Finisher Clx-Fin40s Clx-Fin40l Parts Manual PDF

Service Manual
Finisher Service Manual

CLX-FIN40S / CLX-FIN40L
1. Application Model 4. Staple (Booklet maker)

CLX-925x/935x series Staple/Fold capacity : 15 sheets
The keynote of Product
SCX-8x30/8x40 series Cartridge Capacity : 1,000 clinching/cartridge)
2. Stack Capacity (A4/LT 80gsm)

CLX-FIN40S : 1,000 sheets (Main) / 250 sheets (Top)
CLX-FIN40L : 3,000 sheets (Main) / 250 sheets (Top)
3. Staple (Finisher)
Capacity : 50 sheets (90gsm)
Cartridge Capacity : 5,000 clinching/cartridge
GSPN (Global Service Partner Network)
North America : service.samsungportal.com

Latin America : latin.samsungportal.com
CIS : cis.samsungportal.com
Europe : europe.samsungportal.com
China : china.samsungportal.com Samsung Electronics Co.,Ltd. April. 2010
Asia : asia.samsungportal.com Printed in Korea.
Mideast & Africa : mea.samsungportal.com VERSION NO. : 1.00 CODE : FIN4-00000E
Contents
chapter 1 Specification
1.1 General Specif cations 1-1
1.2 Finisher Specif cations 1-2
1.3 Booklet Maker Specif cations 1-3
1.4 Media Specif cations 1-4
1.5 Tray Capacity Specif cations 1-9
1.6 Mode Feature 1-10
1.7 Staple Set Specif cations 1-11
1.8 Hole Punch Specif cations 1-14
1.9 Booklet Maker Specif cations 1-16
chapter 2 System Configuration

2.1 Front sectional view 2-1
a) CLX-FIN40S 2-1
b) CLX-FIN40L 2-2
2.2 Paper path 2-4
a) CLX-FIN40S 2-4
b) CLX-FIN40L 2-5
2.3 Layout of electrical parts 2-6
a) CLX-FIN40S 2-6
b) CLX-FIN40L 2-8
c) CLX-BRG200 2-12
2.4 Function of units 2-13
a) CLX-FIN40S 2-13
b) CLX-FIN40L 2-14
2.5 Block diagram 2-15
2.6 Plug and jack location list 2-16
Contents
chapter 3 Replacement procedure
3.1 General precautions on disassembly 3-1
3.2 CLX-FIN40S disassembly 3-2
3.2.1 AS-FRAME UNIT 3-2
3.2.2 AS-COMPILER EJECTOR 3-17
3.2.3 AS-STAPLER ENDFENCE 3-28
3.2.4 ENDFENCE UNIT 3-34
3.2.5 Finisher exit sensor 3-35
3.2.6 AS-BELT 3-37
3.3 CLX-FIN40L disassembly 3-38
3.3.1 AS-FRAME UNIT 3-38
3.3.2 Booklet unit 3-45
3.3.2.1 Feed Pulley 3-45
3.3.2.2 AS-MAGNET 3-46
3.3.2.3 Entrance guide sub assy 3-47
3.3.2.4 Pulley, Gear, Belt. 3-50
3.3.2.5 AS-SADDLE stapler:EH-280 3-51
3.3.2.6 AS-MAIN-PADDLE 3-52
3.3.2.7 JOG UNIT 3-52
3.3.2.8 BM paper present sensor 3-54
3.3.2.9 Blade home sensor 3-55
3.3.2.10 CSP- GEAR 3-56
3.3.2.11 Folding exit sensor 3-57
3.3.2.12 BM entrance sensor & Moving guide home sensor 3-59
3.3.2.13 Stopper guide upper magnet 3-60
chapter 4 Troubleshooting
4.1 Error code and error message 4-1
4.2 Troubleshooting for error code 4-3
4.3 Finisher Self-Test Mode 4-37
4.4 Adjusting the staple position (CLX-FIN40L) 4-40
4.5 Adjusting the Paper Skew 4-43
General Precautions
The service should be done by a qualified service technician.
1. Before servicing or maintenance work, be sure to turn off and unplug the equipment first.
2. Be sure to fix and plug in the power cord securely after the service so that no one trips over it.
3. When servicing the machines with the power turned ON, be sure that the touch screen and
rotating/operating sections are working normally.
4. When servicing or maintaining the finisher / punch unit / bridge unit, be careful about the rotating or
operation sections such as gears, pulleys, sprockets, cams, belts, etc.
5. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise
noted in this manual or other related materials. Be careful not to reassemble small parts such as screws,
washers, pins, E-rings to the wrong places.
6. Basically, the machine should not be operated with any parts removed or disassembled.
7. Delicate parts for preventing safety hazard problems (such as breakers, door switches, sensors, etc. if
any) should be handled/installed/adjusted correctly.
8. Use suitable measuring instruments and tools.
9. After completing servicing and maintenance of the finisher / bridge unit / punch unit, check operation.
1. Specification
1. Specifications
1.1 General Specifications
Item CLX-FIN40S CLX-FIN40L
- Color Model
876 x 610 x 1074 mm
Size WxDxH 696 x 610 x 536 mm
- Mono Model
876 x 610 x 1018 mm
- Color Model : 70.2 Kg
Module Weight 25.7 Kg
- Mono Model : 68 Kg
Weight
- Color Model : 94.8 Kg
Packed Weight 30.5 Kg
- Mono Model : 92.7 Kg
Operating 10 ~ 32
Temperature
Storage -20 ~ 40
Operating 20 ~ 80% RH
Humidity
Storage 10 ~ 90% RH
Booklet Any operation : Non-staple : Non-punch mode

Acoustic Finisher only : 54dB(A) run continuous
Noise Level* IOT+Booklet Any operation : Non-staple : Non-punch mode
Finisher : 56dB(A) run continuous
AMPV 11K
Max Monthly
150K
Duty
[Finisher]
- Paper feeding / paddling parts : 2,000K
- Finishing parts (Tamping / ejecting / stacking) : 2,000K / 5 sheets job
= 400K
- Finisher Stapler : 300K (maker guaranteed cycle)
90 gsm 2 sheets 5,000 stapling
10 sheets 30,000 stapling
Reliability @ : 500K (maker guaranteed cycle)
Service 80 gsm 2 sheets 5,000 stapling
SET Life Cycle
[Booklet Maker]
- Paper feeding / paddling parts : 2,000K
- parts related folding : 2,000K / 5 sheets job = 400K
- Booklet Stapler : 200K (maker guaranteed cycle)
80 gsm 2 sheets 5,000 stapling
10 sheets 32,000 sheets
[Hole punch]
: 1,000K/5 years (maker guaranteed cycle)
1-1
Service Manual SAMSUNG ELECTRONICS
CLX-FIN40S/CLX-FIN40L
1. Specification
1.2 Finisher Specifications

Item CLX-FIN40S CLX-FIN40L
PPM 25~50 25~50

Speed
Feed Velocity 112.5~245 mm/sec 112.5~245 mm/sec
Paper alignment Center Center
Configuration Hanging type Stand alone
Non Staple 0 Skip 0 Skip
Skips Pitch
Staple Minimized skip Minimized skip
Stack Capacity Main 1,000 sheets 3,000 sheets

(A4/LT 80gsm) Top 250 sheets 250 sheets
Main Statement SEF ~ 12 x 18" Statement SEF ~ 12 x 18"
Paper Size
Top 89 x 148 ~ 12.6 x 18" 89 x 148 ~ 12.6 x 18"
Main 60 ~ 216 gsm 60 ~ 216 gsm
Paper Weight
Top 56 ~ 253 gsm 56 ~ 253 gsm
Offset (Staple/Non Staple) 30mm 30mm
-Front/Rear Corner(45,Flat) -Front/Rear Corner(45,Flat)
Clinching position
-Dual -Dual
Paper weight 60 ~ 216 gsm 60 ~ 216 gsm
Staple
Capacity 50 sheets (90gsm) 50 sheets (90gsm)
Cartridge Capacity 5,000 clinching/cartridge 5,000 clinching/cartridge
Offline Yes Yes
Paper weight 60 ~ 216 gsm 60 ~ 216 gsm
Hole Punch
available unit NA2/3, EU2/4 NA2/3, EU2/4
1-2
1. Specification
1.3 Booklet Maker Specifications

Item CLX-FIN40L Remark
PPM 25~50 Minimized skip

Speed
Feed Velocity 112.5~245 mm/sec
Paper alignment Center
Paper Size B5 SEF ~ 12 x 18"
Paper Weight 60 ~ 120 gsm Cover sheet = Max. 216 gsm
Staple/Fold Capacity 15 sheets
1 sheet folding mode V folding Max. 216 gsm
Tray Capacity 20 sets / 15 sheets
Staple Cartridge Capacity 1,000 clinching/cartridge
1-3
1. Specification
1.4 Media Specifications
1.4.1 Media Size & mechanism Constraint
a) Output and Staple position
Paper size Orientation Output Staple position
Main Top
Name Corner
tray tray
mm Inches Direction DUAL
60- 60-
45 Flat
216 g 256 g
A5 210X148 8.3X5.8 LEF O O X O O
Statement 216X140 8.5X5.5 LEF O O X O O
B5(JIS) 257X182 10.17.2 LEF O O O X O
Executive 267X184 10.5X7.3 LEF O O O X O
Lt 279X216 11X8.5 LEF O O O X O
A4 297X210 8.3X11.7 LEF O O O X O
No 9 Env 98X225 3.9X8.9 SEF X O X X X
Monarch
98.4190.5 3.97.5 SEF X O X X X
Env
PostCard
101.6152.4 4.06.0 SEF X O X X X
4x6
A6 105X148 4.1X5.8 SEF X O X X X
No 10 Env 105241 4.19.5 SEF X O X X X
DL Env 110220 4.38.7 SEF X O X X X
C6 Env 114162 4.56.4 SEF X O X X X
Statement 140X216 5.5X8.5 SEF O O X X X
A5 148X210 5.8X8.3 SEF O O X X X
C5 Env 162229 6.49.0 SEF X O X X X
B5(ISO) 176250 6.99.8 SEF O O X O O
B5(JIS) 182X257 6.9X9.8 SEF O O X O O
Executive 184X267 7.3X10.5 SEF O O X O O
16k 195X270 7.7X10.6 SEF O O X O O
A4 210X297 8.3X11.7 SEF O O X O O
Legal 216X356 8.5X14 SEF O O X O O
Letter 216X279 8.5X11 SEF O O X O O
Folio 216X330 8.5X13 SEF O O X O O
Oficio 215.9342.9 8.513.5 SEF O O X O O
1-4
1. Specification
Paper size Orientation Output Staple position
Main Top
Name Corner
tray tray
mm Inches Direction DUAL
60- 60-
45 Flat
216 g 256 g
C4 229324 9.1X12.8 SEF O O X O O
Tabloid 254X374 10 X14.7 SEF O O O X O
B4 257X364 10X14.3 SEF O O O X O
8K 270X390 10.6X15.4 SEF O O O X O
Ledger 279X432 11X17 SEF O O O X O
A3 297X420 11.7X16.5 SEF O O O X O
Tabloid
304.8457.2 1218 SEF O O O X O
Extra
SRA3 320450 12.617.7 SEF X O X X X
W 89-312 ~ W3.5-12.3 ~
Custom - NA O NA NA NA
L 140-457.2 L 5.5-18
b) Punch and Booklet Maker

