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PM Tables

2. APPENDIX: PM TABLES

2.1 PM TABLES

Appendix:
PM Tables
The amounts mentioned (K=1,000) as the PM interval indicate the number of prints or
copies unless stated otherwise. These numbers are based on the PM counter.
Symbol key: C: Clean, R: Replace, L: Lubricate, I: Inspect, EM: Emergency Maintenance,
AN: As necessary, Exp.: Expected Life (K)

Turn off the power switch and unplug the power cord before performing any
procedure in this section. Laser beams can seriously damage the eyes.

2.1.1 MAIN MACHINE


Scanner Optics

300K 450K 600K AN Exp. Note

1st, 2nd, 3rd Mirror C Optics cloth

Exposure Glass C C Damp cloth

After cleaning with


alcohol, lubricate
Scanner Guide Rails C/L
scanner guide rails with
Launa Oil.

Toner Shield Glass C C Optics cloth

Reflector C Optics cloth

Dust Filters C Blower brush

Around the Drum

300K 450K 600K AN Exp. Note

Charge Corona Grid R 300

Charge Corona Wire R C 450 Alcohol cloth

SM Appendix 2-1 D062/D063/D065/D066


PM Tables

300K 450K 600K AN Exp. Note

Charge Wire Cleaning


R 450
Pad

Cleaning Blade R 500

Cleaning Brush R

Charge Corona Casing C C Damp cloth

Internal Dust Filter C Blower brush

Blower brush. Do SP
ID Sensor C C
3001 002 after cleaning.

Pick-off Pawls I I Replace if necessary.

Potential Sensor C C Blower brush

Replace when an image


OPC Drum 1,200
problem occurs.

Quenching Lamp C C Dry cloth

Transfer Entrance Stay C C Dry cloth

Ozone Filter (Rear) 4,500

Ozone Filter (Front) R

Cleaning Filter R

Cleaning Side Seal C Dry cloth

Cleaning Entrance Seal C Dry cloth

PTL C C Dry cloth

Toner Collection Bottle I 1,500

Toner Pan C C Dry cloth

D062/D063/D065/D066 2-2 SM Appendix


PM Tables

Development Unit

300K 450K 600K AN Exp. Note

Developer R PM cycle is 350K.

Appendix:
PM Tables
Development Filter R I

Development Roller C Dry cloth

Side Seals C C Blower brush, dry cloth

Entrance Seal C C Blower brush, dry cloth

Toner Hopper C C Dry cloth

Toner Bottle Holder C C Dry cloth

Toner Trap C C Dry cloth

Drive Gears C C Blower brush.

Clean with blower brush


Development Roller and dry cloth every time
C C
Drive Shaft the developer is
replaced.

Development Unit C C Dry cloth.

Paddle Roller Shaft C C Blower brush, dry cloth.

Used Toner Separation


I R
Unit

Paper Feed

300K 600K 1000K AN Exp. Note

Registration Rollers C Alcohol

Relay Rollers C Alcohol

Paper Dust Mylar C C Dry cloth

SM Appendix 2-3 D062/D063/D065/D066


PM Tables

300K 600K 1000K AN Exp. Note

Registration Sensor C Blower brush

Relay Sensor C Blower brush

Bypass Paper End Blower brush


C
Sensor

Grip Rollers Dry cloth, blower


C
brush

Vertical Guide Plate C Dry cloth

Paper Feed Guide Plate C Dry cloth

Vertical Transport Rollers C C Alcohol

Paper Feed Sensors C C Blower brush

Paper End Sensors C C Blower brush

Feed Rollers R 1000 See Notes below this


table.
Pick-up Rollers R 1000

Separation Rollers R 1000

Notes:
Always replace pick-up, feed and separation rollers as a set.
The target service life of the feed, pick-up, and separation rollers is 1000 K. However,
they should be replaced sooner if the machine begins to jam or double-feed.

Transfer Belt Unit

300K 450K 600K AN Exp. Note

Transfer Belt R 750 Use dry cloth to clean


transfer belt. Always
Transfer Roller Cleaning
replace transfer belt and
Blade R 750 transfer roller cleaning
blade together.

D062/D063/D065/D066 2-4 SM Appendix


PM Tables

300K 450K 600K AN Exp. Note

Transfer Entrance Guide Dry cloth


C
Plate

Appendix:
PM Tables
Transfer Drive Roller C Dry cloth

Transfer Idle Roller C Dry cloth

Transfer Bias Roller C Dry cloth

Transfer Exit Guide Plate C Dry cloth

Discharge Plate R

Transfer Belt Unit Casing C Dry cloth

Slide Rail Bracket C

Fusing Unit and Paper Exit

300K 450K 900K AN Exp. Note

Fusing Entrance Guide Dry cloth


C
Plate

Fusing Exit Guide Plate C Dry cloth

Fusing Lamps I

Hot Roller R 450

Hot Roller Bearings R 450

Pressure Roller R 450

Pressure Roller Bearings R 450

Pressure Cleaning Roller R 450 Replace as a set.

