Вы находитесь на странице: 1из 11

Oxygen Scavenger

Storage Tank
Plate Thickness Calculation

x Pressure Increase With Depth

Length of Tank (Inner Dimension) L = 1500.00 mm

Width of Tank (Inner Dimension) B = 1500.00 mm

Height of Tank (Inner Dimension) H = 2000.00 mm

Tank Volume V = 4.500 m3

Specific Gravity of Liquid G = 1


2
Additional Pressure to the Full Liquid P = 0 N/mm

Additional Liquid Column On Top of Tank hliquid = 500.00 mm


2
Point Load on Roof Proof = 1.50E-02 N/mm
2
Hydrostatic Pressure Phyd = 0.025 N/mm
2
Explosion Overpressure = 0.000 N/mm

Outer Shell Plate


Number of Intermediate Vertical Stiffener Along L = 1

Number of Intermediate Vertical Stiffener Along B = 1

Number of Intermediate Horizontal Stiffeners Along H = 2

Number of Intermediate Stiffener on Tank Top Transverse to L = 1

Number of Intermediate Stiffener on Tank Top Transverse to B = 1

Number of Intermediate Stiffener on Tank Bottom Transverse to L = 1

Number of Intermediate Stiffener on Tank Bottom Transverse to B = 1

Number of Horizontal Beams (Inter&Edge) Across L = 3


Material Specification
Material for Shell Plate = A240 Gr 316/316L

Specified Ultimate Tensile Strength = 515 MPa

Factor of Safety for Shell Plate = 2

Allowable Stress for Plate Sa = 257.500 MPa

Modulus of Elasticity for Plate E = 190000 MPa

Material for Stiffener = A240 Gr 316L

Specified Yield Strength for Stiffener = 205 MPa

Allowable Bending Stress Factor for Stiffener = 0.66

Allowable Bending Stress for Stiffener Sb = 135.3 MPa

Modulus of Elasticity for Stiffener E = 200000 MPa

Corrosion Allowance Ca = 0 mm

Tank Top Plate Thickness tt = 6 mm

Side-Shell Plate Plate Thickness ts = 6 mm

Bottom Plate Thickness tb = 6 mm

Roof-Plate Stiffeners Spacing


Maximum Distance between Stiffeners transverse along L l = 750.00 mm

Maximum Distance between Stiffeners transverse along B b = 750.00 mm

Side-Plate Stiffeners Spacing

Maximum Distance between Vertical Stiffeners transverse along L l = 750.00 mm

Maximum Distance between Vertical Stiffeners transverse along B b = 750.00 mm

Maximum Distance between Horizontal Stiffeners hB = 900.00 mm

Bottom-Plate Stiffener Spacing

Maximum Distance between Stiffener transverse along L l = 750.000 mm

Maximum Distance between Stiffener transverse along B b = 750.000 mm

Roof-Plate (Rectangular Plate - All Edges Fixed - Uniform Pressure Loading Over Entire Plate)

Roarke's Stress & Strain - Table 26 - Case # 8a

a/b 1 2
2
1 0.3078 0.1386 0.0138 Allowable Stress For Plate = 257.500 N/mm

1.2 0.3834 0.1794 0.0188 Allowable Plate Deflection = 2.50 mm

1.4 0.4356 0.2094 0.0226 1/300 th of the shortest span ("a" or "b")

1.6 0.4680 0.2286 0.0251

1.8 0.4872 0.2406 0.0267

2 0.4974 0.2472 0.0277

>2 0.5000 0.2500 0.0284

2
Point Load on Roof Proof = 1.50E-02 N/mm
2
Self-Weight of Roof Prsw = 4.73E-04 N/mm

Dimension "a" (max of "l" or "b") a = 750.00 mm

Dimension "b" b = 750.00 mm

Factor a/b a/b = 1.0000

1 = 0.3078

2 = 0.1386

= 0.0138

2 2 2
Max Stress at Center of Plate max1 =(2qb )/t = 33.510 N/mm OK
2 2 2
Max Stress at center of Long Edge max2 =(-1qb )/t = -74.417 N/mm OK
4 3
Max Plate deflection at Center of Plate ymax =(qb )/Et = 1.56 mm OK
Roof-Plate (Rectangular Plate - All Edges Fixed - Uniform Force Over Small Concentric Circle of Radius r0)