Paper size Orientation Punch
Booklet
Name NA 2/3 EU 2/4H Scan
mm Inches Direction Maker
2H 3H 2H 4H 4H
A5 210X148 8.3X5.8 LEF O X O X O X

Statement 216X140 8.5X5.5 LEF O X O X O X
B5(JIS) 257X182 10.17.2 LEF O O O O O X
Executive 267X184 10.5X7.3 LEF O O O O O X
Lt 279X216 11X8.5 LEF O O O O O X
A4 297X210 8.3X11.7 LEF O O O O O X
No 9 Env 98X225 3.9X8.9 SEF X X X X X X
Monarch
98.4190.5 3.97.5 SEF X X X X X X
Env
PostCard
101.6152.4 4.06.0 SEF X X X X X X
4x6
A6 105X148 4.1X5.8 SEF X X X X X X
No 10 Env 105241 4.19.5 SEF X X X X X X
DL Env 110220 4.38.7 SEF X X X X X X
C6 Env 114162 4.56.4 SEF X X X X X X
Statement 140X216 5.5X8.5 SEF X X O X O X
A5 148X210 5.8X8.3 SEF X X O X O X
1-5
1. Specification
Paper size Orientation Punch

Booklet
Name NA 2/3 EU 2/4H Scan
mm Inches Direction Maker
2H 3H 2H 4H 4H
C5 Env 162229 6.49.0 SEF X X X X X X

B5(ISO) 176250 6.99.8 SEF O X O X O O
B5(JIS) 182X257 6.9X9.8 SEF O X O X O O
Executive 184X267 7.3X10.5 SEF O X O X O O
16k 195X270 7.7X10.6 SEF O X O X O O
A4 210X297 8.3X11.7 SEF O X O X O O
Legal 216X356 8.5X14 SEF O X O X O O
Letter 216X279 8.5X11 SEF O X O X O O
Folio 216X330 8.5X13 SEF O X O X O O
Oficio 215.9342.9 8.513.5 SEF O X O X O O
C4 229324 9.1X12.8 SEF O X O X O O
Tabloid 254X374 10 X14.7 SEF O O O X O O
B4 257X364 10X14.3 SEF O O O O O O
8K 270X390 10.6X15.4 SEF O O O O O O
Ledger 279X432 11X17 SEF O O O O O O
A3 297X420 11.7X16.5 SEF O O O O O O
Tabloid
304.8457.2 1218 SEF O O O O O O
Extra
SRA3 320450 12.617.7 SEF X X X X X X
W 89-312 ~ W3.5-12.3 ~
Custom - NA NA NA NA NA NA
L 140-457.2 L 5.5-18
1-6
1. Specification
1.4.2 Media Type & Condition
Special Paper: Finisher must be able to handle special types of papers such as Tab, Archive,
Transparencies, etc (See 1.4.3). A slight underperformance is tolerable for special
papers, however it must not damage the paper in any case.
Static : All static must be controlled so that it would not harm the quality of the stack. Users must never
be shocked by static from the finisher body or finishers any module.
Curl : Finisher shall handle 1/2 curled output as delivered from the IOT.
[Curl measuring method]
A3(mm)
Glass
10 sheets
A1(mm)
Feeding Direction
A4(mm)
Radius(R)
A = MAX (A1,A2,A3,A4)
A2(mm)
A
Skew : Finisher must be able to control skew of the sheet received from the IOT. The skew must be
less than 1% of the length of the paper received from IOT main body (feeding direction).
1-7
1. Specification
1.4.3 Media Performance
The Finisher must be able to control all following types of media.
Function
Paper Type Main Top BM
Staple HP
Tray Tray Cover Content
Plain(60~90 g/) O O O O O O
Thick (91~105 g/) O O O O O O
Heavy weight 1 (106~120 g/) O O O O O O
Heavy weight 2 (121~175 g/) O O O O O X
Extra Heavy weight 1 (176~216 g/) O O O O O X
Extra Heavy weight 2 (217~253 g/) X O X X X X
Thin (60~70 g/) O O O O O O
Cotton (75~90 g/) O O O O O O
Colored (75~90 g/) O O O O O O
Pre-Printed (75~90 g/) O O O O O O
Recycled (60~90 g/) O O O O O O
Bond O O O O O O
Archive O O O O O O
LetterHead O O O O O O
Pre-Punched O O O X X X
Thin Cardstock (105~163 g/) O O O O X X
Thick Cardstock (170~216 g/) O O O X X X
Thin Glossy (106~169 g/) O O O O O X
Thick Glossy (170~216 g/) O O O X O X
Envelope(75~90 g/) X O X X X X
Transparency (138~146 g/) O O X X X X
Labels (120~150 g/) O O X X X X
Tab* O O X O X X
*The tab must be positioned on the lead edge as it enters the finisher.
1-8
1. Specification
1.5 Tray Capacity Specifications

1.5.1 Main Tray
The Main Tray must accommodate following capacities. Slight diminishing of the capacity due to buildup
staples can be tolerated, however jamming caused by the buildup blocking the path of ejecting papers must
be prevented.
Stack Capacity
Paper Dimension (80gsm)
CLX-FIN40S CLX-FIN40L
Under 70,000 mm2 1,000 3,000
Over 70,000 mm2 700 2,100
Stack capacity
Paper Size Dimension
CLX-FIN40S CLX-FIN40L
A5 210X148 31,080 1,000 3,000
Letter 216X279 60,264 1,000 3,000
A4 297X210 62,370 1,000 3,000
Legal 216X356 76,896 700 2,100
Ledger 279X432 120,528 700 2,100
A3 297X420 124,740 700 2,100
The Main Tray may suffer slight degradation of stack quality when it accommodates various types of
papers. (ex. when trying to stack a long paper while the main tray is already stacked with short papers)
1.5.2 Top Tray

The Top Tray must accommodate up to 250 sheets (80gsm Plain Paper) of various types that fits the paper
path. However, the capacity may lessen slightly depending on the condition of the paper received from IOT.
Paper Weight Stack Capacity Remark
~80 gsm 250 sheets

~120 gsm 160 sheets
~160 gsm 120 sheets
~200 gsm 100 sheets
200gsm ~ 90 sheets
Envelope 25 sheets
1.5.3 Booklet Maker Tray

The Booklet Maker Tray must be able to accommodate 20 sets of staple folded sheets (Maximum size of a
set = one 216gsm cover page + 80gsm 14 sheets). However, the capacity may lessen slightly depending
on the condition of the paper received from IOT.
1-9
1. Specification
1.6 Mode Feature
Main Stack Mode : Must be able to receive faced-down images from the IOT and stack as much as
3,000 sheets (A4/LT 80gsm) onto the main stacker tray. The Stacker tray must be able to
accommodate various types and sizes of sheets.
Offset Mode : Shifts the space between sets to 30mm in order to distinguish sets that have been
post-processed during Main Stack Mode.
Top Stack Mode : The finisher must be able to assort and discharge papers to the top tray, and
stack as much as 250 sheets(80gsm). Sheets that have been collected to the Top tray cannot access
post-processing functions such as offset, stapling, punching, etc.
Staple Mode : When the user selects this mode, it staples designated corner of the papers that have
to compiled (more than 2 pages).
. Corner staple(Front, Rear): Clinches at 45 degrees from the paper path.
. Dual staple: Clinches at 90 degree from the paper path designated according to the type of paper
In case of simplex copy, the clincher leg must face the back side of the image. The stapler must be
able to clinch as much as 50 sheets (90gsm).
Hole Punch : The punch module should accommodate NA2/3, EU2/4, or Scandinavia 4 hole
module(TBD) depending on the target market. There must be a waste hopper that collects wastes
produced during hole punching. The waste hopper must be big enough to allow at least 5,000
punches before it becomes full.
Booklet Maker Mode : A Dual Stapling must be possible at V-folding line of the paper (that can
cover 15 sheets, or a 216gsm cover + fourteen 80gsm sheets, etc) that goes through the Booklet
maker. The folding is positioned at the centerline of the paper path.
1-10
1. Specification
1.7 Staple Set Specifications
1.7.1 Staple Clinching Position & Accuracy

Staple Clinching Position changes according to papers types and path directions.
In Staple mode, papers are passed to the Main Tray. Minimum 2 sheets /set Job is needed in order
to select Staple mode.
45 Rear Corner 45 Front Corner
(+)
(-)-
B2 mm
Direction Direction
+
(+) (-) D2 mm
of Feed of Feed
(+)
A2 mm
(-)
Adjustable amount Adjustable amount

Dimension Nominal Dimension Nominal
(+) (-) Remark (+) (-) Remark
A 6.0mm 5.0mm 5.0mm Service A 6.0mm 5.0mm 5.0mm Service
B 6.0mm 1.0mm 1.0mm Mode D 6.0mm NA NA Mode
Flat Front Corner Flat Rear Corner

(+)
A2 mm
(-)
Direction Direction
of Feed of Feed
D2 mm
(+)
(-)
D2 mm
Adjustable amount Adjustable amount
Dimension Nominal Dimension Nominal
(+) (-) Remark (+) (-) Remark
A 6.0mm 5.0mm 5.0mm Service A 6.0mm 5.0mm 5.0mm Service
D 6.0mm NA NA Mode D 6.0mm NA NA Mode
1-11
1. Specification
Dual
(+) (-)
+
Direction
of Feed A = (Paper size_STS/2)-79.5
Depend on paper size
D2 mm
(+)
(-)
A2 mm
+
B2 mm
Adjustable amount
Dimension Nominal
(+) (-) Remark
A See block 5.0mm 5mm
Service
B 6.0mm 1.0mm 1.0mm
Mode
D 148mm NA NA
1-12
1. Specification
1.7.2 Staple Leg quality
The following is Stapler leg quality.
0.8 mm Max 0.4mm M 0.6mm Max Burr 0.9mm Max Flatness
1.7.3 Staple Capability

The Finisher stapler can clinch as much as 50 sheets (90gsm each) and Booklet stapler can clinch as
much as 15 sheets (216gsm 1 cover + 80gsm 14 contents)
Table of Staple Capacity for each weight-type of papers.
Staple Mode Paper Weight Number of Sheets

~80 gsm 50
~120 gsm 33
No Covers Mode
~160 gsm 25
~200 gsm 20
Finisher ~60 gsm 50
~75 gsm 49
Covers Mode
~80 gsm 46
(Two cover sheets of 160 gsm)
~90 gsm 40
~120 gsm 30
~80 gsm 15
No Covers Mode ~90 gsm 15
~120 gsm 10
Booklet
~80 gsm 14
Covers Mode
~90 gsm 12
(1 cover sheet of 216gsm)
~120 gsm 8
The controller controls the maximum number of papers per clinch; however, the user must be aware of the
thickness and the size of the papers that would be clinched. When the user puts in more than the number of
papers that can clinched together, the clinching will not take place. Instead, the user will be required to
select sub-set mode or divide clinching on the GUI.
1-13
1. Specification
1.8 Hole Punch Specifications
EU 2/4 Hole NA 3 Hole
a1 a1
b d
Direction Direction
c
of Feed of Feed
d
(+) (+)
Available Punch Hole Available Punch Hole

STS Position adjustment Z c STS Position adjustment Z
Center Line Center Line
(-) (-) d
c
a2 a2
DOF Position adjustment (+) X (-) DOF Position adjustment (+) X (-)
2 & 4 Position 3 Position

