b) For the right pylon: 425BL, 425BR.

R **ON A/C ALL

Subtask 54-51-41-020-050

E. Removal of Component

(1) Remove the fire extinguisher bottles (Ref. TASK 26-21-41-000-004).

4. Procedure
_________

Subtask 54-51-41-110-050

A. Clean the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Remove the adhesive compound from the upper panel between RIB4 and
RIB5 with a non-metallic scraper.

(2) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

Subtask 54-51-41-020-051

B. Removal of the Spigot Ball Joint

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 401/TASK 54-51-41-991-001-A)


EFF :

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Page 406
Aug 01/09
 
CES 
 Spigot Ball Joint
Figure 401/TASK 54-51-41-991-001-A

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-41

Page 407
Feb 01/08
 
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-51-41-991-001-B)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401B/TASK 54-51-41-991-001-C)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 402/TASK 54-51-41-991-002-A)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 402A/TASK 54-51-41-991-002-B)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 402B/TASK 54-51-41-991-002-C)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 403/TASK 54-51-41-991-007)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 403A/TASK 54-51-41-991-007-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 403B/TASK 54-51-41-991-007-B)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 404/TASK 54-51-41-991-003-A)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-51-41

Page 408
Feb 01/10
511-526, 528-599, 
CES 
 Spigot Ball Joint
Figure 401A/TASK 54-51-41-991-001-B

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-41

Page 409
Aug 01/09
 
CES 
 Spigot Ball Joint
Figure 401B/TASK 54-51-41-991-001-C

R

EFF :

501-509, 511-526, 528-599,  54-51-41

Page 410
Feb 01/10
 
CES 
 INTENTIONALLY BLANK

R



 54-51-41

Page 411
Aug 01/09
 
CES 
 Spigot Ball Joint Removal - First Step
Figure 402/TASK 54-51-41-991-002-A12 (SHEET 1)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-41

Page 412
Aug 01/09
 
CES 
 Spigot Ball Joint Removal - First Step
Figure 402/TASK 54-51-41-991-002-A22 (SHEET 2)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-41

Page 413
Aug 01/09
 
CES 
 Spigot Ball Joint Removal - First Step
Figure 402A/TASK 54-51-41-991-002-B12 (SHEET 1)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-41

Page 414
Aug 01/09
 
CES 
 Spigot Ball Joint Removal - First Step
Figure 402A/TASK 54-51-41-991-002-B22 (SHEET 2)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-41

Page 415
Aug 01/09
 
CES 
 Spigot Ball Joint Removal - First Step
Figure 402B/TASK 54-51-41-991-002-C12 (SHEET 1)

R

EFF :

501-509, 511-526, 528-599,  54-51-41

Page 416
Feb 01/10
 
CES 
 Spigot Ball Joint Removal - First Step
Figure 402B/TASK 54-51-41-991-002-C22 (SHEET 2)

R

EFF :

501-509, 511-526, 528-599,  54-51-41

Page 417
Feb 01/10
 
CES 
 Spigot Ball Joint Removal - Second Step
Figure 403/TASK 54-51-41-991-007

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-41

Page 418
Aug 01/09
 
CES 
 Spigot Ball Joint Removal - Second Step
Figure 403A/TASK 54-51-41-991-007-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-41

Page 419
Aug 01/09
 
CES 
 Spigot Ball Joint Removal - Second Step
Figure 403B/TASK 54-51-41-991-007-B

R

EFF :

501-509, 511-526, 528-599,  54-51-41

Page 420
Feb 01/10
 
CES 
 INTENTIONALLY BLANK

R



 54-51-41

Page 421
Aug 01/09
 
CES 
 Spigot Ball Joint Removal - Third Step
Figure 404/TASK 54-51-41-991-003-A12 (SHEET 1)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-41

Page 422
Aug 01/09
 
CES 
 Spigot Ball Joint Removal - Third Step
Figure 404/TASK 54-51-41-991-003-A22 (SHEET 2)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-41

Page 423
Aug 01/09
 
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 404A/TASK 54-51-41-991-003-B)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 404B/TASK 54-51-41-991-003-C)

**ON A/C ALL

(1) Remove the eight bolts (1) and nuts (2) from the retaining plate (3).
Retain the bolts and nuts.

NOTE : You cannot remove two of the eight bolts (1) from the top of
____
the rear spar because they touch the spigot fitting edge on
wing side.

(2) Saw off the heads of the two bolts that you cannot remove.

(3) Remove the retaining plate (3).

(4) Get :

(a) the TOOL,R/I-SPIGOT BALL JOINT (98D54403002040) for the left

pylon.

(b) the TOOL,R/I-SPIGOT BALL JOINT (98D54403002041) for the the right
pylon.

(5) Install the plate (26), with the two studs (24) and nuts (25) and
tighten the nuts (25).

NOTE : Use the holes of bolts (1) for the two studs (24) and nuts
____
(25).

(6) Install the two half shells (11) and (12) between the wing and the
upper panel, onto the spigot.

(7) Install the bolts (13) and (14).

(8) Tighten the bolts (13) and (14).

(9) Install the actuator mount (23), the six threaded rods (22) and the
nuts (21) in the half shells (11) and (12).


EFF :

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Page 424
Feb 01/10
 
CES 
 INTENTIONALLY BLANK

R



 54-51-41

Page 425
Aug 01/09
 
CES 
 Spigot Ball Joint Removal - Third Step
Figure 404A/TASK 54-51-41-991-003-B12 (SHEET 1)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-41

Page 426
Aug 01/09
 
CES 
 Spigot Ball Joint Removal - Third Step
Figure 404A/TASK 54-51-41-991-003-B22 (SHEET 2)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-41

Page 427
Aug 01/09
 
CES 
 Spigot Ball Joint Removal - Third Step
Figure 404B/TASK 54-51-41-991-003-C12 (SHEET 1)

R

EFF :

501-509, 511-526, 528-599,  54-51-41

Page 428
Feb 01/10
 
CES 
 Spigot Ball Joint Removal - Third Step
Figure 404B/TASK 54-51-41-991-003-C22 (SHEET 2)

R

EFF :

501-509, 511-526, 528-599,  54-51-41

Page 429
Feb 01/10
 
CES 
 (10) Tighten the nuts (21).

(11) Install the actuating cylinder. Make sure that the nut (34) is fully
loosened and that the jaws (33) are in open position.

(12) Pressurize the actuating cylinder to release the ball joint by 2 mm

(0.0787 in.).

(13) Depressurize the actuating cylinder.

(14) Remove the nuts (21), the actuator mount (23) and the six threaded
rods (22).

(15) Remove the bolts (13) and (14).

(16) Remove the half shells (11) and (12).

(17) Install the four half segments (51), (52), (53) and (54) between the
wing and the pylon, in the spigot ball joint bore.

(18) Install the two half shells (11) and (12) between the wing and the
upper panel.

(19) Install the bolts (13) and (14) and tighten them.

(20) Install the actuator mount (23), the six threaded rods (22) and nuts
(21) in the half shells (11) and (12).

(21) Tighten the nuts (21).

(22) Pressurize the actuating cylinder to release the ball joint by 5 mm

(0.1968 in.).

(23) Depressurize the actuating cylinder.

(24) Remove the nuts (21) and the six threaded rods (22).

(25) Remove the bolts (13) and (14).

(26) Remove the two half shells (11) and (12).

(27) Tighten the nut (34) so that the jaws (33) touch the spigot ball
joint.

(28) Pressurize the actuating cylinder so that the sliding rod comes out
fully.


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Page 430
Aug 01/09
R  
CES 
 (29) Install the two half segments (31) and (36) between the wing and the
pylon, in the spigot ball joint bore.

NOTE : Is is mandatory to install the half segments (31) and (36). If

____
you do not install them, damage to the pylon can occur.

(30) Depressurize the actuating cylinder and pull in the sliding rod by 40
mm (1.5748 in.).

(31) Install the shim (35) between the sliding rod end and the plate (26).

(32) Pressurize the actuating cylinder and fully remove the ball joint
(32) from its housing.

(33) Depressurize the actuating cylinder and remove the shim (35).

(34) Loosen the nuts (34) so that the jaws (33) are in the open position.

(35) Remove the actuating cylinder, the nuts (25), the plate (26) and the
studs (24).

NOTE : The two half segments (31) and (36) must stay in position in
____
the ball joint bore.


EFF :

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Page 431
Aug 01/09
R  
CES 
 TASK 54-51-41-400-001

Installation of the Spigot Ball Joint

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

98D54403002000 1 TOOL,R/I-SPIGOT BALL JOINT

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 08-034 USA MIL-R-46082

ADHESIVE (Ref. 20-31-00)
Material No. 09-016 USA MIL-PRF-81733D TYPE II CLASS B
CORROSION INHIBITING FILLET CONSISTENCY
(Ref. 20-31-00)
Material No. 09-018 USA AMS 3267/3
NO LONGER AVAILABLE (Ref. 20-31-00)
Material No. 09-025 USA MIL-PRF-81733
CORROSION INHIBITING SEALANT SPRAYABLE
(Ref. 20-31-00)
Material No. 11-004 USA MIL-T-81533
1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)

C. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

1 bolts 54-51-17 02B-050


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Page 432
Aug 01/09
R  
CES 
 D. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

24-42-00-861-001 Energize the Ground Service Network from the External

Power
26-21-41-000-004 Removal of the Cartridge of the Engine
Fire-Extinguisher Bottle
26-21-41-400-004 Installation of the Cartridge of the Engine
Fire-Extinguisher Bottle
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-41-991-001-A Fig. 401

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-41-991-001-B Fig. 401A

R **ON A/C 501-509, 511-526, 528-599,

54-51-41-991-001-C Fig. 401B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-41-991-004-A Fig. 405

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-41-991-004-B Fig. 405A


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Page 433
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-51-41-991-004-C Fig. 405B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-51-41-991-005-A Fig. 406

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-51-41-991-005-B Fig. 406A

R **ON A/C 501-509, 511-526, 528-599,

54-51-41-991-005-C Fig. 406B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-51-41-860-051

A. Aircraft Maintenance Configuration

(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).

(2) Make sure that the access platforms are in position.

(3) Make sure that the fire extinguisher bottles are removed (Ref. TASK
26-21-41-000-004).


EFF :

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Page 434
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-51-41-040-051

B. Aircraft Maintenance Configuration

(1) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-481-041) .

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-41-040-051-A

B. Aircraft Maintenance Configuration

(1) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-040-012) .

**ON A/C ALL

Subtask 54-51-41-914-050

C. Preparation of the Replacement Component

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Clean the component interface and/or the adjacent area.

(a) Clean the external surfaces of the spigot ball joint, the
retaining plate (3) and the bolts (1) with CLEANING AGENTS
(Material No. 11-004) and MISCELLANEOUS (Material No. 19-003).

(2) Do a visual inspection of the spigot ball joint and the spigot.

(3) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-034) in the
housing of the spigot ball joint.


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Page 435
Feb 01/10
 
CES 
 4. Procedure
_________

Subtask 54-51-41-420-050

A. Installation of the Spigot Ball Joint

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 401/TASK 54-51-41-991-001-A)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-51-41-991-001-B)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401B/TASK 54-51-41-991-001-C)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 405/TASK 54-51-41-991-004-A)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 405A/TASK 54-51-41-991-004-B)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 405B/TASK 54-51-41-991-004-C)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 406/TASK 54-51-41-991-005-A)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 406A/TASK 54-51-41-991-005-B)


EFF :

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Page 436
Feb 01/10
 
CES 
 Spigot Ball-Joint Installation
Figure 405/TASK 54-51-41-991-004-A

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-41

Page 437
Aug 01/09
 
CES 
 Spigot Ball-Joint Installation
Figure 405A/TASK 54-51-41-991-004-B

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-41

Page 438
Aug 01/09
 
CES 
 Spigot Ball-Joint Installation
Figure 405B/TASK 54-51-41-991-004-C

R

EFF :

501-509, 511-526, 528-599,  54-51-41

Page 439
Feb 01/10
 
CES 
 Spigot Ball Joint - Protection against Corrosion
Figure 406/TASK 54-51-41-991-005-A

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-51-41

Page 440
Aug 01/09
 
CES 
 Spigot Ball Joint - Protection against Corrosion
Figure 406A/TASK 54-51-41-991-005-B

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-51-41

Page 441
Aug 01/09
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 406B/TASK 54-51-41-991-005-C)

**ON A/C ALL

(1) Get the TOOL,R/I-SPIGOT BALL JOINT (98D54403002102).

(2) Put the spigot ball joint (32) in its housing.

(3) Install the threaded rods (43) with the nuts (42) below the upper
panel.

(4) Install the nuts (41) and tighten them to hold the threaded rods (43)
in position.

(5) Install the plate (45) on the threaded rods (43) and the nuts (44).

(6) Tighten the nuts (44) continuously to install the spigot ball joint
(32) and to release the half segments (31) and (36).

(7) Remove the nuts (44) and the plate (45).

(8) Remove the nuts (41) and the threaded rods (43).

(9) Apply SEALANTS (Material No. 09-018) on the surface which touches the
retaining plate (3) and the inner face of the upper spar.

(10) Install the retaining plate (3) on the lower spigot ball-joint
fitting.

(11) Install the eight bolts (1) with SEALANTS (Material No. 09-025) or
SEALANTS (Material No. 09-016) and the nuts (2).

NOTE : If you sawed the heads of the two bolts (1) during removal,
____
install new bolts (1) with the heads in the down position.

(12) Remove the unwanted sealant with CLEANING AGENTS (Material No. 11-
004) and MISCELLANEOUS (Material No. 19-003).


EFF :

ALL  54-51-41

Page 442
Feb 01/10
 
CES 
 Spigot Ball Joint - Protection against Corrosion
Figure 406B/TASK 54-51-41-991-005-C

R

EFF :

501-509, 511-526, 528-599,  54-51-41

Page 443
Feb 01/10
 
CES 
 5. Close-up
________

Subtask 54-51-41-420-051

A. Installation of Component

(1) Install the fire extinguisher bottles (Ref. TASK 26-21-41-400-004).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-51-41-440-050

B. Close Access

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-51-41-440-050-A

B. Close Access

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-51-41-410-050

C. Installation of Component

(1) Install the access doors:

(a) For the right Pylon: 425BL, 425BR.

(b) For the left Pylon: 415BL, 415BR.

(2) Install the access panels:

(a) For the right pylon: 481AL, 481BL, 482AR, 482BR.

(b) For the left pylon: 471AL, 471BL, 472AR, 472BR.


EFF :

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Page 444
Feb 01/10
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-51-41-410-050-A

C. Installation of Component

(1) Install the access doors:

(a) For the right Pylon: 425BL, 425BR.

(b) For the left Pylon: 415BL, 415BR.

(2) Install the access panels:

(a) For the right pylon: 481BL, 481CL, 482BR, 482CR.

(b) For the left pylon: 471BL, 471CL, 471BR, 471CR.

**ON A/C ALL

Subtask 54-51-41-942-050

D. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).

(4) De-energize the ground service network


EFF :

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Page 445
Feb 01/10
 
CES 
 FORWARD FAIRING - DESCRIPTION AND OPERATION
___________________________________________

1. Description
___________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 001)

R **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 001A)

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

The forward fairing is composed by :

- 9 ribs
- 2 longitudinal zoning walls (bulkhead)
- A visor supported by spring blades
- 1 bottom cap
- Skin
- Fan cowl hinge fittings made of titanium.
All elements except the hinge fittings are made of stainless steel.
- Compartment B1 includes 2 pressure relief doors calibrated at 200 mbars to
prevent any overpressure in case of an air duct failure.
- Compartment A includes also one pressure relief valve to prevent any
overpressure in case of an air duct failure.
- Monel rivets are used for attachment.
- In some limited areas spot welding is also used.
- All the access panels are bolted.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-52-00

Page 1
Config-1 Nov 01/08
 
CES 
 Forward Fairing
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-52-00

Page 2
Config-1 Feb 01/08
 
CES 
 Forward Fairing
Figure 001A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-52-00

Page 3
Config-1 Nov 01/08
 
CES 
 FORWARD FAIRING - DESCRIPTION AND OPERATION
___________________________________________

1. ___________
Description
(Ref. Fig. 001)
The forward fairing is composed of :
- 9 ribs
- 2 longitudinal partitions for segregation (bulkhead)
- A visor supported by spring blades
- 1 bottom cap
- Skin
- Fan cowl hinge fittings made of titanium.
All elements except the hinge fittings are made of stainless steel.
- Compartment B1 includes 2 pressure relief doors calibrated at 200 mbars to
prevent any overpressure in case of an air duct failure.
- Compartment A includes also one pressure relief valve to prevent any
overpressure in case of an air duct failure.
- Monel rivets are used for attachment
- In some limited areas spot welding is also used.
- All the access panels are bolted.

R

EFF :

501-509, 511-526, 528-599,  54-52-00

Page 1
Config-2 Feb 01/10
 
CES 
 Forward Fairings
Figure 001

R

EFF :

501-509, 511-526, 528-599,  54-52-00

Page 2
Config-2 Feb 01/10
 
CES 
 FORWARD FAIRING - DEACTIVATION/REACTIVATION
___________________________________________

TASK 54-52-00-040-001

Deactivation of the Pressure-Relief Doors

1. __________________
Reason for the Job

Refer to the CDL TASK: 54-3

Pylon - Pressure Relief Doors

NOTE : If the left pressure-relief door is missing, remove the right

____
pressure-relief door. If the right pressure-relief is missing, remove
the left pressure-relief door.

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.50 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-52-00-991-003 Fig. 401

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-52-00-991-003-B Fig. 401A


EFF :

ALL  54-52-00

Page 401
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-52-00-991-003-A Fig. 401B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-52-00-941-053

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-52-00-040-052

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).


EFF :

ALL  54-52-00

Page 402
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-00-040-052-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-52-00-010-051

C. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon.

(b) At zone 420 for the right pylon.

(2) Remove these access doors:

(a) For the left pylon: 413DL, 413CL and 414CR.

(b) For the right pylon: 423DL, 423CL and 424CR.

**ON A/C 234-235, 239-249, 251-299, 307-399,

Subtask 54-52-00-010-051-B

C. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon.

(b) At zone 420 for the right pylon.

(2) Remove these access doors:

(a) For the left pylon: 413CL, 413DT and 413CR.

(b) For the right pylon: 423CL, 423DT and 423CR.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-52-00

Page 403
Feb 01/10
511-526, 528-599, 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-00-010-051-C

C. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon.

(b) At zone 420 for the right pylon.

(2) Remove these access doors:

(a) For the left pylon: 413CL, 413DT and 413CR.

(b) For the right pylon: 423CL, 423DT and 423CR.

**ON A/C ALL

4. Procedure
_________

Subtask 54-52-00-040-053

A. Deactivation of the Pressure-Relief Door

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 401/TASK 54-52-00-991-003)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-52-00-991-003-B)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401B/TASK 54-52-00-991-003-A)

**ON A/C ALL

NOTE : The deactivation of each pressure-relief door is symmetrical.

____


EFF :

ALL  54-52-00

Page 404
Feb 01/10
 
CES 
 Pressure-Relief Doors
Figure 401/TASK 54-52-00-991-003

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-52-00

Page 405
Feb 01/08
 
CES 
R Pressure-Relief Doors
Figure 401A/TASK 54-52-00-991-003-B


EFF :

234-235, 239-249, 251-299, 307-399,  54-52-00

Page 406
Feb 01/09
 
CES 
 Pressure-Relief Doors
Figure 401B/TASK 54-52-00-991-003-A

R

EFF :

501-509, 511-526, 528-599,  54-52-00

Page 407
Feb 01/10
 
CES 
 (1) Open the pressure-relief door (1) or (2).

(2) Remove the spring (11).

(3) Remove the cotter pins (9) and discard them.

(4) Remove the washers (6), the pin (10) and the shims (7) and (8).

(5) Remove the nut (5), the bolt (12) and the washer (13).

(6) Remove the shims (14), (15), (3) and (4).

(7) Remove the nut (21), the bolt (17) and the washers (16) and (18).

(8) Remove the shims (19) and (20).

(9) Remove the pressure-relief door (1) or (2).


EFF :

ALL  54-52-00

Page 408
Feb 01/09
R  
CES 
 TASK 54-52-00-440-001

Reactivation of the Pressure-Relief Doors

1. __________________
Reason for the Job

Refer to the CDL TASK: 54-3

Pylon - Pressure Relief Doors

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice(s)

B. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

9 cotter pins 54-52-11 02A-060

9 cotter pins 54-52-11 02B-060

C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
R 78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
R Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-52-00-991-003 Fig. 401


EFF :

ALL  54-52-00

Page 409
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-52-00-991-003-B Fig. 401A

R **ON A/C 501-509, 511-526, 528-599,

54-52-00-991-003-A Fig. 401B

**ON A/C ALL

3. __________
Job Set-up

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-52-00-860-050

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position.

(2) Make sure that the warning notice(s) is(are) in position.

(3) Make sure that the thrust reversers are unserviceable (Ref. TASK 78-
30-00-481-041).

(4) Make sure that the access doors are removed:

(a) For the left pylon: 413DL, 413CL and 414CR.

(b) For the right pylon: 423DL, 423CL and 424CR.


EFF :

ALL  54-52-00

Page 410
Feb 01/10
 
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

Subtask 54-52-00-860-050-A

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position.

(2) Make sure that the warning notice(s) is(are) in position.

(3) Make sure that the thrust reversers are unserviceable (Ref. TASK 78-
30-00-481-041).

(4) Make sure that the access doors are removed:

(a) For the left pylon: 413CL, 413DT and 413CR.

(b) For the right pylon: 423CL, 423DT and 423CR.

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-00-860-050-B

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position.

(2) Make sure that the warning notice(s) is(are) in position.

(3) Make sure that the thrust reversers are unserviceable (Ref. TASK 78-
30-00-040-012).

(4) Make sure that the access doors are removed:

(a) For the left pylon: 413CL, 413DT and 413CR.

(b) For the right pylon: 423CL, 423DT and 423CR.

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-52-00

Page 411
Feb 01/10
 
CES 
 **ON A/C ALL

4. Procedure
_________

Subtask 54-52-00-440-052

A. Reactivation of the Pressure-Relief Doors

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 401/TASK 54-52-00-991-003)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-52-00-991-003-B)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401B/TASK 54-52-00-991-003-A)

**ON A/C ALL

NOTE : The reactivation of each pressure-relief door is symmetrical.

____

(1) Install the pressure-relief door (1) or (2).

(2) Install the shims (20) and (19).

(3) Install the washers (18) and (16), the bolt (17) and the nut (21).
Tighten the nut.

(4) Install the shims (4), (3), (15) and (14).

(5) Install the washer (13), the bolt (12) and the nut (5). Tighten the
nut.

(6) Install the shims (8) and (7), the pin (10) and the washers (6).

(7) Install new cotter pins (9) and safety them.

(8) Install the spring (11).


EFF :

ALL  54-52-00

Page 412
Feb 01/10
 
CES 
 Subtask 54-52-00-210-051

B. Test

(1) Open and close the pressure-relief doors to make sure that they are
installed correctly.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-52-00-410-051

A. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Install these access doors:

(a) For the left pylon: 413DL, 413CL and 414CR.

(b) For the right pylon: 423DL, 423CL and 424CR.

(3) Remove the warning notice(s).

(4) Remove the access platform(s).

R **ON A/C 234-235, 239-249, 251-299, 307-399,

R Subtask 54-52-00-410-051-B

R A. Close Access

R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.

R (2) Install these access doors:

R (a) For the left pylon: 413CL, 413DT and 413CR.

R (b) For the right pylon: 423CL, 423DT and 423CR.

R (3) Remove the warning notice(s).

R

EFF :

ALL  54-52-00

Page 413
Feb 01/09
 
CES 
 (4) Remove the access platform(s).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-00-410-051-C

A. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Install these access doors:

(a) For the left pylon: 413CL, 413DT and 413CR.

(b) For the right pylon: 423CL, 423DT and 423CR.

(3) Remove the warning notice(s).

(4) Remove the access platform(s).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-52-00-040-054

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-00-040-054-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-52-00

Page 414
Feb 01/10
511-526, 528-599, 
CES 
 FORWARD FAIRING - INSPECTION/CHECK
__________________________________

TASK 54-52-00-200-001

Inspection of the Forward Fairings

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific access platform 1.8 m (5 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
R 78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
R Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-52-00-991-001 Fig. 601


EFF :

ALL  54-52-00

Page 601
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-52-00-991-001-A Fig. 601A

R **ON A/C 501-509, 511-526, 528-599,

54-52-00-991-001-B Fig. 601B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-52-00-941-050

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-52-00-040-050

B. Aircraft Maintenance Configuration

Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).


EFF :

ALL  54-52-00

Page 602
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-00-040-050-A

B. Aircraft Maintenance Configuration

Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-52-00-941-051

C. Get Access

(1) Put an access platform in position:

(a) in the zone 410 for the left pylon,

(b) in the zone 420 for the right pylon.

4. Procedure
_________

Subtask 54-52-00-220-050

A. Inspection of the Forward Fairings

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 601/TASK 54-52-00-991-001)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 601A/TASK 54-52-00-991-001-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 601B/TASK 54-52-00-991-001-B)


EFF :

ALL  54-52-00

Page 603
Feb 01/10
 
CES 
 Cracks, Nicks and Scores in the Forward Fairings
Figure 601/TASK 54-52-00-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-52-00

Page 604
Feb 01/08
 
CES 
 Cracks, Nicks and Scores in the Forward Fairings
Figure 601A/TASK 54-52-00-991-001-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-52-00

Page 605
Nov 01/08
 
CES 
 Cracks, Nicks and Scores in the Forward Fairings
Figure 601B/TASK 54-52-00-991-001-B

R

EFF :

501-509, 511-526, 528-599,  54-52-00

Page 606
Feb 01/10
 
CES 
 **ON A/C ALL

(1) do the inspection of the forward fairings:

(a) For cracks, nicks and scores:

1
_ Do a blending or burnishing operation,

2
_ Make sure that the length and the depth of the cracks, the
nicks or the scores are in the permitted limits,

3
_ Permitted damage on corrosion resistant steel as follows:
- Zone 1 : Permitted damage without repair
- Zone 2 : Repair this damage before 6000 flights
- Zone 3 : Repair this damage before 100 flights
- Zone 4 : Repair this damage before 50 flights
limit A for the pressure relief door
limit B for all the other skins
- Zone 5 : Return to repair.

(b) For dents and holes:

1
_ The depth of dents must not be more than 2% of the minimum
width. Maximum depth is 2 mm (0.0787 in.) and maximum area is
10 cm2 (1.55 in.2). If the dent is located near a stiffener,
make sure that there are no cracks.

2
_ Holes are not permitted.

5. Close-up
________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-52-00-440-050

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).


EFF :

ALL  54-52-00

Page 607
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-00-440-050-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C ALL

Subtask 54-52-00-942-050

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


EFF :

ALL  54-52-00

Page 608
Feb 01/10
 
CES 
 FORWARD FAIRING - REPAIRS
_________________________

TASK 54-52-00-300-001

Repair of the CAF4 Sealant in the Pylon Cantilever Zone
A

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS

_______
ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

1. __________________
Reason for the Job

To repair the sealant that has contamination by kerozene or skydrol in the

pylon cantilever zone
A
.

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.7 m (5 ft. 7 in.)


EFF :

ALL  54-52-00

Page 801
Nov 01/99
 
CES 
 B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 08-004 AIB AIMS-04-05-003

ADHESIVE SEALANT (Ref. 20-31-00)
Material No. 11-008
(USE 11-008A) (Ref. 20-31-00)
Material No. 11-026 GB DEF-STAN 68-148/1
SOLVENT GENERAL PURPOSE (Ref. 20-31-00)

C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
R 78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
R Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
54-52-00-991-002 Fig. 801

3. __________
Job Set-up

Subtask 54-52-00-941-052

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.


EFF :

ALL  54-52-00

Page 802
May 01/09
 
CES 
 (b) Put a warning notice to tell persons not to energize the FADEC
1(2).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-52-00-040-051

B. Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-00-040-051-A

B. Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-52-00-010-050

C. Get Access

(1) Put an access platform in position.

(2) Remove the panels:

- For the left pylon: 413AL,
- For the right pylon: 423AL.

4. Procedure
_________

Subtask 54-52-00-350-050

A. Repair of the CAF4 Sealant

(Ref. Fig. 801/TASK 54-52-00-991-002)

(1) Before you do the repair of the CAF4 sealant:

- do a check for leaks of the sealant in the area that has
contamination and in the adjacent area.

(2) If you find leaks, do a repair of the CAF4 sealant.


EFF :

ALL  54-52-00

Page 803
Feb 01/10
 
CES 
 CAF4 Sealant - Pylon Cantilever
Figure 801/TASK 54-52-00-991-002


EFF :

ALL  54-52-00

Page 804
Nov 01/99
 
CES 
 (3) Repair of the CAF4 sealant.

(a) In the areas where you can easily get access:

1
_ Use a scraper to remove the old sealant that has contamination
plus 10 mm (0.3937 in.) all around the area.

2
_ Clean with CLEANING AGENTS (Material No. 11-008).

3
_ Remove the grease with CLEANING AGENTS (Material No. 11-026).

NOTE : If there is contamination by kerozene, after you have

____
removed the sealant, clean the area with CLEANING
AGENTS (Material No. 11-026).

(b) In the areas where you cannot easily get access:

1
_ Clean the sealant with CLEANING AGENTS (Material No. 11-008).

2
_ Remove the grease with CLEANING AGENTS (Material No. 11-026).

(c) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) on the
repair areas.

