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Data Projector

SERVICE MANUAL

ELP/EMP-7350/5350/7250

EPSON
INTRODUCTION
This Service Manual describes of the hardware information which is necessary for the
smooth repair and technical support of the DATA PROJECTOR ELP/EMP-
7350/7250/5350.
The primary technologies will be supplied with Technical Information hereafter.

HOW TO USE THE SERVICE MANUAL


You may utilize this Service Manual for repair or diagnosis of failures at your service
section. The contents are as following. Before you start the maintenance service, read
every safety precautions and observe safety precautions and observe safety rules.
Precautions: SAFETY, MAINTENANCE, PERSON and others.
Chapter 1: Product specifications (Product General, variance with ELP/EMP-7300,
list of spec. and others)

VCCI RADIO REQUENCY INTERFERENCE SELF RESTRICTION


This product is the type 1 information equipment and uses radio frequency energy and
fully complies with the limits for the specifications in the computer information
equipment radio interference regulation (VCCI rules). If not installed and used properly
manufacturer's instructions, may cause interference to radio and television reception.

TRADEMARK
IBM and DOS/V are the trademark or the registered trademark of International
Business Machines Corporation.
Macintosh and Power Book are the registered trademarks of Apple Computer Inc.
Windows is the trademark of Microsoft Corporation.
EPSON is the trademark of SEIKO EPSON CORPORATION.

NOTICES
1. This document should not be reproduced in whole or in part without the written permission of
SEIKO EPSON CORPORATION.
2. Any of description in this document is the subject to change without notice in future.
3. The information and specification in this document are the most up-to-date at the time of
publication. However, we are unable to guarantee the accuracy of printed material after the date
of publication. In case of any mistake or lack of description, please kindly notify us to correct.
4. Any influence by utilizing the document may be out of our responsibility regardless the item 3
above.
1999 SEIKO EPSON CORPORATION

REV.A
Record of Revisions

History Issued Date Alternation


REV-A 1999, Sep. 7 Preliminary Issued

Memo Random

Free area to memorize any important technical information here.

REV.A
PRECAUTIONS

1. MAINTAIN THE SAFETY OF OPERATORS


(1) PROTECTION FROM ELECTRIC SHOCK
* Whenever doing any repair work on the product, be sure to turn off the power switch
and remove the electric power cable from the electrical outlet.
* Whenever inevitably turning the power on to the product opening the case or cover
(repair process) be sure to take off any metallic materials such as watch, cuffs, rings,
and tie pins which may touch the metallic part of the product and dangerous of
electric shock.

(2) PROTECTION FROM ACCIDENTAL INJURY


* Be sure not to touch the lamp inner housing and its circumstances after the power is
turned off, they may be heated up even after the cooling down process was ended.
Also make sure not to touch the light source and its circumstances during the
operation of repair as turning the power on.
* Make sure to protect your hands by gloves from sharp edges during assembly and
disassembly.
* Do not look into the light source or lens while the light is on. Protect eyes from being
damaged.

(3) PROTECTION FROM ACCIDENTS


* Any operation should be done while the device placed on a flat and stable place to
prevent the device or parts from being dropped. Be careful not to place tools and
parts on the device or at your feet.
* Whenever doing any repair work on the product, be sure to away from a place for
foreigner come across in order to prevent the product from being used in
incomplete condition or accidental near miss. Be sure not to leave the product
during any repair work.
* Be sure to use the attached power cable when you supply the power to the product.

REV.A
2. SAFETY MAINTENANCE
(1) ELECTROSTATIC DISCHARGE
* Whenever doing any repair work on the product, be sure to wear the wristband and
the electrostatic mat with grounding. When replacing any electric components
(Board and Optical engine), it is recommended to touch the electrostatic plastic bag
of the component to the metallic part of the product once before take the
component out from the plastic bag.