95% 99.97% 95% 99.97%
10. 5 2 10. 5 3 10.5 2
a1, a2 a1, a2 10.5 3 mm
mm mm mm
b 2 mm 3 mm d 2 mm 3 mm
1080.5 1080.5
c 80 0.5 mm 80 0.5 mm d
mm mm
6.5 0.5 6.5 0.5
8 0.5 mm 8 0.5 mm
mm mm
X 5.0mm(0.1mm/step) X 5.0mm(0.1mm/step)
Z 5.0mm(0.1mm/step) Z 5.0mm(0.1mm/step)
= (Paper Size_STS 3C) 2 = (Paper Size_STS - 2d) 2
1-14
1. Specification
Scandinavia 4 Hole NA 2 Hole
a1 a1
Direction b Direction
b
of Feed of Feed
(+) d (+)

STS Position adjustment Z STS Position adjustment Z c
c
Center Line Center Line
(-) (-)
d

a2 a2
DOF Position adjustment (+) X (-) DOF Position adjustment (+) X (-)
4 Position (Scandinavia) 2 Position (NA)
95% 99.97% 95% 99.97%
a1, a2 10.5 2 mm 10.5 3 mm a1, a2 10.5 2 mm 10.5 3 mm

b 2 mm 3 mm b 2 mm 3 mm
c 70 0.5 mm 70 0.5 mm c 70 0.5 mm 70 0.5 mm
d 21 0.5 mm 21 0.5 mm 8 0.5 mm 8 0.5 mm
6 0.5 mm 6 0.5 mm X 5.0mm(0.1mm/step)
X 5.0mm(0.1mm/step) Z 5.0mm(0.1mm/step)
Z 5.0mm(0.1mm/step)
= (Paper Size_STS - c - 2d) 2 = (Paper Size_STS - c) 2
* The X dimension can be adjust under both service mode and user mode, but the Z dimension can be
adjust only service mode.
1-15
1. Specification
1.9 Booklet Maker Specifications
1.9.1 Booklet Staple & Fold Position and Within Set Registration
Y
A
X
B
1202mm
Center line
Lead
Edge 0 1.5
mm
Folding Line
(+) (-)
C (Available Folding Line Position Adjustment)
Paper Size A Dimension B Dimension

A4 210 x 297 148.5 1.5 mm 40 2mm
LT 216 x 279 139.5 1.5mm 43 2mm
8.5 x 14 216 x 356 178.0 1.5mm 43 2mm
8.5 x 13 216 x 330 165.1 1.5 mm 43 2mm
Ledger 279 x 432 216.0 1.5mm 74.7 2mm
A3 297 x 420 210 1.5 mm 83.5 2mm
12 x 18 304.8 x 457.2 228.5 1.5mm 87.5 2mm
A4, LT, 8.5x14, 8.5x13, Ledger, A3, 12x18

95% 99.97%
X 2.0mm 4.0mm
Y 2.0mm 4.0mm
Paper Size of DOF (L=Sheet Length) C Dimension

L < 288.0mm 5.0mm (0.1mm/step)
288mm L < 358.5mm 5.0mm (0.1mm/step)
358.5mm L < 426.0mm 5.0mm (0.1mm/step)
426.0mm L 5.0mm (0.1mm/step)
* The C dimension can be adjust under both service mode and user mode. And the staple position follow
that value of C.
1-16
1. Specification
1.9.2 Booklet Folding Quality
Folding Line
Z1 Z2
Y = Z1 Z2
Input paper A4 / LT / 8.5x13 / Input paper A3 / Ledger / 12x18

8.5x14
95% 99.97% 95% 99.97%
Samples Samples Samples Samples
X (measured at any point along
the book) 80gsm (20lbs) or
30mm 35mm 22mm 25mm
equivalent papers, ambient
conditions) AZAP
Y (as measured on the inside
sheet of the booklet) B zone, 1.0mm 2.5mm 1.4mm 3.1mm
80gsm (20lbs) paper
Y (as measured on the inside of
1.5mm 3.0mm 2.1mm 3.6mm
the booklet) AZAP
1.9.3 Booklet Staple Leg Quality
B C D
A
z B < 1.2 mm
zA<B
z A and C < 0.4 mm
z D < 0.4 mm
1-17
2. System Configuration
2.1 Front sectional view
a) CLX-FIN40S
Sensor Feed Roller

No. Name No. Name
1 Trans Bridge Input Sensor 1 Top exit roller
2 Trans Bridge Exit Sensor 2 Top middle roller
4 Finisher Input Sensor 3 Finisher Compile Exit roller
5 Finisher Compile Exit Sensor 4 Entrance roller
6 Paper Present Sensor 5 TB exit roller
7 Paper Height Sensor 6 TB middle-2 roller
8 Stacker Upper Limit Emitting Sensor 7 TB middle-1 roller
9 Stacker Upper Limit Receiving Sensor 8 TB entrance roller
10 Stack Level Sensor
Jam Removal Guide
11 Stacker Bin Full Sensor
No. Name
12 Finisher Top Exit Sensor
1 Top door guide
2 TB left cover
3 TB right cover
2-1
b) CLX-FIN40L
12
8 9
1 3
1 5
4
2 5 2 3
3
4
5 6 7 8
2 1
9
10 8 13
10
6
6
4
14
7
11
11
12
15
7 10
16
Sensor
No. Name No. Name
1 Trans Bridge Input Sensor 9 Stacker Upper Limit Receiving Sensor
2 Trans Bridge Exit Sensor 10 Stack Level Sensor
3 Booklet Input Sensor 11 Stacker Bin Full Sensor
4 Finisher Input Sensor 12 Finisher Top Exit Sensor
5 Finisher Compile Exit Sensor 13 Booklet Compile Exit Sensor
6 Paper Present Sensor 14 Booklet Compile Present Sensor
7 Paper Height Sensor 15 Booklet Folding Exit Sensor
8 Stacker Upper Limit Emitting Sensor 16 BM Set Detect Sensor
2-2
Feed Roller Jam Removal Guide

No. Name No. Name
1 Top Exit Roller 1 Top Door Guide
2 Top Middle Roller 2 TB Left Cover
3 Finisher Compile Exit Roller 3 TB Right Cover
4 Entrance Roller 4 Booklet Module
5 TB Exit Roller 5 Finisher Trans Guide
6 TB Middle-2 Roller 6 BM Compile Cover
7 TB Middle-1 Roller 7 BM Stopper Cover
8 TB Entrance Roller 8 BM Roller Knob
9 Finisher Trans Roller 9 BM Folding Roller Knob
10 BM Compile Exit Roller 10 BM Knife Knob
11 BM Folding Roller
12 BM Conveyor Exit Roller
2-3
2.2 Paper path
a) CLX-FIN40S
1. Finisher Main Tray - Staple & Punch (Optional)

2. Finisher Top Tray - Punch (Optional)
2-4
b) CLX-FIN40L
1. Finisher Main Tray - Staple & Punch (Optional)

2. Finisher Top Tray - Punch (Optional)
3. Booklet Conveyor Tray Folding & Staple
2-5
2.3 Layout of electrical parts
a) CLX-FIN40S
M2
M1
S22 M11
M5 S3
S5
S4
S24
S8 S2
S20 S6 S26
M3 S9 P2
S23 S10
S11 S25
M10
S1
M4
P4 S18
S12
M6 S13 S7
P1 M7 M8
S19
M9
S16
S21 S14
S17 S15
P3
Symbol Part Code Description Function

S1 JC81-07420A AS-SENSOR:KIT5011C Offline Stapler Sensor
S2 JC81-07420A AS-SENSOR:KIT5011C Feed Compile Exit Sensor
S3 JC81-07420A AS-SENSOR:KIT5011C Feed Top Exit Sensor
S4 JC81-03480A PHOTO SENSOR:PS119ED1 Feed Entrance Sensor
S5 JC81-07420A AS-SENSOR:KIT5011C Diverter Home Sensor
2-6

S6 JC81-07420A AS-SENSOR:KIT5011C Rear Tamper Home Sensor
S7 JC81-07420A AS-SENSOR:KIT5011C Front Tamper Home Sensor
S8 JC81-07420A AS-SENSOR:KIT5011C Main Paddle Home Sensor
S9 JC81-07420A AS-SENSOR:KIT5011C Compile Paper Sensor
S10 JC81-07420A AS-SENSOR:KIT5011C Eject Limit Sensor
S11 JC81-07420A AS-SENSOR:KIT5011C Ejector Home Sensor
S12 JC81-07420A AS-SENSOR:KIT5011C Ejector Encoder Sensor
S13 JC81-07420A AS-SENSOR:KIT5011C Extension Tray Home Sensor
S14 JC81-07420A AS-SENSOR:KIT5011C Staple Clinching Home Sensor
S15 JC81-07420A AS-SENSOR:KIT5011C Staple Safety Sensor
S16 JC81-07420A AS-SENSOR:KIT5011C Stapler Sub Sensor
S17 JC81-07420A AS-SENSOR:KIT5011C Stapler Home Sensor
S18 JC81-07396A AS-SENSOR:KIS9009H Stacker Upper Limit Sensor
S19 JC81-07420A AS-SENSOR:KIT5011C Stacker Upper Limit Sensor
S20 JC81-07403A AS-SENSOR:LIS9008H Stacker Upper Limit Sensor
S21 JC81-07420A AS-SENSOR:KIT5011C Stacker Bottom Limit Sensor
S22 JC81-07420A AS-SENSOR:KIT5011C Stacker Encoder Sensor
S23 JC81-07420A AS-SENSOR:KIT5011C SCU Home Sensor
S24 JC81-03469A MICRO SWITCH:VP333A-0D Stacker Upper Limit Switch
S25 JC81-07404A AS-MICRO SWITCH:VP333A-0D:LEVER Top Cover I/L Switch
S26 JC81-07404A AS-MICRO SWITCH:VP333A-0D:LEVER Front Cover I/L Switch
P1 JC81-07393A AS-PCB MAIN Finisher Main PCB
P2 JC81-07406A AS-PCB OP Offline Staple OP PCB
P3 JC81-07407A AS-PCB STAPLER RELAY Stapler Relay Moving PCB
PCB ASSY:STAPLER RELAY FIXED:C-
P4 CF10 8275B Stapler Relay PCB
FIN
M1 JC81-03479A ASSY:HB MOTOR:S2M19T Feed Entrance Motor
M2 JC81-03479A ASSY:HB MOTOR:S2M19T Feed Exit Motor
M3 JC81-03486A ASSY:PM MOTOR:S2M12T Front Tamper Motor
M4 JC81-03486A ASSY:PM MOTOR:S2M12T Rear Tamper Motor
M5 JC81-03478A ASSY:PM MOTOR:S2M20T Main Paddle Motor
M6 JC81-07388A AS-MOTOR DC EJECTOR Ejector Motor
M7 JC81-07387A AS-MOTOR PM:Z18:HELICAL Extension Tray Motor
M8 JC81-07389A AS-MOTOR PM:STAPLER Stapler Sub Moving Motor
M9 JC81-07389A AS-MOTOR PM:STAPLER Stapler Main Moving Motor
M10 JC81-03473A ASSY:PM MOTOR:Z18 SCU Motor
M11 CF10 6802A ASSY:3657 DC MOTOR:S2M14T Stacker Moving Motor
2-7
b) CLX-FIN40L
M2
M1
S22 M11 S4
M5
S5 S3
S8
SW1
S2
S6
S20 M4 S9 SW3
P2
M10 S11 S10 SW2
S23
M3 S1
P4 S18
S12 S13
M6 S7
P1 M8
S19
M7
M9 S16
S14
S15
S17
P3
S21
M21
S35
Booklet Module
See the next page.
2-8
M12
S24
S30
M18 S31 S25
M14
S26
M13
M19
S27 S32
M20 M15
M16
S33
S28
S34
M17
P5
S29

