icountLCM20

g icountLCM20 Condition
Monitoring Handbook

P.849101_CM20_GB_VerA
2010, Parker Hannifin Corporation
www.parkerhfde.com
 g
Laser Information
This product contains an invisible infrared 5mW laser.
Any dismantling of the product may result in dangerous exposure to laser radiation.

DANGER
INVISIBLE LASER RADIATION
WHEN OPEN. AVOID DIRECT
EXPOSURE TO BEAM.

The internal protective housing label which is mounted on laser module contains the following
information:
This product is a Class I laser product which complies with both USA21 CFR 1040.10 & 1040.11
and (BS) EN 608285-1

NOTE: Users are not required to access the laser radiation source and should never do so.

2 Parker Hannifin icountLCM20

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Contents
Laser Information......................................................................................2
Introduction.............................................................................. 4
Features.....................................................................................................4
Benefits......................................................................................................5
Powering the icountLCM20.......................................................................8
Installing paper and ribbon into the printer...........................................10
Getting started....................................................................... 12
Setting the time.......................................................................................12
Setting the date.......................................................................................13
Basic operation....................................................................... 14
Independent flow test..............................................................................16
ISO mode.................................................................................................17
NAS mode................................................................................................18
SAE mode................................................................................................19
GOST mode..............................................................................................20
Entering a test identification code..........................................................21
Bar code wand.........................................................................................22
Printing test results................................................................................23
Viewing and printing a stored test by ID code or test number...............24
Printing a stored test as a graph.............................................................25
Alarm levels.............................................................................................26
Automatic testing....................................................................................28
Calibration...............................................................................................29
Adjusting screen brightness...................................................................29
Additional (optional) features..................................................................29
Reference............................................................................... 30
Data interpretation..................................................................................30
ISO contamination charts........................................................................37
Component cleaning guidelines..............................................................40
Fluid flow schematic...............................................................................41
Logic diagram..........................................................................................41
Peripherals and serial interface.............................................................42
Measurement accuracy...........................................................................42
Diagnostic codes.....................................................................................43
Technical specifications..........................................................................45
Installation dimensions...........................................................................46
Dual fluids monitor - icountLCM202061.................................................47
Operation checklist.................................................................................48
Ordering information...............................................................................49

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Introduction
The icountLCM20 Contamination Monitor from Parker The real benefits to be gained from the icountLCM20 are
represents the most up-to-date technology in solid achieved through regular use, particularly as an effective
particle contamination analysis, and is the first truly comparator.
portable monitor.
With a typical test taking only two minutes, the
The icountLCM20 is a complex instrument, but at the icountLCM20 is ideal for use as your standard fluid
same time has reliability, simplicity and ease of operation contamination monitoring instrument.
designed-in.
Above all, the icountLCM20 has been designed for
This owners manual has been carefully prepared to guide practical use.
you, the user, step-by-step through how to get started,
how to obtain measurements and how to interpret
the results. Information on the Dual fluids monitor
icountLCM202061 is also included on page 47.

Features
Test time 2 minutes
Repeat test time Every 2 minutes
Principle of operation Optical scanning analysis and measurement of actual particulates
Particle counts MTD: 4+, 6+, 14+, 21+, 38+ and 70+ microns
ACFTD: 2+, 5+, 15+, 25+, 50+ and 100+ microns
International Codes ISO 722; NAS 012; SAE 012
Data entry 32 character two line dot matrix LCD. Full alphanumeric entry facility on keypad
Data retrieval Memory access gives test search facility
Calibration By recognised on-line methods confirmed by the relevant International Standard
Organisation procedures.
MTD Via a certified primary ISO 11171 automatic particle counter using ISO 11943
principles, with particle distribution reporting to ISO4406:1999.
ACFTD Conforming to ISO 4402 principles with particle distribution reported to ISO
4406:1996 with the additional 2 channel included for reference.
Recalibration Consult Parker
Max. working pressure 420 bar
Max. flow rate 400 l/min when used with System 20 Sensors. Higher with Single Point Sampler
(Consult Parker)
Working conditions The icountLCM20 will operate with the system working normally
Memory store 300 test (scrolling memory) capacity
Computer compatibility Interface via RS232 connection @ 9600 baud rate
Portability Weighs only 8kg with its own battery pack
Power requirement Battery module or via the 12Vdc input
System connection Via System 20 Inline Sensors or the Single Point Sampler
Printer facility Integral 16-column printer for hard copy data
Leak-free sampling System 20 Sensors ensure sealed fluid extraction and no contamination ingress
Certification This product complies with all relevant EC declarations of conformity.
Rechargeable battery Standard
icountLCM20 cover Weatherproof cover (Standard)
Handset cover Weatherproof cover (Optional extra)

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Failsafe features Data management
Special Diagnostics are incorporated into the A specially designed DATm software package is
icountLCM20 microprocessor control to ensure effective supplied to allow test results to be downloaded onto a
testing. computer.

Circuitry Incorporates an internal diagnostic

programme to ensure integrity of
results
Adequate flow Flow test facility ensures adequate
flow
Adverse conditions On-board trace heating enabling
testing in adverse conditions can
be offered as an optional extra

Benefits
Routine contamination monitoring of oil systems with
the icountLCM20 saves time and saves money.
Contamination monitoring is now possible while
machinery is working icountLCM20 saves on
production downtime.
Instant, accurate results are available to international
standards in hard copy form. That means system
maintenance decisions can be taken immediately.
icountLCM20 ensures that machinery hydraulic
systems are tested in manufacture to ISO cleanliness
standards.
Data entry allows individual equipment test log details
to be recorded.
User-friendly instrument improves familiarity and
awareness of service and maintenance personnel.
Manufactured from lightweight Lexan expanded
structural foam which is both durable and strong.
Totally portable, the icountLCM20 can be used as
easily in the field as in the laboratory.
Computer interfacing available for downloading data
on to compatible computer, through icountLCM20s
RS232 serial port at 9600 baud.
An internal diagnostic feature ensures the
icountLCM20 will always work accurately and reliably.
Supplied in an Astraboard carrying case.

