Code No: 117CE Set No.

1
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
IV B. Tech. I Sem., I Mid-Term Examinations, September - 2017
DESIGN FOR MANUFACTURING AND ASSEMBLY
Objective Exam
Name: ______________________________ Hall Ticket No. A
Answer All Questions. All Questions Carry Equal Marks. Time: 20 Min. Marks: 10.

I. Choose the correct alternative:

1. Designing a system involves combination of [ ]

a) hardware, software, and people b) CAD, CAM, and ISO standards
c) hardware, information and people d) CAD, ISO standards and people

2. A design operation involves some of the steps given below : [ ]

(i) Exploring alternative systems to satisfy a specific need
(ii) Formulating a mathematical model for the best system
(iii) Specifying the parts to make a component of a sub-system
(iv) Selecting a material to produce a part
Select the correct answer from the Code given below :
a) (i), (iii), (iv) b) (i), (ii), (iii), (iv) c) (i), (ii), (iv) d) (ii), (iii), (iv)

3. Some of the design recommendations for minimizing the material related costs are
given below : [ ]
A) Larger and heavier sections of a standard material shall not be preferred to smaller and thinner
sections of special materials.
B) Use of pre finished materials shall be encouraged to save costs for surface finishing operations on
the completed component.
C) The parts shall be designed for minimum utilization of material.
D) Select materials as much as possible for processibility.
Select the correct answer from the Code given below :
a)A, B, C b) B and C c) A, C, D d) B and D

4. Which of the following materials have high modulii, but brittle, exhibit low tolerance for stress
concentration, stiff, hard and abrasion resistant, but possess good corrosion resistance? [ ]
a)Ceramics and Glasses b) Polymers and elastomers c) Composites d) Cermets

5. In machining a component, a surface with a 3 point support is better than a large flat
surface. Why? Because [ ]
a) large flat surface will be heavier
b) large flat surface requires a fixture
c) there will be less tendency for the workpiece with a 3 point support to rock
d) None of the above

6. Whenever possible, the design for machining should permit use of [ ]

a) smaller tools which can provide better surface finish.
b) larger tools which are stronger, and hence can cut at higher speeds.
c) medium - sized tools which can provide better surface finish and also can cut at higher speeds.
d) Form tools which can produce the exact form of the surface desired.

Cont..2
Code No: 117CE :2: Set No. 1

7. In machining, a cutting tool often requires a run out space because [ ]

a) the tool needs to be retracted instantaneously at the end of its travel
b) the tool may get clogged during its cutting motion, resulting in increase in cutting time
c) the tool speed may need to be changed during its travel to suit the contour of the workpiece
d) none of the above

8. In machining cost, the engineering cost includes the cost for [ ]

a) process design, validation, and overheads b) process design and validation
c) process design, tooling costs, and overheads d) process design and tooling design

9. The shortest route of manufacturing a component from raw material to finished part is [ ]
a) Forging b) Casting c) Machining d) Forming

10. The cooling rate of castings is controlled by the [ ]

a) Section thickness of casting b) Material of the casting
c) Pouring rate of molten metal d) Temperature of molten metal

II Fill in the Blanks

11. Material costs account for aproximately _______________ % the total cost of the product.

12. _______________ materials have low modulii, but are as strong as metals, possess poor creep
resistance and high-temperature strength, are easy to shape and exhibit good corrosion resistance.

13. With all the casting and moulding processes, the workpieces shall be designed so that the wall thickness
is as uniform as possible. This need is greater with high shrinkage materials like
___________________.

14. ___________________ are one type of tools designed to provide practice in unlocking your imagination
and sharpening your power of observation.

15. _______________________ is evaluated by using a standard machining operation and comparing

the tool life at a given surface finish with that for a reference (standard) material.

16. In drilling, the cost of making a hole increases proportionately with the hole depth, but when the depth is
greater than __________________, the cost increases rapidly.

17. While making holes in Steel, the Steel would deflect at the thin sections and will spring back later.
This results in an ________________________.

18. In machining, the _____________________ cost may be the most significant when producing
complex shapes or precision parts.

19. Proper venting (Vent holes) are provided in the design of castings to prevent the formation of
_____________________ in the castings.

20. A Rule of Thumb in the design of castings is that the difference in the thickness of adjacent sections
should be not be greater than _____________________ .