Pressure Cleaning Roller


R 450
Bearings

SM Appendix 2-5 D062/D063/D065/D066


PM Tables

300K 450K 900K AN Exp. Note

Hot Roller Strippers R 450

Thermistors x2 R

Cleaning Web R

Cleaning Web Pressure Replace roller and


R
Roller bushings together.

Cleaning Web Pressure


R 900
Roller Bearings

De-Curler Rollers C Alcohol

Exit Static Discharge


I
Brush

Exit Rollers (Top, Bottom) C Alcohol

Transport Rollers C Alcohol

Duplex

300K 450K 600K AN Exp. Note

Entrance Sensor C C Blower brush

Inverter Exit Rollers C Alcohol

Reverse Trigger Rollers C Dry cloth

Transport Rollers C Dry cloth

Inverter Entrance Roller C Dry cloth

Entrance Anti-Static
C Dry cloth
Brush

Reverse Junction Gate C Dry cloth

D062/D063/D065/D066 2-6 SM Appendix


PM Tables

ADF
The PM interval is for the number of originals that have been fed.

300K 400K 600K AN Exp. Note

Appendix:
PM Tables
Pick-up Roller R
Alcohol, belt cleaner to
Separation Roller R clean paper feed belt.
Replace these items
Paper Feed Belt R
together.
ADF Transport Belt R

CIS Glass C C C Dry cloth

White Guide Plate R C Alcohol or dry cloth

Sensors C C C Blower brush.

Platen Cover Sheet C C C Water or alcohol

Drive Gears L L L Grease G501.

Transport Belt C C C Water or alcohol

Entrance Roller C C C

White Platen Roller C C C

Pre-Scanning Roller C C C

Scanning Roller C C C

Exit Roller C C C

2.1.2 OPTIONAL PERIPHERAL DEVICES


RT43 (A4 LCT) (B473)

300K 450K 1000K Exp. Note

Pick-up Roller R 1000 Always replace these rollers


as a set. The target service life
Feed Roller R 1000

SM Appendix 2-7 D062/D063/D065/D066


PM Tables

300K 450K 1000K Exp. Note

Separation Roller 1000 of the feed, pick-up, and


separation rollers is 1000 K.
R However, they should be
replaced sooner if the machine
begins to jam or double-feed

Cover Interposer Tray Type 3260 (B704)


The cover interposer tray can be used with the Finisher SR4030 (D374), SR4040 (D373) or
Finisher SR4050 (D460). The interposer tray is installed between the main machine and
the finisher.
Note: The PM interval is for the number of sheets that have been fed.

60K 120K 180K Exp. Note

Feed Belt R R R

Pick-up Roller R R R Replace as a set.

Separation Roller R R R

Driver Rollers C C C Damp clean cloth.

Idle Rollers C C C Damp clean cloth.

Discharge Brush C C C Damp clean cloth.

Sensors C C C Blower brush.

Finisher SR4050 (3K Finisher D460)

350K 700K 1050K Exp. Note

Drive rollers I I I

Idle rollers I I I Alcohol

Discharge brush I I I

Bushings I I I Lubricate with silicone oil if

D062/D063/D065/D066 2-8 SM Appendix


PM Tables

350K 700K 1050K Exp. Note

noisy.

Sensors I I I Blow brush.

Appendix:
PM Tables
Jogger fences I I I Make sure screws are tight.

Staple waste hopper C C C Empty staple waste.

Finisher SR4030 (D374)/ SR4040 (D373)

2400K 3000K 4000K Exp. Note

Covers I/C Alcohol or water, dry cloth

Drive Rollers C Damp cloth, dry cloth

Idle Rollers C Damp cloth, dry cloth

Anti-Static Brush C Dry cloth

Sensors C Blower brush

Corner Stapler R Print an SMC report with


SP5990. Replace the unit if
the staple count is 500K.

Booklet Stapler R Print an SMC report with


SP5990. Replace the unit if
the staple count is 200K.

Punch Unit Type 3260 (B702) for Finisher SR4030 (D374)/ SR4040
(D373)

2400K 3000K 4000K EM Note

Punch Waste Hopper I I I I Remove and empty

Punch Unit C Replace after 1000k


punches.

SM Appendix 2-9 D062/D063/D065/D066


PM Tables

Multi-Folding Unit FD5000 (D454)

Part PM Visit Notes

Rollers (drive, idle rollers) I/C


Alcohol, clean cloth
Anti-static brush I/C

Shafts I/C Lubricate with silicone oil if noisy.

Sensors I/C Blower brush

Positioning roller I/C Inspect for scratches or nicks

Fold rollers (1st, 2nd, 3rd) I/C


Alcohol, clean cloth
Crease rollers (drive, idle roller) I/C

Related SP Codes
This is a list of the PM related SP codes. For details, refer to "Service Tables" in the
"Appendices".

SP7803 PM Counter Display Displays the PM count since the last PM.

SP7804 PM Counter Reset Resets the PM count.

D062/D063/D065/D066 2-10 SM Appendix

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