Data retrieval of test results from memory via hand set Automatic calibration reminder.
display.
Data graphing of up to 30 test results can be selected
for integral printing.
Automatic test cycle logging of up to 300 tests can be
selected via hand set display.

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Monitor front view On/Off switch

Carrying strap

Printer cover Limit switch

socket

Handset
Display

Handset

Hydraulic hose

Battery module

Operation control valve

Function keys
Main case

Monitor rear view

On/Off switch Printer cover

Carrying strap

Hose tidy

RS232 output port

(covered)

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Handset

Alphanumeric
display

Function Keys
Paper feed
The functions assigned to
each of these three keys is
displayed on the bottom line
of the alphanumeric display

Alphanumeric keys

Select option on right,

step forward through linked
screen displays, etc.
Select option on left,
step back through linked
screen displays, etc.

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Powering the icountLCM20
The icountLCM20 may be powered via:
a re-chargeable battery pack. This is supplied as an accessory with its battery charger see
Ordering information on page 49.
a replaceable battery pack. The battery compartment requires six LR20 ALKALINE batteries.
LR20 batteries are readily available and are also known as Type D or 13A batteries.

Charging the rechargeable battery pack

Step
1 Fully loosen the two retained screws and remove
the rechargeable battery compartment.

Warning: Take care not to short-

circuit the terminal plates.

2 To charge the unit, attach the flying lead of the

12Vdc supply to the input power socket of the
rechargeable battery pack. The jack plug should
be tip positive.
Attach the mains plug to a mains socket and
switch on.
The red LED on the rechargeable battery pack
flashes to indicate that the unit is charging.

3 When fully charged, the red LED remains steadily

on.
Disconnect the 12Vdc supply, replace the battery
compartment and refit the two screws.

Note: When the Particle Counter displays a Low Battery Warning, you should
recharge the batteries immediately. Battery packs in storage or fitted to units
should be recharged every three months. The capacity of the battery pack is
severely reduced if batteries are left in a discharged condition for long periods.

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Using the replaceable battery pack
Step
1 Remove the battery compartment

2 Take note of the diagram on the underside of

the battery pack. This shows which way up the
batteries need to be in the pack (i.e. the polarity
of the batteries)

3 Insert a complete set of fresh batteries in the

sequence shown. The first two batteries are
facing down: the next four batteries face up.

4 Replace the battery compartment

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Installing paper and ribbon into the printer

Step
1 Unscrew the two retaining screws and remove
the printer cover and reel axle.

2 Place the new or replacement ribbon cassette in

the printer.
Press down until the cassette is sitting squarely,
checking that the ribbon is not twisted.

3 Feed the end of the paper reel under the printer

cassette and printer roller.

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4
Press the paper feed button on the hand-
held unit until the paper appears through the
printers paper feed slot.

5 Place the paper roll in the paper well. Check

that the metal reel axle is correctly aligned in the
slots.

6 Feed the paper through the the paper slot in the

cover (using the paper feed button on the
hand-held unit).
Refit the cover to the icountLCM20 by fastening
the two screws.

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Getting started
Setting the icountLCM20 to record the time and date of tests

Setting the time

Step Press
1 Switch on the icountLCM20 from the button on the top of the
casing.

2 Remove the handset and check that the start-up screen is

displayed.

Change
MODE PRINT / Std

3
Press and hold MODE for five seconds. RESET DATA Y/N is RESET DATA
shown on the display. Y/N?

To clear all stored test results from the icountLCM20 memory, press
to move the cursor under Y and press MODE.
If you do not wish to clear the icountLCM20 memory, check that
the cursor is under N (press if it isnt) and press MODE.
4 The time entry screen is displayed with the first digit shown
blinking.
1 :

TIME

5 Enter the correct time using the numeric keypad. Enter the time
using the 24-hour clock. For example, to enter 9:30 am:
09:1

TIME
Press

6
Press .
09:30
When you have entered the last digit, the first digit is again shown
blinking. If you make a mistake, simply key the time in again, TIME
overtyping the previous entry.

7
When the time is shown correctly, press MODE to accept it.

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Setting the date

Step
MODE, the date
1 When you have confirmed the time by pressing 1 : :
entry screen is displayed with the first digit shown blinking.

DATE

2 Enter the correct date using the numeric keypad. For example, to
enter 21st August 2010:
21 : 0 :

Press
DATE

3
Press
21 : 08 : 0

DATE

4
Press
21 : 08 : 10

DATE

5
When the correct date is displayed, press MODE.

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Basic operation
The icountLCM20 is now ready to check the cleanliness of the hydraulic oil in your system.
You can take readings at full working pressure (max. 420 bar).

NOTE: The icountLCM20 is supplied filled with hydraulic oil and may need to be flushed
prior to use.

Step
1 Disconnect the hydraulic hoses from the hose tidy.

2 The icountLCM20 is designed for use in connection with System 20 size 0, 1 and 2 Industrial Sensors or
the Single Point Sampler. The sensors have the following dimensions:

Size Diameter
0 30.0mm
1 41.0mm
2 66.7mm

NOTE: Dual fluids monitors must be connected to a special System 20 Sensor or Single
Point Sampler. See page 45.

3 Ensure that the Sensor is installed with the arrow matching the direction of flow.
Working viscosity is 2100 cSt. Ensure a minimum working pressure of 2 bar
Ensure adequate oil flow through the sensor:

Size Flow rate

0 12 litres per minute
1 40 litres per minute
2 160 litres per minute
Unscrew protection caps 1 and 2 only.

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4 Connect red hose 1 loosely to the sensor inlet.

5 Connect yellow hose 2 loosely to the sensor outlet.

6 Simultaneously tighten both couplings finger-tight.

The icountLCM20 is now connected to the fluid to be checked.