-oOo-
Code No: 117CE Set No. 2
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
IV B. Tech. I Sem., I Mid-Term Examinations, September - 2017
DESIGN FOR MANUFACTURING AND ASSEMBLY
Objective Exam
Name: ______________________________ Hall Ticket No. A
Answer All Questions. All Questions Carry Equal Marks. Time: 20 Min. Marks: 10.

I. Choose the correct alternative:

1. Which of the following materials have high modulii, but brittle, exhibit low tolerance for stress
concentration, stiff, hard and abrasion resistant, but possess good corrosion resistance? [ ]
a)Ceramics and Glasses b) Polymers and elastomers c) Composites d) Cermets

2. In machining a component, a surface with a 3 point support is better than a large flat
surface. Why? Because [ ]
a) large flat surface will be heavier
b) large flat surface requires a fixture
c) there will be less tendency for the workpiece with a 3 point support to rock
d) None of the above

3. Whenever possible, the design for machining should permit use of [ ]

a) smaller tools which can provide better surface finish.
b) larger tools which are stronger, and hence can cut at higher speeds.
c) medium - sized tools which can provide better surface finish and also can cut at higher speeds.
d) Form tools which can produce the exact form of the surface desired.

4. In machining, a cutting tool often requires a run out space because [ ]

a) the tool needs to be retracted instantaneously at the end of its travel
b) the tool may get clogged during its cutting motion, resulting in increase in cutting time
c) the tool speed may need to be changed during its travel to suit the contour of the workpiece
d) none of the above

5. In machining cost, the engineering cost includes the cost for [ ]

a) process design, validation, and overheads b) process design and validation
c) process design, tooling costs, and overheads d) process design and tooling design

6. The shortest route of manufacturing a component from raw material to finished part is [ ]
a) Forging b) Casting c) Machining d) Forming

7. The cooling rate of castings is controlled by the [ ]

a) Section thickness of casting b) Material of the casting
c) Pouring rate of molten metal d) Temperature of molten metal

8. Designing a system involves combination of [ ]

a) hardware, software, and people b) CAD, CAM, and ISO standards
c) hardware, information and people d) CAD, ISO standards and people

Cont..2
Code No: 117CE :2: Set No. 2

9. A design operation involves some of the steps given below: [ ]

(i) Exploring alternative systems to satisfy a specific need
(ii) Formulating a mathematical model for the best system
(iii) Specifying the parts to make a component of a sub-system
(iv) Selecting a material to produce a part
Select the correct answer from the Code given below :
a) (i), (iii), (iv) b) (i), (ii), (iii), (iv) c) (i), (ii), (iv) d) (ii), (iii), (iv)

10. Some of the design recommendations for minimizing the material related costs are
given below : [ ]
A) Larger and heavier sections of a standard material shall not be preferred to smaller and thinner
sections of special materials.
B) Use of pre finished materials shall be encouraged to save costs for surface finishing operations on
the completed component.
C) The parts shall be designed for minimum utilization of material.
D) Select materials as much as possible for processibility.
Select the correct answer from the Code given below :
a)A, B, C b) B and C c) A, C, D d) B and D

II Fill in the Blanks

11. ___________________ are one type of tools designed to provide practice in unlocking your imagination
and sharpening your power of observation.

12. _______________________ is evaluated by using a standard machining operation and comparing

the tool life at a given surface finish with that for a reference (standard) material.

13. In drilling, the cost of making a hole increases proportionately with the hole depth, but when the depth is
greater than __________________, the cost increases rapidly.

14. While making holes in Steel, the Steel would deflect at the thin sections and will spring back later.
This results in an ________________________.

15. In machining, the _____________________ cost may be the most significant when producing
complex shapes or precision parts.

16. Proper venting (Vent holes) are provided in the design of castings to prevent the formation of
_____________________ in the castings.

17. A Rule of Thumb in the design of castings is that the difference in the thickness of adjacent sections
should be not be greater than _____________________ .

18. Material costs account for aproximately _______________ % the total cost of the product.

19. _______________ materials have low modulii, but are as strong as metals, possess poor creep
resistance and high-temperature strength, are easy to shape and exhibit good corrosion resistance.

