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SOUND

INSULATION

For sound absorption in reinforced


concrete stairs and landings

Sealing Thermal insulation Formwork Sound insulation Reinforcement Connection Accessories


SOUND INSULATION

OUR CONVICTION:
FORWARD CONSTRUCTING.
Not just to reflect the current state of building technology, but always to be a decisive
step ahead this is our promise. This is why we constantly achieve pioneering work in
all product areas. Our employees consistently use their extensive practical experience
and creativity to benefit our customers. Through regular collaborative dialogue with our
target groups, we develop today the products which are needed tomorrow. With our
dynamics we set consistently milestones in building technology yesterday, today and
tomorrow. This is what we mean by Forward Constructing.

2
SOUND INSULATION

CONTENT
04 06 18
Sound insulation SCHALL-ISOBOX type TSB SCHALL-ISODORN type HQW

For sound absorption in reinforced


concrete stairs and landings For stair landings For straight and spiral flights of stairs

26 30 36
SCHALL-ISOSTEP type HT-V SCHALL-ISOTRITT type Z & ZB Impact sound plate type TSP

For flights of stairs For prefabricated staircases For stair stringers and stair landings

40
Service & Contact

We are always there for you.


We will be wherever you are.

3
SOUND INSULATION

TYPE OVERVIEW
SCHALL-ISOBOX TYPE TSB-F
PAGE 10
Impact sound insulation element for
prefabricated stair landings.
Stair landing - wall

SCHALL-ISOBOX TYPE TSB-M+B


PAGE 12
Impact sound insulation element for
in-situ concrete stair landings.
Stair landing - wall

SCHALL-ISOBOX TYPE TSB-T


PAGE 14
Impact sound insulation element with
reinforcement cage for stair landings.
Stair landing - wall

SCHALL-ISOBOX TYPE TSB-BT


PAGE 16
Impact sound insulation element with
supporting element for stair landings.
Stair landing - wall

SCHALL-ISODORN TYPE HQW


PAGE 18
Impact sound insulation element for
sound absorption in straight and spiral
flights of stairs.
Flight of stairs - wall

4
SOUND INSULATION

TYPE OVERVIEW
SCHALL-ISOSTEP TYPE HT-V
PAGE 26
Impact sound insulation element for
sound absorption in flights of stairs.
Flight of stairs - stair landing

SCHALL-ISOTRITT TYPE Z
PAGE 30
Impact sound insulation element for
sound absorption in prefabricated
staircases.
Flight of stairs - stair landing

SCHALL-ISOTRITT TYPE ZB
PAGE 30
Impact sound insulation element for
sound absorption in prefabricated
staircases.
Flight of stairs - base plate

IMPACT SOUND PLATE TYPE TSP


PAGE 36
Impact sound plate for stair stringers and
stair landings.
Staircase - wall

5
SCHALL-ISOBOX TYPE TSB

SCHALL-ISOBOX
type TSB
Impact sound reduction
Ln,w*=23 dB

IMPACT SOUND BOX FOR


STAIR LANDINGS

THE PRODUCT FEATURES APPLICATION AREA


The SCHALL-ISOBOX TSB is used to Type-tested The SCHALL-ISOBOX TSB is suitable for
isolate the impact sound generated in Considerable impact sound reduction use in both brick and concrete walls.
staircases between stair landings and R90 fire safety inspection report The stair landings can be made using
staircase walls so that it is not transferred Simple reinforcement layout in-situ concrete or provided as a
into living or working areas. For in-situ concrete and prefabricated prefabricated part.
The SCHALL-ISOBOX is made of poly- landings
ethylene with integrated elastomeric
bearings to transfer the load. Depending
on the design, positive and/or negative
shearing and horizontal forces can be
transferred.

The sound absorption elements satisfy the


requirements for increased sound
insulation.

6
On-site edge insulation strips
e.g. TSP impact sound plate

SCHALL-ISOBOX

type TSB-MB

SCHALL-ISOBOX TYPE TSB


In-situ concrete landing

160
On-site bracket reinforcement as per structural analysis

155 Avoid sound bridging problems

Elastomer bearing

PRODUCT VERSIONS/TYPE DESIGNATIONS


SCHALL-ISOBOX
On-site edge insulation strips
e.g. TSP impact sound plate

type TSB-MB

On-site edge insulation strips


e.g. TSP impact sound plate
In-situ concrete landing
SCHALL-ISOBOX
SCHALL-ISOBOX TYPE TSB-F

160
type TSB-MB

On-site edge insulation strips


e.g. TSP impact sound plate
for the isolation of prefabricated landings and staircase walls
SCHALL-ISOBOX In-situ
On-site bracket concreteas
reinforcement landing
per structural analysis
Installation in prefabricated part structures

160
Type-tested SCHALL-ISOBOX
type TSB-F
155 Avoid sound bridging problems

Elastomer bearing

On-site bracketPrefabricated landing

160
reinforcement as per structural analysis

155 Avoid sound bridging problems

Elastomer bearing

On-site bracket reinforcement as per structural analysis

155 Avoid sound bridging problems

Elastomer bearing

On-site edge insulation strips


e.g. TSP impact sound plate

SCHALL-ISOBOX
type TSB-F

SCHALL-ISOBOX TYPE TSB-M+B


On-site edge insulation strips
e.g. TSP impact sound plate

SCHALL-ISOBOX
Prefabricated
stripslanding for the isolation of in-situ concrete landings and staircase walls
160

On-site edge insulation


type TSB-F
e.g. TSP impact sound plate

SCHALL-ISOBOX
On-site edge insulation strips
with assembly plate and packing system components
type TSB-MB e.g. TSP impact sound plate
Installation in brick or concrete walls
SCHALL-ISOBOX
Type-tested SCHALL-ISOBOX

On-site bracketPrefabricated
reinforcement landing
as per structural analysis
160

type TSB-T
155 Avoid sound bridging problems
In-situ concrete landing
Elastomer bearing
160

Landing

On-site bracket reinforcement as per structural analysis


160

155 Avoid sound bridging problems

Elastomer
On-site bearing
bracket reinforcement as per structural analysis

155 Avoid sound bridging problems

Elastomer bearing
Bracket reinforcement

155 Avoid sound bridging problems


Elastomer bearing

On-site edge insulation strips


e.g. TSP impact sound plate

SCHALL-ISOBOX
type TSB-T SCHALL-ISOBOX TYPE TSB-T
On-site edge insulation strips for the isolation of in-situ concrete landings and staircase walls
e.g. TSP impact sound plate
Landing