NOTE : To do this, refer to the supplier technical data-sheet.

____

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-52-00-440-051

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-00-440-051-A

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).


EFF :

ALL  54-52-00

Page 805
Feb 01/10
 
CES 
R **ON A/C ALL

Subtask 54-52-00-410-050

B. Close Access

(1) Install the panels:

- For the left pylon 413AL,
- For the right pylon 423AL.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the warning notice(s).

(4) Remove the access platform(s).


EFF :

ALL  54-52-00

Page 806
Nov 01/07
 
CES 
 SKIN PANELS AND DOORS - REMOVAL/INSTALLATION
____________________________________________

TASK 54-52-11-000-001

Removal of the Pressure Relief Doors

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.50 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-52-11-991-001 Fig. 401


EFF :

ALL  54-52-11

Page 401
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-52-11-991-001-A Fig. 401A

R **ON A/C 501-509, 511-526, 528-599,

54-52-11-991-001-B Fig. 401B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-52-11-991-002 Fig. 402

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-52-11-991-002-A Fig. 402A

R **ON A/C 501-509, 511-526, 528-599,

54-52-11-991-002-B Fig. 402B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-52-11-941-050

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

ALL  54-52-11

Page 402
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-52-11-040-051

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-11-040-051-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499, 501-509, 511-526, 528-599,

Subtask 54-52-11-010-050

C. Get Access

(1) Put an access platform in position:

(a) in zone 410 for the left pylon,

(b) in zone 420 for the right pylon.

(2) Remove these access doors :

(a) For the left pylon: 413DL.

(b) For the right pylon: 423DL.


EFF :

ALL  54-52-11

Page 403
Feb 01/10
 
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

Subtask 54-52-11-010-050-A

C. Get Access

(1) Put an access platform in position:

(a) in zone 410 for the left pylon,

(b) in zone 420 for the right pylon.

(2) Remove these access doors :

(a) For the left pylon: 413DT.

(b) For the right pylon: 423DT.

**ON A/C ALL

4. Procedure
_________

Subtask 54-52-11-020-050

A. Removal of the Pressure Relief Door

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 401/TASK 54-52-11-991-001)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-52-11-991-001-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401B/TASK 54-52-11-991-001-B)

**ON A/C ALL

(1) Open the pressure relief doors (1) and (2).


EFF :

ALL  54-52-11

Page 404
Feb 01/10
 
CES 
 Pressure Relief Doors
Figure 401/TASK 54-52-11-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-52-11

Page 405
May 01/08
 
CES 
R Pressure Relief Doors
Figure 401A/TASK 54-52-11-991-001-A


EFF :

234-235, 239-249, 251-299, 307-399,  54-52-11

Page 406
Feb 01/09
 
CES 
 Pressure Relief Doors
Figure 401B/TASK 54-52-11-991-001-B

R

EFF :

501-509, 511-526, 528-599,  54-52-11

Page 407
Feb 01/10
 
CES 
 (2) Remove the spring (11).

(3) Remove the cotter pins (9) and discard them.

(4) Remove the washers (6), the pin (10) and the shims (7) and (8).

(5) Remove the nut (5), the bolt (12) and the washer (13).

(6) Remove the shims (14), (15), (3) and (4).

(7) Remove the nut (21), the bolt (17) and the washers (16) and (18).

(8) Remove the shims (19) and (20).

(9) Remove the pressure relief doors (1) and (2).

Subtask 54-52-11-020-051

B. Removal of the Arch Assembly

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 402/TASK 54-52-11-991-002)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 402A/TASK 54-52-11-991-002-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 402B/TASK 54-52-11-991-002-B)

**ON A/C ALL

(1) Remove the screw (34).

(2) Remove the nut (37), the bolt (35) the washer (36) and the spacer
(38).

(3) Remove the nuts (33), the bolts (31) and the spacers (32).

(4) Remove the arch assembly (39).


EFF :

ALL  54-52-11

Page 408
Feb 01/10
 
CES 
 Top Arch of the Pressure Relief Doors
Figure 402/TASK 54-52-11-991-002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-52-11

Page 409
May 01/08
 
CES 
 Top Arch of the Pressure Relief Doors
Figure 402A/TASK 54-52-11-991-002-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-52-11

Page 410
Nov 01/08
 
CES 
 Top Arch of the Pressure Relief Doors
Figure 402B/TASK 54-52-11-991-002-B

R

EFF :

501-509, 511-526, 528-599,  54-52-11

Page 411
Feb 01/10
 
CES 
 TASK 54-52-11-400-001

Installation of the Pressure Relief Doors

R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

R A. Fixtures, Tools, Test and Support Equipment

R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------

R No specific access platform

R B. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

9 cotter pins 54-52-11 02A-060

9 cotter pins 54-52-11 02B-060


EFF :

ALL  54-52-11

Page 412
May 01/08
 
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-52-11-991-001 Fig. 401

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-52-11-991-001-A Fig. 401A

R **ON A/C 501-509, 511-526, 528-599,

54-52-11-991-001-B Fig. 401B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-52-11-991-002 Fig. 402

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-52-11-991-002-A Fig. 402A

R **ON A/C 501-509, 511-526, 528-599,

54-52-11-991-002-B Fig. 402B


EFF :

ALL  54-52-11

Page 413
Feb 01/10
 
CES 
 **ON A/C ALL

3. __________
Job Set-up

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-52-11-860-050

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position.

(2) Make sure that the warning notice(s) is in position.

(3) Make sure that the thrust reversers are unserviceable (Ref. TASK 78-
30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-11-860-050-A

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position.

(2) Make sure that the warning notice(s) is in position.

(3) Make sure that the thrust reversers are unserviceable (Ref. TASK 78-
30-00-040-012).

**ON A/C ALL

4. Procedure
_________

Subtask 54-52-11-420-050

A. Installation of the Arch Assembly

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 402/TASK 54-52-11-991-002)


EFF :

ALL  54-52-11

Page 414
Feb 01/10
 
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 402A/TASK 54-52-11-991-002-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 402B/TASK 54-52-11-991-002-B)

**ON A/C ALL

(1) Put the arch assembly (39) in position.

(2) Install the spacers (32), the bolts (31) and the nuts (33).

(3) Install the spacer (38), the washer (36), the bolt (35) and the nut
(37). Tighten the nut.

(4) Install the screw (34) and tighten it.

Subtask 54-52-11-420-051

B. Installation of the Pressure Relief Doors

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 401/TASK 54-52-11-991-001)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-52-11-991-001-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401B/TASK 54-52-11-991-001-B)

**ON A/C ALL

(1) Install the pressure relief doors (1) and (2).

(2) Install the shims (20) and (19).


EFF :

ALL  54-52-11

Page 415
Feb 01/10
 
CES 
 (3) Install the washers (18) and (16), the bolt (17) and the nut (21).
Tighten the nut.

(4) Install the shims (4), (3), (15) and (14).

(5) Install the washer (13), the bolt (12), the nut (5). Tighten the nut.

(6) Install the shims (8) and (7), the pin (10) and the washers (6).

(7) Install the cotter pins (9) and safety them.

(8) Install the spring (11).

Subtask 54-52-11-210-051

C. Test

(1) Open and close the pressure relief doors to make sure that they are
assembled correctly.

5. Close-up
________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499, 501-509, 511-526, 528-599,

Subtask 54-52-11-410-050

A. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Install these access doors:

(a) For the left pylon: 413DL.

(b) For the right pylon: 423DL.

(3) Remove the warning notice(s).

(4) Remove the access platform(s).


EFF :

ALL  54-52-11

Page 416
Feb 01/10
 
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

Subtask 54-52-11-410-050-A

A. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Install these access doors:

(a) For the left pylon: 413DT.

(b) For the right pylon: 423DT.

(3) Remove the warning notice(s).

(4) Remove the access platform(s).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-52-11-040-052

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-11-040-052-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-52-11

Page 417
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,

TASK 54-52-11-000-002

Removal of the Access Panels (413AL, 414AR, 423AL and 424AR)

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-481-041 Make the Thrust Reverser Unserviceable for

Maintenance
54-52-11-991-003 Fig. 403

3. __________
Job Set-up

Subtask 54-52-11-941-051

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-52-11

Page 418
Nov 01/09
R  
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
R

Subtask 54-52-11-040-053

B. Deactivation of the Thrust Reverser

WARNING : MAKE THE THRUST REVERSER UNSERVICEABLE. IF THE THRUST REVERSER

_______
IS NOT MADE UNSERVICEABLE IT CAN OPERATE ACCIDENTALLY BECAUSE
THE BLOCKER DOOR HOLD-OPEN ROD DOES NOT RESIST THE ACTUATOR
HYDRAULIC PRESSURE.
THIS CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.

(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-481-041).
R

Subtask 54-52-11-010-051

C. Get Access

(1) Put an access platform in position:

(a) In zone 410 for the left pylon.

(b) In zone 420 for the right pylon.

4. Procedure
_________

Subtask 54-52-11-020-052

A. Removal of the Access Panels

R
(Ref. Fig. 403/TASK 54-52-11-991-003)
R

NOTE : The procedure is the same for all the panels.

____

(1) Hold the panel (1) and remove the screws (3), the cup washers (2) and
the panel (1).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-52-11

Page 419
Aug 01/09
 
CES 
 Access Panels (413AL, 414AR, 423AL and 424AR)
Figure 403/TASK 54-52-11-991-003- 12 (SHEET 1)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-52-11

Page 420
Aug 01/09
 
CES 
 Access Panels (413AL, 414AR, 423AL and 424AR)
Figure 403/TASK 54-52-11-991-003- 22 (SHEET 2)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-52-11

Page 421
Aug 01/09
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

TASK 54-52-11-000-002-A

Removal of the Access Panels (413AL, 413AR, 423AL and 423AR)

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-013 Deactivation of the Thrust Reverser System for Flight

78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-52-11-991-003-A Fig. 403A

R **ON A/C 501-509, 511-526, 528-599,

54-52-11-991-003-C Fig. 403B

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-52-11

Page 422
Feb 01/10
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

3. __________
Job Set-up

Subtask 54-52-11-941-060

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

**ON A/C 234-235, 239-249, 251-299, 307-399,

Subtask 54-52-11-040-063

B. Deactivation of the Thrust Reverser

WARNING : MAKE THE THRUST REVERSER UNSERVICEABLE. IF THE THRUST REVERSER

_______
IS NOT MADE UNSERVICEABLE IT CAN OPERATE ACCIDENTALLY BECAUSE
THE BLOCKER DOOR HOLD-OPEN ROD DOES NOT RESIST THE ACTUATOR
HYDRAULIC PRESSURE.
THIS CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.

(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-481-041).

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-52-11

Page 423
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-11-040-063-A

B. Deactivation of the Thrust Reverser

WARNING : MAKE THE THRUST REVERSER UNSERVICEABLE. IF THE THRUST REVERSER

_______
IS NOT MADE UNSERVICEABLE IT CAN OPERATE ACCIDENTALLY BECAUSE
THE BLOCKER DOOR HOLD-OPEN ROD DOES NOT RESIST THE ACTUATOR
HYDRAULIC PRESSURE.
THIS CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.

(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-040-013).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-52-11-010-056

C. Get Access

(1) Put an access platform in position:

(a) In zone 410 for the left pylon.

(b) In zone 420 for the right pylon.

4. Procedure
_________

Subtask 54-52-11-020-058

A. Removal of the Access Panels

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 403A/TASK 54-52-11-991-003-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 403B/TASK 54-52-11-991-003-C)

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-52-11

Page 424
Feb 01/10
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

NOTE : The procedure is the same for all the panels.

____

(1) Hold the panel (1) and remove the screws (3), the cup washers (2) and
the panel (1).

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-52-11

Page 425
Feb 01/10
 
CES 
 Access Panels (413AL, 413AR, 423AL and 423AR)
Figure 403A/TASK 54-52-11-991-003-A12 (SHEET 1)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-52-11

Page 426
Nov 01/09
 
CES 
 Access Panels (413AL, 413AR, 423AL and 423AR)
Figure 403A/TASK 54-52-11-991-003-A22 (SHEET 2)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-52-11

Page 427
Nov 01/09
 
CES 
 Access Panels (413AL, 413AR, 423AL and 423AR)
Figure 403B/TASK 54-52-11-991-003-C12 (SHEET 1)

R

EFF :

501-509, 511-526, 528-599,  54-52-11

Page 428
Feb 01/10
 
CES 
 Access Panels (413AL, 413AR, 423AL and 423AR)
Figure 403B/TASK 54-52-11-991-003-C22 (SHEET 2)

R

EFF :

501-509, 511-526, 528-599,  54-52-11

Page 429
Feb 01/10
 
CES 
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
R 401-499,

TASK 54-52-11-400-002

Installation of the Access Panels (413AL, 414AR, 423AL and 424AR)

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-52-11-000-004 Removal of the Seal at Pylon Rib 5

78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
54-52-11-991-003 Fig. 403

3. __________
Job Set-up

Subtask 54-52-11-941-052

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-52-11

Page 430
Nov 01/09
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

Subtask 54-52-11-860-051

B. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position:

(a) In zone 410 for the left pylon.

(b) In zone 420 for the right pylon.

Subtask 54-52-11-040-054

C. Deactivation of the Thrust Reverser

WARNING : MAKE THE THRUST REVERSER UNSERVICEABLE. IF THE THRUST REVERSER

_______
IS NOT MADE UNSERVICEABLE IT CAN OPERATE ACCIDENTALLY BECAUSE
THE BLOCKER DOOR HOLD-OPEN ROD DOES NOT RESIST THE ACTUATOR
HYDRAULIC PRESSURE.
THIS CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.

(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-481-041).

Subtask 54-52-11-110-050

D. Preparation for Installation

(1) Clean the component interface and/or the adjacent area.

(2) Do a visual inspection of the component interface and/or the adjacent

area.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-52-11

Page 431
Nov 01/09
 
CES 
 **ON A/C 305-306, 403-499,

Subtask 54-52-11-200-050

E. Inspection of the Seal at Pylon Rib 5

(1) If the seal is damaged, remove it from its support and replace it
(Ref. TASK 54-52-11-000-004).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

4. Procedure
_________

Subtask 54-52-11-420-052

A. Installation of the Access Panels

(Ref. Fig. 403/TASK 54-52-11-991-003)

(1) Put the panel (1) in position and install the cup washers (2) and the
screws (3). Tighten the screws (3).

Subtask 54-52-11-220-050

B. Check of the clearance between the Access Panels

(Ref. Fig. 403/TASK 54-52-11-991-003)

(1) Make sure that the out-of-flush clearance between the access panels
is:

(a) Across the line of flight: 0 mm (0.0000 in.) -1.0 mm (-0.0393

in.) +1.0 mm (+0.0393 in.).

(b) In the line of flight: 0 mm (0.0000 in.) -1.5 mm (-0.0590 in.)

+1.5 mm (+0.0590 in.).

5. Close-up
________

Subtask 54-52-11-440-050

A. Make the thrust reverser serviceable after maintenance (Ref. TASK 78-30-
00-081-041)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-52-11

Page 432
Nov 01/09
 
CES 
 Subtask 54-52-11-410-051

B. Close Access

(1) Remove all the fixtures, tools, test and support equipment used
during this procedure.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-52-11

Page 433
Nov 01/09
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

TASK 54-52-11-400-002-A

Installation of the Access Panels (413AL, 413AR, 423AL and 423AR)

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-52-11-000-004 Removal of the Seal at Pylon Rib 5

78-30-00-040-013 Deactivation of the Thrust Reverser System for Flight
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-013 Activation of the Thrust Reverser System for Flight
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-52-11-991-003-A Fig. 403A

R **ON A/C 501-509, 511-526, 528-599,

54-52-11-991-003-C Fig. 403B

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-52-11

Page 434
Feb 01/10
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

3. __________
Job Set-up

Subtask 54-52-11-941-061

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

Subtask 54-52-11-860-058

B. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position:

(a) In zone 410 for the left pylon.

(b) In zone 420 for the right pylon.

**ON A/C 234-235, 239-249, 251-299, 307-399,

Subtask 54-52-11-040-064

C. Deactivation of the Thrust Reverser

WARNING : MAKE THE THRUST REVERSER UNSERVICEABLE. IF THE THRUST REVERSER

_______
IS NOT MADE UNSERVICEABLE IT CAN OPERATE ACCIDENTALLY BECAUSE
THE BLOCKER DOOR HOLD-OPEN ROD DOES NOT RESIST THE ACTUATOR
HYDRAULIC PRESSURE.
THIS CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-52-11

Page 435
Feb 01/10
 
CES 
 (1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-11-040-064-A

C. Deactivation of the Thrust Reverser

WARNING : MAKE THE THRUST REVERSER UNSERVICEABLE. IF THE THRUST REVERSER

_______
IS NOT MADE UNSERVICEABLE IT CAN OPERATE ACCIDENTALLY BECAUSE
THE BLOCKER DOOR HOLD-OPEN ROD DOES NOT RESIST THE ACTUATOR
HYDRAULIC PRESSURE.
THIS CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.

(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-040-013).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-52-11-110-054

D. Preparation for Installation

(1) Clean the component interface and/or the adjacent area.

(2) Do a visual inspection of the component interface and/or the adjacent

area.

Subtask 54-52-11-200-052

E. Inspection of the Seal at Pylon Rib 5

(1) If the seal is damaged, remove it from its support and replace it
(Ref. TASK 54-52-11-000-004).

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-52-11

Page 436
Feb 01/10
 
CES 
 4. Procedure
_________

Subtask 54-52-11-420-058

A. Installation of the Access Panels

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 403A/TASK 54-52-11-991-003-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 403B/TASK 54-52-11-991-003-C)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

(1) Put the panel (1) in position and install the cup washers (2) and the
screws (3). Tighten the screws (3).

Subtask 54-52-11-220-052

B. Check of the clearance between the Access Panels

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 403A/TASK 54-52-11-991-003-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 403B/TASK 54-52-11-991-003-C)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

(1) Make sure that the out-of-flush clearance between the access panels
is:

(a) Across the line of flight: 0 mm (0.0000 in.) -1.0 mm (-0.0393

in.) +1.0 mm (+0.0393 in.).

(b) In the line of flight: 0 mm (0.0000 in.) -1.5 mm (-0.0590 in.)

+1.5 mm (+0.0590 in.).

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-52-11

Page 437
Feb 01/10
 
CES 
 5. Close-up
________

**ON A/C 234-235, 239-249, 251-299, 307-399,

Subtask 54-52-11-440-054

A. Make the thrust reverser serviceable after maintenance (Ref. TASK 78-30-
00-081-041)

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-11-440-054-A

A. Make the thrust reverser serviceable after maintenance (Ref. TASK 78-30-
00-440-013)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-52-11-410-059

B. Close Access

(1) Remove all the fixtures, tools, test and support equipment used
during this procedure.

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-52-11

Page 438
Feb 01/10
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 305-399, 403-499, 501-509, 511-526,
R 528-599,

TASK 54-52-11-000-004

Removal of the Seal at Pylon Rib 5

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 08-018B GB DTD-900/4679

PLASTIC BONDING (Ref. 20-31-00)

C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-52-11-000-002 Removal of the Access Panels (413AL, 414AR, 423AL and

424AR)
54-52-11-000-002 Removal of the Access Panels (413AL, 413AR, 423AL and
423AR)
78-30-00-040-013 Deactivation of the Thrust Reverser System for Flight
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

R

EFF : 234-235, 239-249, 251-299, 305-399,
403-499, 501-509, 511-526, 528-599,
 54-52-11

Page 439
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 234-235, 239-249, 251-299, 305-399, 403-499,

54-52-11-991-004 Fig. 404

R **ON A/C 501-509, 511-526, 528-599,

54-52-11-991-004-A Fig. 404A

R **ON A/C 234-235, 239-249, 251-299, 305-399, 403-499, 501-509, 511-526,

R 528-599,

3. __________
Job Set-up

Subtask 54-52-11-941-053

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

R

EFF : 234-235, 239-249, 251-299, 305-399,
403-499, 501-509, 511-526, 528-599,
 54-52-11

Page 440
Feb 01/10
 
CES 
 **ON A/C 234-235, 239-249, 251-299, 305-399, 403-499,

Subtask 54-52-11-040-055

B. Deactivation of the Thrust Reverser

WARNING : MAKE THE THRUST REVERSER UNSERVICEABLE. IF THE THRUST REVERSER

_______
IS NOT MADE UNSERVICEABLE IT CAN OPERATE ACCIDENTALLY BECAUSE
THE BLOCKER DOOR HOLD-OPEN ROD DOES NOT RESIST THE ACTUATOR
HYDRAULIC PRESSURE.
THIS CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.

(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-11-040-055-A

B. Deactivation of the Thrust Reverser

WARNING : MAKE THE THRUST REVERSER UNSERVICEABLE. IF THE THRUST REVERSER

_______
IS NOT MADE UNSERVICEABLE IT CAN OPERATE ACCIDENTALLY BECAUSE
THE BLOCKER DOOR HOLD-OPEN ROD DOES NOT RESIST THE ACTUATOR
HYDRAULIC PRESSURE.
THIS CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.

(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-040-013).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-52-11-010-052-A

C. Get Access

(1) Remove the access panels 413AL, 413AR, 423AL, 423AR.

(Ref. TASK 54-52-11-000-002)

R

EFF : 234-235, 239-249, 251-299, 305-399,
403-499, 501-509, 511-526, 528-599,
 54-52-11

Page 441
Feb 01/10
 
CES 
 **ON A/C 305-306, 403-499,

Subtask 54-52-11-010-052

C. Get Access

(1) Remove the access panels 413AL, 414AR, 423AL, 424AR.

(Ref. TASK 54-52-11-000-002)

R **ON A/C 234-235, 239-249, 251-299, 305-399, 403-499, 501-509, 511-526,

R 528-599,

4. Procedure
_________

Subtask 54-52-11-020-053

A. Removal of the Seal

**ON A/C 234-235, 239-249, 251-299, 305-399, 403-499,

(Ref. Fig. 404/TASK 54-52-11-991-004)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 404A/TASK 54-52-11-991-004-A)

R **ON A/C 234-235, 239-249, 251-299, 305-399, 403-499, 501-509, 511-526,

R 528-599,

(1) Use a sharp non-metallic spatula to remove the remaining BONDING AND
ADHESIVE COMPOUNDS (Material No. 08-018B).

(2) Disengage the seal (1).

R

EFF : 234-235, 239-249, 251-299, 305-399,
403-499, 501-509, 511-526, 528-599,
 54-52-11

Page 442
Feb 01/10
 
CES 
 location of the Seal at Pylon Rib 5
Figure 404/TASK 54-52-11-991-004


EFF :
403-499,
234-235, 239-249, 251-299, 305-399,  54-52-11

Page 443
Nov 01/09
 
CES 
 location of the Seal at Pylon Rib 5
Figure 404A/TASK 54-52-11-991-004-A

R

EFF :

501-509, 511-526, 528-599,  54-52-11

Page 444
Feb 01/10
 
CES 
 TASK 54-52-11-400-003

Installation of the Seal at Pylon Rib 5

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 08-018B GB DTD-900/4679

PLASTIC BONDING (Ref. 20-31-00)
Material No. 11-004 USA MIL-T-81533
1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)

C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-52-11-400-002 Installation of the Access Panels (413AL, 414AR,

423AL and 424AR)
54-52-11-400-002 Installation of the Access Panels (413AL, 413AR,
423AL and 423AR)
78-30-00-040-013 Deactivation of the Thrust Reverser System for Flight
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-013 Activation of the Thrust Reverser System for Flight

R

EFF : 234-235, 239-249, 251-299, 305-399,
403-499, 501-509, 511-526, 528-599,
 54-52-11

Page 445
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-481-041 Make the Thrust Reverser Unserviceable for

Maintenance

**ON A/C 234-235, 239-249, 251-299, 305-399, 403-499,

54-52-11-991-004 Fig. 404

R **ON A/C 501-509, 511-526, 528-599,

54-52-11-991-004-A Fig. 404A

R **ON A/C 234-235, 239-249, 251-299, 305-399, 403-499, 501-509, 511-526,

R 528-599,

3. __________
Job Set-up

Subtask 54-52-11-941-054

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

R

EFF : 234-235, 239-249, 251-299, 305-399,
403-499, 501-509, 511-526, 528-599,
 54-52-11

Page 446
Feb 01/10
 
CES 
 Subtask 54-52-11-860-052

B. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position:

(a) In zone 410 for the left pylon.

(b) In zone 420 for the right pylon.

**ON A/C 234-235, 239-249, 251-299, 305-399, 403-499,

Subtask 54-52-11-040-056

C. Deactivation of the Thrust Reverser

WARNING : MAKE THE THRUST REVERSER UNSERVICEABLE. IF THE THRUST REVERSER

_______
IS NOT MADE UNSERVICEABLE IT CAN OPERATE ACCIDENTALLY BECAUSE
THE BLOCKER DOOR HOLD-OPEN ROD DOES NOT RESIST THE ACTUATOR
HYDRAULIC PRESSURE.
THIS CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.

(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-11-040-056-A

C. Deactivation of the Thrust Reverser

WARNING : MAKE THE THRUST REVERSER UNSERVICEABLE. IF THE THRUST REVERSER

_______
IS NOT MADE UNSERVICEABLE IT CAN OPERATE ACCIDENTALLY BECAUSE
THE BLOCKER DOOR HOLD-OPEN ROD DOES NOT RESIST THE ACTUATOR
HYDRAULIC PRESSURE.
THIS CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.

(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-040-013).

R

EFF : 234-235, 239-249, 251-299, 305-399,
403-499, 501-509, 511-526, 528-599,
 54-52-11

Page 447
Feb 01/10
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 305-399, 403-499, 501-509, 511-526,
R 528-599,

Subtask 54-52-11-110-051

D. Preparation for Installation

(1) Use a lint free cloth MISCELLANEOUS (Material No. 19-003) made moist
with CLEANING AGENTS (Material No. 11-004) to clean the flange and
the front panel that touches the seal.

(2) Use a lint free cloth MISCELLANEOUS (Material No. 19-003) to dry the
area.

4. Procedure
_________

Subtask 54-52-11-420-053

A. Installation of the Seal

**ON A/C 234-235, 239-249, 251-299, 305-399, 403-499,

(Ref. Fig. 404/TASK 54-52-11-991-004)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 404A/TASK 54-52-11-991-004-A)

R **ON A/C 234-235, 239-249, 251-299, 305-399, 403-499, 501-509, 511-526,

R 528-599,

(1) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-018B) on the
flange.

(2) Engage the new seal (1) on the edge of the flange.

R

EFF : 234-235, 239-249, 251-299, 305-399,
403-499, 501-509, 511-526, 528-599,
 54-52-11

Page 448
Feb 01/10
 
CES 
 5. Close-up
________

**ON A/C 234-235, 239-249, 251-299, 307-399,

Subtask 54-52-11-410-055-A

A. Close Access

(1) Close the Access Panels 413AL, 413AR, 423AL, 423AR

(Ref. TASK 54-52-11-400-002)

R **ON A/C 305-306, 403-499, 501-509, 511-526, 528-599,

Subtask 54-52-11-410-055

A. Close Access

(1) Close the Access Panels 413AL, 414AR, 423AL, 424AR

(Ref. TASK 54-52-11-400-002)

**ON A/C 234-235, 239-249, 251-299, 305-399, 403-499,

Subtask 54-52-11-440-051

B. Make the thrust reverser serviceable after maintenance (Ref. TASK 78-30-
00-081-041)

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-11-440-051-B

B. Make the thrust reverser serviceable after maintenance (Ref. TASK 78-30-
00-440-013)

R **ON A/C 234-235, 239-249, 251-299, 305-399, 403-499, 501-509, 511-526,

R 528-599,

Subtask 54-52-11-860-053

C. Aircraft System Configuration

(1) Remove all the fixtures, tools, test and support equipment used
during this procedure.

R

EFF : 234-235, 239-249, 251-299, 305-399,
403-499, 501-509, 511-526, 528-599,
 54-52-11

Page 449
Feb 01/10
 
CES 
 CANTILEVER STRUCTURE - REPAIRS
______________________________

TASK 54-52-12-300-001

Replacement of the Cantilever

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.50 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

24-41-00-861-002 Energize the Aircraft Electrical Circuits from the

External Power
27-80-00-866-005 Retracting the Slats on the Ground
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
R 78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
R Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance


EFF :

ALL  54-52-12

Page 801
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-52-12-991-001 Fig. 801

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-52-12-991-001-A Fig. 801A

R **ON A/C 501-509, 511-526, 528-599,

54-52-12-991-001-B Fig. 801B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-52-12-861-050

A. Energize the aircraft electrical circuits (Ref. TASK 24-41-00-861-002).

Subtask 54-52-12-941-050

B. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).


EFF :

ALL  54-52-12

Page 802
Feb 01/10
 
CES 
 (4) Make sure that the slats are in the fully retracted position
(Ref. TASK 27-80-00-866-005).

(5) Install the LOCKING TOOL - SLAT CONTROL LEVER (98D27803500000) or

(98D27803500001) on the slat control lever.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-52-12-040-050

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-12-040-050-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-52-12-010-050

D. Get Access

(1) Put an access platform in position:

(a) at zone 410 for the left pylon,

(b) at zone 420 for the right pylon.


EFF :

ALL  54-52-12

Page 803
Feb 01/10
 
CES 
 4. Procedure
_________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-52-12-010-051

A. Removal of the Cantilever

(Ref. Fig. 801/TASK 54-52-12-991-001)

(1) Remove the bolts (1).

(2) Remove the cantilever (2).

Subtask 54-52-12-410-050

B. Installation of the Cantilever

(1) Install the cantilever (2).