20. With all the casting and moulding processes, the workpieces shall be designed so that the wall thickness
is as uniform as possible. This need is greater with high shrinkage materials like
___________________.
-oOo-
 Code No: 117CE Set No. 3
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
IV B. Tech. I Sem., I Mid-Term Examinations, September - 2017
DESIGN FOR MANUFACTURING AND ASSEMBLY
Objective Exam
Name: ______________________________ Hall Ticket No. A
Answer All Questions. All Questions Carry Equal Marks. Time: 20 Min. Marks: 10.

I. Choose the correct alternative:

1. Whenever possible, the design for machining should permit use of [ ]

a) smaller tools which can provide better surface finish.
b) larger tools which are stronger, and hence can cut at higher speeds.
c) medium - sized tools which can provide better surface finish and also can cut at higher speeds.
d) Form tools which can produce the exact form of the surface desired.

2. In machining, a cutting tool often requires a run out space because [ ]

a) the tool needs to be retracted instantaneously at the end of its travel
b) the tool may get clogged during its cutting motion, resulting in increase in cutting time
c) the tool speed may need to be changed during its travel to suit the contour of the workpiece
d) none of the above

3. In machining cost, the engineering cost includes the cost for [ ]

a) process design, validation, and overheads b) process design and validation
c) process design, tooling costs, and overheads d) process design and tooling design

4. The shortest route of manufacturing a component from raw material to finished part is [ ]
a) Forging b) Casting c) Machining d) Forming

5. The cooling rate of castings is controlled by the [ ]

a) Section thickness of casting b) Material of the casting
c) Pouring rate of molten metal d) Temperature of molten metal

6. Designing a system involves combination of [ ]

a) hardware, software, and people b) CAD, CAM, and ISO standards
c) hardware, information and people d) CAD, ISO standards and people

7. A design operation involves some of the steps given below : [ ]

(i) Exploring alternative systems to satisfy a specific need
(ii) Formulating a mathematical model for the best system
(iii) Specifying the parts to make a component of a sub-system
(iv) Selecting a material to produce a part
Select the correct answer from the Code given below :
a) (i), (iii), (iv) b) (i), (ii), (iii), (iv) c) (i), (ii), (iv) d) (ii), (iii), (iv)

8. Which of the following materials have high modulii, but brittle, exhibit low tolerance for stress
concentration, stiff, hard and abrasion resistant, but possess good corrosion resistance? [ ]
a)Ceramics and Glasses b) Polymers and elastomers c) Composites d) Cermets

Cont..2
Code No: 117CE :2: Set No. 3

9. Some of the design recommendations for minimizing the material related costs are
given below : [ ]
A) Larger and heavier sections of a standard material shall not be preferred to smaller and thinner
sections of special materials.
B) Use of pre finished materials shall be encouraged to save costs for surface finishing operations on
the completed component.
C) The parts shall be designed for minimum utilization of material.
D) Select materials as much as possible for processibility.
Select the correct answer from the Code given below :
a) A, B, C b) B and C c) A, C, D d) B and D

10. In machining a component, a surface with a 3 point support is better than a large flat
surface. Why? Because [ ]
a) large flat surface will be heavier
b) large flat surface requires a fixture
c) there will be less tendency for the workpiece with a 3 point support to rock
d) None of the above

II Fill in the Blanks

11. In drilling, the cost of making a hole increases proportionately with the hole depth, but when the depth is
greater than __________________, the cost increases rapidly.

12. While making holes in Steel, the Steel would deflect at the thin sections and will spring back later.
This results in an ________________________.

13. In machining, the _____________________ cost may be the most significant when producing
complex shapes or precision parts.

14. Proper venting (Vent holes) are provided in the design of castings to prevent the formation of
_____________________ in the castings.

15. A Rule of Thumb in the design of castings is that the difference in the thickness of adjacent sections
should be not be greater than _____________________ .

16. Material costs account for aproximately _______________ % the total cost of the product.

17. _______________ materials have low modulii, but are as strong as metals, possess poor creep
resistance and high-temperature strength, are easy to shape and exhibit good corrosion resistance.

18. With all the casting and moulding processes, the workpieces shall be designed so that the wall thickness
is as uniform as possible. This need is greater with high shrinkage materials like
___________________.

19. ___________________ are one type of tools designed to provide practice in unlocking your imagination
and sharpening your power of observation.

20. _______________________ is evaluated by using a standard machining operation and comparing

the tool life at a given surface finish with that for a reference (standard) material.