S1 JC81-07420A AS-SENSOR:KIT5011C Offline Stapler Sensor
S2 JC81-07420A AS-SENSOR:KIT5011C Feed Compile Exit Sensor
S3 JC81-07420A AS-SENSOR:KIT5011C Feed Top Exit Sensor
S4 JC81-03480A PHOTO SENSOR:PS119ED1 Feed Entrance Sensor
S5 JC81-07420A AS-SENSOR:KIT5011C Diverter Home Sensor
S6 JC81-07420A AS-SENSOR:KIT5011C Rear Tamper Home Sensor
S7 JC81-07420A AS-SENSOR:KIT5011C Front Tamper Home Sensor
S8 JC81-07420A AS-SENSOR:KIT5011C Main Paddle Home Sensor
2-9

S9 JC81-07420A AS-SENSOR:KIT5011C Compile Paper Sensor
S10 JC81-07420A AS-SENSOR:KIT5011C Eject Limit Sensor
S11 JC81-07420A AS-SENSOR:KIT5011C Ejector Home Sensor
S12 JC81-07420A AS-SENSOR:KIT5011C Ejector Encoder Sensor
S13 JC81-07420A AS-SENSOR:KIT5011C Extension Tray Home Sensor
S14 JC81-07420A AS-SENSOR:KIT5011C Staple Clinching Home Sensor
S15 JC81-07420A AS-SENSOR:KIT5011C Staple Safety Sensor
S16 JC81-07420A AS-SENSOR:KIT5011C Stapler Sub Sensor
S17 JC81-07420A AS-SENSOR:KIT5011C Stapler Home Sensor
S18 JC81-07396A AS-SENSOR:KIS9009H Stacker Upper Limit Sensor
S19 JC81-07420A AS-SENSOR:KIT5011C Stacker Upper Limit Sensor
S20 JC81-07403A AS-SENSOR:LIS9008H Stacker Upper Limit Sensor
S21 JC81-07420A AS-SENSOR:KIT5011C Stacker Bottom Limit Sensor
S22 JC81-07420A AS-SENSOR:KIT5011C Stacker Encoder Sensor
S23 JC81-07420A AS-SENSOR:KIT5011C SCU Home Sensor
S24 JC81-07420A AS-SENSOR:KIT5011C Branch Home Sensor
S25 JC81-07420A AS-SENSOR:KIT5011C Moving Guide Home Sensor
S26 JC81-07420A AS-SENSOR:KIT5011C Booklet Main Paddle Home Sensor
S27 JC81-07420A AS-SENSOR:KIT5011C Rear Jog Home Sensor
S28 JC81-07420A AS-SENSOR:KIT5011C Front Jog Home Sensor
S29 JC81-07420A AS-SENSOR:KIT5011C Stopper Home Sensor
S30 JC81-07420A AS-SENSOR:KIT5011C Booklet Feed Entrance Sensor
S31 JC81-07420A AS-SENSOR:KIT5011C Booklet Feed Exit Sensor
S32 JC81-07420A AS-SENSOR:KIT5011C Tray Paper Detect Sensor
S33 JC81-07420A AS-SENSOR:KIT5011C Folding Exit Sensor
S34 JC81-07420A AS-SENSOR:KIT5011C Blade Home Sensor
S35 JC81-07420A AS-SENSOR:KIT5011C Conveyor Full Sensor
SW1 JC81-03469A MICRO SWITCH:VP333A-0D Stacker Upper Limit Switch
SW2 JC81-07404A AS-MICRO SWITCH:VP333A-0D:LEVER Top Cover I/L Switch
SW3 JC81-07404A AS-MICRO SWITCH:VP333A-0D:LEVER Front Cover I/L Switch
P1 JC81-07393A AS-PCB MAIN Finisher Main PCB
P2 JC81-07406A AS-PCB OP Offline Staple OP PCB
P3 JC81-07407A AS-PCB STAPLER RELAY Stapler Relay Moving PCB
PCB ASSY:STAPLER RELAY FIXED:C-
P4 Stapler Relay PCB
CF10 8275B FIN
P5 CFBM 8200A PCB ASSY:BOOKLET Booklet Main PCB
2-10

M1 JC81-03479A ASSY:HB MOTOR:S2M19T Feed Entrance Motor
M2 JC81-03479A ASSY:HB MOTOR:S2M19T Feed Exit Motor
M3 JC81-03486A ASSY:PM MOTOR:S2M12T Front Tamper Motor
M4 JC81-03486A ASSY:PM MOTOR:S2M12T Rear Tamper Motor
M5 JC81-03478A ASSY:PM MOTOR:S2M20T Main Paddle Motor
M6 JC81-07388A AS-MOTOR DC EJECTOR Ejector Motor
M7 JC81-07387A AS-MOTOR PM:Z18:HELICAL Extension Tray Motor
M8 JC81-07389A AS-MOTOR PM:STAPLER Stapler Sub Moving Motor
M9 JC81-07389A AS-MOTOR PM:STAPLER Stapler Main Moving Motor
M10 JC81-03473A ASSY:PM MOTOR:Z18 SCU Motor
M11 CF10 6802A ASSY:3657 DC MOTOR:S2M14T Stacker Moving Motor
M12 JC81-08285A AS-JOG MOTOR Branch Motor
M13 JC81-08275A AS-PM MOTOR:S2M19T Moving Guide Motor
M14 JC81-08285A AS-JOG MOTOR Booklet Main Paddle Motor
M15 JC81-08285A AS-JOG MOTOR Rear Jog Motor
M16 JC81-08285A AS-JOG MOTOR Front Jog Motor
M17 JC81-08275A AS-PM MOTOR:S2M19T Stopper Moving Motor
M18 JC81-03479A ASSY:HB MOTOR:S2M19T Booklet Feed Motor
M19 JC31-00040A MOTOR BLDC-MAIN Folding Roller Motor
M20 JC31-00040A MOTOR BLDC-MAIN Blade Motor
M21 JC81-08264A AS-DC MOTOR:2738:S2M12T:PCB Conveyor Motor
2-11
c) CLX-BRG200 (Bridge unit)
M1
P1
S2
S1
M1 JC81-03479A ASSY:HB MOTOR:S2M19T Bridge Feed Motor

S1 JC81-07420A AS-SENSOR:KIT5011C Bridge Exit Sensor
S2 JC81-07420A AS-SENSOR:KIT5011C Bridge Entrance Sensor
P1 JC81-07430A AS-PCB BRIDGE Bridge PCB
2-12
2.4 Function of units
a) CLX-FIN40S
5 3
No Unit Function
1 Frame Unit It is finishers main frame and exterior.
2 Stapler Unit This unit is a device used for putting staples in to sheets of paper.
3 Feed Unit This unit transports the paper to the compile & eject unit.
4 Endfence Unit This unit is a device used for aligning the paper.
5 Compile & Eject Unit This unit transports the paper to the stack tray.
6 Stacker Unit This unit stack papers on the tray.
2-13
b) CLX-FIN40L
5
6
88 1
4
2
No Unit Function
1 Frame Unit It is finishers main frame and exterior.
2 Stapler Unit This unit is a device used for putting staples in to sheets of paper.
3 Feed Unit This unit transports the paper to the compile & eject unit.
4 Endfence Unit This unit is a device used for aligning the paper.
5 Compile & Eject Unit This unit transports the paper to the stack tray.
6 Stacker Unit This unit stack papers on the tray.
This unit performs paper folding & stapling jobs and transports the
7 Booklet Unit
paper to the tray.
8 Conveyor Tray Unit This unit stack papers on the tray.
2-14
2.5 Block diagram
2.5.1 Construction diagram of boards
This system consists of the following boards.
ENGINE BRIDGE DRIVE
FINISHER MAIN BOOKLET MAKER
MANUAL STAPLE
HOLE PUNCH
(OPTION)
2.5.2 Function of each board
FINISHER MAIN board

This is the board to mainly control the finisher module and consists of the micro-controller and driver ICs.
BRIDGE DRIVE board

This is the board to drive the bridge module and controlled by the FINISHER MAIN board.
MANUAL STAPLE board

This is the board to display manual stapling condition and accept button input to do manual staple operation.
BOOKLET MAKER board

This is the board to control the booklet maker module and consists of the micro-controller and driver ICs.
HOLE PUNCH board

This is the board to control the hole punch module and consists of the micro-controller and driver ICs.
2-15
2.6 Plug and jack location list
a) Finisher Main board
Connector
PJ/10 PJ/13 Figure Title
Number
PSU (+24V, +5V),
P/J1
ENGINE INTERFACE
P/J2 Do or/Cover Switch
P/J3 Booklet Maker Interface
PJ/9
PJ/14 Stacker Shield Motors and
P/J4
Sensors
Compiler Lower Motors
PJ/8 PJ/15 P/J5
and Sensors
P/J6 St apler Sensors
PJ/16 P/J7 Stap ler Head Drive
PJ/7 P/J8 Paper Transport Motors
P/J9 H ole Punch Interface
P/J10 T ransfer Bridge Interface
PJ/6 P/J13 Stacker Top Limit Switch
Manual Staple Board
P/J14
Interface
PJ/5 Compiler Upper Motors
P/J15
and Sensors
P/J16 Paper Path Sensors
PJ/4
PJ/3 PJ/2 PJ/1
b) Bridge Drive Board
PJ/202
Connector
Figure Title
Number
P/J201 Br idge Interface
P/J202 Bridge Motor
PJ/203 PJ/201
P/J203 Bridge Sensors
2-16
c) Manual Staple Board
PJ/301
Connector
Figure Title
Number
P/J301 Manual Staple LED and Button
d) Booklet Main Board (Only CLX-FIN40L)
Connector Number Figure Title

P/J1 FINISHER INTERFACE
P/J2 Feed Motor, Gate Motor, Paddle Motor
Front Jogger Motor, Front Jogger Home Sensor
P/J3
Rear Jogger Motor, Rear Jogger Home Sensor
P/J4 Stopper Motor, Stopper Home Sensor
P/J5 Feed Entrance Sensor, Guide Home Sensor, Guide Motor
P/J6 Feed Exit Sensor, Tray Paper Sensor, Fold Exit Sensor, Knife Home Sensor
P/J7 Gate Home Sensor, Paddle Home Sensor
P/J8 K nife Motor
P/J9 Fold Motor
P/J10 Stap ler
P/J11 Stacker Tray Motor, Stacker Tray Full Sensor
2-17
3. Replacement Procedure
3. Replacement procedure
3.1 General precautions on disassem

mbly
When you disassemble and reassemble components, you must use extreme caution. The close proximity
of cables to moving parts makes proper routing a musst. If components are removed, any cables disturbed
by the procedure must be restored as close as possible to their original positions. Before removing any
component from the machine, note the cable routing thhat will be affected.
Whenever servicing the machine, you mus

st perform the following:
1. Check to verify that documents are not stored in me

emory.
2. Be sure to remove the toner cartridge before you dissassemble parts.
3. Unplug the power cord.
4. Use a flat and clean surface.
5. Replace only with authorized components.
6. Do not force plastic-material components.
on.
7. Make sure all components are in their proper positio
8. When disassembling the Bridge and Finisher, Be
B careful not to be damaged the connectors
3-1
3.2 CLX-FIN40S disassembly
3.2.1 AS-FRAME UNIT
1. Open the CSP-COVER:DOOR [A]. 3. Unplug 1 connector. Release the AS-