NOTE: Parker Hannifin recommend that the icountLCM20 is connected to the operating
system sensor for five minutes to allow the fluid condition to stabilise before starting a
test.
We also recommended that you carry out an independent flow check if there is high
viscosity oil and low flow through the System 20 sensor, or the unit is being operated
without the trace heating option in cold ambient temperatures.

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Independent flow test

Step
1 Switch on the icountLCM20.
2
Press and hold for five seconds.
3 The flow test begins and the display shows:
MANUAL FLOW TEST
IN PROGRESS

4 After about 30 seconds the flow test is completed and the test
Flowrate Test
results are displayed.

Flowrate : Good
Delta T : 2.45C

Press MODE
to Continue

MODE PRINT Change

/Std

5 Check the T (Delta T value the change in temperature).

A T of 03.60C or less is required for a successful test.
If the T is more than 03.60C, then the flow rate through
the System 20 sensor should be increased or the system oil
temperature raised. Repeat from step 2.
6 Select ISO or NAS standard. This determines the format of the
test data that is stored. ISO -

7 Check the display.

You can proceed if the valve turn symbol or is displayed.
8 Turn the valve 90 in the indicated direction. The valve position can
be checked from the top of the monitor.
or from the front of the monitor.

Important: Only turn the valve when starting a test

and only when the valve turn symbol:

or is displayed.

TEST NUMBER 021

Testing commences immediately
Each test takes approximately two minutes. A progress bar is
[ ]
shown on the display indicating how far the test has progressed.
During each test, the appropriate test number is displayed. This
ISO
example shows test number 021 in progress.
MODE PRINT Change
/Std

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ISO mode

NOTE: The following screens show MTD calibrated data. During all tests, an interim count
is displayed.

Step
1 When the test is complete, the ISO code is automatically displayed. 22 : 20 : 14

ISO

2 Particle count
All particle counts are indicated per 100 ml sample. >4
3642544
To display a count for the 4 particles press MODE.
ISO

3
Each press of displays the particle counts for 6, 14, 21,
38 and 70 particle sizes respectively. >70
0

ISO

4
Press to display the particle count for a previous class.
>38
11

ISO

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NAS mode
When the test is complete, the NAS code is automatically displayed.

Step
Press Change/Std to choose NAS mode. The NAS class code
1 11
is displayed on the screen.

NAS

2 Particle count
4-6
All particle counts are based on 100 ml samples. 2774621
To display the NAS count for the 4 to 6 particles,
press MODE. NAS

3
For MTD, each press of displays the particle counts for 614, >70
421, 2138, 3870, and 70 particle sizes respectively. 0

(ACFTD displays the particle counts for 515, 1525, 2550,

50100 and 100 particle sizes respectively.) NAS

4
Press to display the particle count for a previous class. 38-70
11

NAS

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SAE mode
When the test is complete, the SAE (AS4059) code is automatically displayed.

Step
1 Press Change/Std to choose SAE mode. The AS4059 class
code is displayed on the screen. 11A 11B 8C 6D

AS4059

2 Particle count
>4
All particle counts are based on 100 ml samples. 3642522
To display the AS4059 count for the 4 particles, press MODE.
AS4059

3
For MTD, each press of displays the particle counts for 6, >70
14, 21, 38 and 70 particle sizes respectively. 0

(ACFTD displays the particle counts for 5, 15, 25, 50 and

100 particle sizes respectively.) AS4059

4
Press to display the particle count for a previous class. >38
11

AS4059

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GOST mode
When the test is complete, the GOST code is automatically displayed.

Step
1 Press Change/Std to choose GOST mode. The GOST class 11
code is displayed on the screen.

GOST

2 Particle count
5-10
All particle counts are based on 100 ml samples. 180319
To display the GOST count for the 5 to 10 particles,
press MODE. GOST

3
>100
Each press of displays the particle counts for 1025, 2550,
50100 and >100 particle sizes respectively. 11

GOST

4
Press to display the particle count for a previous class. 50-100
440

GOST

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Entering a test identification code
You can enter a test identification code of up to 32 characters to go with a test number.

Step
MODE three times from idle to step through ISO/NAS and PLEASE ENTER A
1 Press
TEST ID CODE
Count modes to the Serial Number Entry mode. PLEASE ENTER A TEST ID
CODE is displayed.
2 Each key on the keypad has four characters associated with it (similar
to a mobile phone). Press each key repeatedly, up to four times to
obtain the desired character. For example:

1
Press

A
Press again

B
Press again

C
Press again

3 Press another key to enter the next character.

4
To input two characters using the same key, press between each
character. For example to enter 11:

1
Press

then press 1

then press again 11

When you have completed entering the identification code, turn the
valve control knob.
The code is entered into the icountLCM20s memory and the test
begins.

5 The previously entered identification code is displayed automatically at

the beginning of each new test.
6 If you need the identification code to be unique for each test, simply
start typing the new code. The current code is cleared as soon as you
enter the first character.
Press to delete the character just entered if you make a mistake.
The identification code is printed with the test number on each
test printout.

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Bar code wand
The bar code wand is available as an optional extra (although it is standard on icountLCM20.2023). It allows you to enter
the 32-character serial identification or test data against the test number from a standard 39 bar code. Consult Parker if
you require further information.

Step
1 Connect the bar code wand into the socket .
2
Press MODE three times from idle to step through ISO/NAS and PLEASE ENTER A
Count modes to the Serial Number Entry mode. PLEASE ENTER A TEST ID CODE
TEST ID CODE is displayed.
3 Place the bar code wand to the left of the bar code, and with a
continuous motion, swipe the wand across the bar. A successful
entry is confirmed by a single beep.

NOTE: If you wish to add data manually press MODE

again, or wait 50 seconds until the cursor appears in the
top left hand corner

4 Once the identification code is displayed, turn the valve control

knob.
The code is entered into the icountLCM20s memory and the test
begins.

