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GEOSYNTHETICS ENGINEERING: IN

THEORY AND PRACTICE

Prof. J. N. Mandal

Department of Civil Engineering, IIT Bombay,


Powai , Mumbai 400076, India.
Tel.022-25767328
email: cejnm@civil.iitb.ac.in

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


Module - 6
LECTURE - 26
Geosynthetics for reinforced soil retaining walls

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


OUTLINE
Part - I Mechanically stabilized reinforced soil retaining
walls with modular blocks or panel facings
Introductions
Geosynthetic reinforced soil wall system
Different precast concrete modular blocks or panel
facings and connections
Analysis and design procedures for geosynthetics
reinforced soil retaining wall
Cost considerations
Construction procedure for precast concrete faced walls
Submission of material and test report by manufacturer
Design critique
Failures of structures
Tolerances
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Part II Geotextile or geogrid wrap-around-faced
mechanically stabilized earth (MSE) walls
General
Design of geotextile wrap-around-faced wall
Wraparound face construction details

Part III Gabion walls


General
Gravity gabion wall design
Reinforced soil gabion wall design
Feasibility Study on Fly Ash as a Backfill Material
Geocell walls
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Part I

Mechanically stabilized segmental reinforced soil


retaining wall

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


Basic concepts

Soil mechanics Interaction Polymer properties

Applications

Soft soil applications Reinforced fill applications

Unpaved roads Embankments Steep slops Retaining walls

(Short term reinforcement strength required) (Long term reinforcement strength required)

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


Different types of conventional rigid retaining structures
made up of masonry and concrete are available to resist
the lateral pressures:

Gravity retaining walls,


Semi-gravity type retaining wall
Cantilever retaining walls,
Counter fort retaining walls and
Bridge and abutment.
Anchored Sheet Pile
Soil Nailing
Braced Excavation

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


Gravity wall Semi-gravity wall

Cantilever wall Counter-fort wall


Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Bridge and abutment Anchored Sheet pile

Soil Nailing Braced Excavation


Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Inclusion of reinforcements in soil is not new. It has been
used since biblical age. The concept of reinforced earth
system is well established.

Vidal (1966) (Lee et al., 1973)

Components parts and key dimensions of reinforced


earth wall
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
The traditional concrete and masonry gravity walls or
cantilever retaining walls are almost obsolete due to higher
cost of construction.

Reinforced soil wall is the best cost effective solution.


Metallic strips or geosynthetics can be used as
reinforcement. Geosynthetic is an emerging bona-fide
engineering construction material around the world.

The mild steel degrades due to electro-chemical


corrosion whereas, the polymer materials suffer from creep
problem causing reduction in the ultimate tensile strength.

Therefore, adequate factor of safety should be


considered to meet the serviceability limits.
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
There are many disadvantages of using metallic strips in
the mechanically stabilized reinforced earth wall,
High Cost

Long term susceptibility to corrosion. Protective coating


can reduce corrosion, but it is uncertain in the field due to
ground water or electric current.

Sustainability depends on the correct choice of Backfill


material ( i.e. gradation, chemical properties etc.)

It cannot be used with many indigenous materials.

Back fill material cost is about 85% of the total cost of the
Reinforced Soil Wall.
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Geosynthetic Reinforced Soil Wall System

Advantages:

Polymer do not corrode


Economical
Used with many indigenous materials
More deformable than the metal reinforcement
Long term durability
The geosynthetic is flexible
Unskilled labour can place it
Minimum excavation
Good drainage
Heavy equipment is not needed
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Superimposed (Tiered) Uneven reinforcement wall
walls

(After FHWA-NHI-10-024,2009)

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


- Overall base width is
large
SM 0.5 H

- Overlapping of
reinforcement

L0 > 0.3 H
LR/H = LL/H 0.6
Back-to-back walls
(After FHWA-NHI-10-024,2009)
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Stable feature walls
(After FHWA-NHI-10-024,2009)
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Influence of surcharge for tiered walls
(After Simac, 1990)
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Water front structure
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
In the past 40 years, a tremendous number of
geosynthetic reinforced soil walls have economically been
constructed around the world. The geosynthetics
reinforcements are placed horizontally in the retaining wall
backfill.

Geosynthetics reinforced soil mass are basically gravity


structures resisting the earth pressure developed behind
the reinforced soil zone. The facia resists the mass of
reinforced soil, retained soil and the surcharge loads.

Geosynthetics reinforced soil walls are flexible.