Remove 4 screws. And release the CSP- SENSOR:KIT5011C [C].
COVER:FRONT.
[A] [C]
2. Unplug 3 connectors and remove 1 screw. 4. Unplug the connectors and remove 2 screws.
Release the ASSY:PCB:OP:C-FIN [B]. Release the AS-MICRO SWITCH [D].
[B]
[D]
SCREW
3-2
5. Pull the CSP:COVER:REAR:TOP [E] to the front 7. Remove 2 screws. Release the CSP-
and release it. COVER:PUNCH:SF [G].
[E] [G]
8. R
8 Remove 4 screws ffrom th
the ttop and
dbbottom
tt off
the CSP-COVER:REAR [H].
6. Remove 1 screw. Release the CSP-

COVER:DUMMY:PCB [F].
[F]
[H]
3-3
9. Release the CSP-COVER:REAR [H]. 11. Unplug the connector and remove 2 screws.
Release the SUB ASSY:FEED MOTOR.
[H]
[I]
[I]
10. Unplug all connectors and remove 4 screws. 12. Unplug 2 connectors and remove 1 screw.
Release the PCB ASSY:MAIN:C-FIN. Release the AS-BELT [J].
[J]
3-4
13. Release the DRIVERTER SENSOR [K]. 15. Remove 1 screw. Release the SUB ASSY
CON SHAFT.
[K] [M]
14. Remove 3 screws. Release the SUB ASSY 16. Unplug 2 connectors and remove 3 screws.
HARNESS PATH [L]. Release the AS-STACKER MTR [N].
[L]
[N]
3-5
17. Unplug 2 connectors and remove 2 screws. Releasse the UPPER LIMIT SWITCH.
18. Remove the E-RING. Release the FEED PULLEY

Y.
( There are 4 FEED PULLY. Remove 4 FEED PULLEYYs.)
E RING
E-RING
3-6
19. Release the AS-TOP TRAY with any tools.
Hook
20. Remove 2 screws. Push the AS-MAIN TRAY up ass shown below. And release it.
3-7
21. Release the CSP-LINK:TOP:DOOR [O].
[O]
[O]
22. Remove 1 screw. Release the SUB ASSY:TOP DO

OOR.
3-8
23. Remove 2 screws. Release the TOP AUX COVER

R [P].
[P]
24. Remove 4 screw from both sides. Unplug 1 connector.
3-9
25. Release the harness from the harness holder. 27. Remove 2 screws from both sides.
Release the CSP-SHIELD:RIGHT:UPPER.[Q]
[Q]
26. Remove 3 screws and release 1 harness holder.

Release the CSP-BKT:MAIN PCB.
28. Lift up and release the

ASSY:FRAME:STACKER [R].
[R]
3-1
10
29. Remove 6 screws from both sides.
30. Release the SUB ASSY:SHIELD [R]. Unplug 2 con

nnectors.
[R]
3-1
11
31. Remove 1 screw and sensor bracket. Unplug the connector.

c And release the AS-SENSOR.
AS-SENSOR
S S SO
3-1
12
32. Remove 1 screw and sensor bracket. Unplug the connector.

c And release the AS-SENSOR.
AS-SENSOR
33. Remove the CSP-SPUR GEAR [S] after removing 1 E-RING.
E-RING
[S]
3-1
13
34. Release the AS-SENSOR (SCU home sensor). Un

nplug the connector.
AS-SENSOR
35. Remove 1 screw. Turn up the bracket and unplug the

t connector. And release the AS-SENSOR (stacker
level sensor).
3-1
14
36. Pull the latch to the direction of arrow. Lift up the sttack full sensor and unplug the connector.
37. Remove 2 screw. Unplug 1 connector. And release

e the AS-F EXT TRAY / AS-R EXT TRAY.
38 Remove the extension tray home sensor.

38. sensor
3-1
15
39. Remove the E-ring. Release the CSP-RACK PINIO

ON [T].
[T]
3-1
16
3.2.2 AS-COMPILER EJECTOR

1. Unplug 2 connectors.
2. Unplug 1 connector. Remove 4 screws from both sides.
3. Release the AS-COMPILER EJECTOR.
3-1
17
4. Release the CSP-SUPPRESSOR:CURL:COM [A].
[A]
5. Unplug 2 connectors. Release the harness from the harness holder [B].
[B]
3-1
18
6. Remove 2 screws. 8. Release the AS-SENSOR.
7 Release the ASSY:BKT:MTR:PDL:MAIN:COM

7. 9 Lift up and release the SHAFT:PDL:MAIN:COM
9.
[C]. Unplug the connector. [D].
[D]
[C]
3-1
19
11. Unplug the connector. Separate top sub unit and bottom
b sub unit.
3-2
20
12. Remove 2 screws.
13. Unplug 2 connectors. Release the AS-MOTOR DC

C EJECTOR [E].
[E]
3-2
21
14. Unplug 3 connectors.
3-2
22
16. Release the bracket [F]. 18. Unplug 1 connector. Release the bracket
[H]. And remove 2 screws.
[H]
[F]
17. Unplug 3 connectors. Release the 19. Push up the bottom of

ASSY:FRAME:REAR:COM [G]. ASSY:BKT:MTR:TMP:FRONT:COM [I] with any
tool and release it.
[G]
[I]
3-2
23
20. Remove 2 screws. 22. Release the front /rear tamper sensor.
21. Push up the bottom of

ASSY:BKT:MTR:TMP:REAR:COM [J] with any tool
and release it.
3-2
24
23. Release the CSP-RACK:TMP:REAR(FRONT):COM [J].
[[J]]
[J]
3-2
25
25. Release the CSP-FRAME from the below hole.
26. Release the CSP-BKT:SENSOR:EJT. Remove the

e AS-SENSOR.
3-2
26
27. Release the CSP-ACTUATOR:HOME:EJT.
3-2
27
3.2.3 AS-STAPLER ENDFENCE
2. Take off the AS-STAPLER ENDFENCE.
3-2
28
3.2.3.1 CSP-BKT:FFC BOARD:STAPL

LER
1. Remove 1 screw. Release the PCB holder from 3. Remove 2 screws. Release the PCB ASSY. And
the ASSY:FRAME BASE. remove the FFC cable.
2. Remove the FFC cable.
3-2
29
3.2.3.2 CSP-PINION GEAR
1. Remove 3 E-RING.
E-RING
2. Release the CSP-GUIDE BAR [A].
[A]
3-3
30
3. Release the CSP-PINION GEAR [B].
[B]
3.2.3.3 PCB ASSY:STAPLER RELAY MOVING
1. Remove 2 screws. Unplug the connector. And releasse the PCB ASSY.
3-3
31
3.2.3.4 AS-BELT
1. Remove 2 CSP-ROLLERs.
3. Release the AS-BELT.
CSP-ROLLER
2. Release the STAPLER ASSY.
3-3
32
3.2.3.5 AS-MOTOR PM:STAPLER
1. Remove 2 screws. 3. Release the AS-MOTOR PM:STAPLER
2. Open the ASSY:BKT:MAIN MOVE:STAPLER

with any tools.
3-3
33
3.2.4 ENDFENCE UNIT
2. Open the ASSY:BKT:MAIN MOVE:STAPLER with any

a tools.
ENDFENCE UNIT
3-3
34
3.2.5 Finisher exit sensor
2. Unplug the connector.
3-3
35
3. Release the CSP-GUIDE:TOP EXIT:LOWER [A]. 5.Unplug the connector. Remove 2 screws.
[A]
4. Unplug the connector. Release the finisher exit 6. Unplug the connector. Release the finisher exit
sensor. sensor.
3-3
36
3.2.6 AS-BELT
1. Release the BKT:SWITCH:ASSY [A] after 3. Release the ASSY:BKT:PULLEY [C] after
removing 1 screw. Remove the E-ring and release removing 1 screw from the opposite side. Release
the gear [B]
[B]. the AS
AS-BELT.
BELT
[B]
[A]
2. Release the ASSY:BKT:PULLEY[C] after

removing 1 screw. Release the AS-BELT [D].
[D]
[C]
3-3
37
3.3 CLX-FIN40L disassembly
Note
There is some overlap between CLX-FIN40S and CLX-F FIN40L. If there is no disassembly description in this
section, please refer to 3.2 CLX-FIN40S disassembly.
3.3.1 AS-FRAME UNIT
1. Remove the CSP-COVER:INNER [A] after removing 8 screws.
[A]
2. Unplug the connector and remove 2 screws.

Release the moving guide motor [B].
[B]
3-3
38
3. Unplug the connector and remove 2 screws. Releasse the diverter gate motor [C].
[C]
4. Unplug the connector and remove 2 screws. Releasse the ASSY:HB: MOTOR [D].
3-3
39
5. Unplug the connector and remove 2 screws. Relea

ase the AS-SUB ASSY :PADDLE MOTOR
6. Unplug 4 connectors and remove 4 screws.

Remove 1 E-ring and 1 pin.
And release the AS-LINK BKT.
E-ring
3-4
40
7. Unplug 1 connector and remove 3 screws. Release the MOTOR BLDC MAIN assy.
8. Remove the E-ring and release the blade driving ge

ear [D].
[D]
3-4
41
9. Remove the gear bracket after removing 4 screws.

Release the CSP-GEAR after removing the E-ring.
[E] E-ring
10. Unplug 1 connector and remove 3 screws.

Release the MOTOR BLDC MAIN assy.
3-4
42
11. Remove E-ring and BUSH. Remove 2 screws. And

d release the AS-TORQUE LIMITER
E-ring
12. Remove the E-ring. Release the folding drive gearr.
E-ring
3-4
43
13. Remove 1 screw. Release the bracket. And release e the deverter home sensor.
14. Remove the E-ring. Release the deverter driving ge
ear
E-ring
15. Remove 1 screw. Release the bracket. And releasse the deverter home sensor.
16. Remove the E-ring. Release the deverter driving gear.
g
E-ring
3-4
44
3.3.2 Booklet unit
3.3.2.1 Feed Pulley
1. Remove the E-ring and gear. Release the belt.
E-ring
E ring
E-ring
2. Remove the E-ring and gear.
E-ring
3-4
45
3.3.2.2 AS-MAGNET
Push the hook of the AS-MAGNET and release it.
AS-MAGNET
3-4
46
3.3.2.3 Entrance guide sub assy

1. Remove 8 screws. Unplug the connector.
3-4
47
2. Pull the booklet unit to the direction of arrow.
3. Open up the CSP-GUIDE:ENTERANCE. 4. Remove the SCP-GUIDE:TO:FINISHER:LO.
3-4
48
5. Remove the AY:GUIDE:BEFORE:STP:UP 6. Remove the AS-SENSOR and CSP-

BKT:ACTUATOR.
3-4
49
3.3.2.4 Pulley, Gear, Belt.
1. Move the bet holder like a right picture. Remove the

e E-ring. And release the pulley, gear, belt.
E-ring
E-ring
2 Remove the E
2. E-ring
ring from the opposite side.
side Release
e the pulley
pulley, gear
gear, belt
belt.
3-5
50
3.3.2.5 AS-SADDLE stapler:EH-280
1. Remove 8 screws.
2. Unplug the connector. Release the AS-SADDLE stapler : EH-280
3-5
51
3.3.2.6 AS-MAIN-PADDLE
Remove 2 AS-MAIN-PADDLE.
3.3.2.7 JOG UNIT

1. Remove the 6 screws from both sides.
3-5
52
2. Remove the CSP-COVER:PCB.
3 Release the JOG UNIT

3. UNIT.
3-5
53
3.3.2.8 BM paper present sensor
3-5
54
2. Release the AY:GUIDE:JOG:UP[A]. 3. Release the BM paper present sensor
[A]
3.3.2.9 Blade home sensor
Unplug the connector. Release the Blade home sensor from the bracket.
3-5
55
3.3.2.10 CSP- GEAR

Release 2 CSP- GEARs after removing 2 screws.
3-5
56
3.3.2.11 Folding exit sensor
1. Release 8 screws from both sides.