5 The identification code is printed with the test number on each test
printout.

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Printing test results
Step
Press PRINT once to print out the most recent result.
1
2 The printer prints the test number, unit number, date and time,
with the appropriate standards code (ISO, NAS or SAE (AS4059)),
followed by the particle counts for each range of particle size.
To print the results of all tests completed to date:
Press the print button twice
PRINT PRINT
Press PRINT a third time to cancel printing.

Example test printouts (for MTD)

ISO mode NAS mode

SAE mode GOST mode

NOTE: If the test count is outside the range for a particular standard, then 00
(below range) or 99 (above range) is displayed.

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Viewing and printing a stored test by ID code or test number

Step
DATA RETRIEVAL-
1 Press and hold for two seconds Y/N?

2
Press to select Y DATA RETRIEVAL-
Y/N?

3
Press MODE SERIAL OR TEST
NUMBER- S/T?
Choose S to select a test by serial number, or T to select a test by
test number.
4
Press to select T. SERIAL OR TEST
NUMBER- S/T?

5
Press MODE DATA RETRIEVAL-
ENTER TEST NO ID

Enter the test number required. RANGE IS 001-025

012

6
Press MODE to view the test. >4(c)
8548760

7
Press PRINT to print the test (test 012 in this example).
To print test 012 through to test 001, press the print button again
during printing of test 012

8
Press MODE RETRIEVE MORE
RESULTS Y/N?
To view and print more results select Y. Select N to return to the idle
screen.

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Printing a stored test as a graph
To print a range of stored test results as a graph by ID code or test number:

Step
TREND PRINTOUT
1 Press and hold for two seconds Y/N?

Press to select Y
2
Press MODE SERIAL OR TEST
NUMBER- S/T?

Choose S to select a test by serial number, or T to select a test by

test number.
3
Press to select T. SERIAL OR TEST
NUMBER- S/T?

4
Press MODE ENTER FIRST TEST
NUMBER:
Enter the first test number required.
5
Press MODE ENTER LAST TEST
NUMBER:
Enter the last test number required.
6
Press MODE to start the graph printout. GENERATING TREND
PLEASE WAIT . . .

a. Graphs print down the page rather than across.

b. Adjacent points on the graph are joined by a continuous line.
c. Printouts for 6(c) and 14(c) in ISO show separate graphs for
each.
d. Printouts in NAS show one graph.
e. A maximum of 30 tests may be printed as graphs from one
request.
7 Once completed, the following message is shown:
PRINT MORETRENDS
To print more graphs, select Y. To return to the idle screen select N. Y/N?

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Alarm levels
The icountLCM20 includes a built-in limit switch relay which can be triggered when a preset alarm
level is reached. The relay contacts can be used to switch on or off an external device connected to
the limit switch socket. The socket connections are shown in the following wiring diagram:

N/O 1

3
N/C
2

The contact rating is 5A at 220V ac or dc.

NOTE: the user is responsible for selecting an appropriately rated connector and cable for
the externally controlled device.

Editing alarm levels (MTD)

Alarm levels are set individually for 4, 6 and 14 particle sizes.

Step
EDIT ALARM LEVEL
1 Press and hold for two seconds. Y/N?

2
Press to select Y EDIT ALARM LEVEL
Y/N?

3 Enter the code level for 4 above which the alarm is to be

triggered. 4 LIMIT
21
Press MODE to repeat this process for 4 und 14.
4 When all three levels have been entered, the display shows:
LIMIT LEVELS SET

Activating alarm level testing

When activated, if any of the pre-set alarm levels are exceeded during a manual or automatic test,
the alarm relay is triggered and any externally connected device is activated.

1
Press and hold for two seconds. LEVEL TESTING
Y/N?

2
Press to select Y LEVEL TESTING
Y/N?

3
Press MODE. CONTINUOUS
Y/N?
Press to select Y. The unit will run indefinitely whether the
alarm has been triggered or not.
Press MODE to select N. The unit will stop running tests when
the alarm is triggered.

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Operating the limit switch relay manually
You can manually operate the limit switch relay for test purposes, for example before running a test.

Step
LIMIT SWITCH
1 Press and hold for two seconds RELAY ON Y/N?

2
Press to select Y LIMIT SWITCH
RELAY ON Y/N?

3
Press MODE.
The limit switch relay is energised (i.e. contact is made between
pins 1 and 2 of the level test relay socket).
Choose N in step 2 to turn off the relay.

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Automatic testing
The automatic testing function is used to run a series of tests at predefined time intervals. Note that automatic testing
cannot be used when the icountLCM20 is connected to the Offline Bottle Sampler.

Step
AUTOMATIC
1 Press and hold for two seconds. TESTING Y/N?

Press to select Y
2
Press MODE. ENTER TEST START
TIME: 13:48
Enter the start time required.
4
Press MODE. TEST INTERVAL
(6-999 min):
Enter the test interval (the number of minutes between each test).
5
Press MODE. ENTER NUMBER OF
TESTS TO RUN:
Enter the number of tests to be run.
6
Press MODE. PRINT RESULTS
Y/N?
Press to select Y if a printout of each test result is required.
7
Press MODE. START TESTING
Y/N?
Press to select Y to start testing.
8
Press MODE. TIME NOW: 13:42
START AT: 13:45
Testing starts when the two times become equal.
9 This screen is displayed just before the test takes place.
TEST NUMBER 020
FLUSHING

This is followed immediately by the test. Interim counts are

displayed as the test progresses. TEST NUMBER 020
COUNTING

10
Press MODE to abort the current test cycle. WAITING . . .
MODE TO ABORT

When all tests are complete the following screen is displayed.