(2) Install the bolts (1).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-52-12-010-051-A

A. Removal of the Cantilever

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 801A/TASK 54-52-12-991-001-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 801B/TASK 54-52-12-991-001-B)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

(1) Remove the bolts (1).

(2) Remove the bolts (3) and the nuts (4).

(3) Remove the cantilever (2).


EFF :

ALL  54-52-12

Page 804
Feb 01/10
 
CES 
 Cantilever Structure
Figure 801/TASK 54-52-12-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-52-12

Page 805
Feb 01/08
 
CES 
 Cantilever Structure
Figure 801A/TASK 54-52-12-991-001-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-52-12

Page 806
Nov 01/08
 
CES 
 Cantilever Structure
Figure 801B/TASK 54-52-12-991-001-B

R

EFF :

501-509, 511-526, 528-599,  54-52-12

Page 807
Feb 01/10
 
CES 
 Subtask 54-52-12-410-050-A

B. Installation of the Cantilever

(1) Install the cantilever (2).

(2) Install the bolts (3) and the nuts (4).

(3) Install the bolts (1).

**ON A/C ALL

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-52-12-040-051

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-52-12-040-051-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C ALL

Subtask 54-52-12-410-051

B. Put the Aircraft back to its Initial Configuration

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the warning notice(s).

(3) Remove the access platform(s).


EFF :

ALL  54-52-12

Page 808
Feb 01/10
 
CES 
 PYLON-TO-WING CENTER FILLETS - DESCRIPTION AND OPERATION
________________________________________________________

1. Description
___________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 001)

R **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 001A)

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

The center section consists of :

- Light alloy ribs attached to the upper rearward pylon box
- Lateral access doors installed on the ribs and made of composite material.
- This compartment (compartment F) includes a pressure relief door to
prevent any overpressure in case of an air duct failure
- All the access panels are bolted.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-53-00

Page 1
Config-1 Nov 01/08
 
CES 
 Pylon to Wing Center Fillets
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-53-00

Page 2
Config-1 Feb 01/08
 
CES 
 Pylon to Wing Center Fillets
Figure 001A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-53-00

Page 3
Config-1 Nov 01/08
 
CES 
 PYLON-TO-WING CENTER FILLETS - DESCRIPTION AND OPERATION
________________________________________________________

1. ___________
Description
(Ref. Fig. 001)
The center section consists of :
- Light alloy ribs attached to the upper rearward pylon box
- Lateral access doors installed on the ribs and made of composite material
- This compartment (comparment F) includes a pressure relief door to prevent
any overpressure in case of an air duct failure
- All the access panels are bolted.

R

EFF :

501-509, 511-526, 528-599,  54-53-00

Page 1
Config-2 Feb 01/10
 
CES 
 Pylon to Wing Center Fillets
Figure 001

R

EFF :

501-509, 511-526, 528-599,  54-53-00

Page 2
Config-2 Feb 01/10
 
CES 
 PYLON-TO-WING CENTER FILLETS - DEACTIVATION/REACTIVATION
________________________________________________________

TASK 54-53-00-040-001

Deactivation of the Aerodynamic Seal

1. __________________
Reason for the Job

Refer to the CDL TASK: 54-6

Nacelles : Pylon
Aerodynamic Seals

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.7 m (5 ft. 7 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R Material No. 08-061 D DAN 328AS

TAPE SOUND DAMPENINGALUMINIUM FOIL (Ref. 20-31-00)
Material No. 11-016 USA BOEING BAC 5000 BAC 5504 BAC 5750
CLEANING SOLVENT (Ref. 20-31-00)


EFF :

ALL  54-53-00

Page 401
Feb 01/07
 
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-53-00-991-002 Fig. 401

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-53-00-991-002-A Fig. 401A

R **ON A/C 501-509, 511-526, 528-599,

54-53-00-991-002-B Fig. 401B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-53-00-941-052

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

ALL  54-53-00

Page 402
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-53-00-040-051

B. Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-53-00-040-051-A

B. Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-53-00-010-050

C. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon.

(b) At zone 420 for the right pylon.

4. Procedure
_________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-53-00-040-052

A. Deactivation of the Aerodynamic Seal

(Ref. Fig. 401/TASK 54-53-00-991-002)

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.


EFF :

ALL  54-53-00

Page 403
Feb 01/10
 
CES 
 Aerodynamic Seal Deactivation/Reactivation
Figure 401/TASK 54-53-00-991-002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-53-00

Page 404
Feb 01/08
 
CES 
 WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH
OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE
AND SKIN IRRITANTS.

(1) Remove the panel (1):

- For the left pylon: 414FR.
- For the right pylon: 423FL.

(2) Remove the damaged seal (3) from its support (2).

(3) Install the panel (1):

- For the left pylon: 414FR.
- For the right pylon: 423FL.

(4) Make sure that the work area is clean and clear of tool(s) and other
items.

(5) Clean the pylon structure and the wing structure around the space
where the seal was installed, with CLEANING AGENTS (Material No. 11-
016).

(6) Put three layers of BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
061) (high-speed tape) on the space where the seal was installed.

NOTE : You must attach the first layer longitudinally on the space
____
and the second and third layers diagonally to get an overlap
of the layers.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-53-00

Page 405
Feb 01/08
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-53-00-040-052-A

A. Deactivation of the Aerodynamic Seal

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-53-00-991-002-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401B/TASK 54-53-00-991-002-B)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH
OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE
AND SKIN IRRITANTS.

(1) Remove the panels (1) and (2):

- For the left pylon: 471AL, 471AR
- For the right pylon: 481AL, 481AR.

(2) Remove the damaged seals (4) and (5) from their supports (3) and (6).

(3) Install the panels (1) and (2):

- For the left pylon: 471AL, 471AR
- For the right pylon: 481AL, 481AR.

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-53-00

Page 406
Feb 01/10
 
CES 
 Aerodynamic Seal Deactivation/Reactivation
Figure 401A/TASK 54-53-00-991-002-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-53-00

Page 407
Nov 01/08
 
CES 
 Aerodynamic Seal Deactivation/Reactivation
Figure 401B/TASK 54-53-00-991-002-B

R

EFF :

501-509, 511-526, 528-599,  54-53-00

Page 408
Feb 01/10
 
CES 
 (4) Make sure that the work area is clean and clear of tool(s) and other
items.

(5) Clean the pylon structure and the wing structure, around the space
where the seal was installed, with CLEANING AGENTS (Material No. 11-
016).

(6) Put three layers of BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
061) (high-speed tape) on the space where the seal was installed.

NOTE : You must attach the first layer longitudinally on the space
____
and the second and third layers diagonally to get an overlap
of the layers.

**ON A/C ALL

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-53-00-440-051

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-53-00-440-051-A

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C ALL

Subtask 54-53-00-860-050

B. Put the aircraft back to the serviceable condition.

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the warning notice(s).

(3) Remove the access platform(s).


EFF :

ALL  54-53-00

Page 409
Feb 01/10
 
CES 
 (4) Make an entry in the aircraft technical log to show that the
aerodynamic seal of the pylon is removed and temporarily closed with
high-speed tape.


EFF :

ALL  54-53-00

Page 410
Nov 01/07
R  
CES 
 TASK 54-53-00-440-001

Reactivation of the Aerodynamic Seal

1. __________________
Reason for the Job

Refer to the CDL TASK: 54-6

Nacelles : Pylon
Aerodynamic Seals

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.7 m (5 ft. 7 in.)

B. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

3 seal 54-53-11 01A-260

3 seal 54-53-11 01C-260
R 3 seal 54-53-11 01E-260
4 seal 54-53-11 01A-260
4 seal 54-53-11 01C-260
R 4 seal 54-53-11 01E-260
5 seal 54-53-11 01D-340
5 seal 54-53-11 01E-340


EFF :

ALL  54-53-00

Page 411
May 01/09
 
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-53-00-991-002 Fig. 401

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-53-00-991-002-A Fig. 401A

R **ON A/C 501-509, 511-526, 528-599,

54-53-00-991-002-B Fig. 401B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-53-00-941-053

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

ALL  54-53-00

Page 412
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-53-00-040-053

B. Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-53-00-040-053-A

B. Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-53-00-010-051

C. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon.

(b) At zone 420 for the right pylon.

4. Procedure
_________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-53-00-440-052

A. Reactivation of the Aerodynamic Seal

(Ref. Fig. 401/TASK 54-53-00-991-002)

(1) Remove the high-speed tape from the pylon structure and the wing
structure.


EFF :

ALL  54-53-00

Page 413
Feb 01/10
 
CES 
 (2) Remove the panel (1):
- For the left pylon: 414FR.
- For the right pylon: 423FL.

(3) Install the replacement seal (3) on its support (2).

(4) Install the panel (1):

- For the left pylon: 414FR.
- For the right pylon: 423FL.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-53-00-440-052-A

A. Reactivation of the Aerodynamic Seal

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-53-00-991-002-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401B/TASK 54-53-00-991-002-B)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

(1) Remove the high-speed tape from the pylon structure and the wing
structure.

(2) Remove the panels (1) and (2):

- For the left pylon: 471AL, 471AR.
- For the right pylon: 481AL, 481AR.

(3) Install the replacement seal (4) on its support (3).

(4) Install the replacement seal (5) on its support (6).

(5) Install the panels (1) and (2):

- For the left pylon: 471AL, 471AR.
- For the right pylon: 481AL, 481AR.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-53-00

Page 414
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-53-00-440-053

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-53-00-440-053-A

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C ALL

Subtask 54-53-00-860-051

B. Put the aircraft back to the serviceable condition.

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the warning notice(s).

(3) Remove the access platform(s).


EFF :

ALL  54-53-00

Page 415
Feb 01/10
 
CES 
 PYLON-TO-WING CENTER FILLETS - INSPECTION/CHECK
_______________________________________________

TASK 54-53-00-200-001

Inspection of the Pylon-To-Wing Center Fillets

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.8 m (5 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
R ASRM 51771202 (for corrective action)
R ASRM 51771302 (for corrective action)
R ASRM 54500001 (for corrective action)
R


EFF :

ALL  54-53-00

Page 601
Nov 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-53-00-991-001 Fig. 601

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-53-00-991-001-A Fig. 601A

R **ON A/C 501-509, 511-526, 528-599,

54-53-00-991-001-B Fig. 601B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-53-00-941-050

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1 (2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1 (2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).


EFF :

ALL  54-53-00

Page 602
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-53-00-040-050

B. Aircraft Maintenance Configuration

(1) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-53-00-040-050-A

B. Aircraft Maintenance Configuration

(1) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-040-012).

**ON A/C ALL

Subtask 54-53-00-941-051

C. Get Access

(1) Put an access platform in position:

(a) In the zone 470 for the left pylon

(b) In the zone 480 for the right pylon.

4. Procedure
_________

Subtask 54-53-00-220-050

A. Inspection of the Pylon-to-Wing Center Fillets

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 601/TASK 54-53-00-991-001)


EFF :

ALL  54-53-00

Page 603
Feb 01/10
 
CES 
 Inspection of the Pylon-to-Wing Center Fillets
Figure 601/TASK 54-53-00-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-53-00

Page 604
Feb 01/08
 
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 601A/TASK 54-53-00-991-001-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 601B/TASK 54-53-00-991-001-B)

**ON A/C ALL

(1) Do the inspection of the pylon-to-wing center fillets.

(a) For scratches, nicks and erosion:

1
_ Make sure that the damage is in the permitted limits:
- Zone 1: Permitted damage without repair
- Zone 2: Repair this damage before 100 flights
- Zone 3: Repair this damage immediately.

2
_ For repair, refer to the SRM (Ref. ASRM 51771202) (Ref. ASRM
51771302).

(b) Separation of the layers:

1
_ Separation of 25% of the total surface is permitted with local
areas of 45 cm2 (6.97 in.2).

(c) For holes:

1
_ Holes are not permitted.

(d) For wrinkle and distortion damage on panels 482AR and 471AL:

1
_ Make sure that the damage is in the permitted limits. Refer to
the SRM (Ref. ASRM 54500001).


EFF :

ALL  54-53-00

Page 605
Feb 01/10
 
CES 
 Inspection of the Pylon-to-Wing Center Fillets
Figure 601A/TASK 54-53-00-991-001-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-53-00

Page 606
Nov 01/08
 
CES 
 Inspection of the Pylon-to-Wing Center Fillets
Figure 601B/TASK 54-53-00-991-001-B

R

EFF :

501-509, 511-526, 528-599,  54-53-00

Page 607
Feb 01/10
 
CES 
 5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-53-00-440-050

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-53-00-440-050-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C ALL

Subtask 54-53-00-942-050

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


EFF :

ALL  54-53-00

Page 608
Feb 01/10
 
CES 
 SKIN PANELS AND DOORS - REMOVAL/INSTALLATION
____________________________________________

TASK 54-53-11-000-001

Removal of the Pressure Relief Door

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

54-53-11-991-001 Fig. 401


EFF :

ALL  54-53-11

Page 401
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 234-235, 239-249, 251-299, 307-399,

R 54-53-11-991-001-B Fig. 401A

R **ON A/C 501-509, 511-526, 528-599,

R 54-53-11-991-001-C Fig. 401B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-53-11-941-050

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

Subtask 54-53-11-010-052

B. Get Access

(1) Put an access platform in position :

(a) at the zone 470 for the left pylon.

(b) at the zone 480 for the right pylon.


EFF :

ALL  54-53-11

Page 402
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-53-11-040-050

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-53-11-040-050-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

4. Procedure
_________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

Subtask 54-53-11-020-050

A. Removal of the Pressure Relief Door

R
(Ref. Fig. 401/TASK 54-53-11-991-001)
R

(1) Remove the eight screws (5) and washers (6).

(2) Remove the panel (9).

(3) Remove the nuts (8) and the screws (1).

(4) Remove the nuts (7), the screws (4) and the washers (3).

(5) Remove the pressure relief door (2).


EFF :

ALL  54-53-11

Page 403
Feb 01/10
 
CES 
 Pressure Relief Door
Figure 401/TASK 54-53-11-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-53-11

Page 404
Feb 01/10
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

R Subtask 54-53-11-020-050-A

R A. Removal of the Pressure Relief Door

R **ON A/C 234-235, 239-249, 251-299, 307-399,

R (Ref. Fig. 401A/TASK 54-53-11-991-001-B)

R **ON A/C 501-509, 511-526, 528-599,

R (Ref. Fig. 401B/TASK 54-53-11-991-001-C)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

R (1) Remove the four screws (1) and washers (2).

R (2) Remove the pressure relief door (3).

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-53-11

Page 405
Feb 01/10
 
CES 
R Presure Relief Door
R Figure 401A/TASK 54-53-11-991-001-B

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-53-11

Page 406
Feb 01/10
 
CES 
R Presure Relief Door
R Figure 401B/TASK 54-53-11-991-001-C

R

EFF :

501-509, 511-526, 528-599,  54-53-11

Page 407
Feb 01/10
 
CES 
R **ON A/C ALL

TASK 54-53-11-400-001

Installation of the Pressure Relief Door

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

54-53-11-991-001 Fig. 401

R **ON A/C 234-235, 239-249, 251-299, 307-399,

R 54-53-11-991-001-B Fig. 401A

R **ON A/C 501-509, 511-526, 528-599,

R 54-53-11-991-001-C Fig. 401B


EFF :

ALL  54-53-11

Page 408
Feb 01/10
 
CES 
 **ON A/C ALL

3. __________
Job Set-up

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-53-11-869-050

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position

(2) Make sure that the warning notice is in position

(3) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-53-11-869-050-A

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position

(2) Make sure that the warning notice is in position

(3) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

4. Procedure
_________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

Subtask 54-53-11-420-050

A. Installation of the Pressure Relief Door

R
(Ref. Fig. 401/TASK 54-53-11-991-001)
R

(1) Put the pressure relief door (2) in position.


EFF :

ALL  54-53-11

Page 409
Feb 01/10
 
CES 
 (2) Install the washers (3), the screws (4), the nuts (7) and tighten
them.

(3) Install the screws (1), the nuts (8) and tighten them.

(4) Install the panel (9).

(5) Install the washers (6), the screws (5) and tighten them.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

R Subtask 54-53-11-420-050-A

R A. Installation of the Pressure Relief Door

R **ON A/C 234-235, 239-249, 251-299, 307-399,

R (Ref. Fig. 401A/TASK 54-53-11-991-001-B)

R **ON A/C 501-509, 511-526, 528-599,

R (Ref. Fig. 401B/TASK 54-53-11-991-001-C)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

R (1) Put the pressure relief door (3) in position.

R (2) Install the washers (2), the screws (1) and tighten them.

R **ON A/C ALL

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-53-11-440-050

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R

EFF :

ALL  54-53-11

Page 410
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-53-11-440-050-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C ALL

Subtask 54-53-11-942-050

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).

R

EFF :

ALL  54-53-11

Page 411
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,

TASK 54-53-11-000-002

Removal of the Pylon-to-Wing Access Panels

WARNING : YOU MUST BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE
_______
ENGINE IS SHUTDOWN. THE ENGINE PARTS CAN STAY HOT FOR ALMOST 1 HOUR.

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-481-041 Make the Thrust Reverser Unserviceable for

Maintenance
R 54-53-11-991-003 Fig. 402


EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-53-11

Page 412
Feb 01/10
 
CES 
 3. __________
Job Set-up

Subtask 54-53-11-941-056

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

Subtask 54-53-11-010-057

B. Get Access

(1) Put an access platform in position :

(a) At the zone 470 for the left pylon.

(b) At the zone 480 for the right pylon.

Subtask 54-53-11-040-057

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

4. Procedure
_________

Subtask 54-53-11-020-054

A. Removal of the Pylon-to-Wing Access Panels

R (Ref. Fig. 402/TASK 54-53-11-991-003)

(1) Remove the screws (3) and the washers (2).

(2) Remove the pylon-to-wing access panel (1).


EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-53-11

Page 413
Feb 01/10
 
CES 
R Pylon-to-Wing Access Panels
R Figure 402/TASK 54-53-11-991-003

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-53-11

Page 414
Feb 01/10
 
CES 
 TASK 54-53-11-400-002

Installation of the Pylon-to-Wing Access Panels

WARNING : YOU MUST BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE
_______
ENGINE IS SHUTDOWN. THE ENGINE PARTS CAN STAY HOT FOR ALMOST 1 HOUR.

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 04-012 USA VV-P-236

PURE MINERALVASELINE OR PETRO- LATUM (Ref. 20-31-00)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

20-28-00-720-011 Measurement of the Surface Electrical Resistance of

78-30-00-081-041
78-30-00-481-041
R 54-53-11-991-003
R 54-53-11-991-006
External Composite Panels with a CORAS
Resistivity-Continuity Test Set
Make the Thrust Reverser Serviceable after
Maintenance
Make the Thrust Reverser Unserviceable for
Maintenance
Fig. 402
Fig. 403


EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-53-11

Page 415
Feb 01/10
 
CES 
 3. __________
Job Set-up

Subtask 54-53-11-869-055

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position:

(a) At the zone 470 for the left pylon.

(b) At the zone 480 for the right pylon.

(2) Make sure that the warning notice to tell persons not to start the
engine is in position.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Make sure that the warning notice to tell persons not to energize
the FADEC 1(2) is in position.

(4) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-481-041).

4. Procedure
_________

Subtask 54-53-11-420-054

A. Installation of the Pylon-to-Wing Access Panels

R (Ref. Fig. 402/TASK 54-53-11-991-003, 403/TASK 54-53-11-991-006)

(1) To make the installation easier, you can apply COMMON GREASE
(Material No. 04-012) on the seals of the pylon-to-wing access
panels.

(2) Put the pylon-to-wing access panel (1) in position.

(3) Install the washers (2) and the screws (3) and tighten them.

(4) Measure the surface electrical resistance of the installed

pylon-to-wing access panels (Ref. TASK 20-28-00-720-011).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-53-11

Page 416
Feb 01/10
 
CES 
R Pylon-to-Wing Access Panels
R Figure 402A/TASK 54-53-11-991-003-A

R

EFF :

501-509, 511-526, 528-599,  54-53-11

Page 417
Feb 01/10
 
CES 
R Seal Position at Installation of Pylon-to-Wing Access Panels
R Figure 403/TASK 54-53-11-991-006

R

EFF :

ALL  54-53-11

Page 418
Feb 01/10
 
CES 
 5. Close-up
________

Subtask 54-53-11-440-056

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

Subtask 54-53-11-942-055

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-53-11

Page 419
Feb 01/10
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

TASK 54-53-11-000-002-A

Removal of the Pylon-to-Wing Access Panels

WARNING : YOU MUST BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE
_______
ENGINE IS SHUTDOWN. THE ENGINE PARTS CAN STAY HOT FOR ALMOST 1 HOUR.

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

R **ON A/C 234-235, 239-249, 251-299, 307-399,

R 54-53-11-991-004 Fig. 404

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-53-11

Page 420
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

R 54-53-11-991-004-A Fig. 404A

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

3. __________
Job Set-up

Subtask 54-53-11-941-057

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

Subtask 54-53-11-010-058

B. Get Access

(1) Put an access platform in position :

(a) At the zone 470 for the left pylon.

(b) At the zone 480 for the right pylon.

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-53-11

Page 421
Feb 01/10
 
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

Subtask 54-53-11-040-058

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-53-11-040-058-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

4. Procedure
_________

Subtask 54-53-11-020-055

A. Removal of the Pylon-to-Wing Access Panels

R **ON A/C 234-235, 239-249, 251-299, 307-399,

R (Ref. Fig. 404/TASK 54-53-11-991-004)

R **ON A/C 501-509, 511-526, 528-599,

R (Ref. Fig. 404A/TASK 54-53-11-991-004-A)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

(1) Remove the screws (3) and the washers (2).

(2) Remove the pylon-to-wing access panel (1).

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-53-11

Page 422
Feb 01/10
 
CES 
R Pylon-to-Wing Access Panels
R Figure 404/TASK 54-53-11-991-004

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-53-11

Page 423
Feb 01/10
 
CES 
R Pylon-to-Wing Access Panels
R Figure 404A/TASK 54-53-11-991-004-A

R

EFF :

501-509, 511-526, 528-599,  54-53-11

Page 424
Feb 01/10
 
CES 
 TASK 54-53-11-400-002-A

Installation of the Pylon-to-Wing Access Panels

WARNING : YOU MUST BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE
_______
ENGINE IS SHUTDOWN. THE ENGINE PARTS CAN STAY HOT FOR ALMOST 1 HOUR.

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 04-012 USA VV-P-236

PURE MINERALVASELINE OR PETRO- LATUM (Ref. 20-31-00)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

20-28-00-720-011 Measurement of the Surface Electrical Resistance of

External Composite Panels with a CORAS
Resistivity-Continuity Test Set
20-28-00-912-007 Electrical Bonding of Composites
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-53-11

Page 425
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R 54-53-11-991-006 Fig. 403

R **ON A/C 234-235, 239-249, 251-299, 307-399,

R 54-53-11-991-004 Fig. 404

R **ON A/C 501-509, 511-526, 528-599,

R 54-53-11-991-004-A Fig. 404A

R **ON A/C 234-235, 239-249, 307-399,

R 54-53-11-991-005 Fig. 405

R **ON A/C 501-505,

R 54-53-11-991-005-A Fig. 405A

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

3. __________
Job Set-up

**ON A/C 234-235, 239-249, 251-299, 307-399,

Subtask 54-53-11-869-056

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position:

(a) At the zone 470 for the left pylon.

(b) At the zone 480 for the right pylon.

(2) Make sure that the warning notice to tell persons not to start the
engine is in position.

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-53-11

Page 426
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Make sure that the warning notice to tell persons not to energize
the FADEC 1(2) is in position.

(4) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-53-11-869-056-A

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position:

(a) At the zone 470 for the left pylon.

(b) At the zone 480 for the right pylon.

(2) Make sure that the warning notice to tell persons not to start the
engine is in position.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Make sure that the warning notice to tell persons not to energize
the FADEC 1(2) is in position.

(4) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-040-012).

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-53-11

Page 427
Feb 01/10
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

4. Procedure
_________

**ON A/C 234-235, 239-249, 307-399, 501-505,

Subtask 54-53-11-420-055

A. Installation of the Pylon-to-Wing Access Panels

R (Ref. Fig. 403/TASK 54-53-11-991-006)

R **ON A/C 234-235, 239-249, 307-399,

R (Ref. Fig. 404/TASK 54-53-11-991-004)

R **ON A/C 501-505,

R (Ref. Fig. 404A/TASK 54-53-11-991-004-A)

R **ON A/C 234-235, 239-249, 307-399, 501-505,

CAUTION : MAKE SURE THAT THE SEALS OF THE ACCESS PANELS ARE IN THE
_______
CORRECT POSITION BELOW THE WING LOWER SURFACE.
YOU CAN CAUSE DAMAGE TO THE SEALS IF THEY ARE NOT IN THE
CORRECT POSITION.

(1) To make the installation easier, you can apply COMMON GREASE
(Material No. 04-012) on the seals of the pylon-to-wing access
panels.

(2) Put the pylon-to-wing access panel (1) in position.

(3) Install the washers (2) and the screws (3) and tighten them.

(4) When you install the screws (3), do the electrical bonding at the
applicable location (Ref. TASK 20-28-00-912-007).

R **ON A/C 234-235, 239-249, 307-399,

R (Ref. Fig. 405/TASK 54-53-11-991-005)


EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-53-11

Page 428
Feb 01/10
 
CES 
R **ON A/C 501-505,

R (Ref. Fig. 405A/TASK 54-53-11-991-005-A)

**ON A/C 234-235, 239-249, 307-399, 501-505,

NOTE : For the electrical bonding location, refer to the related

____
figure.

(5) Measure the surface electrical resistance of the installed

pylon-to-wing access panels (Ref. TASK 20-28-00-720-011).

R **ON A/C 251-299, 506-509, 511-526, 528-599,

Subtask 54-53-11-420-055-A

A. Installation of the Pylon-to-Wing Access Panels

R (Ref. Fig. 403/TASK 54-53-11-991-006)

R **ON A/C 251-299,

R (Ref. Fig. 404/TASK 54-53-11-991-004)

R **ON A/C 506-509, 511-526, 528-599,

R (Ref. Fig. 404A/TASK 54-53-11-991-004-A)

R **ON A/C 251-299, 506-509, 511-526, 528-599,

CAUTION : MAKE SURE THAT THE SEALS OF THE ACCESS PANELS ARE IN THE
_______
CORRECT POSITION BELOW THE WING LOWER SURFACE.
YOU CAN CAUSE DAMAGE TO THE SEALS IF THEY ARE NOT IN THE
CORRECT POSITION.

(1) To make the installation easier, you can apply COMMON GREASE
(Material No. 04-012) on the seals of the pylon-to-wing access
panels.

(2) Put the pylon-to-wing access panel (1) in position.

(3) Install the washers (2) and the screws (3) and tighten them.


EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-53-11

Page 429
Feb 01/10
 
CES 
 Electrical Bonding of the Pylon-to-Wing Access Panels
R Figure 405/TASK 54-53-11-991-005- 12 (SHEET 1)


EFF :

234-235, 239-249, 307-399,  54-53-11

Page 430
Feb 01/10
 
CES 
 Electrical Bonding of the Pylon-to-Wing Access Panels
R Figure 405/TASK 54-53-11-991-005- 22 (SHEET 2)


EFF :

234-235, 239-249, 307-399,  54-53-11

Page 431
Feb 01/10
 
CES 
 Electrical Bonding of the Pylon-to-Wing Access Panels
R Figure 405A/TASK 54-53-11-991-005-A12 (SHEET 1)


EFF :

501-505,  54-53-11

Page 432
Feb 01/10
 
CES 
 Electrical Bonding of the Pylon-to-Wing Access Panels
R Figure 405A/TASK 54-53-11-991-005-A22 (SHEET 2)


EFF :

501-505,  54-53-11

Page 433
Feb 01/10
 
CES 
 (4) Measure the surface electrical resistance of the installed
pylon-to-wing access panels (Ref. TASK 20-28-00-720-011).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

5. Close-up
________

**ON A/C 234-235, 239-249, 251-299, 307-399,

Subtask 54-53-11-440-057

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-53-11-440-057-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-53-11-942-056

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-53-11

Page 434
Feb 01/10
 
CES 
 SKIN PANELS AND DOORS - INSPECTION/CHECK
________________________________________

TASK 54-53-11-200-001

Detailed Inspection of the Pressure Relief Door

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

WARNING : MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START
_______
WORK ON THE PNEUMATIC SYSTEM.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)


EFF :

ALL  54-53-11

Page 601
Nov 01/07
R  
CES 
 B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

54-53-11-991-002 Fig. 601

R **ON A/C 234-235, 239-249, 251-299, 307-399,

R 54-53-11-991-002-B Fig. 601A

R **ON A/C 501-509, 511-526, 528-599,

R 54-53-11-991-002-C Fig. 601B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-53-11-941-051

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1 (2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

ALL  54-53-11

Page 602
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1 (2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2)

Subtask 54-53-11-040-051

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

Subtask 54-53-11-010-050

C. Get Access

(1) Put an access platform in position :

(a) at the zone 470 for the left pylon.

(b) at the zone 480 for the right pylon.

(2) Remove the panel 471BL for the left pylon.

(3) Remove the panel 482BR for the right pylon.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

R Subtask 54-53-11-010-050-A

R C. Get Access

R (1) Put an access platform in position :

R (a) at the zone 470 for the left pylon.

R (b) at the zone 480 for the right pylon.

R (2) Remove the panel 471CL for the left pylon.

R (3) Remove the panel 481CR for the right pylon.