SCHALL-ISOBOX
On-site edge insulation strips with assembly plate, packing and supporting element
e.g. TSP impact sound plate
(reinforcement cage) system components
160

type TSB-T
SCHALL-ISOBOX
type TSB-F
Landing Installation in prefabricated part structures or on the building site
On-site edge insulation strips Planning reliability thanks to type-tested bracket
160

e.g. TSPreinforcement
Bracket impact sound plate
Avoid soundPrefabricated
bridging problems
landing reinforcement supplied as standard
160

SCHALL-ISOBOX 155
type TSB-BT Elastomer bearing

Bracket reinforcement
Landing
155 Avoid bracket
On-site sound reinforcement
bridging problems
as per structural analysis
160

Elastomer
Avoid sound bearing
bridging problems
155
Elastomer bearing

Bracket reinforcement in the concrete cube

155 Avoid sound bridging problems

SCHALL-ISOBOX TYPE TSB-BT


Elastomer bearing

On-site edge insulation strips for the isolation of in-situ concrete landings and staircase
e.g. TSP impact sound plate
walls with assembly plate, packing and supporting element
SCHALL-ISOBOX
type TSB-BT
On-site edge insulation strips (reinforcement cage + pre-concreted bracket) system components
Installation in prefabricated part structures or on the building site
e.g. TSP impact
On-site sound plate
edge insulation strips
e.g. TSP impact sound plate
SCHALL-ISOBOX Landing
type TSB-T
SCHALL-ISOBOX
Planning and design reliability thanks to
type TSB-BT
160

Landing
type-tested bracket reinforcement and
Landing pre-concreted bracket supplied
160

as standard
160

Bracket reinforcement in the concrete cube

155 Avoid sound bridging problems

Elastomer bearing
Bracket reinforcement

155 Avoid sound


Bracket bridginginproblems
reinforcement the concrete cube

155 Elastomer bearing


Avoid sound bridging problems

Elastomer bearing

7
SCHALL-ISOBOX TYPE TSB

TECHNICAL BASICS & DIMENSIONING TABLE


SCHALL-ISOBOX TYPE DESIGNATION

TSB MB 12

= lower bearing / = lower & upper bearings / = lower, upper & side bearings
= landing thickness 160 to 180 mm / = landing thickness 200 mm
MB = brick + concrete / F = prefabricated part / BT = concrete supporting element / T = reinforcement cage
TSB = impact sound box

SCHALL-ISOBOX DIMENSIONS
Lower, upper & side bearings
Internal External
Type TSB
T h x w x d [mm] h x w x d [mm]

11

12 180 x 245 x 150 200 x 275 x 155


Lower & upper bearings
13
H

21

B
22 200 x 245 x 150 220 x 275 x 155
Lower bearings
23

SOUND INSULATION
LW dB
Elastomer bearing Bearing load Sound absorption
as per DIN 4141 and 35
VEC Lw Line1
building control
30
approval kN dB

30.0* 23.0 25

20
40.0 25.0
15
180 x 100 x 10 mm 50.0 27.0
10
60.0 28.0
5
70.0 29.0
0 VEC
* see test report from the Fraunhofer Institute for Building Physics 30 40 50 60 70

FIRE PROTECTION
SCHALL-ISOBOX product versions TSB T/TSB BT have a fire rating To meet the requirements for the integrity of the staircase walls,
of R90 (F90); see expert opinion of MPA Leipzig. the impact sound insulation elements must be installed in solid
SCHALL-ISOBOX product versions TSB F/TSB M+B have a fire walls with a minimum thickness of 175 mm and these must also
rating of R90 (F90) provided the minimum centre distances of the have a fire rating of R90 (F90).
on-site bracket reinforcement are observed as per the design of
versions TSB T/TSB BT.

8
SCHALL-ISOBOX TYPE TSB

ARRANGEMENT OF THE ELEMENTS


NOTES
It is recommended that the landings are supported at four points using ISOBOX elements.
The SCHALL-ISOBOX may, of course, be arranged differently for specific staircase or landing types.

SUGGESTED ARRANGEMENT FOR SCHALL-ISOBOX TYPE TSB - FLOOR PLAN

SCHALL-ISOBOX Flight of stairs Flight of stairs SCHALL-ISOBOX

Stair landing Stair landing

SCHALL-ISOBOX Flight of stairs SCHALL-ISOBOX

TSP PL peripheral impact sound plate


Flight of stairs and landings

Support on opposite sides of the landing

SCHALL-ISOBOX Flight of stairs Flight of stairs SCHALL-ISOBOX

Stair landing Stair landing

SCHALL-ISOBOX Flight of stairs SCHALL-ISOBOX

TSP PL peripheral impact sound plate


Flight of stairs and landings

Support on opposite side and adjacent side of the landing

9
SCHALL-ISOBOX TYPE TSB

TSB-F PRODUCT VERSION


APPLICATION VRd,z,o
Isolation of the impact sound generated in prefabricated
landings and staircase walls

SYSTEM COMPONENTS VRd,x


TSB impact sound box

VRd,x

VRd,z,u

RATED VALUES FOR CONCRETE C20/25

Element
Plate h [mm] VRd,z,u [kN] VRd,z,o [kN] VRd,x [kN]
TSB-F

11 - -

12 160 97.0 -
14.4
13 35.8

11 - -

12 180 97.0 -
14.4
13 35.8

21 - -

22 200 97.0 -
14.4
23 35.8

* With a landing thickness < 180 mm, the finished bracket in the SCHALL-ISOBOX must be filled with mortar (MG IIa).

DIMENSIONING THE CONNECTING


LANDING SLAB
Evidence of the transfer of forces into the neighbouring The properties of the connecting slab can be verified as follows:
component must be provided by the responsible structural Use of flush beams as bar-like connections to the brackets
engineer in all cases. Verification of the shearing-force resistance of the landing slab

A structural engineer must verify the load-bearing capacity of the When verifying the shearing-force resistance of the connecting
bracket for the TSB type F. If the reinforcement of the bracket is slab, it is important to note that slabs may only be fitted with
matched to reinforcement cage T, the load-bearing capacity of shear reinforcement from a height of 200 mm and above.
the bracket can be taken from the dimensioning table for TSB-T Consequently, it is only possible to increase the shearing
(see page 14). force by adding a stirrup reinforcement for slab thicknesses
< 200 mm if a flush beam is used.