AUTOMATIC
TESTING COMPLETE

11
Press MODE to return to the idle screen.

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Calibration
When switching the unit on, it will check the date as stored in the real-time clock against the date
stored as the next calibration due date.
If the date is within four weeks of the calibration due date, then the following message is displayed
when the unit is switched on:

CALIBRATION DUE
20-09-2011

(The example above is for a calibration due date of 20th September 2011)
To ignore the message for now and continue with testing press MODE

If the unit passes the calibration due date, the following message is displayed when the unit is
switched on:

CALIBRATION
OVERDUE

To ignore the message for now and continue with testing press MODE

Adjusting screen brightness

The icountLCM20 is supplied with factory default settings for backlight and brightness settings.
These settings can be altered using hot key functions as follows:

Press and hold and press to brighten the screen

Press and hold and press to darken the screen

Press and hold and press to switch backlighting on

Press and hold and press to switch backlighting off

NOTE: When the icountLCM20 is switched off, the backlight function is reset. If you
still require the backlight when the icountLCM20 is switched on again, it will need to be
reactivated.

Saving screen brightness settings

Once the screen brightness has been set to the required level, you can save the setting by pressing
and holding and simultaneously and following the on-screen instructions.

Additional (optional) features

When the icountLCM20 is used with the DATm software, the unit can perform additional functions
including:
Automatic testing
Route mapping.

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 Reference g

Reference 107
1,6

8
24
24
23
4

2
22
21
Data interpretation 10 6

5
20

Number of particles per 100 millilitres greater than indicated size

Solid contaminants in fluid power systems vary in size,
2,5
19
19
shape, form and quantity. The most harmful contaminants
are normally between 6 microns and 14 microns. The 1,3
18
ISO code is the preferred method of reporting quantity of 105 17
6,4
contaminants.
3,2
16
The ISO code number corresponds to contamination
levels pertaining to three sizes. 1,6
15
The first scale number represents the number of particles 104 8
14
larger than 4(c) per 100 millilitres of fluid, the second
4
13
number for particles larger than 6(c) per 100 millilitres of
fluid and the third number for particles larger than 14(c) 2
12
per 100 millilitre of fluid. 11
103
5
10
Below is a table of actual results obtained, of
contamination within a hydraulic pump endurance test rig. 2,5
9
1,3
8
Particle size No. of particles per 100ml oil 102 7
6,4
4 7950100
3,2
6
6 280500
14 1500 1,6
5
21 700 10 8
4
38 150
4
3
ISO-Code: 23/19/11 2
2
1
1
2 6 14 21
Particle size, m

Note that interpolation (i.e. estimation within the measured

range) is acceptable; extrapolation (i.e. estimation outside
of the measured range) is not.

30 Parker Hannifin icountLCM20

Reference g
ISO4406 particle distribution chart
Including various ISO level contamination grades

1078 ISO No. 105

6 23
4
22
2
21
1068 104
6
20
4
19
2
18
1058 17 10
Number of particles per 100ml greater than indicated size

Number of particles per ml greater than indicated size

6
4 16
2 15
1048 14 102
6 13 ISO 18/15
4
12 ISO 17/14
2
11
1038 ISO 16/13 101
6
10
ISO 15/12
4 9
2 8 ISO 14/11
1028 7 ISO 13/10 1
6
4 6
2 5
10 8 4 10-1
6 3
4
2
2
1
1 6 14 21 38
particle size m

31 Parker Hannifin icountLCM20

Reference g
ISO contamination numbers
Range number Number of particles per 100ml

More than Up to and

including
1 1 2
2 2 4
3 4 8
4 8 16
5 16 32
6 32 64
7 64 130
8 130 250
9 250 500
10 500 1 103
11 1 103 2 103
12 2 103 4 103
13 4 103 8 103
14 8 103 16 103
15 16 103 32 103
16 32 103 64 103
17 64 103 130 103
18 130 103 250 103
19 250 103 500 103
20 500 103 1 106
21 1 106 2 106
22 2 106 4 106
23 4 106 8 106
24 8 106 16 106

For example: code 20/18/13 indicates that there are between 500,000 and 1,000,000 particles
larger than 2 microns, and between 130,000 and 250,000 particles larger than 5 microns, and
between 4000 and 8000 particles larger than 15 microns.

32 Parker Hannifin icountLCM20

Reference g
NAS 1638 chart
Size range 515m 1525m 2550m 50100m >100m
00 125 22 4 1 0

Classes (based on maximum contamination limits,

0 250 44 8 2 0
1 500 89 16 3 1
2 1000 178 32 6 1
3 2000 356 63 11 2
particles per 100ml)

4 4000 712 126 22 4

5 8000 1425 253 45 8
6 16,000 2850 506 90 16
7 32,000 5700 1012 180 32
8 64,000 11,400 2025 360 64
9 128,000 22,800 4050 720 128
10 256,000 45,600 8100 1440 256
11 512,000 91,000 16,200 2880 512
12 1,024,000 182,400 32,400 5760 1024

33 Parker Hannifin icountLCM20

Reference g
SAE (AS4059 rev E) chart
Maximum contamination limits (particles/ml)
MTD >4m(c) >6m(c) >14m(c) >21m(c) >38m(c) >70m(c)
ACFTD >2m >5m >15m >25m >50m >100m
Size code A B C D E F
000 195 76 14 3 1 0
00 390 152 27 5 1 0
0 780 304 54 10 2 0
1 1560 609 109 20 4 1
2 3120 1220 217 39 7 1
3 6250 2430 432 76 13 2
4 12,500 4860 864 152 26 4
5 25,000 9730 1730 306 53 8
6 50,000 19,500 3460 612 106 18
7 100,000 38,900 6920 1220 212 32
8 200,000 77,900 13,900 2450 424 64
9 400,000 156,000 27,700 4900 848 128
10 800,000 311,000 55,400 9800 1700 256
11 160,000 623,000 111,000 19,600 3390 512
12 320,000 1,250,000 222,000 39,200 6780 1020

