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What all these factors mean is that its not always easy to set up a roller
on a given job to achieve the best compaction results.
Field-Tests: Until the late 1960s, most agencies did not impose density
requirements for asphalt pavements and little field-testing was done.
Instead, they relied on method-type requirements that specified types of
compaction equipment and procedures. But as the agencies ran into
problems with the method specifications, they began to call for end
result specification.
Finally, as with any other test method, the user must be concerned with
precision how reputable are a gauges readings at a given location.
For nuclear gauges, precision is better when the returning gamma rays
are counted for a longer period of time. Typically, a one-minute count
would have a precision of +/- 0.5 lbs/cu ft. A four-minute count would be
accurate to +/- 0.25 lbs/cu ft.
The value of compacting base and subbase soils has long been
understood. But it was not until 1933 that R.R. Proctor of the Los
Angeles Bureau of Water Works developed a standardized method for
determining the optimum water content and the corresponding maximum
dry density. The Proctor Test used a manually operated ram to compact
three layers of the soil in a confined mold.
Laboratory Tests
Today, the procedures of the Proctor Test have been adopted and
further standardized by the American Association of State Highway and
Transportation Officials (AASHTO). The Standard AASHTO procedure
(T-99) uses a 5.5 lb. (2.5 kg) hammer dropped freely from a height of 12
inches (3054 mm). Again, the soil is compacted in three layers by 25
hammer blows in a 4 inch (102 mm) diameter mold. This test imparts a
total of 12,400 ft. lbs. of compactive effort to the soil sample.
The series is begun with the soil in a damp condition somewhat below
the probable optimum moisture content. After the first sample is
compacted in the mold, its wet unit weight is taken and a portion of the
sample is placed in a drying oven. When the sample is completely dry, it
is weighed again. The difference between the wet and dry weight yields
is the moisture content that is expressed as a percent of the dry weight.
The dry density and moisture content values for each sample are then
plotted and a smooth curve is formed. The highest point on the curve
represents the maximum dry density and the optimum soil moisture
content for that sample. In other words, that is the absolute laboratory
compaction for the amount of compactive effort used on this particular
soil.
Field Tests
The most common field testing methods are the Nuclear Method, the
Sand-Cone Method and the Water Balloon Method.
Nuclear Method: Nuclear density meters emit radiation into the soil
being tested and counters measure both moisture content and density.
The test is quick and can be performed without disturbing the material.
The limitations for nuclear testing equipment are the precautions that
must be observed when handling radioactive material, and the fact that
false readings are sometimes obtained from organic soils or materials
high in salt content.
First, a test site away from operating equipment (so vibrations do not
disturb the test) is selected and leveled. The units base plate is laid on
the compacted surface and material is excavated through the hole in the
plate to a depth of about six inches (150 mm).
Water Balloon Method: The water balloon method is also called the
Washing Densometer Test. The tests first three steps excavating a
sample, weighing it and drying it are the same as performed in the
sand-cone method. In this manner, moisture content is calculated.
However, in place of the sand-cone step to measure the volume of the
excavated hole, a Washington Densometer is used. The Densometer, a
fluid-filled device, is placed over the hole, and a balloon attached to the
base plate is placed in the hole. A valve is opened on the side of the
Densometer and calibrated fluid is forced into the balloon. As the balloon
is filled, it takes on the shape of the hole. The Densometer is calibrated
so the tester can read the volume of fluid and thus the volume of the
hole.
The density (wet unit weight) is found by dividing the weight of the
excavated sample by the volume of the hole just as with the sand-
cone method. Dry unit weight also can be calculated by dividing the wet
unit weight by one plus the moisture content.
Limitations to the water balloon method are, again, the length of time
needed to get results and the fact that accuracy depends on the ability
of the balloon to conform to any irregularities along the sides of the hole.
Types of Specifications
Chemical processes form clay soils. Long term weathering action and
rainfall play an important part in creating clays. Clay differs from sand
and gravel in that it consists of tiny flat particles with plate-like structures
that come from a variety of rocks.
Plant growth also contributes to soil formation. When plants die, their
residue becomes part of the soil. Soils with high organic matter content
are usually too spongy and weak to be used for structural purposes.
Soil Groups
Although soils may very widely in physical and chemical make-up, five
fundamental groups are recognized.
Properties of Soil
Engineers use a number of terms when defining the characteristics and
properties of various soils. Understanding these terms is essential to
understanding soil compaction principles and techniques.
Moisture Content
Water is present in all soils in their natural state. It appears in one of
three ways.
The way that moisture content affects soil compatibility can best be
understood by examining soil limits.
Soil Limits
Certain limits of soil consistency Liquid Limit, Plastic Limit, Plasticity
Index, Shrinkage Limit were developed by A. Atterburg, a Swedish
soils scientist. Sometimes called the Atterburg Limits, these are the
basis for differentiation between highly plastic, slightly plastic and non-
plastic materials.
