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High-Resolution Transfer Printing of Graphene


Lines for Fully Printed, Flexible Electronics
Donghoon Song, Ankit Mahajan, Ethan B. Secor, Mark C. Hersam, Lorraine F. Francis,
and C. Daniel Frisbie*,

Department of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis, Minnesota 55455, United States

Department of Materials Science and Engineering, Northwestern University, 2220 Campus Drive, Evanston, Illinois 60208, United
States
*
S Supporting Information

ABSTRACT: Pristine graphene inks show great promise for


exible printed electronics due to their high electrical
conductivity and robust mechanical, chemical, and environ-
mental stability. While traditional liquid-phase printing
methods can produce graphene patterns with a resolution of
30 m, more precise techniques are required for improved
device performance and integration density. A high-
resolution transfer printing method is developed here
capable of printing conductive graphene patterns on plastic
with line width and spacing as small as 3.2 and 1 m,
respectively. The core of this method lies in the design of a
graphene ink and its integration with a thermally robust mold that enables annealing at up to 250 C for precise, high-
performance graphene patterns. These patterns exhibit excellent electrical and mechanical properties, enabling favorable
operation as electrodes in fully printed electrolyte-gated transistors and inverters with stable performance even following
cyclic bending to a strain of 1%. The high resolution coupled with excellent control over the line edge roughness to below
25 nm enables aggressive scaling of transistor dimensions, oering a compelling route for the scalable manufacturing of
exible nanoelectronic devices.
KEYWORDS: pristine graphene ink, hydrophobic molds, transfer printing, high-resolution graphene patterns, exible electronics

H igh-resolution printing of electronically functional


inks on plastic or paper substrates is a compelling
manufacturing platform for large-area, low-cost,
exible electronic systems with applications in sensors, displays,
energy devices, smart packaging, and radio frequency
promise for versatile process integration while maintaining
excellent performance metrics.3437 In particular, the tunable
ink rheology of these pristine graphene inks oers compatibility
with various printing methods such as inkjet, gravure, and
screen printing. The resulting graphene patterns oer electrical
identication.113 A cornerstone of this technology is the conductivity as high as 25,000 S/m and excellent tolerance to
design and integration of functional liquid inks and reliable, extreme bending stresses even for thick lms (>1 m), enabling
high-resolution patterning methods. Among emerging nano- bendable and foldable printed organic transistors.3437 More-
material inks, graphene oers a suite of desirable properties for over, this platform for ink development is cost-eective and
printed electronics, including high electrical conductivity, scalable, with established relevance for commercial distribution.
exibility, and robust mechanical, chemical, and environmental However, the demonstrated printing resolution for pristine
stability.14,15 Graphene can be produced in a scalable manner graphene inks has to-date been limited to 30 m,3437 primarily
by liquid-phase exfoliation, using methods such as ultra- due to lateral spreading of the functional inks which results in
sonication,16 high-shear mixing,17 microuidization,18 and low aspect ratio features with suboptimal conductance. In
other techniques.1923 Proper engineering of the uid proper- addition, line edge roughness decreases print consistency and
ties, including solvent composition and dispersants or additives, yield for high-resolution, closely spaced features such as
enables the integration of graphene with a variety of printing transistor electrodes. As such, a reliable route to printed
methods.2430 Moreover, these methods can in many cases be graphene patterns with line width and spacing of several
translated to additional nanomaterials, enabling the straightfor-
ward fabrication of heterostructures.3133 One class of Received: May 30, 2017
graphene inks, containing exfoliated graphene akes stabilized Accepted: July 7, 2017
by ethyl cellulose in organic solvent, has shown signicant Published: July 7, 2017

XXXX American Chemical Society A DOI: 10.1021/acsnano.7b03795


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Figure 1. (a,b) Schematics of graphene ink showing graphene sheets stabilized by ethyl cellulose. (c) Shear viscosity of the graphene ink
measured at room temperature, 150 mPas at a shear rate of 0.1 s1 (inset: photograph of graphene ink). (d) Representative AFM image of
graphene akes. Distribution of (e) ake thickness and (f) ake area for >500 akes.