2. Unplug the connector.
g and bush.
3. Remove the E-ring
E-ring
E ring
&
BUSH
3-5
57
4. Release the CSP-BKT:SUPPPORT:STAPLER [A].

6. Release the AY:GUIDE:EXIT:DRV [B].
[B]
[A]
5. Release the exit roller. 7 R

7. Remove th
the ffolding
ldi exitit sensor.
3-5
58
3.3.2.12 BM entrance sensor & Moving guide home sensor
1. Remove 4 screws from the both sides. Unplug the co

onnector.
2. Open the CSP-COVER. Remove the CSP-BKT:COVER:R:UP [A].
[A]
3-5
59
3. Remove the BM entrance sensor and the Moving gu

uide home sensor.
3.3.2.13 Stopper guide upper magnet
Remove 1 screw. Release the stopper guide upper ma

agnet after removing 2 screws.
3-6
60
3.3.3 SUB ASSY: LEAD EDGE STOPPER
1. Remove 4 screws from both sides. Unplug the connector.
3-6
61
2. Remove the SUB ASSY: LEAD EDGE STOPPER [A].

[
[A]
3-6
62
3.3.4 SUB ASSY: CONVEYOR
1. Remove 2 screws.
2. Release the conveyor unit.
3-6
63
3. Release the CSP-TRAY:EXIT:SUB. 5. Remove the conveyor cover.
4 R
4. Remove 5 screws. 6. Release the CSP
6 CSP-GEAR:43T:DRV
GEAR:43T:DRV after
removing the E-ring.
3-6
64
3.3.5 AS-DC MOTOR
1. Remove 6 screws from the both sides. Unplug the connector.

c
3-6
65
2. Move up the lift bracket. Remove the exit guide [A] after
a unplugging the connector.
[A]
3 R
3. Remove 2 screws. U
Unplug
l ththe connector.
t R Release
l the
h AS
AS-DC
DC motor.
t
3-6
66
4. Troubleshooting
4. Troubleshooting
This chapter gives helpful information for what to do if you encounter an error.
4.1 Error code and error message
Messages appear on the display screen to indicate the machines status or errors. Some error messages
are shown with graphics to help you troubleshoot problem. Refer to the tables below to understand the
messages and their meaning, and correct the problem, if necessary.
Error Code Error Message Troubleshooting page

H2-2001 Paper jam at exit of finisher bridge. 4-3 page
H2-2002 Paper jam inside of finisher. 4-4 page
H2-2003 Paper jam inside of finisher. 4-5 page
H2-2005 Paper jam at entrance of finisher bridge. 4-6 page
H2-2008 Paper jam at entrance of finisher. 4-7 page
H2-2009 Paper jam at exit of finisher. 4-4 page
H2-2010 Paper jam at exit of finisher. 4-5 page
H2-2012 Paper jam inside of finisher bridge. 4-6 page
H2-2014 Paper jam around puncher of finisher. 4-7 page
H2-2129 Finisher Error #H2-2129. Please open/close door. 4-8 page
4-1
4. Troubleshooting
Error Code Error Message Troubleshooting page

H2-2775 Booklet maker Error #H2-2775. Please open/close door. 4-23 page
H2-3002 Paper jam at entrance of booklet maker. 4-26 page
H2-3005 Paper jam inside of booklet maker. 4-27 page
H2-3007 Paper jam before booklet folding. 4-28 page
H2-3705 Booklet maker Error #H2-3705. Please open/close door. 4-35page
4-2
4. Troubleshooting
4.2 Troubleshooting for error code
Code : H2-2001 Error message : Paper jam at exit of finisher bridge
Symptom :
Sheet not reaching finisher entrance section
Troubleshooting method :
Check if there is any paper on the finisher, bridge and IOT paper path. Remove it if there is.
If the error still occurs, check the followings.
Is the finisher input sensor working? (Perform diagnostic routine 116-5030)

YES / NO 1. Check if the connector of finisher input sensor disconnected.
2. Check if the connector P9 on the finisher main board is disconnected.
3. Check the harness continuity and replace it if required.
4. Replace the finisher input sensor.
5. Replace the finisher main control board.
Is the bridge feed motor working? (Perform diagnostic routine 116-0040)
YES / NO 1. Check if the connector of bridge interface is disconnected.
4. Replace the bridge feed motor.
5. Replace the bridge board.
6. Replace the finisher main board.
Are the bridge rollers rotating? (Perform diagnostic routine 116-0040)
YES / NO 1. Check if the idle rollers on bridge covers are assembled correctly.
2. Check if the one-way clutch bearings are assembled correctly.
3. Check if the timing belts are assembled correctly.
Check if the bridge open cover is closed correctly. Close the bridge open cover close correctly.
Check if there is any object on bridge paper path. Remove it if there is.
For a booklet finisher, check the followings:

Is the booklet maker input sensor working? (Perform diagnostic routine 116-5550)
YES / NO 1. Check if the sensor actuator is out-of-place.
2. Check if the connector of the booklet input sensor is disconnected.
3. Check if the connector J5 on the booklet maker main board is disconnected.
5. Replace the booklet input sensor.
6. Replace the booklet maker main control board.
Is the booklet maker feed motor working? (Perform diagnostic routine 116-0270)
YES / NO 1. Check if the connector of motor is disconnected.
2. Check if the connector J2 on the control board is disconnected.
4. Replace the feed motor.
5. Replace the booklet maker control board.
Check if there is any object on Booklet-Maker paper path. Remove it if there is.
4-3
4. Troubleshooting
Code : Error message :

H2-2002 Paper jam inside of finisher
H2-2009 Paper jam at exit of finisher
Symptom :
Sheet jam on finisher top exit
Is the finisher top exit sensor working? (Perform diagnostic routine 116-5040)
2. Check if the connector of finisher top exit sensor is disconnected.
5. Replace the finisher top exit sensor.
Is the finisher input motor MT02 working? (Perform diagnostic routine 116-0020)
YES / NO Refer to H2-2008 troubleshooting instructions.
Is the feed exit motor working? (Perform diagnostic routine 116-0030)

YES / NO 1. Check if the connector of feed exit motor is disconnected.
4. Replace the feed exit motor.
Is the top exit roller rotating? (Perform diagnostic routine 116-0030)

YES / NO 1. Check if the exit timing belt is assembled correctly.
2. Check if the exit timing belts is jumped during operating.
Adjust belt tension bracket.
Is the diverter working? (Perform diagnostic routine 116-0030)

Check if there is any object on finisher paper path. Remove it if there is.
4-4
4. Troubleshooting

H2-2003 Paper jam inside of finisher
H2-2010 Paper jam at exit of finisher
Symptom :
Sheet jam on finisher compile exit
Is the finisher compile exit sensor working? (Perform diagnostic routine 116-5050)
2. Check if the connector of finisher compile exit sensor is disconnected.
5. Replace the finisher compile exit sensor.
Is the feed entrance motor working? (Perform diagnostic routine 116-0020)

Is the feed exit motor working? (Perform diagnostic routine 116-0030)

Is the finisher compile exit roller rotating? (Perform diagnostic routine 116-0030)
Is the diverter working? (Perform diagnostic routine 116-0030)

4-5
4. Troubleshooting

H2-2005 Paper jam at entrance of finisher bridge
H2-2012 Paper jam inside of finisher bridge
Symptom :
Paper transport jam inside of bridge
Is the trans bridge input sensor working? (Perform diagnostic routine 116-5010)
2. Check if the sensor actuator is out-of-place.
3. Check if the connector of trans bridge input sensor disconnected.
4. Check if the connector P203 on the bridge board is disconnected.
5. Check if the connector P10 of the main board is disconnected.
7. Replace the trans bridge input sensor.
Is the trans bridge exit sensor working? (Perform diagnostic routine 116-5020)
2. Check if the sensor actuator is out-of-place.
3. Check if the connector of trans bridge exit sensor is disconnected.
4. Check if the connector P203 on the bridge board is disconnected.
5. Check if the connector P10 of the main board is disconnected.
7. Replace the trans bridge exit sensor.
Is the bridge feed motor working? (Perform diagnostic routine 116-0040)

Are the bridge rollers rotating? (Perform diagnostic routine 116-0040)

Check if there is any object on bridge paper path. Remove it if there is.
4-6
4. Troubleshooting

H2-2008 Paper jam at entrance of finisher
H2-2014 Paper jam around puncher of finisher
Symptom :
Sheet not leaving finisher entrance section
Is the finisher input sensor working? (Perform diagnostic routine 116-5030)

YES / NO 1. Check if the connector of finisher input sensor is disconnected.
4. Replace the finisher input sensor.

YES / NO 1. Check if the connector of feed entrance motor is disconnected.
4. Replace the feed entrance motor.
Is the entrance roller rotating? (Perform diagnostic routine 116-0020)

YES / NO 1. Check if the entrance timing belt is assembled correctly.
2. Check if the entrance timing belts is jumped during operating.
Adjust belt tension bracket.
4-7
4. Troubleshooting
Code : H2-2129 Error message : Finisher Error #H2-2129. Please open/close door.
Symptom :
SCU driving is abnormal.
Is the SCU overruns during the operation? (Perform diagnostic routine 116-0130)
NO / YES 1. Check if the connector of SCU home sensor is disconnected.
4. Replace the finisher SCU home sensor.
Is the SCU motor working? (Perform diagnostic routine 116-0130)

YES / NO 1. Check if the connector of SCU motor is disconnected.
4. Replace the SCU motor.
Check if the gears are assembled correctly.
Check if the tooth of gears are broken. Replace the broken gears.
4-8
4. Troubleshooting
Symptom :
Ejector operation is abnormal.
Is the ejector home sensor working? (Perform diagnostic routine 116-5390)

YES / NO 1. Check if the connector of ejector home sensor is disconnected.
4. Replace the ejector home sensor.
5. Replace the main control board.
Is the ejector moves very fast? (Perform diagnostic routine 116-5400)

NO / YES 1. Check if the connector of ejector encoder sensor is disconnected.
4. Replace the ejector encoder sensor.
Is the ejector motor working? (Perform diagnostic routine 116-0110)

YES / NO 1. Check if the connector of ejector motor is disconnected.
4. Replace the ejector motor.
Can you hear the sound that the ejector driving belt is jumping during operation?
NO / YES 1. Check if the ejector motor bracket assembly is fasten on compiler bottom frame by screw.
Replace the ejector unit.
4-9
4. Troubleshooting
Symptom :
Extension tray operation is abnormal.
Is the extension tray home sensor working? (Perform diagnostic routine 116-5410)
YES / NO 1. Check if the connector of extension tray home sensor is disconnected.
4. Replace the extension tray home sensor.
Is the extension tray motor working? (Perform diagnostic routine 116-0120)

YES / NO 1. Check if the connector of extension tray motor is disconnected.
4. Replace the extension tray motor.
Is the gears working well?