(2) LIMITATION OF PARTS


* Use only authorized or supplied parts from EPSON for the replacement of
mechanical parts including the lamp inner housing, air filter and so on.
* Use only the power cable and the interface cables attached with the product.

(3) Others
* Visually checks the distortion or dirt at the connectors of the power cable. If dirty,
clean off, and if distorted, replace the cable in order to avoid firing by the flush over
phenomenon.
* When plug the internal connector cables or the interface cables, be sure to fully plug
into the connectors unit until it stack to the connector edge.
* Whenever doing removal of parts or repair work on the product, make sure that the
work is done in a clean room, free of dust and dirt in order to keep the optical
element away from dirt.

3. REQUIREMENT FOR THE SERVICE PERSON


Authorized person should have the following knowledge and skill for the maintenance
of ELP/EMP-7350/7250/5350.
* Need to sufficiently understand the operation and the descriptions of this service
manual.
* Need to have the basic knowledge of electricity (safety operation, circuit diagram,
electrostatic, and else...)
* Need to be trained by EPSON authorized maintenance training program and to have
a certain technique as a service engineer.

4. OTHERS
* Any questions on the ELP/EMP-7350/7250/5350's service including supply of the
service parts or contents of the document would like to be contacted to the below
address. Any technical information about amendments is occasionally available as
Technical Information.

SEIKO EPSON CORPORATION


ADDRESS; 4897 OH-AZA SIMAUCHI,MATSUMOTO-SHI, NAGANO-KEN,
390-8640 JAPAN
TEL: +81-263-48-5437
FAX: +81-263-48-5680
ATTN: VD Customer Support Group

REV.A
Contents

Chapter 1
Product Specifications
1.1 PRODUCT GENERAL ...................................................................... 1-1
1.2 VARIANCE WITH ELP/EMP-7300.................................................... 1-1
1.2.1 Component .............................................................................. 1-1
1.2.3 ESC/VP.................................................................................... 1-2

1.3 SPECIFICATIONS LIST.................................................................... 1-3

1.4 CAPABLE COMPUTERS' MODE LIST............................................. 1-5


1.5 CAPABLE TV SIGNAL MODE LIST.................................................. 1-6
1.6 EXPLANATION OF AFTER SERVICE INFORMATION ............... 1-8

REV.A
Chapter 1
Product Specifications
1.1 PRODUCT GENERAL

ELP/EMP-7350/7250/5350 DATA PROJECTOR is such model that ELP/EMP-7300 was


changed in respect of Light Valve, Ballast/Lamp and some circuit Boards.
Mechanism, optical system and others are common with ELP/EMP-7300. So please handle
the relative repair service with referring to Service Manual for ELP/EMP-7300.

1.2 VARIANCE WITH ELP/EMP-7300


1.2.1 Component
Of all the components of ELP/EMP-7350/7250/5350, every part except the following
parts and units are common with ELP/EMP-7300.

Table 1-1. List of different parts (Comparison between ELP/EMP-7300 and 7350/7250/5350)
Part name Remarks
7350 7250 5350
Optical engine involving Light Valve involving Light Valve involving Light Valve
Light Valve R XGA 1.3 High aperture Common with 7200 Common with 5300
LCD with MLA XGA 1.3 with out MLA SVGA 1.3 with out MLA
Light Valve G ditto ditto ditto
Light Valve B ditto ditto ditto
Lamp 150 W UHE
Projection Lens New design Common with 7300
Power Supply unit A involving Ballast Board Assembly
Ballast Board Assembly Pulse drive
Exhaust Fan DC Brush less motored, with out thermostat
Exhaust Fan Guard New additional parts
MJ Board Assembly New design for 7350/7250/5350
PJ Board Assembly New design for 7350/7250 New design for 5350
MA Board Assembly New design for 7350/7250 ditto
Operation Panel New design for 7350/7250/5350
IF Panel V With difference in indication Remote
Focus Ring Focus Ring 72 Common with 7300
Lens Cap Unit Lens Cap Unit 72 Common with 7300
Logotype Plate Indicated name of each MODEL.
Rating Label ditto
JAN Code Label ditto
Serial No. Label A ditto
Master Carton ditto

The Light Valves are incorporated in the optical engine. The Optical engine is to be
supplied as one unit.
Expensive adjustment equipment is required to repair the internal optical engine so that
such items are to be repaired at the exclusive factory in Japan.