10
SCHALL-ISOBOX TYPE TSB

INSTALLATION INSTRUCTIONS
TSB-F: INSTALLING THE
PREFABRICATED PART
Produce a landing slab with bracket
supports
With regard to the landing size, the
thickness of the surrounding TSP
impact sound plate must be taken
into account; see page 36
Prefabricated landing After removing the formwork, fit the
slab support bracket impact sound box onto the bracket.
Note the "THIS SIDE UP" marking

SCHALL-ISOBOX type TSB F

TSB-F: INSTALLING THE


SCHALL-ISOBOX type TSB F
PREFABRICATED PART ON
THE BUILDING SITE
Bond the impact sound plate type TSP
to the side across the entire surface
Align the prefabricated landing with
attached impact sound boxes precisely
with the mortar bed ( MG lla)

Prefabricated landing

Mortar bed MG lla

Brick/concrete wall

11
SCHALL-ISOBOX TYPE TSB

TSB-M+B PRODUCT VERSION


APPLICATION VRd,z,o
Isolation of the impact sound generated in in-situ concrete
landings and staircase walls

SYSTEM COMPONENTS VRd,x


TSB impact sound box
Assembly plate for the formwork for reinforced concrete walls
Packing for stabilisation while concreting or to support
brickwork VRd,x

VRd,z,u

RATED VALUES FOR CONCRETE C20/25


Element
Plate h [mm] VRd,z,u [kN] VRd,z,o [kN] VRd,x [kN]
TSB-M+B

11 - -

12 160 97.0 -
14.4
13 35.8

11 - -

12 180 97.0 -
14.4
13 35.8

21 - -

22 200 97.0 -
14.4
23 35.8

* With a landing thickness < 180 mm the finished bracket in the SCHALL-ISOBOX must be filled with mortar (MG IIa).

MEASURING THE CONNECTING


LANDING SLAB
Evidence of the transfer of forces into the neighbouring The properties of the connecting slab can be verified as follows:
component must be provided by a structural engineer in all cases. Use of flush beams as bar-like connections to the brackets
Verification of the shearing-force resistance of the landing slab
The engineer must verify the load-bearing capacity of the bracket
for the TSB type M+B. If the reinforcement of the bracket is When verifying the shearing-force resistance of the connecting
matched to reinforcement cage T, the load-bearing capacity of slab, it is important to note that slabs may only be fitted with
the bracket can be taken from the dimensioning table for TSB-T shear reinforcement from a height of 200 mm and above.
(see page 14). Consequently, it is only possible to increase the shearing
force by adding a stirrup reinforcement for slab thicknesses
< 200 mm if a flush beam is used.

12
SCHALL-ISOBOX TYPE TSB

INSTALLATION INSTRUCTIONS
TSB-M+B: INSTALLATION IN A
BRICK WALL
Brick impact sound box type TSB
precisely into the brickwork. It is
important to ensure that there is a
full-surface mortar bed ( MG lla)
beneath the impact sound box
The impact sound box must be flush
with the front edge of the wall. Note
the "THIS SIDE UP" marking
Produce the formwork for the landing
and flight of stairs
Attach the TSP impact sound plate
all the way round the staircase wall; see
page 36
Insert and concrete the on-site
reinforcement

Mortar bed MG lla

SCHALL-ISOBOX type TSB M+B

TSB-M+B: INSTALLATION IN AN
IN-SITU CONCRETE WALL
Formwork Mark the position of the impact sound
box type TSB on the formwork
Nail down the assembly plate
Assembly plate Fix the impact sound box with packing
to the assembly element. Note the
Packing
"THIS SIDE UP" marking
Reinforce and concrete the wall and
remove the formwork
After removing the formwork, remove
the packing
Produce the formwork for the landing
and flight of stairs
Attach the TSP impact sound plate
all the way round the staircase wall; see
page 37
Reinforce and concrete the landing

SCHALL-ISOBOX type TSB M+B

13
SCHALL-ISOBOX TYPE TSB

TSB-T PRODUCT VERSION


APPLICATION VRd,z,o
Isolation of the impact sound generated in in-situ concrete
landings and staircase walls

SYSTEM COMPONENTS VRd,x


TSB impact sound box
Assembly plate for the formwork for reinforced concrete walls
Packing for stabilisation while concreting or to support brickwork
Reinforcement cage bracket VRd,x

VRd,z,u

RATED VALUES FOR CONCRETE C20/25


Element
Plate h [mm] VRd,z,u [kN] VRd,z,o [kN] VRd,x [kN]
TSB-T

11 - -

12 160 73.8 -
14.4
13 35.8

11 - -

12 180 73.8 -
14.4
13 35.8

21 - -

22 200 73.8 -
14.4
23 35.8

* With a landing thickness < 180 mm, the finished bracket in the SCHALL-ISOBOX must be filled with mortar (MG IIa).

DIMENSIONING THE CONNECTING


LANDING SLAB
Evidence of the transfer of forces into the neighbouring When verifying the shearing-force resistance of the connecting
component must be provided by the responsible structural slab, it is important to note that slabs may only be fitted with
engineer in all cases. shear reinforcement from a height of 200 mm and above.
Consequently, it is only possible to increase the shearing force by
The load-bearing capacity of the bracket for type TSB-T is adding a stirrup reinforcement for slab thicknesses < 200 mm if a
verified after the type test. flush beam is used.

