Title:

Process Safety Management and Risk Management Plan

Function: Environmental, Health and Safety

Freeport Site
Standard No.: BCF020.033 Page: 1 of 3
Reviewed: 03/17 Effective: 03/17 Supersedes: 02/15
Preparer: Owner: Approver:
Site Safety Representative Manager, Environ, Health & Safety SVP and Gen. Mgr.,
Freeport

RECORD OF REVISIONS
Date Rev # Details of Change
5/31/07 1 This standard is being revised to bring it into compliance with the template and
formatting of the Corporate Safety Procedures. No major changes have been
made. There are minor word revisions to accommodate the format.
7/31/10 2 Minor edits for clarity. Revised Manger roles from E&M Mech Group
Manger and Pressure Vessel Group Manger to new role and title E&M MSG
Group Manager. Revised Loveland to INtools Database and/ or SAP.
Revised references to related procedures such as but not limited to NP-EI-
105, NP-MC-105, etc., and to related programs like SAP, electronic CAD,
websiE&M, etc.
Added that PSSR should be filed with Job Books and in EHS Change
Manager database.
Added responsibilities for Area I/E Engineer in element #8.
Revised Document locations to reflect electronic locations (E&M, EHS Web
Pages)
Updated information to include databases (MSDS, Change Manager, AIMS).
5/15/12 3 Updated responsible person in the EHS Information & Mechanical Integrity
section based on ICON changes.
Updated Mechanical Integrity to reflect current standards and document
locations.
10/4/12 4 Updated titles to reflect ICON job descriptions
Minor content updates in PSI and MI sections
8/1/13 5 Title corrections due to title and roles and responsibilities changes since the
last revision.
PHA, #7, added /redone in accordance to the PSM/RMP Guide to comply
with changes made previously to the PSM/RMP Guide
Added Excel version as an option
6/5/14 6 Added index for G-R-PRS-040 Documentation for Process Safety
Updated PSI, Site, #2 to show SDS terminology and to reflect the change to
backup SDS accessibility based on the corporate SDS service provider
changes
Added Dispersions as a covered process
2/18/15 7 Added Syngas as a covered process (0117-OXOA-14-1570)
3/1/17 8 Minor updates per MOC 0117-EHS-17-0432
 Title:
Process Safety Management and Risk Management Plan

Function: Environmental, Health and Safety

Freeport Site
Standard No.: BCF020.033 Page: 2 of 3
Reviewed: 03/17 Effective: 03/17 Supersedes: 02/15
Preparer: Owner: Approver:
Site Safety Representative Manager, Environ, Health & Safety SVP and Gen. Mgr.,
Freeport

INTRODUCTION

OSHAs Process Safety Management (PSM) standard became effective May 26, 1992. EPAs
Risk Management Plan became effective June 21, 1999. These standards require that covered
processes implement management practices to prevent or minimize the consequences of
catastrophic releases of toxic, reactive, flammable or explosive chemicals and to protect the
public health and environment.
The following document on PSM and RMP outline a road map of where programs are found,
owners of the programs for accountability and those responsible for maintaining the programs.
Within each element are blanks that each unit with PSM/RMP processes must fill in to show
where program accountability and responsibilities are for the unit. The filled in document will be
maintained electronically on the Units Web Page or copied and placed in a Unit PSM/RMP
notebook. If a hardcopy notebook is kept it will be located in the control room
Many PSM/RMP requirements are referenced to another section of the Loss Control Manual,
Maintenance Practices Manual, etc., because these programs existed before regulatory
requirements came into effect. While all PSM requirements apply to RMP covered units, not all
PSM units are covered by RMP. Additional RMP requirements are shown in a separate block in
each element.
Senior Production Managers/Directors are overall accountable for implementation and
maintaining of unit PSM/RMP programs. Operational Directors / VPs are accountable for
providing support and resources for implementation and maintenance of required programs.

This document also serves as the index of the process safety documentation required by BASF
global standard G-R-PRS-040 Documentation for Process Safety. Alternatively, units may use
a format from N-P-PRS-142.

Excel version of the PSM/RMP Roadmap

Word version of the PSM/RMP Roadmap

 Title:
Process Safety Management and Risk Management Plan

Function: Environmental, Health and Safety

Freeport Site
Standard No.: BCF020.033 Page: 3 of 3
Reviewed: 03/17 Effective: 03/17 Supersedes: 02/15
Preparer: Owner: Approver:
Site Safety Representative Manager, Environ, Health & Safety SVP and Gen. Mgr.,
Freeport

Below is a list of plants that fall under OSHA PSM and EPAs RMP at Freeport
PSM RMP and PSM
Acrylic Acid II Acrylic Acid II
Acrylic Acid III Acrylic Acid III
Oxo/Syngas Oxo/Syngas
PolyAlcohols PolyAlcohols
Caprolactam I Caprolactam I
Caprolactam II Caprolactam II
SAP
Cyclohexanone I Cyclohexanone I
Cyclohexanone II Cyclohexanone II
Hydroxylamine II Hydroxylamine II
Ammonia Terminal Ammonia Terminal
Butyl Acrylate
2-Ethylhexyl Acrylate
Dispersions Dispersions