REV.A
1-1
1.2.2 ESC/VP
ESC/VP (Epson Standard Code for Visual Products) is prepared as a command system
for controlling projector via computer.
Previous level command is basically upper compatible. However the commands which
correspond to the projector hardware function are exclusive commands for each model.

The capable projectors for each level are as follows:

Table 1-2. Interchangeability list for ESC/VP Level


Level The capable projector
ESC/VP Level 2 ELP/EMP-3000,3300
ESC/VP Level 3 ELP/EMP-3500,5000,7000,5100,7100
ESC/VP Level 4 ELP/EMP-7300,5500,5300,7200,7500,5550,7550

ESC/VP Level 5 have not compatibility with Level 1/2/3/4, and this Level 5 is use for
ELP/EMP-7350/7250/5350/8000/9000.
Table 1-3
Level The capable projector
ESC/VP Level 5 ELP/EMP-7350,5350,7250,8000,9000

REV.A
1-2
1.3 SPECIFICATIONS LIST
Table 1-4 Spec. list
Description ELP/EMP-7350 ELP/EMP-7250 ELP/EMP-5350
Display system / Optical system

Display method / Running method High aperture Poly- High aperture Poly-silicon
High aperture Poly-silicon
silicon 1.3" TFT LCD x 3 1.3" TFT LCD x 3 1.3" TFT LCD x 3
With MLA Full lines, With out MLA With out MLA
Full lines, 12 phase block
24 phase block series series Full lines, 6 phase block
series
Optical method Dichroic mirror separation and prism combine method
Projection image size Minimum 23 inch to maximum 300 inch
Projection distance 1.2m ~ 15.7m
Resolution 1024 x 768 dots x 3 800 x 600dots x 3
Projection Lens Zoom lens F2.0 - 2.3, f:55-72 mm
Focus adjustment Manual
Zooming adjustment Manual (1:1.3)
Light Source (Lamp Type) 150 W UHE lamp (type: ELPLP09)

Brightness (For blocher) 1600 ANSI lm 1200 ANSI lm 1400 ANSI lm

AUDIO FEATURES
Output for internal speaker Dynamic speaker (3W-8 W) x 2 (stereo)
50 to 18,000 Hz
Audio out Interface External speaker 3.5 mm Stereo mini-jack
Internal speaker output is stopped when mini-jack is plugged.
Output signal: 0 to 500 mVrms
Load impedance: 600 W
Audio L/R interface Audio signal (stereo) from the video devices is separated with R (Right) and L
(For Video device) (Left).
Interface type: RCA jack
Input signal: 500 mVrms
Audio interface Host computer Audio input (stereo)
(For Computer ) Interface type: 3.5 mm Stereo mini-jack
Input signal: 500 mVrms/47 KW
REMOTE CONTROL For controlling ELP/EMP-7350/5350/7250 operating mode and controlling
Wireless remote controller host computer from ELP/EMP-7350/5350/7250. Signal is detected with
internal receptor board. Control range: Within 10 m and 30 degree wide
(right/left), 15 degree wide (upper/ lower) from receptor of LCP. When
connecting 3.5 mm stereo mini-jack cable, external receptor of remote
controller is available. (On plugging internal receptor being off.)
Having conformity to

