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3:2008
AS/NZS 4455.3:2008
University of Newcastle
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Standards Australia/Standards New Zealand
All rights are reserved. No part of this work may be reproduced or copied in any form or by
any means, electronic or mechanical, including photocopying, without the written
permission of the publisher.
Jointly published by Standards Australia, GPO Box 476, Sydney, NSW 2001 and Standards
New Zealand, Private Bag 2439, Wellington 6020
PREFACE
This Standard was prepared by the Joint Standards Australia/Standards New Zealand
Committee BD-026, Masonry Units, Pavers, Flags and Segmental Retaining Wall Units, to
supersede, in part, AS/NZS 4455:1997, Masonry units and segmental pavers.
The objective of this Standard is to provide a specification for segmental retaining wall
units, to facilitate design and purchasing.
This Standard addresses
(a) the need for a basic Standard that specifies the essential properties of dimensional
tolerance, integrity and durability, common to all units covered by the scope of the
Standard;
(b) more stringent requirements that might need to be complied with, that would best be
specified by the prospective purchaser as needed; and
(c) test methods consistent with Items (a) and (b).
This Standard is intended to provide the minimum requirements for segmental retaining
wall units covered by the scope. More stringent requirements may be imposed as
contractual requirements.
The terms normative and informative have been used in this Standard to define the
application of the appendix to which they apply. A normative appendix is an integral part
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CONTENTS
Page
APPENDICES
A DEMONSTRATION OF COMPLIANCE FOR STRENGTH ................................... 11
B MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS STANDARD ..... 12
C DETERMINATION OF CHARACTERISTIC VALUE ............................................ 14
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D PURCHASING GUIDELINES.................................................................................. 16
E TESTING FOR ADDITIONAL PROPERTIES......................................................... 17
BIBLIOGRAPHY ............................................................................................................... 18
AS/NZS 4455.3:2008 4
1.1 SCOPE
This Standard specifies requirements for units for use in segmental retaining walls,
including units for walls built in accordance with AS 4678.
NOTE: Masonry units for retaining walls that are designed in accordance with AS 3700 or
NZS 4230 and constructed with mortared joints are covered by AS/NZS 4455.1.
Segmental retaining wall units covered by this Standard include those made of the
following materials:
(a) Concrete.
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1.2 APPLICATION
Testing to Section 2, which references AS/NZS 4456.3, AS/NZS 4456.4 and
AS/NZS 4456.10, is required for compliance with this Standard.
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AS/NZS
4456.4 Method 4: Determining compressive strength of masonry units
4456.10 Method 10: Determining resistance to salt attack
NZS
3116 Concrete segmental paving
4230 Design of reinforced concrete masonry structures
1.4 DEFINITIONS
For the purpose of this Standard, the definitions below apply.
1.4.1 Characteristic value
The value that is exceeded by at least 95% of the units in the lot.
1.4.2 Compressive strength
See unconfined compressive strength.
1.4.3 Dimensional deviation
The deviation from work size of units when determined in accordance with AS/NZS 4456.3.
1.4.4 Hollow segmental retaining wall unit
Unit with cores greater than 10% of the gross volume.
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1.4.5 Lot
A group of units of a single type with specific characteristics and dimensions presented for
sampling at the same time.
1.4.6 Salt attack resistance
Resistance to attack by the action of soluble salts determined by the action of sodium
sulphate or sodium chloride in accordance with AS/NZS 4456.10.
1.4.7 Shall
Indicates that a statement is mandatory.
1.4.8 Should
Indicates a recommendation.
1.4.9 Solid segmental retaining wall unit
Unit that may contain recesses or cores not greater than 10% of the gross volume.
1.4.10 Standard deviation
The unbiased standard deviation determined in accordance with AS/NZS 4456.2.
1.4.11 Unconfined compressive strength
The failure stress in compression converted by the application of an aspect ratio factor to
account for platen restraint, determined in accordance with AS/NZS 4456.4.
1.4.12 Work size
The size of a unit specified for its manufacture, from which deviations are measured.
