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SPE 10746
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309
STEAM INJECTION THEORIES - A UNIFIED APPROACH SPE 10746
volumes of gas in the form of steam, without the dis- irable effects of high injection pressures possibly
advantage of having to produce this gas in view of sub- responsible for the lack of success in "deep" steam-
sequent condensation of steam. The distillation effect floods (over 3000 ft.)
is the primary oil transport mechanism in light oils,
although it is important even in the case of the most The presence of nitrogen in a steam drive may
viscous oils. make the process unstable up to about 650F, according
to Krueger, whereas the reverse is true at higher tem-
The steamflood residual oil saturation is appro- peratures. It can be speculated that the presence of
ximately constant within the steam zone. Numerical a gas, such as carbon dioxide, if soluble in oil at
simulations, based upon a compositional formulation, the prevailing conditions, may not make the front un-
by the author and others, show the gradual development stable, in view of its ability to "condense" much like
of this saturation in the steam zone as a result of steam.
mass transfer considerations. Nevertheless, it is a
useful number for simplified steam calculations, and STEAM ZOME DEV~OPMENT
can be determined for a given porous medium, oil, and
steam injection temperature and rate. Figure 2 gives The manner of development of the steam zone in
selected values of Sorst' as reported for various a steamflood is of great importance from the oil reco-
fields, based upon a work by the author and Alvarez very standpoint. It is a complex process, but to a
(3). The plot shows Sorst as a function of oil vis- first approximation, it may be assumed that the inject-
cosity at the reservoir temperature. The individual ed heat is retained by the formation within a constant
points give the steam temperature and the literature emperature steam zone, and is lost to the overlying and
reference cited. the underlying rocks by conduction. There is no heat
flow ahead of the steam front. This is the basis of
The reduction of oil saturation is the principal the Marx-Langenheim (6) approach, which continues to be
mechanism among several others, which include hot applicable under many conditions (thick formations,
waterflood, cold waterflood, miscible drive, thermal high steam quality, low pressure, high rates). Mandl
expansion, and fluid mobility changes due to tempera- and Volek (7) improved upon this model, on the basis
ture dependence of relative permeabilities to oil and that at a particular "critical" time, the latent heat
water - which are in favor of oil. It is well-esta- content of the injected steam is not large enough to
blished that the irreducible water saturation increases supply the heat loss in the previously heated formation
with an increase in temperature, causing a shift in and also to raise the preheated rock ahead to the steam
the water relative permeability toward decreasing temperature. As a result, convective heat transfer at
values. Numerical simulations of viscous oil (Cold the front dominates. They give equations for the steam
Lake, Alberta) steamfloods by the author show that zone volume and the critical time. Myhill and Stege-
temperature dependence of oil and water relative perme- meier (8) improved the Mandl-Volek solution. The most
abilities, and to a lesser extent hysteresis, should comprehensive mathematical treatment of the problem to
be accounted for, otherwise the calculated oil pro- date is due to Yortsos and Gavalas (9, 10). They have
duction rates are often far below the observed rates. derived more precise bounds, removed the discontinuity,
and satisfactorily solved the problem of receding steam
The role of hot water (condensate) is apparently fronts. Their results show that the Myhill-Stegemeier
more in the nature of pre-stimulation of the cold form- solution is in good agreement with theirs, while the
ation, ahead of the advancing steam front, than as a Mandl-Volek solution should be satisfactory for most
Buckley-Leverett type hot waterflood, because it is conditions, where the ratio of the latent heat content
well-known that this is a highly unstable process. of steam to the total heat is greater than 0.4.
Numerical simulations show this in the form of gravity
override, whereas experimental studies show viscous Apart from the above models, a number of numer-
fingering in addition. Neuman (4) attributes as much ical models of steam zone development, encompassing
as one-third of the total oil recovery (Kern River ) to three-phase flow (not considered in the above models)
the hot water flow below a downward and laterally ex- have been reported. These were reviewed in a recent
panding steam zone. (This is discussed in greater article by Farouq Ali and Ferrer (11).
detail below).