microns is highly desirable for the development of high- smooth surface and clean edges are obtained; notably, line
performance exible electronic devices. width and spacing as small as 3.2 and 2.7 m, respectively, were
Transfer printing, a rapid method for transferring patterns realized, with line edge roughness smaller than 25 nm. To the
from a patterned template or mold to a receiving substrate,38 best of our knowledge, this is the highest resolution reported to
oers suitable prospects for achieving high-resolution pattern- date for printed graphene features. The excellent electrical and
ing of electronic materials such as graphene.20 Compared to bending performance of these graphene electrodes are
other very high-resolution printing methods, such as electro- leveraged in electrolyte-gated transistors (EGTs)35,36,4446
hydrodynamic jet printing,39 it is more straightforward for fabricated with correspondingly high mechanical robustness
patterning thick features necessary for high conductance. and demonstrating the great potential of this strategy for
However, only thin graphene lms (<100 nm in thickness) exible electronics applications.
have been favorably transfer printed.40,41 In this regard,
graphene inks based on cellulosic polymers are a compelling RESULTS AND DISCUSSION
option for achieving graphene patterns with high resolution,
conductivity, and thicknesses >1 m.36 To integrate this The graphene ink for transfer printing contains graphene sheets
graphene ink with transfer printing on exible substrates, that are well exfoliated and stabilized by the polymer stabilizer
thermal annealing requirements of the inks must be addressed. ethyl cellulose in a solvent mixture composed of terpineol and
In principle, transfer printing oers the opportunity to decouple cyclohexanone (Figure 1a,b). Briey, for the ink fomulation, a
thermal annealing processes of inks with the thermal tolerance desired solid powder comprising graphene akes and excess
of the receiving substrate, in that annealing can be performed in ethyl cellulose (2:3, w/w) was rst produced by liquid-phase
a suitable mold prior to transfer to the substrate. However, the exfoliation and occulation methods.35 Graphene ink was then
development of a thermally stable mold with precise, high- produced with 20% w/v solids in terpineol, exhibiting a shear
resolution features and properly engineered wetting properties viscosity of 1000 mPas at a shear rate 0.1 s1 (Figure S2).
presents a challenge in this regard. Owing to the direct dispersion of pristine graphene akes
Herein, we demonstrate a high-resolution transfer printing exfoliated from natural graphite and the favorable eects of the
method for graphene inks based on selective dewetting42,43 polymer, excellent electrical properties are typical.3437 A low
using robust silicon molds with an engineered low surface free viscosity 500 mPas is required for selective dewetting and
energy (). Low viscosity (500 mPas) of graphene inks for mold lling,43 and thus, the as-prepared ink was diluted using
successful transfer printing is essential. High-viscosity (>1000 50% cyclohexanone, a preferred solvent for viscosity control of
mPas) graphene ink is not desired because such inks exhibit graphene inks.37 The desirable viscosity 150 mPas was
limited spreading on the mold. The high thermal stability of the yielded as shown in Figure 1c. This low-viscosity ink assures
mold allows annealing of the low-viscosity graphene inks prior stable performance even after a year or more, using as necessary
to transfer at temperatures as high as 250 C. This feature a facile redispersion under ultrasonic bath for about 10 min.
enables broad process compatibility by decoupling the thermal Such stability is notable because the ink was prepared directly
annealing requirement of printed materials from the thermal from natural graphite without damaging, oxidizing treatments
tolerance of the receiving substrate and marks a clear typically used to ensure adequate dispersion. The graphene
distinction from conventional transfer printing methods, in akes used in the ink have a nanoscale dimension, typical
which annealing of high-performance materials is completed on thickness of 2 nm and lateral area of 65 65 nm as
the nal substrate after transfer. Furthermore, the molds can be determined by atomic force mircoscopy (AFM) (Figure 1df),
exible and are thus well-suited to roll-to-roll processing a desirable size for high-resolution printing.
(Figure S1, Supporting Information). Upon transfer printing, A schematic illustration of the high-resolution transfer
high-resolution conductive graphene patterns featuring a printing process is depicted in Figures 2 and 3. First, a silicon
B DOI: 10.1021/acsnano.7b03795
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Figure 2. (a) Schematics for selective dewetting and annealing of graphene ink on the Cytop/Si mold. The trench depth is 3 m. (b) SEM
images of ve groups of graphene lines in the mold, separated by 40 m. Each group has three single lines, with dierent spacings of 2.7, 5.7,
8.7, 11.7, and 14.7 m, from left to right. (c) Corresponding 3D images (not to scale). (d) Enlarged SEM images of graphene lines spaced by
2.7 m.