Roarke's Stress & Strain - Table 26 - Case # 8b

a/b 1 2
2
1 -0.2380 0.7542 0.0611 Allowable Stress For Plate = 257.500 N/mm

1.2 -0.0780 0.8940 0.0706 Allowable Plate Deflection = 2.5000 mm

1.4 0.0110 0.9624 0.0754 1/300 th of the shortest span ("a" or "b")
1.6 0.0530 0.9906 0.0777

1.8 0.0680 1.0000 0.0786

2 0.0670 1.0040 0.0788

>2 0.0670 1.0080 0.0791

2
Live Load W = 1500 kg/m

Small Area Diameter do = 50 mm

Point Load W = 28.88 N

Dimension "a" (max of "l" or "b") a = 750.00 mm

Dimension "b" b = 750.00 mm

Factor a/b a/b = 1.0000

1 = -0.2380

2 0.7542

= 0.0611

2
Max Stress at Center of Plate b1 =[(3W)/(2t2)]+[(1+)ln(2b/ro)+1)] = 1.033 N/mm OK
2 2
Max Stress at Center of Long Edge b2 =(-2W)/t = -0.605 N/mm OK
2 3
Max Plate deflection at Center of Plate ymax =(Wb )/Et = 0.02 mm OK

Long Side Shell-Plate (Rectangular Plate - All Edges Fixed - Uniform Pressure Loading Over Entire Plate)

Roarke's Stress & Strain - Table 26 - Case # 8a

a/b 1 2
2
1 0.3078 0.1386 0.0138 Allowable Stress For Plate = 257.500 N/mm

1.2 0.3834 0.1794 0.0188

1.4 0.4356 0.2094 0.0226

1.6 0.4680 0.2286 0.0251

1.8 0.4872 0.2406 0.0267

2 0.4974 0.2472 0.0277

>2 0.5000 0.2500 0.0284

Tank Shell Course (Divided By Horizontal Stiffeners) Bottom 2nd Top Course

Distance (Depth) of Stiffeners from Tank Top hx = NA NA 2000.00 1500.00 900.00 mm


2
Hydrostatic Pressure Up to The Respective Dept q = NA NA 0.0245 0.0196 0.0137 N/mm

Dimension "a" (Long Side Plate - Space Between Vertical Stiffeners) a = NA NA 750.00 750.00 750.00 mm

Dimension "b" (Long Side Plate - Space Between Horizontal Stiffeners) b = NA NA 500.00 600.00 900.00 mm

Factor a/b a/b = NA NA 1.5000 1.2500 0.8333

1 = NA NA 0.4518 0.3965 0.3078

2 = NA NA 0.2190 0.1869 0.1386

= NA NA 0.0239 0.0198 0.0138


2
Max Stress at Center of Plate OK max1 =(2qb )/t
2 2
= NA NA 37.287 36.659 29.734 N/mm
2
Max Stress at Center of Long Edge OK max2
2
=(-1qb )/t
2
= NA NA -76.924 -77.760 -66.032 N/mm

Max Plate deflection at Center of Plate OK ymax


4
=(qb )/Et
3
= NA NA 0.89 1.22 1.46 mm

Max Allowable Deflection at Center of Plate 1/300 th of Span NA NA 1.67 2.00 2.50 mm
Short Side Shell-Plate (Rectangular Plate - All Edges Fixed - Uniform Pressure Loading Over Entire Plate)

Roarke's Stress & Strain - Table 26 - Case # 8a

a/b 1 2
2
1 0.3078 0.1386 0.0138 Allowable Stress For Plate = 257.500 N/mm

1.2 0.3834 0.1794 0.0188

1.4 0.4356 0.2094 0.0226

1.6 0.4680 0.2286 0.0251

1.8 0.4872 0.2406 0.0267

2 0.4974 0.2472 0.0277

>2 0.5000 0.2500 0.0284

Tank Shell Course (Divided By Horizontal Stiffeners) Bottom 2nd Top Course

Distance (Depth) of Stiffeners from Tank hx = NA NA 2000.00 1500.00 900.00 mm


2
Hydrostatic Pressure Up to The Respective Dept q = NA NA 0.0245 0.0196 0.0137 N/mm

Dimension "a" (Short Side Plate - Space Between Vertical Stiffeners) a = NA NA 750.00 750.00 750.00 mm