-oOo-
Code No: 117CE Set No. 4
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
IV B. Tech. I Sem., I Mid-Term Examinations, September - 2017
DESIGN FOR MANUFACTURING AND ASSEMBLY
Objective Exam
Name: ______________________________ Hall Ticket No. A
Answer All Questions. All Questions Carry Equal Marks. Time: 20 Min. Marks: 10.

I. Choose the correct alternative:

1. In machining cost, the engineering cost includes the cost for [ ]

a) process design, validation, and overheads b) process design and validation
c) process design, tooling costs, and overheads d) process design and tooling design

2. The shortest route of manufacturing a component from raw material to finished part is [ ]
a) Forging b) Casting c) Machining d) Forming

3. The cooling rate of castings is controlled by the [ ]

a) Section thickness of casting b) Material of the casting
c) Pouring rate of molten metal d) Temperature of molten metal

4. Designing a system involves combination of [ ]

a) hardware, software, and people b) CAD, CAM, and ISO standards
c) hardware, information and people d) CAD, ISO standards and people

5. A design operation involves some of the steps given below : [ ]

(i) Exploring alternative systems to satisfy a specific need
(ii) Formulating a mathematical model for the best system
(iii) Specifying the parts to make a component of a sub-system
(iv) Selecting a material to produce a part
Select the correct answer from the Code given below :
a) (i), (iii), (iv) b) (i), (ii), (iii), (iv) c) (i), (ii), (iv) d) (ii), (iii), (iv)

6. Some of the design recommendations for minimizing the material related costs are
given below : [ ]
A) Larger and heavier sections of a standard material shall not be preferred to smaller and thinner
sections of special materials.
B) Use of pre finished materials shall be encouraged to save costs for surface finishing operations on
the completed component.
C) The parts shall be designed for minimum utilization of material.
D) Select materials as much as possible for processibility.
Select the correct answer from the Code given below :
a)A, B, C b) B and C c) A, C, D d) B and D

7. Which of the following materials have high modulii, but brittle, exhibit low tolerance for stress
concentration, stiff, hard and abrasion resistant, but possess good corrosion resistance? [ ]
a)Ceramics and Glasses b) Polymers and elastomers c) Composites d) Cermets

Cont..2
Code No: 117CE :2: Set No. 4

8. In machining a component, a surface with a 3 point support is better than a large flat
surface. Why? Because [ ]
a) large flat surface will be heavier
b) large flat surface requires a fixture
c) there will be less tendency for the workpiece with a 3 point support to rock
d) None of the above

9. Whenever possible, the design for machining should permit use of [ ]

a) smaller tools which can provide better surface finish.
b) larger tools which are stronger, and hence can cut at higher speeds.
c) medium - sized tools which can provide better surface finish and also can cut at higher speeds.
d) Form tools which can produce the exact form of the surface desired.

10. In machining, a cutting tool often requires a run out space because [ ]
a) the tool needs to be retracted instantaneously at the end of its travel
b) the tool may get clogged during its cutting motion, resulting in increase in cutting time
c) the tool speed may need to be changed during its travel to suit the contour of the workpiece
d) none of the above

II Fill in the Blanks

11. In machining, the _____________________ cost may be the most significant when producing
complex shapes or precision parts.

12. Proper venting (Vent holes) are provided in the design of castings to prevent the formation of
_____________________ in the castings.

13. A Rule of Thumb in the design of castings is that the difference in the thickness of adjacent sections
should be not be greater than _____________________ .

14. Material costs account for aproximately _______________ % the total cost of the product.

15. _______________ materials have low modulii, but are as strong as metals, possess poor creep
resistance and high-temperature strength, are easy to shape and exhibit good corrosion resistance.

16. With all the casting and moulding processes, the workpieces shall be designed so that the wall thickness
is as uniform as possible. This need is greater with high shrinkage materials like
___________________.

17. ___________________ are one type of tools designed to provide practice in unlocking your imagination
and sharpening your power of observation.

18. _______________________ is evaluated by using a standard machining operation and comparing

the tool life at a given surface finish with that for a reference (standard) material.

19. In drilling, the cost of making a hole increases proportionately with the hole depth, but when the depth is
greater than __________________, the cost increases rapidly.

20. While making holes in Steel, the Steel would deflect at the thin sections and will spring back later.
This results in an ________________________.
-oOo-