EFF :

ALL  54-53-11

Page 603
Feb 01/10
 
CES 
R **ON A/C ALL

4. Procedure
_________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

Subtask 54-53-11-210-051

A. Inspection of the Pressure Relief Door

R
(Ref. Fig. 601/TASK 54-53-11-991-002)
R

(1) Do a visual inspection of the bleed air duct.

(2) Do the inspection of the bleed air duct to make sure that there is no
damage.

(3) Do the inspection of the automatic opening mechanism, the hinges, the
adjacent structure of the pressure relief door. Make sure that there
are no cracks, marks or damage.

(4) Remplacement of the rivets of the automatic opening mechanism

(a) Remove the rivets of the pressure relief door (1),

(b) Install the news rivets (2).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

R Subtask 54-53-11-210-051-A

R A. Inspection of the Pressure Relief Door

R **ON A/C 234-235, 239-249, 251-299, 307-399,

R (Ref. Fig. 601A/TASK 54-53-11-991-002-B)

R **ON A/C 501-509, 511-526, 528-599,

R (Ref. Fig. 601B/TASK 54-53-11-991-002-C)

R

EFF :

ALL  54-53-11

Page 604
Feb 01/10
 
CES 
 Pressure Relief Door
Figure 601/TASK 54-53-11-991-002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-53-11

Page 605
Feb 01/10
 
CES 
R Pressure Relief Door
R Figure 601A/TASK 54-53-11-991-002-B

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-53-11

Page 606
Feb 01/10
 
CES 
R Pressure Relief Door
R Figure 601B/TASK 54-53-11-991-002-C


EFF :

501-509, 511-526, 528-599,  54-53-11

Page 607
Feb 01/10
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

R (1) Do a visual inspection of the bleed air duct.

R (2) Do the inspection of the bleed air duct to make sure that there is no
R damage.

R (3) Do the inspection of the automatic opening mechanism, the hinges, the
R adjacent structure of the pressure relief door. Make sure that there
R are no cracks, marks or damage.

R **ON A/C ALL

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-53-11-410-051

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-53-11-410-051-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

Subtask 54-53-11-440-051

B. Installation of the Panels

(1) Install the panels 471BL, 482BR.


EFF :

ALL  54-53-11

Page 608
Feb 01/10
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

R Subtask 54-53-11-440-051-A

R B. Installation of the Panels

R (1) Install the panels 471CL, 481CR.

R **ON A/C ALL

Subtask 54-53-11-942-051

C. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the warning notice(s).

(3) Remove the access platform(s).


EFF :

ALL  54-53-11

Page 609
Feb 01/10
 
CES 
 AFT FIXED FAIRING - DESCRIPTION AND OPERATION
_____________________________________________

1. Description
___________

**ON A/C 001-049, 051-099, 101-105, 151-199, 201-212,

(Ref. Fig. 001)

**ON A/C 106-149, 213-233, 236-238, 301-306, 401-499,

(Ref. Fig. 001A)

R **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 001B)

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

The fixed fairing is attached at two points to the pylon box at RIB10 and
one point to the wing at rear false spar.
The fixed fairing is composed of:
- six ribs made of light alloy sheet
- two skin panels made of light alloy sheet
- three longitudinal
members
made of light alloy sheet
- two access panels made of carbon and honeycomb (sandwich panel).
All the access panels are bolted.
Standard attachement is made by aluminum alloy rivets.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-54-00

Page 1
Config-1 Nov 01/08
 
CES 
 Fixed Fairing
Figure 001 (SHEET 1)


EFF :
201-212,
001-049, 051-099, 101-105, 151-199,  54-54-00

Page 2
Config-1 Nov 01/07
 
CES 
 Fixed Fairing
Figure 001 (SHEET 2)


EFF :
201-212,
001-049, 051-099, 101-105, 151-199,  54-54-00

Page 3
Config-1 Nov 01/07
 
CES 
 Fixed Fairing
Figure 001A (SHEET 1)

R

EFF :
401-499,
106-149, 213-233, 236-238, 301-306,  54-54-00

Page 4
Config-1 Feb 01/08
 
CES 
 Fixed Fairing
Figure 001A (SHEET 2)

R

EFF :
401-499,
106-149, 213-233, 236-238, 301-306,  54-54-00

Page 5
Config-1 Feb 01/08
 
CES 
 Fixed Fairing
Figure 001B (SHEET 1)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-54-00

Page 6
Config-1 Nov 01/08
 
CES 
 Fixed Fairing
Figure 001B (SHEET 2)

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-54-00

Page 7
Config-1 Nov 01/08
 
CES 
 AFT FIXED FAIRING - DESCRIPTION AND OPERATION
_____________________________________________

1. ___________
Description
(Ref. Fig. 001)
The fixed fairing is attached by two points to the pylon box at RIB10 and
one point to the wing at rear false spar.
The fixed fairing is composed of:
- six ribs made of light alloy sheet
- two skin panels made of light alloy sheet
- three longitudinal
members
made of light alloy sheet
- two access panels made of carbon and honeycomb (sanwich panel).
All the access panels are bolted.
Standard attachment is made by alluminium alloy rivets.

R

EFF :

501-509, 511-526, 528-599,  54-54-00

Page 1
Config-2 Feb 01/10
 
CES 
 Fixed Fairing
Figure 001 (SHEET 1)

R

EFF :

501-509, 511-526, 528-599,  54-54-00

Page 2
Config-2 Feb 01/10
 
CES 
 Fixed Fairing
Figure 001 (SHEET 2)

R

EFF :

501-509, 511-526, 528-599,  54-54-00

Page 3
Config-2 Feb 01/10
 
CES 
 AFT FIXED FAIRING - REMOVAL/INSTALLATION
________________________________________

TASK 54-54-00-000-001

Removal of the Aft Fixed Fairing

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

There is an alternative method for this procedure. This task gives one of
the methods. For the other method, refer to the other task in this page
block.

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific blanking plugs

No specific circuit breaker(s) safety clip(s)
No specific warning notice
No specific access platform 1.5 m (4 ft. 11 in.)
No specific container capacity 3 l (0.7925 USgal)


EFF :

ALL  54-54-00

Page 401
Nov 01/07
R  
CES 
 B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

29-00-00-864-001 Put the Related Hydraulic System in the Depressurized

Configuration before Maintenance Action
29-00-00-910-002 Safety Procedures of the Hydraulic System
29-14-00-614-001 Depressurization of the Hydraulic Reservoirs
54-55-00-000-001 Removal of the Aft Movable Fairing
54-56-00-000-001 Removal of the Lower Fairing
54-56-00-000-002 Removal of the Lower Fairing
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-54-00-991-001 Fig. 401

R **ON A/C 501-509, 511-526, 528-599,

54-54-00-991-001-A Fig. 401A

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-54-00-991-002 Fig. 402

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-54-00-991-002-A Fig. 402A

R **ON A/C 501-509, 511-526, 528-599,

54-54-00-991-002-B Fig. 402B


EFF :

ALL  54-54-00

Page 402
Feb 01/10
 
CES 
 **ON A/C ALL

3. __________
Job Set-up

Subtask 54-54-00-865-050

A. Open, safety and tag this(these) circuit breaker(s):

-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03

Subtask 54-54-00-941-050

B. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

R (4) Obey the safety procedures of the hydraulic system (Ref. TASK 29-00-
00-910-002).


EFF :

ALL  54-54-00

Page 403
May 01/08
 
CES 
 Subtask 54-54-00-860-050

C. Aircraft Maintenance Configuration

(1) Put the related hydraulic system in the depressurized configuration

before the maintenance action (Ref. TASK 29-00-00-864-001).

(2) Depressurize the hydraulic reservoir (Ref. TASK 29-14-00-614-001).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-54-00-040-051

D. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-00-040-051-A

D. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-54-00-010-050

E. Get Access

(1) Put an access platform in position:

(a) At the zone 470 for the left pylon

(b) At the zone 480 for the right pylon.

(2) Remove these panels:

(a) For the left pylon 471CL, 475AL, 475BL, 475CL, 476AR, 476BR,
476CR.

(b) For the right pylon 481BL, 485AL, 485BL, 485CL, 482CR, 486AR,
486BR, 486CR.


EFF :

ALL  54-54-00

Page 404
Feb 01/10
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-54-00-010-050-A

E. Get Access

(1) Put an access platform in position:

(a) At the zone 470 for the left pylon

(b) At the zone 480 for the right pylon.

(2) Remove these panels:

(a) For the left pylon 471DL, 475AL, 475BL, 471CR, 475AR, 475BR.

(b) For the right pylon 481CL, 485AL, 485BL, 481DR, 485AR, 485BR.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-54-00-020-050

F. Removal of the Fairing

(1) Remove the aft movable fairing (Ref. TASK 54-55-00-000-001).

(2) Remove the lower fairing (Ref. TASK 54-56-00-000-001).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-00-020-050-A

F. Removal of the Fairing

(1) Remove the aft movable fairing (Ref. TASK 54-55-00-000-001).

(2) Remove the lower fairing (Ref. TASK 54-56-00-000-002).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-54-00

Page 405
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

Subtask 54-54-00-020-052

G. Removal of the Hydraulic Lines

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 401/TASK 54-54-00-991-001)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401A/TASK 54-54-00-991-001-A)

**ON A/C ALL

WARNING : OBEY THE HYDRAULIC SAFETY PROCEDURES.

_______

(1) Remove the nut (6) and the bolt (5).

(2) Remove the lines (1), (2), (3) and (4).

(3) Put a container capacity in position to collect the hydraulic fluid.

(4) Disconnect the drain lines (7) and (8).

(5) Put blanking plugs on the disconnected line ends.

4. Procedure
_________

Subtask 54-54-00-020-053

A. Removal of the Aft Fixed Fairing

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 402/TASK 54-54-00-991-002)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 402A/TASK 54-54-00-991-002-A)


EFF :

ALL  54-54-00

Page 406
Feb 01/10
 
CES 
 Installation of the Hydraulic Lines
Figure 401/TASK 54-54-00-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-54-00

Page 407
Aug 01/09
 
CES 
 Installation of the Hydraulic Lines
Figure 401A/TASK 54-54-00-991-001-A

R

EFF :

501-509, 511-526, 528-599,  54-54-00

Page 408
Feb 01/10
 
CES 
 Attach Fittings on the Aft Fixed Fairing
Figure 402/TASK 54-54-00-991-002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-54-00

Page 409
Feb 01/08
 
CES 
 Attach Fittings on the Aft Fixed Fairing
Figure 402A/TASK 54-54-00-991-002-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-54-00

Page 410
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 402B/TASK 54-54-00-991-002-B)

**ON A/C ALL

(1) Remove the screw (24) and the washer (23).

(2) Disconnect the bonding lead (22).

(3) Remove the nut (19), the washer (20) and the bolt (21).

(4) Remove the nut (15) and the bolt (13).

(5) Remove the nut (17), the washer (18), the bolt (16) and the washer
(14).

(6) Loosen the nuts (9) and (12).

(7) Remove the nuts (11) and the bolts (10).

(8) Remove the aft fixed fairing.

NOTE : Two persons are necessary to move the aft fixed fairing.
____


EFF :

ALL  54-54-00

Page 411
Feb 01/10
 
CES 
 Attach Fittings on the Aft Fixed Fairing
Figure 402B/TASK 54-54-00-991-002-B

R

EFF :

501-509, 511-526, 528-599,  54-54-00

Page 412
Feb 01/10
 
CES 
 TASK 54-54-00-000-001- 01

Removal of the Aft Fixed Fairing

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

This is an alternative procedure without removal of the hydraulic lines.

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific blanking plugs

No specific warning notice
No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-55-00-000-001 Removal of the Aft Movable Fairing

54-56-00-000-001 Removal of the Lower Fairing
54-56-00-000-002 Removal of the Lower Fairing
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-54-00-991-009 Fig. 403


EFF :

ALL  54-54-00

Page 413
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-54-00-991-009-A Fig. 403A

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-54-00-991-007 Fig. 404

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-54-00-991-007-A Fig. 404A

R **ON A/C 501-509, 511-526, 528-599,

54-54-00-991-007-B Fig. 404B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-54-00-991-008 Fig. 405

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-54-00-991-008-A Fig. 405A

R **ON A/C 501-509, 511-526, 528-599,

54-54-00-991-008-B Fig. 405B

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-54-00

Page 414
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

3. __________
Job Set-up

Subtask 54-54-00-941-054

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-54-00-040-052

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-00-040-052-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).


EFF :

ALL  54-54-00

Page 415
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,

Subtask 54-54-00-010-052

C. Get Access

(1) Put the access platform in position:

(a) At the zone 470 for the left pylon

(b) At the zone 480 for the right pylon.

(2) Remove these panels:

(a) For the left pylon 471CL, 475AL, 475BL, 475CL, 476AR, 476BR,
476CR.

(b) For the right pylon 481BL, 485AL, 485BL, 485CL, 482CR, 486AR,
486BR, 486CR.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-54-00-010-052-A

C. Get Access

(1) Put the access platform in position:

(a) At the zone 470 for the left pylon

(b) At the zone 480 for the right pylon.

(2) Remove these panels:

(a) For the left pylon 471DL, 475AL, 475BL, 471CR, 475AR, 475BR

(b) For the right pylon 481CL, 485AL, 485BL, 481DR, 485AR, 485BR

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-54-00

Page 416
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-54-00-020-055

D. Removal of the Fairings

(1) Remove the aft movable fairing (Ref. TASK 54-55-00-000-001).

(2) Remove the lower fairing (Ref. TASK 54-56-00-000-001).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-00-020-055-A

D. Removal of the Fairings

(1) Remove the aft movable fairing (Ref. TASK 54-55-00-000-001).

(2) Remove the lower fairing (Ref. TASK 54-56-00-000-002).

**ON A/C ALL

Subtask 54-54-00-020-060

E. Disconnection of the Drain Lines

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 403/TASK 54-54-00-991-009)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 403A/TASK 54-54-00-991-009-A)

**ON A/C ALL

(1) Disconnect the two drain lines (21) and (22).

(2) Put blanking plugs on the disconnected line ends.


EFF :

ALL  54-54-00

Page 417
Feb 01/10
 
CES 
 Drain Lines - Aft Fixed Fairing
Figure 403/TASK 54-54-00-991-009

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-54-00

Page 418
Nov 01/08
 
CES 
 Drain Lines - Aft Fixed Fairing
Figure 403A/TASK 54-54-00-991-009-A

R

EFF :

501-509, 511-526, 528-599,  54-54-00

Page 419
Feb 01/10
 
CES 
 Subtask 54-54-00-020-056

F. Removal of the Plate and the Fitting

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 404/TASK 54-54-00-991-007)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 404A/TASK 54-54-00-991-007-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 404B/TASK 54-54-00-991-007-B)

**ON A/C ALL

(1) Remove the bolts (1) and the nuts (2).

(2) Remove the plate (6).

(3) Remove the bolts (5) and the nuts (3).

(4) Remove the fitting (4).

4. Procedure
_________

Subtask 54-54-00-020-058

A. Removal of the Aft Fixed Fairing

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 405/TASK 54-54-00-991-008)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 405A/TASK 54-54-00-991-008-A)


EFF :

ALL  54-54-00

Page 420
Feb 01/10
 
CES 
 Plate and Fitting - Aft Fixed Fairing
Figure 404/TASK 54-54-00-991-007

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-54-00

Page 421
Aug 01/09
 
CES 
 Plate and Fitting - Aft Fixed Fairing
Figure 404A/TASK 54-54-00-991-007-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-54-00

Page 422
Aug 01/09
 
CES 
 Plate and Fitting - Aft Fixed Fairing
Figure 404B/TASK 54-54-00-991-007-B

R

EFF :

501-509, 511-526, 528-599,  54-54-00

Page 423
Feb 01/10
 
CES 
 Attach Fittings - Aft Fixed Fairing
Figure 405/TASK 54-54-00-991-008

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-54-00

Page 424
Feb 01/08
 
CES 
 Attach Fittings - Aft Fixed Fairing
Figure 405A/TASK 54-54-00-991-008-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-54-00

Page 425
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 405B/TASK 54-54-00-991-008-B)

**ON A/C ALL

(1) Remove the screw (17) and the washer (18).

(2) Disconnect the bonding lead (19).

(3) Remove the nut (13) and the bolt (11).

(4) Remove the nut (16), the washer (15), the bolt (14) and the washer
(12).

(5) Loosen the nuts (7) and (8).

(6) Remove the nuts (10) and the bolts (9).

(7) Remove the aft fixed fairing.

NOTE : Two persons are necessary to move the aft fixed fairing.
____


EFF :

ALL  54-54-00

Page 426
Feb 01/10
 
CES 
 Attach Fittings - Aft Fixed Fairing
Figure 405B/TASK 54-54-00-991-008-B

R

EFF :

501-509, 511-526, 528-599,  54-54-00

Page 427
Feb 01/10
 
CES 
 TASK 54-54-00-400-001

Installation of the Aft Fixed Fairing

1. __________________
Reason for the Job

There is an alternative method for this procedure. This task gives one of
the methods. For the other method, refer to the other task in this page
block.

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific Torque Wrench : range 0.00 to 1.20 m.daN

(0.00 to 9.00 lbf.ft)
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
R No specific Torque Wrench : range 0.70 to 10.00 m.daN
R (5.00 to 75.00 lbf.ft)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

20-21-12-911-001 Tightening Torques for Pipe Unions (not for OXYGEN

unions)
20-28-00-912-004 Electrical Bonding of Components With Conductive
Bolts and Screws and Bonding Straps in the Fuselage
and in the Wings (this does not include the tanks)-
29-00-00-864-001 Put the Related Hydraulic System in the Depressurized
Configuration before Maintenance Action
29-00-00-910-002 Safety Procedures of the Hydraulic System
29-10-00-863-001 Pressurize the Green Hydraulic System
29-10-00-863-002 Pressurize the Yellow Hydraulic System
29-10-00-863-003 Pressurize the Blue Hydraulic System with a Ground
Power Supply
29-14-00-614-001 Depressurization of the Hydraulic Reservoirs
29-14-00-614-002 Pressurization of the Hydraulic Reservoirs through
the Ground Connector
54-55-00-400-001 Installation of the Aft Movable Fairing


EFF :

ALL  54-54-00

Page 428
Nov 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-56-00-400-001 Installation of the Lower Fairing

54-56-00-400-002 Installation of the Lower Fairing
71-00-00-710-001 Dry Motoring Check
71-00-00-710-045 Test No.1 : Dry Motor Leak Check
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-54-00-991-001 Fig. 401

R **ON A/C 501-509, 511-526, 528-599,

54-54-00-991-001-A Fig. 401A

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-54-00-991-002 Fig. 402

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-54-00-991-002-A Fig. 402A

R **ON A/C 501-509, 511-526, 528-599,

54-54-00-991-002-B Fig. 402B


EFF :

ALL  54-54-00

Page 429
Feb 01/10
 
CES 
 **ON A/C ALL

3. __________
Job Set-up

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-54-00-860-051

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position.

(2) Make sure that the warning notices are in position.

(3) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

(4) Make sure that the hydraulic system is depressurized (Ref. TASK 29-
00-00-864-001).

(5) Make sure that the hydraulic reservoir is depressurized (Ref. TASK
29-14-00-614-001).

(6) Make sure that you obey the safety procedures of the hydraulic system
(Ref. TASK 29-00-00-910-002).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-00-860-051-A

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position.

(2) Make sure that the warning notices are in position.

(3) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

(4) Make sure that the hydraulic system is depressurized (Ref. TASK 29-
00-00-864-001).

(5) Make sure that the hydraulic reservoir is depressurized (Ref. TASK
29-14-00-614-001).


EFF :

ALL  54-54-00

Page 430
Feb 01/10
 
CES 
 (6) Make sure that you obey the safety procedures of the hydraulic system
(Ref. TASK 29-00-00-910-002).

**ON A/C ALL

Subtask 54-54-00-865-051

B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged

-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03

4. Procedure
_________

Subtask 54-54-00-420-050

A. Installation of the Aft Fixed Fairing

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 402/TASK 54-54-00-991-002)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 402A/TASK 54-54-00-991-002-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 402B/TASK 54-54-00-991-002-B)

**ON A/C ALL

(1) Put the aft fixed fairing in position.

(2) Install the bolts (10) and the nuts (11).


EFF :

ALL  54-54-00

Page 431
Feb 01/10
 
CES 
 (3) Install the washer (14), the bolt (16), the washer (18) and the nut
(17).

(4) Install the bolt (13) and the nut (15).

(5) Install the bolt (21), the washer (20) and the nut (19). Tighten the
nut.

NOTE : You must install the bolt (21) with the head down.
____

(6) TORQUE the nuts (11) and (12) to between 2.6 and 3 m.daN (19.17 and
22.12 lbf.ft).

(7) TORQUE the nut (9) to between 0.35 and 0.45 m.daN (30.97 and 39.82
lbf.in).

(8) TORQUE the nut (17) to between 3.6 and 4.1 m.daN (26.54 and 30.23
lbf.ft).

(9) TORQUE the nut (15) to 1.5 m.daN (11.06 lbf.ft).

(10) Put the bonding lead (22) in position.

(11) Install the washer (23). Install the screw (24) and tighten it.

NOTE : You must do an electrical bonding of the screw (24) when you
____
install it (Ref. TASK 20-28-00-912-004).

Subtask 54-54-00-420-052

B. Installation of the Hydraulic Lines

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 401/TASK 54-54-00-991-001)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401A/TASK 54-54-00-991-001-A)

**ON A/C ALL

WARNING : OBEY THE HYDRAULIC SAFETY PROCEDURES.

_______


EFF :

ALL  54-54-00

Page 432
Feb 01/10
 
CES 
 (1) Remove the blanking plugs from the disconnected line ends.

(2) Connect the drain lines (7) and (8) (Ref. TASK 20-21-12-911-001).

(3) Install the lines (1), (2), (3) and (4).

(4) Install the bolt (5). Install the nut (6) and tighten it.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-54-00-710-050

C. Operational Test of the Hydraulic System

(1) Do a dry motoring (Ref. TASK 71-00-00-710-001).

(2) Pressurize the Green hydraulic system (Ref. TASK 29-10-00-863-001).

(3) Pressurize the Yellow hydraulic system (Ref. TASK 29-10-00-863-002).

(4) Pressurize the Blue hydraulic system (Ref. TASK 29-10-00-863-003).

(5) Pressurize the hydraulic reservoir system (Ref. TASK 29-14-00-614-

002).

(6) Make sure that the hydraulic lines (1), (2), (3) and (4) are sealed.

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-00-710-050-A

C. Operational Test of the Hydraulic System

(1) Do a dry motoring (Ref. TASK 71-00-00-710-045).

(2) Pressurize the Green hydraulic system (Ref. TASK 29-10-00-863-001).

(3) Pressurize the Yellow hydraulic system (Ref. TASK 29-10-00-863-002).

(4) Pressurize the Blue hydraulic system (Ref. TASK 29-10-00-863-003).

(5) Pressurize the hydraulic reservoir system (Ref. TASK 29-14-00-614-

002).

(6) Make sure that the hydraulic lines (1), (2), (3) and (4) are sealed.


EFF :

ALL  54-54-00

Page 433
Feb 01/10
 
CES 
 **ON A/C ALL

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-54-00-420-053

A. Installation of the Fairings

(1) Install the lower fairing (Ref. TASK 54-56-00-400-001).

(2) Install the aft movable fairing (Ref. TASK 54-55-00-400-001).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-00-420-053-A

A. Installation of the Fairings

(1) Install the lower fairing (Ref. TASK 54-56-00-400-002).

(2) Install the aft movable fairing (Ref. TASK 54-55-00-400-001).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-54-00-410-050

B. Close Access

(1) Install these access panels:

(a) For the left pylon: 471CL, 475AL, 475BL, 475CL, 476AR, 476BR,
476CR.

(b) For the right pylon: 481BL, 485AL, 485BL, 485CL, 482CR, 486AR,
486BR, 486CR.


EFF :

ALL  54-54-00

Page 434
Feb 01/10
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-54-00-410-050-A

B. Close Access

(1) Install these access panels:

(a) For the left pylon: 471DL, 475AL, 475BL, 471CR, 475AR, 475BR.

(b) For the right pylon: 481CL, 485AL, 485BL, 481DR, 485AR, 485BR.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-54-00-440-051

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-00-440-051-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C ALL

Subtask 54-54-00-865-054

D. Aircraft Maintenance Configuration

(1) Remove the safety clip(s) and the tag(s) and close this(these)
circuit breaker(s):
2701GJ, 2702GJ, 3801GX, 3802GX, 3803GX.

(2) Make sure that the work area is clean and clear of tool(s) and other
items.

(3) Remove the access platform(s).


EFF :

ALL  54-54-00

Page 435
Feb 01/10
 
CES 
 (4) Remove the warning notice(s).


EFF :

ALL  54-54-00

Page 436
Aug 01/09
R  
CES 
 TASK 54-54-00-400-001- 01

Installation of the Aft Fixed Fairing

1. __________________
Reason for the Job

This is an alternative procedure without installation of the hydraulic

lines.

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific Torque Wrench : range 0.00 to 1.20 m.daN

(0.00 to 9.00 lbf.ft)
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
R No specific Torque Wrench : range 0.70 to 10.00 m.daN
R (5.00 to 75.00 lbf.ft)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

20-21-12-911-001 Tightening Torques for Pipe Unions (not for OXYGEN

unions)
20-28-00-912-004 Electrical Bonding of Components With Conductive
Bolts and Screws and Bonding Straps in the Fuselage
and in the Wings (this does not include the tanks)-
54-55-00-400-001 Installation of the Aft Movable Fairing
54-56-00-400-001 Installation of the Lower Fairing
54-56-00-400-002 Installation of the Lower Fairing
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance


EFF :

ALL  54-54-00

Page 437
Nov 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-54-00-991-009 Fig. 403

R **ON A/C 501-509, 511-526, 528-599,

54-54-00-991-009-A Fig. 403A

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-54-00-991-007 Fig. 404

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-54-00-991-007-A Fig. 404A

R **ON A/C 501-509, 511-526, 528-599,

54-54-00-991-007-B Fig. 404B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-54-00-991-008 Fig. 405

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-54-00-991-008-A Fig. 405A

R **ON A/C 501-509, 511-526, 528-599,

54-54-00-991-008-B Fig. 405B


EFF :

ALL  54-54-00

Page 438
Feb 01/10
 
CES 
 **ON A/C ALL

3. __________
Job Set-up

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-54-00-860-052

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position.

(2) Make sure that the warning notices are in position.

(3) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-00-860-052-A

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position.

(2) Make sure that the warning notices are in position.

(3) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

4. Procedure
_________

Subtask 54-54-00-420-055

A. Installation of the Aft Fixed Fairing

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 405/TASK 54-54-00-991-008)


EFF :

ALL  54-54-00

Page 439
Feb 01/10
 
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 405A/TASK 54-54-00-991-008-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 405B/TASK 54-54-00-991-008-B)

**ON A/C ALL

(1) Put the aft fixed fairing in position.

NOTE : Two persons are necessary to move the aft fixed fairing.
____

(2) Install the bolts (9) and the nuts (10), (7) and (8).

(3) Install the washer (12), the bolt (14), the washer (15) and the nut
(16).

(4) Install the bolt (11) and the nut (13).

(5) TORQUE the nuts (10) and (7) to between 2.6 and 3 m.daN (19.17 and
22.12 lbf.ft).

(6) TORQUE the nut (8) to between 0.35 and 0.45 m.daN (30.97 and 39.82
lbf.in).

(7) TORQUE the nut (16) to between 3.6 and 4.1 m.daN (26.54 and 30.23
lbf.ft).

(8) TORQUE the nut (13) to 1.5 m.daN (11.06 lbf.ft).

(9) Put the bonding lead (19) in position.

(10) Install the washer (18). Install the screw (17) and tighten it.

NOTE : You must do an electrical bonding of the screw (17) when you
____
install it (Ref. TASK 20-28-00-912-004).


EFF :

ALL  54-54-00

Page 440
Feb 01/10
 
CES 
 Subtask 54-54-00-420-058

B. Installation of the Fitting and the Plate

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 404/TASK 54-54-00-991-007)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 404A/TASK 54-54-00-991-007-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 404B/TASK 54-54-00-991-007-B)

**ON A/C ALL

(1) Put the fitting (4) in position.

(2) Install the bolts (5) and the nuts (3).

(3) Tighten the nuts (3).

(4) Put the plate (6) in position.

(5) Install the bolts (1) and the nuts (2).

(6) Tighten the nuts (2).

Subtask 54-54-00-420-059

C. Connection of the Drain Lines

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(Ref. Fig. 403/TASK 54-54-00-991-009)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 403A/TASK 54-54-00-991-009-A)


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Page 441
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Remove the blanking plugs from the disconnected line ends.

(2) Connect the two drain lines (21) and (22) (Ref. TASK 20-21-12-911-
001).

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-54-00-420-056

A. Installation of the Fairings

(1) Install the lower fairing (Ref. TASK 54-56-00-400-001).

(2) Install the aft movable fairing (Ref. TASK 54-55-00-400-001).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-00-420-056-A

A. Installation of the Fairings

(1) Install the lower fairing (Ref. TASK 54-56-00-400-002).

(2) Install the aft movable fairing (Ref. TASK 54-55-00-400-001).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-54-00-410-058

B. Installation of Access Panels

(1) Install these access panels:

(a) For the left pylon: 471CL, 475AL, 475BL, 475CL, 476AR, 476BR,
476CR

(b) For the right pylon: 481BL, 485AL, 485BL, 485CL, 482CR, 486AR,
486BR, 486CR.