Figure 3. (a) Schematic illustration showing pattern transfer of high-resolution graphene lines to PET, using the UV-curable NOA73 adhesive.
(b) SEM images of ve groups of transferred graphene lines on the PET, separated by 40 m. Each group has three single lines, with dierent
spacing of 2.7, 5.7, 8.7, 11.7, and 14.7 m, from left to right. (c) Corresponding 3D images (not to scale). (d) Enlarged SEM images of printed
graphene lines spaced by 2.7 m.

wafer (Si) was patterned by conventional microlithography. A coated on the Si, followed by annealing at 250 C for 1 h to
20 nm thick Cytop (Asahi Glass, Co. Ltd.) lm was then spin- form a hydrophobic Cytop/Si composite mold, as shown in
C DOI: 10.1021/acsnano.7b03795
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Figure 4. (a) Representative optical image of 10 m wide graphene line pattern for electrical characterization. (b) Resistance per unit length
as a function of graphene line width, for a trench depth of 3 m. (c) Relative resistance of graphene lines as a function of bending radius
(bottom axis) and tensile strain (top axis) measured during bending. (d) Relative resistance of graphene lines over 1000 bending cycles at
0.5% and 1% tensile strain.

Figure 2a. The Cytop uorinated polymer coating exhibits a (Figures S5, S6). High-resolution scanning electron microscopy
low of 19 mJ/m2,47 corresponding to a large water contact (SEM) images of the graphene lines in the Cytop/Si mold are
angle of 107 on our mold (Figure S3). This low surface energy shown in Figure 2b,d, conrming that the graphene inks leave
is comparable to that for conventional transfer printing molds no visible residue on the mold surface, and the lines inside the
(25 mJ/m 2 for polyurethane acrylate, 20 mJ/m 2 for trenches remain continuous. Higher magnication SEM images
polydimethylsiloxane),42,43 indicating that Cytop-coated Si (Figure S7a) reveal a sharp graphene line edge and a at,
can provide a robust platform for transfer printing. continuous lm of graphene akes on the Cytop/Si mold, with
The graphene ink with of 33 mJ/m2 is introduced using a sub-10 nm line edge roughness (Figure S8).
pipet along the mold surface (Figure 2a). The ink selectively The annealed graphene lines were transferred to transparent,
lls the trenches, leaving no detectable residue on the top exible PET substrates using a UV-curable adhesive, as shown
surface of the hydrophobic mold due to its intermediate surface schematically in Figure 3a. First, a liquid prepolymer of
energy in the range of 2570 mJ/m2 (see Supporting Norland Optical Adhesive (NOA73) with a viscosity of 130
Information). Earlier research identied a trench aspect ratio mPas was coated on the annealed graphene lines in the Cytop/
(depth:width) of 1:51:20 for successful ink lling, with lower Si mold, with a 10 min wait time to ensure reliable contact
values leading to ink beading up to minimize surface area.42,43 between the viscous NOA73 solution and the graphene surface.
As shown in Figure S4, however, the graphene ink eectively After bringing O2 plasma-treated PET into contact with the
lls trenches with a very low aspect ratio of 1:2000, possibly NOA73-coated mold, the adhesive was cured upon exposure to
due to the low surface energy of the ink, leading to broader UV light (1000 W/m2) for 20 min. The annealed graphene
design exibility for electronic applications. With this reliable lines, now bonded to the cured NOA73 adhesive, are readily
selective wetting and control of the print direction for trenches peeled o from the Cytop/Si mold. The nal, transfer-printed,
of arbitrary length, lling the mold with graphene ink is readily high-resolution graphene lines on PET exhibit an inverted
demonstrated (Movies S1S5). structure replicated from the mold, and the process is highly
The graphene ink in the thermally stable mold was then reproducible.
annealed on a hot plate in air at 250 C for 30 min to produce a Characterization of the transfer-printed graphene lines on
conductive graphene lm. Because the nanosized graphene PET is shown in Figure 3bd. The large-area SEM images in
akes are eectively stabilized by ethyl cellulose, partial Figure 3b conrm the successful transfer of graphene lines with
decomposition of this insulating polymer during the annealing no defects or breaks. Moreover, 3D optical imaging (Figure 3c)
step yields a dense and continuous graphene network with an veries the spatial uniformity and shows no curling in the
electrical conductivity exceeding 104 S/m.34 Selective dewetting NOA73 lm. In the high-resolution SEM image of Figure 3d,
and annealing steps were repeated four times to increase the the top surface of the high-resolution graphene patterns
graphene lm thickness, thereby reducing the line resistance exhibits low roughness. AFM imaging conrms this, with a
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Figure 5. (a) Photograph of selectively lled EGT patterns by the graphene ink. (b) Optical microscopy image of (a), with L and W of 20 and
400 m, respectively. (c) Schematic drawing of aerosol jet printing for EGT fabrication: (i) transferred graphene electrodes on PET; (ii)
P3HT semiconductor printing; (iii) ion gel dielectric printing; (iv) PEDOT:PSS gate connection printing. (d) Photograph of exible EGTs
printed on PET. (e) Optical image showing printed layers of source, drain, ion gel, and gate (the P3HT is dicult to see, but was printed
between source and drain electrodes below the ion gel).