MTD: ISO11171 (Calibration or optical microscope count particle size based on projected area
equivalent diameter)
ACFTD: ISO4402 (Calibration or optical microscope count particle size based on longest dimension)

34 Parker Hannifin icountLCM20

Reference g
GOST 17216-2001 chart
Size range 510m 1025m 2550m 50100m >100m
00 8 4 1 0 0
0 16 8 2 0 0
1 32 16 3 0 0
Particle contamination level by class (particles per 100ml)
2 63 32 4 1 0
3 125 63 8 2 0
4 250 125 12 3 0
5 500 250 25 4 1
6 1000 500 50 6 2
7 2000 1000 100 12 4
8 4000 2000 200 25 6
9 8000 4000 400 50 12
10 16000 8000 800 100 25
11 31500 16000 1600 200 50
12 63000 31500 3150 400 100
13 63000 6300 800 200
14 125000 12500 1600 400
15 25000 3150 800
16 50000 6300 1600
17 125000 3150

The GOST standard is developed by the Technical Committee of Standardization TK 184 Ensuring
Industrial Cleanliness introduced by the Government of Russia.
Adopted by the Inter-governmental Committee of Standardization, Metrology and Certification
(Protocol No. 19, dated 24 May 2001).

35 Parker Hannifin icountLCM20

Reference g
ISO/NAS/SAE comparison chart
BS 5540/4 Def. Std 05/42 NAS 1638 SAE 749
ISO/DIS 4406 Table A Table B Class Class
code
11/8 2
12/9 3 0
13/10 4 1
14/9 400F
14/11 5 2
15/9 400
15/10 800F
15/12 6 3
16/10 800
16/11 1300F
16/13 7 4
17/11 1300 2000
17/14 8 5
18/12 2000
18/13 4400F
18/15 9 6
19/13 4400 6300F
19/16 10
20/13 6300
20/17 11
21/14 15,000
21/18 12
22/15 21,000
23/17 100,000

The above comparisons relate to particle count data only. To conform to any particular standard,
reference should be made to the recommended experimental procedure.

36 Parker Hannifin icountLCM20

Reference g
ISO contamination charts

Typical system applications and code numbers

These typical applications and ISO code numbers are taken from the UK Contamination and Control
Research Programme (19801984).
Ref. AHEM Guide to Contamination Control in Hydraulic Power Systems 1985

Solid Contaminant Code No 15/9 1078 ISO No. 105

Application: Machine tools 6 23
4
22
2
21

Number of particles per 100 ml greater than indicated size

1068 104
20

Number of particles per ml greater than indicated size

6
4
19
2
18
1058 17 103
6
4 16
2 15
10 8
4 14 102
6 13
4
12
2
11
1038 101
6
10
4 9
2 8
10 8
2
7 1
6
4 6
2 5
10 8 4 10-1
6 3
4
2
2
1
1 6 14 21 38
particle size m

Solid Contaminant Code No 13/10 1078 ISO No. 105

Application: Aircraft test stands 6 23
4
22
2
21
Number of particles per 100 ml greater than indicated size

1068 104
6
20 Number of particles per ml greater than indicated size
4
19
2
18
1058 17 103
6
4 16
2 15
10 8
4 14 102
6 13
4
12
2
11
1038 101
6
10
4 9
2 8
1028 7 1
6
4 6
2 5
10 8 4 10-1
6 3
4
2
2
1
1 6 14 21 38
particle size m

37 Parker Hannifin icountLCM20

Reference g
Solid Contaminant Code No 18/11 1078 ISO No. 105
Application: Mobile systems 6 23
4
22
2
21
1068 104

Number of particles per 100 ml greater than indicated size

20

Number of particles per ml greater than indicated size

6
4
19
2
18
10 8
5
17 103
6
4 16
2 15
1048 14 102
6 13
4
12
2
11
10 8
3
101
6
10
4 9
2 8
1028 7 1
6
4 6
2 5
10 8 4 10-1
6 3
4
2
2
1
1 6 14 21 38
particle size m

Solid Contaminant Code No 17/12 1078 ISO No. 105

Application: Marine installations 6 23
4
22
2
21
10 8
6
104
Number of particles per 100 ml greater than indicated size

20

Number of particles per ml greater than indicated size

6
4
19
2
18
1058 17 103
6
4 16
2 15
10 8
4 14 102
6 13
4
12
2
11
1038 101
6
10
4 9
2 8
10 8
2
7 1
6
4 6
2 5
10 8 4 10-1
6 3
4
2
2
1
1 6 14 21 38
particle size m

38 Parker Hannifin icountLCM20

Reference g
Solid Contaminant Code No 18/13 1078 ISO No. 105
Application: Mechanical handling 6 23
4
22
2
21
1068 104

Number of particles per 100 ml greater than indicated size

20

Number of particles per ml greater than indicated size

6
4
19
2
18
10 8
5
17 103
6
4 16
2 15
1048 14 102
6 13
4
12
2
11
1038 101
6
10
4 9
2 8
1028 7 1
6
4 6
2 5
10 8 4 10-1
6 3
4
2
2
1
1 6 14 21 38

particle size m

Solid Contaminant Code No 16/11 1078 ISO No. 105

Application: Injection moulding; 6 23
4
22
Metalworking; 2
21
1068 104
Number of particles per 100 ml greater than indicated size

Unused commercial-grade oil 20

Number of particles per ml greater than indicated size

6
4
19
2
18
1058 17 103
6
4 16
2 15
1048 14 102
6 13
4
12
2
11
1038 101
6
10
4 9
2 8
1028 7 1
6
4 6
2 5
10 8 4 10-1
6 3
4
2
2
1
1 6 14 21 38
particle size m

39 Parker Hannifin icountLCM20

 Reference g
Component cleaning guidelines
The following table gives suggested acceptable contamination levels for various hydraulic systems.

