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SUBMITTED BY:
NAME YOGENDER DWIVEDI
ROLL NO. ME-14/82
COLLEGE SATYUG DARSHAN INSTITUTE OF
INFORMATION AND TECHNOLOGY
BRANCH MECHANICAL ENGINEERING
CONTENTS
ACKNOWLEDGMENT
PREFACE
THE SYMBOL OF ESCORT
ESCORTS PROFILE
INTRODUCTION
ESCORTS:RESTRUCTURING
AGRI-MACHINERY GROUP
TRACTOR M/C SHOP(PLANT 1)
SHAFT HYDRAULIC LIFT ARM
FACING AND TURNING
ROUGH TURNING
FINISH TURNING
DRILLING
HOBBING
ROLLING
WELDING
GRINDING
HARDENING AND TEMPERING
INSPECTION
ACKNOWLEDGEMENT
I would like to thank to all those with whom I worked and whose
thoughts and insights helped me in increasing my knowledge and
understanding of working in the organization.
I would like to pay my sincere gratitude to MR. S.P TYAGI & all
employees, my project guide, who helped me during the course of my
training by providing his valuable suggestion, ideas and guidance which
proved beneficial for completion of my project.
Besides I would also thank to all the supervisors, Foreman and workers
who helped me to understand the depth of my project, what they want
out of the project.
These people made me comfortable to understand the functioning of
each machine & about the operation occuring on the machines.
They tried their best to make me understand about the fixtures, tools and
gauges used on the machine. These peoples never made me feel as a
trainee in the department rather provide an atmosphere like a family and
feel proud being the part of their through for short while.
Without their help this project would never have taken its present form.
In fact this project is the result of their vision, optimistic and
encouraging attitude.
In the end I would like to thank the ESCORTS AGRI MACHINERY GROUP
for providing me with this brilliant opportunity to understand the
working of an industry and developing my technical aptitude
PREFACE
Industrial training now a days one & the only one method to make
students familiar with the modern techniques, latest equipments &
methods used in various industries. During industrial training, students
visit to various companies and make themselves familiar with the
practical aspect of the production method.
ESCORTS. This forms the letter E the letter ESCORTS an ever on the
move changing invading the future.
E - ENSURE INBUILT QUALITY
S - SAVING ENERGY
C - CALTIVATE SAFE HABITS
O - OBSERVE PROCESS NORMS
R - REDUCE WASTAGE
T - TAKE CARE OF MACHINE
S - STRIVE FOR EXCELLENCE
ESCORTS PROFILE
Escorts came into being with a vision that was nurtured by MR. HARI
NANDA and Late MR. YUDI NANDA.
The foundation of ESCORTS Limited was laid in the formation of
ESCORTS (agents) Ltd. On 17th October 1944 and of ESCORTS
(Agriculture and machines) Ltd. in 1948. These two were later merged
in 1953 to form ESCORTS Agents Pvt. Ltd. The companys
incorporation in its present name ESCORTS Ltd. was effected on 19th
January 1960.
The first and foremost activity concerned with this effort is to identify
their training needs. The needs of the employees may very from
department to department, from person to person and from organization
to organization.
Escorts Limited is all set to face the future by drawing on its 50 years of
experience, its inherent strengths and a strong presence in the core sector
providing complementary product line and a vast marketing network
combining them with Indias intrinsic cost advantages to become a
global source point for high value engineering products.
In order to meet the challenges in the future and to leave an indelible
mark on the industrial scenario, Escorts has restructured the group along
six business lines, each headed by an independent CEO. The business
groups are as follows:-
The flag ship of the ESCORTS group is ESCORTS LTD. In the work of
MR. RAJAN NANDA, Chairman Escorts Ltd.
In the last 50 years ESCORTS has been more than merely one of the
INDIAS largest engineering companies. It has been a prime mover on
the industrial front, at every stage introducing products & technologies
that helped to take the country forward in key areas. Today as the nation
engages in its most momentous economic transformation ever, we are
once again adapting ourselves towards being catalyst for qualitative
growth by engineering change with a global prospective.
THIS INFRASTRUCTURE COMPRISES:-
Escorts Agri Machinery group is one of the six strategic business units
of Escorts group and the largest contributor to the group turn over.
Escorts initiated its venture tractors with an assembly plant in 1961. The
first agricultural tractors under the brand name of ESCORTS were
produced in 1961. Following the collaboration with ford motor
company, Escorts started another brand name to its portfolio the ford
series of tractors in 1969. Following the disengagement agreed with
FORD NEW HOLLAND, Ford was renamed as FARMTRAC in 1966
& was relaunched in Indian market.