Dimension "b" (Short Side Plate - Space Between Horizontal Stiffeners) b = NA NA 500.00 600.00 900.00 mm

Factor a/b a/b = NA NA 1.5000 1.2500 0.8333

1 = NA NA 0.4518 0.3965 0.3078

2 = NA NA 0.2190 0.1869 0.1386

= NA NA 0.0239 0.0198 0.0138


2
Max Stress at Center of Plate OK max1 =(2qb )/t
2 2
= NA NA 37.2870 36.6586 29.7336 N/mm
2
Max Stress at center of Long Edge OK max2
2
=(-1qb )/t
2
= NA NA -76.9237 -77.7597 -66.0318 N/mm

Max Plate deflection at Center of Plate OK ymax


4
=(qb )/Et
3
= NA NA 0.89 1.22 1.46 mm

Max Allowable Deflection at Center of Plate 1/300 th of Span NA NA 1.67 2.00 2.50 mm

Bottom-Plate (Rectangular Plate - All Edges Fixed - Uniform Pressure Loading Over Entire Plate)

Roarke's Stress & Strain - Table 26 - Case # 8a

a/b 1 2
2
1 0.3078 0.1386 0.0138 Allowable Stress For Plate = 257.500 N/mm

1.2 0.3834 0.1794 0.0188 Allowable Plate Deflection = 2.50 mm

1.4 0.4356 0.2094 0.0226 1/300 th of the shortest span ("a" or "b")
1.6 0.4680 0.2286 0.0251

1.8 0.4872 0.2406 0.0267

2 0.4974 0.2472 0.0277

>2 0.5000 0.2500 0.0284

Dimension "a" (max of "l" or "b") a = 750.00 mm

Dimension "b" b = 750.00 mm

Factor a/b a/b = 1.0000

1 = 0.3078

2 = 0.1386

= 0.0138

2 2 2
Max Stress at Center of Plate OK max1 =(2qb )/t = 53.096 N/mm
2 2 2
Max Stress at center of Long Edge OK max2 =(-1qb )/t = -117.914 N/mm
4 3
Max Plate deflection at Center of Plate OK ymax =(qb )/Et = 2.48 mm
A) Top Cover Stiffener Calculation

Top View at 1500 x 1500 mm


Assumption a) This is an elastic grillage
b) method of solution will be the Intersection Reaction
c) At the point of attachment, the intersection of the two (2) beams, there is a reaction R, which will act
upwards on one beam and dowwards on the other
e) Since the beams are attached together, the deflection af the beams must be the same.
f) Unit weight used is inclusive of selfweight plus the imposed load.

A B C

M
L D
Cover Plate Thk = 6 mm
O C
Centre
E
K
1500

N
J F

H
I G
1500

We consider the grillage problem within the rectangle ACGI in a conservative and simplified manner.

I R5
W
R4
x
C
R1
L1

R4
L2

R5

W
0
x

R4 R2 R1 R3 R4
Total Weight of the Cover Plate within the defined boundary (Approx) = 106.515 kg
Factor of Safety = 1.3

Stiffenner FB SS316L 50 x 6
Length, L1 (Stiffeners On Tank Top Transverse to L) L1 = 1.50 m
Number of Length = 1
Unit Weight per metre run (Total weight is assumed to be evenly distributed along W1 = 48.5145 kg/m
all the supporting members + Member unit wt, L1 )
Moment of Inertia I1 = 6.2500 cm4
Cross Section Area A1 = 3 cm2
Distance to Neutral Axis y1 = 25 mm
Modulus of Elasticity E1 = 190000 MPa
Yield Strength Sy = 205 MPa
Allowable Bending Stress Sby = 0.66Sy Sby = 135.3 MPa

Stiffener FB SS316L 50 x 6
Length, L2 (Stiffeners On Tank Top Transverse to B) L2 = 1.50 m
Number of Length = 1
Unit Weight per metre run (Total weight is assumed to be evenly distributed along W2 = 48.5145 kg/m
all the supporting members + Member unit wt, L2 )
Moment of Inertia I2 = 6.2500 cm4
Cross Section Area A2 = 3 cm2
Distance to Neutral Axis y2 = 25 mm
Modulus of Elasticity E2 = 190000 MPa
Yield Strength Sy = 205 MPa
Allowable Bending Stress Sby = 0.66Sy Sby = 135.3 MPa