GRAVITY SEGREGATION OF STEAM
A crucial factor in steam zone development is
the manner and location of the steam zone with respect An important aspect of steamflooding is the gra-
to the oil-bearing formation, which will be considered vity segregation of steam under most conditions, given
further. the buoyancy of steam and the very high mobility of oil
in the steam zone. Such segregation may occur even in
STEAM FRONT STABILITY formations of limited vertical permeability. For ex-
ample, Cook (12) notes formation of localized steam
Steamflooding is basically a stable process, at zones underneath silt lenses. The rate of segregation
least on a microscopic basis. The t'endency to would depend ~n oil viscosity, vertical permeability,
"fingering" of steam beyond the front is suppressed by and steam temperature. Numerical simulator results
condensation. Even on a macroscopic scale, the gravity quoted by Neuman (4) show that steam segregation is
overlay of steam would tend to overcome viscous fing- quite rapid for Kern River type conditions (oil visco-
ering. Krueger (5) gives an excellent review of steam- sity 4000 cp, permeability 2 darcies), with the oil
flood stability, and develops criteria for steam injec- saturation reduced to about 10% in a lS-ft steam zone
tion together with a non-condensible gas (nitrogen). at the top of the formation. Recent work by the author
He notes that up to 329F (165C) the large volume shows that such segregation may be rather slow for very
change accompanying condensation has a stabilizing viscous oils. For example, for a 100,000 cp Cold Lake
effect; however, above 450F (230C) the steam front oil, steam saturation in the upper parts of the forma-
becomes unstable. This may be among the other undes- tion was less than one percent, even after two years,
310
SPE 10746 S.M. PAROUQ ALI
starting with zero gas saturation. On the other hand, after the steam zone grows downward, then formation
if a 10% gas saturation is assumed to be present, com- thickness should make little difference to oil-steam
plete segregation of steam occurred in just over one ratio. This is the basis of the theory advanced by
year. Doscher and Ghassemi (25), whose experiments, designed
to simulate such a condition, showed that there was
Gravity segregation of steam was observed in little difference in p~rformance for a 26-ft or a 70-
the early days of steam stimulation in Venezuela. ft formation'. If it is indeed possible to create a
Laboratory studies in linear cylindrical sand packs, steam zone over the formation, an efficient steam dis-
using the' 20,000 cp Morichal crude, by the author placement would result. Good examples of this type
and Avendano (13), showed clean swept sand along the are the Smackover field in Arkansas, and Yorba Linda in
top of the pack, while the oil in the lower part was California. The former has a gas cap thicker than the
denuded of its lighter fraction and turned into a sol- oil zone (15 ft), while the latter had a gas ("air")
id mass. Such behavior was also observed in the field zone.
Many laboratory experiements, using steam, have been
reported, e.g. those by Baker (14), Huygen (15), On the other hand, if a segregated steam zone
Ehrlich (16), Prats (17), Stegemeier, Laumbach and develops as a result of steam buoyancy, and not due to
Volek (18), Doscher and Huang (19), Pujol and Boberg an existing gas saturation, the zone thickness deter-
(21), and others. Ehrlich used the Wabascs oil (5 x mined by the methods of van Lookeren or Neuman, then
10 6 cp at 55p reservoir temperature), while Pujol the vertical conformance (steam zone thickness divided
and Boberg used a Cold Lake oil (100,000 cp at 70F by pay thickness) would be higher in thinner than in
in scaled high pressure type models. In both cases, thicker formations, and heat losses would become the
segregation of steam occurred. Ehrlich noted that whe same sort of serious drawback that they are in frontal
steam was injected near the base of the formation, an drives in thin formations.
"important part" (over 40%) of the oil was recovered
prior to steam override. Model results reported by It is interesting to note that if we apply van
Butler and Stephens (23) were also based upon a Cold Lookeren's method to Doscher and Ghassemi's second
Lake crude oil in a glass bead pack. Introduction experiment (Table 2 in their paper: permeability 1
of steam at the base led to segregation of oil and darcy, steam pressure 200 psia, quality 0.65, injec-
steam. It can be concluded that segregation of steam tion rate 720 B/D, thickness 26.9 ft; assumed steam
would occur in nearly all cases, although it may be viscosity 0.02 cp and oil gravity 20 API), the cal-
slow in very viscous oils. culated steam zone thickness is 26.2 ft, viz. almost
100% vertical sweep. In other words, a frontal drive
THEORIES OF STEAMFLOODING WITH SEGREGATION would have been feasible under the experimental con-
ditions, whereas the experiment was designed to pro-
In 1969, de Haan and van Lookeren (20) presented c mote a vertical drive.