Sensitivity Type of system Typical components Target contamination Suggested maximum

class to ISO 4406 particle level
6m 14m 6m 14m
Super Silt sensitive control system High performance 13 9 4,000 250
critical with very high reliability. servovalves
Laboratory or aerospace.
Critical High performance servo Industrial servovalves 15 11 16,000 1,000
and high pressure long
life systems, e.g. aircraft,
machine tools etc..
Very High quality reliable Piston pumps, 16 13 32,000 4,000
important systems. General machine proportional valves,
requirements. compensated flow
controls
Important General machinery and Vane pumps, spool valves 18 14 130,000 8,000
mobile systems. Medium
pressure, medium capacity.
Average Low pressure heavy Gear pumps, manual and 19 15 250,000 16,000
industrial systems, or poppet valves, cylinders
applications where long life
is not critical.
Main Low pressure systems with Ram pumps 21 17 1,000,000 64,000
protection large clearances.

40 Parker Hannifin icountLCM20

Reference g
Fluid flow schematic

Direction of flow
1 Monitor block System 20 sensor
2 Laser diode P2 P1

3 Optical scanner

4 Changeover valve

5 Dual direction syringe pump 6

6 Flow probe device 1
2
3
4

5
icountLCM20

Logic diagram

Optical scanner

Unobstructed light
calculator

Area calculator
Reference voltage
generator

4 6 14 21 38 70
comparator comparator comparator comparator comparator comparator

Counter Counter Counter Counter Counter Counter

Count-to-code
converter

Switch

Display Memory PC

41 Parker Hannifin icountLCM20

Reference g
Peripherals and serial interface
Back panel

12V DC

FUSE
Fast blow
fuse 1.25A
RS 232

9-way connector to RS232 output to download

all test data stored in the icountLCM20 memory
(see DATm software package for data
management information).

Measurement accuracy
Calibration
Every monitor is individually calibrated using an accurately determined gravimetric level of test dust
media.
Each channel within the instrument is adjusted to read the number of particles in a prescribed size
range as specified in ISO procedures, thus guaranteeing calibration accuracy.

Repeatability
The icountLCM20 measures and quantifies individual particles using advanced electronics and laser
technology to ensure a high degree of repeatability.
Repeatability is typically better than 5%.

42 Parker Hannifin icountLCM20

Reference
Diagnostic codes
Explanations of icountLCM20 diagnostic codes and possible remedies are given in the following
table.
Diagnostic code 1
a. At beginning of test
DIAG 1A. LIGHT
SOURCE DEVIATION
b. at the end of the test
DIAG 1B. LIGHT
SOURCE DEVIATION
Diagnostic code 2
The changeover valve and
syringe pump are out of phase switched on, before valve symbol displayed on
DIAG 2. VALVE
OPERATION ERROR
Diagnostic code 3
Uncontrolled power down
DIAG 3. POWER
INTERRUPTION
Diagnostic code 4
Insufficient flow rate of oil
from P1 hose into monitor
block to fill syringe pump.
Results are suspect and not
made available.
DIAG 4. LOW FLOW
IN BYPASS LINE
43
Oil is too dark or it is cloudy.
Unstable fluid opacity may be caused by aeration, Allow machine to work up to operating temperature
water sludge or an amount of cold oil passing
through icountLCM20.
a. Control knob turned, either before monitor
handset or during a test.
b. Time taken to turn valve fully to next position is
too long (20 seconds).
c. Microswitch setting fault.
a. Power to monitor has been disrupted by
removing power supply without switching
monitor off.
b. Battery power too low. Battery level warning
ignored.
c. Battery contact disconnected by excessive
vibration.
d. External power supply connected (12Vdc)
while unit is on.
a. Inadequate differential pressure across P1 and
P2 connections to provide sufficient bypass flow.
b. Air lock in monitor block or high viscosity slug
of oil in bypass hoses.
g
Check sample of oil visually. This can be done as
follows:
Dark oils: Wet your thumb and forefinger in the oil
and press together. Release and look at your thumb.
If you can see through the film of oil it should work in
the icountLCM20. If you cannot, then you may have
problems. (This is most common with engine oils or
very highly contaminated oils above ISO 24).
Emulsions: Put sample in a clear container and hold
up to the light. This will show cloudy or clear. If cloudy,
check the type of oil and change until the oil is clean,
then retry icountLCM20.
before performing condition monitoring. Run tests
with a stable system and ensure that a minimum line
pressure of 2 bar is available at the monitor to reduce
the possibility of aeration.
Switch off the monitor, then switch on and wait for
monitor to reset its position (diagnostic screen 6 is
displayed).
Return to Parker for repair.
Wait for monitor to reset itself.
Replace batteries with 6 x 1.5V Alkaline D Cells (or
recharge battery pack if a rechargeable pack is fitted).
Relocate monitor on a sound surface (May also be
hung from a carrying strap).
Leave unit to re-set itself.
i) Select smaller sized sensor
ii) Reduce viscosity of system oil by increasing test
temperature where possible.
iii) Use Single Point sampler connected to P1. Purge
the system pressure with P2 hose disconnected from
system.
Care should be taken to allow oil to discharge safely
and should only be performed by a competent
operator.
Re-test and if fault reoccurs, return monitor to Parker
for repair.
Parker Hannifin icountLCM20
Reference g
Diagnostic code 5
Test time too short or too a. Malfunction of Opto-Tacho control, causing Use SPS or sensor to control flow through
long. flow to stop before particle counting phase icountLCM20.
Results are suspect and are completed. Pump drive slipping or failed.
not made available. b. Differential pressure too high due to lack of
control of flow through icountLCM20.
DIAG 5A. TEST
TIME TOO SHORT

DIAG 5B. TEST

TIME TOO SHORT

Diagnostic code 6
Unit trying to reset from last Displayed after switching on, while monitor is Leave the icountLCM20 alone until it has reset.
error. resetting itself from the previous error condition. If it does not reset, or switches itself off, contact
Parker.
DIAG 6. LCM IN
RESET MODE

Diagnostic code 7 and above

All faults which can only be rectified by Parker and are normally software related.
DIAG 7. REFER
TO LCM20 SUPPLIER

DIAG 8. REFER
TO LCM20 SUPPLIER

DIAG 9. REFER
TO LCM20 SUPPLIER

Displayed if the monitor block has reached a Remove icountLCM20 from system connections and
DIAG 10. LASER temperature above 60C. allow to cool down.
TEMP TOO HIGH If unit does not reset, contact Parker.