root mean squared surface roughness of 9 nm over a 4 4 m2 resolution transfer-printed silver features can also be realized,
area (Figure S9). This is considerably lower than the surface suggesting process compatibility of this method with a range of
roughness (3050 nm) resulting from gravure or screen functional inks for high-resolution patterning on exible
printing3436 and results from the templating of the exposed substrates.
graphene surface on the smooth Cytop/Si mold. In addition, a To perform electrical measurements, test patterns of
sharp line edge (<25 nm in roughness) is measured for the graphene were printed on PET with varying line widths and
transferred graphene on PET (Figure S10). To demonstrate the lengths, as shown in Figure 4a. The linear t of line resistance
generality of this transfer printing method, a reactive silver ink48 (R) versus length (L) shown in Figure S12 was used to calculate
was printed on PET substrates. As shown in Figure S7b, the the resistance per unit length (unit: k mm1) for a given line
printed silver exhibits a well-dened line edge, with nano- width. The obtained values decrease with the graphene line
particle-like lm morphology that is notably dierent from that width (Figure 4b). The sheet resistance was calculated to be
of the graphene. SEM images (Figure S11) conrm that high- 470 80 / for 3.2 m lines and 35 6 / for 10 m
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Figure 6. (a) Transfer and (b) output characteristics of EGTs with graphene electrodes. (c) Threshold voltage (Vth) and eld-eect mobility
() of EGTs over 1000 cycles of bending at 1% tensile strain. (d) Dynamic response of a 1 M resistor-loaded inverter with a 50 Hz square
wave input signal.