The properties of the connecting slab can be verified as follows:


Use of flush beams as bar-like connections to the brackets
Verification of the shearing-force resistance of the landing slab

14
SCHALL-ISOBOX TYPE TSB

INSTALLATION INSTRUCTIONS
TSB-T: INSTALLATION IN A
BRICK WALL
Brick impact sound box type TSB
precisely into the brickwork. It is
important to ensure that there is a
full-surface mortar bed ( MG lla)
beneath the impact sound box
The impact sound box must be flush
with the front edge of the wall.
Note the "THIS SIDE UP" marking

Mortar bed MG lla

SCHALL-ISOBOX type TSB M+B


TSB-T: INSTALLATION IN AN
IN-SITU CONCRETE WALL
Formwork Mark the position of the impact sound
box type TSB on the formwork
Nail down the assembly plate
Assembly plate Fix the impact sound box with packing
to the assembly element. Note the
Packing
"THIS SIDE UP" marking
Reinforce and concrete the wall and
remove the formwork
After removing the formwork, remove
the packing

SCHALL-ISOBOX type TSB M+B

TSB-T: INSTALLATION IN AN
IN-SITU CONCRETE LANDING
Produce the ceiling formwork for
On-site reinforcement
the landing
Attach the impact sound plate all the
way round the landing on the front
side; see page 36
Install the lower reinforcement as per
the structural analysis
Install the reinforcement cage
bracket supplied in the impact sound
box. Ensure the correct amount of
C20/25 concrete covering is applied
Reinforcement cage
TSB T Install the edge reinforcement and
bracket
upper reinforcement as per the
structural analysis
Concrete the landing

15
SCHALL-ISOBOX TYPE TSB

TSB-BT PRODUCT VERSION


APPLICATION VRd,z,o
Isolation of the impact sound generated in in-situ concrete
landings and staircase walls

SYSTEM COMPONENTS VRd,x


TSB impact sound box
Assembly plate for the formwork for reinforced concrete walls
Packing for stabilisation while concreting or to support
brickwork VRd,x
Concrete supporting element (reinforcement cage with
pre-concreted bracket)

VRd,z,u

RATED VALUES FOR CONCRETE C20/25


Element
Plate h [mm] VRd,z,u [kN] VRd,z,o [kN] VRd,x [kN]
TSB-BT

11 - -

12 160 73.8 -
14.4
13 35.8

11 - -

12 180 73.8 -
14.4
13 35.8

21 - -

22 200 73.8 -
14.4
23 35.8

* With a landing thickness < 180 mm, the finished bracket in the SCHALL-ISOBOX must be filled with mortar (MG IIa).

DIMENSIONING THE CONNECTING


LANDING SLAB
Evidence of the transfer of forces into the neighbouring When verifying the shearing-force resistance of the connecting
component must be provided by the responsible structural slab, it is important to note that slabs may only be fitted with
engineer in all cases. shear reinforcement from a height of 200 mm and above.
Consequently, it is only possible to increase the shearing force by
The load-bearing capacity of the bracket for type TSB-BT is adding a stirrup reinforcement for slab thicknesses < 200 mm if a
verified after the type test. flush beam is used.

The properties of the connecting slab can be verified as follows:


Use of flush beams as bar-like connections to the brackets
Verification of the shearing-force resistance of the landing slab

16
SCHALL-ISOBOX TYPE TSB

INSTALLATION INSTRUCTIONS
TSB-BT: INSTALLATION IN A
BRICK WALL
Brick impact sound box type TSB
precisely into the brickwork. It is
important to ensure that there is a
full-surface mortar bed ( MG lla)
beneath the impact sound box
The impact sound box must be flush
with the front edge of the wall. Note
the "THIS SIDE UP" marking

Mortar bed MG lla

SCHALL-ISOBOX type TSB M+B


TSB-BT: INSTALLATION IN AN
IN-SITU CONCRETE WALL
Formwork Mark the position of the impact sound
box type TSB on the formwork
Nail down the assembly plate
Assembly plate Fix the impact sound box with packing
to the assembly element. Note the
Packing
"THIS SIDE UP" marking
Reinforce and concrete the wall and
remove the formwork
After removing the formwork, remove
the packing

SCHALL-ISOBOX type TSB M+B

TSB-BT: INSTALLATION IN AN
IN-SITU CONCRETE LANDING
Pre-concreted bracket Produce the ceiling formwork for
On-site reinforcement
the landing
Attach the impact sound plate all the
way round the landing on the front
side; see page 36
Install the lower reinforcement as per
the structural analysis
Install the supporting element in the
impact sound box
Install the edge reinforcement and upper
C20/25 reinforcement as per the structural
TSB T Reinforcement cage
bracket
analysis
Concrete the landing

17
SCHALL-ISODORN TYPE HQW

SCHALL-ISODORN
type HQW

IMPACT SOUND
INSULATION ELEMENT
FOR STRAIGHT AND SPIRAL
FLIGHTS OF STAIRS

THE PRODUCT FEATURES APPLICATION AREA


The SCHALL-ISODORN HQW is used to Quick and economical installation The SCHALL-ISODORN HQW is particularly
isolate the impact sound generated in High shearing force absorption suitable for use in spiral staircases. The
staircases between flights of stairs and Considerable impact sound reduction stairs can be made using in-situ concrete
staircase walls so that it is not transferred R90 with fire protection sleeve or provided as a prefabricated part. This
into living or working areas. Corrosion protection thanks to solution can be used in brick as well as
The transfer of the impact sound from stainless steel or galvanised design concrete walls.
straight and spiral stairs can be prevented Re-useable assembly element for
by means of a simple installation. simple installation
The element consists of an impact sound
box made of polyethylene with integrated
elastomeric bearing and load distribution
plate as well as a supporting element to
transfer the load. Positive shearing forces
are transferred.

The sound absorption elements satisfy the


requirements for increased sound
insulation.

18
SCHALL-ISODORN TYPE HQW

PRODUCT VERSIONS
HQW FOR PREFABRICATED STRUCTURES
SCHALL-ISODORN TYPE HQW-FM
consisting of impact sound box , supporting element ,
bearing sleeve and assembly element
Isolation of the impact sound generated in prefabricated
staircases and staircase walls
Installation in brick or concrete walls
Re-useable assembly element for bearing sleeve and impact
sound box

SCHALL-ISODORN TYPE HQW-F


consisting of impact sound box , supporting element and
bearing sleeve
Isolation of the impact sound generated in prefabricated
staircases and staircase walls
Installation in brick or concrete walls
Re-useable assembly element available on site

HQW FOR IN-SITU CONCRETE


SCHALL-ISODORN TYPE HQW-M
consisting of impact sound box and supporting element
Isolation of the impact sound generated in in-situ concrete
staircases and staircase walls
Installation in brick walls

SCHALL-ISODORN TYPE HQW-B


consisting of impact sound box , supporting element and
assembly element
Isolation of the impact sound generated in in-situ concrete
staircases and staircase walls
Installation in concrete walls
Re-useable assembly element for impact sound box

