Tenbusch (2008) studied failing culverts and their solution options with special
attention to the option of replacement by tunneling. State DOTs (Department of
Transportation) are increasingly facing the challenges of deteriorating culverts, both concrete and corrugated metal pipe (CMP). DOT officials and maintenance engineers face a daunting task of maintaining failing infrastructure. The inconvenience to the public must be as minimal as possible during replacement or rehabilitation. The long-term interests of the public sector must be balanced between the immediate cost and the longest design life materials. They discussed to first create a list of options for a failing culvert and second look closely at the option of complete replacement with same size or larger size pipe. It deals primarily with failing CMP, however the options and the replacement methods and materials can be used for other failing materials as well as square, rectangular or oval shaped structures. When the existing culvert is reinforced concrete pipe or reinforced concrete box culvert, the same tunneling options apply. The old pipe material must be removed and the hole excavated as necessary to allow the new pipe or box structure to be jacked into place. New box culvert suitable for jacking is available in both reinforced concrete and polymer concrete.
The National Cooperative Highway Research Programs synthesis report (2002)
states that the deterioration of pipes and culverts is a growing problem for transportation agencies. As transportation drainage infrastructures age, the need for repair or rehabilitation often becomes more critical. As a result, the number of pipes and culverts being repaired or rehabilitated is increasing each year.From the results of the literature search and the survey of transportation agencies, it was discovered that there is no consistent and comprehensive methodology among transportation agencies to inventory, inspect, and evaluate pipes and culverts in the field. Several agencies have portions of a comprehensive system, but not one has a complete system in place. Transportation agencies that have implemented a management system, for example, pavement, bridge, or sign, usually gradually expand and enhance their system, because they realize its benefits and how it allows them to better manage their assets. This progression would inevitably occur with a pipe management system once a transportation agency implemented a pipe system.There have been a number of studies on the load capacity of pipes and the compaction of the soil around the pipes. In addition, a number of studies on the abrasion, corrosion, and durability of various types of pipes, metal pipes in particular, have been conducted over the last 75 years. States have documented relationships between the durability and service life of various types of pipes from these studies and use charts and graphs with these relationships to determine what type of pipe to use to replace an existing pipe.