REV.A
1-3
Description ELP/EMP-7350 ELP/EMP-7250 ELP/EMP-5350
COMPUTER IMAGE SIGAL
INPUT/OUTPUT
Capable computer mode PC98, EGA, VGA, VESA 72/75/85, PC98, EGA, VGA,
[Refer to Table 1-4] SVGA 56/60/72/75/85, VESA 72/75/85,
SVGA 56/60/72/75/85,
XGA 60/70/85,SXGA43i/60/70/75/85,
XGA60/70/85,
UXGA48i/60/65/70/75/80/85, SXGA43i/60/70/75/85,
MAC 13/16/19/215/85, MAC 13/16/19/21
Input terminal Form:HD-15Pin (adaptive to DDC1/2B )
Output terminal Form: HD-15Pin
Input/ Output Signal Analogue RGB Standard Input level 0.7Vp-p, 75 W
Mac 0.7141 Vpp, 75 W
(Analogue RGB adoptive Input level 0.5 to 1.0 Vpp, 75 W)
Sync. Signal Separate/Composite/Sync. On Green are capable
Separate Sync.: Positive & Negative 1 to 5 Vp-p
Composite Sync.: Positive & Negative 1 to 5 Vp-p
Sync. On Green: Sync.- Negative 0.3 Vp-p
TV IMAGE SIGNAL INPUT
TV Signal Method NTSC3.58, NTSC4.43, PAL, N-PAL, M-PAL, SECAM
[Refer to table 1-7] Automatical discrimination (Fixed use is available.)
S Video Input
Input terminal Form: Mini DIN 4Pin
Input signal Luminance 0.714 Vp-p, Chrominance 0.284 Vp-p 75 W
S Video has priority over Composite Video.
MOUSE/COM 1/2
Mouse and Serial Communication Automatically discrimination of Mouse (PS/2, Serial, ADB, 98 Bus), Serial
Communication (RS-232C)
Interface type: DIN 13pin
POWER SUPPLY & Others
Input Voltage AC100-120V/220-240V +- 10% (50/60Hz)
Power Consumption Approx. 250W (Standby mode: 12W)
2.7VA (100-120V), 1.4VA(220-240V)

Dimentsions 300 mm (W) x 120 mm (H) x 360 mm (D)


300 mm (W) x 128 mm (H) x 400 mm (D)
include foot adjuster and lens
Weight Approx. 6.2 kg
EMVIRONMENT
Operation/storage temperature +5C to +35C/ -10C to +60C (non condensing)
Operation/storage humidity 20% to 80%/ 10% to 90% (non condensing)
Operation/storage or carriage Altitude 2,286m/ 6,096m

REV.A
1-4
1.4 Capable Computers' Mode List
Table 1-5. The formally supported PC Signal List
N Format Timing Original H Freq. V Freq. Pixel Clock Notes
o Name Standard # [kHz] [Hz] [MHz]
1 NECPC400 NECPC400 640 x 400@56Hz 24.82 56.42 21.1
2 VGAEGA DMT648A 640 x 350@85Hz 37.86 85.08 31.5