Therefore, it can tolerate larger settlements and earthquake
loading than the conventional retaining walls. The ground
improvement can also be avoided.
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Components of geosynthetic reinforced soil walls
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Major components of reinforced soil system:
Foundation soil
It is required to improve the foundation soil by introducing
reinforcement layers, geocells, prefabricated vertical band
drains or encased stone columns. Check the factor of safety
against bearing capacity failure.
Reinforced soil
The reinforced soil is the combination of soil and the
horizontal layers of geotextiles or geogrids. It is preferable to
use CEG < 30 mm mol/ kg and molecular weight > 25,000
gm/mol for good quality PET resin.
Backfill
The backfill soil is located behind the reinforced soil zone.
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Drainage fill
Face drain behind the wall facia.
Blanket drain beneath the reinforced soil zone,
Back (chimney) drain behind the reinforced soil zone
To prevent build up of hydrostatic pressure. The drainage
outlet must be connected to the collection pipe.
Polymeric geogrids or geotextiles
Polymer geogrids and polyester strips, both flexible and
stiff, are usually used as horizontal layers.
Geocomposite reinforcement or hybrid reinforcement
Geotextiles (woven and nonwoven) are also used in
wrap-around faced mechanically stabilized earth walls.
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Facia
The facings have aesthetic views and can be of any
shape and colours.

Wrap-around facings
Segmental precast concrete panels
Full-height concrete panels
Modular block wall
Gabion facings
Timber facing
Welded wire meshes facing
Gunny bag facing
Brick facing
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Warp- around facing
Vertical spacing of reinforcements = 0.3 m - 0.5 m

It is required to protect the geotextile against ultraviolet


light, degradation, vandalism and damage due to fire. In
such case, shotcrete should be applied to the wall facing.
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Segmental precast concrete panels
HDPE geogrids are casted into the panels during
manufacturing process in the field. The main geogrid is
then connected to the HDPE geogrid (bodkin joint) about
30 cm away from the facing panel.

The flexible polyester geogrid should not be casted due


to high alkalinity in presence of wet concrete.
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Three types of Precast concrete face panels:

Hexagonal shaped panel:

1.5 m height, 1.75 m width and 0.165 m thick

Rectangular panel:

3.81 m long, 0.61 m height and 0.2 m thick

T shaped panel:

3.2 m area and 0.16 m thick

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


Bodkin connection details

A rigid PVC pipe is used as bodkin. There should not be


any slack in the connection.

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


Full-height concrete panels
The full height concrete panels are 12.5 cm - 30 cm thick,
240 cm - 300 cm wide and 750 cm high.
Stiff polyethylene geogrids are casted into the panel
similar to segmental precast concrete panels.
The minimum compressive strength of concrete at 28
days is 27.56 Mpa.
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Modular concrete block wall (MCBW)

Length = 200 mm - 600 mm


Height = 100 mm - 200 mm
Width = 200 mm - 0.6 m.
The weight of dry casting MBW = 15 kg to 50 kg
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Gabion facing wall
The gabion is a kind of basket made up of galvanized
mild steel wire mesh and polymer geogrids filled with
rocks/stones.

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


Timber facing Welded wire mesh facing

Gunny bag facing Brick facing wall


Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
DIFFERENT PRECAST CONCRETE MODULAR
BLOCKS OR PANEL FACINGS AND CONNECTIONS

Modular concrete blocks for segmental retaining walls


(After Bathurst and Simac, 1994)
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Shear Pin Shear Key

Leading shear lip


Geogrids connected with modular blocks either mechanically
or by friction (After Simac et al. 1993)
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
(a) Frictional connection and (b) Mechanical connection
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Details of frictional connection between geogrid and
segmental panel
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Construction Details

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


Wall Construction

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


General view on Wall During Construction

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


Placing Facing Blocks

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


Wall Ties Fixing False Facing

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


ANALYSIS AND DESIGN PROCEDURES FOR
GEOSYNTHETICS REINFORCED SOIL RETAINING WALL

Geosynthetic reinforced soil wall with inclined surcharge load


Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Schematic view of segmental reinforced soil retaining wall

HM = Mechanical height, HF = Facing height,


HD = Design height
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Step 1: Physical characteristics of mechanically
stabilized soil walls.