lines, which is highly competitive with other printable tolerance, an important characteristic for application in exible
graphenes.49 Such resistances are suciently low for demon- electronic devices.
stration of nano- or micron-scale electronic devices. For large- Graphene electrodes are commonly used for organic
area applications such as extended interconnect lines, further electronic devices due to the favorable physical and electronic
enhancement in conductivity while maintaining the advantages interface of graphene with organic semiconductors, including a
of graphene electrodes could potentially be realized using a low contact resistance and stable electrical interface.35,36 Here
combination of graphene and silver.50 we utilize transfer-printed 10 m wide graphene electrodes to
To assess the mechanical stability of the transfer-printed fabricate all-printed, low-voltage electrolyte gated transistors
graphene lines, bending tests were performed. The adhered (EGTs) and inverters on plastic to demonstrate the utility of
NOA73 lm on exible PET serves as an excellent supporting this transfer printing method for exible electronics. The
lm for the graphene line patterns without noticeable electrolyte-based gate dielectric of EGTs is attractive for printed
delamination or other defects resulting from the bending electronics due to its process compatibility, mechanical
tests. The relative resistance of R/R0, where R0 is the resistance exibility, and high capacitance (>5 F/cm2), which allows
without bending, is plotted with respect to strain () in Figure low voltage operation on exible substrates.44 The hydrophobic
4c. The bending strain was estimated by the relation = d/2r, mold for EGT source and drain electrodes was prepared with
where d denotes substrate thickness (135 m) and r is the the same method used for the line patterns. As shown in Figure
bending radius, with the condition r d.51 The relative 5a,b, selective dewetting by graphene ink was successful with
the EGT mold. After the annealing, the source and drain
resistance of printed graphene lines gradually increased during
graphene electrodes were transferred to PET, mediated by the
bending for strain values up to 1%, with an abrupt increase to
NOA73 adhesive. To complete the EGTs, aerosol jet printing
1.4 at higher strains, at = 2.3%. The increase is apparently
was employed to deposit the remaining electronically functional
arising from nanoscale fracture between graphene akes as inks (Figure 5c). These include poly(3-hexylthiophene)
shown in a high-resolution image (Figure S13). When the (P3HT) as the semiconductor, an ion gel as the gate dielectric
applied strain of 2.3% was removed, the relative resistance (see Methods section for details), and poly(3,4-
values partially recovered to 1.25 and remained consistent upon ethylenedioxythiophene:poly(styrenesulfonate) (PEDOT:PSS)
further cycling of the strain (Figure S14). To further assess the as the gate electrode. The printed features on exible PET are
bending fatigue tolerance of the graphene patterns, cyclic shown in Figures 5d,e, and the gate connection is shown in
bending tests were performed (Figure 4d). The rise in the Figure S16.
resistance of graphene is minimal over 1000 cycles with a strain A p-type EGT was demonstrated with a P3HT semi-
of 0.5%. Even at an increased strain of 1%, only a 5% increase conductor lm for which a 3D conducting channel was created
of the resistance is observed, compared with a 300% increase by electrochemical doping.44 Figure 6a presents the transfer
in resistance for the Ag patterns (Figure S15). Considering the characteristics of the EGTs with graphene electrodes, showing
line thickness (1 m), the obtained bending stability of well-controlled transistor operation with negligible drain
graphene is remarkable. Further enhancement in the current (ID) hysteresis. When the graphene electrodes with
mechanical stability could potentially be realized by tailoring good stability were replaced with the silver electrodes, the
the amount and nature of polymer residue in the lm.52 The resulting EGTs were unstable and showed signicantly
transfer-printed graphene lines therefore exhibit good bending degraded performance even during the second measurement
F DOI: 10.1021/acsnano.7b03795
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cycle (Figure S17), likely due to the oxidation reaction (e.g., Ag METHODS
Ag+ + e). This result emphasizes the superior interface Materials. Cytop (CTL-809M; Asahi Glass Co., Ltd.), its solvent
properties of the graphene electrode. The output characteristics (CT-SOLV180; Asahi Glass Co., Ltd.), and UV-curable adhesive of
(Figure 6b) show clear ID saturation, resulting from pinch-o at NOA73 (Norland Products Inc.) were used as received. PET was
high drain voltages (VDS). Ohmic contact is evident by the cleaned by 2-propanol and O2 plasma prior to use. Reactive silver ink
linear IV relationship at low VDS. The standard saturation was synthesized according to the literature.48 The inks used for EGT
regime equation was used to calculate hole mobility () and fabrication were prepared following the literature methods.35,36 In
threshold voltage (Vth) from eq 1:53 short, the semiconductor ink was prepared by dissolving P3HT in
chloroform (1 mg mL1). The ion gel dielectric ink consists of 1 wt %
W of a triblock copolymer, poly(styrene-b-methyl methacrylate-b-
ID = Ci (VG Vth)2
2L (1) styrene) (PS-PMMA-PS) and 9 wt % of an ionic liquid, 1-ethyl-3-
methylimidazolium bis(triuoromethylsulfonyl)imide (EMITFSI) in
where Ci is the capacitance of ion gel dielectric, L is the channel 90 wt % ethyl acetate. The commercial PEDOT:PSS ink (PH1000,
length, W is the channel width, and VG is the gate voltage. The Heraus) was further diluted by ethyl acetate at a blend ratio of 9:1 (w/
capacitance was measured to be 57 F cm2 for low-frequency w). Graphene inks for line patterns and EGT electrodes were
operation (Figure S18). The hole mobility and threshold synthesized according to the literature.35 In short, liquid-phase