cyclic steam stimulation performance prediction method
based upon steam override. In 1975, Neuman (4) des- EFFECT OF FORMATION THICKNESS
cribed a mathematical approach to steam zone growth
both laterally and vertically downward. Although the As noted above, under the premise of immediate
mathematical treatment (22) has certain non-rigorous steam segregation, and subsequent steam zone advance
aspects, nevertheless, the model satisfactorily in the downward direction (Ref~25 ), the oil-steam
described the dominant aspects of a segregated steam- ratio would be relatively independent of formation
flood,and in particular, it was successfully applied thickness, whereas in a frontal drive there is a stron
to Chevron's 10-pattern steamflood in Kern River, dependence between the two in view of the heat losses,
California. Two important aspects of this model are, which increase rapidly with a decrease in thickness.
first, it requires relative permeabilities to oil and The actual behavior is between the two extremes, per-
and water as functions of temperature, and second, it haps closer to the frontal drive case. This is best
emphasizes the hot water drive below the downward evidenced by Gomaa's (26) numerical simulations of
moving steam zone, which is shown to yield an oil steamf100ds in California-type (low pressure) reser-
recovery that is a constant fraction (0.52 for Kern voirs, under a wide variety of conditions. Figure 3,
River) of oil recovery by steam. The latter is sup- taken from this work is remarkable: the oil recovery
ported by field results as well. is independent of formation thickness, when plotted
on the basis of net heat injected. Figure 4 shows
An important contribution on steam override is heat loss as a f~tion of formation thickness, for
due to van Lookeren (24), who considered gravity various heat injection rates. The dashed line has
segregation of steam and oil, and derived a group, been added to show heat loss for a frontal steamf100d
AR, which can be used to calculate the thickness swept (whereas Gomaa's simulations allowed for gravity seg-
by steam. It is seen that the vertical sweep would regation), for a five-year period, which corresponds
decrease with a decrease in steam injection rate, an approximately to a heat injection rate of 0.5 MMBtu/
increase in pressure, and/or a decrease in steam qua- day/ac-ft. It is clear that the heat loss shown by
lity. It is not unexpected that the vertical sweep simulations is less than that for a frontal drive,
is independent of formation thickness. In other words however, it is still very high for the small thick-
so long as the steam zone has not reached the base of nesses, which tends to support van Lookeren's theory.
the formation, it makes little difference - to a first
approximation - as to how thick the formation is. FRONTAL STEAM DRIVE vs. SEGREGATED DRIVE
Table 1 lists values of AR for selected field projects
together with comments regarding observed behavior, Table 2 compares the oil-steam ratios reported
where applicable. by Myhill and Stegemeier (8) and Neuman (4) for the
same steamf100ds, employing widely differing theories,
If it can be assumed that the injected steam discussed in a previous section. The values of oi1-
immediately spreads on top of the formation, and there steam ratios are quite similar although a segregated
311
STEAM INJECTION THEORIES - A UNIFIED APPROACH SPE 10746
steamflood is assumed in Neuman's method as opposed of the steam zone was used by the author in a simpli-
to a frontal drive in Myhill and Stegemeier's model. fied graphical method for steamflood performance pre-
The respective values of porosity times movable oil diction (40, 41). The following section presents a
((Soi-Sorst are not identical in all cases; how- simple model for steamflood performance prediction.
ever, it is interesting that both models are claimed
to represent the field performance. It is noteworthy A SIMPLIFIED MODEL
that the two models are essentially comparing the
cumulative oil-steam ratios, which tend to average One of the difficulties in predicting oil
out the prevailing effects. On the other hand, either production by a steamflood, employing a Myhill-Stege-
model can give oil-steam ratio as a function of time. meier type approach is that such methods of necessity
Neuman shows good agreement between prediction and require that the oil displaced by the steam front is
the actual performance for Kern River. One could immediately produced. Thus, there is no lag in oil
also conclude that the "effective" steam zone volume production due to fill-up of any gas volume, or due
based upon a frontal steamflood provides a fairly to development of an oil bank. Also, in the later
reliable estimate of cumulative oil recovery. stages, reduction in the oil mobility cannot be
accounted for. Recently, Jones (42) presented a sim-
STEAM INJECTION INTO FRACTURES plified approach, which essentially uses Myhill and
Stegemeier's oil production prediction, with the oil
In very high viscosity oil formations, such as production rate mUltiplied by empirical factors based
those of Cold Lake, steam injection at a.satisfactory upon field performance, in order to correct for the
rate is possible only under fracture pressures, as above effects.