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AS/NZS 4455.3:2008 6
1.5 NOTATION
The following notation is used in this Standard:
n = number of specimens in the test sample
s = unbiased standard deviation determined in accordance with AS/NZS 4456.2
f uc = characteristic unconfined compressive strength
Wc = width of hollow unit section supported at one end only
Ws = width of hollow unit section supported at both ends
Wh = edge distance of core holes in hollow units
Wk = width of key
lc = length of sections supported at one end only
ls = length of sections supported at both ends
d = diameter of core holes in hollow units
hk = height of key
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SEC T I O N 2 P R O D U CT RE Q U IRE M E N T S
2.1 GENERAL
Dimensional deviation, integrity and durability of retaining wall units shall comply with the
requirements of this Section.
Compliance with the requirements for strength shall be determined in accordance with
Appendix A.
NOTE: Additional means for demonstrating compliance with this Standard are given in
Appendix B.
The suppliers of segmental retaining wall units shall make available the relevant work sizes
necessary to specify and construct a retaining wall using the units.
TABLE 2.1
DIMENSIONAL DEVIATIONS OF SEGMENTAL RETAINING WALL UNITS
Category Work size dimensions, mm
DW4 Standard deviation of not more than 2 mm and a difference between the mean
and the work size of not more than 3 mm
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2.3 INTEGRITY
2.3.1 Performance requirement
Segmental retaining wall units shall have sufficient integrity to be handled, transported to
the purchaser and laid and to perform their required function in the finished retaining wall.
2.3.2 Method
Where the characteristic unconfined compressive strength ( f uc ) of segmental retaining wall
units is specified to control integrity, it shall be determined in accordance with
AS/NZS 4456.4.
Demonstrating compliance for unconfined compressive strength shall be in accordance with
Appendix A.
2.3.3 Deemed to satisfy
2.3.3.1 Solid segmental retaining wall units
For solid segmental retaining wall units, the requirement for integrity is deemed to be
satisfied if the characteristic unconfined compressive strength is at least 5 MPa for walls up
to 1.5 m in height, and 10 MPa for walls greater than 1.5 m and up to 10 m in height.
2.3.3.2 Hollow segmental retaining wall units
For hollow segmental retaining wall units, the requirement for integrity is deemed to be
satisfied if the strengths and average measurements of each part of five random-sampled
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units (measured at the same positions on each unit) are not less than the values given in
Table 2.2.
TABLE 2.2
MINIMUM PROPERTIES OF HOLLOW UNITS
Minimum average width (W)
Identification of section
Wall height 1.5 m Wall height >1.5 m and <10 m
Characteristic unconfined
10 MPa 12 MPa
compressive strength
Width of sections supported at 0.3lc 0.5lc
one end only (W c)
Width of sections supported at 0.15l s 0.3l s
both ends (W s)
Edge distance of core holes (Wh ) 0.3d 0.5d
NOTE: Symbols used in the above Table are defined in Clause1.5 and illustrated in Figure 2.1.
TABLE 2.3
MINIMUM PROPERTIES OF KEYS
Minimum average width (W)
Identification of section
Wall height 1.5 m Wall height >1.5 m and <10 m
Keys (Wk ) 2.0h k 3.0h k
NOTE: Symbols used in the above Table are defined in Clause1.5 and illustrated in Figure 2.2.
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c s
Wc Ws Wh
2.4 DURABILITY
2.4.1 Performance requirement
Segmental retaining wall units shall have sufficient durability to perform their required
function in the finished structure without deteriorating under the action of the
environmental conditions of intended use.
2.4.2 Method
Units shall be categorized as
(a) exposure grade; or
(b) general purpose grade;
in accordance with Table 2.4 and declared by the supplier.
Where the salt attack resistance of the segmental retaining wall unit is to be determined by
test, it shall be determined in accordance with AS/NZS 4456.10.
NOTE: In locations where resistance to freeze-thaw or to chemical attack is required, additional
specifications may be needed.
