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The document contains specifications for three belt conveyor tripper designs including:
1) A tripper with 1600mm belt width, 1680 tph capacity, and 5m lift requiring a 4.9216 kW motor.
2) A tripper with 1400mm belt width, 1500 tph capacity, and 5.308m lift requiring a 7.2716 kW motor.
3) A tripper with 1200mm belt width, 960 tph capacity, 3.05m lift, and 8m length requiring a 5.5461 kW motor.
The document contains specifications for three belt conveyor tripper designs including:
1) A tripper with 1600mm belt width, 1680 tph capacity, and 5m lift requiring a 4.9216 kW motor.
2) A tripper with 1400mm belt width, 1500 tph capacity, and 5.308m lift requiring a 7.2716 kW motor.
3) A tripper with 1200mm belt width, 960 tph capacity, 3.05m lift, and 8m length requiring a 5.5461 kW motor.
The document contains specifications for three belt conveyor tripper designs including:
1) A tripper with 1600mm belt width, 1680 tph capacity, and 5m lift requiring a 4.9216 kW motor.
2) A tripper with 1400mm belt width, 1500 tph capacity, and 5.308m lift requiring a 7.2716 kW motor.
3) A tripper with 1200mm belt width, 960 tph capacity, 3.05m lift, and 8m length requiring a 5.5461 kW motor.
2 Tripper length L 18.7 m 3 Vertical lift of material on trip H 5m 4 Design capacity Cd 1680 tph 5 Belt speed Vb 2.8 m/s 6 Tripper speed V 9.42 m/min Minimum 10% of belt speed if not specified 7 Weight of material mg 166.67 kg/m 8 Weight of belt mb 24.35 kg/m 9 Belt tension at tripper Th1 3315 kg 10 Belt inclination at discharge pu1 14 degrees 11 Belt inclination at bend pulley 2 2.2 degrees 12 Bend pulley resistance Rb 882.9 N Consider a resistance of 200lbs. 13 Belt sealing roller resistance Rbs 441.45 N Rbs=Rb/2 14 Number of bend and dischargeNt 2 15 Number of belt sealing rollers Nbs 4 16 Wheel axle diameter at bearinDb 0.14 m 17 Estimated total weight of trippW 22000 kg 18 Wheel diameter Dw 0.3 m 19 Length of skirt board on the tr Lb 6m 20 Skirt board friction factor Cs 0.0754 21 Depth of material touching ski hs 6.3 inch Consider 10% of the belt width 22 Coeficient of friction for beari m 0.015 23 Coefficient of rolling friction k 0.0005 Factor for friction between rail and wheel 24 flange f 2.5 25 Coefficient of adhesion fa 0.15 NTPC stipulation 26 Acceleration value of tripper a 0.0314 m/s Considering an acceleration time of 5 secs POWER CALCULATION 27 Tripper resistance Te1 568.33 kgf Te1= (f x W) x (2 x k + m x Db))/Dw 28 Resistance due to bend pulley Te2 180 kgf Te2= Rb x Nt/9.81 29 Resistance due to belt sealing Te3 180 kgf Te3=Nbs x Rbs/9.81 30 Approx pull due to CRD Te4 0 kgf Cable festoon envisaged 31 Force required to lift the materTe5 955.1 kgf Te5= (Wb+Wm) x H 32 Resistance due to belt tension Te6 96.03 kgf Te6=Th1 x (cos2- cos 1) 33 Resistance due to tripper accelTe7 70.42 kgf Te7= W x a/9.81 34 Skirt board resistance Te8 80.44 kgf Te8= Lb x ( Cs x hs + 6 )/2.2 35 Total tripper resistance F 2130.3 kgf F=Te1+Te2+Te3+Te4+Te5+Te6+Te7+Te8 36 Motor power required Pr 4.1013 kW Pr=F x V/60000/.8 37 Taking 20% margin, power req Pm 4.9216 kW 38 Motor Power selected P 2 x 3.7 kW Hence Ok Sl No DESCRIPTION SYMBOLVALUE UNIT REMARK 1 Belt width B 1400 mm 2 Tripper length L 18.07 m 3 Vertical lift of material on trip H 5.308 m 4 Design capacity Cd 1500 tph 5 Belt speed Vb 2.65 m/s 6 Tripper speed V 15 m/min Minimum 10% of belt speed if not specified 7 Weight of material mg 157.23 kg/m 8 Weight of belt mb 24.35 kg/m 9 Belt tension at tripper Th1 6600 kg 10 Belt inclination at discharge pu1 9.626 degrees 11 Belt inclination at bend pulley 2 0 degrees 12 Bend pulley resistance Rb 882.9 N Consider a resistance of 200lbs. 13 Belt sealing roller resistance Rbs 441.45 