Low battery
Replace or recharge batteries.
The icountLCM20 will not complete a measurement if power is insufficient.

ISO

44 Parker Hannifin icountLCM20

Reference g
Technical specifications
Construction Case: Lexan structural foam and ABS
Hand-held display: ABS
Keypad: fluorosilicone rubber
Carrying case: Astraboard
Mechanical components Brass, plated steel, stainless steel and aluminium
Seals Viton
Hoses Nylon (Kevlar braided microbore). Stainless steel armoured ends
Hose length Fluid connection hose: 1.2 metres (1 metre extensions can be used)
Hand-held display cable length: 1 metre
Flow rate Up to 400 l/min (System 20 sensors)
Higher with Single Point Sampler consult Parker
Max. working pressure Up to 420 bar (System 20 sensors)
Fluid compatibility Mineral oil and petroleum based fluids. For other fluids consult Parker
Power Replaceable Battery Pack: requires 6 x 1.5V D cells.
Rechargeable Battery Pack: requires transformer supply voltage of 912Vdc at 1.5A,
+
9mm jack plug with positive centre connection:

Fuse 1.25A fast blow fuse included for overload protection (spare supplied)
LCM20 technology Unique optical scanning system
Size, measurement & ranges MTD: 4+, 6+, 14+, 21+, 38+ and 70+
ACFTD: 2+, 5+, 15+, 25+, 50+ and 100+
Analysis range ISO 7 to 22 inclusive; NAS 0 to 12 inclusive; SAE 0 to 12 inclusive
Calibration Each unit is individually tested and calibrated in accordance with ISO procedures
Repeatability/Accuracy Better than 5% (typical)
Viscosity range 2100 centistokes (500cSt with SPS)
Oil temp. range +5C to +80C
Operating temp. range +5C to +40C
Test completion time 2 minutes
Computer Interface RS232 at 9600 baud
Weight icountLCM20: 8kg, Carrying case: 5kg
Commissioning kit 6-off D cell batteries; 1-off print rolls (shrink wrapped); 2-off printer ribbons;
DATm software plus cable; weather protector cover; 12Vdc power supply;
Rechargeable battery pack

45 Parker Hannifin icountLCM20

 Reference g
Installation dimensions

(All dimensions are mm)

46 Parker Hannifin icountLCM20

Reference g
Dual fluids monitor - icountLCM202061
To expand further the applications possible with Parkers icountLCM20 particle counting technology,
Parker now offers a version of the icountLCM20, using Perfluoroelastomer seal technology,
which is the only sealing elastomer universally accepted by the civil aviation hydraulic manufacturers.
Calibrated in accordance with ISO procedures, the icountLCM202061 offers the user all the
features and benefits of the thoroughly proven icountLCM20 technology accepted throughout the
world.
Using the icountLCM202061, civil aviation hydraulic servicing operations can now match the cost
and time saving already demonstrated in the military aviation industries.

Features:
Perfluoroelastomer seals throughout
Totally compatible with aggressive phosphate esters (e.g. SKYDROL LD4/500B), as well as
mineral or synthetic-based fluids.
R
ed control valve knob and handset keys the icountLCM202061 is easily distinguished
from standard icountLCM20 units
High Technology, fused optical windows for high particle definition
A
vailable with complete range of sample extraction options (e.g. System 20 Sensors or the
Single Point Sampler)
5/8 BSF HSP Hose fitting
Parylene treated for additional protection.

WARNING: Any oil splashed onto this product should be removed immediately, to
avoid long-term damage.

NOTE: If you have doubts about fluid/seal compatibility, consult Parker.

47 Parker Hannifin icountLCM20

Reference g
Operation checklist
Always ensure:
Sensors are installed correctly
Sensor connectors are correctly tightened
There is adequate oil flow
Steady state pressure conditions
Oil viscosity is within working range
Trend monitoring is performed under similar working conditions
Correctly stowed hoses to avoid fluid spillage
Sufficient paper supplies for hard copy printer
icountLCM20 is handled with care it is an instrumentation product
Spares are reordered in advance
The icountLCM20 is calibrated according to Parker recommendations.

48 Parker Hannifin icountLCM20

 Reference g
Ordering information
Part number Description Qty
LCM202021/2023 LCM 6 channel (including carrying case and kit). ACFTD calibrated
LCM202022/2024 LCM 6 channel MTD calibrated
ACC6NE015 Printer paper (to suit paper reel 44mm wide x 45mm diameter). 5 rolls
ACC6NE014 Printer ribbon
ACC6ND000 Cable link package
SPS2021 Single Point Sampler
ACC6NE013 Rechargeable battery pack
ACC6ND002 Weather protector cover
ACC6NE008 UK power supply
ACC6NE009 Euro power supply
ACC6NE010 US power supply

System 20 sensors
Industrial Sensors Sizes 0, 1 and 2
Part number Size Flow range Thread Qty
G 8
3
STI.0144.100 0 625 l/min
STI.0344.100 0 0.57 US GPM 43 UNF
G 4
3
STI.1144.100 1 20100 l/min
STI.1344.100 1 526 US GPM 3 12UN-2B
SAE 1 16
G1 4
1
STI.2144.100 2 80380 l/min
SAE 1 8 12UN-2B
5
STI.2344.100 2 21100 US GPM

49 Parker Hannifin icountLCM20

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All rights reserved.
P.849101_CM20_GB_VerA