Escorts have made dent in exports as well as tapped the U.S. market in a
significant way. Escorts is acquiring 49% equity in long manufacturing
company based in north Carolina which is currently distributing its
tractor, with over 5 lakhs tractor having been sold by company till date,
every fourth tractor is a tractor from ESCORTS. Technology up
gradation, product improvement, better services, wider distribution
network & capacity expansion is the BUZZWORDS in ESCORTS
AMG.
E325 :
27 HP Diesel Engine, 2 cylinders, 6+2 sliding mesh transmission, shoe
brakes, lower link sensing, color-white & auto glow.
E335 :
35 HP Diesel Engine, 2 cylinders, 6+2 sliding mesh transmission, shoe
brakes, lower sensing, color-white & auto glow.
E340 :
40 HP Diesel Engine, 3 cylinders, 6+2 or 10+2 sliding mesh
transmission, dry disc brakes.
THE FARMTRAC RANGE:
FT30 :
30HP Diesel Engine, 3 cylinder, 6+2 constant mesh transmission, Dry
disc brakes, color-blue
FT35 :
35 HP Diesel Engine, 3 cylinder, 8+2 constant mesh transmission, Dry
disc brakes, color-blue
FT45 :
42HP Diesel Engine, 3 cylinder, 8+2 constant mesh transmission, Dry
disc brakes, color-blue
FT50 :
42HP Diesel Engine, 3 cylinder, 8+2 constant mesh transmission, shoe
brakes, color-blue
FT55 :
47HP Diesel Engine, 3 cylinder, 8+2 constant mesh transmission, Dry
disc brakes, color-blue
FT60 :
50HP Diesel Engine, 3 cylinder, 8+2 constant mesh transmission, Dry
disc brakes, color-blue
FT70 :
60HP Diesel Engine, 3 cylinder, 12+12 partially synchroshuttle
transmission, oil immersed brakes, color-blue
TRACTOR M/C SHOP (PLANT-1)
Engine Gears
Transmission Gears and Shafts
Differential Gears and Shafts
Lever
2. Tool Room:
The Tool Room caters to jig, fixtures, dies manufacturing etc.
3. Power house:
The Power House has generators and compressors of varying capacities.
4. Heavy Castings:
The components manufactured by Heavy Castings Division are
1) Facing &Centering
2) Rough Turning
3) Finish Turning
4) Drilling
5) Rolling
6) Hobbing
7) Welding
8) Green grinding
9) Induction hardening
10) Tempering
11) Straightening
14) Inspection
Facing &Centering
Facing is part of the turning process. It involves moving the cutting tool
at right angles to the axis of rotation of the rotating work piece. This can
be performed by the operation of the cross-slide, if one is fitted, as
distinct from the longitudinal feed (turning). It is frequently the first
operation performed in the production of the work piece, and often the
last- hence the phrase "ending up".
This process is used for reducing length and smoothening the face.
When you have rough turned the work to within about 1/32 inch of the
finished size, take a finishing cut. A fine feed, the proper lubricant, and,
above all, a keen-edged tool is necessary to produce a smooth finish.
Measure carefully to be sure you are machining the work to the proper
dimension. Stop the lathe when you take measurements if you must
finish the work to close tolerances, be sure the work is not hot when you
take the finish cut. If you turn the workpiece to exact size when it is hot,
it will be undersize when it has cooled.
Grinding
Grinding practice is a large and diverse area of toolmaking. It can
produce very fine finishes and very accurate dimensions; yet in mass
production contexts it can also rough out large volumes of metal quite
rapidly. It is usually better suited to the machining of very hard materials
than is "regular" machining (that is, cutting larger chips with cuttin tools
such as tool bits or milling cutters), and until recent decades it was the
only practical way to machine such materials as hardened steels.
Compared to "regular" machining, it is usually better suited to taking
very shallow cuts, such as reducing a shaft's diameter by half a thousand
of an inch (thou).(1 thou == 25 um)
Technically, grinding is a subset of cutting, as grinding is a true metal
cutting process. Each grain of abrasive functions as a microscopic
single-point cutting edge (although of high negative rake angle), and
shears a tiny chip that is analogous to what would conventionally be
called a "cut" chip (turning, milling, drilling, tapping, etc.). However,
among people who work in the machining fields, the term cutting is
often understood to refer to the macroscopic cutting operations, and
grinding is often mentally categorized as a "separate" process. This is
why the terms are usually used in contradistinction in shop-floor
practice, even though technically grinding is a subset of cutting.
Power :-220-244 V
Speed :- 80 rpm
Inspection