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AS/NZS 4455.3:2008 10
TABLE 2.4
SALT ATTACK RESISTANCE GRADE
Salt attack resistance
Requirement/Description
grade
Exposure (a) Suppliers experience, according to which it is possible to demonstrate
that the product has a history of surviving under saline environmental
conditions similar to those existing at the site considered
or
(b) <0.4 g mass loss in 40 cycles in AS/NZS 4456.10, Method B, for
materials other than sandstone or porous limestone
or
(c) <1% mass loss in 15 cycles in AS/NZS 4456.10, Method A, for
sandstone or porous limestone
General purpose (a) Suppliers experience, according to which it is possible to demonstrate
that the product has a history of surviving under non-saline
environmental conditions similar to those existing at the site
considered. Products that fit this category are not expected to meet the
mass loss criterion for exposure category when tested in accordance
with AS/NZS 4456.10
or
(b) <0.4g mass loss in 15 cycles in AS/NZS 4456.10, Method B for
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APPENDIX A
DEMONSTRATION OF COMPLIANCE FOR STRENGTH
(Normative)
A1 GENERAL
Demonstration of compliance with the strength requirements of this Standard shall be in
accordance with Paragraphs A2 and A3.
NOTE: Appendix B gives guidance on additional means for demonstrating compliance with the
Standard.
Where a sample taken from a lot fails to conform to the specified requirements, that lot may
be sorted, resampled at random and retested.
Where a lot does not meet a required performance level, that lot may be reclassified.
NOTE: These procedures allow for the assessment of compliance for a nominated characteristic
value without the need for evaluating the characteristic value of the lot.
A2 SINGLE LOT
Where compliance with a specified characteristic value is required for a single lot, the lot is
deemed to be in compliance if the mean value of a sample, drawn at random from the lot
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and calculated in accordance with AS 4456.2, is greater than the specified characteristic
value +1.2 s.
The unbiased standard deviation (s) shall be
(a) based on a history of test results from more than 30 specimens; or
(b) taken as 0.15 times the sample mean.
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APPENDIX B
MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS STANDARD
(Informative)
B1 SCOPE
This Appendix sets out the following different means by which compliance with this
Standard can be demonstrated by the manufacturer or supplier:
(a) Evaluation by means of statistical sampling.
(b) The use of a product certification scheme.
(c) Assurance using the acceptability of the suppliers quality system.
(d) Other such means proposed by the manufacturer or supplier and acceptable to the
customer.
B2 STATISTICAL SAMPLING
Statistical sampling is a procedure which enables decisions to be made about the quality of
batches of items after inspecting or testing only a portion of those items. This procedure
will only be valid if the sampling plan has been determined on a statistical basis and the
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B3 PRODUCT CERTIFICATION
The purpose of product certification is to provide independent assurance of the claim by the
manufacturer that products comply with the stated Standard.
The certification scheme should meet the criteria described in HB 18.28 (SANZ HB18.28)
in that, as well as full type testing from independently sampled production and subsequent
verification of conformance, it requires the manufacturer to maintain effective quality
planning to control production.
The certification scheme serves to indicate that the products consistently conform to the
requirements of the Standard.
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APPENDIX C
DETERMINATION OF CHARACTERISTIC VALUE
(Informative)
C1 SCOPE
This Appendix sets out the method for evaluating the characteristic value (when required)
of a group of test results.
where
n = number of test results in the set used to evaluate f
f = characteristic value for the type of unit represented by the set of
specimens
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C3 COEFFICIENT OF VARIATION
For the purpose of calculating the characteristic value factor (kk), the value of the
coefficient of variation (V) is assessed as follows:
(a) Where n < 30:
V = a value estimated for that particular type of unit or obtained from a sufficiently
large supplementary body of data (containing not less than 30 relevant test
results) that is representative of that type of unit.
Unless otherwise substantiated by analysis of actual test data, the value
estimated for V should not be less than 0.15 for strength of segmental retaining
wall units
(b) Where n 30:
V = the coefficient of variation of the set of test results being evaluated
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TABLE C1
CHARACTERISTIC STRENGTH FACTOR
Characteristic value factor (kk )
Number of
test results Coefficient of variation (V)
(n)
0 0.10 0.20 0.30 0.40 0.50
1 1.00 0.72 0.52 0.37 0.27 0.19
2 1.00 0.77 0.59 0.46 0.35 0.27
5 1.00 0.84 0.71 0.60 0.51 0.43
10 1.00 0.91 0.82 0.74 0.67 0.61
20 1.00 0.94 0.87 0.81 0.75 0.69
50 1.00 0.96 0.92 0.88 0.84 0.80
100 1.00 0.97 0.94 0.92 0.89 0.86
200 1.00 0.98 0.96 0.94 0.92 0.90
500 1.00 0.99 0.97 0.96 0.95 0.94
1000 1.00 1.00 1.00 1.00 1.00 1.00
NOTES:
1 Linear interpolation may be used.
2 k k estimates the lower 5 percentile value of the population with a confidence of 0.75.