R90 FIRE PROTECTION DESIGN


FIRE PROTECTION SLEEVE
3 D
Joint Dimensions
40

0 - 10 140 x 120 x 3
10 - 20 140 x 120 x 10
H

Rock wool 125 kg/m3


20 - 30 140 x 120 x 20
40

Intumescent
ROKU-Tech or equivalent 30 - 40 2 x 140 x 120 x 20
40 B 40 40 - 50 2 x 140 x 120 x 20

19
type HQW

47

1
6 110 10-100 200

SCHALL-ISODORN TYPE
300 HQW Flight of stairs
(350 for XL)

160
66

47
Supporting element
Avoid sound bridging problems Flight of stairs
300
(350 forbearing
Elastomer XL)
Supporting element

TECHNICAL BASICS & DIMENSIONING TABLE Avoid sound bridging problems


Elastomer bearing

SCHALL-ISODORN TYPE DESIGNATION

HQW B V2A XL

DIMENSIONS
Impact sound box Supporting element
10-100 Supporting200
Impact sound box element 130
110 130 60
110 10-100 200 Supporting element
60 Supporting element
Impact sound box
Impact sound box
50
40

47

40
66
66

50

Load distribution plate


40

47

40
66
66

Load distribution plate


10 6
10 6

Bearing
Bearingsleeve
sleeve Elastomer
Elastomer bearing bearing
10 10 300 300 120 120
(350(350
for XL)
for XL)

Fire protection sleeve


SYSTEM SECTION 120Fire protection
x 140 x 10 sleeve
120 x 140 x 10
MATERIALS
Supporting element made of stainless steel V2A, S 355 as an
On-site edge insulation strips e.g. TSP impact sound plate option (hot-dip galvanised)
120

HQW fire protection sleeve Impact sound box made of polyethylene


Opening 62 x 42
Elastomer bearing EPDM as per DIN 4141
120

SCHALL-ISODORN
for bearing mandrel
Opening 62 x 42
type HQW
Load distribution plate S 355
for bearing mandrel
110 10-100 200
Bearing sleeve made of plastic
140
160
66

47

140
300 Flight of stairs
(350 for XL)
Supporting element
Avoid sound bridging problems
Elastomer bearing

FIRE PROTECTION SOUND INSULATION


SCHALL-ISODORN HQW has a fire-resistance rating of R90 (F90); Impact sound absorption Ln,w* = 30 dB (see expert opinion of
see expert opinion of MFPA Leipzig. Maximum joint width with Forschung - und Entwicklungsgemeinschaft fr Bauphysik e. V. at
Impact sound box Supporting element
fire protection 110 50 10-100
mm. 200
130 the Stuttgart University of Applied Sciences)
60 Supporting element
Impact sound box
50
40

47

40
66
66

Load distribution plate


10 6

Bearing sleeve Elastomer bearing


10 300 120
(350 for XL)

Fire protection sleeve


120 x 140 x 10
20
60

60
SCHALL-ISODORN TYPE HQW
SCHALL-ISODORN
type HQW

ARRANGEMENT OF THE ELEMENTS


SUGGESTED ARRANGEMENT FOR SCHALL-ISODORN TYPE HQW - FLOOR PLAN, E.G. HALF-SPIRAL STAIRS

200 SCHALL-ISODORN type HQW

200

Alternative
arrangement Staircase exit support e.g. with SCHALL-ISOTRITT type Z

Alternative Staircase entrance support e.g. with SCHALL-ISOTRITT type ZB


arrangement

200

200
SCHALL-ISODORN type HQW TSP PL peripheral impact sound plate
Flight of stairs

SUGGESTED ARRANGEMENT FOR SCHALL-ISODORN TYPE HQW - CROSS-SECTION

60

60

SCHALL-ISODORN
type HQW

21
SCHALL-ISODORN TYPE HQW

RATED VALUES
AS PER DIN EN1992-1-1

COMPONENT THICKNESS H 160 MM AND CONCRETE COVERING CVU / CVO 25 MM

Joint width FRd FRd FRd


f [mm] C20/25 C25/30 C30/37

10 34.1 37.2 39.5

20 33.3 35.7 39.5

30 32.3 34.4 36.6

40 31.3 33.2 33.5

50* 30.0 30.7 30.7

60* 28.7 28.7 28.7

70* 27.0 27.0 27.0

80* 25.5 25.5 25.5

90* 24.0 24.0 24.0

100* 22.5 22.5 22.5

* Use an XL supporting element for these joint widths

R90 design with fire protection sleeves can be used up to a joint width of 50 mm

On-site edge insulation strips e.g. TSP impact sound plate

HQW re protection sleeve

SCHALL-ISODORN
type HQW

110 10-100 200


160
66

47

300 Flight of stairs


(350 for XL)
Supporting element
Avoid sound bridging problems
Elastomer bearing

FRD

22
SCHALL-ISODORN TYPE HQW

INSTALLATION INSTRUCTIONS
INSTALLATION IN BRICKWORK/IN-SITU
CONCRETE STAIRS
Impact sound Brick impact sound box type HQW precisely into the brickwork.
box
It is important to ensure that there is a full-surface mortar bed
Mortar bed
( MG Ila ( MG lla) beneath the impact sound box
The impact sound box must be flush with the front edge of the
Supporting wall. Note the "THIS SIDE UP" marking
element Produce the formwork for the stairs
Insert the supporting element into the impact sound box
Attach the TSP all the way round the staircase wall
Insert and concrete the on-site reinforcement

INSTALLATION IN A CONCRETE WALL/IN-SITU


CONCRETE STAIRS
Assembly element Mark the position of the HQW on the formwork
Nail down the assembly element in exactly the right position
Fit the impact sound box onto the assembly element. Note the
Impact sound box
"THIS SIDE UP" marking
Continue to construct the wall as usual
After removing the formwork from the wall, remove the assembly
element (re-useable)
Produce the formwork for the stairs
Insert the supporting element into the impact sound box
Attach the TSP all the way round the staircase wall
Insert and concrete the on-site reinforcement

INSTALLATION IN PREFABRICATED STAIRS


Attach the assembly element to the formwork
Assembly
Fit the bearing sleeve onto the assembly element
element Insert and concrete the reinforcement

Bearing sleeve

INSTALLATION IN PREFABRICATED STAIRS ON


THE BUILDING SITE
In order to use the SCHALL-ISODORN type HQW, an approx.
SCHALL-ISODORN 20 x 20 cm opening must be made in the wall
Produce a full-surface mortar bed ( MG lla) at HQW height
Mortar bed Bond the prefabricated staircase to the TSP and insert into the
Prefabricated stairs staircase housing
Insert the SCHALL-ISODORN into the prefabricated part
through the wall opening
Carefully put down the prefabricated part. The impact sound
box must be flush with the front edge of the wall
Close the wall opening
Bearing sleeve
Brickwork R90 REQUIREMENT
To satisfy the R90 fire protection requirement, fire protection
sleeves must be fitted in the joint area; see page 19.