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Page 442
Feb 01/10
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-54-00-410-058-A

B. Installation of Access Panels

(1) Install these access panels:

(a) For the left pylon: 471DL, 475AL, 475BL, 471CR, 475AR, 475BR

(b) For the right pylon: 481CL, 485AL, 485BL, 481DR, 485AR, 485BR.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-54-00-440-052

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-00-440-052-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C ALL

Subtask 54-54-00-410-052

D. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


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Page 443
Feb 01/10
 
CES 
 AFT FIXED FAIRING - INSPECTION/CHECK
____________________________________

TASK 54-54-00-200-001

Inspection of the Aft Fixed Fairing

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.8 m (5 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-54-00-000-001 Removal of the Aft Fixed Fairing

54-54-00-400-001 Installation of the Aft Fixed Fairing
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
R 78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
R Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance


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Page 601
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-54-00-991-003 Fig. 601

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-54-00-991-003-A Fig. 601A

R **ON A/C 501-509, 511-526, 528-599,

54-54-00-991-003-B Fig. 601B

**ON A/C ALL

54-54-00-991-004 Fig. 602

54-54-00-991-005 Fig. 603
54-54-00-991-006 Fig. 604

3. __________
Job Set-up

Subtask 54-54-00-941-052

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1 (2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1 (2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2)


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Page 602
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-54-00-040-050

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-00-040-050-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-54-00-941-053

C. Get Access

(1) Put the access platform in position:

(a) in the zone 470 for the left pylon

(b) in the zone 480 for the right pylon.

Subtask 54-54-00-020-051

D. Removal of Component

(1) Remove the aft fixed fairing (Ref. TASK 54-54-00-000-001).

4. Procedure
_________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 601/TASK 54-54-00-991-003)


EFF :

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Page 603
Feb 01/10
 
CES 
 Aft Fixed Fairing
Figure 601/TASK 54-54-00-991-003

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-54-00

Page 604
Feb 01/08
 
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 601A/TASK 54-54-00-991-003-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 601B/TASK 54-54-00-991-003-B)

**ON A/C ALL

(Ref. Fig. 602/TASK 54-54-00-991-004, 603/TASK 54-54-00-991-005, 604/TASK

54-54-00-991-006)

Subtask 54-54-00-220-050

A. Inspection of the Aft Fixed Fairing

(Ref. Fig. 602/TASK 54-54-00-991-004)

(1) Measure the dimension of the aft fixed fairing and make sure that the
dimensions are correct.

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| E | 0.3740 | 0.3745 | | | 0.3733 | | |
| OD 1 | (9.499) | (9.512) | | | (9.481) | | |
| | | | 0.0003 | 0.0014 | | | 0.0028|
| | | | (0.007) | (0.035) | | |(0.071) |
| E | 0.3748 | 0.3754 | | | | 0.3761 | |
| ID 2 | (9.519) | (9.535) | | | | (9.552) | |
-------------------------------------------------------------------------------

Subtask 54-54-00-220-051

B. Inspection of the Aft Fixed Fairing

(Ref. Fig. 602/TASK 54-54-00-991-004)

(1) Measure the dimension of the aft fixed fairing and make sure that the
dimensions are correct.


EFF :

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Page 605
Feb 01/10
 
CES 
 Aft Fixed Fairing
Figure 601A/TASK 54-54-00-991-003-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-54-00

Page 606
Nov 01/08
 
CES 
 Aft Fixed Fairing
Figure 601B/TASK 54-54-00-991-003-B

R

EFF :

501-509, 511-526, 528-599,  54-54-00

Page 607
Feb 01/10
 
CES 
 Upper Forward Attach-Fitting of the Fixed Fairing
Figure 602/TASK 54-54-00-991-004


EFF :

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Page 608
Nov 01/07
R  
CES 
 Lower Forward Attach-Fitting of the Fixed Fairing
Figure 603/TASK 54-54-00-991-005


EFF :

ALL  54-54-00

Page 609
Nov 01/07
R  
CES 
 Aft Attach-Fitting of the Fixed Fairing
Figure 604/TASK 54-54-00-991-006


EFF :

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Page 610
Nov 01/07
R  
CES 
 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| E | 0.3740 | 0.3745 | | | 0.3728 | | |
| OD 1 | (9.499) | (9.512) | | | (9.469) | | |
| | | | 0.0003 | 0.0022 | | | 0.0046|
| | | | (0.007) | (0.055) | | |(0.116) |
| E | 0.3748 | 0.3762 | | | | 0.3774 | |
| ID 3 | (9.519) | (9.555) | | | | (9.585) | |
-------------------------------------------------------------------------------

Subtask 54-54-00-220-052

C. Inspection of the Aft Fixed Fairing

(Ref. Fig. 603/TASK 54-54-00-991-005)

(1) Measure the dimension of the aft fixed fairing and make sure that the
dimensions are correct.

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| E | 0.4718 | 0.4722 | | | 0.4711 | | |
| OD 3 |(11.983) |(11.993) | | |(11.965) | | |
| | | | 0.0002 | 0.0013 | | | 0.0028|
| | | | (0.005) | (0.033) | | |(0.071) |
| E | 0.4724 | 0.4731 | | | | 0.4739 | |
| ID 4 |(11.998) |(12.016) | | | |(12.037) | |
-------------------------------------------------------------------------------


EFF :

ALL  54-54-00

Page 611
Nov 01/07
R  
CES 
 Subtask 54-54-00-220-053

D. Inspection of the Aft Fixed Fairing

(Ref. Fig. 602/TASK 54-54-00-991-004)

(1) Measure the dimension of the aft fixed fairing and make sure that the
dimensions are correct.

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| F | 0.3740 | 0.3745 | | | 0.3733 | | |
| OD 5 | (9.499) | (9.512) | | | (9.481) | | |
| | | | 0.0003 | 0.0014 | | | 0.0028|
| | | | (0.007) | (0.035) | | |(0.071) |
| F | 0.3748 | 0.3754 | | | | 0.3761 | |
| ID 6 | (9.519) | (9.535) | | | | (9.552) | |
-------------------------------------------------------------------------------

Subtask 54-54-00-220-054

E. Inspection of the Aft Fixed Fairing

(Ref. Fig. 602/TASK 54-54-00-991-004)

(1) Measure the dimension of the aft fixed fairing and make sure that the
dimensions are correct.


EFF :

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Page 612
Nov 01/07
R  
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 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| F | 0.3740 | 0.3745 | | | 0.3728 | | |
| OD 5 | (9.499) | (9.512) | | | (9.469) | | |
| | | | 0.0003 | 0.0022 | | | 0.0046|
| | | | (0.007) | (0.055) | | |(0.116) |
| F | 0.3748 | 0.3762 | | | | 0.3774 | |
| ID 7 | (9.519) | (9.555) | | | | (9.585) | |
-------------------------------------------------------------------------------

Subtask 54-54-00-220-055

F. Inspection of the Aft Fixed Fairing

(Ref. Fig. 602/TASK 54-54-00-991-004)

(1) Measure the dimension of the aft fixed fairing and make sure that the
dimensions are correct.

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| F | 0.4718 | 0.4722 | | | 0.4711 | | |
| OD 7 |(11.983) |(11.993) | | |(11.965) | | |
| | | | 0.0002 | 0.0013 | | | 0.0028|
| | | | (0.005) | (0.033) | | |(0.071) |
| F | 0.4724 | 0.4731 | | | | 0.4739 | |
| ID 8 |(11.998) |(12.016) | | | |(12.037) | |
-------------------------------------------------------------------------------

Subtask 54-54-00-220-056

G. Inspection of the Aft Fixed Fairing

(Ref. Fig. 603/TASK 54-54-00-991-005)

(1) Measure the dimension of the aft fixed fairing and make sure that the
dimensions are correct.


EFF :

ALL  54-54-00

Page 613
Nov 01/07
R  
CES 
 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| G | 0.4365 | 0.4370 | | | 0.4349 | | |
| OD 9 |(11.087) |(11.099) | | |(11.046) | | |
| | | | 0.0020 | 0.0032 | | | 0.0064|
| | | | (0.050) | (0.081) | | |(0.162) |
| G | 0.4390 | 0.4397 | | | | 0.4413 | |
| ID 12 |(11.150) |(11.168) | | | |(11.209) | |
-------------------------------------------------------------------------------

Subtask 54-54-00-220-057

H. Inspection of the Aft Fixed Fairing

(Ref. Fig. 603/TASK 54-54-00-991-005)

(1) Measure the dimension of the aft fixed fairing and make sure that the
dimensions are correct.

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| G | 0.4365 | 0.4370 | | | 0.4346 | | |
| OD 9 |(11.087) |(11.099) | | |(11.038) | | |
| | | | 0.0020 | 0.0032 | | | 0.0078|
| | | | (0.050) | (0.081) | | |(0.198) |
| G | 0.4390 | 0.4397 | | | | 0.4424 | |
| ID 10 |(11.150) |(11.168) | | | |(11.236) | |
-------------------------------------------------------------------------------

Subtask 54-54-00-220-058

J. Inspection of the Aft Fixed Fairing

(Ref. Fig. 603/TASK 54-54-00-991-005)

(1) Measure the dimension of the aft fixed fairing and make sure that the
dimensions are correct.


EFF :

ALL  54-54-00

Page 614
Nov 01/07
R  
CES 
 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| G | 0.5505 | 0.5509 | | | 0.5498 | | |
| OD 10 |(13.982) |(13.992) | | |(13.964) | | |
| | | | 0.0003 | 0.0014 | | | 0.0028|
| | | | (0.007) | (0.035) | | |(0.071) |
| G | 0.5512 | 0.5519 | | | | 0.5526 | |
| ID 13 |(14.000) |(14.018) | | | |(14.036) | |
-------------------------------------------------------------------------------

Subtask 54-54-00-220-059

K. Inspection of the Aft Fixed Fairing

(Ref. Fig. 603/TASK 54-54-00-991-005)

(1) Measure the dimension of the aft fixed fairing and make sure that the
dimensions are correct.

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| G | 0.4365 | 0.4370 | | | 0.4361 | | |
| OD 11 |(11.087) |(11.099) | | |(11.076) | | |
| | | | -0.0004 | 0.0009 | | | 0.0017|
| | | |-(0.010) | (0.022) | | |(0.043) |
| G | 0.4366 | 0.4374 | | | | 0.4378 | |
| ID 14 |(11.089) |(11.109) | | | |(11.120) | |
-------------------------------------------------------------------------------

Subtask 54-54-00-220-060

L. Inspection of the Aft Fixed Fairing

(Ref. Fig. 603/TASK 54-54-00-991-005)

(1) Measure the dimension of the aft fixed fairing and make sure that the
dimensions are correct.


EFF :

ALL  54-54-00

Page 615
Nov 01/07
R  
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 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| G | 0.3139 | 0.3144 | | | 0.3094 | | |
| OD 11 | (7.973) | (7.985) | | | (7.858) | | |
| | | | 0.0006 | 0.0089 | | | 0.0179|
| | | | (0.015) | (0.226) | | |(0.454) |
| G | 0.3150 | 0.3228 | | | | 0.3273 | |
| ID 13 | (8.000) | (8.199) | | | | (8.313) | |
-------------------------------------------------------------------------------

Subtask 54-54-00-220-061

M. Inspection of the Aft Fixed Fairing

(Ref. Fig. 604/TASK 54-54-00-991-006)

(1) Measure the dimension of the aft fixed fairing and make sure that the
dimensions are correct.

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| H | 0.4365 | 0.4370 | | | 0.4350 | | |
| OD 16 |(11.087) |(11.099) | | |(11.048) | | |
| | | | 0.0020 | 0.0032 | | | 0.0063|
| | | | (0.050) | (0.081) | | |(0.160) |
| H | 0.4390 | 0.4397 | | | | 0.4413 | |
| ID 15 |(11.150) |(11.168) | | | |(11.209) | |
-------------------------------------------------------------------------------

Subtask 54-54-00-220-062

N. Inspection of the Aft Fixed Fairing

(Ref. Fig. 604/TASK 54-54-00-991-006)

(1) Measure the dimension of the aft fixed fairing and make sure that the
dimensions are correct.


EFF :

ALL  54-54-00

Page 616
Nov 01/07
R  
CES 
 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| H | 0.3740 | 0.3745 | | | 0.3733 | | |
| OD 17 | (9.499) | (9.512) | | | (9.481) | | |
| | | | 0.0003 | 0.0014 | | | 0.0028|
| | | | (0.007) | (0.035) | | |(0.071) |
| H | 0.3748 | 0.3754 | | | | 0.3761 | |
| ID 18 | (9.519) | (9.535) | | | | (9.552) | |
-------------------------------------------------------------------------------

5. Close-up
________

Subtask 54-54-00-420-051

A. Installation of Component

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Install the aft fixed fairing (Ref. TASK 54-54-00-400-001).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-54-00-440-050

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-00-440-050-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).


EFF :

ALL  54-54-00

Page 617
Feb 01/10
 
CES 
R **ON A/C ALL

Subtask 54-54-00-942-052

C. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the warning notice(s).

(3) Remove the access platform(s).


EFF :

ALL  54-54-00

Page 618
Nov 01/07
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

TASK 54-54-00-200-002

Detailed Inspection of the Pylon Aft Fixed Fairing

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 2.5 m (8 ft. 2 in.)

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)

R

EFF :

501-509, 511-526, 528-599,  54-54-00

Page 619
Feb 01/10
 
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-56-00-000-002 Removal of the Lower Fairing

54-56-00-400-002 Installation of the Lower Fairing
71-13-00-010-010 Opening of the Fan Cowls 437AL(447AL),438AR(448AR)
71-13-00-410-010 Closing of the Fan Cowls 437AL(447AL),438AR(448AR)
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-32-00-010-010 Opening of the Thrust Reverser Halves
78-32-00-410-010 Closing of the Thrust Reverser Halves
ASRM 54541202
ASRM 54561102
54-54-00-991-010 Fig. 605

3. __________
Job Set-up

Subtask 54-54-00-941-055

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC.

R

EFF :

501-509, 511-526, 528-599,  54-54-00

Page 620
Feb 01/10
 
CES 
 Subtask 54-54-00-010-053

B. Get Access

(1) Open the fan cowl doors (Ref. TASK 71-13-00-010-010):

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(2) Open the thrust reverser doors (Ref. TASK 78-32-00-010-010):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Put an access platform in position:

(a) At zone 470 for the left pylon

(b) At zone 480 for the right pylon.

Subtask 54-54-00-020-061

C. Removal of the Components

(1) Remove the lower fairing (Ref. TASK 54-56-00-000-002).

Subtask 54-54-00-040-053

D. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

Subtask 54-54-00-110-050

E. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

R

EFF :

501-509, 511-526, 528-599,  54-54-00

Page 621
Feb 01/10
 
CES 
 (1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.

4. Procedure
_________

Subtask 54-54-00-220-063

A. Inspection
(Ref. Fig. 605/TASK 54-54-00-991-010)

(1) Do a detailed inspection of the lower surface of the lower spar of

the pylon aft fixed fairing.

(2) Make sure that there is no:

(a) Damages:
- If you find damages, refer to the Structural Repair Manual
(Ref. ASRM 54561102) and (Ref. ASRM 54541202) for corrective
action.

5. Close-up
________

Subtask 54-54-00-420-060

A. Installation of the Components

(1) Install the lower fairing (Ref. TASK 54-56-00-400-002).

Subtask 54-54-00-440-053

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

Subtask 54-54-00-410-053

C. Close Access

(1) Close the thrust reverser doors (Ref. TASK 78-32-00-410-010):

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

R

EFF :

501-509, 511-526, 528-599,  54-54-00

Page 622
Feb 01/10
 
CES 
 Pylon Aft Fixed Fairing
Figure 605/TASK 54-54-00-991-010

R

EFF :

501-509, 511-526, 528-599,  54-54-00

Page 623
Feb 01/10
 
CES 
 (2) Close the fan cowl doors (Ref. TASK 71-13-00-410-010):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the access platform(s).

(5) Remove the warning notice(s).

R

EFF :

501-509, 511-526, 528-599,  54-54-00

Page 624
Feb 01/10
 
CES 
 SKIN PANELS - AFT FIXED FAIRING - CLEANING/PAINTING
___________________________________________________

TASK 54-54-11-100-001

Cleaning of the Skin Panels of the Aft Fixed Fairing

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific 1 ACCESS PLATFORM 3M (10 FT)

No specific 1 BRUSH - BRISTLED, FIBER, SOFT
No specific 1 WARNING NOTICE

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-001C USA AMS 1526 OR AMS 1527

CLEANING AGENT FOR AICRAFT SURFACE AND PARTS
(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-54-11

Page 701
Aug 01/07
 
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
ASRM 54541101 (for corrective action)
ASRM 54541102 (for corrective action)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-54-11-991-001 Fig. 701

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-54-11-991-001-A Fig. 701A

R **ON A/C 501-509, 511-526, 528-599,

54-54-11-991-001-B Fig. 701B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-54-11-941-050

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a WARNING NOTICE to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

ALL  54-54-11

Page 702
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a WARNING NOTICE to tell persons not to energize the FADEC.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-54-11-040-050

B. Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-11-040-050-A

B. Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-54-11-010-050

C. Get Access

(1) Put an ACCESS PLATFORM 3M (10 FT) in position at zone 470 (480).

4. Procedure
_________

Subtask 54-54-11-220-050

A. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 701/TASK 54-54-11-991-001)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 701A/TASK 54-54-11-991-001-A)


EFF :

ALL  54-54-11

Page 703
Feb 01/10
 
CES 
 Inspection Areas for Cleaning of the Skin Panels
Figure 701/TASK 54-54-11-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-54-11

Page 704
Feb 01/08
 
CES 
 Inspection Areas for Cleaning of the Skin Panels
Figure 701A/TASK 54-54-11-991-001-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-54-11

Page 705
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 701B/TASK 54-54-11-991-001-B)

**ON A/C ALL

(1) Do a detailed visual inspection of the pylon aft-fixed-fairing

skin-panels.

(2) Make sure that there is no dirt:

- If you find dirt, refer to the cleaning procedure in para. 4.B.

Subtask 54-54-11-110-050

B. Cleaning of the Structure

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

CAUTION : MAKE SURE THAT YOU APPLY PROTECTION TO NON-WATERPROOF

_______
ELECTRICAL ITEMS.

(1) Apply CLEANING AGENTS (Material No. 11-001C) with a lint-free cotton
cloth MISCELLANEOUS (Material No. 19-003).

(2) Let the material operate for 5 to 10 minutes in relation to the

quantity of dirt.

(3) Clean the dirt areas with a BRUSH - BRISTLED, FIBER, SOFT or a
lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).

(4) Flush the surface with water.

(5) Let it dry.

R

EFF :

ALL  54-54-11

Page 706
Feb 01/10
 
CES 
 Inspection Areas for Cleaning of the Skin Panels
Figure 701B/TASK 54-54-11-991-001-B

R

EFF :

501-509, 511-526, 528-599,  54-54-11

Page 707
Feb 01/10
 
CES 
 Subtask 54-54-11-220-051

C. Inspection

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 701/TASK 54-54-11-991-001)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 701A/TASK 54-54-11-991-001-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 701B/TASK 54-54-11-991-001-B)

**ON A/C ALL

(1) Do a detailed visual inspection of the pylon aft-fixed-fairing

skin-panels.

(2) Make sure that there is no corrosion damage, heat damage or defective
paint:
- If you find corrosion damage, heat damage or defective paint, refer
R to the Structural Repair Manual (Ref. ASRM 54541101) or (Ref. ASRM
54541102) for damage classification and corrective action.

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-54-11-440-050

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-11-440-050-A

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).


EFF :

ALL  54-54-11

Page 708
Feb 01/10
 
CES 
R **ON A/C ALL

Subtask 54-54-11-860-050

B. Put the aircraft back to the serviceable condition.

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the warning notice(s).

(3) Remove the access platform(s).


EFF :

ALL  54-54-11

Page 709
Nov 01/07
 
CES 
 SEAL - AFT FIXED FAIRING - REPAIRS
__________________________________

TASK 54-54-41-300-001

Replacement of the Aft Fixed Fairing Seal.

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific circuit breaker(s) safety clip(s)

No specific warning notice

B. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 11-003 USA ASTM D 740

METHYL-ETHYL-KETONE (Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)


EFF :

ALL  54-54-41

Page 801
May 01/05
 
CES 
 C. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

1 seal 54-54-11 01B-180

1 seal 54-54-11 01B-180A
1 seal 54-54-11 01F-180A
1 seal 54-54-11 01H-180
1 seal 54-54-11 01K-180
2 seal 54-54-11 01B-190
2 seal 54-54-11 01B-190A
2 seal 54-54-11 01F-190A
2 seal 54-54-11 01H-190
2 seal 54-54-11 01K-190

D. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

29-00-00-910-002 Safety Procedures of the Hydraulic System

54-54-00-000-001 Removal of the Aft Fixed Fairing
54-54-00-400-001 Installation of the Aft Fixed Fairing
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
R 78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
R Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-54-41-991-001 Fig. 801

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-54-41-991-001-A Fig. 801A


EFF :

ALL  54-54-41

Page 802
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-54-41-991-001-B Fig. 801B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-54-41-865-050

A. Open, safety and tag this(these) circuit breaker(s):

-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03

Subtask 54-54-41-941-050

B. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).


EFF :

ALL  54-54-41

Page 803
Feb 01/10
 
CES 
 (4) Obey the safety procedures of the hydraulic system (Ref. TASK 29-00-
00-910-002)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-54-41-040-050

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-41-040-050-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-54-41-020-050

D. Removal of the Components

(1) Remove the aft fixed fairing (Ref. TASK 54-54-00-000-001).

4. Procedure
_________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 801/TASK 54-54-41-991-001)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 801A/TASK 54-54-41-991-001-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 801B/TASK 54-54-41-991-001-B)


EFF :

ALL  54-54-41

Page 804
Feb 01/10
 
CES 
 Aft Fixed Fairing Seal
Figure 801/TASK 54-54-41-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-54-41

Page 805
Feb 01/08
 
CES 
 Aft Fixed Fairing Seal
Figure 801A/TASK 54-54-41-991-001-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-54-41

Page 806
Nov 01/08
 
CES 
 Aft Fixed Fairing Seal
Figure 801B/TASK 54-54-41-991-001-B

R

EFF :

501-509, 511-526, 528-599,  54-54-41

Page 807
Feb 01/10
 
CES 
 **ON A/C ALL

Subtask 54-54-41-010-051

A. Removal of the Aft Fixed Fairing Seals

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(1) Remove and discard the seals (1) and (2) from the retainers.

(2) Clean the retainers with CLEANING AGENTS (Material No. 11-003) and a
MISCELLANEOUS (Material No. 19-003).

Subtask 54-54-41-410-050

B. Installation of the Aft Fixed Fairing Seals

(1) Put the new seal (1) and the new seal (2) in position on the
retainers.

5. Close-up
________

Subtask 54-54-41-420-051

A. Installation of the Components

(1) Install the aft fixed fairing (Ref. TASK 54-54-00-400-001).

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-54-41-440-050

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).


EFF :

ALL  54-54-41

Page 808
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-54-41-440-050-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

**ON A/C ALL

Subtask 54-54-41-865-051

C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ, 3801GX, 3802GX, 3803GX

Subtask 54-54-41-942-050

D. Put the aircraft back to its initial configuration.

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).


EFF :

ALL  54-54-41

Page 809
Feb 01/10
 
CES 
 AFT MOVABLE FAIRING - DESCRIPTION AND OPERATION
_______________________________________________

1. Description
___________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 401-499,

(Ref. Fig. 001)

R **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 001A)

**ON A/C 301-306,

(Ref. Fig. 001B)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 401-403,

Post SB 23-1299 For A/C 001-049,051-099,101-149,151-199,201-233,236-238,

401-403,

(Ref. Fig. 001C)

**ON A/C 301-306,

Post SB 23-1299 For A/C 301-306,

(Ref. Fig. 001D)

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

The movable fairing is hinged at RIB14 and linked to the flap by a rod
attached to the fairing by a serrated plate system.
The movable fairing is composed of:
- an inner structure made of stainless steel and titanium alloy.
- an outer skin made of carbon and honeycomb
- one access panel.
The access panels are bolted.
Standard attachment is by aluminum alloy rivets

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-55-00

Page 1
Config-1 Nov 01/08
 
CES 
 Movable Fairing
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 401-499,
 54-55-00

Page 2
Config-1 Feb 01/08
 
CES 
 Movable Fairing
Figure 001A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-55-00

Page 3
Config-1 Nov 01/08
 
CES 
 Movable Fairing
Figure 001B


EFF :

301-306,  54-55-00

Page 4
Config-1 Nov 01/07
 
CES 
 Movable Fairing
Figure 001C

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 401-403,
 54-55-00

Page 5
Config-1 Feb 01/08
 
CES 
 Movable Fairing
Figure 001D


EFF :

301-306,  54-55-00

Page 6
Config-1 Nov 01/07
 
CES 
 AFT MOVABLE FAIRING - DESCRIPTION AND OPERATION
_______________________________________________

1. ___________
Description
(Ref. Fig. 001)
The movable fairing is hinged at RIB14 and linked to the flap by a rod
attached to the fairing by a serrated plate system.
The movable fairing is composed of:
- an inner structure made of stainless steel and titanium alloy.
- an outer skin made of carbon and honeycomb
- one access panel.
The access panels are bolted.
Standard attachment is made by aluminum alloy rivets.

R

EFF :

501-509, 511-526, 528-599,  54-55-00

Page 1
Config-2 Feb 01/10
 
CES 
 Movable Fairing
Figure 001

R

EFF :

501-509, 511-526, 528-599,  54-55-00

Page 2
Config-2 Feb 01/10
 
CES 
 AFT MOVABLE FAIRING - REMOVAL/INSTALLATION
__________________________________________

TASK 54-55-00-000-001

Removal of the Aft Movable Fairing

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

27-50-00-866-008 Extension of the Flaps on the Ground

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 401-499,

54-55-00-991-001 Fig. 401


EFF :

ALL  54-55-00

Page 401
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-55-00-991-001-B Fig. 401A

**ON A/C 301-306,

54-55-00-991-001-A Fig. 401B

R **ON A/C 501-509, 511-526, 528-599,

54-55-00-991-001-C Fig. 401C

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-55-00-941-050

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).


EFF :

ALL  54-55-00

Page 402
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-55-00-040-050

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

(2) Set the flap/slat control lever to position 2 (Ref. TASK 27-50-00-
866-008).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-55-00-040-050-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

(2) Set the flap/slat control lever to position 2 (Ref. TASK 27-50-00-
866-008).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-55-00-010-050

C. Get Access

(1) Put an access platform in position:

(a) At the zone 470 for the left pylon

(b) At the zone 480 for the right pylon.

(2) Remove the access panels:

(a) For the left pylon: 475CL, 476CR, 477AL

(b) For the right pylon: 485CL, 486CR, 487AR.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-55-00

Page 403
Feb 01/10
511-526, 528-599, 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-55-00-010-050-A

C. Get Access

(1) Put an access platform in position

(a) at the zone 470 for the left pylon

(b) at the zone 480 for the right pylon

(2) Remove the access panels:

(a) For the left pylon: 475BL, 475BR, 477AL

(b) For the right pylon: 485BL, 485BR, 487AR

**ON A/C ALL

4. Procedure
_________

Subtask 54-55-00-020-050

A. Removal of the Aft Movable Fairing

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 401-499,

(Ref. Fig. 401/TASK 54-55-00-991-001)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-55-00-991-001-B)

**ON A/C 301-306,

(Ref. Fig. 401B/TASK 54-55-00-991-001-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401C/TASK 54-55-00-991-001-C)


EFF :

ALL  54-55-00

Page 404
Feb 01/10
 
CES 
 Movable Fairing Assembly
Figure 401/TASK 54-55-00-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 401-499,
 54-55-00

Page 405
Feb 01/08
 
CES 
 Movable Fairing Assembly
Figure 401A/TASK 54-55-00-991-001-B

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-55-00

Page 406
Nov 01/08
 
CES 
 Movable Fairing Assembly
Figure 401B/TASK 54-55-00-991-001-A

R

EFF :

301-306,  54-55-00

Page 407
Nov 01/07
 
CES 
 Movable Fairing Assembly
Figure 401C/TASK 54-55-00-991-001-C

R

EFF :

501-509, 511-526, 528-599,  54-55-00

Page 408
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Remove the nut (3) and the screw (9) and release the bonding lead
(8).

(2) Remove the screw (16) and release the bonding lead (17).

(3) Remove the cotter pin (7) and discard it.

(4) Remove the nut (6) and the bolt (1).

NOTE : The axle head is rectangular and thus it can touch the fairing
____
panel. Turn the axle head to help removal of the bolt.

(5) Remove the nut (5), the bolt (2) and the bush (4).

NOTE : The axle head is rectangular and thus it can touch the fairing
____
panel. Turn the axle head to help removal of the bolt.

(6) Remove the cotter pins (12) and discard them.

(7) Remove the nuts (13) and the bolts (10).

(8) Remove the nuts (14), the hollow pins (11) and the bushes (15).

(9) Remove the movable fairing (19).