voltage were calculated to be 0.3 cm2 V1 s1 and 0.3 V, exfoliation and occulation methods yielded a graphene-ethyl cellulose
respectively, with an on/o current ratio of 105, promising powder (40 wt % graphene), and 2.0 g of this powder was directly
performance metrics for sub-1 V, fully printed EGTs. Cyclic dispersed in a solvent mixture of 10 mL terpineol (Aldrich, mixture of
bending of the EGTs to 1% strain over 1000 cycles resulted in isomers, anhydrous) and 40 g ethanol (Koptec, 200 proof) under bath
sonication for 120 min at 35 C. A 3.1 m glass ber syringe lter
small shifts of 0.02 cm2 V1 s1 in mobility and 0.03 V in
(Acrodisc) was used to lter the dispersion, and mild heating on a hot
threshold voltage, respectively (Figure 6c). Finally, a 1 M plate resulted in removal of ethanol, thus producing a graphene ink,
resistor-loaded inverter was fabricated to evaluate the dynamic comprising 20% w/v solids in terpineol, with a graphene:ethyl
response of the devices (see circuit diagram in Figure 6d). This cellulose ratio of 2:3 w/w. The shear viscosity of the ink was evaluated
inverter switched well at 50 Hz, with the output voltage (Vout) to be 1000 mPas at room temperature. For transfer printing, the ink
swinging between 1 and 0 V in response to the dynamic input was further diluted by 50% with cyclohexanone, yielding a viscosity of
voltage (Vin). 150 mPas, below the threshold value (500 mPas) for selective
In addition to improved device performance, high-resolution dewetting.43
printing oers increased packing density, with benets for Preparation of Hydrophobic, Patterned Molds. The silicon
circuit integration for electronic applications. The device wafer (100) was rst cleaned by O2 plasma before prebaking at 115 C
for 1 min. The silicon wafer was spin-coated with photoresist (Shipley
footprint using graphene electrodes, dened by the substrate
S1813) at 2000 rpm for 30 s, followed by postbaking at 115 C for 1
area per transistor, is about 2.3 mm2, which is considerably min. Then, a Karl Suss MA/BA6 was used to expose the photoresist-
larger than that of the transistor working region (0.016 mm2). coated wafer through a line or EGT patterned mask. After developing,
This is mostly because contact pads (300 m in diameter) the patterned silicon wafer was dry-etched by reactive ion etching
were largely designed for measurement convenience. They can (SLR 770 Deep Trench Etcher). The etched silicon wafer was
be easily reduced in size to 10 m, resulting in a footprint of immersed in acetone and subsequently in piranha solution (mixture of
0.043 mm2. This indicates that a high density of transistors 96 wt % H2SO4 and 30 wt % H2O2 in a ratio of 50:50) to remove the
(2000 devices cm2) can be achieved by the transfer printing photoresist. Caution! Piranha solution is a strong oxidizer, requiring
method compared to previous methods such as screen printing extreme caution while handling, and should not be stored in closed
(50 devices cm2).35 Furthermore, shorter channel length of containers. Then, O2 plasma was further applied to the patterned wafer,
before spin-coating Cytop solution with the volumetric ratio of 10:1
1 m, enabled by the precision printing method with line
CTL-809M:CT-SOLV180 at 2000 rpm for 1 min. Finally, the Cytop-
edge roughness below 25 nm, can be transfer printed using the coated, patterned silicon wafer was annealed in air at 250 C for 1 h.
EGT mold to allow printing of 2500 transistors cm2 (Figure Graphene Ink Printing. While dragging the graphene ink over the
S19), demonstrating the suitability of transfer-printed graphene Cytop/Si mold, the rate was maintained at 1 cm/s or lower. Higher
electrodes for printed electronic systems. rates resulted in small droplets of ink remaining on the unetched
surface regions of the mold.
CONCLUSIONS Device Fabrication. Aerosol-jet printing (AJ 200, Optomec) was
Overall, we have demonstrated here a transfer printing method employed to fabricate the transistor and inverter. The deposition of
the P3HT semiconductor, ion gel dielectric, and PEDOT:PSS gate
based on a hydrophobic Cytop/Si mold suitable for high- electrode was carried out on PET with printed graphene source, drain,
resolution patterning of graphene inks. The robust thermal and gate contact pads. A 150 m diameter nozzle was used for aerosol-
stability of the mold (250 C) allows broad process jet printing, and the carrier gas/sheath gas rates were 15 sccm/40 sccm
compatibility, enabling printing of conductive, exible, sub-5 for P3HT and the ion gel and 20 sccm/40 sccm for PEDOT:PSS.
m graphene patterns. Excellent conductivity and exibility of During aerosol-jet printing, the stage was maintained at 60 C. The
the graphene electrodes are demonstrated and utilized for fully printer was enclosed in a vented acrylic box to minimize exposure to
printed EGTs tolerant to tensile strains of 1% over 1000 the aerosol.
bending cycles. By leveraging the high-delity printing process, Characterization. For AFM characterization, SiO2 wafers were
capable of achieving line edge roughness below 25 nm, the cleaned prior to use by sonication in acetone and isopropanol,
transistor channel length could be scaled to 1 m, oering a followed by O2-plasma cleaning. Further dilution of the graphene ink
by cyclohexanone to yield 0.001 mg/mL solids was performed for
compelling advantage for progress in the scalable fabrication of sparsely and uniformly coated graphene lm. The diluted ink was spin-
nanoelectronic devices. This promising platform for transfer cast onto the wafers for 1 min at a spin speed of 2000 rpm. Then, the
printing oers signicant potential for expanding the design graphene coated wafers were annealed in air at 400 C for 2 h to
space to integrate functional inks with precise, high-resolution completely remove the ethyl cellulose. A rheometer (AR-G2, TA
patterning methods, ultimately advancing the development of Instruments) with a parallel plate assembly and a drop shape analyzer
high-performance, exible, printed electronic systems. (Kruss DSA30) were used for shear viscosity measurement and for