23
SCHALL-ISODORN TYPE HQW

ON-SITE REINFORCEMENT
SCHALL-ISODORN TYPE HQW BETWEEN PLATE REINFORCEMENT

DETAILED VIEW OF THE HEAD POINT A-A CROSS-SECTION

20 20 30
A

30 s 60

30 s 60 25
20

13
0

20-30
30
0
16

Concrete quality: C 20/25


A

Reinforcing steel: BSt 500 S


20

Anchor outside the breakout cone 2.0 d m l b,net

Stirrup dia. 10 Pos.


Breakout cone

Anchor outside the breakout cone 200 70 2.0 d m l b,net

d = 160 mm 4 dia.10 Pos.


Stirrup
d 180 mm 3 dia.10 Breakout cone

DETAILED VIEW OF THE BASE POINT


A

30 s 60 30 s 60 Loop 210
110

dbr130 dbr = 4 ds
20

13 300
0

0
16

320

Stirrup pair 2x110


0
20-3

224
A

24

e the breakout cone 1.5 d m l b,net

SCHALL-ISODORN
LoopTYPE
dia. 12 HQW

110
dia. 10 Pos. dbr130
Breakout cone 300

or outside the breakout cone 70 1.5 d M Lb,net


320

d = 160 mm 3 dia. 12 Pos. Stirrup pair dia. 12


d 180 mm 3 dia. 10 Breakout cone
224

DETAILED VIEW OF THE LANDING


ed view of the landing

Anchor outside the breakout cone

Stirrup 4 dia. 10

Anchor outside the breakout cone


30
30

d = 160 mm 4 dia. 10
Stirrup
d 180 mm 3 dia. 10
40
40
25

110

Loop 2 dia. 10
dbr130

300
25

320

ng cross-section Stirrup pair 2 x 1 dia. 10

30 s 60 30 s 60
LANDING CROSS-SECTION
20

130
Hat bar 1 dia. 10
30 s 60 30 s 60 ALTERNATIVE
160

130
20

320 320
160
20-30

20-30

25
SCHALL-ISOSTEP HT-V

SCHALL-ISOSTEP
type HT-V

IMPACT SOUND
INSULATION ELEMENT
FOR FLIGHTS OF STAIRS

THE PRODUCT FEATURES APPLICATION AREA


The SCHALL-ISOSTEP HT-V is used to Type-tested The SCHALL-ISOSTEP HT-V is suitable for
isolate the impact sound generated Standard fire protection class R90 use in both prefabricated stairs and in-situ
between flights of stairs and stair landings. High load-bearing capacity concrete stairs. The landing can be made
The impact sound is reliably isolated by Installation on the building site or in the from in-situ concrete or supplied as a
a 12-mm-thick insulation element that prefabricated structure semi-finished prefabricated part.
satisfies R90 fire protection requirements. Quick and easy installation
The load is transferred by the shear rods Acoustically tested
running through the insulation. Positive
shearing forces can be transferred.

The sound absorption elements satisfy the


minimum requirements for sound
insulation.

26
SCHALL-ISOSTEP HT-V
900 - 1600
Flight of stairs

Stair landing Stair landing


100 100 100 100 100 100 100 100 100 100

PRODUCT VERSIONS
900 - 1600 900 - 1600
Flight of stairs Flight of stairs
TYPE OVERVIEW
Stair landing Stair landing Stair landing
100 100 100 100 100 100 100 100 100 100
100 100 100 100 100 100 100 100

900 - 1600 900 - 1600 1000 - 1600


Flight of stairs Flight of stairs Flight of stairs

SCHALL-ISOSTEP HT-V 4 SCHALL-ISOSTEP HT-V 6 SCHALL-ISOSTEP HT-V 8


Stair landing
Stair landing
100 100 100 100 100 100 100 100 100 100 100 100 100 100

SCHALL-ISOSTEP TYPE HT-V DIMENSIONS


Side view Flight of stairs/landing cross-section
12
1000 - 1600
900 - 1600 12 Flight of stairs
Flight of stairs lb,ne
t, str
aigh
Shear rod dia. 6 t

160 250
lb
Stair landing ,n
et
,h
160 - 250

100 100 100 100 100 100 100 100


oo
k

Horizontal rod dia. 6 190

Insulating body F90

1000 - 1600
Flight of stairs

ARRANGEMENT OF THE ELEMENTS (FOR A 2-WAY LANDING STAIRCASE BY WAY OF EXAMPLE)


TSP impact sound plate

Insulating body F90 Horizontal rod dia. 6 Shear rod dia. 6


Flight of stairs
Flight of stairs
On-site reinforcement as per structural analysis

Stair landing Stair landing

le Element length l

Flight of stairs

TSP impact sound plate

27
SCHALL-ISOSTEP HT-V

DIMENSIONING TABLE &


ON-SITE REINFORCEMENT
DIMENSIONING TABLE

SCHALL- VRd HRd* Number of lb,net, lb,net, FIRE PROTECTION


ISOSTEP [kN] [kN] rods straight hook
SCHALL-ISOSTEP HT-V has a fire-resistance rating of R90 (F90);
see expert opinion of MPA Braunschweig.
HT-V 4 34.5 8.6 4 dia. 6 200 145

HT-V 6 51.7 8.6 6 dia. 6 200 145 SOUND INSULATION


Impact sound absorption Ln,w* = 16 dB (see expert opinion of
HT-V 8 69.0 8.6 8 dia. 6 200 145 the Fraunhofer Institute for Building Physics)
* HRd parallel to joint