3 VGACGA 640 x 200@70Hz 31.46 70.00


4 VGA60 VGA_m3 640 x 480@60Hz 31.47 59.94 25.2 VESA Support
5 VESA72 VS901101 640 x 480@72Hz 37.86 72.81 31.5 Standard Signal
6 VESA75 DMT6475 640 x 480@75Hz 37.50 75.00 31.5
7 VESA85 DMT6485 640 x 480@85Hz 43.27 85.01 36
8 SVGA56 VG900601 800 x 600@56Hz 35.16 56.25 36
9 SVGA60 VG9006002 800 x 600@60Hz 37.88 60.32 40
10 SVGA72 VS900603 800 x 600@72Hz 48.08 72.19 50
11 SVGA75 DMT8075 800 x 600@75Hz 46.86 75.00 49.5
12 SVGA85 DMT8085 800 x 600@85Hz 53.67 85.06 56.3
13 XGA43i VGA_m4 1024 x 768@87Hz 35.52 87 44.9
14 XGA60 VG901101 1024 x 768@60Hz 48.36 60.00 65
15 XGA70A VS910801 1024 x 768@70Hz 56.48 70.07 75
16 XGA75 DMT1075 1024 x 768@75Hz 60.02 75.03 78.8
17 XGA85 DMT1085 1024 x 768@85Hz 68.68 85.00 94.5
18 SXGA60 DMT1260 1280 x 1024@60Hz 63.98 60 108
19 DMT126A 1280 x 960@60Hz 60.00 60 108
20 SXGA70 DMT1170 1152 x 864@70Hz 63.85 70.01 94.5
21 SXGA75 DMT1175 1152 x 864@75Hz 67.50 75.00 108
22 DMT1275 1280 x 1024@75Hz 79.98 75 135
23 DMT127A 1280 x 960@75Hz 75.00 75 126
24 SXGA85 DMT1185 1152 x 864@85Hz 77.09 85 121.5
25 DMT1285 1280 x 1024@85Hz 91.15 85 157.5
26 DMT128A 1280 x 960@85Hz 85.94 85 148.5
27 SXGA43i DMT1243 1280 x 1024@87Hz 46.43 87 78.75
28 UXGA48i DMT1648 1600 x 1200@56Hz 62.50 56 135 Un-support for EMP-
29 UXGA60 DMT1660 1600 x 1200@60Hz 75.00 60.00 162 5350
30 UXGA65 DMT1665 1600 x 1200@65Hz 81.25 65.00 175.5
31 UXGA70 DMT1670 1600 x 1200@70Hz 87.50 70.00 189
32 UXGA75 DMT1675 1600 x 1200@75Hz 93.75 75.00 202.5
33 UXGA80 DMT1680 1600 x 1200@80Hz 100.0 80.00 216
34 UXGA85 DMT1685 1600 x 1200@85Hz 106..25 85.00 229.5
35 MAC13 MAC_13C 640 x 480@66Hz 35.00 66.67 30.2 CP
36 MAC16 MAC_16 832 x 624@75Hz 49.11 75.09 55
37 MAC19 MAC_19 1024 x 768@75Hz 60.24 74.93 80 CP
38 MAC1960 MAC_1960 1024 x 768@59Hz 48.19 59.28 64 CP
39 MAC21 MAC_21 1152 x 870@75Hz 68.68 75.06 100 CP
Notes CP : Composite Sync, OG : Sync on Green
REV.A
1-5
The following signals are not mentioned in Users manual but they are available on
ELP/EMP-7350/7250/5350. (exclude SUN1667 for ELP/EMP-5350)

Table 1-6 List of the PC Signal formally supported

No Format Timing Original Standard H V Pixel Notes


Name Freq. Freq. Clock
[KHz] [Hz] [MHz]
1 HP1060 HP1060 1024 x 768@60Hz 47.70 60 64.1 OG
2 HP1070 HP1070 1024 x 768@70Hz 56.48 70.1 75
3 HP1075A HP1075A 1024 x 768@75Hz 62.94 74.9 84.6 OG
4 HP1075B HP1075B 1024 x 768@75Hz 60.24 75 80
5 HP1260 HP1260 1280 x 1024@60Hz 63.34 60 108.2 OG
6 HP1272 HP1272 1280 x 1024@72Hz 78.13 72 135 OG
7 HP1275 HP1275 1280 x 1024@75Hz 79.98 75 135
8 INT1160 INT1160 1184 x 884@60Hz 55.2 60 83
9 INT1176 INT1176 1184 x 884@76Hz 71.71 76 105.6 CP
10 SON1072 SON1072 1024 x 768@72Hz 57.87 71.8 75 OG
11 SON1274 SON1274 1280 x 1024@74Hz 78.86 74.1 135 OG
12 SON1276 SON1276 1280 x 1024@76Hz 81.21 76.2 140 OG
13 SUN1061 SUN1061 1024 x 1024@61Hz 65.27 61.4 92.9 CP
14 SUN1077 SUN1077 1024 x 768@77Hz 62.04 77.1 84.4 CP
15 SUN1166 SUN1166 1152 x 900@66Hz 61.80 66 92.9 CP
16 SUN1176 SUN1176 1152 x 900@76Hz 71.71 76 105.6 CP
17 SUN1267 SUN1267 1280 x 1024@67Hz 71.72 66.72 117.1 CP
18 SUN1276 SUN1276 1280 x 1024@76Hz 81.13 76.11 135 CP
19 SUN1667 SUN1667 1600 x 1280@67Hz 89.29 66.9 200 CP
Notes CP : Composite Sync, OG : Sync on Green