EFF :

ALL  54-55-00

Page 409
May 01/09
R  
CES 
 TASK 54-55-00-400-001

Installation of the Aft Movable Fairing

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific Torque Wrench : range 0.20 to 3.60 m.daN

(2.00 to 26.00 lbf.ft)

B. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

7 cotter pin 54-55-11 01A-010

7 cotter pin 54-55-11 01C-010
7 cotter pin 54-55-11 01D-010
R
7 cotter pin 54-55-11 01F-010
12 cotter pins 54-55-11 01A-010
12 cotter pins 54-55-11 01C-010
12 cotter pins 54-55-11 01D-010
R
12 cotter pins 54-55-11 01F-010


EFF :

ALL  54-55-00

Page 410
Aug 01/09
 
CES 
 C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

20-28-00-912-004 Electrical Bonding of Components With Conductive

Bolts and Screws and Bonding Straps in the Fuselage
and in the Wings (this does not include the tanks)-
27-50-00-866-008 Extension of the Flaps on the Ground
27-50-00-866-009 Retraction of the Flaps on the Ground
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 401-499,

54-55-00-991-001 Fig. 401

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-55-00-991-001-B Fig. 401A

**ON A/C 301-306,

54-55-00-991-001-A Fig. 401B

R **ON A/C 501-509, 511-526, 528-599,

54-55-00-991-001-C Fig. 401C


EFF :

ALL  54-55-00

Page 411
Feb 01/10
 
CES 
 **ON A/C ALL

3. __________
Job Set-up

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-55-00-860-050

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform and the warning notices are in
position.

(2) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-481-041).

(3) Set the flap/slat control lever to position 0 (Ref. TASK 27-50-00-
866-009).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-55-00-860-050-A

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform and the warning notices are in
position.

(2) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

(3) Set the flap/slat control lever to position 0 (Ref. TASK 27-50-00-
866-009).


EFF :

ALL  54-55-00

Page 412
Feb 01/10
 
CES 
 **ON A/C ALL

4. Procedure
_________

Subtask 54-55-00-420-050

A. Installation of the Aft Movable Fairing

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 401-499,

(Ref. Fig. 401/TASK 54-55-00-991-001)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-55-00-991-001-B)

**ON A/C 301-306,

(Ref. Fig. 401B/TASK 54-55-00-991-001-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401C/TASK 54-55-00-991-001-C)

**ON A/C ALL

(1) Put the movable fairing (19) in position.

(2) Install the bushes (15), the hollow pins (11) and the nuts (14).

(3) Torque the nuts (14) to between 1.5 and 1.8 m.daN (11.06 and 13.27
lbf.ft).

(4) Install the bolts (10) and the nuts (13) and tighten them.

(5) Safety the nuts (13) with the cotter pins (12).

(6) Install the bush (4), the bolt (2) and the nut (5).

(7) Torque the nut (5) to between 1.5 and 1.8 m.daN (11.06 and 13.27
lbf.ft).


EFF :

ALL  54-55-00

Page 413
Feb 01/10
 
CES 
 (8) Install the bolt (1) and the nut (6) and tighten it.

(9) Safety the nut (6) with the cotter pin (7).

(10) Put the bonding lead (17) in position, install the screw (16) and
tighten it.

NOTE : When you install the screw (16), do an electrical bonding of

____
the screw (Ref. TASK 20-28-00-912-004).

(11) Put the bonding lead (8) in position, install the bolt (9) and the
nut (3) and tighten it.

NOTE : When you install the bolt (9), do an electrical bonding of the
____
bolt (Ref. TASK 20-28-00-912-004).

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

Subtask 54-55-00-820-050

B. Check and Adjustment of the Aft Movable Fairing

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 401-499,

(Ref. Fig. 401/TASK 54-55-00-991-001)

**ON A/C 301-306,

(Ref. Fig. 401B/TASK 54-55-00-991-001-A)

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

(1) Make sure that the clearance J1 between the inner flap and the
movable fairing (19) of the pylon is 8 +3 -3 mm (0.3149 +0.1181 -
0.1181 in.).

NOTE : You must measure the clearance J1 on the inboard and outboard
____
sides of the movable fairing (19).

(2) If necessary, adjust it with the adjustable fitting (18) at the

bottom of the rod.


EFF :

ALL  54-55-00

Page 414
Feb 01/08
 
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-55-00-820-050-A

B. Check and Adjustment of the Aft Movable Fairing

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-55-00-991-001-B)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401C/TASK 54-55-00-991-001-C)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

(1) Make sure that the clearance J1 between the inner flap and the
movable fairing (19) of the pylon is 14 +4 -3 mm (0.5511 +0.1574 -
0.1181 in.).

NOTE : You must measure the clearance J1 on the inboard and outboard
____
sides of the movable fairing (19).

(2) If necessary, adjust it with the adjustable fitting (18) at the

bottom of the rod.

**ON A/C ALL

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-55-00-440-050

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

(2) Set the flap/slat control lever to position 1 (Ref. TASK 27-50-00-
866-008).


EFF :

ALL  54-55-00

Page 415
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-55-00-440-050-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

(2) Set the flap/slat control lever to position 1 (Ref. TASK 27-50-00-
866-008).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-55-00-410-050

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Install the access panels:

(a) For the left pylon: 475CL, 476CR, 477AL

(b) For the right pylon: 485CL, 486CR, 487AR.

(3) Remove the access platform(s).

(4) Remove the warning notice(s).

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-55-00-410-050-A

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Install the access panels:

(a) For the left pylon: 475BL, 475BR, 477AL

(b) For the right pylon: 485BL, 485BR, 487AR

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-55-00

Page 416
Feb 01/10
511-526, 528-599, 
CES 
 (3) Remove the access platform(s).

(4) Remove the warning notice(s).

R

EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
 54-55-00

Page 417
Feb 01/10
 
CES 
 AFT MOVABLE FAIRING - INSPECTION/CHECK
______________________________________

TASK 54-55-00-200-001

Inspection of the Aft Movable Fairing

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.7 m (5 ft. 7 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-55-00-000-001 Removal of the Aft Movable Fairing

54-55-00-400-001 Installation of the Aft Movable Fairing
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
R 78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
R Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance


EFF :

ALL  54-55-00

Page 601
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-55-00-991-002 Fig. 601

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-55-00-991-002-A Fig. 601A

R **ON A/C 501-509, 511-526, 528-599,

54-55-00-991-002-B Fig. 601B

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499, 501-509, 511-526, 528-599,

54-55-00-991-003 Fig. 602

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-55-00-991-003-A Fig. 602A

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-55-00-941-051

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1 (2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF :

ALL  54-55-00

Page 602
Feb 01/10
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1 (2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-55-00-040-051

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-55-00-040-051-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

Subtask 54-55-00-941-052

C. Get Access

(1) Put the access platform in position:

(a) in the zone 470 for the left pylon,

(b) in the zone 480 for the right pylon.

Subtask 54-55-00-020-051

D. Removal of Component

(1) Remove the aft movable fairings (Ref. TASK 54-55-00-000-001).


EFF :

ALL  54-55-00

Page 603
Feb 01/10
 
CES 
 4. Procedure
_________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 601/TASK 54-55-00-991-002)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 601A/TASK 54-55-00-991-002-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 601B/TASK 54-55-00-991-002-B)

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499, 501-509, 511-526, 528-599,

(Ref. Fig. 602/TASK 54-55-00-991-003)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 602A/TASK 54-55-00-991-003-A)

**ON A/C ALL

Subtask 54-55-00-220-050

A. Inspection of the Aft Movable Fairing

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 601/TASK 54-55-00-991-002)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 601A/TASK 54-55-00-991-002-A)


EFF :

ALL  54-55-00

Page 604
Feb 01/10
 
CES 
 Forward Attach Fitting of the Aft Movable Fairing
Figure 601/TASK 54-55-00-991-002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-55-00

Page 605
Feb 01/08
 
CES 
 Forward Attach Fitting of the Aft Movable Fairing
Figure 601A/TASK 54-55-00-991-002-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-55-00

Page 606
Nov 01/08
 
CES 
 Forward Attach Fitting of the Aft Movable Fairing
Figure 601B/TASK 54-55-00-991-002-B

R

EFF :

501-509, 511-526, 528-599,  54-55-00

Page 607
Feb 01/10
 
CES 
 Aft Attach Fitting of the Aft Movable Fairing
Figure 602/TASK 54-55-00-991-003

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499, 501-509,
 54-55-00

Page 608
Feb 01/10
511-526, 528-599, 
CES 
 Aft Attach Fitting of the Aft Movable Fairing
Figure 602A/TASK 54-55-00-991-003-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-55-00

Page 609
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 601B/TASK 54-55-00-991-002-B)

**ON A/C ALL

(1) Measure these dimensions of the aft movable fairing and make sure
that they are correct.

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 0.2666 | 0.2672 | | | 0.2654 | | |
| OD 1 | (6.771) | (6.786) | | | (6.741) | | |
| | | | 0.0005 | 0.0025 | | | 0.0050|
| | | | (0.012) | (0.063) | | |(0.126) |
| B | 0.2677 | 0.2691 | | | | 0.2704 | |
| ID 2 | (6.799) | (6.835) | | | | (6.868) | |
-------------------------------------------------------------------------------

Subtask 54-55-00-220-059

B. Inspection of the Aft Movable Fairing

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 601/TASK 54-55-00-991-002)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 601A/TASK 54-55-00-991-002-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 601B/TASK 54-55-00-991-002-B)


EFF :

ALL  54-55-00

Page 610
Feb 01/10
 
CES 
 **ON A/C ALL

(1) Measure these dimensions of the aft movable fairing and make sure
that they are correct.

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 0.2666 | 0.2672 | | | 0.2654 | | |
| OD 13 | (6.771) | (6.786) | | | (6.741) | | |
| | | | 0.0005 | 0.0025 | | | 0.0050|
| | | | (0.012) | (0.063) | | |(0.126) |
| B | 0.2677 | 0.2691 | | | | 0.2704 | |
| ID 14 | (6.799) | (6.835) | | | | (6.868) | |
-------------------------------------------------------------------------------

Subtask 54-55-00-220-052

C. Inspection of the Aft Movable Fairing

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 601/TASK 54-55-00-991-002)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 601A/TASK 54-55-00-991-002-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 601B/TASK 54-55-00-991-002-B)

**ON A/C ALL

(1) Measure these dimensions of the aft movable fairing and make sure
that they are correct.


EFF :

ALL  54-55-00

Page 611
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 0.4364 | 0.4369 | | | 0.4348 | | |
| OD 2 |(11.084) |(11.097) | | |(11.043) | | |
| | | | 0.0021 | 0.0033 | | | 0.0065|
| | | | (0.053) | (0.083) | | |(0.165) |
| D | 0.4390 | 0.4397 | | | | 0.4413 | |
| ID 3 |(11.150) |(11.168) | | | |(11.209) | |
-------------------------------------------------------------------------------

Subtask 54-55-00-220-053

D. Inspection of the Aft Movable Fairing

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 601/TASK 54-55-00-991-002)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 601A/TASK 54-55-00-991-002-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 601B/TASK 54-55-00-991-002-B)

**ON A/C ALL

(1) Measure these dimensions of the aft movable fairing and make sure
that they are correct.


EFF :

ALL  54-55-00

Page 612
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 0.4364 | 0.4369 | | | 0.4343 | | |
| OD 2 |(11.084) |(11.097) | | |(11.031) | | |
| | | | 0.0021 | 0.0043 | | | 0.0085|
| | | | (0.053) | (0.109) | | |(0.215) |
| C,D | 0.4390 | 0.4407 | | | | 0.4428 | |
| ID 4 |(11.150) |(11.193) | | | |(11.247) | |
-------------------------------------------------------------------------------

Subtask 54-55-00-220-060

E. Inspection of the Aft Movable Fairing

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 601/TASK 54-55-00-991-002)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 601A/TASK 54-55-00-991-002-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 601B/TASK 54-55-00-991-002-B)

**ON A/C ALL

(1) Measure these dimensions of the aft movable fairing and make sure
that they are correct.


EFF :

ALL  54-55-00

Page 613
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 0.4364 | 0.4369 | | | 0.4343 | | |
| OD 14 |(11.084) |(11.097) | | |(11.031) | | |
| | | | 0.0021 | 0.0043 | | | 0.0085|
| | | | (0.053) | (0.109) | | |(0.215) |
| C,D | 0.4390 | 0.4407 | | | | 0.4428 | |
| ID 4 |(11.150) |(11.193) | | | |(11.247) | |
-------------------------------------------------------------------------------

Subtask 54-55-00-220-054

F. Inspection of the Aft Movable Fairing

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 601/TASK 54-55-00-991-002)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 601A/TASK 54-55-00-991-002-A)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 601B/TASK 54-55-00-991-002-B)

**ON A/C ALL

(1) Measure these dimensions of the aft movable fairing and make sure
that they are correct.


EFF :

ALL  54-55-00

Page 614
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| C,D | 0.5505 | 0.5509 | | | 0.5498 | | |
| OD 4 |(13.982) |(13.992) | | |(13.964) | | |
| | | | 0.0003 | 0.0014 | | | 0.0028|
| | | | (0.007) | (0.035) | | |(0.071) |
| C,D | 0.5512 | 0.5519 | | | | 0.5526 | |
| ID 5 |(14.000) |(14.018) | | | |(14.036) | |
-------------------------------------------------------------------------------

Subtask 54-55-00-220-051

G. Inspection of the Aft Movable Fairing

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499, 501-509, 511-526, 528-599,

(Ref. Fig. 602/TASK 54-55-00-991-003)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 602A/TASK 54-55-00-991-003-A)

**ON A/C ALL

(1) Measure these dimensions of the aft movable fairing and make sure
that they are correct.


EFF :

ALL  54-55-00

Page 615
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| E | 0.2666 | 0.2672 | | | 0.2654 | | |
| OD 6 | (6.771) | (6.786) | | | (6.741) | | |
| | | | 0.0005 | 0.0025 | | | 0.0050|
| | | | (0.012) | (0.063) | | |(0.126) |
| E | 0.2677 | 0.2691 | | | | 0.2704 | |
| ID 7 | (6.799) | (6.835) | | | | (6.868) | |
-------------------------------------------------------------------------------

Subtask 54-55-00-220-055

H. Inspection of the Aft Movable Fairing

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499, 501-509, 511-526, 528-599,

(Ref. Fig. 602/TASK 54-55-00-991-003)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 602A/TASK 54-55-00-991-003-A)

**ON A/C ALL

(1) Measure these dimensions of the aft movable fairing and make sure
that they are correct.


EFF :

ALL  54-55-00

Page 616
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| E | 0.4376 | 0.4383 | | | 0.4363 | | |
| OD 7 |(11.115) |(11.132) | | |(11.082) | | |
| | | | 0.0007 | 0.0031 | | | 0.0059|
| | | | (0.017) | (0.078) | | |(0.149) |
| E | 0.4390 | 0.4407 | | | | 0.4422 | |
| ID 8 |(11.150) |(11.193) | | | |(11.231) | |
-------------------------------------------------------------------------------

Subtask 54-55-00-220-056

J. Inspection of the Aft Movable Fairing

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499, 501-509, 511-526, 528-599,

(Ref. Fig. 602/TASK 54-55-00-991-003)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 602A/TASK 54-55-00-991-003-A)

**ON A/C ALL

(1) Measure these dimensions of the aft movable fairing and make sure
that they are correct.


EFF :

ALL  54-55-00

Page 617
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| F | 0.2666 | 0.2672 | | | 0.2654 | | |
| OD 9 | (6.771) | (6.786) | | | (6.741) | | |
| | | | 0.0005 | 0.0025 | | | 0.0050|
| | | | (0.012) | (0.063) | | |(0.126) |
| F | 0.2677 | 0.2691 | | | | 0.2704 | |
| ID 10 | (6.799) | (6.835) | | | | (6.868) | |
-------------------------------------------------------------------------------

Subtask 54-55-00-220-057

K. Inspection of the Aft Movable Fairing

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499, 501-509, 511-526, 528-599,

(Ref. Fig. 602/TASK 54-55-00-991-003)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 602A/TASK 54-55-00-991-003-A)

**ON A/C ALL

(1) Measure these dimensions of the aft movable fairing and make sure
that they are correct.


EFF :

ALL  54-55-00

Page 618
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| F | 0.4364 | 0.4369 | | | 0.4348 | | |
| OD 10 |(11.084) |(11.097) | | |(11.043) | | |
| | | | 0.0021 | 0.0033 | | | 0.0065|
| | | | (0.053) | (0.083) | | |(0.165) |
| F | 0.4390 | 0.4397 | | | | 0.4413 | |
| ID 12 |(11.150) |(11.168) | | | |(11.209) | |
-------------------------------------------------------------------------------

Subtask 54-55-00-220-058

L. Inspection of the Aft Movable Fairing

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499, 501-509, 511-526, 528-599,

(Ref. Fig. 602/TASK 54-55-00-991-003)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 602A/TASK 54-55-00-991-003-A)

**ON A/C ALL

(1) Measure these dimensions of the aft movable fairing and make sure
that they are correct.


EFF :

ALL  54-55-00

Page 619
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| F | 0.4364 | 0.4369 | | | 0.4348 | | |
| OD 10 |(11.084) |(11.097) | | |(11.043) | | |
| | | | 0.0021 | 0.0033 | | | 0.0065|
| | | | (0.053) | (0.083) | | |(0.165) |
| F | 0.4390 | 0.4397 | | | | 0.4413 | |
| ID 11 |(11.150) |(11.168) | | | |(11.209) | |
-------------------------------------------------------------------------------

5. Close-up
________

Subtask 54-55-00-420-051

A. Installation of Component
Make sure that the work area is clean and clear of tool(s) and other
items.

(1) Install the aft movable fairings (Ref. TASK 54-55-00-400-001).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-55-00-440-051

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-55-00-440-051-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).


EFF :

ALL  54-55-00

Page 620
Feb 01/10
 
CES 
R **ON A/C ALL

Subtask 54-55-00-942-051

C. Close Access

(1) Remove the warning notice(s).

(2) Remove the access platform(s).


EFF :

ALL  54-55-00

Page 621
Nov 01/07
 
CES 
 SEAL - AFT MOVABLE FAIRING - REMOVAL/INSTALLATION
_________________________________________________

TASK 54-55-41-000-001

Removal of the Aft Movable-Fairing Seals

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 2 m (6 ft. 7 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

27-50-00-866-008 Extension of the Flaps on the Ground

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-55-41-991-001 Fig. 401


EFF :

ALL  54-55-41

Page 401
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-55-41-991-001-B Fig. 401A

R **ON A/C 501-509, 511-526, 528-599,

54-55-41-991-001-C Fig. 401B

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-403,
Post SB 23-1299 For A/C 001-049,051-099,101-149,151-199,201-233,236-238,
301-306,401-403,

54-55-41-991-001-A Fig. 401C

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-55-41-941-050

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).


EFF :

ALL  54-55-41

Page 402
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

Subtask 54-55-41-860-051

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

(2) Set the flap/slat control lever to position FULL (Ref. TASK 27-50-00-
866-008).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-55-41-860-051-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

(2) Set the flap/slat control lever to position FULL (Ref. TASK 27-50-00-
866-008).

**ON A/C ALL

Subtask 54-55-41-010-050

C. Get Access

(1) Put an access platform in position:

(a) At zone 470 for the left pylon.

(b) At zone 480 for the right pylon.

(2) Remove the access panels:

(a) For the left pylon: 477AL.

(b) For the right pylon: 487AR.


EFF :

ALL  54-55-41

Page 403
Feb 01/10
 
CES 
 4. Procedure
_________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-55-41-020-050

A. Removal of the Aft Movable-Fairing Seals

(Ref. Fig. 401/TASK 54-55-41-991-001)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-403,
Post SB 23-1299 For A/C 001-049,051-099,101-149,151-199,201-233,236-238,
301-306,401-403,

(Ref. Fig. 401C/TASK 54-55-41-991-001-A)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(1) Remove and discard the seals (1), (5) and (8) from the retainers.

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-55-41-020-050-A

A. Removal of the Aft Movable-Fairing Seals

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-55-41-991-001-B)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401B/TASK 54-55-41-991-001-C)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

(1) Remove the screws (1) and (6) from the retainers (3), (4) and (8).

(2) Remove and discard the seals (2), (5) and (7).

(3) Remove the retainers (3), (4) and (8).


EFF :

ALL  54-55-41

Page 404
Feb 01/10
 
CES 
 Aft Movable-Fairing Seals
Figure 401/TASK 54-55-41-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-55-41

Page 405
Feb 01/08
 
CES 
 Aft Movable-Fairing Seals
Figure 401A/TASK 54-55-41-991-001-B

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-55-41

Page 406
Nov 01/08
 
CES 
 Aft Movable-Fairing Seals
Figure 401B/TASK 54-55-41-991-001-C

R

EFF :

501-509, 511-526, 528-599,  54-55-41

Page 407
Feb 01/10
 
CES 
 Aft Movable-Fairing Seals
Figure 401C/TASK 54-55-41-991-001-A

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-403,
 54-55-41

Page 408
Feb 01/08
 
CES 
 **ON A/C ALL

TASK 54-55-41-400-001

Installation of the Aft Movable-Fairing Seals

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

No specific emery cloth

No specific emery cloth, grade 120 to 240
No specific washing powder
Material No. 08-004 AIB AIMS-04-05-003
ADHESIVE SEALANT (Ref. 20-31-00)
Material No. 08-018 USA MMM-A-121
SOLVENT-BASED SYNTHETIC RUBBER ADHESIVE
(Ref. 20-31-00)
Material No. 11-003 USA ASTM D 740
METHYL-ETHYL-KETONE (Ref. 20-31-00)


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Page 409
Nov 01/07
R  
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 B. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

1 clip 54-55-11 02E-345

1 clip 54-55-11 02E-348
R
2 seal 54-55-11 02D-370
2 seal 54-55-11 02E-370
2 seal 54-55-11 02F-370
2 seal 54-55-11 02F-370A
2 seal 54-55-11 02G-370
2 seal 54-55-11 02G-370A
R 2 seal 54-55-11 02K-370
2 seal 54-55-11 02R-370
2 seal 54-55-11 02S-370
3 clip 54-55-11 02E-345
3 clip 54-55-11 02E-348
R
4 clip 54-55-11 02D-060
4 clip 54-55-11 02E-060
4 clip 54-55-11 02E-060A
4 clip 54-55-11 02E-345
4 clip 54-55-11 02F-060
4 clip 54-55-11 02F-060A
4 clip 54-55-11 02G-060
4 clip 54-55-11 02G-060A
R 4 clip 54-55-11 02K-060
4 clip 54-55-11 02R-060
4 clip 54-55-11 02S-060
5 seal 54-55-11 02D-060
5 seal 54-55-11 02E-060
5 seal 54-55-11 02E-060A
5 seal 54-55-11 02F-060
5 seal 54-55-11 02F-060A
5 seal 54-55-11 02G-060
5 seal 54-55-11 02G-060A
R 5 seal 54-55-11 02K-060
5 seal 54-55-11 02R-060
5 seal 54-55-11 02S-060
6 clip 54-55-11 02E-345
6 clip 54-55-11 02E-348
R
7 clip 54-55-11 02E-345
7 clip 54-55-11 02E-348


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Page 410
Aug 01/09
 
CES 
 -------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

8 seal 54-55-11 02D-340

8 seal 54-55-11 02E-340
8 seal 54-55-11 02F-340
8 seal 54-55-11 02F-340A
8 seal 54-55-11 02G-340
8 seal 54-55-11 02G-340A
8 seal 54-55-11 02K-340
8 seal 54-55-11 02R-340
8 seal 54-55-11 02S-340
9 clip 54-55-11 02E-315
9 clip 54-55-11 02E-318

C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

27-50-00-866-008 Extension of the Flaps on the Ground

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
ASRM 51400000 (for corrective action)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-55-41-991-001 Fig. 401

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-55-41-991-001-B Fig. 401A

R **ON A/C 501-509, 511-526, 528-599,

54-55-41-991-001-C Fig. 401B


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Page 411
Feb 01/10
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-403,
Post SB 23-1299 For A/C 001-049,051-099,101-149,151-199,201-233,236-238,
301-306,401-403,

54-55-41-991-001-A Fig. 401C

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-55-41-991-002 Fig. 402

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-403,
Post SB 23-1299 For A/C 001-049,051-099,101-149,151-199,201-233,236-238,
301-306,401-403,

54-55-41-991-002-A Fig. 402A

**ON A/C ALL

3. __________
Job Set-up

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-55-41-860-050

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position.

(2) Make sure that the warning notices are in position.

(3) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-481-041).

(4) Make sure that the flap/slat control lever is in the FULL position
(Ref. TASK 27-50-00-866-008).


EFF :

ALL  54-55-41

Page 412
Nov 01/09
R  
CES 
 (5) Make sure that the following access panels are removed:

(a) For the left pylon: 477AL.

(b) For the right pylon: 487AR.

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-55-41-860-050-A

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position.

(2) Make sure that the warning notices are in position.

(3) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-040-012).

(4) Make sure that the flap/slat control lever is in the FULL position
(Ref. TASK 27-50-00-866-008).

(5) Make sure that the following access panels are removed:

(a) For the left pylon: 477AL.

(b) For the right pylon: 487AR.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-55-41-420-051

B. Installation of the Clips

(Ref. Fig. 402/TASK 54-55-41-991-002)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-403,
Post SB 23-1299 For A/C 001-049,051-099,101-149,151-199,201-233,236-238,
301-306,401-403,

(Ref. Fig. 402A/TASK 54-55-41-991-002-A)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-55-41

Page 413
Feb 01/10
511-526, 528-599, 
CES 
 Aft Movable-Fairing Seals - Installation of the Clips
Figure 402/TASK 54-55-41-991-002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-55-41

Page 414
Aug 01/09
 
CES 
 Aft Movable-Fairing Seals - Installation of the Clips
Figure 402A/TASK 54-55-41-991-002-A

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-403,
 54-55-41

Page 415
Aug 01/09
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,

NOTE : This procedure is applicable for the aft movable fairing on which
____
the clips are not installed.

(1) Install the clips at the end of each seal retainer with two rivets
R (Ref. ASRM 51400000).

(a) For the left wing:

1
_ For the seal (2), install the clip (3) and the clip (1).

2
_ For the seal (8), install the clip (9) and the clip (7).

3
_ For the seal (5), install the clip (6) and the clip (4)

(b) For the right wing:

1
_ For the seal (2), install the clip (3) and the clip (1).

2
_ For the seal (8), install the clip (9) and the clip (7).

3
_ For the seal (5), install the clip (6) and the clip (4).

(2) Put the new rivets through the retainer and the clip.

(3) Cut the rivets to the correct length.

(4) Make sure that the rivets are flush with the surface of the retainer.

(5) Drill a 3.6 mm (0.1417 in.) dia. hole on the retainer for the seal
pin.

(6) Deburr the hole of the retainer with emery cloth.

**ON A/C ALL

Subtask 54-55-41-110-050

C. Preparation for Installation

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 401/TASK 54-55-41-991-001)


EFF :

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Page 416
Nov 01/09
 
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-55-41-991-001-B)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401B/TASK 54-55-41-991-001-C)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-403,
Post SB 23-1299 For A/C 001-049,051-099,101-149,151-199,201-233,236-238,
301-306,401-403,

(Ref. Fig. 401C/TASK 54-55-41-991-001-A)

**ON A/C ALL

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.

(1) Degrease the surface of the retainers that touches the seals with
CLEANING AGENTS (Material No. 11-003).

(2) For the new seals:

(a) Remove the talcum powder from the surface of the seals with hot
water and washing powder.

(b) Flush with clean water and let it dry.


EFF :

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Page 417
Feb 01/10
 
CES 
 (3) Make the surface of the retainer rough with emery cloth, grade 120 to
240.

4. Procedure
_________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

Subtask 54-55-41-420-050

A. Installation of the Aft Movable-Fairing Seals

(Ref. Fig. 402/TASK 54-55-41-991-002)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-403,
Post SB 23-1299 For A/C 001-049,051-099,101-149,151-199,201-233,236-238,
301-306,401-403,

(Ref. Fig. 402A/TASK 54-55-41-991-002-A)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

NOTE : Be careful that you do not cause damage to the surface of the
____
retainer.

(1) Apply on the contact surfaces of the seal and the retainer :

(a) BONDING AND ADHESIVE COMPOUNDS (Material No. 08-018) for the
seals with P/N D54530240220, P/N D54530240221 and
P/N D54530240222.

(b) BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) for the
seals with P/N D54530240224, P/N D54530240225 and
P/N D54530240222.

(2) If necessary, bend the clip lightly to engage the end of the seal
under the clip.

(3) Install the seal on the retainer.


EFF :

ALL  54-55-41

Page 418
Aug 01/09
R  
CES 
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

Subtask 54-55-41-420-050-A

A. Installation of the Aft Movable-Fairing Seals

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-55-41-991-001-B)

R **ON A/C 501-509, 511-526, 528-599,

(Ref. Fig. 401B/TASK 54-55-41-991-001-C)

R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,

(1) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-018) on the
contact surfaces of the seal and the retainer.

(2) Install the seals (2), (5) and (7), the retainers (3), (4) and (8)
and the

(3) Tighten the screws (1) and (6).

**ON A/C ALL

Subtask 54-55-41-220-050

B. Inspection.

(1) Make sure that the clip holds the seal tightly.

(2) Make sure that the seal is in the correct position on the retainer.

(3) Make sure that the seal pins are perpendicular to the face of the
retainer.


EFF :

ALL  54-55-41

Page 419
Feb 01/10
 
CES 
 5. Close-up
________

Subtask 54-55-41-410-051

A. Close Access

(1) Install the access panels:

(a) For the left pylon: 477AL.

(b) For the right pylon: 487AR.

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-55-41-440-051

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

(2) Set the flap/slat control lever to position 1 (Ref. TASK 27-50-00-
866-008).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-55-41-440-051-A

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

(2) Set the flap/slat control lever to position 1 (Ref. TASK 27-50-00-
866-008).