ON-SITE REINFORCEMENT
NOTE
SCHALL-ISOSTEP HT-V sound absorption
elements are only suitable for use under
predominantly dead loads and evenly
distributed traffic loads.

dia. 8
Up
pe
Attachment reinforcement for the
rr
ein
for maximum shearing force occurring in
ce
dia. 8 me
nt
as
the flight of stairs
pe
rs
tru Edge banding as per DIN EN 1992-1-1
ctu
ral
an
along the components to be connected
aly
sis The maximum shearing forces occurring
in the neighbouring components must
Stirrup as per structural analysis dia. 8 be limited in accordance with
DIN EN 1992-1-1.
Transverse reinforcement as per
dia. 8
DIN EN 1992-1-1, at least 2 dia. 6
The lower longitudinal reinforce-
Lo
we
ment of the flight of stairs must reach
rr
ein
fo
right up to the SCHALL-ISOSTEP HT-V
rce
me
nt
element and be bent up and reliably
as Stirrup as per structural
pe
rs At
tac analysis anchored.
tru hm
ctu
ral en
tr
The structural verification of the con-
an ein
aly
sis
fo
rce nected components is performed by
2 stirrups dia. 6 me
nt
as the structural engineer. As such, the
pe
rs
tru
ctu
stairs can be classed as articulated on
ls ral
an the SCHALL-ISOSTEP HT-V element.
aly
sis
The torques of the eccentric connec-
tion must be taken into account and
superimposed with the torques of the
planned load.

28
SCHALL-ISOSTEP HT-V

INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS FOR SCHALL-ISOSTEP TYPE HT-V

Wooden strip

U-profile

SCHALL-ISOSTEP
type HT-V

Impact sound plate type TSP U-profile

Formwork

Form the flight of stairs and stair landing


Bond the stair stringer on the staircase wall to the self-adhesive
impact sound plate type TSP
Mark the position of the impact sound element on the
formwork
Nail down the lower U-profile of the element onto the landing
formwork
Insert the SCHALL-ISOSTEP element into the U-profile and
slide it onto the impact sound plate
Nail down the upper U-profile onto a wooden slat
Fit the slat with U-profile onto the SCHALL-ISOSTEP element
Align the SCHALL-ISOSTEP element vertically and attach with
the wooden slat to the stringer formwork or the staircase wall
Insert the on-site reinforcement
Attach the stopend formwork for the steps
Add concrete

Our applications
department would be
pleased to assist in finding
further solutions.
Phone: +49 7742 9215-300
Fax: +49 7742 9215-319
E-mail: technik@h-bau.de
29
SCHALL-ISOTRITT TYPE Z & ZB

SCHALL-
ISOTRITT
type Z & ZB
IMPACT SOUND INSULATION
ELEMENTS FOR
PREFABRICATED STAIRCASES

THE PRODUCT FEATURES APPLICATION AREA


The SCHALL-ISOTRITT Z is used to isolate Quick and easy assembly The SCHALL-ISOTRITT Z element is
the impact sound generated between Simple adaptation to component suitable for use between prefabricated
prefabricated stairs and stair landings. The dimensions staircases and prefabricated or in-situ
SCHALL-ISOTRITT ZB element is used to High load-bearing capacity concrete landings. As such, a bracket is
isolate the impact sound generated required in order to support the stairs
between flights of stairs and base plates. on the landing.
The element consists of a 10-mm thick The SCHALL-ISOTRITT ZB element can
insulation plate with integrated thrust be used for both prefabricated and in-situ
bearings for transferring positive shearing concrete stairs.
forces.

The sound absorption elements satisfy the


requirements for increased sound
insulation.

30
SCHALL-ISOTRITT TYPE Z & ZB

APPLICATION
SYSTEM SECTION TYPE Z SYSTEM SECTION TYPE ZB

Edge insulation strips Elastic joint Edge insulation strips Elastic joint

130
130

Elastic joint
Elastic joint 100-160
100-160 Edge insulation strips
SCHALL-ISOTRITT type Z
Edge insulation strips

Elastic joint
Edge insulation strips
130

360 / 600

SCHALL-ISOTRITT type Z
100-160

SUGGESTED ARRANGEMENT FOR SCHALL-ISOTRITT TYPE Z - FLOOR PLAN

TSP impact sound plate

Flight of stairs Flight of stairs


SCHALL-ISOTRITT

SCHALL-ISOTRITT
type Z

type Z

Stair landing Stair landing


SCHALL-ISOTRITT

SCHALL-ISOTRITT
type Z

type Z

Flight of stairs

TSP impact sound plate

31
SCHALL-ISOTRITT TYPE Z & ZB

DIMENSIONING TABLES & DIMENSIONS


DIMENSIONING TABLE FOR SCHALL-ISOTRITT TYPE Z

SCHALL-ISOTRITT Staircase width VRd Dimensions


Number of bearings
type Z [mm] w x h x d [mm]

Z 100/4 800 - 1000 35.0 kN 1000 x 10 x Z 4

Z 100/5 900 - 1000 43.8 kN 1000 x 10 x Z 5

Z 100/L 800 - 1000 87.5 kN/m 1000 x 10 x Z Linear bearing

Z 110/5 1000 - 1100 43.8 kN 1100 x 10 x Z 5

Z 110/L 1000 - 1100 87.5 kN/m 1100 x 10 x Z Linear bearing

Z 120/6 1100 - 1200 52.5 kN 1200 x 10 x Z 6

Z 120 / L 1100 - 1200 87.5 kN/m 1200 x 10 x Z Linear bearing

Z 150/6 1200 - 1500 52.5 kN 1500 x 10 x Z 6

Z 150/L 1200 - 1500 87.5 kN/m 1500 x 10 x Z Linear bearing

The max. load of the SCHALL-ISOTRITT elements increases by 8.75 kN with each additional bearing.

FIRE PROTECTION SOUND INSULATION


SCHALL-ISOTRITT type Z / ZB has a construction material class of Impact sound absorption Ln,w* 28 dB (see test certificate for
B2 according to DIN 4102. the installed bi-Trapez bearings)
With a joint width of 30 mm between the stairs and the
landing, these reinforced concrete components can be classed as
a single unit as per DIN 4102-4 (as with a monolithic connection).
In order for the bracket support to have a fire-resistance rating of
F90 (R90), the conditions specified in DIN 4104 Section 3.2.5 for
the dimensions of the bracket and minimum centre distances of
the reinforcement must be observed.