N Rbs=Rb/2 14 Number of bend and dischargeNt 2 15 Number of belt sealing rollers Nbs 4 16 Wheel axle diameter at bearinDb 0.14 m 17 Estimated total weight of trippW 25000 kg 18 Wheel diameter Dw 0.75 m 19 Length of skirt board on the tr Lb 6m 20 Skirt board friction factor Cs 0.0754 21 Depth of material touching ski hs 5.51 inch Consider 10% of the belt width 22 Coeficient of friction for beari m 0.015 23 Coefficient of rolling friction k 0.0005 Referring to NITC publication Factor for friction between rail and wheel 24 flange f 2.5 25 Coefficient of adhesion fa 0.15 26 Acceleration value of tripper a 0.05 m/s Considering an acceleration time of 5 secs POWER CALCULATION 27 Tripper resistance Te1 258.33 kgf Te1= (f x W) x (2 x k + m x Db))/Dw 28 Resistance due to bend pulley Te2 180 kgf Te2= Rb x Nt/9.81 29 Resistance due to belt sealing Te3 180 kgf Te3=Nbs x Rbs/9.81 30 Approx pull due to CRD Te4 100 kgf Cable festoon envisaged 31 Force required to lift the materTe5 963.83 kgf Te5= (Wb+Wm) x H 32 Resistance due to belt tension Te6 92.93 kgf Te6=Th1 x (cos2- cos 1) 33 Resistance due to tripper accelTe7 127.42 kgf Te7= W x a/9.81 34 Skirt board resistance Te8 74.15 kgf Te8= Lb x ( Cs x hs + 6 )/2.2 35 Total tripper resistance F 1976.7 kgf F=Te1+Te2+Te3+Te4+Te5+Te6+Te7+Te8 36 Motor power required Pr 6.0597 kW Pr=F x V/60000/.8 37 Taking 20% margin, power req Pm 7.2716 kW 38 Motor Power selected P 2 X 5.5Kw OK Sl No DESCRIPTION SYMBOLVALUE UNIT REMARK 1 Belt width B 1200 mm 2 Tripper length L 8m 3 Vertical lift of material on trip H 3.05 m 4 Design capacity Cd 960 tph 5 Belt speed Vb 2.5 m/s 6 Tripper speed V 15 m/min Minimum 10% of belt speed if not specified 7 Weight of material mg 106.67 kg/m 8 Weight of belt mb 24.35 kg/m 9 Belt tension at tripper Th1 6600 kg 10 Belt inclination at discharge pu1 12 degrees 11 Belt inclination at bend pulley 2 2.2 degrees 12 Bend pulley resistance Rb 882.9 N Consider a resistance of 200lbs. 13 Belt sealing roller resistance Rbs 441.45 N Rbs=Rb/2 14 Number of bend and dischargeNt 2 15 Number of belt sealing rollers Nbs 4 16 Wheel axle diameter at bearinDb 0.1 m 17 Estimated total weight of trippW 25000 kg 18 Wheel diameter Dw 0.5 m 19 Length of skirt board on the tr Lb 6m 20 Skirt board friction factor Cs 0.0754 21 Depth of material touching ski hs 4.72 inch Consider 10% of the belt width 22 Coeficient of friction for beari m 0.015 NTPC stipulation 23 Coefficient of rolling friction k 0.0005 Referring to NITC publication Factor for friction between rail and wheel 24 flange f 2.5 25 Coefficient of adhesion fa 0.15 26 Acceleration value of tripper a 0.05 m/s Considering an acceleration time of 5 secs POWER CALCULATION 27 Tripper resistance Te1 312.5 kgf Te1= (f x W) x (2 x k + m x Db))/Dw 28 Resistance due to bend pulley Te2 180 kgf Te2= Rb x Nt/9.81 29 Resistance due to belt sealing Te3 180 kgf Te3=Nbs x Rbs/9.81 30 Approx pull due to CRD Te4 100 kgf Cable festoon envisaged 31 Force required to lift the materTe5 399.61 kgf Te5= (Wb+Wm) x H 32 Resistance due to belt tension Te6 139.36 kgf Te6=Th1 x (cos2- cos 1) 33 Resistance due to tripper accelTe7 127.42 kgf Te7= W x a/9.81 34 Skirt board resistance Te8 68.7 kgf Te8= Lb x ( Cs x hs + 6 )/2.2 35 Total tripper resistance F 1507.6 kgf F=Te1+Te2+Te3+Te4+Te5+Te6+Te7+Te8 36 Motor power required Pr 4.6217 kW Pr=F x V/60000/.8 37 Taking 20% margin, power req Pm 5.5461 kW 38 Motor Power selected P 2 X 3.7 Kw OK Sl No DESCRIPTION SYMBOLVALUE UNIT REMARK 1 Belt width B 1400 mm 2 Tripper length L 11.4 m 3 Vertical lift of material on trip H 4.55 m 4 Design capacity Cd 1000 tph 5 Belt speed Vb 2.2 m/s 6 Tripper speed V 12.5 m/min Minimum 10% of belt speed if not specified 7 Weight of material mg 126.26 kg/m 8 Weight