discussed by Buckles (2). Performance prediction
under such conditions is difficult using any type An alternative model is described in the
of models, even if the dimensions and locations of Appendix, which does not employ empirical factors,
the fractures were known. Numerical simulation and furthermore purports to simulate the dominant
studies of fractured formation and subsequent fluid mechanistic features. The general calculation proce-
production, in cyclic steam stimulation are underway dure is as follows, for determining oil production
(27). The analytical models presented by Wheeler rate at some time, t:
(28) and Hearn (29) are quite useful for determining
areal coverage by the injected steam as well as the 1. At the start, calculate the vertical
temperature distribution in the surrounding formations sweep by steam, i.e. the steam zone
An important application of Wheeler's models would be thickness, hst, for the given operating
detection of a fracture on the basis of temperature conditions.
measurements in its vicinity. Other applications of
these models include steam injection into thin or 2. Calculate the steam zone volume, using
"thief" zones, bottom water sands, etc. The latter h st Calculate the heat content of the
topic is of considerable interest in Alberta, and is steam zone; assume that one-half of the
the subject of another paper to be published this balance of the heat injected is in the
year. unswept oil sand. Use it to calculate
the average temperature Tavg.
PERFORMANCE PREDICTION - RECOMMENDATIONS
3. Calculate the oil displaced from the stean
Considering the complexities of steamflooding zone, assuming that it increases the oil
discussed above, oil production predictions by use of saturation in the balance of the sand.
analytical models are rather tentative. Nevertheless, Repeat for water. Calculate average oil
sud' predictions are often within 10-15% of numerical and water saturations in the sand, and
simulation results, at least in the case of cumulative produce the fluids in accordance with
oil recovery. As such, analytical models provide a relative permeabilities. Calculate new
rapid means of delineating the ranges of variables saturations.
for more comprehensive studies.
4. When the steam zone arrives at the pro-
In view of the foregoing, it is recommended ducer (based upon a suitable areal sweep
that for engineering calculations, van Lookeren's - close to 100%), assume that subsequently
(24) method should be used for calculating steam the steam zone grows downward. (It is
zone thickness, while Mandl and Volek's (7) model be assumed that steam production is restri-
used for steam zone volume. Myhill and Stegemeier's cted. The downward movement can be deter
(8) and Yortsos and Gavalas' (10) treatments are more mined by a treatment such as that in Ref.
accurate, but not as simple to use. The same is true (25). A simpler, though less precise,
of Neuman's (4) method, which has further complexi- method is given in the Appendix).
ties.
5. Terminate the computations, when the stean
In the past, a number of simplified approaches zone reaches the base of the sand.
to steamflood predictions have been proposed, which
are more complex than the aforesaid models, but less The above procedure is rather approximate, but it tends
demanding than numerical simulators. Examples are to encompass the dominant features of a steamflood. It
the work of Rincon, Diaz-Munoz, and Farouq Ali (38), is more likely to be applicable to viscous oils rather
utilizing the well-known Higgins-Leighton method of than light oils, where a frontal steamflood is often
division of stream tubes into cells. Recently, Rhee possible. Figure 5 shows the performance prediction
and Doscher (39) presented an improved version of for Kern River, using the above procedure. For com-
this type of model. Their concept of assigning an parison, the predictions using Myhill and Stegemeier's
average temperature to the hot condensate zone ahead method, Jones' method, and Intercomp's numerical simu-
lation are also shown.
312
SPE 10746 S.M. FAROUQ ALI
313
STEAM INJECTION THEORIES - A UNIFIED APPROACH SPE 10746
Physical Models", Oil & Gas J. (Oct. 22,
5. Krueger, D.A. : "Stability of Crude Oil 1979) 52-57.
Displacements", Final Report, Contract
46-8784, Sandia Labs., Albuquerque, Sept. 20. de Haan, H.J., and van Lookeren, J.: "Early
1980. Results of the First Large-Scale Steam Soak
Project in the Tia Juana Field, Western
6. Marx, J., and Langenheim, R.N.: "Reservoir Venezuela", J. Pet. Tech. (Jan. 1970) 101.
Heating by Hot Fluid Injection", Trans.