G DOI: 10.1021/acsnano.7b03795
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ACS Nano Article

surface energy measurement, respectively. These measurements were (3) Bonaccorso, F.; Colombo, L.; Yu, G.; Stoller, M.; Tozzini, V.;
carried out at room temperature. The printed graphene lines were Ferrari, A. C.; Ruoff, R. S.; Pellegrini, V. Graphene, Related Two-
characterized with a multimeter, optical microscope (KH-7700, Dimensional Crystals, and Hybrid Systems for Energy Conversion and
HIROX), and SEM (JSL-6500, JEOL). The IV performance of Storage. Science 2015, 347, 1246501.
EGTs was measured using two source meters (Keithley 236, 237) and (4) Caironi, M.; Gili, E.; Sakanoue, T.; Cheng, X.; Sirringhaus, H.
an electrometer (6517A, Keithley) in a nitrogen atmosphere at room High Yield, Single Droplet Electrode Arrays for Nanoscale Printed
temperature. In order to record inverter performance, the input signal Electronics. ACS Nano 2010, 4, 14511456.
of inverters was generated by an Agilent 33220 arbitrary-waveform (5) Dasgupta, S.; Kruk, R.; Mechau, N.; Hahn, H. Inkjet Printed,
generator, and the dynamic response was collected by a Tektronix High Mobility Inorganic-Oxide Field Effect Transistors Processed at
TDS1002B digital oscilloscope. Room Temperature. ACS Nano 2011, 5, 96289638.
(6) Rogers, J. A.; Bao, Z.; Baldwin, K.; Dodabalapur, A.; Crone, B.;
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S Supporting Information Like Electronic Displays: Large-Area Rubber-Stamped Plastic Sheets of
Electronics and Microencapsulated Electrophoretic Inks. Proc. Natl.
The Supporting Information is available free of charge on the
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ACS Publications website at DOI: 10.1021/acsnano.7b03795. (7) Kaempgen, M.; Chan, C. K.; Ma, J.; Cui, Y.; Gruner, G. Printable
Additional experimental results, including Figures S1 Thin Film Supercapacitors Using Single-Walled Carbon Nanotubes.
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Movie S1: Line trench lling by vertically dragging (8) Lien, D.-H.; Kao, Z.-K.; Huang, T.-H.; Liao, Y.-C.; Lee, S.-C.; He,
graphene ink at (droplet size) > (trench size) (AVI) J.-H. All-Printed Paper Memory. ACS Nano 2014, 8, 76137619.
(9) Liu, J.; Yang, C.; Wu, H.; Lin, Z.; Zhang, Z.; Wang, R.; Li, B.;
Movie S2: Line trench lling by horizontally dragging Kang, F.; Shi, L.; Wong, C. P. Future Paper Based Printed Circuit
graphene ink at (droplet size) > (trench size) (AVI) Boards for Green Electronics: Fabrication and Life Cycle Assessment.
Movie S3: No line trench lling by vertically dragging Energy Environ. Sci. 2014, 7, 36743682.
graphene ink at (droplet size) < (trench size) (AVI) (10) Cao, X.; Lau, C.; Liu, Y.; Wu, F.; Gui, H.; Liu, Q.; Ma, Y.; Wan,
Movie S4: Line trench lling by horizontally dragging H.; Amer, M. R.; Zhou, C. Fully Screen-Printed, Large-Area, and
graphene ink at (droplet size) > (trench size) (AVI) Flexible Active-Matrix Electrochromic Displays Using Carbon Nano-
Movie S5: No line trench lling with water droplet tube Thin-Film Transistors. ACS Nano 2016, 10, 98169822.