Liquid Limit (LL): This is the moisture content at which a soil passes
from a plastic to a liquid state. This means that there is enough moisture
in the soil to overcome internal friction and cohesion.
A simple test has been developed to determine a soils liquid limit. Take
a moist sample of soil and place it in a small bowl, flattening the sample
somewhat. Make a deep groove in the sample and tap the bottom of the
bowl 10-20 times, watching the groove. It the faces of the groove remain
the same distance apart, pick up the sample, add more water to it, and
repeat the process. When the faces of the groove move together, the
sample has become somewhat liquid and has reached its liquid limit.
Plastic Limit (PL): This condition exists when a soil changes from a
semi-solid to a plastic state. It occurs when the soil contains just enough
moisture that a small amount of it can be rolled into a 1/8" (3.2 mm)
diameter thread without breaking.
Shrinkage Limit (SL): As the soil is dried below the plastic limit, it
shrinks and gets brittle until all the particles are in contact and can shrink
no more. This point is called the shrinkage limit. The SL is the best
moisture at which to compact many non-plastic (sandy) soils. Soils
containing enough clay to raise the PI are best compacted somewhere
between the SL and PL limits.
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Soil Classification
There are a number of different agency soil classification systems in use
today. They all use the terms gravel, sand, silt and clay, but with slightly
different numbering or lettering systems. In this manual, well introduce
two of the most commonly used systems without going into technical
detail.
AASHTO CLASSIFICATIONS
% passing:
No. 10 50
max
No. 40 50 51
30 max min
No. 200 max 35 35 35 35 36 36 36 36
25 10 max max max max min min min min
15 max max
max
Characteristics
of fraction
passing
No.40:
Liquid limit
40 41 40 41 40 41 40 41
Plasticity index max min max min max min max min
6 max N/P
10 10 11 11 10 10 11 11
max max min min max max min min
Group Index 0 0 0 4 max 8 12 16 20
max max max max
The chart lists the sieve analysis as well as the liquid limit and plasticity
index for the fractions passing the No. 40 sieve. A group index based on
a formula that considers particle size, LL and PI is given at the bottom of
the chart. The group index shows the suitability of a given soil for
embankment construction. A group index number of "0" indicates a good
material while a group index of "20" indicates a poor material.
Laboratory tests are conducted to determine the AASHTO classification
of a soil sample.
SYMBOLS:
G Gravel, smaller than 3" (76 mm), larger than " (6 mm)
S Sand, smaller than " (6 mm) but large enough to see
M Silt fine-grained soils, individual grains
C Clay, grains too small to see with the naked eye
L Low plasticity
H High plasticity
Again, a laboratory based on sieve analysis and tests for the plasticity
index and liquid limits establishes these classifications.
Gradation: To test the gradation of dry soil, spread a sample of the soil
on a flat surface. Use a piece of stiff paper or cardboard as a rake to sort
the larger soil particles to one side. Estimate the percentage of particles
larger than " (6 mm) and the percentage of fines (too small for the
individual grains to be seen by the unaided eye). Also, estimate whether
the larger particles are uniform in size (poorly graded) or have large,
medium and small sizes (well graded).
If the soil is wet, break a lump apart with a pencil and make percentage
estimates as in the dry soil method. To find the percentage of fines, put
1/8" of water in a clear glass and then add enough soil to fill the glass to
the level. Add water until the soil is just covered. Mark this level with a
rubber band. Fill the jar full with water and stir the mixture vigorously.
Let settle about a minute and a half and mark the height of the soil that
has settled out. The difference between the two marks represents the
percentage of fines.
Plasticity of Fine Grained Soils: There are several field tests you can
perform to estimate a soils plasticity.
Fill the glass 1/4 to 1/3 with the material. Then fill the container with
water to within inch (13 mm) of the top. Stir the mixture well and
observe how the material settles out.
The material will settle in three distinct layers; sand at the bottom, silt
next and finally clay. Besides showing various groups, the results will
show whether the soil is well or poorly graded. Although the silt and clay
particles are smaller than the eye can see, gradation changes can be
observed by color differences. Also, the longer it takes a layer to settle,
the smaller the particles will be.
There are several things that can be learned from the dispersion test. It
will show the basic materials and gradation of each, and the settling time
will indicate the fineness of the particles. In most cases, a single particle
size (poor gradation) and a small particle size will mean more difficult
compaction than a mix where there is a good gradation of all particle
sizes.
Summary of Identifying Clues: For the various soil types, there are
distinct reactions to the field tests.
Sand or Gravel with few Fine Clays Enough clay to soil the hand
if a wet sample is kneaded, but not enough to allow a lump of clay
to be formed.
Sand or Gravel with Silt Fines Any mixture with dusty or fairly
gritty fines.