YES / NO 1. Check if the gears are assembled correctly.
2. Check if the tooth of gears are broken. Replace the broken gears.
Replace the support finger assembly & support finger motor bracket assembly.
4-10
4. Troubleshooting
Symptom :
Diverter operation is abnormal.
Is the diverter home sensor working? (Perform diagnostic routine 116-5300)

YES / NO 1. Check if the connector of diverter home sensor is disconnected.
5. Replace the diverter home sensor.

Is the one-way clutch bearing working correctly?

YES / NO 1. Check if the shaft is locked when the one-way clutch bearing rotate CCW.
2. Replace the one-way clutch bearing pulley assembly.
Check if the diverters hinge is broken. Replace the diverter.
Check if there is any object on diverter area. Remove it if there is.
4-11
4. Troubleshooting
Symptom :
Main paddle operation is abnormal.
Is the main paddle home sensor working? (Perform diagnostic routine 116-5310)
YES / NO 1. Check if the connector of main paddle home sensor is disconnected.
4. Replace the main paddle home sensor.
Is the main paddle motor working? (Perform diagnostic routine 116-0050)

YES / NO 1. Check if the connector of main paddle motor is disconnected.
4. Replace the main paddle motor.
Is there any gear jumping noise?

NO / YES 1. Check if the gears are assembled correctly.
2. Check if the main paddle motor bracket assembly is fasten on mold base by screw.
Check if the main paddle roller hub is broken. Replace the hub.
Replace main paddle module assembly.
4-12
4. Troubleshooting
Symptom :
Punch Scan operation is abnormal.
Is the punch scan home sensor working? (Perform diagnostic routine 116-5460)
YES / NO 1. Check if the connector of punch scan home sensor is disconnected.
2. Check if the connector P4 on the punch control board is disconnected.
4. Replace the punch scan home sensor.
5. Replace the punch control board.
Is the punch scan motor working? (Perform diagnostic routine 116-0210)

YES / NO 1. Check if the connector of punch scan motor is disconnected.
4. Replace the punch scan motor.

NO / YES 1. Check if the gears are assembled correctly.
Is there any dust or abject on punch scan shaft?

NO / YES 1. Clean the shaft surface and grease a shaft.
Replace the punch unit.
4-13
4. Troubleshooting
Symptom :
The Punch Scan Edge sensor can not detect the edge of the paper.
Is the punch scan motor working? (Perform diagnostic routine 116-0210)

Are the punch scan edge sensors working? (Perform diagnostic routine 116-5470, 116-5480, 116-5490)
YES / NO 1. Check if the connector of punch sensor board is disconnected.
3. Check the harness continuity between punch control board and punch sensor board.
4. Replace the punch sensor board.
Check if paper size is correct.
4-14
4. Troubleshooting
Symptom :
Hole punch operation is abnormal.
Is the hole punch home sensor working? (Perform diagnostic routine 116-5500)
YES / NO 1. Check if the connector of hole punch home sensor is disconnected.
4. Replace the hole punch home sensor.
Are the hole punch position sensors working? (Perform diagnostic routine 116-5510, 116-5520)
YES / NO 1. Check if the connector of hole punch position sensors are disconnected.
4. Replace the hole punch position sensors.
Is the hole punch motor rotating? (Perform diagnostic routine 116-0220)

YES / NO 1. Check if the connector of hole punch motor is disconnected.
4. Replace the hole punch motor.
Is the punch encoder sensor working? (Perform diagnostic routine 116-5530)

YES / NO 1. Check if the connector of punch encoder sensor is disconnected.
4. Replace the punch encoder sensor.
Replace punch module.
4-15
4. Troubleshooting
Symptom :
Stacker operation is abnormal.
Are the stacker upper limit sensors working? (Perform diagnostic routine 116-5120, 116-5430)
YES / NO 1. Check if the sensor actuator is working.
2. Check if the connector of the sensors are disconnected.
5. Replace the stacker upper limit sensors.
Is the stacker bottom limit sensor working? (Perform diagnostic routine 116-5110)
YES / NO 1. Check if the connector of stacker bottom limit sensor is disconnected.
4. Replace the stacker bottom limit sensor.
Is the stacker encoder sensor working? (Perform diagnostic routine 116-5440)

YES / NO 1. Check if the connector of stacker encoder sensor is disconnected.
4. Replace the stacker encoder sensor.
Is the stacker motor working? (Perform diagnostic routine 116-0140)

YES / NO 1. Check if the connector of stacker motor is disconnected.
4. Replace the stacker motor.
Replace the stacker motor gear box.
4-16
4. Troubleshooting
Symptom :
When the stacker is rising, the top limit switch runs and the stacker stops.
Is the stacker tray assembled correctly?

YES / NO 1. Assemble the stacker tray correctly.
Is the stacker upper limit switch actuator working well?

YES / NO 1. Check if the tension spring is assembled correctly.
2. Check if the actuator is broken. Replace the actuator if it does.
Is the stacker upper limit switch is pressed?

YES / NO 1. Check if the connectors of the switch are disconnected.
4. Replace the stacker upper limit switch.
Refer to H2-2513 troubleshooting instructions.
4-17
4. Troubleshooting
Symptom :
Stapler main moving motor is not working properly.
Is the stapler main home sensor is working? (Perform diagnostic routine 116-5340)
YES / NO 1. Check if the sensor is out-of-place.
2. Check if the connectors of the sensor is disconnected.
5. Replace the stapler main home sensor.
Is the stapler safety position sensor working? (Perform diagnostic routine 116-5380)
YES / NO 1. Check if the connector of stapler safety position sensor is disconnected.
4. Replace the stapler safety position sensor.
Is the stapler main moving motor working? (Perform diagnostic routine 116-0090)
YES / NO 1. Check if the connector of stapler main moving motor is disconnected.
4. Replace the stapler main positioning motor.
Replace the stapler module.
4-18
4. Troubleshooting
Symptom :
Stapler sub moving motor is not working properly.
Is the stapler sub home sensor working? (Perform diagnostic routine 116-5370)
YES / NO 1. Check if the connectors of the stapler sub home sensor is disconnected.
4. Replace the stapler sub home sensor.
Is the stapler clinch position sensor working? (Perform diagnostic routine 116-5360)
YES / NO 1. Check if the connector of stapler clinch position sensor is disconnected.
4. Replace the stapler clinch position sensor.
Is the stapler sub moving motor working? (Perform diagnostic routine 116-0100)
YES / NO 1. Check if the connector of sub moving motor is disconnected.
4. Replace the stapler sub moving motor.
Replace the stapler module.
4-19
4. Troubleshooting
Symptom :
Stapler head clinching motor is not working properly.
Is the stapler head opened?

NO / YES 1. Replace stapler cartridge.
2. Check if the connectors of stapler head are disconnected.
5. Replace the stapler head.
Replace stapler module.
4-20
4. Troubleshooting
Symptom :
Front tamper is not working properly.
Is the front tamper home sensor working? (Perform diagnostic routine 116-5320)
YES / NO 1. Check if the connectors of the sensor is disconnected.
4. Replace the front tamper home sensor.
Is the front tamper motor working? (Perform diagnostic routine 116-0050)

YES / NO 1. Check if the connector of front tamper motor is disconnected.
4. Replace the front tamper motor.
Is there any belt jumping noise?

NO / YES 1. Check if the front tamper driving belt is assembled correctly.
2. Check if the front tamper driving belt is broken. Replace the belt if it does.

NO / YES 1. Check if the front tamper motor bracket is fasten on tamper base by screw.
2. Check if the tooth of gear is broken. Replace the gear if it does.
3. Check if the front tamper rack is broken. Replace the rack if it does.
Replace the compile unit.
4-21
4. Troubleshooting
Symptom :
Rear tamper is not working properly.
Is the rear tamper home sensor working? (Perform diagnostic routine 116-5330)
YES / NO 1. Check if the connectors of the sensor is disconnected.
4. Replace the rear tamper home sensor.
Is the rear tamper motor working? (Perform diagnostic routine 116-0070)

YES / NO 1. Check if the connector of rear tamper motor is disconnected.
4. Replace the rear tamper motor.
Is there any belt jumping noise?

NO / YES 1. Check if the rear tamper driving belt is assembled correctly.
2. Check if the rear tamper driving belt is broken. Replace the belt if it does.

NO / YES 1. Check if the rear tamper motor bracket is fasten on tamper base by screw.
2. Check if the tooth of gear is broken. Replace the gear if it does.
3. Check if the rear tamper rack is broken. Replace the rack if it does.
Replace the compile unit.
4-22
4. Troubleshooting
Code : H2-2775 Error message : Booklet maker Error #H2-2775. Please open/close
door.
Symptom :
Booklet maker fault has occurred or a interface error between the booklet maker and the finisher has
occurred.

2. Check if the connector P1 on the booklet maker control board is disconnected.
3. Check the harness continuity between P3 of the finisher main board and P1 of the booklet maker control
board.
4. Check the booklet maker firmware version and upgrade it if newer version is released.
4-23
4. Troubleshooting
door.
Symptom :
Booklet job is requested to the standard finisher.
Booklet finisher cant detect the booklet maker.
Is this fault raised in the booklet finisher?

NO / YES 1. Check if the connector P3 on the finisher board is disconnected.
2. Check if the connector P1 on the booklet maker board is disconnected.
3. Check the harness continuity and replace it if required
4. Upgrade the booklet maker firmware.
Check job settings.
4-24
4. Troubleshooting
Symptom :
Punch module fault has occurred
The connection between the finisher and punch is unstable.
1.Check if the connector P9 on the finisher main board is disconnected.

2.Check if the connector P1 on the punch control board is disconnected.
3.Check the harness continuity between the two connectors above and replace it if required.
4.Upgrade the punch module firmware.
5.Replace the punch control board.
6.Replace the finisher main board.
4-25
4. Troubleshooting
Code : H2-3002 Error message : Paper jam at entrance of booklet maker
Symptom :
The leading edge of the paper did not reach to the booklet maker compile exit section.
At warm up, the paper is detected by the compile exit section.
Check if there is any paper on the booklet-maker, bridge and IOT paper path. Remove it if there is.
Is the booklet maker compile exit sensor working? (Perform diagnostic routine 116-5560)
2. Check if the connector of the sensor is disconnected.
5. Replace the booklet maker compile exit sensor.
Is the booklet maker feed motor working? (Perform diagnostic routine 116-0270)
Is the booklet maker feed roller rotating? (Perform diagnostic routine 116-0270)
Check if there is any object on Booklet-Maker paper path. Remove it if there is.
4-26
4. Troubleshooting
Code : H2-3005 Error message : Paper jam inside of booklet maker
Symptom :
At warm up, the paper is detected in the booklet maker compiler.
Check if there is any paper on the booklet-maker compile area. Remove it if there is.
Is the booklet maker compile present sensor working? (Perform diagnostic routine 116-5570)
5. Replace the booklet maker compile present sensor .
Power off then on.
4-27
4. Troubleshooting
Code : H2-3007 Error message : Paper jam before booklet folding
Symptom :
At warm up, the paper is detected in the booklet maker folder.
Check if there is any paper on the booklet-maker folding area. Remove it if there is.
Is the booklet maker folding exit sensor working? (Perform diagnostic routine 116-5580)
5. Replace the booklet maker folding exit sensor.
Power off then on.
4-28
4. Troubleshooting
door.
Symptom :
Booklet maker input path gate does not work properly.
Is the branch home sensor working? (Perform diagnostic routine 116-5620)

YES / NO 1. Check if the connector of the sensor is disconnected.
2. Check if the connector J2 on the finisher main board is disconnected.
4. Replace the branch home sensor .
Is the branch motor working? (Perform diagnostic routine 116-0290)

YES / NO 1. Check if the connector of branch motor is disconnected.
2. Check if the connector J2 on the booklet maker control board is disconnected.
4. Replace the branch motor .
Check if gears are broken. Replace gears if it does.