**ON A/C ALL

Subtask 54-55-41-942-051

C. Put the aircraft back to its initial configuration.

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).


EFF :

ALL  54-55-41

Page 420
Feb 01/10
 
CES 
 (3) Remove the warning notice(s).


EFF :

ALL  54-55-41

Page 421
Aug 01/09
R  
CES 
 LOWER FAIRING - DESCRIPTION AND OPERATION
_________________________________________

1. Description
___________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 001)

R **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 001A)

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

The lower fairing is composed of :

- Two access panels made of stainless steel connected by means of one pin on
center part and bolted on the transition fairing and on the rear radial
firewall.
- The forward part of the lower fairing is connected to the center part by
two pins and bolted onto RIB10. It is made of stainless steel sheet except
for the bottom removable sole which is inconel 625.
- Monel rivets are used for attachment.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 1
Config-1 Nov 01/08
 
CES 
 Lower Fairing
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-56-00

Page 2
Config-1 Feb 01/08
 
CES 
 Lower Fairing
Figure 001A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-56-00

Page 3
Config-1 Nov 01/08
 
CES 
 LOWER FAIRING - DESCRIPTION AND OPERATION
_________________________________________

R **ON A/C 501-507,

1. ___________
Description
(Ref. Fig. 001)
The lower fairing is composed of:
- Panels made of stainless steel
- The forward section of the lower fairing is secured to the pylon througt
two 2 spigots at the front attach fitting and by four bolts under the
pylon rear attach fitting.

R **ON A/C 508-509, 511-526, 528-599,

R 1. ___________
Description
R (Ref. Fig. 001A)
R The lower fairing is composed of:
R - Panels made of stainless steel
R - Deflectors made of stainless steel, fixed on the aft lower fairing in
R order to deviate the engine exhaust gas
R - The forward section of the lower fairing is secured to the pylon through
R two spigots at the front attach fitting and by four bolts under the pylon
R rear attach fitting.

R

EFF :

501-509, 511-526, 528-599,  54-56-00

Page 1
Config-2 Feb 01/10
 
CES 
 Lower Fairing
Figure 001

R

EFF :

501-507,  54-56-00

Page 2
Config-2 Feb 01/10
 
CES 
R Lower Fairing
R Figure 001A


EFF :

508-509, 511-526, 528-599,  54-56-00

Page 3
Config-2 Feb 01/10
 
CES 
 LOWER FAIRING - REMOVAL/INSTALLATION
____________________________________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

TASK 54-56-00-000-001

Removal of the Lower Fairing

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.2 m (3 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-481-041 Make the Thrust Reverser Unserviceable for

Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-56-00-991-001 Fig. 401


EFF :

ALL  54-56-00

Page 401
Nov 01/08
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 234-235, 239-249, 251-299, 307-399,

54-56-00-991-001-A Fig. 401A

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

54-56-00-991-002 Fig. 402

54-56-00-991-003 Fig. 403

3. __________
Job Set-up

Subtask 54-56-00-941-050

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

Subtask 54-56-00-040-056

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 402
Nov 01/08
 
CES 
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
R 401-499,

Subtask 54-56-00-010-050

C. Get Access

(1) Put the access platform in position :

(a) at zone 470 for the left pylon

(b) at zone 480 for the right pylon.

(2) Remove the panels :

(a) For the left pylon : 475AL, 476AR

(b) For the right pylon : 485AL, 486AR

R **ON A/C 234-235, 239-249, 251-299, 307-399,

R Subtask 54-56-00-010-050-A

R C. Get Access

R (1) Put the access platform in position :

R (a) at zone 470 for the left pylon

R (b) at zone 480 for the right pylon.

R (2) Remove the panels :

R (a) For the left pylon : 475AL, 475AR

R (b) For the right pylon : 485AL, 485AR


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 403
Aug 01/09
 
CES 
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,

4. Procedure
_________

Subtask 54-56-00-020-050

A. Removal of the Forward Lower Fairing

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 401/TASK 54-56-00-991-001)

**ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-56-00-991-001-A)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(1) Remove the screws (2) and the washers (1).

(2) Disengage the centering pin and remove the Forward lower fairing (3):

(a) For the left pylon: 473AR and 473AL

(b) For the right pylon: 483AR and 483AL.

Subtask 54-56-00-020-051

B. Removal of the Aft Lower Fairing

(Ref. Fig. 402/TASK 54-56-00-991-002)

(1) Remove the screws (11), the washers (12) and the screw supports (13).

(2) Disengage the centering pin and remove the aft lower fairing (21):

(a) for the left pylon: 473CL

(b) For the right pylon: 483CL.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 404
Aug 01/09
 
CES 
 Forward Lower Fairing
Figure 401/TASK 54-56-00-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-56-00

Page 405
Aug 01/09
 
CES 
 Forward Lower Fairing
Figure 401A/TASK 54-56-00-991-001-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-56-00

Page 406
Aug 01/09
 
CES 
 INTENTIONALLY BLANK

R



 54-56-00

Page 407
Nov 01/07
 
CES 
 Aft Lower Fairing.
Figure 402/TASK 54-56-00-991-002- 12 (SHEET 1)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 408
Nov 01/08
 
CES 
 Aft Lower Fairing.
Figure 402/TASK 54-56-00-991-002- 22 (SHEET 2)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 409
Nov 01/08
 
CES 
 Subtask 54-56-00-020-052

C. Removal of the Center Lower Fairing

(Ref. Fig. 403/TASK 54-56-00-991-003)

(1) Remove the nuts (31) and the bolts (32).

(2) Disengage the centering pin and remove the center lower fairing (33):

(a) For the left pylon : 473BL

(b) For the right pylon : 483BL.


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 410
Aug 01/09
R  
CES 
 Center Lower Fairing
Figure 403/TASK 54-56-00-991-003


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 411
Aug 01/09
R  
CES 
 TASK 54-56-00-400-001

Installation of the Lower Fairing

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific Torque Wrench : range 0.20 to 3.60 m.daN

(2.00 to 26.00 lbf.ft)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-081-041 Make the Thrust Reverser Serviceable after

Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-56-00-991-001 Fig. 401

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-56-00-991-001-A Fig. 401A

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-56-00-991-002 Fig. 402

54-56-00-991-003 Fig. 403


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 412
Aug 01/09
R  
CES 
 3. __________
Job Set-up

Subtask 54-56-00-860-057

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform and the warning notices are in
position

(2) Make the thrust reverser unservicable (Ref. TASK 78-30-00-481-041)

4. Procedure
_________

Subtask 54-56-00-420-050

A. Installation of the Center Lower Fairing

(Ref. Fig. 403/TASK 54-56-00-991-003)

(1) Put the centering pins in position and install the center lower
fairing (33):

(a) For the left pylon: 473BL

(b) For the right pylon: 483BL

(2) Install the bolts (32), the nuts (31) and tighten them.

Subtask 54-56-00-420-051

B. Installation of the Aft Lower Fairing

(Ref. Fig. 402/TASK 54-56-00-991-002)

(1) Put the centering pin in position in the rear face of the center
fairing and install the aft lower fairing (21):.

(a) For the left pylon: 473CL

(b) For the right pylon: 483CL


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 413
Aug 01/09
R  
CES 
 Subtask 54-56-00-820-050

C. Adjustment of the Aft Lower Fairing

(1) Measure the clearances J1 and J2:

(2) Make sure that the clearance J1 is 3.1 +1 -1 mm (0.1220 +0.0393 -

0.0393 in.) between the aft fairing and the primary structure and
between RIB8 and RIB10.

(a) Make sure that the variable clearance J2 is between 3.1 +1 -1 mm

(0.1220 +0.0393 -0.0393 in.) and 8 +1 -1 mm (0.3149 +0.0393 -
0.0393 in.) between :
- the aft fairing and the secondary structure
- between RIB10 and the aft end of the fairing

(b) If the values of the clearances you measured are not correct you
can:
- remove the screw (18), the washers (17) and adjust with the
shims (19)
- or remove the nut (14) and the bolt (16) and adjust with the
shims (15).

NOTE : Install the bolts (16) and the nuts (14) in the fitting
____
for all the adjustement procedures.

(c) Make sure that the thickness of the parts that the screws (11)
tighten is be constant in all the adjustment procedures.

(3) Install the screw supports (13) and the screws (11) with washers
(12).

(4) TORQUE the screws (11) to between 1.6 and 1.8 m.daN (11.79 and 13.27
lbf.ft).

Subtask 54-56-00-420-052

D. Installation of the Forward Lower Fairing

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 401/TASK 54-56-00-991-001)


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 414
Aug 01/09
R  
CES 
 **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-56-00-991-001-A)

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

(1) Put the centering pins in position and install the forwaed lower
fairing (3):

(a) For the left pylon: 473AR and 473AL

(b) For the right pylon: 483AR and 483AL.

(2) Install the washers (1), the screws (2) and tighten.

Subtask 54-56-00-220-052

E. Check of Clearance
(Ref. Fig. 402/TASK 54-56-00-991-002)

(1) Measure the out-of-flush clearances A1 and A2 between the primary

structure and the fairings and between the forwad lower fairing and
the center lower fairing.

(a) A1 = 0 +1 -1 mm (0.0000 +0.0393 -0.0393 in.)

(b) A2 = 0 +1.5 -1.5 mm (0.0000 +0.0590 -0.0590 in.)

5. Close-up
________

Subtask 54-56-00-869-051

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 415
Aug 01/09
R  
CES 
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
R 401-499,

Subtask 54-56-00-410-050

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Install these panels :

(a) For the left pylon 475AL, 476AR

(b) For the right pylon 485AL, 486AR

(3) Remove the access platform(s).

(4) Remove the warning notice(s).

R **ON A/C 234-235, 239-249, 251-299, 307-399,

R Subtask 54-56-00-410-050-A

R B. Close Access

R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.

R (2) Install these panels :

R (a) For the left pylon 475AL, 475AR

R (b) For the right pylon 485AL, 485AR

R (3) Remove the access platform(s).

R (4) Remove the warning notice(s).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 416
Aug 01/09
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

TASK 54-56-00-000-002

Removal of the Lower Fairing

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance

R **ON A/C 501-507,

54-56-00-991-005 Fig. 404

R **ON A/C 508-509, 511-526, 528-599,

R 54-56-00-991-005-A Fig. 404A

R

EFF :

501-509, 511-526, 528-599,  54-56-00

Page 417
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

3. __________
Job Set-up

Subtask 54-56-00-941-053

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

Subtask 54-56-00-040-057

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

Subtask 54-56-00-010-052

C. Get Access

(1) Put the access platform in position:

(a) At zone 470 for the left pylon

(b) At zone 480 for the right pylon.

R

EFF :

501-509, 511-526, 528-599,  54-56-00

Page 418
Feb 01/10
 
CES 
 4. Procedure
_________

Subtask 54-56-00-020-053

A. Removal of the Lower Fairing

R **ON A/C 501-507,

(Ref. Fig. 404/TASK 54-56-00-991-005)

R **ON A/C 508-509, 511-526, 528-599,

R (Ref. Fig. 404A/TASK 54-56-00-991-005-A)

R **ON A/C 501-509, 511-526, 528-599,

(1) Remove the bolts (8).

(2) Release the centering pins and remove the lower fairing (9):

(a) For the right pylon: 473AL

(b) For the left pylon: 483AL

R

EFF :

501-509, 511-526, 528-599,  54-56-00

Page 419
Feb 01/10
 
CES 
 Lower Fairing
Figure 404/TASK 54-56-00-991-005- 12 (SHEET 1)

R

EFF :

501-507,  54-56-00

Page 420
Feb 01/10
 
CES 
 Lower Fairing
Figure 404/TASK 54-56-00-991-005- 22 (SHEET 2)

R

EFF :

501-507,  54-56-00

Page 421
Feb 01/10
 
CES 
R Lower Fairing
R Figure 404A/TASK 54-56-00-991-005-A12 (SHEET 1)

R

EFF :

508-509, 511-526, 528-599,  54-56-00

Page 422
Feb 01/10
 
CES 
R Lower Fairing
R Figure 404A/TASK 54-56-00-991-005-A22 (SHEET 2)

R

EFF :

508-509, 511-526, 528-599,  54-56-00

Page 423
Feb 01/10
 
CES 
 TASK 54-56-00-400-002

Installation of the Lower Fairing

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific Torque Wrench : range 0.20 to 3.60 m.daN

(2.00 to 26.00 lbf.ft)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-54-00-200-002 Detailed Inspection of the Pylon Aft Fixed Fairing

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
Unit (HCU) 4101KS for Ground Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance

R **ON A/C 501-507,

54-56-00-991-005 Fig. 404

R **ON A/C 508-509, 511-526, 528-599,

R 54-56-00-991-005-A Fig. 404A

R

EFF :

501-509, 511-526, 528-599,  54-56-00

Page 424
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

3. __________
Job Set-up

Subtask 54-56-00-860-058

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform and the warning notices are in
position

(2) Make the thrust reverser unservicable (Ref. TASK 78-30-00-040-012)

Subtask 54-56-00-200-050

B. Inspection of Pylon Aft Fixed Fairing

(1) Do an inspection of the pylon aft fixed fairing (Ref. TASK 54-54-00-
200-002).

4. Procedure
_________

Subtask 54-56-00-420-053

A. Installation of the Lower Fairing

R **ON A/C 501-507,

(Ref. Fig. 404/TASK 54-56-00-991-005)

R **ON A/C 508-509, 511-526, 528-599,

R (Ref. Fig. 404A/TASK 54-56-00-991-005-A)

R **ON A/C 501-509, 511-526, 528-599,

(1) Install the centering pins and install the lower fairing (9):

(a) For the left pylon: 473AL

(b) For the right pylon: 483AL

R

EFF :

501-509, 511-526, 528-599,  54-56-00

Page 425
Feb 01/10
 
CES 
 Subtask 54-56-00-820-051

B. Adjustment of the Lower Fairing

R **ON A/C 501-507,

(Ref. Fig. 404/TASK 54-56-00-991-005)

R **ON A/C 508-509, 511-526, 528-599,

R (Ref. Fig. 404A/TASK 54-56-00-991-005-A)

R **ON A/C 501-509, 511-526, 528-599,

(1) Measure the clearances J1 and J2:

(a) Make sure that the clearance J1 is 3 +2 -2 mm (0.1181 +0.0787 -

0.0787 in.) between the lower fairing and the primary structure
and between the RIB 8 and the RIB 10.

(2) Make sure that the variable clearance J2 is between 3.1 +2 -1 mm

(0.1220 +0.0787 -0.0393 in.) and 8 +0 -2 mm (0.3149 +0.0000 -0.0787
in.) between:
- The lower fairing and the secondary structure, the RIB 10 and the
fairing aft end section.

(3) If the values of the clearances you measured are not correct you can:
- remove the bolt (6), the washer (2) and adjust with the shims (7)
- or remove the nuts (1), the nut holders (3), the bolts (5) and
adjust with the shims (4).

NOTE : For all adjustment procedure you must install the bolts (5),
____
the nuts (1) and the nut holders (3) on the fitting.

(4) Install the bolts (8) and TORQUE to between 1.6 and 1.8 m.daN (11.79
and 13.27 lbf.ft).

5. Close-up
________

Subtask 54-56-00-440-058

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

R

EFF :

501-509, 511-526, 528-599,  54-56-00

Page 426
Feb 01/10
 
CES 
 Subtask 54-56-00-942-053

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).

R

EFF :

501-509, 511-526, 528-599,  54-56-00

Page 427
Feb 01/10
 
CES 
 **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,

TASK 54-56-00-000-003

Removal of the Bottom Lower Fairing

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.2 m (3 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-481-041 Make the Thrust Reverser Unserviceable for

Maintenance
54-56-00-991-009 Fig. 405

3. __________
Job Set-up

Subtask 54-56-00-941-056

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 428
Feb 01/10
R  
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

Subtask 54-56-00-040-058

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

Subtask 54-56-00-010-053

C. Get Access

(1) Put the access platform in position :

(a) at zone 470 for the left pylon

(b) at zone 480 for the right pylon.

4. Procedure
_________

Subtask 54-56-00-020-055

A. Removal of the Forward Lower Fairing

(Ref. Fig. 405/TASK 54-56-00-991-009)

(1) Remove the screws (3) and the washers (2).

(2) Disengage the bottom lower fairing (1).


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 429
Feb 01/10
R  
CES 
 Bottom Lower Fairing
Figure 405/TASK 54-56-00-991-009- 12 (SHEET 1)


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 430
Feb 01/10
R  
CES 
 Bottom Lower Fairing
Figure 405/TASK 54-56-00-991-009- 22 (SHEET 2)


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 431
Feb 01/10
R  
CES 
 TASK 54-56-00-400-003

Installation of the Bottom Lower Fairing

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-081-041 Make the Thrust Reverser Serviceable after

Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
54-56-00-991-009 Fig. 405

3. __________
Job Set-up

Subtask 54-56-00-860-059

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform and the warning notices are in
position

(2) Make the thrust reverser unservicable (Ref. TASK 78-30-00-481-041)

4. Procedure
_________

Subtask 54-56-00-420-055

A. Installation of the Center Lower Fairing

(Ref. Fig. 405/TASK 54-56-00-991-009)

(1) Put the bottom lower fairing (1) in position.

(2) Install the washers (3) and the screws (2).

(3) Tighten the screws (2).


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 432
Feb 01/10
 
CES 
 Subtask 54-56-00-820-052

B. Adjustment of the Bottom Lower Fairing

(1) Measure the clearance J1:

(a) Make sure that the clearance J1 is 3.1 +1 -1 mm (0.1220 +0.0393 -

0.0393 in.) between the aft lower fairing and the bottom lower
fairng.

(2) Measure the out-of-flush dimensions A1 and A2 between the aft lower
fairing and the bottom lower fairing.
- A1 = 0 +1 -1 mm (0.0000 +0.0393 -0.0393 in.)
- A2 = 0 +1.5 -1.5 mm (0.0000 +0.0590 -0.0590 in.)

5. Close-up
________

Subtask 54-56-00-869-061

A. Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

Subtask 54-56-00-410-052

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Install these panels :

(3) Remove the access platform(s).

(4) Remove the warning notice(s).


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 433
Feb 01/10
 
CES 
 LOWER FAIRING - INSPECTION/CHECK
________________________________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

TASK 54-56-00-200-001

Inspection of the Lower Fairing

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

54-56-00-991-004 Fig. 601

R **ON A/C 234-235, 239-249, 251-299, 307-399,

R 54-56-00-991-004-A Fig. 601A


EFF :

ALL  54-56-00

Page 601
Aug 01/09
 
CES 
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,

3. __________
Job Set-up

Subtask 54-56-00-941-051

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine
1(2).

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

Subtask 54-56-00-941-052

B. Get Access

(1) Put the access platform in position:

(a) In the zone 470 for the left pylon.

(b) In the zone 480 for the right pylon.

Subtask 54-56-00-010-051

C. Removal of Component

(1) Remove these panels:

(a) For the left pylon: 473AL, 473AR.

(b) For the right pylon: 483AL, 483AR.


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 602
Aug 01/09
 
CES 
 4. Procedure
_________

Subtask 54-56-00-220-050-A

A. Inspection of the Lower Fairing

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

R 401-499,

(Ref. Fig. 601/TASK 54-56-00-991-004)

R **ON A/C 234-235, 239-249, 251-299, 307-399,

R (Ref. Fig. 601A/TASK 54-56-00-991-004-A)

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

(1) Make a detailed inspection of the centering pins.

(2) Make sure that the dimensions of the pins are correct.

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 0.3728 | 0.3748 | | | 0.3718 | | |
| OD 1 | (9.469) | (9.519) | | | (9.443) | | |
| | | | 0.0000 | 0.0021 | | | 0.0041|
| | | | (0.000) | (0.053) | | |(0.104) |
| A | 0.3748 | 0.3749 | | | | 0.3759 | |
| ID 2 | (9.519) | (9.522) | | | | (9.547) | |
-------------------------------------------------------------------------------


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 603
Aug 01/09
 
CES 
 Lower Fairing Inspection.
Figure 601/TASK 54-56-00-991-004

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-56-00

Page 604
Aug 01/09
 
CES 
R Lower Fairing Inspection
R Figure 601A/TASK 54-56-00-991-004-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-56-00

Page 605
Aug 01/09
 
CES 
 5. Close-up
________

Subtask 54-56-00-410-051

A. Installation of Components

(1) Install these panels:

(a) For the left pylon: 473AL, 473AR

(b) For the right pylon: 483AL, 483AR

Subtask 54-56-00-942-051

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the warning notice(s).

(3) Remove the access platform(s).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-56-00

Page 606
Aug 01/09
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

TASK 54-56-00-200-002

Inspection of the Lower Fairing

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 mm (0.0590 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-56-00-000-002 Removal of the Lower Fairing

54-56-00-400-002 Installation of the Lower Fairing

R **ON A/C 501-507,

54-56-00-991-006 Fig. 602

R **ON A/C 508-509, 511-526, 528-599,

R 54-56-00-991-006-A Fig. 602A

R

EFF :

501-509, 511-526, 528-599,  54-56-00

Page 607
Feb 01/10
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

3. __________
Job Set-up

Subtask 54-56-00-941-054

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine
1(2).

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

Subtask 54-56-00-941-055

B. Get Access

(1) Put the access platform in position:

(a) In the zone 470 for the left pylon

(b) In the zone 480 for the right pylon.

Subtask 54-56-00-020-054

C. Removal of component

(1) Remove the lower fairings (Ref. TASK 54-56-00-000-002).

R

EFF :

501-509, 511-526, 528-599,  54-56-00

Page 608
Feb 01/10
 
CES 
 4. Procedure
_________

Subtask 54-56-00-220-053

A. Inspection of the Lower Fairing

R **ON A/C 501-507,

(Ref. Fig. 602/TASK 54-56-00-991-006)

R **ON A/C 508-509, 511-526, 528-599,

R (Ref. Fig. 602A/TASK 54-56-00-991-006-A)

R **ON A/C 501-509, 511-526, 528-599,

(1) Make a detailed inspection of the left centering pins.

(2) Make sure that the dimensions of the pin are correct.

-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | IN. (MM) | IN. (MM) | IN. (MM) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |IN. (MM)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 0.3098 | 0.3118 | | | 0.3090 | | |
| OD 1 | (7.868) | (7.919) | | | (7.848) | | |
| | | | 0.0002 | 0.0027 | | | 0.0052|
| | | | (0.005) | (0.068) | | |(0.132) |
| A | 0.3120 | 0.3125 | | | | 0.3142 | |
| ID 2 | (7.924) | (7.937) | | | | (7.980) | |
-------------------------------------------------------------------------------

5. Close-up
________

Subtask 54-56-00-420-054

A. Install the lower fairing (Ref. TASK 54-56-00-400-002).

R

EFF :

501-509, 511-526, 528-599,  54-56-00

Page 609
Feb 01/10
 
CES 
 Lower Fairing Inspection
Figure 602/TASK 54-56-00-991-006

R

EFF :

501-507,  54-56-00

Page 610
Feb 01/10
 
CES 
R Lower Fairing Inspection
R Figure 602A/TASK 54-56-00-991-006-A


EFF :

508-509, 511-526, 528-599,  54-56-00

Page 611
Feb 01/10
 
CES 
 Subtask 54-56-00-942-054

B. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Remove the warning notice(s).

(3) Remove the access platform(s).


EFF :

501-509, 511-526, 528-599,  54-56-00

Page 612
Feb 01/10
 
CES 
 PYLON-TO-NACELLE JUNCTION - DESCRIPTION AND OPERATION
_____________________________________________________

1. Description
___________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 001)

R **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 001A)

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

(Ref. Fig. 002)

The pylon-to-nacelle junction is made of:
- two aprons
- a transition fairing
- a front radial firewall
- rear radial firewall
- fan-cowl hinge fittings at RIB01, RIB03 and RIB05
- fan thrust-reverser cowl hinge fittings.
These junction items are made of stainless steel.
Monel rivets and corrosion-resistant steel bolts are used for attachment.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-57-00

Page 1
Config-1 Nov 01/08
 
CES 
 Pylon-to-Nacelle Junction
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-57-00

Page 2
Config-1 Feb 01/08
 
CES 
 Pylon-to-Nacelle Junction
Figure 001A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-57-00

Page 3
Config-1 Nov 01/08
 
CES 
 Engine Cowl Hinge Fittings
Figure 002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-57-00

Page 4
Config-1 Nov 01/08
 
CES 
 PYLON-TO-NACELLE JUNCTION - DESCRIPTION AND OPERATION
_____________________________________________________

1. ___________
Description
(Ref. Fig. 001, 002)
The pylon-to-nacelle junction is made of:
- two aprons
- a front radial firewall
- two reverse cowl fire seals
- one forward junction fairing with three cut-outs
- one rear junction fairing with one cut-out
These junction items are made of titanium.
Monel rivets and corrosion-resistant steel bolts are used for attachment.

R

EFF :

501-509, 511-526, 528-599,  54-57-00

Page 1
Config-2 Feb 01/10
 
CES 
 Pylon-to-Nacelle Junction
Figure 001

R

EFF :

501-509, 511-526, 528-599,  54-57-00

Page 2
Config-2 Feb 01/10
 
CES 
 Engine Cowl Hinge Fittings
Figure 002

R

EFF :

501-509, 511-526, 528-599,  54-57-00

Page 3
Config-2 Feb 01/10
 
CES 
 FITTINGS - REMOVAL/INSTALLATION
_______________________________

TASK 54-57-17-000-001

Removal of the Fittings at RIB1

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

71-13-00-010-010 Opening of the Fan Cowls 437AL(447AL),438AR(448AR)

71-13-00-010-040 Opening of the Fan Cowl Doors
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
78-32-00-010-010 Opening of the Thrust Reverser Halves
78-36-00-010-040 Opening of the Thrust Reverser Doors

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-57-17-991-001 Fig. 401

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-57-17-991-001-A Fig. 401A


EFF :

ALL  54-57-17

Page 401
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-57-17-991-001-B Fig. 401B

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-57-17-941-050

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-57-17-010-050

B. Get Access

(1) Open the fan cowl doors (Ref. TASK 71-13-00-010-040)

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.


EFF :

ALL  54-57-17

Page 402
Feb 01/10
 
CES 
 (2) Open the thrust reverser doors (Ref. TASK 78-36-00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Put an access platform:

(a) In zone 410 for the left pylon.

(b) In zone 420 for the right pylon.

Subtask 54-57-17-040-050

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-57-17-010-050-A

B. Get Access

(1) Open the fan cowl doors (Ref. TASK 71-13-00-010-010)

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(2) Open the thrust reverser doors (Ref. TASK 78-32-00-010-010)

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(3) Put an access platform:

(a) In zone 410 for the left pylon.

(b) In zone 420 for the right pylon.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-57-17

Page 403
Feb 01/10
511-526, 528-599, 
CES 
 Subtask 54-57-17-040-050-A

C. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

**ON A/C ALL

4. Procedure
_________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-57-17-020-050

A. Removal of the Fittings

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 401/TASK 54-57-17-991-001)

R **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-57-17-991-001-A)

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

(1) Remove the fitting (6).

(a) Remove the nut (7) and the bolt (9) to disconnect the tube end
(8) from the fitting (6).

(b) Remove the nut (1), the bolt (4), the washer (3), the stirrup (2)
and disconnect the cowl stop assembly (5).

(c) Remove the nuts (21), the washers (20) and the bolts (22) that
attach the fitting (6) to the bracket (23).

CAUTION : DO NOT REMOVE THE BOLTS WHICH ATTACH THE FITTING TO THE
_______
FWD PYLON-TO-ENGINE ATTACH FITTING. REMOVE THE NUTS
ONLY.
- IF YOU REMOVE THE BOLTS, YOU CAN CAUSE DAMAGE TO THE
BORES.


EFF :

ALL  54-57-17

Page 404
Nov 01/08
 
CES 
 Fitting at RIB1
Figure 401/TASK 54-57-17-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
 54-57-17

Page 405
Feb 01/08
 
CES 
 Fitting at RIB1
Figure 401A/TASK 54-57-17-991-001-A

R

EFF :

234-235, 239-249, 251-299, 307-399,  54-57-17

Page 406
Nov 01/08
 
CES 
 (d) Remove the nuts (10) and the fitting (6).

(2) Remove the fitting (12).

(a) Remove the nut (15) and the bolt (13) to disconnect the tube end
(14) from the fitting (12).

(b) Remove the nut (16), the bolt (19), the washer (18), the stirrup
(17) and disconnect the cowl stop assembly (5).

(c) Remove the nuts (26), the washers (25) and the bolts (24) that
attach the fitting (12) to the bracket (23).

CAUTION : DO NOT REMOVE THE BOLTS WHICH ATTACH THE FITTING TO THE
_______
FWD PYLON-TO-ENGINE ATTACH FITTING. REMOVE THE NUTS
ONLY.
- IF YOU REMOVE THE BOLTS, YOU CAN CAUSE DAMAGE TO THE
BORES.

(d) Remove the nuts (11) and the fitting (12).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-57-17-020-050-A

A. Removal of the Fittings

(Ref. Fig. 401B/TASK 54-57-17-991-001-B)

(1) Remove the fitting (5).

(a) Remove the nut (6) and the bolt (8) to disconnect the tube end
(7) from the fitting (5).

(b) Remove the nut (1), the bolt (4), the washer (3) and the bracket
(2).

CAUTION : DO NOT REMOVE THE BOLTS WHICH ATTACH THE FITTING TO THE
_______
FWD PYLON-TO-ENGINE ATTACH FITTING. REMOVE THE NUTS
ONLY.
- IF YOU REMOVE THE BOLTS, YOU CAN CAUSE DAMAGE TO THE
BORES.