AlME (1959) 312-315. 21. Pujol, L., and Boberg, T.C.: "Scaling
Accuracy of Laboratory Steam Flooding Models",
7. Mandl, G., and Volek, C. W. : "Heat and Paper SPE 4191 presented at the Calif.
Mass Transport in Steam Drive Processes", Regional Meeting, Bakersfield, Nov.8-l0, 1972.
Soc. Pet. Eng. J. (March 1969) 59-79.
22. Neuman, C.H.: "Personal Communication" 1975.
8. Myhill, N.A., and Stegemeier, G.L.: "Steam-
Drive Correlation and Prediction", J. Pet. 23. Butler, R.M., and Stephens, D.J.: "The
Tech. (Feb. 1978) 173-182. Gravity Drainage of Steam-Heated Heavy Oil
to Parallel Horizontal Wells", CIM Paper
9. Yortsos, Y.C.: "Analytical Modelling of 803131, presented at the 31st Annual Meeting
Oil Recovery by Steam Injection", Ph.D. of Pet. Soc., Calgary, May 1980.
Thesis, Calif. Inst. of Tech., Pasadena
(1979). 24. van Lookeren, J.: "Calculation Methods for
Linear and Radial Steam Flow in Oil Reservoirs"
10. Yortsos, Y.C., and Gavalas, G.R.: "Analytical Paper SPE 6788, presented at the 52nd SPE
Modeling of Oil Recovery by Steam Injection: Fall Meeting, Denver, Oct. 9-12, 1977.
Part 1 - Upper Bounds & Part 2 - Asymptotic
and Approxim?te Solutions", Soc. Pet. Eng. 25. Doscher, T.M., and Ghassemi, F.: "The Effect
~. (April 1981) 162-190.
of Reservoir Thickness and Low Viscosity
Fluid on the Steam Drag Process", Paper SPE
11. Farouq Ali, S.M., and Ferrer, J.: "State-of- 9897, presented at the 51st SPE Calif.
the Art of Thermal Recovery Models", J. Regional Meeting, Bakersfield, March 27-29,
Energy Res. Techn., Trans. ASME (December 1981.
1981) 296-300.
26. Gomaa, E.E.: "Simplified Method for Predicting
12. Cook, D.L.: "Influence of Silt Zones on Steam Oil Recovery by Steamflood", J. Pet. Tech.
Drive Performance Upper Conglomerate Zone, (Feb. 1980).
Yorba Linda Field, California", J. Pet.
Tech. (Nov. 1977) 13971404. --- 27. Blunschi, J., and Farouq Ali, S.M.: "Effect
of Formation Parting on Cyclic Steam Stimu-
13. Avendano, H.: "Recovery of Crude Oils by lation Response", presented at the 4th
Steamflooding and Mathematical Simulation" AOSTRA University Seminar, Lake Louise,
M.S. Thesis, The Pennsylvania State Univ. ' Sept. 28-30, 1980.
(December 1968) p. 73.
28. Wheeler, J.A.: "Analytical Calculations for
14. Baker, P.E.: "Effect of Pressure and Rate Heat Transfer from Fractures", Paper SPE
on Steam Zone Development in Steamflooding", 2494 presented at the Improved Oil Recovery
Soc. Pet. Eng. J. (Oct. 1973) 274-284. Symposium, Tulsa 1969.
15. Huygen, H.H.A.: "Laboratory Steamfloods in 29. Hearn, C.L.: "Effect of Latent Heat Content
Half of a Five-Spot", Paper SPE 6171 pre- of Injected Steam in a Steam Drive", J. Pet.
sented at SPE 51st Annual Fall Meeting, New Tech. (April 1969) 374-375.
Orleans, Oct. 3-6, 1976.
30. Alikhan, A. A. "Oil Recovery by Steam-Driven
16. Ehrlich, R.: "Laboratory Investigation of Hydrocarbon Slugs, in a Linear Porous Medium",
Steam Displacement in the Wabasca Grand Ph.D. Thesis, The Pennsylvania State University,
Rapids "A" Sand", Oil Sands of Canada - University Park, (1973).
