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The document provides procedures for conducting penetrant testing and magnetic particle testing. It lists the steps for both methods which include preparing the test area, applying penetrant or magnetic particles, developing any indications, inspecting the part, cleaning up and reporting results. Key examination data that must be recorded includes light intensity, temperature, magnetizing technique, dwell times and developing times. The procedures provide a standardized method for non-destructive testing to check for surface flaws.
The document provides procedures for conducting penetrant testing and magnetic particle testing. It lists the steps for both methods which include preparing the test area, applying penetrant or magnetic particles, developing any indications, inspecting the part, cleaning up and reporting results. Key examination data that must be recorded includes light intensity, temperature, magnetizing technique, dwell times and developing times. The procedures provide a standardized method for non-destructive testing to check for surface flaws.
The document provides procedures for conducting penetrant testing and magnetic particle testing. It lists the steps for both methods which include preparing the test area, applying penetrant or magnetic particles, developing any indications, inspecting the part, cleaning up and reporting results. Key examination data that must be recorded includes light intensity, temperature, magnetizing technique, dwell times and developing times. The procedures provide a standardized method for non-destructive testing to check for surface flaws.
1. Light source : Indirect sunlight, or lamp state the distance
2. Light intensity : 1000 lux 3. Temperature : 34 deg C 4. Drying after pre -cleaning : 6 minutes 5. Penetrant application : By brush 6. Penetrant dwell time : 10 minutes 7. Removing excess penetrant : Wiping with dry rag and then with solvent moistened rag 8. Drying after remove excess : 10 minute penetrant 9 . Developer application : Spray, evenly 1 0 . Developing time : 30 minutes (as in procedure)
MAGNETIC PARTICLE TESTING
Examination Data(s) : ( example )
1. Light source : Indirect sunlight
2. Light intensity : 1500 lux 3. Temperature : 32 deg C 4. Magnetizing technique : Continuous method, twice in one area approx, right angle 5. Particle application : Spray LIQUID PENETRANT SEQUENCE No Description Remarks 1 Visual / Surface Preparation 2 Check penetrant materials, cleaner, penetrant, record developer 3 Check test piece / part being tested record 4 Check Temperature, using temperature meter 40-125 Degree F -record 5 Check illumination, using light meter Min.100 fc. ( 1000 lux. ), record 6 Pre Examination Cleaning , using cleaner, by spray Wait Min 5 minutes, record 7 Penetrant Application, by brush Wait Min10 Minutes, record 8 Removal of Excess Penetrant, wipe with dry rag, Immediately not exceed 10 moistened rag until traced penetrant removed minutes, record 9 Application of Developer 30 minutes maximum, records 10 Inspection a. Immediately a. observation b. Max.10 Minutes b. interpretation c. Start from (a) Max a. 30 c. evaluation minutes 11 Post Examination Cleaning 12 Reporting
MAGNETIC PARTICLE SEQUENCE
No Description Remarks 1 Visual / Surface Preparation 2 Check magnetic particle materials, cleaner, particle, white contrast 3 Check test piece / part being tested 4 Check Temperature, using temperature meter 5 Check illumination, using light meter Min.100 fc. ( 1000 lux. ), record 6 Calibration, by lifting bar 10 lbs. 7 Pre Examination Cleaning , using cleaner, wiping with wetted rag with cleaner 8 White contrast Application, by spray 9 Field verification, using Pie indicator 10 Examination, minimum 2x each area right angle each other. Lateral examination max. leg spacing 11 Inspection a. observation b. interpretation c. evaluation 12 Post Examination Cleaning 13 De-magnetization 14 Reporting
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