Wall geometry:
The height of wall = H,
The length of wall = L,
Wall face batter angle = ,
The wall requires a nominal batter of 3 to 10
Slope angle of the soil surface = i,

Loading:
Surcharge loads:
Live load = qL
Dead load = qD
Total surcharge (q) = qL + qD
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Type of facing
Full-height concrete panels,
Wrapped facings,
Modular or Segmental concrete blocks.
Gabion
Vertical spacing of reinforcements (Sv)

Wrapping:
Maximum spacing (Sv) is 0.5 m to 0.6 m for geotextile
(woven and non-woven) or geogrid wrapped face walls.

Precast concrete face panels:


The spacing of the geogrid reinforcement may be kept
from 0.5 m to 1 m. However it is recommended to keep
the vertical spacing of reinforcement as 0.6 m - 0.8 m.
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Modular block:
- For the modular concrete block of height 200 mm to 250
mm, the spacing of the reinforcement may be 200 mm,
400 mm, 500 mm, 600 mm, 750mm, 800 mm and 1 m.

- For segmental concrete block, if the spacing is more,


use secondary reinforcement.
Vertical spacing of the reinforcement depends on the
strength of the reinforcement, facing connection and types
of panels or blocks used for construction.

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


Establish preliminary wall dimensions

a) Minimum length of reinforcement


(FHWA NHI-10-024, 2009)
Case Minimum L/H ratio
Static loading without or with
0.7
traffic surcharge
Sloping backfill surcharge 0.8
Seismic loading 0.8 to 1.1
b) For walls founded on slopes, a minimum horizontal
bench of 1.2 m wide should be given in front of wall.
Minimum embedment depth should be 0.5 m.
Minimum 1 m embedment length is recommended
beyond Rankine failure wedge for pullout resistance.
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Step 2: Evaluate engineering properties of the
foundation soil.

Detailed soil exploration has to be carried out along


the alignment of the reinforced soil wall at every 25 m
interval.

Evaluate grain size distribution, moisture content,


liquid limit, plastic limit, shrinkage limit and plasticity
index of soil.

Calculate the shear strength and consolidation


parameters of foundation soil. Check the location of
ground water table.
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Step 3: Evaluate reinforced fill and retained backfill soil.

Check the grain size distribution and plasticity index.

Plasticity index should not exceed 6 (AASHTO T-90)

Coefficient of uniformity of reinforced fill 2.

Organic content should be limited to 5 %.

Determine optimum moisture content (OMC), maximum


dry density or relative density with the aid of standard
proctor test.
The minimum compaction of backfill soil should be 90%
of maximum proctor density.
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Internal friction angle (r) of the soil in reinforced zone
can be determined from the drained direct shear test.
For retained backfill, the internal friction angle (b) can
be determined by drained triaxial compression test or
direct shear test.
Generally, angle of internal friction 34.
Coefficient of permeability should be 1 x 10-2 cm/sec
No cohesion should be considered, i.e. fine silts and clay
should not be used for reinforced fill.
Appropriate drainage system is required at the back,
base and front of reinforced soil retaining walls.
If the quality of backfill is poor, the adequate drainage
can not be achieved (Saidin, 2007).
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
For polyester geosynthetic, pH value of soil should lie
between 3 and 9 (Elias and Christopher, 1997)

For polyethylene and polypropylene, pH of soil > 3


(AASHTO T-289-91).

Minimum aperture size of geogrid > 3.5 times the


particle size of the backfill soil (Sarsby, 1985)

In many cases, we use the minimum average roll


values (MARV) obtained from the manufacturers
certificate.
For good design, it is recommended to verify the test
results of geosynthetic materials from the third party.
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Gradation of backfill soil for reinforced soil zone(Walls
and slopes)(After Koerner et al.1993,GSI/GRI)

Sieve Size Particle Percent


Number Size Passing
# 4 4.76 mm 100
10 2.0 90-100
40 0.42 0-60
100 0.15 0-5
200 0.075 0

Notes: FHWA adopts15% passing #200 sieve


NCMA adopts 35% passing #200 sieve
Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay
Creep reduction factor for polymer
(FHWA NHI-10-024, 2009)

Polymer type Creep reduction factors


Polyester (PET) 2.5 to 1.6
Polypropylene (PP) 5.0 to 4.0
High Density
5.0 to2.6
Polyethlene (HDPE)

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


Please let us hear from you

Any question?

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay


Prof. J. N. Mandal
Department of civil engineering, IIT Bombay,
Powai , Mumbai 400076, India.
Tel.022-25767328
email: cejnm@civil.iitb.ac.in

Prof. J. N. Mandal, Department of Civil Engineering, IIT Bombay

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