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APPENDIX D
PURCHASING GUIDELINES
(Informative)
D1 SCOPE
This Appendix offers guidance for, but does not purport to fulfil all of the requirements of,
a purchasing agreement for segmental retaining wall units. It gives recommendations on
contractual matters that are outside the scope of the Standard proper but are intended to
ensure compliance with it.
D2 ORDERING
In ordering units to this Standard, the purchaser should quote the work size or the relevant
manufacturers product identification, any other property requirements and the number of
this Australian/New Zealand Standard, i.e., AS/NZS 4455.3.
D3 IDENTIFICATION
The manufacturer should record the product identification on delivery dockets.
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D4 VERIFICATION
D4.1 Quality records
Manufacturers of units complying with this Standard should carry out regular testing of
their product as part of their quality system. It is recommended that the purchaser, instead
of being put to the expense of sampling and testing individual deliveries of units, take
advantage of the manufacturers quality system.
The manufacturers should be prepared to
(a) supply on request relevant data on unit properties from quality records; or
(b) make such records available for inspection by an independent inspector, acceptable to
both the purchaser and manufacturer.
D4.2 Additional verification testing
Where additional verification is required by a purchaser, sampling and subsequent testing of
the lot in accordance with this Standard should be carried out by a laboratory experienced
in carrying out the appropriate test.
NOTE: Laboratories accredited by National Association of Testing Authorities (NATA),
Australia or IANZ, New Zealand are acceptable for this purpose.
It is recommended that the cost of units required for testing and the cost of sampling and
testing should be borne
(a) by the purchaser, if the units conform to limits specified by the purchaser in his or her
order or when particular limits have not been specified; or
(b) by the supplier, if the units do not conform to limits specified in the contract.
If the sample taken from the lot fails to conform to the specified requirements, the lot may
be sorted, resampled at random and retested at the expense of the supplier.
In respect of Item (b), the lot would be liable to rejection.
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APPENDIX E
TESTING FOR ADDITIONAL PROPERTIES
(Informative)
If the following properties given in this Appendix are specified, they should be determined
in accordance with the methods set out:
(a) Determining potential to effloresce ...................................................AS/NZS 4456.6.
(b) Determining core percentage and material thickness ..........................AS/NZS 4456.7.
(c) Determining moisture content, dry density and ambient density .........AS/NZS 4456.8.
(d) Determining coefficient of expansion .............................................. AS/NZS 4456.11.
(e) Determining coefficients of contraction........................................... AS/NZS 4456.12.
(f) Determining pitting due to lime particles......................................... AS/NZS 4456.13.
(g) Determining water absorption properties ......................................... AS/NZS 4456.14.
(h) Determining lateral modulus of rupture ........................................... AS/NZS 4456.15.
(i) Determining permeability to water .................................................. AS/NZS 4456.16.
(j) Determining initial rate of absorption (suction) ............................... AS/NZS 4456.17.
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BIBLIOGRAPHY
AS
1199 Sampling procedures for inspection by attributes
1199.0 Part 0: Introduction to the ISO 2859 attribute sampling system
1199.1 Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-
by-lot inspection
3700 Masonry structures
AS/NZS
4455 Masonry units, pavers, flags and segmental retaining wall units
4455.1 Part 1: Masonry units
4456 Masonry units, segmental pavers and flagsMethods of test
4456.6 Method 6: Determining potential to effloresce
4456.7 Method 7: Determining core percentage and material thickness
4456.8 Method 8: Determining moisture content, dry density and ambient density
4456.11 Method 11: Determining coefficient of expansion
4456.12 Method 12: Determining coefficients of contraction
4456.13 Method 13: Determining pitting due to lime particles
4456.14 Method 14: Determining water absorption properties
4456.15 Method 15: Determining lateral modulus of rupture
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19
NOTES
AS/NZS 4455.3:2008
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AS/NZS 4455.3:2008
20
NOTES
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