1.5 Capable TV Signal Mode List


Table 1-7. TV adaptive mode list (1)
TV Mode Timing Horizontal Vertical Resolution Remarks
Name Frequency[KHz] Frequency[Hz]
SDTV480P TV_480P 31.47 59.94 720 x 483
(ANSI/SMPTE)
SDTV480P 31.47 59.94 704 x 480
(ATSC)
SDTV480I NTSC 15.73 59.94 720 x 487
(ANSI/SMPTE)
SDTV480I 15.73 59.94 704 x 480
(ATSC)
HDTV720P TV_720P 44.96 59.94 1280 x 720
(SMPTE)
HDTV1080P TV_1080P 67.43 59.94 1920 x 1080
(ANSI/SMPTE)
HDTV1080I TV_1080I 33.72 59.94 1920 x 1080
(ANSI/SMPTE)

REV.A
1-6
Table 1-8. TV adaptive mode list (2)

TV Mode Carrier Vertical Scanning Remarks


Frequency Frequency Line
(MHz) (Hz) (pcs)
NTSC3.58 3.580 60 525 General NTSC (Japan,
(M-NTSC) USA and others)
PAL 4.434 50 625 General PAL (Europe,
(B/G/H/I-PAL) South East Asia and
others)
SECAM 4.406 / 50 625 *1 (France, East Europe
4.250 and others)
NTSC 4.43 4.434 60 525 *2
N-PAL 3.582 50 625 (Argentine, Uruguay,
Bolivia)
M-PAL 3.572 60 525 (Brazil)
PAL-60 4.434 60 525 *2

[Additional explanation]
On air method is shown with Color method-NTSC/PAL/SECAM and broadcasting
standard-N/M/B/G.

*1 SECAM has "L" and "B/G/H" methods. These ones vary each other in respect of
polarity of horizontal sync. signal and voice modulation method.
*2 NTSC4.43 and PAL60 are what are output when NTSC software is reproduced on
VCR of PAL spec. Then the NTSC data is to be output in PAL spec.
NTSC4.43 has transmission method of NTSC and the carrier frequency is 4.43MHz
as well as PAL.
PAL60 has transmission method of PAL and the vertical frequency is 60Hz as well as
NTSC.
Either ones have source of M-NTSC so that they have 525 pcs of scanning line for
each.

REV.A
1-7
1.6 Explanation of After Service Information
In the event pressing Help and Menu buttons at the same time about for 5 seconds, After
Service Information is shown.
This information is shown in English regardless of the selected language.

1.6.1 Contents of such information


(1) Sync. Frequency; H: kHz /V: Hz
(2) Sync. Polarity; H/ V [Positive] or [Negative]
(3) Sync. Mode; [Separate Sync.] ,[Composite Sync.] or [Sync-on- green]
(1), (2) and (3) are shown only in case computer is used as the relative source.
(4) Detected Comp. Mode; (Refer to Table 1-4 and 1-5)
(5) Total Operation Time; Hour (time is still added after replacing lamp.)
(6) Lamp Replacement; Times
(7) Lamp ON; Times
(8) Engine Type

(9) Software version

REV.A
1-8

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