Check if input gate is broken. Replace input gate if it does.
4-29
4. Troubleshooting
door.
Symptom :
Booklet maker moving guide does not work properly.
Is the moving guide home sensor working? (Perform diagnostic routine 116-5630)
4. Replace the moving guide home sensor.
Is the moving guide motor working? (Perform diagnostic routine 116-0300)

YES / NO 1. Check if the connector of moving guide motor is disconnected.
4. Replace the moving guide motor.
Is there any high load when moving guide moves up and down manually?
NO / YES 1. Check if the moving guide is inclined. Correct if it does.
2. Check if there is any dust or abject on guide slot. Clean and grease a slot if required.
Replace the moving guide.
4-30
4. Troubleshooting
door.
Symptom :
Booklet maker blade does not work properly.
Is the blade home sensor working? (Perform diagnostic routine 116-5600)

4. Replace the blade home sensor.
Is the blade motor working? (Perform diagnostic routine 116-0310)

YES / NO 1. Check if the connector of blade motor is disconnected.
4. Replace the blade motor.
Is there any noise when blade motor operate?

NO / YES 1. Check if gears are broken. Replace gears if it does.
2. Check if there is any dust or object on gear tooth. Clean them if required.
Is there any high load when knife moves forward and back manually without gear box?
NO / YES 1. Check if there is any dust or abject on guide slot. Clean and grease a slot if required.
Replace the gear box related to blade operation.
4-31
4. Troubleshooting
door.
Symptom :
Booklet maker main paddle does not work properly.
Is the main paddle home sensor working? (Perform diagnostic routine 116-5640)
4. Replace the main paddle home sensor.
Is the main paddle motor working? (Perform diagnostic routine 116-0320)

YES / NO 1. Check if the connector of main paddle motor is disconnected.
4. Replace the main paddle motor.
Is there any noise when main paddle motor operate?

NO / YES 1. Check if gears are broken. Replace gears if it does.
Check if paddle roller hub is broken. Replace hub if it does.
4-32
4. Troubleshooting
door.
Symptom :
Booklet maker saddle stapler does not work properly.
1. Check if the connector of the stapler unit is disconnected.

4. Replace the stapler unit.
4-33
4. Troubleshooting
door.
Symptom :
Booklet maker compiler end fence stopper does not work properly.
Is the booklet maker stopper home sensor working? (Perform diagnostic routine 116-5690)
4. Replace the stopper home sensor.
Is the booklet maker stopper motor working? (Perform diagnostic routine 116-0350)
YES / NO 1. Check if the connector of stopper motor is disconnected.
4. Replace the stopper motor.
Is there any high load when stopper moves up and down manually?
NO / YES 1. Check if there is any dust or object on contact area. Clean them if required.
2. Check if the stopper driving belt tension is too high. Replace timing belt if it does.
4-34
4. Troubleshooting
door.
Symptom :
Booklet maker front tamper does not work properly.
Is the front tamper home sensor working? (Perform diagnostic routine 116-5700)
4. Replace the front tamper home sensor.
Is the front tamper motor working? (Perform diagnostic routine 116-0360)

YES / NO 1. Check if the connector of front tamper motor is disconnected.
4. Replace the front tamper motor.
Is there any high load when the front tamper moves manually?
NO / YES 1. Check if there is any dust or object on moving slot. Clean them if required.
2. Check if gear is broken. Replace gear if it does.
3. Check if front tamper rack is broken. Replace front tamper rack if required.
Replace tamper unit.
4-35
4. Troubleshooting
door.
Symptom :
Booklet maker rear tamper does not work properly.
Is the rear tamper home sensor working? (Perform diagnostic routine 116-5710)
4. Replace the rear tamper home sensor.
Is the rear tamper motor working? (Perform diagnostic routine 116-0370)

YES / NO 1. Check if the connector of rear tamper motor is disconnected.
4. Replace the rear tamper motor.
Is there any high load when the rear tamper moves manually?
NO / YES 1. Check if there is any dust or object on moving slot. Clean them if required.
2. Check if gear is broken. Replace gear if required.
3. Check if rear tamper rack is broken. Replace rear tamper rack if it does.
Replace tamper unit.
4-36
4. Troubleshooting
4.3 Finisher Self-Test Mode
The finisher has the Self-Test mode. In this mode, you can operate the finisher without paper. Although
there is no paper, the finisher works at the same way.
4.3.1 How to use the Self-Test mode
To use the Self-Test mode, follow the below procedure.
1. Turn the machine off.

2. Set the finisher DIP switch.
3. Turn the machine on.
4. The finisher initializes and works in Self-Test mode.
Caution
Remove the staple cartridge before entering the Self-Test mode. The staples can go inside the machine.
<Removing the finisher staple cartridge> <Removing the booklet staple cartridge>
Remove the staple cartridge before entering

Remove the staple cartridge before entering
the Self-Test mode.
the Self-Test mode.
4-37
4. Trouble
eshooting
4.3.2 Setting the Self-Test mode
This finisher has 4 Self-Test modes. Each mode can be

b operated by adjusting the DIP switch on the
finisher main PBA.
FINIS
SHER DIP SWITCH
<Location of the DIP switch>
1) SELF-TEST mode #1: A4-SEF, 2 sheets set, 2-hole

e punch, Offset, Main Tray
4-3
38
4. Trouble
eshooting
2) SELF-TEST mode #2: A4-LEF, 5 sheets set, 2-hole

e punch, Single Rear Staple, Main Tray
(Caution : You must remove the staple cartridge beforre operation.)
3) SELF-TEST mode #3: LT-LEF, 5 sheets set, 2-hole

e punch, Dual Staple, Main Tray
(Caution : You must remove the staple cartridge beforre operation.)
4) SELF-TEST mode #4: A3-SEF, 5 sheets set, Booklet Saddle Staple, Booklet Tray
T-SEF, TOP TRAY exit mode.)
(In case of 1K finisher, it works as LT
(C ti : Y
(Caution You mustt remove th
the staple
t l cartridge
t id befor
b f re operation.)
ti )
4-3
39
4. Trouble
eshooting
4.4 Adjusting the staple position (CL

LX-FIN40L)
The staple position for booklet maker (CLX-FIN40L) ca

an be adjusted by the DIP switch.
No.3 switch decides the direction.

Refer to the following table for adjusting the staple position.
p
Direction DIP Switch Staple pos

sition shift Result
D f lt
Default 0 mm
m
+1 mm
1mm
No.3 switch Off

+2 mm
: (+) shift
2mm
+3 mm
3mm
1mm
-1 mm
m
2mm
No.3 switch ON
-2 mm
m
: (-)
( ) shift
3mm
-3 mm
m
4-4
40
4. Trouble
eshooting
Checking the booklet maker PCB
1. Remove the booklet maker cover.
NOTE
Remove 8 screws. Lift and pull the cover.
2. Remove the PCB cover screw. (Front side)
4-4
41
4. Trouble
eshooting
3. Remove the PCB cover screw. (Rear side)
NOTE If it is difficult to remove the screw from the

t rear, remove the finisher rear cover.
4 R
4. Remove the
h bbooklet
kl maker
k PCB cover.
Booklet Maker DIP switch
4-4
42
4. Trouble
eshooting
4.5 Adjusting the Paper Skew (CLX-F

FIN40L)
Service engineer can adjust the skew by moving the stopper

s position.
How to move the Stopper

pp
1) Check the printout.
Printout A Printout B
2) Check the current stopper position.
3) Move the stopper to the direction of (In case of p

printout A) or (In case of printout B) by spinning
the screw.
1 1
2 2
4) Print the test page. Check the skew.
5) Solve the skew by repeating step 2~3.
4-4
43

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Service Manual

Finisher Service Manual

1. Application Model 4. Staple (Booklet maker)

SCX-8x30/8x40 series Cartridge Capacity : 1,000 clinching/cartridge)

2. Stack Capacity (A4/LT 80gsm)

North America : service.samsungportal.com

chapter 2 System Configuration

The service should be done by a qualified service technician.

8. Use suitable measuring instruments and tools.

Booklet Any operation : Non-staple : Non-punch mode

1.2 Finisher Specifications

PPM 25~50 25~50

Stack Capacity Main 1,000 sheets 3,000 sheets

1.3 Booklet Maker Specifications

PPM 25~50 Minimized skip

1.4 Media Specifications

1.4.1 Media Size & mechanism Constraint

a) Output and Staple position

Paper size Orientation Output Staple position

Paper size Orientation Output Staple position

b) Punch and Booklet Maker

A5 210X148 8.3X5.8 LEF O X O X O X

Paper size Orientation Punch

C5 Env 162229 6.49.0 SEF X X X X X X

1.4.2 Media Type & Condition

[Curl measuring method]

1.4.3 Media Performance

The Finisher must be able to control all following types of media.

1.5 Tray Capacity Specifications

1.5.2 Top Tray

Paper Weight Stack Capacity Remark

~80 gsm 250 sheets

1.5.3 Booklet Maker Tray

1.6 Mode Feature

1.7 Staple Set Specifications

1.7.1 Staple Clinching Position & Accuracy

45 Rear Corner 45 Front Corner

Adjustable amount Adjustable amount

Flat Front Corner Flat Rear Corner

1.7.2 Staple Leg quality

The following is Stapler leg quality.

0.8 mm Max 0.4mm M 0.6mm Max Burr 0.9mm Max Flatness

1.7.3 Staple Capability

Staple Mode Paper Weight Number of Sheets

1.8 Hole Punch Specifications

EU 2/4 Hole NA 3 Hole

Available Punch Hole Available Punch Hole

2 & 4 Position 3 Position

= (Paper Size_STS 3C) 2 = (Paper Size_STS - 2d) 2

Scandinavia 4 Hole NA 2 Hole

Available Punch Hole Available Punch Hole

4 Position (Scandinavia) 2 Position (NA)

95% 99.97% 95% 99.97%

a1, a2 10.5 2 mm 10.5 3 mm a1, a2 10.5 2 mm 10.5 3 mm

6 0.5 mm 6 0.5 mm X 5.0mm(0.1mm/step)

= (Paper Size_STS - c - 2d) 2 = (Paper Size_STS - c) 2

1.9 Booklet Maker Specifications

Paper Size A Dimension B Dimension

A4, LT, 8.5x14, 8.5x13, Ledger, A3, 12x18

Paper Size of DOF (L=Sheet Length) C Dimension

1.9.2 Booklet Folding Quality

Input paper A4 / LT / 8.5x13 / Input paper A3 / Ledger / 12x18

1.9.3 Booklet Staple Leg Quality