Stiffener-1
0.625[(W1L14/I1) - (W2L24/I2)]
Reaction RL1 = R1 = 0.000 N
L13/I1 + L23/I2

Reaction RL2 = 5P/(8+27) R2 = 101.953 N


where the Stiffness Ratio = (I1L23)/(L13I2)

= Fraction of Length at which the position of Deflection is to be found.


= Fraction of Length at which the position of Load or Reaction is applied.
If > , = (2-3+2+2)-3
If < , = (2-3+2+2)-3

Distance of Load or Reaction from 0 W = 750 mm = 0.5000


R2 = 750 mm = 0.5000
R1 = 750 mm = 0.5000
R3 = 750 mm = 0.5000

Deflection R2x =(PL13)/(6E1I1) R2x = 4.23 mm


R1x =(PL13)/(6E1I1) R1x = 4.23 mm
R3x =(PL13)/(6E1I1) R3x = 4.23 mm

Mp = PL1 (1-) = = N-mm


2
Moment Mp 133813.60
MR2 = -R2L1 (1-) = N-mm
2
MR2 -19116.23
MR1 = -R1L1 (1-) = -19116.23 N-mm
2
MR1
MR3 = -R3L1 (1-) = -19116.23 N-mm
2
MR2
End Moment1 = Mp - MR2 - MR1 - MR3 Mend1 = 191162.29 N-mm

Bending Stress for Stiffener 1 1 = 76.465 N/mm2 OK


Cross Stiffener (KOE)
End Reaction RKOE = 0.5(W1L1) + 0.5RL1 RKOE = 356.84 N

Bending Moment MKOE = y[0.5(W1L1) - 0.5W] - 0.5W1y2 MKOE = 133813.60 N-mm

Bending Stress for Stiffener (KOE) KOE = 53.53 N/mm2 OK

Cross Stiffener (BOH)


End Reaction RBOH = 0.5(W2L2) + 0.5RL2 RBOH = 305.860 N

Bending Moment MBOH = y[0.5(W2L2) - 0.5W] - 0.5W2y2 MBOH = 95581.15 N-mm

Bending Stress for Stiffener (BOH) BOH = 38.232 N/mm2 OK

Tank Top Cover Stiffener Selected FB 50 x 6 (SS316L)

A) Vertical Stiffener For Side Wall Calculation

Required Sectional Modulus for Vertical Stiffener

Selected Horizontal Stiffener FB 90 x 6


4
Available Second Moment of Area I = 36.4500 cm
3
Available Sectional Modulus Z = 8.1000 cm OK

Specific Gravity of Medium G = 1


Maximum Tank Depth H = 78.740 in 2000.000 mm
Maximum Distance Between Horizontal Stiffener H1 = 35.433 in 900.000 mm
Maximum Distance Between Vertical Stiffener l = 29.528 in 750.000 mm
Maximum Allowable Stress S = 19623.641 psi 135.300 MPa

3 3 3
Required Sect Modulus Z = (0.0642 x 0.036 GHH1 l)/S Z = 0.344 in 5.634 cm

Shell Wall Vertical Stiffener Selected FB 75 x 5 (SS316L)


Under Hydrostatic Pressure With Horizontal Stiffening

Top View B

H1 side
view H
R w

H2

R2
R3

Spacing of Stiffenings having One Stiffener H1 = 35.43 inch 900.00 mm


One Stiffener H2 = 23.62 inch 600.00 mm
Two Stiffeners H3 = 19.69 inch 500.00 mm
Three Stiffeners H4 = NA inch NA mm
Four Stiffeners H5 = NA inch NA mm

Distance of Stiffener from Tank Top h1 = 35.43 inch 900.00 mm


h2 = 59.06 inch 1500.00 mm
h3 = 78.74 inch 2000.00 mm
h4 = NA inch NA mm
h5 = NA inch NA mm