(c) Remove the nuts (9) and the fitting (5).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-57-17

Page 407
Feb 01/10
511-526, 528-599, 
CES 
 Fitting at RIB1
Figure 401B/TASK 54-57-17-991-001-B

R

EFF :

501-509, 511-526, 528-599,  54-57-17

Page 408
Feb 01/10
 
CES 
 (2) Remove the fitting (11).

(a) Remove the nut (14) and the bolt (12) to disconnect the tube end
(13) from the fitting (11).

(b) Remove the nut (16), the bolt (18), the washer (17) and the
bracket (15).

CAUTION : DO NOT REMOVE THE BOLTS WHICH ATTACH THE FITTING TO THE
_______
FWD PYLON-TO-ENGINE ATTACH FITTING. REMOVE THE NUTS
ONLY.
- IF YOU REMOVE THE BOLTS, YOU CAN CAUSE DAMAGE TO THE
BORES.

(c) Remove the nuts (10) and the fitting (11).

R

EFF :

501-509, 511-526, 528-599,  54-57-17

Page 409
Feb 01/10
 
CES 
 **ON A/C ALL

TASK 54-57-17-400-001

Installation of the Fittings at RIB1

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific Torque Wrench : range 2.00 to 20.00 m.daN

(15.00 to 150.00 lbf.ft)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

71-13-00-410-010 Closing of the Fan Cowls 437AL(447AL),438AR(448AR)

71-13-00-410-040 Closing of the Fan Cowl Doors
78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control
R Unit (HCU) 4101KS for Ground Maintenance
78-30-00-081-041 Make the Thrust Reverser Serviceable after
Maintenance
R 78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
R Control Unit (HCU) 4101KS after Ground Maintenance
78-30-00-481-041 Make the Thrust Reverser Unserviceable for
Maintenance
78-32-00-410-010 Closing of the Thrust Reverser Halves
78-36-00-410-040 Closing of the Thrust Reverser Doors

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

54-57-17-991-001 Fig. 401


EFF :

ALL  54-57-17

Page 410
May 01/09
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

**ON A/C 234-235, 239-249, 251-299, 307-399,

54-57-17-991-001-A Fig. 401A

R **ON A/C 501-509, 511-526, 528-599,

54-57-17-991-001-B Fig. 401B

**ON A/C ALL

3. __________
Job Set-up

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-57-17-860-050

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position.

(2) Make sure that the warning notice(s) is(are) in position.

(3) Make sure that the thrust reversers are unserviceable (Ref. TASK 78-
30-00-481-041).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-57-17-860-050-A

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform is in position.

(2) Make sure that the warning notice(s) is(are) in position.

(3) Make sure that the thrust reversers are unserviceable (Ref. TASK 78-
30-00-040-012).


EFF :

ALL  54-57-17

Page 411
Feb 01/10
 
CES 
 **ON A/C ALL

4. Procedure
_________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-57-17-420-050

A. Installation of the Fittings

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,

401-499,

(Ref. Fig. 401/TASK 54-57-17-991-001)

R **ON A/C 234-235, 239-249, 251-299, 307-399,

(Ref. Fig. 401A/TASK 54-57-17-991-001-A)

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

(1) Install the fitting (6).

(a) Put the fitting (6) in position and install the nuts (10).

(b) Install the bolts (22), the washers (20) and the nuts (21) to
attach the fitting (6) to the bracket (23).

(c) Put the cowl stop assembly (5) in position.

(d) Install the stirrup (2), the bolt (4), the washer (3) and the nut
(1).

(e) Install the bolt (9) and the nut (7) to connect the tube end (8)
to the fitting (6).

(f) Tighten the nuts (1) and (7).

(g) TORQUE the nuts (10) to between 14 and 16 m.daN (103.24 and
117.99 lbf.ft).


EFF :

ALL  54-57-17

Page 412
Nov 01/08
 
CES 
 (2) Install the fitting (12).

(a) Put the fitting (12) in position and install the nuts (11).

(b) Install the bolts (24), the washers (25) and the nuts (26) to
attach the fitting (12) to the bracket (23).

(c) Put the cowl stop assembly (5) in position.

(d) Install the stirrup (17), the bolt (19), the washer (18) and the
nut (16).

(e) Install the bolt (13) and the nut (15) to connect the tube end
(14) to the fitting (12).

(f) Tighten the nuts (15) and (16).

(g) TORQUE the nuts (11) to between 14 and 16 m.daN (103.24 and
117.99 lbf.ft).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-57-17-420-050-A

A. Installation of the Fittings

(Ref. Fig. 401B/TASK 54-57-17-991-001-B)

(1) Install the fitting (5).

(a) Put the fitting (5) in position and install the nuts (9).

(b) Install the bracket (2), the bolt (4), the washer (3) and the nut
(1).

(c) Install the bolt (8) and the nut (6) to connect the tube end (7)
to the fitting (5).

(d) Tighten the nuts (1) and (6).

(e) TORQUE the nuts (9) to between 14 and 16 m.daN (103.24 and 117.99
lbf.ft).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-57-17

Page 413
Feb 01/10
511-526, 528-599, 
CES 
 (2) Install the fitting (11).

(a) Put the fitting (11) in position and install the nuts (10).

(b) Install the bracket (15), the bolt (18), the washer (17) and the
nut (16).

(c) Install the bolt (12) and the nut (14) to connect the tube end
(13) to the fitting (11).

(d) Tighten the nuts (16) and (14).

(e) TORQUE the nuts (10) to between 14 and 16 m.daN (103.24 and
117.99 lbf.ft).

**ON A/C ALL

5. Close-up
________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-57-17-440-050

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-081-041).

Subtask 54-57-17-410-050

B. Close Access

(1) Close the thrust reverser doors (Ref. TASK 78-36-00-410-040)

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(2) Close the fan cowl doors (Ref. TASK 71-13-00-410-040)

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(3) Make sure that the work area is clean and clear of tool(s) and other
items.


EFF :

ALL  54-57-17

Page 414
Nov 01/08
 
CES 
 (4) Remove the access platform(s).

(5) Remove the warning notice(s).

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-57-17-440-050-A

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

Subtask 54-57-17-410-050-A

B. Close Access

(1) Close the thrust reverser doors (Ref. TASK 78-32-00-410-010)

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

(2) Close the fan cowl doors (Ref. TASK 71-13-00-410-010)

FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

(4) Remove the access platform(s).

(5) Remove the warning notice(s).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-57-17

Page 415
Feb 01/10
511-526, 528-599, 
CES 
 TASK 54-57-17-000-002

Removal of the Thrust Reverser Cowl Fitting at RIB3

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-57-17-991-002 Fig. 402

FOR FIN 1000EM1
78-32-01-000-010 Removal of the Left Thrust Reverser Half - Eng No. 1
(451AL)
78-32-03-000-010 Removal of the Right Thrust Reverser Half - Eng No. 1
(452AR)
FOR FIN 1000EM2
78-32-02-000-010 Removal of the Left Thrust Reverser Half (461AL) -
Eng No. 2
78-32-04-000-010 Removal of the Right Thrust Reverser Half (462AR) -
Eng. No. 2

3. __________
Job Set-up

Subtask 54-57-17-941-051

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

R

EFF :

501-509, 511-526, 528-599,  54-57-17

Page 416
Feb 01/10
 
CES 
 (2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

Subtask 54-57-17-020-051

B. Removal of Components

(1) Remove the thrust reverser cowl doors.

- FOR 1000EM1
451AL, 461AL
(Ref. TASK 78-32-01-000-010), (Ref. TASK 78-32-03-000-010).
- FOR 1000EM2
452AR, 462AR
(Ref. TASK 78-32-02-000-010), (Ref. TASK 78-32-04-000-010).

Subtask 54-57-17-010-051

C. Get Access

(1) Put an access platform in position.

(a) In the zone 415 for the left pylon.

(b) In the zone 425 for the right pylon.

(2) Remove the access panels.

(a) For the left pylon: 415AL, 415AR.

(b) For the right pylon: 425AL, 425AR.

R

EFF :

501-509, 511-526, 528-599,  54-57-17

Page 417
Feb 01/10
 
CES 
 4. Procedure
_________

Subtask 54-57-17-020-052

A. Removal of the Fitting at RIB3

(Ref. Fig. 402/TASK 54-57-17-991-002)

(1) Loosen the nuts (16).

(2) Remove the nuts (16) and the washers (15).

(3) Remove the bolts (10) and the washers (11).

(4) Remove the thrust reverser cowl fitting (12), the fitting (13) and
the shim (14)

NOTE : Record the position of the shim (14) and the location and
____
thickness of the peel washers (17) installed on the shim (14).
Do this to put the shim (14) at the same position at the
installation.

R

EFF :

501-509, 511-526, 528-599,  54-57-17

Page 418
Feb 01/10
 
CES 
 Thrust Reverser Cowl Fitting at RIB3
Figure 402/TASK 54-57-17-991-002

R

EFF :

501-509, 511-526, 528-599,  54-57-17

Page 419
Feb 01/10
 
CES 
 TASK 54-57-17-400-002

Installation of the Thrust Reverser Cowl Fitting at RIB3

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 05-047 C Z-11.904

ANTI COR. COMPOUND(HIGH TEMP.SILICONE SEALANT)
(Ref. 20-31-00)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-57-17-991-002 Fig. 402

FOR FIN 1000EM1
78-32-01-400-010 Installation of the Left Thrust Reverser Half - Eng
No. 1 (451AL)
78-32-03-400-010 Installation of the Right Thrust Reverser Half - Eng
No. 1 (452AR)
FOR FIN 1000EM2
78-32-02-400-010 Installation of the Left Thrust Reverser Half (461AL)
- Eng No. 2
78-32-04-400-010 Installation of the Right Reverser Half (462AR) -
Eng. No. 2

3. __________
Job Set-up

Subtask 54-57-17-860-051

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform and the warning notices are in
position.

R

EFF :

501-509, 511-526, 528-599,  54-57-17

Page 420
Feb 01/10
 
CES 
 4. Procedure
_________

Subtask 54-57-17-420-051

A. Installation of the Fitting at RIB3

(Ref. Fig. 402/TASK 54-57-17-991-002)

(1) Obey the location and thickness of the peel washers (17) recorded at
the removal.

(2) Put the shim (14) in the correct position on the pylon.

(3) Put the fitting (13) and the thrust reverser cowl fitting (12) in
position.

(4) Install the wahers (11) on the bolts (10).

(5) Install the bolts (10) with SPECIAL MATERIALS (Material No. 05-047).

(6) Install the washers (15) and the nuts (16).

(7) Tighten the nuts (16)

5. Close-up
________

Subtask 54-57-17-420-052

A. Installation of Components

(1) Install the thrust reverser cowl doors.

- FOR 1000EM1
451AL, 452AR
(Ref. TASK 78-32-01-400-010), (Ref. TASK 78-32-03-400-010)
- FOR 1000EM2
461AL, 462AR
(Ref. TASK 78-32-02-400-010), (Ref. TASK 78-32-04-400-010)

Subtask 54-57-17-410-051

B. Close Access

(1) Install the access panels:

(a) for the left pylon: 415AL, 415AR.

(b) for the right pylon: 425AL, 425AR.

R

EFF :

501-509, 511-526, 528-599,  54-57-17

Page 421
Feb 01/10
 
CES 
 (2) Remove the access platform(s).

(3) Remove the warning notice(s).

(4) Make sure that the work area is clean and clear of tool(s) and other
items.

R

EFF :

501-509, 511-526, 528-599,  54-57-17

Page 422
Feb 01/10
 
CES 
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,

TASK 54-57-17-000-003

Removal of the Thrust Reverser Cowl Fitting at RIB 1 and RIB 2

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-32-11-000-040 Removal of the Left or Right Half Door of Thrust

Reverser
54-57-17-991-003 Fig. 403

3. __________
Job Set-up

Subtask 54-57-17-941-052

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-57-17

Page 423
Nov 01/08
 
CES 
 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

Subtask 54-57-17-020-053

B. Removal of Components

(1) Remove the thrust-reverser cowl doors. (Ref. TASK 78-32-11-000-040)

Subtask 54-57-17-010-052

C. Get Access

(1) Put an access platform in position.

(a) In the zone 415 for the left pylon.

(b) In the zone 425 for the right pylon.

(2) Remove the access panels.

(a) For the left pylon: 415AL, 415AR.

(b) For the right pylon: 425AL, 425AR.

4. Procedure
_________

Subtask 54-57-17-020-054

A. Removal of the Fitting at RIB1 and RIB2

(Ref. Fig. 403/TASK 54-57-17-991-003)

NOTE : The removal of Rib1 is the same as for Rib2.

____

(1) Loosen the nuts (8) and (10).

(2) Remove the nuts (8) and (10) and the washers (7).

(3) Remove the bolts (3) and the washers (4).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-57-17

Page 424
Nov 01/08
 
CES 
 Thrust Reverser Cowl Fitting at RIB 1 and RIB 2
Figure 403/TASK 54-57-17-991-003

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-57-17

Page 425
Nov 01/08
 
CES 
 (4) Remove the thrust-reverser cowl fitting (2) and the shim (5).

NOTE : Record the position of the shim (5) and the location and
____
thickness of the peel washers (9) installed on the shim (5).
Do this to put the shim (5) in the same position for the
installation.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-57-17

Page 426
Nov 01/08
 
CES 
 TASK 54-57-17-400-003

Installation of the Thrust Reverser Cowl Fitting at RIB 1 and RIB 2

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Consumable Materials

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

Material No. 05-047 C Z-11.904

ANTI COR. COMPOUND(HIGH TEMP.SILICONE SEALANT)
(Ref. 20-31-00)

B. Expendable Parts

-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------

8 nut 54-57-17 02 -010

R
10 nut 54-51-17 02B-020

C. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

20-21-11-991-001 Illustration of the Torque Values for Removable

Structural Fasteners
78-32-11-400-040 Installation of the Left or Right Half Door of Thrust
Reverser
54-57-17-991-003 Fig. 403


EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-57-17

Page 427
Feb 01/09
 
CES 
 3. __________
Job Set-up

Subtask 54-57-17-860-052

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform and the warning notices are in
position.

4. Procedure
_________

Subtask 54-57-17-420-053

A. Installation of the Fitting at RIB1 and RIB2

(Ref. Fig. 403/TASK 54-57-17-991-003)

NOTE : The installation at Rib1 is the same as for Rib2.

____

(1) Obey the location and thickness of the peel washers (9) recorded at
the removal.

(2) Put the shim (5) in the correct position on the pylon.

(3) Put the thrust-reverser cowl fitting (2) in position.

(4) Install the washers (4) on the bolts (3).

(5) Install the bolts (3) with SPECIAL MATERIALS (Material No. 05-047).

(6) Install the washers (7), the nut (8) and the nut (10).

(7) TORQUE the nut (8) and the nut (10) (Ref. TASK 20-21-11-991-001).

5. Close-up
________

Subtask 54-57-17-420-054

A. Installation of Components

(1) Install the thrust-reverser cowl doors. (Ref. TASK 78-32-11-400-040)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-57-17

Page 428
Nov 01/08
 
CES 
 Subtask 54-57-17-410-052

B. Close Access

(1) Install the access panels:

(a) for the left pylon: 415AL, 415AR.

(b) for the right pylon: 425AL, 425AR.

(2) Remove the access platform(s).

(3) Remove the warning notice(s).

(4) Make sure that the work area is clean and clear of tool(s) and other
items.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-57-17

Page 429
Nov 01/08
 
CES 
 SEALING - REMOVAL/INSTALLATION
______________________________

TASK 54-57-22-000-001

Removal of the Apron Assemblies

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.2 m (3 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-57-22-000-003 Removal of the Profiles

78-32-00-010-010 Opening of the Thrust Reverser Halves
78-36-00-010-040 Opening of the Thrust Reverser Doors

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

54-57-22-991-004 Fig. 401

54-57-22-991-005 Fig. 402


EFF :

ALL  54-57-22

Page 401
Nov 01/08
 
CES 
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

R **ON A/C 501-509, 511-526, 528-599,

54-57-22-991-001 Fig. 403

54-57-22-991-002 Fig. 404
54-57-22-991-003 Fig. 405

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-57-22-941-050

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-57-22-010-050

B. Get Access

(1) Put an access platform in position:

(a) At zone 415 for the left pylon.

(b) At zone 425 for the right pylon.


EFF :

ALL  54-57-22

Page 402
Feb 01/10
 
CES 
 (2) Open the thrust reverser doors (Ref. TASK 78-36-00-010-040).

(a) FOR 1000EM1

451AL, 452AR.

(b) FOR 1000EM2

461AL, 462AR.

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-57-22-010-050-A

B. Get Access

(1) Put an access platform in position:

(a) At zone 415 for the left pylon.

(b) At zone 425 for the right pylon.

(2) Open the thrust reverser doors (Ref. TASK 78-32-00-010-010).

(a) FOR 1000EM1

451AL, 452AR.

(b) FOR 1000EM2

461AL, 462AR.

(3) Open the access doors.

(a) For the left pylon

425AL, 425BL, 425AR, 425BR.

(b) For the right pylon

415AL, 415BL, 415AR, 415BR.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
 54-57-22

Page 403
Feb 01/10
511-526, 528-599, 
CES 
 **ON A/C ALL

4. Procedure
_________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-57-22-020-050

A. Removal of the Apron Assemblies on the Left Pylon

(1) Removal of the hats-section assembly (41) and (44).

(Ref. Fig. 401/TASK 54-57-22-991-004)

(a) Remove the bolts (43),(45) and the washers (42),(46).

(b) Remove the seal and retainer assemblies (41) and (44).

(2) Removal of the aft apron assemblies (51) and (64).

(Ref. Fig. 402/TASK 54-57-22-991-005)

(a) Remove the bolts (62) the washers (63), the aft apron assemblies
(51) and (64).

(b) Remove the bolts (54) and the washers (55).

(c) Remove the bolts (59) and the washers (58).

(d) Remove the brackets (56) and (61) from the forward aprons.

(e) Remove the bolts (53) and the washers (52).

(f) Remove the aft apron (51) and (61).

(g) Remove the forward aprons (57) and (60).

NOTE : Do the same procedure for the removal of the right pylon.
____


EFF :

ALL  54-57-22

Page 404
Nov 01/08
 
CES 
 Seal and Retainer Assembly
Figure 401/TASK 54-57-22-991-004

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-57-22

Page 405
Nov 01/08
 
CES 
 Apron Assembly
Figure 402/TASK 54-57-22-991-005

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
 54-57-22

Page 406
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-57-22-020-050-A

A. Removal of the Apron Assembly

(1) Removal of the angle assemblies (1) and (4).

(Ref. Fig. 403/TASK 54-57-22-991-001)

(a) Remove the bolt (3),(6) and the washers (2),(5).

(b) Remove the angle assemblies (1) and (4).

(2) Removal of the welded assemblies (12), (13), (18) and (19).
(Ref. Fig. 404/TASK 54-57-22-991-002)

(a) Remove the profiles (Ref. TASK 54-57-22-000-003).

(b) Remove the bolts (15), the nuts (16) and the washers (14).

(c) Remove the welded assemblies (12), (13), (18) and (19).

(3) Removal of the front apron assemblies (21) and (32).

(Ref. Fig. 405/TASK 54-57-22-991-003)

(a) Remove the bolts (27) and the washers (28).

(b) Remove the front angle assemblies (24) and (31).

(c) Remove the bolts (26) and washers (25).

(d) Remove the bolts (23) and (29).

(e) Remove the washers (30) and (22) from the front apron assemblies
(21) and (32).

(f) Remove the front apron assemblies (21) and (32) from the
structure of the pylon.

R

EFF :

501-509, 511-526, 528-599,  54-57-22

Page 407
Feb 01/10
 
CES 
 Angle Assembly
Figure 403/TASK 54-57-22-991-001

R

EFF :

501-509, 511-526, 528-599,  54-57-22

Page 408
Feb 01/10
 
CES 
 Welded Assembly
Figure 404/TASK 54-57-22-991-002

R

EFF :

501-509, 511-526, 528-599,  54-57-22

Page 409
Feb 01/10
 
CES 
 Forward Apron Assembly
Figure 405/TASK 54-57-22-991-003

R

EFF :

501-509, 511-526, 528-599,  54-57-22

Page 410
Feb 01/10
 
CES 
 **ON A/C ALL

TASK 54-57-22-400-001

Installation of the Apron Assemblies

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

54-57-22-400-003 Installation of the Profiles

78-32-00-410-010 Closing of the Thrust Reverser Halves
78-36-00-410-040 Closing of the Thrust Reverser Doors

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

54-57-22-991-004 Fig. 401

54-57-22-991-005 Fig. 402

R **ON A/C 501-509, 511-526, 528-599,

54-57-22-991-001 Fig. 403

54-57-22-991-002 Fig. 404
54-57-22-991-003 Fig. 405

**ON A/C ALL

3. __________
Job Set-up

Subtask 54-57-22-941-051

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform and the warning notices are in
position.


EFF :

ALL  54-57-22

Page 411
Feb 01/10
 
CES 
 4. Procedure
_________

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499,

Subtask 54-57-22-420-050

A. Installation of the Apron Assemblies on the Left Pylon

(Ref. Fig. 402/TASK 54-57-22-991-005)

(1) Install the aft aprons (51) and (64).

(a) Position the forward aprons (57) and (60).

(b) Position the aft aprons (51) and (64).

(c) Install the washers (52) and the bolts (53).

(d) Tighten the bolts (62).

(e) Position the brackets (56) and (61) on the forward aprons (57)
and (60).

(f) Install the washer (58) and the bolt (59).

(g) Tighten the bolt (59).

(h) Install the washers (55) and the bolts (54).

(i) Tighten the bolts (54).

(2) Installation of the seal and retainer assemblies (41) and (44).
(Ref. Fig. 401/TASK 54-57-22-991-004)

(a) Position the seal and retainer assemblies (41) and (44) on the
pylon structure.

(b) Install the washers (42),(46) and the bolts (43),(45).

(c) Tighten the bolts (43),(45).

NOTE : Do the same procedure for the installation of the right

____
pylon.


EFF :

ALL  54-57-22

Page 412
Nov 01/08
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-57-22-420-050-A

A. Installation of the Apron Assembly on the Left Pylon

(1) Installation of the forward apron assemblies (21) and (32).

(Ref. Fig. 405/TASK 54-57-22-991-003)

(a) Position the forward apron assemblies (21) and (32) on the pylon
structure.

(b) Install the washers (30) and (22) and the bolts (23) and (29) on
the forward apron assemblies.

(c) Tighten the bolts (23) and (29).

(d) Install the washers (25) and the bolts (26).

(e) Tighten the bolts (26).

(f) Position the front angle assemblies (24) and (31) on the forward
apron assemblies (21) and (32).

(g) Install the washers (28) and the bolts (27).

(h) Tighten the bolts (27).

(2) Installation of welded assemblies (12), (13), (18) and (19).

(Ref. Fig. 404/TASK 54-57-22-991-002)

(a) Position the welded assemblies (12), (13), (18) and (19) on the
pylon box.

(b) Install the washers (14), the bolts (15) and the nuts (16).

(c) Tighten the nuts (16).

(d) Install the profiles (Ref. TASK 54-57-22-400-003).

(3) Installation of the angle assemblies (1) and (4).

(Ref. Fig. 403/TASK 54-57-22-991-001)

(a) Position the angle assemblies (1) and (4).

R

EFF :

501-509, 511-526, 528-599,  54-57-22

Page 413
Feb 01/10
 
CES 
 (b) Install the washers (2) (5) and the bolts (3) (6) on the angle
assemblies (1) and (4).

(c) Tighten the bolts (3).

NOTE : Do the same procedure for the installation of the right

____
pylon.

**ON A/C ALL

5. Close-up
________

**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,

Subtask 54-57-22-410-050

A. Closing of the Thrust Reverser Doors.

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Close of the thrust reverser doors (Ref. TASK 78-36-00-410-040).

FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.

R **ON A/C 501-509, 511-526, 528-599,

Subtask 54-57-22-410-050-A

A. Close Access

(1) Make sure that the work area is clean and clear of tool(s) and other
items.

(2) Close the access doors.

(a) For the left pylon

425AL, 425BL, 425AR, 425BR

(b) For the right pylon

415AL, 415BL, 415AR, 415BR


EFF :

ALL  54-57-22

Page 414
Feb 01/10
 
CES 
R (3) Close of the thrust reverser doors (Ref. TASK 78-32-00-410-010).
R FOR 1000EM1
R 451AL, 452AR
R FOR 1000EM2
R 461AL, 462AR.

R **ON A/C ALL

Subtask 54-57-22-942-050

B. Close Access

(1) Remove the access platform(s).

(2) Remove the warning notice(s).

(3) Make sure that the work area is clean and clear of tool(s) and other
items.


EFF :

ALL  54-57-22

Page 415
Nov 01/07
 
CES 
R **ON A/C 501-509, 511-526, 528-599,

TASK 54-57-22-000-003

Removal of the Profiles

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.2 m (3 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
54-57-22-991-007 Fig. 406

3. __________
Job Set-up

Subtask 54-57-22-941-054

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

R

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 (3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

Subtask 54-57-22-040-051

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

Subtask 54-57-22-010-052

C. Get Access

(1) Put the access platform in position:

(a) At the zone 415 for the left pylon.

(b) At the zone 425 for the right pylon.

4. Procedure
_________

Subtask 54-57-22-020-051

A. Removal of the Profiles

(Ref. Fig. 406/TASK 54-57-22-991-007)

(1) Remove the screws (70).

(2) Remove the forward profiles (71), (72), (73) and (74) and the aft
profiles (75) and (76).

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 Profiles
Figure 406/TASK 54-57-22-991-007

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 TASK 54-57-22-400-003

Installation of the Profiles

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
54-57-22-991-007 Fig. 406
54-57-22-991-008 Fig. 407

3. __________
Job Set-up

Subtask 54-57-22-860-050

A. Aircraft Maintenance Configuration

(1) Make sure that the access platform and the warning notices are in
position.

(2) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-040-012).

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 4. Procedure
_________

Subtask 54-57-22-420-052

A. Installation of the Profiles

(Ref. Fig. 406/TASK 54-57-22-991-007, 407/TASK 54-57-22-991-008)

(1) Put the forward profiles (71), (72), (73) and (74) and the aft
profiles (75) and (76) in position.

NOTE : If you replace the aft profile (75) or (76) because of

____
cracking, at installation of the profile, put a rubber backing
strip (78) (type ASNA 5084), which has the profile dimensions,
between the aft profile (75) or (76) and the welded assy (77).
Drill holes in the rubber backing strip (78) to align with the
holes in the aft profiles (75) and (76).
Install new screws (70) with, if necessary, a length that is
two dashes higher (screw NAS 1153E5 instead of NAS 1153E3).

(2) Install the screws (70) and tighten them.

5. Close-up
________

Subtask 54-57-22-440-051

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

Subtask 54-57-22-410-052

B. Close Access

(1) Remove the access platform(s).

(2) Remove the warning notice(s).

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

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 Profiles - Backing Strip Installation
Figure 407/TASK 54-57-22-991-008

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 SEALING - INSPECTION/CHECK
__________________________

TASK 54-57-22-200-001

Inspection of the Pylon-to-Nacelle Fairing

WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.

1. __________________
Reason for the Job

Self Explanatory

2. ______________________
Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------

No specific warning notice

No specific access platform 1.5 m (4 ft. 11 in.)

B. Referenced Information

-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------

78-30-00-040-012 Deactivation of the Thrust Reverser Hydraulic Control

Unit (HCU) 4101KS for Ground Maintenance
78-30-00-440-012 Re-activation of the Thrust Reverser Hydraulic
Control Unit (HCU) 4101KS after Ground Maintenance
ASRM 54571101 (for corrective action)
54-57-22-991-006 Fig. 601

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 3. __________
Job Set-up

Subtask 54-57-22-941-052

A. Safety Precautions

(1) On the center pedestal, on the ENG panel 115VU:

(a) Put a warning notice to tell persons not to start the engine.

(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.

(3) On the overhead maintenance panel 50VU:

(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.

(b) Put a warning notice to tell persons not to energize the FADEC
1(2).

Subtask 54-57-22-040-050

B. Aircraft Maintenance Configuration

(1) Make the thrust reverser unserviceable (Ref. TASK 78-30-00-040-012).

Subtask 54-57-22-941-053

C. Get Access

(1) Put an access platform in position:

(a) At zone 410 for the left pylon.

(b) At zone 420 for the right pylon.

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 4. Procedure
_________

Subtask 54-57-22-220-050

A. Inspection
(Ref. Fig. 601/TASK 54-57-22-991-006)

(1) Do the inspection of the front sections (2), (3), (4) and (5) and the
rear sections (6) and (7) of the fairing and the inspection of the
welded assy (1).

(a) If you find cracks (cracks extend parallel to the spot weld
points), refer to the Structural Repair Manual (Ref. ASRM
54571101) for damage classification and corrective action.

(b) If a part of the fairing sections is not there, refer to the

Structural Repair Manual (Ref. ASRM 54571101) for damage
classification and corrective action.

5. Close-up
________

Subtask 54-57-22-440-050

A. Aircraft Maintenance Configuration

(1) Make the thrust reverser serviceable (Ref. TASK 78-30-00-440-012).

Subtask 54-57-22-942-051

B. Close Access

(1) Remove the access platform(s).

(2) Remove the warning notice(s).

(3) Make sure that the work area is clean and clear of tool(s) and other
items.

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 Pylon-to-Nacelle Fairings
Figure 601/TASK 54-57-22-991-006

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