(11) Li, Y.; Wu, Y.; Ong, B. S. Facile Synthesis of Silver Nanoparticles
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AUTHOR INFORMATION (12) Perelaer, J.; Smith, P. J.; Mager, D.; Soltman, D.; Volkman, S. K.;
Corresponding Author Subramanian, V.; Korvink, J. G.; Schubert, U. S. Printed Electronics:
The Challenges Involved in Printing Devices, Interconnects, and
*E-mail: frisbie@umn.edu. Contacts Based on Inorganic Materials. J. Mater. Chem. 2010, 20,
ORCID 84468453.
Donghoon Song: 0000-0003-0914-1507 (13) Kwon, J.; Takeda, Y.; Fukuda, K.; Cho, K.; Tokito, S.; Jung, S.
Mark C. Hersam: 0000-0003-4120-1426 Three-Dimensional, Inkjet-Printed Organic Transistors and Integrated
Circuits with 100% Yield, High Uniformity, and Long-Term Stability.
Notes ACS Nano 2016, 10, 1032410330.
The authors declare no competing nancial interest. (14) Kamyshny, A.; Magdassi, S. Conductive Nanomaterials for
Printed Electronics. Small 2014, 10, 35153535.
ACKNOWLEDGMENTS (15) Bonaccorso, F.; Bartolotta, A.; Coleman, J. N.; Backes, C. 2D-
This work was supported by the Multi-University Research Crystal-Based Functional Inks. Adv. Mater. 2016, 28, 61366166.
Initiative (MURI) program (N00014-11-1-0690) sponsored by (16) Hernandez, Y.; Nicolosi, V.; Lotya, M.; Blighe, F. M.; Sun, Z.;
De, S.; McGovern, I. T.; Holland, B.; Byrne, M.; GunKo, Y. K.; et al.
the Oce of Naval Research. Support from the Air Force
High-Yield Production of Graphene by Liquid-Phase Exfoliation of
Research Laboratory under agreement number FA8650-15-2- Graphite. Nat. Nanotechnol. 2008, 3, 563568.
5518 is also acknowledged. Parts of this work were performed (17) Paton, K. R.; Varrla, E.; Backes, C.; Smith, R. J.; Khan, U.;
at the Characterization Facility and the Nano-Fabrication ONeill, A.; Boland, C.; Lotya, M.; Istrate, O. M.; King, P.; et al.
Center of the University of Minnesota. The authors thank Fazel Scalable Production of Large Quantities of Defect-Free Few-Layer
Zare Bidoky for experimental assistance and Chang-Hyun Kim Graphene by Shear Exfoliation in Liquids. Nat. Mater. 2014, 13, 624
and Krystopher Jochem for helpful discussions. The U.S. 630.
Government is authorized to reproduce and distribute reprints (18) Karagiannidis, P. G.; Hodge, S. A.; Lombardi, L.; Tomarchio, F.;
for Governmental purposes notwithstanding any copyright Decorde, N.; Milana, S.; Goykhman, I.; Su, Y.; Mesite, S. V.;
notation thereon. The views and conclusions contained herein Jognstone, D. N.; et al. Microfluidization of Graphite and Formulation
are those of the authors and should not be interpreted as of Graphene-Based Conductive Inks. ACS Nano 2017, 11, 27422755.
(19) Su, C.-Y.; Lu, A.-Y.; Xu, Y.; Chen, F.-R.; Khlobystov, A. N.; Li,
necessarily representing the ocial policies or endorsements,
L.-J. High-Quality Thin Graphene Films from Fast Electrochemical
either expressed or implied, of the sponsors. Exfoliation. ACS Nano 2011, 5, 23322339.
(20) Dimiev, A. M.; Ceriotti, G.; Metzger, A.; Kim, N. D.; Tour, J. M.
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I DOI: 10.1021/acsnano.7b03795
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