Hydrostatic Load

2
wx = 0.5(0.036Ghx ) w1 = 2.260E+01 lb/in 3.958E+00 N/mm
w2 = 6.278E+01 lb/in 1.099E+01 N/mm
w3 = 1.116E+02 lb/in 1.955E+01 N/mm
w4 = NA lb/in NA N/mm
w5 = NA lb/in NA N/mm
Reaction Load on Each Stiffener

If without intermediate horizontal stiffener, R0 = 6.696E+00 lb/in 1.173E+00 N/mm


R0 = 0.3w1 and R1 = 0.8w1 R1 = 2.260E+01 lb/in 3.958E+00 N/mm
If only one intermediate horizontal stiffener, R2 = 6.278E+01 lb/in 1.099E+01 N/mm
R0 = 0.06w2 , R1 = 0.3w2 ,R2 = 0.8w2 R3 = 8.928E+01 lb/in 1.564E+01 N/mm
Else, Rx = 0.8wx R4 = NA lb/in NA N/mm
R5 = NA lb/in NA N/mm

Max Moment on Each Horizontal Stiffener M0 = 7.414E+04 lb-in 1.299E+04 N-mm


M1 = 2.502E+05 lb-in 4.383E+04 N-mm
M2 = 6.951E+05 lb-in 1.217E+05 N-mm
M3 = 9.886E+05 lb-in 1.731E+05 N-mm
M4 = NA lb-in NA N-mm
M5 = NA lb-in NA N-mm

Minimum Required Moment of Inertia for Each Horizontal Stiffener

Selected Horizontal Stiffener FB 50 x 6


4
Second Moment of Area I = 6.2500 cm OK
3
Sectional Modulus Z = 2.5000 cm

4 4 4
Imin = (R L )/(192 E ta) Top Edge Imin-0 = 3.869E-03 in 1.610E-01 cm
4 4
Imin-1 = 1.306E-02 in 5.435E-01 cm
4 4
Imin-2 = 3.627E-02 in 1.510E+00 cm
4 4
Bottom Edge Imin-3 = 5.159E-02 in 2.147E+00 cm
4 4
Imin-4 = NA in NA cm
4 4
Imin-5 = NA in NA cm

Top & Bottom Edge Stiffener Selected FB 50 x 6 (SS316L)


Collapse Load of Bottom Support Beam

Top View B

side
view H
w

R3

lB

Length of Tank Front L = 1500 mm


Width of Tank Side B = 1500 mm
Height of Tank H = 2000 mm
Safety Factor = 3
Approximate of Weight of Tank + Medium F = 135000 N 30349.531 lb
Imposed Load per unit length of Beam (UDL1) = 15 N/mm 85.653 lb/in
Yield Strength of beam Sy = 248.000 MPa
1
Allowable Bending Stress of Beam Sb = 163.680 N/mm 23739.820 psi
2
Allowable Shear Stress of Beam Sw = 99.200 N/mm 14387.770 psi
2 2
Cross Section Area of Beam A = 1171.000 mm 1.815 in
4 4
Second Moment of Inertia I = 182.650 cm 4.388 in
Web thickness tw = 0.500 cm 0.197 in

Depth of Beam d = 10.000 cm 3.937 in


Beam Selected C 100 x 50 x 5 x7.5kg/m
Self Weight per unit length of Beam (UDL2) = 0.191 N/mm 1.091 lb/in
Total Load per unit length of Beam (UDL) w = 15.191 N/mm 86.744 lb/in

Along beam length of 1500 mm


Reaction at end support RA = wl/2 RA = 11393.250 N
RB = wl/2 RB = 11393.250 N
2
Maximum bending Moment Mmax = wl /8 Mmax = 4272.469 N-m
2
Maximum bending Stress max = M/Z max = 11.696 N/mm OK
2
Maximum Shear Stress S = R/A S = 9.730 N/mm OK

Along beam length of 1500 mm


Reaction at end support RA = wl/2 RA = 11393.250 N
RB = wl/2 RB = 11393.250 N
2
Maximum bending Moment Mmax = wl /8 Mmax = 4272.469 N-m
2
Maximum bending Stress max = M/Z max = 11.696 N/mm OK
2
Maximum Shear Stress S = R/A S = 9.730 N/mm OK

Вам также может понравиться