DIMENSIONS OF TYPE Z ... (SINGLE BEARING) DIMENSIONS OF TYPE Z ... (LINEAR BEARING)
130

130

130

130

100 100
50 50 50
0
-16
100-160 100
100-160

800 - 1500 800 - 1500


130

130
130

130

100 100
50 50 50 50 0
160 -16
00-
1100-160 100

800 - 1500 800 - 1500

32
SCHALL-ISOTRITT TYPE Z & ZB

DIMENSIONING TABLES & DIMENSIONS


DIMENSIONING TABLE FOR SCHALL-ISOTRITT TYPE ZB

SCHALL-ISOTRITT Staircase width VRd Dimensions


Number of bearings
type ZB [mm] w x h x d [mm]

ZB 100 x 36/4 800 - 1000 35.0 kN 1000 x 10 x 360 4

ZB 100 x 60/4 800 - 1000 35.0 kN 1000 x 10 x 600 4

ZB 100 x 36/5 900 - 1000 43.8 kN 1000 x 10 x 360 5

ZB 100 x 60/5 900 - 1000 43.8 kN 1000 x 10 x 600 5

ZB 100 x 36/L / ZB 100 x 60/L 800 - 1000 87.5 kN/m 1000 x 10 x 360 Linear bearing

ZB 110 x 36/5 1000 - 1100 43.8 kN 1100 x 10 x 360 5

ZB 110 x 60/5 1000 - 1100 43.8 kN 1100 x 10 x 600 5

ZB 110 x 36/L / ZB 110 x 60/L 1000 - 1100 87.5 kN/m 1100 x 10 x 360 Linear bearing

ZB 120 x 36/6 1100 - 1200 52.5 kN 1200 x 10 x 360 6

ZB 120 x 60/6 1100 - 1200 52.5 kN 1200 x 10 x 600 6

ZB 120 x 36/L / ZB 120 x 60/L 1100 - 1200 87.5 kN/m 1200 x 10 x 360 Linear bearing

ZB 150 x 36/6 1200 - 1500 52.5 kN 1500 x 10 x 360 6

ZB 150 x 60/6 1200 - 1500 52.5 kN 1500 x 10 x 600 6

ZB 150 x 36/L / ZB 150 x 60/L 1200 - 1500 87.5 kN/m 1500 x 10 x 360 Linear bearing

The max. load of the SCHALL-ISOTRITT elements increases by 8.75 kN with each additional bearing.

DIMENSIONS OF TYPE ZB ... (SINGLE BEARING) 100 DIMENSIONS OF TYPE ZB ... (LINEAR BEARING)100
50 50
0
60
0/
36
10
10

360 / 600 800 - 1500 360 / 600 800 - 1500

100 100
50 50
0 0
60 60
0/ 0/
36 36
10

10

/ 600 800 - 1500 360 / 600 800 - 1500

33
SCHALL-ISOTRITT TYPE Z & ZB

INSTALLATION INSTRUCTIONS
STAIRWAY LANDING
Install the support on the stair landing

Flight of stairs without clearance from the wall

Flight of stairs with clearance from the wall

IMPACT SOUND ABSORPTION ELEMENTS


The SCHALL-ISOTRITT sound absorption elements have an
adhesive rear surface
If necessary, the elements can be cut to length with a knife to
match the width of the staircase

End plates for re-entrant staircase supports

INSTALLING SCHALL-ISOTRITT TYPE Z


Remove the protective film from the adhesive rear surface
Position and press down the SCHALL-ISOTRITT on the
staircase support
In the case of a re-entrant staircase support, use end plates
Flight of stairs without clearance from the wall

End plate

Flight of stairs with clearance from the wall

34
SCHALL-ISOTRITT TYPE Z & ZB

OFFSETTING THE FLIGHT OF STAIRS


In the case of flights of stairs without clearance from the wall,
an impact sound plate type TSP must be attached to the stair
stringer
Impact sound plate type TSP

INSTALLING SCHALL-ISOTRITT TYPE ZB


Centre the sound absorption element type ZB on the
supporting surface of the flight of stairs, then lay the flight of
stairs
In the case of flights of stairs without clearance from the wall,
an impact sound plate type TSP must be attached to the stair
stringer

35
IMPACT SOUND PLATE TYPE TSP

Impact sound
plate type TSP

FOR STAIR STRINGERS


AND STAIR LANDINGS

THE PRODUCT FEATURES INSTALLATION


The impact sound plate type TSP is a Quick assembly thanks to self-adhesive The TSP joint plate is bonded to the front
self-adhesive, flexible insulation plate for rear surface of the component in the case of
isolating the sound generated in concrete 15 m roll, no unnecessary connections, prefabricated parts. In the case of in-situ
components that lie flush with the minimal number of joints concrete, the plate is attached to the stair-
staircase wall. Reliable sound attenuation case wall. Joints must be masked.

36
IMPACT SOUND PLATE TYPE TSP

DIMENSIONS

Width Thickness Roll


Material
[mm] [mm] length [m]

TSP 24 240 15 15.00

TSP 36 360 15 15.00

TSP 48 480 15 7.50

FIRE PROTECTION SOUND INSULATION


The TSP impact sound plate has a construction material class of The TSP impact sound plate reliably isolates the sound generated in
B2 according to DIN 4102. flights of stairs and landings from the staircase walls.

Notes:
The impact sound plates must be
connected to one another seam-
lessly. We recommend masking
the joints with adhesive tape
in order to prevent the ingress
of foreign objects between the
stairs and the staircase wall.

37
SOUND INSULATION

38
SOUND INSULATION

39
SOUND INSULATION

A SERVICE FOR BUILDING THE FUTURE:


WE ARE ALWAYS THERE FOR YOU.
You can rely on our excellent service: We accompany you through every phase of the project either over the phone, online or in
person, directly at your site. As a true partner, we place special value on offering our customers added value allow yourself to be
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HOTLINES

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the complete processing of your orders:

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40
SOUND INSULATION

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41
SOUND INSULATION

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42
SOUND INSULATION

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Jordahl & Pfeifer Byggeteknik A/S PFEIFER Cables y Equipos de Elevacin, S.L.
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43
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08/2015

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