of belt mb 24.35 kg/m 9 Belt tension at tripper Th1 5854 kg 10 Belt inclination at discharge pu1 15 degrees 11 Belt inclination at bend pulley 2 2.2 degrees 12 Bend pulley resistance Rb 882.9 N Consider a resistance of 200lbs. 13 Belt sealing roller resistance Rbs 441.45 N Rbs=Rb/2 14 Number of bend and dischargeNt 2 15 Number of belt sealing rollers Nbs 4 16 Wheel axle diameter at bearinDb 0.14 m 17 Estimated total weight of trippW 21200 kg 18 Wheel diameter Dw 0.3 m 19 Length of skirt board on the tr Lb 6m 20 Skirt board friction factor Cs 0.0754 21 Depth of material touching ski hs 5.51 inch Consider 10% of the belt width 22 Coeficient of friction for beari m 0.015 NTPC stipulation 23 Coefficient of rolling friction k 0.0005 Referring to NITC publication Factor for friction between rail and wheel 24 flange f 2.5 25 Coefficient of adhesion fa 0.15 26 Acceleration value of tripper a 0.0417 m/s Considering an acceleration time of 5 secs POWER CALCULATION 27 Tripper resistance Te1 547.67 kgf Te1= (f x W) x (2 x k + m x Db))/Dw 28 Resistance due to bend pulley Te2 180 kgf Te2= Rb x Nt/9.81 29 Resistance due to belt sealing Te3 180 kgf Te3=Nbs x Rbs/9.81 30 Approx pull due to CRD Te4 0 kgf Cable festoon envisaged 31 Force required to lift the materTe5 685.28 kgf Te5= (Wb+Wm) x H 32 Resistance due to belt tension Te6 195.16 kgf Te6=Th1 x (cos2- cos 1) 33 Resistance due to tripper accelTe7 90.04 kgf Te7= W x a/9.81 34 Skirt board resistance Te8 74.15 kgf Te8= Lb x ( Cs x hs + 6 )/2.2 35 Total tripper resistance F 1952.3 kgf F=Te1+Te2+Te3+Te4+Te5+Te6+Te7+Te8 36 Motor power required Pr 4.9875 kW Pr=F x V/60000/.8 37 Taking 20% margin, power req Pm 5.985 kW 38 Motor Power selected P 2 x 5.5 kW Hence Ok Sl No DESCRIPTION SYMBOLVALUE UNIT REMARK 1 Belt width B 1000 mm 2 Tripper length L 12.9 m 3 Vertical lift of material on trip H 5.375 m 4 Design capacity Cd 500 tph 5 Belt speed Vb 2 m/s 6 Tripper speed V 10 m/min Minimum 10% of belt speed if not specified 7 Weight of material mg 69.44 kg/m 8 Weight of belt mb 24.35 kg/m 9 Belt tension at tripper Th1 3000 kg 10 Belt inclination at discharge pu1 15 degrees 11 Belt inclination at bend pulley 2 2.2 degrees 12 Bend pulley resistance Rb 882.9 N Consider a resistance of 200lbs. 13 Belt sealing roller resistance Rbs 441.45 N Rbs=Rb/2 14 Number of bend and dischargeNt 2 15 Number of belt sealing rollers Nbs 4 16 Wheel axle diameter at bearinDb 0.115 m 17 Estimated total weight of trippW 16000 kg 18 Wheel diameter Dw 0.3 m 19 Length of skirt board on the tr Lb 6m 20 Skirt board friction factor Cs 0.0754 21 Depth of material touching ski hs 3.94 inch Consider 10% of the belt width 22 Coeficient of friction for beari m 0.015 NTPC stipulation 23 Coefficient of rolling friction k 0.0005 Referring to NITC publication Factor for friction between rail and wheel 24 flange f 2.5 25 Coefficient of adhesion fa 0.15 26 Acceleration value of tripper a 0.0333 m/s Considering an acceleration time of 5 secs POWER CALCULATION 27 Tripper resistance Te1 363.33 kgf Te1= (f x W) x (2 x k + m x Db))/Dw 28 Resistance due to bend pulley Te2 180 kgf Te2= Rb x Nt/9.81 29 Resistance due to belt sealing Te3 180 kgf Te3=Nbs x Rbs/9.81 30 Approx pull due to CRD Te4 100 kgf Cable festoon envisaged 31 Force required to lift the materTe5 504.12 kgf Te5= (Wb+Wm) x H 32 Resistance due to belt tension Te6 100.01 kgf Te6=Th1 x (cos2- cos 1) 33 Resistance due to tripper accelTe7 54.37 kgf Te7= W x a/9.81 34 Skirt board resistance Te8 64.14 kgf Te8= Lb x ( Cs x hs + 6 )/2.2 35 Total tripper resistance F 1546 kgf F=Te1+Te2+Te3+Te4+Te5+Te6+Te7+Te8 36 Motor power required Pr 3.1596 kW Pr=F x V/60000/.8 37 Taking 20% margin, power req Pm 3.7915 kW 38 Motor Power selected P 1.5 + .75 kW Not OK