There is no one compactor that will do all things on all jobs. Each type
has a definite material and operating range on which it is most
economical.
Sheepsfoot Roller: Sheepsfoot rollers got their name from the fact that
early Roman roadbuilders used to herd sheep back and forth over base
material until the road was compacted. The word "sheepsfoot" became a
generic term to describe all types of padded drums. In reality, a
sheepsfoot roller is very different from a padded drum or tamping foot
roller.
A sheepsfoot pad is cylindrical; usually 8" (203 mm) long. The pad face
is circular and will range in size from 7 square inches to 18 square
inches. The pads on tamping foot or padded drums are tapered with an
oval or rectangular pad shape. The pad face is smaller that the face of
the pad, an important difference.
The pads on sheepsfoot drums penetrate through the top lift and
actually compact the lift below. When a pad comes out of the soil, it licks
up or fluffs material. The result is a loose layer of material on top. When
more fill is spread, the top lift will be fluffed and the previous layer will be
compacted. A sheepsfoot roller compacts from the bottom up.
Using a sheepsfoot compactor has one definite benefit. Because the top
lift of soil is always being fluffed, the process helps aerate and dry out
wet clays and silts.
Like the sheepsfoot, it compacts from the bottom of the lift to the top. But
because the pads are tapered, the pads can walk out of the lift without
fluffing the soil. Therefore, the top of the lift is also being compacted and
the surface in relatively smooth and sealed.
When padded drum machines were made available, the material range
was expended to include soils with up to 50% cohesive material and a
greater percentage of fines. When the pad penetrates the top of the lift it
breaks the natural bonds between the particles of cohesive soil and
better compaction results. The pads are involuted to walk out of the lift
without fluffing the soil and tapered to help clean them. The typical lift
thickness for padded drum units on cohesive soil is in the 12" to 18"
(305 mm to 457 mm) range.
Job Layouts
Project Method: Small jobs are best suited for this method. Fill material
is moved into the area and spread in lift thicknesses depending on the
compactors capabilities. The, compaction proceeds over the entire area
until density is reached. Then, another lift is spread and compacted. This
alternating process continues until the correct grade line is achieved.
Embankment Applications
Rock fill is usually spread in 18" to 48" (457 to 1219 mm) lifts. How the
material is spread before compaction is vital. Tractor spreading in layers
creates a uniform fill because the dozer blade does dome reorienting of
the rocks and the tracks perform some compaction. Therefore, a
relatively dense and even surface is prepared for the compactor.
Free-draining sand and gravel that contains less than 10% fines are
easily compacted, especially when water saturated. When high density
is required and the lifts are thick, water should be added. This water will
drain out of the lift during the compaction process.
If the sand and gravel contains more than 10% fines, the soil is no
longer free draining and may become elastic when the water content is
high. For this type of soil, there will be an optimum moisture content at
which maximum density can be reached. Drying of the wet soil may be
necessary to reach the optimum moisture content.
Silt: Silts are non-plastic fines that are usually compacted with smooth
drum vibratory rollers. They can be spread and rolled in thick lifts.
Silty soils that also contain clay may have considerable cohesion. On
these soils, padded drum, tamping foot or pneumatic rollers will give the
best results.
Clay: Clays have plastic properties that mean that the compaction
characteristics are highly dependent on moisture content. When the
water content is low, clay becomes hard and firm. Above the optimum
moisture content, clay becomes more and more plastic and difficult to
compact.
The main problem in clay compaction is very often the need to adjust the
water content. The addition of water by using water trucks, discs or soil
stabilizers is time-consuming. Water infiltration into the borrow pit may
be a better alternative. Drying wet clay can be done only in warm and
dry conditions, even using discs and soil stabilizers. Prolonged rolling
with sheepsfoot rollers is sometimes done to lower the moisture content.
Usually very tight specifications are given for base and sub-base
materials, for the thickness of the lift and for the required density.
After lime, cement, salt or asphaltic cement has been mixed into the soil;
the soil should be compacted. The type of compactor used will depend
on the soils original, untreated characteristics. Where a large volume of
cohesive soil is involved, a tamping foot roller may be more economical
than a vibratory compactor. Smaller volumes may be compacted with a
pneumatic roller.
Crushed Rock: Job specifications may call for well-graded crushed rock
to be used as base and sub-base materials. By using crushed material,
gradation can be controlled during the crushing process to match
specifications. Crushed rock is generally easier to spread and compact
than fine soils and the compaction results are more predictable.
However, the expense of crushing and the often longer hauls to the
project site offset these advantages.
Crushed rock is usually hauled to the job in end dump trailers and
dumped on the grade in front of a motor grader or spreading machine.
The base material is then spread and shaped in lifts ranging from 6" to
10" (152 mm to 254 mm). After spreading, compaction is accomplished
by smooth drum rollers (static or vibratory) or pneumatic tire
compactors.