Venezuela, Can. Inst. Min. & Metall. (1977)
364-379. 31. Blevins,
11
T.R., Aseltine, R.J., and Kirk ' RS .
Analys~s of a Steam Drive Project, Inglewood
17. Prats, M.: "Peace River Steam Drive Scale Field, California", J. Pet. Tech. (September
Model Experiments", Oil Sands of Canada - 1969), 1141-1150.
Venezuela, Cdn. Inst. Mining. Metallurgy
(1977) 346-363. 32. Bursell, C.G.: "Steam Displacement - Kern River
Field", J. Pet. Tech. (October 1970), 1225-1231.
18. Stegemeier, G.L., Laumbach, D.D., and Volek,
C.W.: "Representing Steam Processes with 33. Bursell, C.G. and Pittman, G.M.: "Performance
Vacuum Models", Soc. Pet. Eng. J. (June 1980) of Steam Displacement in the Kern River Field",
151-174. J. Pet. Tech. (August 1975), 997-1004.
19. Doscher, T.M., and Huang, W.: "Steam-Drive 34. Ozen, A.S. and Farouq Ali, S.M.: "An Investi-
Performance Judged Quickly from Use of gation of the Recovery of the Bradford Crude by
Steam Injection", J. Pet. Tech. (June 1969)
692-698. . ,
314
SPE 10746 S.M. FAROUQ ALI
315
TABLE 1
COMPARISON. OF ESTIMATED AND ACTUAL
VERTICAL CONFORMANCES FOR SELECTED STEAMFLOODS
><
.
H
INJECTION H VERTICAL VERTICAL
HU
API THICKNESS RATE PERMEABILITY PRESSURE CONFORMANCE CONFORMANCE
FIELD GRAVITY FT. BiD 23~ DARCY PSIA (CALCULATED) (ACTUAL)
a~ ~
("pprC'x)
Deerfield, MO 18 26 170 0.6 0.45 125 1.52 0.76 0.45 (?)
Tia Juana, 15 200 1400 0.8 2.0 300 0.28 0.14 <0.30
Venezuela
TABLE 2
"'-
,
100,000
~~
~
Z
UJ
~~
()
I LLOYDMINSTEt
>-
t::
(J)
0
()
I t'-
PILON
,COLD LAKE
(J) 10
:>
3.0 r
kERN RIVER , (
" '"
~REDiATERI
2.0
a 100 200 300 400 500
TEMPERA TURE, OF
REFERENCE(STEAM TEMPERATURE)
o EXPERIMENTAL DATA (TEMPERATURE) ~H450)
0(332)
20
33(240)
35(385) ......
......
>
a. o
(327)
(430)
...................
.......
......
34(380)
0~
15
(328) 0
0(340)
.............
...... ..... ~3(240)
33{300)
,0(355) ~(240) ___
(5
33(300) _ --2(338)
"6 33(300) __ -e
::l
"'0 10 31(395L. _ . - -
"in
-.,
CD
30(305).!. - -
33(400)
0:
._---13(400) -- -
5
33(400)
o ~~~~~~--~~~~~--~~~~~~~~~~--~--..~~
I 10 100 1000 10,000 100,000
Oil Viscosity, (cit Original Reservoir Temperature)cp
Fig. 2 - Steamflood residual oil saturation as function of temperature and oil viscosity"
100
I I I
INJECTION RATE
STEAM QUALITY
= 1.1 BID/Acre Ft.
= 0.6 I
80 f-- MOBILE OIL SATURATION = 042 - l--
:
X
X
0
xC
60
0
~
I ~
/---------"-- --- J---
",X
RESERVOIR
THICKNESS, Ft.
o X 300
0 100 _
40
20
'"
AI>
10
o .",."oX
o 200 400 600 800 1000 1200
NET HEAT INJECTED MMBfu./Acre Ff.
100r-----.-----~----~----~----~----~----~----~
~ ~
~ t
"
100 .lXJ . ,
".
Il
'--"'" , ..
-~.
"
'
' .. ' .. ..
"
, V. . iI.. ------.
1/: PRE~ EN...!:: ~
-"-
.......
-.. ---J,!!:~ p
0
It.
I
1968 1969 1970 1971 1972 1973 1974